JP5220504B2 - Valve status detection device - Google Patents

Valve status detection device Download PDF

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JP5220504B2
JP5220504B2 JP2008192785A JP2008192785A JP5220504B2 JP 5220504 B2 JP5220504 B2 JP 5220504B2 JP 2008192785 A JP2008192785 A JP 2008192785A JP 2008192785 A JP2008192785 A JP 2008192785A JP 5220504 B2 JP5220504 B2 JP 5220504B2
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sensor
valves
trap
inlet
flange
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JP2010031921A (en
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正 小池
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Tlv Co Ltd
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Description

本発明は、各種用途の弁や蒸気トラップなどに代表される弁類の作動状態検出装置に関する。   The present invention relates to an operating state detecting device for valves represented by valves and steam traps for various uses.

従来の弁類の作動状態検出装置としては種々の形式のものが提案されているが、例えば蒸気トラップの作動状態検出装置の場合、特開平10−227686号公報に示されたものがある。これは、蒸気トラップのケーシングを構成するトラップ本体とトラップ蓋体との連結構造を利用して作動状態を検出するためのセンサユニットをケーシングに取り付けるようにしたものである。すなわち、先端にボルト部を設けた振動センサとこの振動センサのボルト部の頭部に取り付けた温度センサとでセンサユニットを構成し、振動センサのボルト部をトラップ本体とトラップ蓋体との連結ボルトに代えてその連結ボルトのボルト孔にねじ込むことで、センサユニットをケーシングに取り付け、この取り付け状態において、蒸気トラップの作動状態を示すケーシングの振動及び温度を振動センサ及び温度センサにより検出するようにしている。   Various types of conventional operation state detection devices for valves have been proposed. For example, in the case of an operation state detection device for a steam trap, there is one disclosed in Japanese Patent Laid-Open No. 10-227686. In this case, a sensor unit for detecting an operating state is attached to the casing using a connection structure between a trap body and a trap lid constituting the casing of the steam trap. That is, a sensor unit is constituted by a vibration sensor having a bolt part at the tip and a temperature sensor attached to the head of the bolt part of the vibration sensor, and the bolt part of the vibration sensor is connected to the trap body and the trap lid. Instead, the sensor unit is attached to the casing by screwing it into the bolt hole of the connecting bolt, and in this attached state, the vibration and temperature of the casing indicating the operating state of the steam trap are detected by the vibration sensor and the temperature sensor. Yes.

上記従来技術の蒸気トラップの作動状態検出装置は、センサユニットの取り付け方向が蒸気トラップの上部から上方向への一方向に限られているために、蒸気トラップの設置場所における蒸気トラップの上方空間が狭い場合、蒸気トラップにセンサユニットを取り付けることができない問題点があった。
特開平10−227686号公報
In the above-described prior art steam trap operating state detection device, the sensor unit is attached in only one direction upward from the upper part of the steam trap. If it is narrow, there is a problem that the sensor unit cannot be attached to the steam trap.
JP-A-10-227686

従って、本発明の技術的課題は、弁類の設置場所における弁類から一方向への空間が狭い場合でも弁類にセンサを取り付けることができる弁類の作動状態検出装置を提供することである。   Therefore, the technical problem of the present invention is to provide an operating state detection device for valves that can attach a sensor to the valves even when the space in one direction from the valves at the place where the valves are installed is narrow. .

上記の技術的課題を解決するために講じた本発明の技術的手段は、入口接続フランジを有する弁類と、弁類の入口接続フランジがボルト・ナットの連結部材で連結されるドレン排出管の接続フランジと、弁類の入口接続フランジ或いはドレン排出管の接続フランジと連結部材の間に介在されるセンサ取り付け部材と、センサ取り付け部材に取り付けられる作動状態検出用のセンサとを具備する弁類の作動状態検出装置において、センサ取り付け部材に取り付けられる作動状態検出用のセンサが上方向或いは下方向或いは右方向或いは左方向等の所望の方向に向けられる状態にセンサ取り付け部材を弁類の入口接続フランジ或いはドレン排出管の接続フランジと2つ以上の連結部材の間に介在させてドレン排出管の接続フランジに弁類の入口接続フランジが連結部材で連結されることを特徴とする弁類の作動状態検出装置にある。 The technical means of the present invention taken to solve the above technical problem includes a valve having an inlet connecting flange, and a drain discharge pipe in which the inlet connecting flange of the valves is connected by a bolt / nut connecting member. A valve comprising: a connection flange; a sensor attachment member interposed between a connection flange of a valve inlet connection flange or a drain discharge pipe and a coupling member ; and a sensor for detecting an operating state attached to the sensor attachment member . in the operating state detecting device, inlet connecting flange of the valves to the sensor mounting member in a state in which the sensor for operating state detection attached to the sensor mounting member is directed in a desired direction, such as upward or downward direction or the right direction or left direction Alternatively the inlet tangent of the valves is interposed in the connection flange of the drain discharge pipe between connection flanges and two or more coupling members of the drain discharge pipe Flange is in the operating state detecting apparatus for the valves, characterized in that it is connected by the connecting member.

本発明の弁類の作動状態検出装置は、センサ取り付け部材に取り付けられる作動状態検出用のセンサが上方向或いは下方向或いは右方向或いは左方向等の所望の方向に向けられる状態にセンサ取り付け部材を弁類の入口接続フランジ或いはドレン排出管の接続フランジと2つ以上の連結部材の間に介在させてドレン排出管の接続フランジに弁類の入口接続フランジが連結部材で連結されるものであるので、弁類の設置場所における弁類から一方向への空間が狭い場合でも作動状態検出用のセンサが他方向に向けられる状態にセンサ取り付け部材を弁類の入口接続フランジ或いはドレン排出管の接続フランジと2つ以上の連結部材の間に介在させることにより弁類にセンサを取り付けることができるという優れた効果を生じる。 The operation state detecting device for valves according to the present invention is configured so that the sensor for detecting the operation state attached to the sensor attachment member is directed in a desired direction such as upward, downward, rightward, leftward. Since the valve inlet connection flange or the drain discharge pipe connection flange and the two or more connecting members are interposed between the drain discharge pipe connection flange and the valve inlet connection flange by the connecting member. Even if the space in one direction from the valves at the place where the valves are installed is narrow, the sensor mounting member is connected to the valve inlet connection flange or the drain discharge pipe connection flange so that the sensor for detecting the operation state is directed in the other direction. By interposing between the two or more connecting members , an excellent effect that the sensor can be attached to the valves is produced.

本発明は、センサ取り付け部材に取り付けられる作動状態検出用のセンサが上方向或いは下方向或いは右方向或いは左方向等の所望の方向に向けられる状態にセンサ取り付け部材を弁類の入口接続フランジ或いはドレン排出管の接続フランジと2つ以上の連結部材の間に介在させてドレン排出管の接続フランジに弁類の入口接続フランジが連結部材で連結されるものである。そのため、例えば弁類の設置場所における弁類から上方向への空間が狭い場合は作動状態検出用のセンサが下方向或いは右方向或いは左方向等の上方向以外の他方向に向けられる状態にセンサ取り付け部材を弁類の入口接続フランジ或いはドレン排出管の接続フランジと2つ以上の連結部材の間に介在させることにより弁類にセンサを取り付けることができる。 The present invention, inlet connecting flange or drain of the valves to the sensor mounting member in a state in which the sensor for operating state detection attached to the sensor mounting member is directed in a desired direction, such as upward or downward direction or the right direction or left direction An inlet connection flange of valves is connected to the connection flange of the drain discharge pipe by a connection member interposed between the connection flange of the discharge pipe and two or more connection members . Therefore, for example, when the space upward from the valves at the place where the valves are installed is narrow, the sensor for detecting the operating state is directed in a direction other than the upward direction such as the downward direction, the right direction, or the left direction. The sensor can be attached to the valves by interposing the mounting member between the inlet connecting flange of the valves or the connecting flange of the drain discharge pipe and the two or more connecting members .

上記の技術的手段の具体例を示す実施例を説明する(図1と図2参照)。図1は本発明の実施例であるフロート式蒸気トラップの断面図であり、図2は図1の左側面図である。蒸気トラップのケーシングはトラップ本体1とこのトラップ本体1にボルト2で連結されたトラップ蓋体3とから構成し、内部に弁室4を形成する。トラップ本体1は蒸気使用装置からのドレン排出管の接続フランジAに接続する入口接続フランジ5と、排出箇所へのドレン排出管に接続する出口接続フランジ6を有し、入口接続フランジ5にトラップ入口5aを形成し、出口接続フランジ6にドレンWを排出するトラップ出口6aを形成する。弁室4はトラップ入口5aに常時連通すると共にトラップ蓋体3に設けた弁口7を介してトラップ出口6aに連通する。   An embodiment showing a specific example of the above technical means will be described (see FIGS. 1 and 2). FIG. 1 is a cross-sectional view of a float steam trap according to an embodiment of the present invention, and FIG. 2 is a left side view of FIG. The casing of the steam trap is composed of a trap body 1 and a trap lid 3 connected to the trap body 1 with bolts 2 and forms a valve chamber 4 therein. The trap body 1 has an inlet connection flange 5 connected to the connection flange A of the drain discharge pipe from the steam using device, and an outlet connection flange 6 connected to the drain discharge pipe to the discharge point. 5a is formed, and a trap outlet 6a for discharging the drain W is formed in the outlet connection flange 6. The valve chamber 4 always communicates with the trap inlet 5 a and also communicates with the trap outlet 6 a through the valve port 7 provided in the trap lid 3.

弁室4にはドレンWの水位変動に伴う上下動により弁口7を開閉する球状のフロート8を内装してあり、トラップ入口5aからドレンWが蒸気Sと共に流入する通常使用状態では、弁口7がドレンWに水没した状態においてフロート8によりドレン流入量に応じた開度に調節され、これにより、蒸気Sの漏出が阻止された状態で、ドレンWのみが弁口7を通じてトラップ出口6aへ連続的に排出される。また、トラップ入口5aからのドレンWの流入が無くなると、弁口7が水位低下したドレンWに水没した状態においてフロート8により閉塞され、この水没下での弁口7の閉塞により蒸気Sの漏出が確実に阻止される。   The valve chamber 4 is internally provided with a spherical float 8 that opens and closes the valve port 7 by the vertical movement accompanying the fluctuation of the water level of the drain W, and in the normal use state in which the drain W flows together with the steam S from the trap inlet 5a. In the state where 7 is submerged in the drain W, the degree of opening is adjusted by the float 8 according to the amount of inflow of the drain, so that only the drain W passes through the valve port 7 to the trap outlet 6a in a state where leakage of the steam S is prevented. Continuously discharged. Further, when the drain W does not flow from the trap inlet 5a, the valve port 7 is blocked by the float 8 in a state where the drain port W is submerged in the lowered water level, and the steam S leaks due to the blockage of the valve port 7 under the submerged water. Is definitely prevented.

弁室4の上部には弁口7の開閉操作不良の原因となる異物を捕捉するためのフィルタ9をトラップ本体1の天井壁に取り付けてあり、ドレンW及び蒸気Sはフィルタ9を通じてトラップ入口5aから弁室4に流入する。弁室4の下部には低温空気や低温水を排出するためのバイメタル10をトラップ蓋体3の底壁に取り付けてある。バイメタル10は弁室4に蒸気Sや高温ドレンWが流入して弁室4が高温のときには先端が着座状態のフロート8に対し非当接となる縮み屈折状態になってフロート8による弁口7の閉塞を許容する。一方、弁室4に低温空気や低温水が流入して弁室4が低温のときには先端で着座状態のフロート8を押し上げる伸び屈折状態になってフロート8を強制的に押し上げて弁口7を開口し、これにより、低温空気や低温水が弁口7を通じてトラップ出口6aへ排出される。   In the upper part of the valve chamber 4, a filter 9 is attached to the ceiling wall of the trap body 1 for catching foreign matter that causes the opening / closing operation failure of the valve port 7, and the drain W and the steam S pass through the filter 9 through the trap inlet 5 a. Into the valve chamber 4. A bimetal 10 for discharging low-temperature air or low-temperature water is attached to the bottom wall of the trap lid 3 at the bottom of the valve chamber 4. When the steam S or the high-temperature drain W flows into the valve chamber 4 and the valve chamber 4 is at a high temperature, the bimetal 10 is in a contraction / refractive state where the tip is not in contact with the seated float 8. Occlusion. On the other hand, when low-temperature air or low-temperature water flows into the valve chamber 4 and the valve chamber 4 is at a low temperature, the float 8 is pushed up to push up the seated float 8 at the tip, and the float 8 is forcibly pushed up to open the valve port 7. Thus, low-temperature air or low-temperature water is discharged through the valve port 7 to the trap outlet 6a.

入口接続フランジ5はドレン排出管の接続フランジAにボルト・ナットの連結部材B1,B2,B3,B4で連結される。このとき、センサ取り付け部材11が入口接続フランジ5と連結部材B1,B2のボルトの頭部或いはナットの間に介在される。センサ取り付け部材11はドレン排出管の接続フランジAと連結部材B1,B2のボルトの頭部或いはナットの間に介在させることもできる。センサ取り付け部材11は1つの連結部材によりフランジとの間に介在させることもできるが、2つ以上の連結部材によりフランジとの間に介在させることにより回転を防止することができる。センサ取り付け部材11は側面から見ると概略逆Y字状で上端が約90度折れ曲がり断面概略L字状であり、連結部材B1,B2,B3,B4のねじ部が貫通しボルトの頭部やナットの外径よりも小径の孔を有する。センサ取り付け部材11に作動状態検出用のセンサ12が取り付けられる。センサ12は振動センサ12aと振動センサ12aの先端に取り付けた温度センサ12bとから構成する。センサ12は振動センサ12aだけで構成したり温度センサ12bだけで構成したり振動センサ12aと温度センサ12bとから構成したりすることができる。蒸気トラップの作動状態を示すトラップ本体1の振動及び温度を振動センサ12a及び温度センサ12bにより検出し、検出信号を出力信号としてケーブル13(ないしは無線式伝送手段)により判定器に送ることで、その判定器において蒸気トラップの作動状態を判定する。センサ12は蒸気トラップが正常動作している状態では蒸気の存在箇所となり、蒸気トラップがドレンの排出詰まりを生じている状態ではドレンの存在箇所となる、ドレン排出管或いはドレン排出管の接続フランジA或いは入口接続フランジ5或いは入口接続フランジ5と弁室4との間の入口管部の振動或いは温度を検出することにより、温度センサ12bによる検出信号により蒸気トラップが正常動作しているかドレンの排出詰まりを生じているかを正確に判定することができる。   The inlet connection flange 5 is connected to the connection flange A of the drain discharge pipe by connecting members B1, B2, B3, B4 of bolts and nuts. At this time, the sensor mounting member 11 is interposed between the inlet connecting flange 5 and the heads or nuts of the bolts of the connecting members B1 and B2. The sensor attachment member 11 can be interposed between the connection flange A of the drain discharge pipe and the heads or nuts of the bolts of the connection members B1 and B2. The sensor attachment member 11 can be interposed between the flanges by one connecting member, but can be prevented from rotating by being interposed between the flanges by two or more connecting members. When viewed from the side, the sensor mounting member 11 has an approximately inverted Y shape, the upper end is bent by approximately 90 degrees, and has an approximately L-shaped cross section. The threaded portions of the connecting members B1, B2, B3, and B4 pass through the bolt head and nut. The hole has a smaller diameter than the outer diameter. A sensor 12 for detecting an operating state is attached to the sensor attachment member 11. The sensor 12 includes a vibration sensor 12a and a temperature sensor 12b attached to the tip of the vibration sensor 12a. The sensor 12 can be composed of only the vibration sensor 12a, can be composed of only the temperature sensor 12b, or can be composed of the vibration sensor 12a and the temperature sensor 12b. By detecting the vibration and temperature of the trap body 1 indicating the operating state of the steam trap by the vibration sensor 12a and the temperature sensor 12b, and sending the detection signal as an output signal to the determination device by the cable 13 (or wireless transmission means) The operation state of the steam trap is determined in the determination device. The sensor 12 is a location where steam is present when the steam trap is operating normally, and is a location where drain is present when the steam trap is causing drain discharge clogging. Alternatively, by detecting the vibration or temperature of the inlet connecting flange 5 or the inlet pipe portion between the inlet connecting flange 5 and the valve chamber 4, the steam trap is operating normally by the detection signal from the temperature sensor 12b or the drain is clogged. Can be accurately determined.

図1,図2は実線で示すようにセンサ12が上方向に向けられる状態にセンサ取り付け部材11を入口接続フランジ5と連結部材B1,B2の間に介在させたものであるが、蒸気トラップの設置場所における蒸気トラップから上方向への空間が狭い場合は、点線で示すようにセンサ12が下方向に或いは右方向に或いは左方向に向けられる状態にセンサ取り付け部材11をフランジと連結部材B3,B4の間に或いはフランジと連結部材B2,B4の間に或いはフランジと連結部材B1,B3の間に介在させる。 1 and 2 show the sensor trapping member 11 interposed between the inlet connecting flange 5 and the connecting members B1 and B2 in a state where the sensor 12 is directed upward as indicated by the solid line. When the space upward from the steam trap at the installation location is narrow, the sensor mounting member 11 is connected to the flange and the connecting member B3 so that the sensor 12 is directed downward, rightward, or leftward as indicated by the dotted line. It is interposed between B4 or between the flange and the connecting members B2 and B4 or between the flange and the connecting members B1 and B3.

本発明の実施例であるフロート式蒸気トラップの断面図。Sectional drawing of the float type steam trap which is an Example of this invention. 図1のフロート式蒸気トラップの左側面図。The left view of the float type steam trap of FIG.

符号の説明Explanation of symbols

1 トラップ本体
2 ボルト
3 トラップ蓋体
4 弁室
5 入口接続フランジ
5a トラップ入口
6 出口接続フランジ
6a トラップ出口
7 弁口
8 フロート
9 フィルタ
10 バイメタル
11 センサ取り付け部材
12 センサ
12a 振動センサ
12b 温度センサ
13 ケーブル
A ドレン排出管の接続フランジ
B1,B2,B3,B4 連結部材
DESCRIPTION OF SYMBOLS 1 Trap body 2 Bolt 3 Trap cover body 4 Valve chamber 5 Inlet connection flange 5a Trap inlet 6 Outlet connection flange 6a Trap outlet 7 Valve port 8 Float 9 Filter 10 Bimetal 11 Sensor mounting member 12 Sensor 12a Vibration sensor 12b Temperature sensor 13 Cable A Connection flange B1, B2, B3, B4 connecting member of drain discharge pipe

Claims (1)

入口接続フランジを有する弁類と、弁類の入口接続フランジがボルト・ナットの連結部材で連結されるドレン排出管の接続フランジと、弁類の入口接続フランジ或いはドレン排出管の接続フランジと連結部材の間に介在されるセンサ取り付け部材と、センサ取り付け部材に取り付けられる作動状態検出用のセンサとを具備する弁類の作動状態検出装置において、センサ取り付け部材に取り付けられる作動状態検出用のセンサが上方向或いは下方向或いは右方向或いは左方向等の所望の方向に向けられる状態にセンサ取り付け部材を弁類の入口接続フランジ或いはドレン排出管の接続フランジと2つ以上の連結部材の間に介在させてドレン排出管の接続フランジに弁類の入口接続フランジが連結部材で連結されることを特徴とする弁類の作動状態検出装置。 Valves having inlet connection flanges, connection flanges of drain discharge pipes in which the inlet connection flanges of valves are connected by connecting members of bolts and nuts, connection flanges and connection members of valve inlet connection flanges or drain discharge pipes An operation state detection device for a valve comprising a sensor attachment member interposed between and an operation state detection sensor attached to the sensor attachment member. The sensor mounting member is interposed between the inlet connecting flange of the valves or the connecting flange of the drain discharge pipe and the two or more connecting members so that the sensor mounting member is directed in a desired direction such as the direction, the downward direction, the right direction, or the left direction. the valves operate like, characterized in that the inlet connection flange of the valves in the connecting flange of the drainage pipe is connected by a connecting member Detection device.
JP2008192785A 2008-07-25 2008-07-25 Valve status detection device Expired - Fee Related JP5220504B2 (en)

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