JP5217007B2 - Garbage disposal equipment - Google Patents
Garbage disposal equipment Download PDFInfo
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- JP5217007B2 JP5217007B2 JP2009073922A JP2009073922A JP5217007B2 JP 5217007 B2 JP5217007 B2 JP 5217007B2 JP 2009073922 A JP2009073922 A JP 2009073922A JP 2009073922 A JP2009073922 A JP 2009073922A JP 5217007 B2 JP5217007 B2 JP 5217007B2
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- 239000010813 municipal solid waste Substances 0.000 title claims description 40
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical group C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 132
- 238000000855 fermentation Methods 0.000 claims description 43
- 230000004151 fermentation Effects 0.000 claims description 43
- 239000007788 liquid Substances 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 14
- 230000001079 digestive effect Effects 0.000 claims description 13
- 244000005700 microbiome Species 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- 239000005416 organic matter Substances 0.000 claims description 9
- 238000013019 agitation Methods 0.000 claims description 7
- 230000029087 digestion Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 2
- 239000002699 waste material Substances 0.000 claims description 2
- 239000010794 food waste Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 239000010802 sludge Substances 0.000 description 6
- 241000894006 Bacteria Species 0.000 description 5
- 238000003795 desorption Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 239000012209 synthetic fiber Substances 0.000 description 3
- 229920002994 synthetic fiber Polymers 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000003071 parasitic effect Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000010129 solution processing Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/04—Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/02—Biological treatment
- C02F11/04—Anaerobic treatment; Production of methane by such processes
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M1/00—Apparatus for enzymology or microbiology
- C12M1/107—Apparatus for enzymology or microbiology with means for collecting fermentation gases, e.g. methane
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/10—Rotating vessel
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P5/00—Preparation of hydrocarbons or halogenated hydrocarbons
- C12P5/02—Preparation of hydrocarbons or halogenated hydrocarbons acyclic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Engineering & Computer Science (AREA)
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- Processing Of Solid Wastes (AREA)
- Treatment Of Sludge (AREA)
Description
本発明は環境にやさしい生ごみ処理装置に関する。 The present invention relates to an environmentally friendly garbage disposal apparatus.
出願人はかつて、プラスチック繊維等を捲縮してかさ高に配向し、その交点及び周辺を結合材で固着して空間率の大なる円板(SL円板)を形成し、該SL円板を用いた活性汚泥処理槽を2槽用意して、これら2槽を交互に使用することにより、連続して運転することができて、しかも汚泥の脱水、乾燥、燃焼等の煩わしい後処理の必要がない活性汚泥処理装置の運転方法の発明を行なった(特許文献1参照。)。 The applicant once crimped plastic fibers and oriented them in bulk, and formed a disk (SL disk) with a high space ratio by fixing the intersection and the periphery with a binder, and the SL disk By preparing two activated sludge treatment tanks using slag and using these two tanks alternately, it is possible to operate continuously, and the need for complicated post-treatment such as dewatering, drying and combustion of sludge The invention of the operation method of the activated sludge treatment apparatus which does not have was carried out (refer patent document 1).
尚、ここでSLとはSynthetic fiber(合成繊維) Lock(固着)の略称である。 Here, SL is an abbreviation for Synthetic fiber (synthetic fiber) Lock (adhesion).
本発明は、前記SL円板を生ごみ処理装置に用いて、生ごみからメタンガスを発生させて利用すると共に、該生ごみ処理装置からは汚泥や残渣等の煩わしい放出物が殆んどなく、しかも連続して運転が可能な生ごみ処理装置を提供することを目的とする。 The present invention uses the SL disk in a garbage treatment apparatus, generates and uses methane gas from the garbage, and the garbage treatment apparatus has almost no annoying emissions such as sludge and residues. And it aims at providing the garbage processing apparatus which can be drive | operated continuously.
本発明は上記の目的を達成すべく、生ごみを破砕処理する破砕機を具備するホッパーと、 該破砕機により破砕された生ごみを撹拌して液状化する撹拌槽と、該撹拌槽で液状化した液化生ごみを導入してメタン発酵させる第1次メタン発酵槽とこれに続く第2次メタン発酵槽と、該第2次メタン発酵槽で処理された後の液化生ごみ中の有機物を微生物によって消化処理するように形成したSL板を具備する少なくとも2組の消化液処理槽と、該消化液処理槽の後流側に設けた、SL板からなる補助の有機物捕食手段を具備した沈殿槽とを有しており、前記第1次メタン発酵槽には粗目のSL材をさいころ状に形成して充填すると共に前記第2次メタン発酵槽には細か目のSL材をさいころ状に形成して充填しており、前記撹拌槽からの液化生ごみは前記第1次メタン発酵槽を介して前記第2次メタン発酵槽に流れるように形成すると共にこれら第1次メタン発酵槽及び第2次メタン発酵槽から発生するメタン等のガスを捕捉する捕捉手段を有し、前記消化液処理槽の内の少なくとも1組の消化液処理槽に前記第2次メタン発酵槽からの液化生ごみを導入して残留有機物の消化処理を行なわせ、この間に休止中の他方の消化液処理槽は具備するSL板に付着した前記微生物の共食いによって付着物を消滅又は減少させるように形成した。 The present invention is to achieve the above object, a hopper having a crusher for crushing the garbage, a stirred tank for liquefied by stirring the garbage which is crushed by the crusher, the liquid in the agitation tank a secondary methane fermentation tank primary methane fermentation tank to the methane fermentation by introducing phased liquefied raw garbage and subsequent, the organic matter of the liquefied raw in waste after being treated in the secondary methane fermentation tank Precipitation provided with at least two sets of digestive fluid treatment tanks having SL plates formed to be digested by microorganisms, and supplementary organic matter feeding means comprising SL plates provided on the downstream side of the digestive fluid treatment tanks It has a tank, forming a fine eye SL material diced in the secondary methane fermentation tank together with the the primary methane fermentation tank to fill to form a SL composition of coarse diced Liquefied raw food from the agitation tank Is formed to flow to the second methane fermenter via the first methane fermenter and captures gas such as methane generated from the first methane fermenter and the second methane fermenter. Means for introducing the liquefied garbage from the second methane fermentation tank into at least one set of the digestive liquid treatment tanks of the digestive liquid treatment tanks, and performing a digestion treatment of the residual organic matter during this period. The other digestive juice treatment tank was formed so that the deposits disappeared or reduced by cannibalization of the microorganisms adhered to the SL plate.
本発明によれば、生ごみからメタンガスを効率良く発生させて、これを利用することができると共に、汚泥や残渣等の排出量が少なく、しかも連続して運転が可能な生ごみ処理装置を提供できる効果を有する。 According to the present invention, there is provided a garbage disposal apparatus that can efficiently generate methane gas from garbage and that can use the methane gas and that can be continuously operated with a small amount of sludge and residue discharged. It has an effect that can be done.
本発明を実施するための形態の実施例を以下に示す。 The example of the form for carrying out the present invention is shown below.
本発明の生ごみ処理装置の実施例を図面により説明する。 Embodiments of the garbage processing apparatus of the present invention will be described with reference to the drawings.
図1は本実施例の生ごみ処理装置1のシステム図である。
FIG. 1 is a system diagram of a
2は生ごみが投入されているホッパーを示し、3は該生ごみを破砕処理する破砕機を示す。
4は撹拌槽であり、該撹拌槽4は内外二重の円筒構造を有し、内筒4a内に撹拌用スクリュ4bを垂設している。
Reference numeral 4 denotes an agitation tank. The agitation tank 4 has an inner and outer double cylindrical structure, and an
5は加熱器を示し、該加熱器5は後述するメタン発酵槽6の第1次メタン発酵槽6aの側壁の上方部から該側壁の下方部に連通して接続されている循環管路5aに介在していると共に、該加熱器5の上流側の該循環管路5aに、前記撹拌槽4内からの液化生ごみの供給管路5bを接続し、該循環管路5aに介在したポンプ5cにより、第1次メタン発酵槽6a内の下方部の液を前記加熱器5により加温しながら循環管路5aを経てリターンするようにしながら、前記供給管路5bに介在した定量ポンプ5dにより前記撹拌槽4内の液化生ごみを所定量ずつ前記循環回路5aに供給するようにした。
6はメタン発酵槽で、第1次メタン発酵槽6aと第2次メタン発酵槽6bとからなる。
6 is a methane fermenter, which consists of a
これら第1次メタン発酵槽6a及び第2次メタン発酵槽6bは、内部で嫌気性のメタン発酵を行なわせるように密閉構造となっている。
The primary
又、第1次メタン発酵槽6aには、粗目のSL材をさいころ状に形成して充填しており、他方の第2次メタン発酵槽6bには細か目のSL材をさいころ状に形成して充填してある。
The primary
ここでSL材は前記SL板と同様に、合成繊維特にプラスチック繊維を捲縮してかさ高に配向し、その交点及び周辺を合成樹脂等の結合材で固着して空間率の大きなマット状材料としたものである。 Here, the SL material is a mat-like material having a large space ratio by crimping synthetic fibers, particularly plastic fibers, and orienting them in bulk, and fixing the intersections and the periphery with a binder such as a synthetic resin. It is what.
7は消化液処理槽で、第1処理槽7aと第2処理槽7bとからなる。
消化液処理槽7の斜視図の一例を図2に示した。
An example of a perspective view of the digestive
即ち、aは半円筒型のタンクであり、該タンクa内には複数枚のSL円板bが同時に回転駆動されるように、回転軸に同心に軸着されている。 That is, a is a semi-cylindrical tank, and a plurality of SL disks b are coaxially mounted on the rotation shaft so that the plurality of SL disks b are driven to rotate simultaneously.
尚、cは導入パイプであり、dは排出パイプである。 In addition, c is an introduction pipe and d is a discharge pipe.
8は補助処理槽で、該補助処理槽8内には複数枚のSL材からなるマット8aが設置されている。
Reference numeral 8 denotes an auxiliary processing tank, and a plurality of
9は沈澱槽で、前記補助処理槽8の下流側に接続している。 Reference numeral 9 denotes a precipitation tank, which is connected to the downstream side of the auxiliary processing tank 8.
10は前記メタン発酵槽6で生じたメタンガスの捕捉手段を示し、脱硫装置を具備している。
11はメタンガスを貯蔵するためのガスタンクを示し、又、12及び13は、それぞれガスエンジン及び発電機を示し、更に14は排熱回収ボイラを示す。 11 indicates a gas tank for storing methane gas, 12 and 13 indicate a gas engine and a generator, respectively, and 14 indicates an exhaust heat recovery boiler.
次に本実施例の生ごみ処理装置の作動、及び効果について説明する。 Next, the operation and effect of the garbage disposal apparatus of this embodiment will be described.
ホッパー2に投入された生ごみは破砕機3によって小片に破砕され、撹拌槽4の内筒4a内へ送られる。
The garbage thrown into the
撹拌槽4は、排熱回収ボイラ14によって加熱されており、前記内筒4a内の生ごみは、この加熱と前記スクリュ4bによる撹拌とによって液状化して、液化生ごみとなる。
The stirring tank 4 is heated by the exhaust
そして該撹拌槽4内の液化生ごみは、前記円筒4aからその外周部を通って上昇し、定量ポンプ5dにより供給管路5bより循環管路5aに所定量ずつ供給される。
And the liquefied garbage in this stirring tank 4 rises from the said
第1次メタン発酵槽6a内にはさいころ状のSL材に付着したメタン発酵菌が介在しており、該第1次メタン発酵槽6a内の液化生ごみは、循環管路5a内を循環されながら加熱器5により加温されながら前記メタン発酵菌により有機物を分解し約10時間の滞留時間でメタン発酵を行なう。
In the primary
ここで、前記循環管路5aにおける循環によりメタン発酵菌と有機物とが強制的に接触し、しかも前記第1次メタン発酵槽6a内においてSL材の表面にメタン発酵菌が付着するので、菌濃度が相当に高くなり、発酵が格段に進む。
Here, the methane fermentation bacteria and the organic matter are forcibly brought into contact with each other by circulation in the
続いて該液化生ごみは第2次メタン発酵槽6bへ送られ、該第2次メタン発酵槽6b内のSL材とメタン発酵菌とにより、約6時間の滞留時間でメタン発酵を行なう。
Subsequently, the liquefied garbage is sent to the second
そして該第2次メタン発酵槽6bにおいてもSL材の表面にメタン発酵菌が付着するので、菌濃度が相当に高くなり、発酵が格段に進む。
And also in this
これらメタン発酵槽6a、6bで発生したメタンガスはメタンガス捕捉手段10を介して脱硫され、ガスタンク11に集められる。
The methane gas generated in these
又、前記第2メタン発酵槽6bで残った発酵済みの液化生ごみ(脱離液)は、約3000ppm程度のBOD負荷を有しており、これを次の消化液処理槽7へ送って、残留有機物を微生物により消化処理する。
The fermented liquefied garbage (exfoliated liquid) remaining in the second
消化液処理槽7は第1処理槽7aと第2処理槽7bとからなり、前記脱離液を第1処理槽7aに送って処理している間は第2処理槽7aを休止させておく。
The digestive
第1処理槽7aに送られた脱離液中の有機物は、該処理槽内のSL板bに密集して寄生している微生物によって消化され、脱離液が浄化される。
The organic matter in the desorption liquid sent to the
しかし、SL円板bに寄生した微生物が増殖し過ぎると、微生物のコロニーがSL円板から剥がれて流失し、下流側を汚す恐れがあるので、その時は消化液処理槽7の作動を前記第1処理槽7aから第2処理槽7bに切り換えて、処理を続行することができる。
However, if the microorganisms parasitized on the SL disk b grow too much, the colonies of microorganisms may come off the SL disk and be washed away, so that the downstream side may be soiled. The processing can be continued by switching from the
尚、休止中の処理槽では、寄生している微生物が互いに共食いをしてその数を減らし、再度の処理稼動が可能な状態となる。 In the processing tanks that are not in operation, the parasitic microorganisms cannibalize each other to reduce the number of the microorganisms so that the processing operation can be performed again.
こうして浄化された離脱液は補助処理槽8に送られて、SL材製のマット8aにより更に有機物の残存のないものとした後、沈澱槽9へ送られる。
The detachment liquid purified in this way is sent to the auxiliary treatment tank 8, and further made free of organic matter by the
尚、前記メタンガスタンク11のメタンガスは、ガスエンジン12の燃料となるばかりではなく、更にガス精製材15によって精製して、これをボンベ16等に充填して構内車両17の燃料として使うこともできる。
The methane gas in the
このように本発明の生ごみ処理装置は生ごみからメタンガスを効率良く発生させてこれを利用することができると共に、汚泥や残渣等の排出量が少なく、しかも連続して運転が可能な生ごみ処理装置である。 As described above, the garbage processing apparatus of the present invention can efficiently generate methane gas from the garbage and use it, and also has a small amount of sludge, residue, etc., and can be operated continuously. It is a processing device.
尚、本実施例では消化液処理槽7を第1処理槽7aと第2処理槽7bからなるものとしたが、これはもっと多数の処理槽からなるものとして、これらを順次切り換えて使用するようにしてもよい。
In this embodiment, the digestive
本発明は各種規模の生ごみ処理装置に利用される。 The present invention is used for garbage disposal apparatuses of various scales.
1 生ごみ処理装置
4 撹拌槽
5 加熱器
5a 循環管路
5b 供給管路
6 メタン発酵槽
6a 第1次メタン発酵槽
6b 第2次メタン発酵槽
7、7a、7b 消化液処理槽
8a、b SL(円)板
10 メタンガス捕捉手段
DESCRIPTION OF
Claims (2)
該破砕機により破砕された生ごみを撹拌して液状化する撹拌槽と、
該撹拌槽で液状化した液化生ごみを導入してメタン発酵させる第1次メタン発酵槽とこれに続く第2次メタン発酵槽と、
該第2次メタン発酵槽で処理された後の液化生ごみ中の有機物を微生物によって消化処理するように形成したSL板を具備する少なくとも2組の消化液処理槽と、
該消化液処理槽の後流側に設けた、SL板からなる補助の有機物捕食手段を具備した沈殿槽とを有しており、
前記第1次メタン発酵槽には粗目のSL材をさいころ状に形成して充填すると共に前記第2次メタン発酵槽には細か目のSL材をさいころ状に形成して充填しており、前記撹拌槽からの液化生ごみは前記第1次メタン発酵槽を介して前記第2次メタン発酵槽に流れるように形成すると共にこれら第1次メタン発酵槽及び第2次メタン発酵槽から発生するメタン等のガスを捕捉する捕捉手段を有し、
前記消化液処理槽の内の少なくとも1組の消化液処理槽に前記第2次メタン発酵槽からの液化生ごみを導入して残留有機物の消化処理を行なわせ、この間に休止中の他方の消化液処理槽は具備するSL板に付着した前記微生物の共食いによって付着物を消滅又は減少させるように形成した生ごみ処理装置。 A hopper comprising a crusher for crushing garbage;
An agitation tank for agitating and liquefying the garbage crushed by the crusher ;
A secondary methane fermenter by introducing liquefied food waste has been turned into a liquid followed by a primary methane fermentation tank to the methane fermentation in the stirred tank,
At least two pairs of digested liquid treatment tank having a SL plate organics liquefied raw in waste after being treated in the secondary methane fermentation tank formed to digestion by microorganisms,
A settling tank provided with auxiliary organic predatory means consisting of an SL plate provided on the downstream side of the digestive liquid treatment tank ;
The primary methane fermentation tank is filled with a coarse SL material formed in a dice shape, and the secondary methane fermentation tank is filled with a fine SL material formed in a dice shape, The liquefied garbage from the stirred tank is formed so as to flow to the second methane fermenter through the first methane fermenter and methane generated from the first and second methane fermenters. Having a capturing means for capturing gas such as
The liquefied garbage from the second methane fermentation tank is introduced into at least one set of digestive liquid processing tanks of the digestive liquid processing tank to perform the residual organic matter digestion process, while the other digestion during the rest is performed. The liquid treatment tank is a garbage treatment apparatus formed so as to eliminate or reduce adhering substances by cannibalization of the microorganisms adhering to the SL plate.
前記第1次メタン発酵槽に、加熱器を介在した循環管路を接続すると共に、該循環管路に、前記撹拌槽からの供給管路を接続した請求項1記載の生ごみ処理装置。The garbage processing apparatus of Claim 1 which connected the supply line from the said stirring tank to the said circulation line while connecting the circulation line which interposed the heater to the said 1st methane fermentation tank.
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