JP5210827B2 - Overcurrent protection device - Google Patents

Overcurrent protection device Download PDF

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JP5210827B2
JP5210827B2 JP2008302404A JP2008302404A JP5210827B2 JP 5210827 B2 JP5210827 B2 JP 5210827B2 JP 2008302404 A JP2008302404 A JP 2008302404A JP 2008302404 A JP2008302404 A JP 2008302404A JP 5210827 B2 JP5210827 B2 JP 5210827B2
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bimetal
overcurrent
electric
contact piece
temperature
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JP2010129351A (en
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正英 小林
昇 小野寺
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Sanyo Electric Co Ltd
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Sanyo Electric Co Ltd
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本発明は、冷蔵庫、小型のエアコン等の冷却機器に用いられる電動圧縮機を、その過負荷状態やロック状態において生じる過電流による焼損から保護する過電流保護装置に関する。   The present invention relates to an overcurrent protection device that protects an electric compressor used in a cooling device such as a refrigerator or a small air conditioner from burning due to an overcurrent that occurs in an overload state or a locked state.

従来、冷蔵庫、小型エアコン等の冷却機器に用いられる電動圧縮機をその過電流状態から保護するため、電動圧縮機の本体ケースに密着して取り付けられ、温度を感知し且つ電動圧縮機の電動機に流れる過電流に応じて発熱するヒータの熱にて作動するバイメタルを利用して、電動圧縮機の電動機と電源との間に直列に接続されたスイッチ接片を開閉する過電流保護装置が設けられている。この場合、電動圧縮機の本体ケースの異常温度、または過電流状態におけるヒータの発熱によってバイメタルの動作温度に達すると、バイメタルが正反転しそれによってスイッチ接片が開き、電動圧縮機の電動機への通電を遮断すると共に、ヒータへの通電も断たれる。そして、自然冷却によってバイメタルの復帰温度に冷却されると、バイメタルが逆反転(復帰反転)してスイッチ接片が閉じ、電動圧縮機の電動機への通電とヒータへの通電が再開される。   Conventionally, in order to protect an electric compressor used for a cooling device such as a refrigerator and a small air conditioner from an overcurrent state, the electric compressor is closely attached to a main body case of the electric compressor, senses temperature, and is used as an electric motor of the electric compressor. An overcurrent protection device that opens and closes a switch contact piece connected in series between the electric motor of the electric compressor and the power source is provided using a bimetal that operates by the heat of the heater that generates heat in response to the flowing overcurrent. ing. In this case, when the operating temperature of the bimetal is reached due to the abnormal temperature of the main body case of the electric compressor or the heating of the heater in an overcurrent state, the bimetal is reversed in reverse, thereby opening the switch piece, While energizing is interrupted, energization to the heater is also interrupted. And when it cools to the return temperature of a bimetal by natural cooling, a bimetal will reverse reverse (return reverse), a switch contact piece will close, and electricity supply to the motor of an electric compressor and electricity supply to a heater will be restarted.

このようにバイメタルの反転動作によって電動圧縮機の電動機の焼損を防止するが、電動圧縮機の過負荷状態やロック状態が継続している場合には、バイメタルの反転・逆反転が繰り返され、それに伴ってスイッチ接片が開閉するが、この開閉回数が長期に亘って行なわれると、バイメタルの正反転・逆反転の寿命が尽きて、バイメタルがスイッチ接片を開くことができず、スイッチ接片が溶着して電動圧縮機の電動機が過電流状態のままとなり、この電動機が焼損する状態となる。   In this way, the bimetal inversion operation prevents the electric compressor from being burned out, but when the electric compressor is overloaded or locked, the bimetal inversion and reverse inversion are repeated, Along with this, the switch piece opens and closes, but if this is done for a long time, the bimetal's forward / reverse life will end, and the bimetal will not be able to open the switch piece. Is welded, the electric motor of the electric compressor remains in an overcurrent state, and the electric motor is burned out.

このような問題を解決するために、電動圧縮機の電動機への通電回路を開閉する接点を有する接続接片を、通常の過電流状態では第1のバイメタル接片の反転によって開き、電動機への通電回路を遮断する。そして、第1のバイメタル接片の寿命が尽き反転動作をしなくなったときは、電動圧縮機の電動機へ過電流が流れたままとなるが、そのときの高温によって、第2のバイメタル接片が反転して前記接続接片を開いて電動圧縮機の電動機への通電回路を開く。この第2のバイメタル接片の復帰温度は、−50℃のように通常環境下では復帰しない温度に設定されたものであり、一度動作すると電動圧縮機の電動機への通電が遮断するようにして、電動機の焼損を防止する、所謂、フェールセーフ機能を持つ技術がある。(例えば、特許文献1)。   In order to solve such a problem, the connection contact piece having a contact for opening and closing the energization circuit to the electric motor of the electric compressor is opened by reversing the first bimetal contact piece in a normal overcurrent state, Shut off the energizing circuit. Then, when the life of the first bimetal piece is exhausted and the reversing operation is not performed, an overcurrent continues to flow to the electric motor of the electric compressor. However, due to the high temperature at that time, the second bimetal piece is It reverses and the said connection piece is opened, and the electricity supply circuit to the electric motor of an electric compressor is opened. The return temperature of the second bimetal contact piece is set to a temperature that does not return in a normal environment such as −50 ° C., and once the operation is performed, the energization to the electric motor of the electric compressor is cut off. There is a technology having a so-called fail-safe function for preventing the electric motor from burning. (For example, patent document 1).

また、電動圧縮機の本体ケースの異常温度によってサーモバイメタルが反転し、電動圧縮機の電動機への通電回路を開くサーモスイッチ部と、電動圧縮機の電動機への過電流によってヒータが発熱して主バイメタルが反転し、主バイメタルの可動接点が固定接点から開き、電動圧縮機の電動機への通電回路を開くプロテクタ部が形成され、サーモスイッチ部とプロテクタ部とヒータが、1つの絶縁物製のケースに収められ、主バイメタル中央部を取り付ける調節ネジと主バイメタルが熱溶融金属(半田)で結合されたものがある。(例えば、特許文献2)
この特許文献2のものは、通常は主バイメタルが反転して電動圧縮機の電動機への通電回路を開くが、主バイメタルの可動接点が固定接点に溶着した状態では、ヒータが発熱状態を継続し、ケース内の温度が上昇して熱溶融金属(半田)が溶融し、調節ネジと主バイメタルとの結合が破れ、調節ネジに取り付けたコイルバネによって主バイメタルが強制的に押し下げられ、固定接点から可動接点が強制的に剥がされる仕組み、所謂、フェールセーフ機能を持つものである。
特開平07−201262号公報 特開平09−180612号公報
In addition, the thermo bimetal is reversed by the abnormal temperature of the main body case of the electric compressor, the thermo switch part opens the energization circuit to the electric motor of the electric compressor, and the heater generates heat due to the overcurrent to the electric motor of the electric compressor. Case where the bimetal is reversed, the main bimetal movable contact opens from the fixed contact, the protector part that opens the energization circuit to the motor of the electric compressor is formed, and the thermo switch part, protector part and heater are made of one insulator And an adjustment screw for attaching the center portion of the main bimetal and the main bimetal are joined by a hot-melt metal (solder). (For example, Patent Document 2)
In this patent document 2, the main bimetal normally reverses and opens an energization circuit to the motor of the electric compressor. However, when the movable contact of the main bimetal is welded to the fixed contact, the heater continues to generate heat. When the temperature inside the case rises and the molten metal (solder) melts, the coupling between the adjustment screw and the main bimetal is broken, and the main bimetal is forced down by the coil spring attached to the adjustment screw, and it can be moved from the fixed contact. It has a so-called fail-safe function in which the contacts are forcibly peeled off.
Japanese Patent Application Laid-Open No. 07-201262 JP 09-180612 A

この特許文献1の技術と特許文献2の技術のいずれも、過電流時に電動圧縮機の電動機への通電回路を開いて電動機の焼損を防止する接点が、何らかの要因にて溶着したときに生じるヒータの発熱によって、溶着した接点を強制的に剥離させて、電動機への非通電状態を継続させ、焼損を防止する点で共通する。   Both of the technology of Patent Document 1 and the technology of Patent Document 2 are heaters that are generated when a contact that opens a current-carrying circuit to an electric motor of an electric compressor to prevent the electric motor from burning due to an overcurrent is welded for some reason. This is common in that the welded contacts are forcibly peeled off by the heat generated so that the non-energized state of the electric motor is continued and burnout is prevented.

しかし、特許文献2の技術は、熱溶融金属(半田)が溶融して、固定接点から可動接点が強制的に剥がされる仕組みであるため、固定接点から可動接点を強制的に剥がす動作時点が、熱溶融金属(半田)の溶融温度に影響される。即ち、熱溶融金属(半田)による結合状態や材質によって溶融する時点が異なり、固定接点から可動接点が剥がされる時点を希望値に定めることがなかなか困難である。   However, since the technique of Patent Document 2 is a mechanism in which the molten metal (solder) is melted and the movable contact is forcibly removed from the fixed contact, the operation time point for forcibly removing the movable contact from the fixed contact is It is affected by the melting temperature of hot-melt metal (solder). That is, the melting time differs depending on the bonding state and material of the hot-melt metal (solder), and it is difficult to determine the desired time when the movable contact is peeled off from the fixed contact.

また、特許文献2の技術は、熱溶融金属(半田)が溶融して、固定接点から可動接点が強制的に剥がされるため、一旦その動作が行なわれると復帰させて再使用することはできず、電動圧縮機を再運転するためには、過電流保護装置を交換しなければならない。また、機械的に固定接点から可動接点を強制的に剥がす方式のため、溶着が強い場合は剥されない状態も懸念される。   In the technique of Patent Document 2, since the molten metal (solder) is melted and the movable contact is forcibly removed from the fixed contact, once the operation is performed, it cannot be returned and reused. In order to restart the electric compressor, the overcurrent protection device must be replaced. In addition, since the movable contact is forcibly peeled off from the fixed contact, there is a concern about the state where the contact is not peeled off when the welding is strong.

特許文献1の技術は、特許文献2のように熱溶融金属(半田)が溶融する技術ではないので、一旦反転動作した第2のバイメタル接片は、復帰温度である例えば−50℃以下に冷却すれば、復帰して再使用可能状態となるため、特許文献2のように再使用不可となる問題は解決する。   Since the technique of Patent Document 1 is not a technique in which hot-melt metal (solder) is melted as in Patent Document 2, the second bimetal contact piece that has once reversed is cooled to a return temperature of, for example, −50 ° C. or lower. Then, since it will return and it will be in a reusable state, the problem which becomes unusable like patent document 2 will be solved.

しかし、特許文献1の技術は、一つのヒータで二つのバイメタルを作動させるため、ヒータの選択によって作動の異なるタイプの過電流保護装置を作ることには制限がある。すなわち、電動圧縮機の種類によって電動機の定格が異なり、また、電動圧縮機の種類によって温度上昇が異なるため、それぞれの電動圧縮機に合った動作をする過電流保護装置が必要である。たとえば、130℃に上昇したとき第1のバイメタル接片を反転させて電動機への通電を遮断するようにする場合、10アンペアの過電流が10秒流れたとき電動機への通電回路を開くタイプや、12アンペアの過電流が8秒流れたとき電動機への通電回路を開くタイプ等のように、電流値と動作時間との組み合わせが異なるタイプのものを作り、電動圧縮機に合ったもので安定動作させる必要がある。   However, since the technique of Patent Document 1 operates two bimetals with a single heater, there is a limit to making an overcurrent protection device of a different type depending on the heater selection. That is, the rating of the electric motor varies depending on the type of electric compressor, and the temperature rise varies depending on the type of electric compressor. Therefore, an overcurrent protection device that operates according to each electric compressor is required. For example, when the first bimetal contact piece is reversed when the temperature rises to 130 ° C. so as to cut off the energization to the motor, a type that opens the energization circuit to the motor when an overcurrent of 10 amperes flows for 10 seconds, , A type with a different combination of current value and operating time, such as a type that opens the energization circuit to the motor when an overcurrent of 12 amperes flows for 8 seconds, is stable and suitable for the electric compressor Need to work.

しかし、一つのヒータで二つのバイメタルを作動させるため、バイメタルの種類を変えれば、反転動作温度が異なるタイプのものを作ることはできても、過電流の大きさの異なるタイプを作ることが難しい。即ち、ヒータが一つであるため、例えば、二つのバイメタルが130℃で反転動作するものを使用し、第1のバイメタル接片は、10アンペアの過電流が10秒流れたとき反転動作し、第2のバイメタル接片は、20アンペアの過電流が10秒流れたとき反転動作するタイプのように、異なる電流値で動作するものを作ることが困難である。このため、電動圧縮機の電動機へ流れる過電流の電流値が異なるタイプのものを作ることが難くなり、設計の自由度が制限され、電動圧縮機に合ったものを作り難い問題がある。また、機械的に固定接点から可動接点を強制的に剥がす方式のため、溶着が強い場合は剥されない状態も懸念される。   However, since two bimetals are operated by one heater, it is difficult to make types with different overcurrent levels, even if different bimetal types can be used to make types with different inversion operating temperatures. . That is, since there is only one heater, for example, two bimetals that reverse at 130 ° C. are used, and the first bimetal contact piece reverses when 10 amps of overcurrent flows for 10 seconds, It is difficult to make a second bimetal contact that operates at different current values, such as a type that reverses when a 20 amp overcurrent flows for 10 seconds. For this reason, it is difficult to make a type with a different current value of the overcurrent flowing to the electric motor of the electric compressor, and there is a problem that the degree of freedom of design is limited and it is difficult to make a type suitable for the electric compressor. In addition, since the movable contact is forcibly peeled off from the fixed contact, there is a concern about the state where the contact is not peeled off when the welding is strong.

本発明は、このような点に鑑み、バイメタルの種類やヒータの線径を変えることにより、各種の反転動作温度のものや各種の過電流に対応できるように設計の自由度が増し、電動圧縮機に合ったものを作り易い過電流保護装置を提供する。また、再使用可能である過電流保護装置を提供する。   In view of these points, the present invention increases the degree of freedom in design so as to cope with various inversion operating temperatures and various overcurrents by changing the type of bimetal and the wire diameter of the heater. Provide an overcurrent protection device that makes it easy to make a product that suits the machine. Also provided is an overcurrent protection device that is reusable.

第1発明の過電流保護装置は、電動圧縮機への電流供給回路に前記電動圧縮機と直列に接続される過電流保護装置において、前記過電流保護装置は、第1の温度以上で前記電動圧縮機への電流供給回路を遮断し前記第1の温度よりも低く0℃よりも高い復帰温度で復帰する第1のバイメタル接片とこの第1のバイメタル接片を加熱する直列に接続された第1の電気ヒータとを第1の耐熱絶縁ケースに収納した第1過電流リレーと、前記第1過電流リレーに直列接続され前記第1の温度と同じ温度で前記電動圧縮機への電流供給回路を遮断し0℃よりも低い温度でしか復帰しない第2のバイメタル接片とこの第2のバイメタル接片を加熱する直列に接続された第2の電気ヒータとを第2の耐熱絶縁ケースに収納した第2過電流リレーとから構成し、前記第1のバイメタル接片の動作時間よりも前記第2のバイメタル接片の動作時間を長くするように前記第1の電気ヒータの発熱量を第2の電気ヒータの発熱量よりも大きくしたことを特徴とする。   An overcurrent protection device according to a first aspect of the present invention is the overcurrent protection device connected in series with the electric compressor to a current supply circuit to the electric compressor, wherein the overcurrent protection device is the electric motor at or above a first temperature. The current supply circuit to the compressor is cut off, and the first bimetal piece that recovers at a return temperature lower than the first temperature and higher than 0 ° C. is connected in series with the first bimetal piece that heats the first bimetal piece. A first overcurrent relay having a first electric heater housed in a first heat-resistant insulation case, and a current supply to the electric compressor at the same temperature as the first temperature connected in series to the first overcurrent relay A second bimetal contact piece that cuts off the circuit and returns only at a temperature lower than 0 ° C. and a second electric heater connected in series for heating the second bimetal contact piece are used as a second heat-resistant insulating case. Consists of housed second overcurrent relay The calorific value of the first electric heater is made larger than the calorific value of the second electric heater so that the operation time of the second bimetal contact piece is longer than the operation time of the first bimetal contact piece. It is characterized by that.

第1発明では、過電流保護装置がそれぞれ別個の第1過電流リレーと第2過電流リレーの直列接続で構成されるため、一つのヒータによって第1のバイメタル接片と第2のバイメタル接片を反転させるものに比して、バイメタルの種類やバイメタルの動作時間及びヒータの線径を変えることにより、各種の反転動作温度のものや各種の過電流に対応できるようになる。このため、第1過電流リレーと第2過電流リレーの動作時点が定め易くなり、設計の自由度が増し、安定した過電流保護動作が得られるものとなり、電動圧縮機に合ったものを作り易いものとなる。また、第2過電流リレーは、復帰温度を−50℃のように通常の使用状態では到達し得ない低い温度に設定すれば、一旦動作した後はその状態を維持できるため、電動圧縮機への通電遮断状態を安定して維持で切るものとなる。また、溶着した可動接点を強制的に剥がす方式ではないため、溶着が強い場合にも安定して電動圧縮機への通電遮断状態とすることができる。更に、一旦動作した後は、復帰温度以下に冷却すれば、再使用可能状態となるため、経済的である。   In the first invention, since the overcurrent protection device is configured by connecting the first overcurrent relay and the second overcurrent relay separately in series, the first bimetal piece and the second bimetal piece are formed by one heater. By changing the kind of bimetal, the operation time of the bimetal, and the wire diameter of the heater as compared with those that reverse the above, it becomes possible to cope with various reverse operation temperatures and various overcurrents. For this reason, it becomes easy to determine the operation point of the first overcurrent relay and the second overcurrent relay, the degree of freedom of design increases, and a stable overcurrent protection operation can be obtained. It will be easy. In addition, the second overcurrent relay can maintain its state once it is operated if the return temperature is set to a low temperature that cannot be reached under normal use, such as -50 ° C. It is possible to cut off the energization interruption state stably. Further, since the welded movable contact is not forcibly removed, even when welding is strong, the electric compressor can be stably shut off. Furthermore, once it has been operated, it can be reused if it is cooled below the return temperature, which is economical.

本発明の過電流保護装置は、電動圧縮機への電流供給回路に前記電動圧縮機と直列に接続される過電流保護装置において、前記過電流保護装置は、第1の温度以上で前記電動圧縮機への電流供給回路を遮断し前記第1の温度よりも低く0℃よりも高い復帰温度で復帰する第1のバイメタル接片とこの第1のバイメタル接片を加熱する直列に接続された第1の電気ヒータとを第1の耐熱絶縁ケースに収納した第1過電流リレーと、前記第1過電流リレーに直列接続され前記第1の温度と同じ温度で前記電動圧縮機への電流供給回路を遮断し0℃よりも低い温度でしか復帰しない第2のバイメタル接片とこの第2のバイメタル接片を加熱する直列に接続された第2の電気ヒータとを第2の耐熱絶縁ケースに収納した第2過電流リレーとから構成し、前記第1のバイメタル接片の動作時間よりも前記第2のバイメタル接片の動作時間を長くするように前記第1の電気ヒータの発熱量を第2の電気ヒータの発熱量よりも大きくしたしたものであり、本発明の実施例を以下に記載する。   The overcurrent protection device of the present invention is an overcurrent protection device connected in series with the electric compressor to a current supply circuit to the electric compressor, wherein the overcurrent protection device is the electric compression above a first temperature. A first bimetal piece that shuts off the current supply circuit to the machine and returns at a return temperature lower than the first temperature and higher than 0 ° C. and a first bimetal piece connected in series for heating the first bimetal piece. A first overcurrent relay in which one electric heater is housed in a first heat-resistant insulation case, and a current supply circuit connected to the first overcurrent relay in series and connected to the electric compressor at the same temperature as the first temperature The second bimetallic contact piece that shuts off and recovers only at a temperature lower than 0 ° C. and the second electric heater connected in series for heating the second bimetal contact piece are housed in the second heat-resistant insulating case. The second overcurrent relay The amount of heat generated by the first electric heater is larger than the amount of heat generated by the second electric heater so that the operation time of the second bimetal contact piece is longer than the operation time of the first bimetal contact piece. Examples of the present invention are described below.

図1は本発明に係る過電流保護装置を構成する第1過電流リレー及び第2過電流リレーが直列接続された回路図、図2は本発明に係る第1過電流リレー及び第2過電流リレーの外観を示す側面図、図3は図2に示す第1過電流リレー及び第2過電流リレーの端子部側の外観を示す図、図4は図2に示す第1過電流リレー及び第2過電流リレーの開口面から見た内部構成図、図5は本発明に係る過電流保護装置を電動圧縮機の密閉ケースの上面に取り付けた状態を示す図、図6は図5における過電流保護装置を電動圧縮機の密閉ケースの上面に取り付ける部分の具体的な斜視図である。   FIG. 1 is a circuit diagram in which a first overcurrent relay and a second overcurrent relay constituting an overcurrent protection device according to the present invention are connected in series, and FIG. 2 is a first overcurrent relay and a second overcurrent according to the present invention. 3 is a side view showing the external appearance of the relay, FIG. 3 is a diagram showing the external appearance of the first overcurrent relay and the second overcurrent relay shown in FIG. 2, and FIG. 4 is the first overcurrent relay shown in FIG. FIG. 5 is a diagram showing a state in which the overcurrent protection device according to the present invention is attached to the upper surface of the sealed case of the electric compressor, and FIG. 6 is an overcurrent diagram in FIG. It is a concrete perspective view of the part which attaches a protection device to the upper surface of the airtight case of an electric compressor.

本発明の過電流保護装置1は、冷蔵庫、小型エアコン等の冷却機器に用いられる電動圧縮機50をその過電流状態から保護するため、電動圧縮機50の本体ケース51に密着して取り付けられ、温度を感知し且つ電動圧縮機50の電動機52に流れる過電流に応じて電動機52への通電を遮断するように動作するものである。電動圧縮機50は、密閉ケースを構成する本体ケース51内に、電動機52と冷媒圧縮機部53が収納され、冷媒圧縮機部53が電動機52によって駆動されることにより冷媒を圧縮する周知の形態である。   The overcurrent protection device 1 of the present invention is attached in close contact with the main body case 51 of the electric compressor 50 in order to protect the electric compressor 50 used in a cooling device such as a refrigerator or a small air conditioner from its overcurrent state. It operates to sense the temperature and cut off the energization of the motor 52 in accordance with the overcurrent flowing through the motor 52 of the electric compressor 50. In the electric compressor 50, a motor 52 and a refrigerant compressor unit 53 are housed in a main body case 51 constituting a sealed case, and the refrigerant compressor unit 53 is driven by the electric motor 52 to compress refrigerant. It is.

過電流保護装置1は、電動圧縮機50の電動機52への電流供給回路に電動機52と直列に接続される構成であり、過電流保護装置1は、第1の温度(T1℃)以上で電動圧縮機50の電動機52への電流供給回路を遮断し前記第1の温度(T1℃)よりも低く0℃よりも高い復帰温度で復帰する第1のバイメタル接片2Aを第1の合成樹脂製の耐熱絶縁ケース2Kに収納した第1過電流リレー2と、第1過電流リレー2に直列接続され前記第1の温度(T1℃)よりも高い第2の温度(T2℃)以上で電動圧縮機50の電動機52への電流供給回路を遮断し0℃よりも低い温度(T3℃)でしか復帰しない第2のバイメタル接片3Aを第2の合成樹脂製の耐熱絶縁ケース3Kに収納した第2過電流リレー3からなる。   The overcurrent protection device 1 is configured to be connected in series with the motor 52 to a current supply circuit to the motor 52 of the electric compressor 50, and the overcurrent protection device 1 is electrically driven at a temperature equal to or higher than a first temperature (T1 ° C.). The first bimetal contact piece 2A that cuts off the current supply circuit to the motor 52 of the compressor 50 and returns at a return temperature lower than the first temperature (T1 ° C.) and higher than 0 ° C. is made of the first synthetic resin. The first overcurrent relay 2 housed in the heat resistant insulation case 2K and the first overcurrent relay 2 connected in series and electrically compressed at a second temperature (T2 ° C) higher than the first temperature (T1 ° C). The second bimetal contact piece 3A which cuts off the current supply circuit to the electric motor 52 of the machine 50 and returns only at a temperature lower than 0 ° C. (T3 ° C.) is housed in the second heat-resistant insulating case 3K made of synthetic resin. 2 overcurrent relay 3.

これを以下に具体的に説明する。第1過電流リレー2は、図1乃至図4に示すように、一面(図2の下側面)が開口2K1である有底円筒形状をなす合成樹脂製の耐熱絶縁ケース2Kを主体とし、このケース2Kの底壁(図2の上側壁)2K2の中央部にナット2Dで固定された支持軸2Cに、ケース2Kの内面から離れた状態で第1のバイメタル接片2Aが支持されている。このバイメタル接片2Aは、円形状のバイメタル板の左右両側の突出部に可動側接点2Eを備えている。ケース2Kの底壁(図2の上側壁)2K2には、2個の外部端子A、Bが取り付けられ、この外部端子A、Bがケース2Kの内側に露出している。   This will be specifically described below. As shown in FIGS. 1 to 4, the first overcurrent relay 2 is mainly composed of a heat-resistant insulating case 2K made of a synthetic resin having a bottomed cylindrical shape with one surface (the lower surface in FIG. 2) having an opening 2K1. The first bimetal contact piece 2A is supported on a support shaft 2C fixed to the center portion of the bottom wall 2K2 of the case 2K with a nut 2D away from the inner surface of the case 2K. The bimetal contact piece 2A includes movable side contacts 2E at the left and right projecting portions of a circular bimetal plate. Two external terminals A and B are attached to the bottom wall 2K2 of the case 2K (upper side wall in FIG. 2), and the external terminals A and B are exposed inside the case 2K.

底壁(図2の上側壁)2K2の内側には端子Cが設けられ、端子Aのケース2Kの内側端と端子Cは、バイメタル接片2Aの可動側接点2Eにそれぞれ対応した固定接点2Gを形成し、端子Bのケース2Kの内側端には第1の電気ヒータ2Bの一端が接続され、端子Cに電気ヒータ2Bの他端が接続されている。過電流状態でない通常状態では、バイメタル接片2Aは、図1に実線で示すように、左右の可動側接点2Eが左右の固定接点2Gに当接した状態である。所定の電気抵抗を有する第1の電気ヒータ2Bは、端子B、Cに渡り、且つバイメタル接片2Aと熱結合関係になるように、バイメタル接片2Aの円形状部分に対応して配置されている。   A terminal C is provided inside the bottom wall (upper side wall in FIG. 2) 2K2, and the inner end of the case 2K of the terminal A and the terminal C have fixed contacts 2G respectively corresponding to the movable side contacts 2E of the bimetal contact piece 2A. One end of the first electric heater 2B is connected to the inner end of the case 2K of the terminal B, and the other end of the electric heater 2B is connected to the terminal C. In a normal state that is not an overcurrent state, the bimetal contact piece 2A is in a state in which the left and right movable contacts 2E are in contact with the left and right fixed contacts 2G, as shown by the solid line in FIG. The first electric heater 2B having a predetermined electric resistance is disposed corresponding to the circular portion of the bimetal contact piece 2A so as to extend over the terminals B and C and to be in a thermal coupling relationship with the bimetal contact piece 2A. Yes.

第2過電流リレー3は、構造的には第1過電流リレー2と同様の構成である。このため図1乃至図4において、第1過電流リレー2と同様部分を括弧内の符号で示している。即ち、第2過電流リレー3は、図1乃至図4に示すように、一面(図2の下側面)が開口3K1である有底円筒形状をなす合成樹脂製の耐熱絶縁ケース3Kを主体とし、このケース3Kの底壁(図2の上側壁)3K2の中央部にナット3Dで固定された支持軸3Cに、ケース3Kの内面から離れた状態で第1のバイメタル接片3Aが支持されている。このバイメタル接片3Aは、円形状のバイメタル板の左右両側の突出部に可動側接点3Eを備えている。ケース3Kの底壁(図2の上側壁)3K2には、2個の外部端子A、Bが取り付けられ、この端子A、Bがケース3Kの内側に露出している。   The second overcurrent relay 3 is structurally similar to the first overcurrent relay 2 in structure. Therefore, in FIGS. 1 to 4, the same parts as those of the first overcurrent relay 2 are indicated by reference numerals in parentheses. That is, as shown in FIGS. 1 to 4, the second overcurrent relay 3 is mainly composed of a heat-resistant insulating case 3K made of synthetic resin having a bottomed cylindrical shape with one surface (the lower surface in FIG. 2) being an opening 3K1. The first bimetal contact piece 3A is supported on a support shaft 3C fixed to the center of the bottom wall (upper side wall) 3K2 of the case 3K with a nut 3D while being separated from the inner surface of the case 3K. Yes. The bimetal contact piece 3A includes movable side contacts 3E on the left and right projecting portions of a circular bimetal plate. Two external terminals A and B are attached to the bottom wall (upper side wall in FIG. 2) 3K2 of the case 3K, and the terminals A and B are exposed to the inside of the case 3K.

底壁(図2の上側壁)3K2の内側には端子Cが設けられ、端子Aのケース3Kの内側端と端子Cは、バイメタル接片3Aの可動側接点3Eにそれぞれ対応した固定接点3Gを形成し、端子Bのケース3Kの内側端には第2の電気ヒータ3Bの一端が接続され、端子Cに電気ヒータ3Bの他端が接続されている。過電流状態でない通常状態では、バイメタル接片3Aは、図1に実線で示すように、左右の可動側接点3Eが左右の固定接点3Gに当接した状態である。所定の電気抵抗を有する第2の電気ヒータ3Bは、端子B、Cに渡り、且つバイメタル接片3Aと熱結合関係になるように、バイメタル接片3Aの円形状部分に対応して配置されている。   A terminal C is provided on the inner side of the bottom wall (upper side wall in FIG. 2) 3K2, and the inner end of the case 3K of the terminal A and the terminal C have fixed contacts 3G respectively corresponding to the movable side contacts 3E of the bimetal contact piece 3A. The one end of the second electric heater 3B is connected to the inner end of the case 3K of the terminal B, and the other end of the electric heater 3B is connected to the terminal C. In a normal state that is not an overcurrent state, the bimetal contact piece 3A is in a state in which the left and right movable contacts 3E are in contact with the left and right fixed contacts 3G, as shown by the solid line in FIG. The second electric heater 3B having a predetermined electric resistance is arranged corresponding to the circular portion of the bimetal contact piece 3A so as to extend over the terminals B and C and to be in a thermal coupling relationship with the bimetal contact piece 3A. Yes.

過電流保護装置1は、図5及び図6に示すように、上記の構成の第1過電流リレー2と第2過電流リレー3が組み合わされて所定のカバーKS内に収納された構成であり、このカバーKSが電動圧縮機50の本体ケース51の上面に取り付けられ、このカバーKS内に収納した電力供給用の外部端子57が、本体ケース51の上面に突出した端子54A、54B、54Cへ接続されると共に、バイメタル接片2A、3Aが本体ケース51の温度を感知する状態に位置する。   As shown in FIGS. 5 and 6, the overcurrent protection device 1 has a configuration in which the first overcurrent relay 2 and the second overcurrent relay 3 configured as described above are combined and housed in a predetermined cover KS. The cover KS is attached to the upper surface of the main body case 51 of the electric compressor 50, and the external terminal 57 for power supply housed in the cover KS is connected to the terminals 54A, 54B, 54C protruding from the upper surface of the main body case 51. In addition to being connected, the bimetal contact pieces 2 </ b> A and 3 </ b> A are positioned to sense the temperature of the main body case 51.

カバーKS内には、一方側に第1過電流リレー2と第2過電流リレー3が併設され、他方側に外部端子57が収納される。カバーKSが本体ケース51の上面に取り付けられる構成は、本体ケース51の上面に取り付けた金属製の支持台59の左右係止片に係止孔60A、60Bが形成され、カバーKSの左右の爪58A、58Bが、対応する係止孔60A、60Bに、それぞれカバーKSの弾性にて係止することにより取り付けられる。これによって、ケース2K、3Kは、それぞれの開口2K1、3K1が支持台59に当接する状態となる。   In the cover KS, the first overcurrent relay 2 and the second overcurrent relay 3 are provided on one side, and the external terminal 57 is accommodated on the other side. The structure in which the cover KS is attached to the upper surface of the main body case 51 is such that the engagement holes 60A and 60B are formed in the left and right engaging pieces of the metal support base 59 attached to the upper surface of the main body case 51, 58A and 58B are attached to the corresponding locking holes 60A and 60B by being locked by the elasticity of the cover KS, respectively. As a result, the cases 2K and 3K are brought into a state in which the respective openings 2K1 and 3K1 are in contact with the support base 59.

上記の構成の第1過電流リレー2と第2過電流リレー3は、第1過電流リレー2と第2過電流リレー3の直列回路が、電動圧縮機50の電動機52と直列に接続される。第1過電流リレー2の可動側接点2Eが固定接点2Gに当接した状態で、バイメタル接片2Aと電気ヒータ2Bが第1の直列回路を形成する。また、第2過電流リレー3の可動側接点3Eが固定接点3Gに当接した状態で、バイメタル接片3Aと電気ヒータ3Bが第2の直列回路を形成する。この第1、第2の両直列回路は直列接続されて、電動機52と直列に接続される。   In the first overcurrent relay 2 and the second overcurrent relay 3 configured as described above, the series circuit of the first overcurrent relay 2 and the second overcurrent relay 3 is connected in series with the electric motor 52 of the electric compressor 50. . In a state where the movable contact 2E of the first overcurrent relay 2 is in contact with the fixed contact 2G, the bimetal contact piece 2A and the electric heater 2B form a first series circuit. In addition, with the movable contact 3E of the second overcurrent relay 3 in contact with the fixed contact 3G, the bimetal contact piece 3A and the electric heater 3B form a second series circuit. The first and second series circuits are connected in series and connected to the motor 52 in series.

具体的な一つの回路接続を以下に記載する。図1に示す電動機52は交流電動機の場合を示しており、電源55も交流電源である。電動機52が周波数変換によって回転数が可変のインバータ制御されるものであれば、電源55はインバータ制御される電源である。   One specific circuit connection is described below. The electric motor 52 shown in FIG. 1 shows the case of an AC electric motor, and the power source 55 is also an AC power source. If the electric motor 52 is controlled by an inverter whose rotation speed is variable by frequency conversion, the power source 55 is an inverter-controlled power source.

電動機52の一方の端子は電源55に接続され、第1過電流リレー2は、その端子Aに電動機52の他方の端子54Aが接続される。そして、可動側接点2Eが固定接点2Gに当接したバイメタル接片2Aと電気ヒータ2Bが第1の直列回路を形成する。第1過電流リレー2の端子Bが第2過電流リレー3の端子Aに接続される。第2過電流リレー3は、可動側接点3Eが固定接点3Gに当接したバイメタル接片3Aと電気ヒータ3Bが第2の直列回路を形成し、端子Bが電源55に接続された端子54Bへ接続される。これによって、前記第1、第2の両直列回路は直列接続されて、電動機52と直列回路を形成する。   One terminal of the motor 52 is connected to the power supply 55, and the first overcurrent relay 2 is connected to the terminal A of the other terminal 54 </ b> A of the motor 52. The bimetal contact piece 2A in which the movable contact 2E is in contact with the fixed contact 2G and the electric heater 2B form a first series circuit. The terminal B of the first overcurrent relay 2 is connected to the terminal A of the second overcurrent relay 3. In the second overcurrent relay 3, the bimetallic contact 3 </ b> A in which the movable contact 3 </ b> E is in contact with the fixed contact 3 </ b> G and the electric heater 3 </ b> B form a second series circuit, and the terminal B is connected to the terminal 54 </ b> B connected to the power supply 55. Connected. As a result, the first and second series circuits are connected in series to form a series circuit with the motor 52.

この構成において、電動圧縮機50の通常の運転時には、電動機52を流れる電流は設定値以下のため、電気ヒータ2Bからの発熱量はバイメタル接片2Aを図1の点線のように反転するほど多くなく、また、電気ヒータ3Bからの発熱量はバイメタル接片3Aを図1の点線のように反転するほど多くなく、また本体ケース51の温度もバイメタル接片2A、3Aを図1の点線のように反転するほどの温度ではないため、可動側接点2Eが固定接点2Gに当接し、可動側接点3Eが固定接点3Gに当接した状態を維持して、電動機52は電源55からの電力供給状態であり、電動圧縮機50は通常の運転状態を継続する。   In this configuration, during normal operation of the electric compressor 50, the current flowing through the electric motor 52 is less than the set value, so that the amount of heat generated from the electric heater 2B increases as the bimetal contact piece 2A is reversed as indicated by the dotted line in FIG. Further, the amount of heat generated from the electric heater 3B is not so large that the bimetal contact piece 3A is reversed as shown by the dotted line in FIG. 1, and the temperature of the main body case 51 is also shown by the dotted line in FIG. Therefore, the motor 52 is in a state of supplying power from the power source 55 while maintaining the state in which the movable contact 2E is in contact with the fixed contact 2G and the movable contact 3E is in contact with the fixed contact 3G. The electric compressor 50 continues the normal operation state.

しかし、電動圧縮機50が過負荷状態になったとき、または起動不良やロック状態になると、電動圧縮機50の温度上昇によってバイメタル接片2A、3Aの受熱量が増える。また設定値以上の過電流が流れることにより、電気ヒータ2B、3Bの発熱量が増え、バイメタル接片2A、3Aの受熱量が増える。これによって、先ずバイメタル接片2Aの動作温度である第1の温度(T1℃・・・例えば120℃)またはそれ以上に第1の電気ヒータ2Bによって熱せられた状態で、バイメタル接片2Aの動作時間T1(例えば10秒)が経過することにより、バイメタル接片2Aが図1の点線のように反転し、可動側接点2Eが固定接点2Gから離れ、電動機52への電流供給回路を遮断する。バイメタル接片3Aの反転動作に至るまでの動作時間は、第1の動作時間(T1)に比して相当長い時間(例えば20秒)に設定しているため反転動作はせず、可動側接点3Eが固定接点3Gに当接したままである。   However, when the electric compressor 50 is overloaded, or when the electric compressor 50 is in a starting failure or locked state, the amount of heat received by the bimetal contact pieces 2A and 3A increases due to the temperature rise of the electric compressor 50. Further, when an overcurrent exceeding the set value flows, the amount of heat generated by the electric heaters 2B and 3B increases, and the amount of heat received by the bimetal contact pieces 2A and 3A increases. As a result, the operation of the bimetal contact piece 2A is first performed with the first electric heater 2B heated to the first temperature (T1 ° C., for example, 120 ° C.) or higher, which is the operation temperature of the bimetal contact piece 2A. When the time T1 (for example, 10 seconds) elapses, the bimetal contact piece 2A is reversed as shown by a dotted line in FIG. 1, the movable contact 2E is separated from the fixed contact 2G, and the current supply circuit to the motor 52 is interrupted. The operation time until the reversal operation of the bimetal contact piece 3A is set to a time (for example, 20 seconds) that is considerably longer than the first operation time (T1). 3E remains in contact with the fixed contact 3G.

このように電動圧縮機50の運転停止により、電気ヒータ2Bの通電もなくなり、自然冷却によって、第1の温度(T1℃・・・例えば120℃)よりも低く0℃よりも高い復帰温度(例えば100℃)になると、バイメタル接片2Aは図1の実線のように逆反転(復帰)動作して、再び可動側接点2Eが固定接点2Gに当接し、再び電動機52が起動し電動圧縮機50が運転状態に復帰する。この復帰したとき、電動圧縮機50の過負荷状態、または起動不良やロック状態が解消しておれば、電動機52を流れる電流は設定値以下のため、上記のように電動圧縮機50は通常の運転状態を継続する。しかし、この復帰したとき、電動圧縮機50の過負荷状態、または起動不良やロック状態が解消していなければ、再びバイメタル接片2Aの動作温度である第1の温度(T1℃・・・例えば120℃)またはそれ以上に熱せられた状態で、バイメタル接片2Aの動作時間T1(例えば10秒)が経過することにより、バイメタル接片2Aが図1の点線のように反転し、可動側接点2Eが固定接点2Gから離れ、電動機52への電流供給回路を遮断する。このようにして、電動圧縮機50を過負荷状態、または起動不良やロック状態によって生じる焼損から保護する。   Thus, by stopping the operation of the electric compressor 50, the electric heater 2B is not energized, and by natural cooling, the return temperature (for example, lower than the first temperature (T1 ° C .... 120 ° C.) and higher than 0 ° C. (for example, 100 ° C.), the bimetal contact piece 2A reversely reverses (returns) as shown by the solid line in FIG. 1, the movable contact 2E comes into contact with the fixed contact 2G again, and the electric motor 52 is activated again to start the electric compressor 50. Returns to the operating state. At this time, if the overload state of the electric compressor 50, or the start-up failure or the locked state is eliminated, the electric current flowing through the electric motor 52 is less than the set value, so that the electric compressor 50 is normal as described above. Continue operating. However, at this time, if the overload state of the electric compressor 50 or the start-up failure or the locked state is not eliminated, the first temperature (T1 ° C.... When the operating time T1 (for example, 10 seconds) of the bimetal contact piece 2A elapses while being heated to 120 ° C.) or higher, the bimetal contact piece 2A is inverted as shown by the dotted line in FIG. 2E leaves the fixed contact 2G and interrupts the current supply circuit to the motor 52. In this way, the electric compressor 50 is protected from an overload state, or burnout caused by a starting failure or a locked state.

しかし、このようなバイメタル接片2Aの反転及び復帰による固定接点2Gに対する可動側接点2Eの開閉回数が長期に亘って行なわれた場合、または、電動圧縮機50の長期に亘る運転によって、固定接点2Gに対する可動側接点2Eの開閉回数が多くなって、バイメタル接片2Aの正反転・逆反転の寿命が尽き、固定接点2Gに対し可動側接点2Eが開くことができず、可動側接点2Eが固定接点2Gに溶着した場合には、電動圧縮機50の電動機52が過電流状態のままとなり、これが継続すれば、電動機52が焼損する状態となる。   However, when the number of times of opening / closing the movable contact 2E with respect to the fixed contact 2G by reversing and returning the bimetal contact piece 2A is performed over a long period of time, or when the electric compressor 50 is operated over a long period of time, the fixed contact The opening / closing frequency of the movable contact 2E with respect to 2G increases, the life of the bimetal contact piece 2A reaches the normal reversal / reverse reversal, the movable contact 2E cannot be opened with respect to the fixed contact 2G, and the movable contact 2E When welding to the fixed contact 2G, the electric motor 52 of the electric compressor 50 remains in an overcurrent state, and if this continues, the electric motor 52 is burned out.

このように、可動側接点2Eが固定接点2Gに溶着した場合には、電気ヒータ3Bへの通電が継続するため、電気ヒータ3Bの発熱量が増え、バイメタル接片3Aの受熱量が増えるが、バイメタル接片3Aが動作温度である第1の温度(T1℃)またはそれ以上に熱せられた状態で、バイメタル接片3Aの動作時間T2(例えば20秒)が経過することにより、バイメタル接片3Aが図1の点線のように反転し、可動側接点3Eが固定接点3Gから離れ、電動機52への電流供給回路を遮断し、電動機52が焼損することを防止する。すなわち、バイメタル接片3Aの20秒の動作時間は、第2の電気ヒータ3Bが第1の電気ヒータ2Bの発熱量の半分になるように抵抗値を変えているため、動作時間が長くなるようになっている。   As described above, when the movable contact 2E is welded to the fixed contact 2G, energization to the electric heater 3B is continued, so the amount of heat generated by the electric heater 3B increases and the amount of heat received by the bimetal contact piece 3A increases. When the bimetal contact piece 3A is heated to the first temperature (T1 ° C.) which is the operating temperature or higher, the operation time T2 (for example, 20 seconds) of the bimetal contact piece 3A elapses, thereby the bimetal contact piece 3A. 1 is reversed as indicated by the dotted line in FIG. 1, and the movable contact 3E is separated from the fixed contact 3G, interrupts the current supply circuit to the motor 52, and prevents the motor 52 from burning out. That is, the operation time of 20 seconds of the bimetal contact piece 3A is changed so that the second electric heater 3B has a resistance value that is half the amount of heat generated by the first electric heater 2B. It has become.

バイメタル接片3Aが反転して可動側接点3Eが固定接点3Gから離れる動作時間T2(例えば20秒)は、バイメタル接片2Aが反転して可動側接点2Eが固定接点2Gから離れる動作温度である第1の温度(T1℃・・・例えば120℃)と同じ温度に設定しているため、バイメタル接片2Aが反転動作する前にバイメタル接片3Aが反転動作することはない。   The operation time T2 (for example, 20 seconds) in which the bimetal contact piece 3A is reversed and the movable contact 3E is separated from the fixed contact 3G is an operation temperature at which the bimetal contact piece 2A is reversed and the movable contact 2E is separated from the fixed contact 2G. Since the temperature is set to the same temperature as the first temperature (T1 ° C.... 120 ° C., for example), the bimetal contact piece 3A does not reverse before the bimetal contact piece 2A performs the reverse operation.

バイメタル接片3Aが図1の実線のように逆反転(復帰)動作して、再び可動側接点3Eが固定接点3Gに当接する復帰温度は、0℃よりも十分低い温度(T3℃)に設定しており、この温度は通常環境において電動圧縮機50が使用される温度状況で生じる低温よりも十分低い零下の温度(T2℃)である。T2℃は、零下数十℃、例えば、−50℃程度であるため、一旦バイメタル接片3Aが図1の点線のように反転動作した後は、人為的にバイメタル接片3Aをこの復帰温度まで冷却しなければ復帰しないので、それを行わない限り、一旦バイメタル接片3Aが図1の点線のように反転動作した後は、実質永久的に復帰しないので、電動圧縮機50の焼損保護が継続することとなる。なお、バイメタル接片3Aを復帰温度まで冷却する方法は、液体窒素や低温冷凍装置によって冷却すれば、再び使用可能となる。   The return temperature at which the movable contact 3E comes into contact with the fixed contact 3G again when the bimetal contact piece 3A reversely reverses (returns) as shown by the solid line in FIG. 1 is set to a temperature (T3 ° C.) sufficiently lower than 0 ° C. This temperature is a sub-zero temperature (T2 ° C.) that is sufficiently lower than the low temperature that occurs in a temperature situation where the electric compressor 50 is used in a normal environment. Since T2 ° C. is several tens of degrees Celsius below zero, for example, about −50 ° C., once the bimetal contact piece 3A is inverted as shown by the dotted line in FIG. 1, the bimetal contact piece 3A is artificially moved to the return temperature. Since it will not return unless it is cooled, once the bimetal contact piece 3A is reversed as shown by the dotted line in FIG. 1, it will not return permanently, so the burnout protection of the electric compressor 50 continues. Will be. The method of cooling the bimetal contact piece 3A to the return temperature can be used again if it is cooled by liquid nitrogen or a low-temperature refrigeration apparatus.

上記のように、電気ヒータの発熱で反転動作させるタイプでは、バイメタル接片2A、3Aの電気抵抗は、電気ヒータ2B、3Bの電気抵抗に比して相当小さいので、過電流が流れる状態でのバイメタル接片2A、3Aの自己発熱は小さく、過電流が流れたときの反転動作は、実質的に電気ヒータ2B、3Bの発熱によるものである。そのため、電気ヒータ2Bの発熱量を電気ヒータ3Bの発熱量の2倍にすることでバイメタル接片2Aをバイメタル接片3Aより早く反転動作させることができるようになる。   As described above, in the type in which the reverse operation is performed by the heat generated by the electric heater, the electric resistance of the bimetal contact pieces 2A and 3A is considerably smaller than the electric resistance of the electric heaters 2B and 3B. The self-heating of the bimetal contact pieces 2A and 3A is small, and the reversal operation when an overcurrent flows is substantially due to the heating of the electric heaters 2B and 3B. For this reason, the bimetal contact piece 2A can be reversed faster than the bimetal contact piece 3A by making the heat generation amount of the electric heater 2B twice the heat generation amount of the electric heater 3B.

上記のような第1過電流リレー2と第2過電流リレー3の直列回路によって構成することにより、バイメタル接片2A、3Aの種類や電気ヒータ2B、3Bの線径を変えることにより、各種の反転動作温度のものや各種の過電流に対応できる第1過電流リレー2と第2過電流リレー3を作ることができるものとなり、第1過電流リレー2と第2過電流リレー3の反転動作時点が定め易くなり、設計の自由度が増し、安定した過電流保護動作が得られるものとなり、電動圧縮機に合ったものを作り易いものとなる。   By configuring the series circuit of the first overcurrent relay 2 and the second overcurrent relay 3 as described above, by changing the types of the bimetal contact pieces 2A and 3A and the wire diameters of the electric heaters 2B and 3B, The first overcurrent relay 2 and the second overcurrent relay 3 that can cope with the reverse operation temperature and various overcurrents can be made, and the first overcurrent relay 2 and the second overcurrent relay 3 are reversed. It becomes easy to determine the time point, the degree of freedom of design increases, a stable overcurrent protection operation can be obtained, and a product suitable for the electric compressor can be easily made.

図1には、電源55、電動機52、第1過電流リレー2、第2過電流リレー3、電源55の回路接続を示しているが、第1過電流リレー2と第2過電流リレー3の位置を入れ替えて、電源55、電動機52、第2過電流リレー3、第1過電流リレー2、電源55の接続であってもよい。   FIG. 1 shows circuit connections of the power source 55, the motor 52, the first overcurrent relay 2, the second overcurrent relay 3, and the power source 55, but the first overcurrent relay 2 and the second overcurrent relay 3 The positions may be switched to connect the power source 55, the electric motor 52, the second overcurrent relay 3, the first overcurrent relay 2, and the power source 55.

また、上記では、第1過電流リレー2のバイメタル接片2A及び第2過電流リレー3のバイメタル接片3Aが、電動圧縮機1の本体ケース51の温度を感知するようにしているが、バイメタル接片2A、3Aが、それぞれ対応する電気ヒータ2B、3Bの発熱量によってのみ反転作動する構成でも差し支えない。   In the above description, the bimetal contact piece 2A of the first overcurrent relay 2 and the bimetal contact piece 3A of the second overcurrent relay 3 sense the temperature of the main body case 51 of the electric compressor 1. The contact pieces 2A and 3A may be reversed only by the amount of heat generated by the corresponding electric heaters 2B and 3B.

本発明では、電動圧縮機1の構成、第1過電流リレー2及び第2過電流リレー3の構成等は、上記実施形態に限定されず、本発明の技術的範囲を逸脱しない限り種々の変更が考えられ、種々の実施形態を包含するものである。   In the present invention, the configuration of the electric compressor 1, the configurations of the first overcurrent relay 2 and the second overcurrent relay 3 and the like are not limited to the above-described embodiment, and various modifications can be made without departing from the technical scope of the present invention. Are contemplated and encompass various embodiments.

本発明に係る過電流保護装置を構成する第1過電流リレー及び第2過電流リレーが直列接続された回路図である。It is the circuit diagram by which the 1st overcurrent relay and the 2nd overcurrent relay which comprise the overcurrent protection apparatus which concern on this invention were connected in series. 本発明に係る第1過電流リレー及び第2過電流リレーの外観を示す側面図である。It is a side view which shows the external appearance of the 1st overcurrent relay and 2nd overcurrent relay which concern on this invention. 図2に示す第1過電流リレー及び第2過電流リレーの端子部側の外観を示す図である。It is a figure which shows the external appearance by the side of the terminal part of the 1st overcurrent relay and 2nd overcurrent relay which are shown in FIG. 図2に示す第1過電流リレー及び第2過電流リレーの開口面から見た内部構成図である。It is the internal block diagram seen from the opening surface of the 1st overcurrent relay and 2nd overcurrent relay which are shown in FIG. 本発明に係る過電流保護装置を電動圧縮機の密閉ケースの上面に取り付けた状態を示す図である。It is a figure which shows the state which attached the overcurrent protection apparatus which concerns on this invention to the upper surface of the airtight case of an electric compressor. 図5における過電流保護装置を電動圧縮機の密閉ケースの上面に取り付ける部分の具体的な斜視図である。It is a specific perspective view of the part which attaches the overcurrent protection apparatus in FIG. 5 to the upper surface of the airtight case of an electric compressor.

符号の説明Explanation of symbols

1・・・・過電流保護装置
2・・・・第1過電流リレー
2A・・・バイメタル接片
2B・・・電気ヒータ
2C・・・支持軸
2E・・・可動側接点
2G・・・固定接点
2K・・・耐熱絶縁ケース
3・・・・第2過電流リレー
3A・・・バイメタル接片
3B・・・電気ヒータ
3C・・・支持軸
3E・・・可動側接点
3G・・・固定接点
3K・・・耐熱絶縁ケース
50・・・電動圧縮機
51・・・本体ケース
52・・・電動機
53・・・圧縮部
55・・・電源
DESCRIPTION OF SYMBOLS 1 ... Overcurrent protection device 2 ... 1st overcurrent relay 2A ... Bimetal contact piece 2B ... Electric heater 2C ... Support shaft 2E ... Movable contact 2G ... Fixed Contact 2K ・ ・ ・ Heat-resistant insulation case 3 ・ ・ ・ Second overcurrent relay 3A ・ ・ ・ Bimetal contact piece 3B ・ ・ ・ Electric heater 3C ・ ・ ・ Support shaft 3E ・ ・ ・ Moving side contact 3G ・ ・ ・ Fixed contact 3K: heat-resistant insulation case 50 ... electric compressor 51 ... main body case 52 ... electric motor 53 ... compression section 55 ... power supply

Claims (1)

電動圧縮機への電流供給回路に前記電動圧縮機と直列に接続される過電流保護装置において、前記過電流保護装置は、第1の温度以上で前記電動圧縮機への電流供給回路を遮断し前記第1の温度よりも低く0℃よりも高い復帰温度で復帰する第1のバイメタル接片とこの第1のバイメタル接片を加熱する直列に接続された第1の電気ヒータとを第1の耐熱絶縁ケースに収納した第1過電流リレーと、前記第1過電流リレーに直列接続され前記第1の温度と同じ温度で前記電動圧縮機への電流供給回路を遮断し0℃よりも低い温度でしか復帰しない第2のバイメタル接片とこの第2のバイメタル接片を加熱する直列に接続された第2の電気ヒータとを第2の耐熱絶縁ケースに収納した第2過電流リレーとから構成し、前記第1のバイメタル接片の動作時間よりも前記第2のバイメタル接片の動作時間を長くするように前記第1の電気ヒータの発熱量を第2の電気ヒータの発熱量よりも大きくしたことを特徴とする過電流保護装置。   In the overcurrent protection device connected in series with the electric compressor to the current supply circuit to the electric compressor, the overcurrent protection device interrupts the current supply circuit to the electric compressor at a first temperature or higher. A first bimetal contact piece that recovers at a return temperature lower than the first temperature and higher than 0 ° C. and a first electric heater connected in series for heating the first bimetal contact piece are provided in a first manner. A first overcurrent relay housed in a heat resistant insulation case, and a temperature lower than 0 ° C. that is connected in series to the first overcurrent relay and shuts off the current supply circuit to the electric compressor at the same temperature as the first temperature. And a second overcurrent relay in which a second bimetal contact piece that can only be restored and a second electric heater connected in series for heating the second bimetal contact piece are housed in a second heat-resistant insulating case. And the first bimetal contact piece The overcurrent protection device characterized in that the heat generation amount of the first electric heater is made larger than the heat generation amount of the second electric heater so that the operation time of the second bimetal contact piece is longer than the operation time. .
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JPS5056554A (en) * 1973-09-21 1975-05-17
JP2641440B2 (en) * 1987-03-13 1997-08-13 株式会社日立製作所 Overload protection device
JPH07262895A (en) * 1994-02-01 1995-10-13 Yamada Denki Seizo Kk Thermal protector

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