JP5199839B2 - Spinning apparatus operating method and spinning apparatus - Google Patents

Spinning apparatus operating method and spinning apparatus Download PDF

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JP5199839B2
JP5199839B2 JP2008289093A JP2008289093A JP5199839B2 JP 5199839 B2 JP5199839 B2 JP 5199839B2 JP 2008289093 A JP2008289093 A JP 2008289093A JP 2008289093 A JP2008289093 A JP 2008289093A JP 5199839 B2 JP5199839 B2 JP 5199839B2
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roller
upper limit
mold
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feed mechanism
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JP2010115668A (en
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良信 中村
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Nihon Spindle Manufacturing Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/16Spinning over shaping mandrels or formers

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Description

本発明は、回転する成形型に板状の被加工材を押し付けてその被加工材を成形型の外周面に沿う形状に加工するローラと、駆動流体の流体圧により前記ローラを前記成形型の回転軸心と平行な横方向に移動させる横送り機構と、駆動流体の流体圧により前記ローラを前記成形型の回転軸心に交差する縦方向に移動させる縦送り機構と、前記ローラの前記横方向及び前記縦方向夫々での移動方向及び移動速度を指令する手動操作式のローラ移動操作具と、そのローラ移動操作具の操作状態に基づいて前記横送り機構及び前記縦送り機構夫々の作動を制御する制御手段とが設けられたスピニング加工装置の運転方法、及び、そのスピニング加工装置に関する。   The present invention includes a roller that presses a plate-shaped workpiece against a rotating mold and processes the workpiece into a shape along the outer peripheral surface of the mold, and the roller is moved by the fluid pressure of the driving fluid. A lateral feed mechanism that moves in a lateral direction parallel to the rotational axis; a vertical feed mechanism that moves the roller in a longitudinal direction that intersects the rotational axis of the mold by fluid pressure of the driving fluid; and the lateral feed mechanism. Manual operation type roller moving operation tool for instructing the moving direction and moving speed in the direction and the vertical direction, respectively, and the operation of each of the lateral feed mechanism and the vertical feed mechanism based on the operation state of the roller moving operation tool. The present invention relates to an operation method of a spinning processing apparatus provided with a control means for controlling, and the spinning processing apparatus.

かかるスピニング加工装置は、オペレータが、手動操作式のローラ移動操作具を操作してローラの横方向及び縦方向夫々での移動方向と移動速度を指令するものである。これにより、ローラを被加工材を介在させて成形型の外周面に押し付けた状態でその外周面に沿わせて移動させるようにして、被加工材を成形型の外周面に沿う形状にスピニング加工するものである(例えば、特許文献1参照。)。
このようなスピニング加工装置は、例えば、ティーチング処理を実行し、このティーチング処理では、ローラ移動操作具を操作して、好ましい運転状態を求めるが、ティーチング時に、成形型の外周面において、ローラが成形型の回転軸心に垂直な方向に拡がる拡がり度が大きい外周面部分を移動する場合がある。
このような場合、従来の操作方法では、ローラの縦方向での移動方向が成形型の回転軸心に近づく方向から遠ざかる方向に反転するようにローラ移動操作具を操作していた。
In such a spinning processing apparatus, an operator operates a manually operated roller moving operation tool to instruct the moving direction and moving speed of the roller in each of the horizontal direction and the vertical direction. As a result, the work piece is spun into a shape along the outer peripheral surface of the mold by moving the roller along the outer peripheral surface while pressing the roller against the outer peripheral surface of the mold with the work material interposed therebetween. (For example, refer to Patent Document 1).
Such a spinning processing apparatus performs, for example, a teaching process, and in this teaching process, a roller moving operation tool is operated to obtain a preferable operating state. At the time of teaching, a roller is molded on the outer peripheral surface of the mold. In some cases, the outer peripheral surface portion having a large degree of spread that spreads in a direction perpendicular to the rotational axis of the mold is moved.
In such a case, in the conventional operation method, the roller moving operation tool is operated so that the moving direction of the roller in the vertical direction is reversed in the direction away from the direction approaching the rotation axis of the mold.

なお、成形型の回転軸心に垂直な方向への拡がり度が小さい成形型の外周面部分をローラが移動するときは、ローラ移動操作具により縦方向でのローラの移動方向を回転軸心に近づく方向に操作していても、横送り機構による回転軸心に平行な方向への推進力によりローラを回転軸心から遠ざかる方向に成形型の外周面に沿って移動させることができるものである。   When the roller moves on the outer peripheral surface of the mold that has a small degree of spread in the direction perpendicular to the axis of rotation of the mold, the roller movement operation tool sets the moving direction of the roller in the vertical direction as the axis of rotation. Even when operated in the approaching direction, the roller can be moved along the outer peripheral surface of the mold in the direction away from the rotation axis by the propulsive force in the direction parallel to the rotation axis by the lateral feed mechanism. .

特開平10−211526号公報JP 10-2111526 A

ここで、従来のスピニング加工装置では、成形型の回転軸心に垂直な方向への拡がり度が大きい成形型の外周面部分をローラが移動するとき、特に、拡がり度が小さい外周面部分から大きい外周面部分へ移行するときは、ローラ移動操作具により縦方向でのローラの移動方向を回転軸心に近づく方向に操作したままでは、ローラを回転軸心から遠ざかる方向に成形型の外周面に沿って適切に移動させることができなかった。そのため、ローラ移動操作具により、縦方向でのローラの移動方向を回転軸心から遠ざかる方向に適切に反転操作する必要があった。
しかしながら、ローラ移動操作具により、縦方向でのローラの移動方向を成形型の回転軸心から遠ざかる方向に反転させる操作を正確に行うことは難しいものである。従って、ローラを成形型の回転軸心から遠ざかる方向に成形型の外周面に沿って適切に移動させ難く、被加工材を適切にスピニング加工し難いものであった。
例えば、ローラ移動操作具の手動操作において、ローラの移動方向が反転するのに時間がかかり過ぎたり、ローラの移動方向が反転したときのローラの移動速度が速過ぎたりして、ローラを成形型の回転軸心から遠ざかる方向に成形型の外周面に沿って適切に移動させることができなくなる場合がある。このような場合、被加工材の肉厚が薄くなり過ぎたり、被加工材を成形型の外周面に適切に沿わすように絞り加工ができなくなるのである。
Here, in the conventional spinning apparatus, when the roller moves on the outer peripheral surface portion of the mold having a large degree of spread in the direction perpendicular to the rotational axis of the mold, particularly from the outer peripheral surface portion having a small degree of spread. When moving to the outer peripheral surface portion, if the roller moving operation tool is operated so that the moving direction of the roller in the vertical direction is closer to the rotational axis, the roller is moved away from the rotational axis to the outer peripheral surface of the mold. Could not move properly along. Therefore, it has been necessary to appropriately reverse the moving direction of the roller in the vertical direction in the direction away from the rotation axis by the roller moving operation tool.
However, it is difficult to accurately perform the operation of reversing the moving direction of the roller in the vertical direction in the direction away from the rotation axis of the mold by using the roller moving operation tool. Therefore, it is difficult to appropriately move the roller along the outer peripheral surface of the mold in a direction away from the rotation axis of the mold, and it is difficult to appropriately spin the workpiece.
For example, in manual operation of the roller movement operation tool, it takes too much time to reverse the direction of movement of the roller, or the speed of movement of the roller when the direction of movement of the roller is reversed is too fast. In some cases, it may not be possible to appropriately move along the outer peripheral surface of the mold in a direction away from the rotational axis of the mold. In such a case, the thickness of the workpiece becomes too thin, or the drawing cannot be performed so that the workpiece is properly aligned with the outer peripheral surface of the mold.

本発明は、かかる実情に鑑みてなされたものであり、その目的は、成形型の外周面においてその回転軸心に垂直な方向への拡がり度が大きい部分をローラが移動するとき、特に、拡がり度が小さい外周面部分から大きい外周面部分へ移行するときでも、被加工材を適切にスピニング加工し得るスピニング加工装置の運転方法及びスピニング加工装置を提供することにある。   The present invention has been made in view of such a situation, and the object thereof is to spread particularly when the roller moves in a portion where the degree of spread in the direction perpendicular to the rotation axis is large on the outer peripheral surface of the mold. An object of the present invention is to provide a method of operating a spinning processing apparatus and a spinning processing apparatus capable of appropriately spinning a workpiece even when shifting from a small peripheral surface portion to a large peripheral surface portion.

上記目的を達成するための本発明に係るスピニング加工装置の運転方法は、回転する成形型に板状の被加工材を押し付けてその被加工材を成形型の外周面に沿う形状に加工するローラと、
駆動流体の流体圧により前記ローラを前記成形型の回転軸心と平行な横方向に移動させる横送り機構と、
駆動流体の流体圧により前記ローラを前記成形型の回転軸心に交差する縦方向に移動させる縦送り機構と、
前記ローラの前記横方向及び前記縦方向夫々での移動方向及び移動速度を指令する手動操作式のローラ移動操作具と、
そのローラ移動操作具の操作状態に基づいて前記横送り機構及び前記縦送り機構夫々の作動を制御する制御手段とが設けられたスピニング加工装置の運転方法であって、
その第1特徴構成は、前記スピニング加工装置に、前記縦送り機構に供給される駆動流体の上限圧を可変設定する上限圧設定手段を設け、
その上限圧設定手段により、前記成形型の回転軸心に平行な方向に設定移動量移動する間の前記回転軸心に垂直な方向への前記ローラの移動量が基準移動量よりも大きい急拡大移動時に採用する上限圧である急拡大移動上限圧を、前記平行方向に設定移動量移動する間の前記垂直方向への前記ローラの移動量が前記基準移動量以下の通常移動時に採用する上限圧である基準上限圧よりも小さく設定して、スピニング加工を実行する点にある。
In order to achieve the above object, an operation method of a spinning processing apparatus according to the present invention includes a roller that presses a plate-shaped workpiece against a rotating mold and processes the workpiece into a shape along the outer peripheral surface of the mold. When,
A lateral feed mechanism for moving the roller in a lateral direction parallel to the rotational axis of the mold by the fluid pressure of the driving fluid;
A longitudinal feed mechanism that moves the roller in the longitudinal direction intersecting the rotational axis of the mold by the fluid pressure of the driving fluid;
A manually operated roller moving operation tool for commanding the moving direction and moving speed of the roller in the horizontal direction and the vertical direction, respectively;
An operation method of a spinning processing apparatus provided with a control means for controlling the operation of each of the transverse feed mechanism and the longitudinal feed mechanism based on an operation state of the roller moving operation tool,
The first characteristic configuration is provided with an upper limit pressure setting means for variably setting the upper limit pressure of the driving fluid supplied to the longitudinal feed mechanism in the spinning processing device,
Due to the upper limit pressure setting means, the moving amount of the roller in the direction perpendicular to the rotation axis is larger than the reference movement amount while moving the set movement amount in a direction parallel to the rotation axis of the mold. A sudden expansion movement upper limit pressure that is an upper limit pressure that is adopted during movement is an upper limit pressure that is adopted during normal movement in which the movement amount of the roller in the vertical direction is equal to or less than the reference movement amount while the set movement amount is moved in the parallel direction. The lower limit is set to be smaller than the reference upper limit pressure, and the spinning process is executed.

上記特徴構成によれば、ローラ移動操作具により、ローラを外周面に沿わせて移動させるようにローラの横方向及び縦方向夫々での移動方向と移動速度を指令しているときに、成形型の回転軸心に平行な方向に設定移動量移動する間の前記回転軸心に垂直な方向へのローラの移動量が基準移動量よりも大きい急拡大移動時には、上限圧設定手段により、縦送り機構に供給される駆動流体の上限圧を、前記平行方向に設定移動量移動する間の前記垂直方向へのローラの移動量が基準移動量以下の通常移動時に採用する基準上限圧よりも小さい急拡大移動上限圧に設定する。   According to the above characteristic configuration, when the moving direction and the moving speed of the roller are instructed to move the roller along the outer peripheral surface by the roller moving operation tool, When the roller movement amount in the direction perpendicular to the rotation axis is larger than the reference movement amount while moving the set movement amount in a direction parallel to the rotation axis of the The upper limit pressure of the drive fluid supplied to the mechanism is abruptly smaller than the reference upper limit pressure employed during normal movement in which the roller movement amount in the vertical direction is less than the reference movement amount while the set movement amount is moved in the parallel direction. Set to the upper limit of expansion movement.

ちなみに、ローラの成形型の回転軸心に平行な方向への移動量と、その回転軸心から遠ざかる側への回転軸心に垂直な方向への移動量との関係により、成形型の外周面の回転軸心に垂直な方向への拡がり度が分かる。この拡がり度が、成形型の回転軸心に平行な方向に設定移動量移動する間の前記回転軸心に垂直な方向へのローラの移動量に対応し、この移動量が大きいほど、成形型の外周面の回転軸心に垂直な方向への拡がり度(例えば、勾配)が大きくなる。   Incidentally, the outer peripheral surface of the mold depends on the relationship between the amount of movement of the roller in the direction parallel to the rotation axis of the mold and the amount of movement in the direction perpendicular to the rotation axis away from the rotation axis. The degree of spread in the direction perpendicular to the axis of rotation of This degree of spread corresponds to the amount of movement of the roller in the direction perpendicular to the rotational axis while moving the set amount of movement in a direction parallel to the rotational axis of the mold. The degree of spread (for example, gradient) in the direction perpendicular to the rotational axis of the outer circumferential surface of the outer peripheral surface of the outer peripheral surface of the outer peripheral surface of the outer peripheral surface of the outer peripheral surface of the outer peripheral surface of the

本願では、通常移動時から急拡大移動時に移行する際には、縦送り機構に供給される駆動流体の上限圧をローラが緩拡がり外周面部分を移動しているときよりも小さく設定する。
すると、成形型の外周面のうちでその成形型の回転軸心に垂直な方向への拡がり度が基準拡がり度以下の緩拡がり外周面部分から前記垂直方向への拡がり度が基準拡がり度よりも大きい急拡がり外周面部分にローラが移動する際には、ローラ移動操作具による縦方向での移動方向の指令状態を変化させなくても、ローラは成形型の外周面の形状に良好に追従できる。
従って、緩拡がり外周面部分から急拡がり外周面部分にローラが移動する際にも、ローラ移動操作具による縦方向での移動方向の指令状態を変化させることなく、ローラを前記回転軸心から遠ざかる方向に成形型の外周面に沿って適切に移動させることが可能となる。
その結果、成形型の外周面においてその回転軸心に垂直な方向への拡がり度が大きい部分をローラが移動するとき、特に、拡がり度が小さい外周面部分から大きい外周面部分へ移行するときでも、被加工材を適切にスピニング加工し得るスピニング加工装置の運転方法を提供することができるようになった。
In the present application, when shifting from the normal movement to the sudden expansion movement, the upper limit pressure of the driving fluid supplied to the vertical feed mechanism is set smaller than that when the roller is slowly expanding and moving the outer peripheral surface portion.
Then, in the outer peripheral surface of the mold, the degree of expansion in the direction perpendicular to the rotational axis of the mold is less than the reference degree of expansion, and the degree of expansion from the outer peripheral surface portion to the vertical direction is greater than the reference degree of expansion. When the roller moves to a large rapidly expanding outer peripheral surface portion, the roller can follow the shape of the outer peripheral surface of the mold well without changing the command state of the moving direction in the vertical direction by the roller moving operation tool. .
Therefore, even when the roller moves from the slowly expanding outer peripheral surface portion to the rapidly expanding outer peripheral surface portion, the roller is moved away from the rotation axis without changing the command state of the moving direction in the vertical direction by the roller moving operation tool. It becomes possible to move appropriately along the outer peripheral surface of the mold in the direction.
As a result, when the roller moves in a portion where the degree of spread in the direction perpendicular to the rotation axis is large on the outer peripheral surface of the mold, particularly when the outer peripheral surface portion where the degree of spread is small shifts to the large outer peripheral surface portion. Thus, it is possible to provide a method of operating a spinning processing apparatus that can appropriately spin a workpiece.

本発明に係るスピニング加工装置の運転方法の第2特徴構成は、上記第1特徴構成に加えて、
前記ローラ移動操作具が、中立位置からその周囲への倒れ方向に基づいて前記ローラの前記横方向と前記縦方向とのいずれか一方又は両方での移動方向の指令が可能な操作レバーを備えて、その操作レバーの倒れ量に基づいて前記横送り機構又は前記縦送り機構への駆動流体の流体圧を指令するように構成され、
前記上限圧設定手段が、前記通常移動時から前記急拡大移動時に移行した際に、前記急拡大移動上限圧を前記基準上限圧よりも小さく設定するように構成されている点にある。
In addition to the first feature configuration, the second feature configuration of the operating method of the spinning device according to the present invention is as follows.
The roller movement operation tool includes an operation lever capable of instructing a movement direction in one or both of the horizontal direction and the vertical direction of the roller based on a tilting direction from a neutral position to the periphery thereof. , Configured to command the fluid pressure of the driving fluid to the lateral feed mechanism or the vertical feed mechanism based on the amount of tilt of the operation lever,
The upper limit pressure setting means is configured to set the sudden expansion movement upper limit pressure smaller than the reference upper limit pressure when transitioning from the normal movement to the sudden expansion movement.

上記特徴構成によれば、操作レバーの中立位置からその周囲への倒れ方向を調整することにより、ローラの横方向と縦方向とのいずれか一方又は両方での移動方向を指令することができる。そのように操作レバーの倒れ方向を調整するときに、その倒れ量を調整することにより、横送り機構又は縦送り機構への駆動流体の流体圧を指令することができる。つまり、1個の操作レバーにより、横方向と縦方向でのローラの移動方向の調整に加えて、成形型の外周面の形状に応じて、ローラの移動速度、及び、ローラにより被加工材を成形型に押し付ける押圧力を適切に調整することができる。
そして、通常移動時から急拡大移動時に移行する際には、即ち、緩拡がり外周面部分から急拡がり外周面部分にローラが移動する際には、例えば、操作レバーの倒れ方向や倒れ量を変化させなくても、上限圧設定手段により急拡大移動上限圧を基準上限圧よりも小さく設定することができる。
According to the above characteristic configuration, the moving direction in either or both of the horizontal direction and the vertical direction of the roller can be commanded by adjusting the tilting direction from the neutral position of the operation lever to the periphery thereof. Thus, when adjusting the tilt direction of the operation lever, the fluid pressure of the driving fluid to the lateral feed mechanism or the vertical feed mechanism can be commanded by adjusting the tilt amount. In other words, in addition to adjusting the moving direction of the roller in the horizontal direction and the vertical direction with one operating lever, the work speed of the roller and the work material by the roller according to the shape of the outer peripheral surface of the mold The pressing force pressed against the mold can be adjusted appropriately.
Then, when shifting from the normal movement to the sudden expansion movement, that is, when the roller moves from the slowly expanding outer peripheral surface portion to the outer peripheral surface portion, for example, the direction and amount of the operation lever are changed. Even if not, the rapid expansion movement upper limit pressure can be set smaller than the reference upper limit pressure by the upper limit pressure setting means.

従って、ローラを成形型の外周面に沿って移動させる操作をより一層容易化しながら、被加工材を適切にスピニング加工することができるようになった。   Therefore, it is possible to appropriately spin the workpiece while further facilitating the operation of moving the roller along the outer peripheral surface of the mold.

本発明に係るスピニング加工装置の運転方法の第3特徴構成は、上記第1又は第2特徴構成に加えて、
前記制御手段が、前記ローラ移動操作具の操作状態及び前記上限圧設定手段の設定状態に基づいて前記横送り機構及び前記縦送り機構夫々の作動を制御する手動運転モードと、予め記憶している時系列的な制御データに基づいて前記横送り機構及び前記縦送り機構夫々の作動を制御する自動運転モードとを実行可能に構成されている点にある。
In addition to the first or second characteristic configuration described above, the third characteristic configuration of the method for operating the spinning device according to the present invention is as follows:
The control means stores in advance a manual operation mode for controlling the operations of the transverse feed mechanism and the longitudinal feed mechanism based on the operation state of the roller moving operation tool and the set state of the upper limit pressure setting means. The automatic operation mode for controlling the operations of the transverse feed mechanism and the longitudinal feed mechanism based on time-series control data is configured to be executable.

上記特徴構成によれば、手動運転モードでは、オペレータがローラを成形型の外周面に沿って移動させるようにローラ移動操作具及び上限圧設定手段を手動操作すると、それらローラ移動操作具の操作状態及び上限圧設定手段の設定状態に基づいて横送り機構及び縦送り機構夫々の作動を制御することができ、例えばそのときに検出した動作位置データを含む制御データを制御手段により時系列的に記憶するいわゆるティーチング処理を実行することができる。
又、自動運転モードでは、制御手段により、例えばティーチング処理の実行中に記憶した時系列的な制御データに基づいて横送り機構及び縦送り機構夫々の作動が制御されるので、ローラが手動運転モードでの軌跡と同様の軌跡で移動するように自動的に移動操作される。
According to the above characteristic configuration, in the manual operation mode, when the operator manually operates the roller movement operation tool and the upper limit pressure setting means so as to move the roller along the outer peripheral surface of the mold, the operation state of the roller movement operation tool The operation of each of the lateral feed mechanism and the longitudinal feed mechanism can be controlled based on the setting state of the upper limit pressure setting means, for example, control data including the operation position data detected at that time is stored in time series by the control means. The so-called teaching process can be executed.
In the automatic operation mode, the operation of each of the horizontal feed mechanism and the vertical feed mechanism is controlled by the control means based on, for example, time-series control data stored during execution of the teaching process. The movement operation is automatically performed so as to move along the locus similar to the locus at.

つまり、手動運転モードによりローラの移動軌跡を制御手段に記憶させると、以降は、自動運転モードを実行することにより、手動運転モードと同様の移動軌跡でローラが自動的に移動操作されるのである。
従って、スピニング加工における省力化を図ることができるようになった。
That is, if the roller movement trajectory is stored in the control means in the manual operation mode, thereafter, the automatic operation mode is executed, whereby the roller is automatically moved along the same movement trajectory as in the manual operation mode. .
Therefore, it is possible to save labor in the spinning process.

上記目的を達成するための本発明に係るスピニング加工装置は、回転する成形型に板状の被加工材を押し付けてその被加工材を成形型の外周面に沿う形状に加工するローラと、
駆動流体の流体圧により前記ローラを前記成形型の回転軸心と平行な横方向に移動させる横送り機構と、
駆動流体の流体圧により前記ローラを前記成形型の回転軸心に交差する縦方向に移動させる縦送り機構と、
前記ローラの前記横方向及び前記縦方向夫々での移動方向及び移動速度を指令する手動操作式のローラ移動操作具と、
そのローラ移動操作具の操作状態に基づいて前記横送り機構及び前記縦送り機構夫々の作動を制御する制御手段とが設けられたものであって、
その第1特徴構成は、前記縦送り機構に供給される駆動流体の上限圧を可変設定する上限圧設定手段が設けられ、
前記制御手段が、前記成形型の回転軸心に平行な方向に設定移動量移動する間の前記回転軸心に垂直な方向への前記ローラの移動量が基準移動量よりも大きい急拡大移動時に採用する上限圧である急拡大移動上限圧を、前記平行方向に設定移動量移動する間の前記垂直方向への前記ローラの移動量が前記基準移動量以下の通常移動時に採用する上限圧である基準上限圧よりも小さく設定するように、前記上限圧設定手段の作動を制御するように構成されている点にある。
A spinning device according to the present invention for achieving the above object includes a roller that presses a plate-shaped workpiece against a rotating mold and processes the workpiece into a shape along the outer peripheral surface of the mold,
A lateral feed mechanism for moving the roller in a lateral direction parallel to the rotational axis of the mold by the fluid pressure of the driving fluid;
A longitudinal feed mechanism that moves the roller in the longitudinal direction intersecting the rotational axis of the mold by the fluid pressure of the driving fluid;
A manually operated roller moving operation tool for commanding the moving direction and moving speed of the roller in the horizontal direction and the vertical direction, respectively;
Control means for controlling the operation of each of the transverse feed mechanism and the longitudinal feed mechanism based on the operation state of the roller moving operation tool,
The first characteristic configuration is provided with an upper limit pressure setting means for variably setting the upper limit pressure of the driving fluid supplied to the longitudinal feed mechanism,
During the sudden expansion movement in which the movement amount of the roller in the direction perpendicular to the rotation axis is larger than the reference movement amount while the control means moves the set movement amount in a direction parallel to the rotation axis of the mold. A sudden expansion movement upper limit pressure that is an upper limit pressure to be adopted is an upper limit pressure that is adopted during normal movement in which the movement amount of the roller in the vertical direction is equal to or less than the reference movement amount while the set movement amount moves in the parallel direction. It is the point which is comprised so that the action | operation of the said upper limit pressure setting means may be controlled so that it may set smaller than a reference | standard upper limit pressure.

上記特徴構成によれば、ローラ移動操作具により、ローラを成形型の外周面に沿わせて移動させるように移動操作しているときに、成形型の回転軸心に平行な方向に設定移動量移動する間の前記回転軸心に垂直な方向へのローラの移動量が基準移動量よりも大きい急拡大移動時には、制御手段により、縦送り機構に供給される駆動流体の上限圧を前記平行方向に設定移動量移動する間の前記垂直方向へのローラの移動量が基準移動量以下の通常移動時に採用する基準上限圧よりも小さい急拡大移動上限圧に設定するように、上限圧設定手段の作動が制御される。   According to the above characteristic configuration, when the roller movement operation tool is operated to move the roller along the outer peripheral surface of the mold, the set movement amount in a direction parallel to the rotation axis of the mold. When the roller moves in a direction perpendicular to the rotational axis during the movement in a sudden expansion movement in which the movement amount is larger than the reference movement amount, the upper limit pressure of the driving fluid supplied to the vertical feed mechanism is set by the control means in the parallel direction. Of the upper limit pressure setting means so as to set the upper limit pressure of the sudden expansion movement which is smaller than the reference upper limit pressure employed in the normal movement in which the moving amount of the roller in the vertical direction is less than the reference movement amount. Operation is controlled.

つまり、ローラ移動操作具により、ローラを成形型の外周面に沿わせて移動させるように移動操作しているときに、成形型の外周面のうちの緩拡がり外周面部分から急拡がり外周面部分にローラが移動する際には、自動的に、縦送り機構に供給される駆動流体の上限圧がローラが緩拡がり外周面部分を移動しているときよりも小さく設定される。
従って、先にスピニング加工装置の運転方法における第1特徴構成において記載した如く、緩拡がり外周面部分から急拡がり外周面部分にローラが移動する際にも、ローラ移動操作具による縦方向での移動方向の指令状態を変化させることなく、ローラを前記回転軸心から遠ざかる方向に成形型の外周面に沿って適切に移動させることが可能となるので、被加工材を適切にスピニング加工することができるのである。
その結果、成形型の外周面においてその回転軸心に垂直な方向への拡がり度が大きい部分をローラが移動するとき、特に、拡がり度が小さい外周面部分から大きい外周面部分へ移行するときでも、被加工材を適切にスピニング加工し得るスピニング加工装置を提供することができるようになった。
That is, when the roller is operated to move the roller along the outer peripheral surface of the mold with the roller moving operation tool, the outer peripheral surface portion of the outer peripheral surface of the mold is rapidly expanded from the outer peripheral surface portion of the mold. When the roller moves, the upper limit pressure of the driving fluid supplied to the vertical feed mechanism is automatically set smaller than when the roller slowly spreads and moves on the outer peripheral surface portion.
Therefore, as described above in the first characteristic configuration in the operating method of the spinning processing apparatus, even when the roller moves from the slowly expanding outer peripheral surface portion to the rapidly expanding outer peripheral surface portion, the vertical movement by the roller moving operation tool is performed. Since it is possible to appropriately move the roller along the outer peripheral surface of the mold in the direction away from the rotation axis without changing the direction command state, it is possible to appropriately spin the workpiece. It can be done.
As a result, when the roller moves in a portion where the degree of spread in the direction perpendicular to the rotation axis is large on the outer peripheral surface of the mold, particularly when the outer peripheral surface portion where the degree of spread is small shifts to the large outer peripheral surface portion. Thus, a spinning device capable of appropriately spinning a workpiece can be provided.

〔第1実施形態〕
以下、図面に基づいて、本発明の第1実施形態を説明する。
図1に示すように、スピニング加工装置は、成形型1を回転駆動する成形型回転駆動部Dと、回転する成形型1に板状の被加工材Wを押し付けるようにローラ2を成形型1の回転軸心Pと平行な横方向(Z方向)及び成形型1の回転軸心Pに交差する縦方向(X方向)に移動駆動するローラ駆動部Rとを備えて構成されている。又、スピニング加工装置は、このスピニング加工装置の運転を制御する制御部3(制御手段に相当する)と、その制御部3に各種制御指令を指令する操作部4とを備えて構成されている。
そして、スピニング加工装置は、ローラ2を被加工材Wを介在させて成形型1の外周面に押し付けた状態でその外周面に沿わせて成形型1の先端E1から基端E2に向けて移動させることにより、被加工材Wを成形型1の外周面に沿う形状にスピニング(絞り)加工するように構成されている。
[First Embodiment]
Hereinafter, a first embodiment of the present invention will be described based on the drawings.
As shown in FIG. 1, the spinning processing apparatus includes a mold rotation driving unit D that rotationally drives the mold 1, and a roller 2 that presses a plate-shaped workpiece W against the rotating mold 1. The roller driving unit R is configured to move and drive in a horizontal direction (Z direction) parallel to the rotation axis P of the mold 1 and a vertical direction (X direction) intersecting the rotation axis P of the mold 1. Further, the spinning processing apparatus includes a control unit 3 (corresponding to a control unit) that controls the operation of the spinning processing apparatus, and an operation unit 4 that instructs the control unit 3 to perform various control commands. .
Then, the spinning processing apparatus moves from the tip E1 of the mold 1 toward the base end E2 along the outer peripheral surface in a state where the roller 2 is pressed against the outer peripheral surface of the mold 1 with the workpiece W interposed therebetween. By doing so, the workpiece W is spun (drawn) into a shape along the outer peripheral surface of the mold 1.

図1に示すように、成形型回転駆動部Dは、モータ(図示省略)により回転駆動される主軸5と、その主軸5に取り付けられる成形型1と、被加工材Wを成形型1の先端E1に押し当てて固定する心押し台6とを備えて構成されている。そして、被加工材Wを成形型1と心押し台6とにより挟持した状態で成形型1と一体的に回転させるように構成されている。   As shown in FIG. 1, the mold rotation drive unit D includes a main shaft 5 that is rotationally driven by a motor (not shown), a mold 1 that is attached to the main shaft 5, and a workpiece W that is a tip of the mold 1. The tailstock 6 is configured to be pressed against and fixed to E1. And it is comprised so that the workpiece W may be rotated integrally with the shaping | molding die 1 in the state clamped by the shaping | molding die 1 and the tailstock 6. FIG.

図1及び図2に示すように、ローラ駆動部Rは、駆動流体としての作動油の圧力(流体圧に相当する)によりローラ2を横方向Zに移動させる横送り機構Rzと、作動油の圧力によりローラ2を縦方向Xに移動させる縦送り機構Rxとを備えて構成されている。
図1に示すように、基台7上に、横方向Zに沿って移動自在に横方向送り台8が設けられ、その横方向送り台8上に、縦方向Xに沿って移動自在に縦方向送り台9が設けられ、その縦方向送り台9上に、周方向に沿ってローラ2を複数並べて取り付け可能なローラ支持具10が回転操作自在に設けられている。
ローラ2は、それ自体が回転軸心Q周りに回転自在にローラ支持具10に設けられている。
そして、ローラ支持具10を図1中に示す矢印の如く回転させることにより、複数のローラ2から使用するローラ2を選択することができるように構成されている。
As shown in FIGS. 1 and 2, the roller driving unit R includes a lateral feed mechanism Rz that moves the roller 2 in the lateral direction Z by the pressure of hydraulic oil (corresponding to fluid pressure) as a driving fluid, and hydraulic oil A vertical feed mechanism Rx that moves the roller 2 in the vertical direction X by pressure is provided.
As shown in FIG. 1, a lateral feed base 8 is provided on a base 7 so as to be movable along a lateral direction Z. On the lateral feed base 8, a longitudinal feed base 8 is movable along a vertical direction X. A direction feed base 9 is provided, and a roller support 10 on which a plurality of rollers 2 can be mounted side by side along the circumferential direction is rotatably provided on the vertical direction feed base 9.
The roller 2 itself is provided on the roller support 10 so as to be rotatable about the rotation axis Q.
And it is comprised so that the roller 2 to be used can be selected from the some roller 2 by rotating the roller support 10 like the arrow shown in FIG.

図2に示すように、横送り機構Rzは、横方向送り台8を横方向Zに沿って往復移動させることによりローラ2を横方向Zに沿って往復移動させる横送り用油圧シリンダ11と、その横送り用油圧シリンダ11の作動を制御する横送り用制御弁12とを備えて構成されている。又、横送り機構Rzは、油路13を通して作動油を横送り用油圧シリンダ11に加圧供給するポンプ14と、横送り用油圧シリンダ11から作動油が戻されるタンク15とを備えて構成されている。   As shown in FIG. 2, the lateral feed mechanism Rz includes a lateral feed hydraulic cylinder 11 that reciprocates the roller 2 along the lateral direction Z by reciprocating the lateral feed base 8 along the lateral direction Z. A transverse feed control valve 12 for controlling the operation of the transverse feed hydraulic cylinder 11 is provided. The lateral feed mechanism Rz includes a pump 14 that pressurizes and supplies hydraulic oil to the lateral feed hydraulic cylinder 11 through the oil passage 13 and a tank 15 that returns the hydraulic oil from the lateral feed hydraulic cylinder 11. ing.

縦送り機構Rxは、縦方向送り台9を縦方向Xに沿って往復移動させることにより、ローラ2を縦方向Xに沿って往復移動させる縦送り用油圧シリンダ16と、その縦送り用油圧シリンダ16の作動を制御する縦送り用制御弁17とを備えて構成されている。又、縦送り機構Rxは、油路18を通して作動油を縦送り用油圧シリンダ16に加圧供給するポンプ19と、縦送り用油圧シリンダ16から作動油が戻されるタンク20と、油路18における油圧を所定の圧力に設定するリリーフ弁21とを備えて構成されている。
更に、油路18に対して2系統のバイパス油路24,25が接続されている。一方のバイパス油路24には、後述する手動運転モード時に縦送り用油圧シリンダ16に供給される作動油の圧力を減圧調整する手動運転時減圧手段26が設けられている。他方のバイパス油路25には、後述する自動運転モード時に縦送り用油圧シリンダ16に供給される作動油の圧力を減圧調整する自動運転時減圧手段29が設けられている。
The longitudinal feed mechanism Rx includes a longitudinal feed hydraulic cylinder 16 that reciprocates the roller 2 along the longitudinal direction X by reciprocating the longitudinal feed base 9 along the longitudinal direction X, and the longitudinal feed hydraulic cylinder. And a vertical feed control valve 17 for controlling the operation of 16. The vertical feed mechanism Rx includes a pump 19 that pressurizes and supplies hydraulic oil to the vertical feed hydraulic cylinder 16 through the oil passage 18, a tank 20 that returns the hydraulic oil from the vertical feed hydraulic cylinder 16, and an oil passage 18. And a relief valve 21 for setting the hydraulic pressure to a predetermined pressure.
Furthermore, two bypass oil passages 24 and 25 are connected to the oil passage 18. One bypass oil passage 24 is provided with a manual operation decompression means 26 for decompressing and adjusting the pressure of hydraulic oil supplied to the longitudinal feed hydraulic cylinder 16 in a manual operation mode described later. The other bypass oil passage 25 is provided with an automatic operation pressure reducing means 29 for adjusting the pressure of the hydraulic oil supplied to the longitudinal feed hydraulic cylinder 16 in an automatic operation mode to be described later.

手動運転時減圧手段26は、作動油の一部をバイパス油路24を通して通流させることにより縦送り用油圧シリンダ16に供給される作動油の圧力を減圧する構成であり、バイパス油路24を開閉する開閉弁27と一対の絞り弁28とを備えて構成されている。自動運転時減圧手段29も同様の構成であり、バイパス油路25を開閉する開閉弁30と一対の絞り弁31とを備えて構成されている。   The manual operation pressure reducing means 26 is configured to reduce the pressure of the hydraulic oil supplied to the longitudinal feed hydraulic cylinder 16 by passing a part of the hydraulic oil through the bypass oil path 24. An on-off valve 27 that opens and closes and a pair of throttle valves 28 are provided. The automatic operation pressure reducing means 29 has the same configuration, and includes an on-off valve 30 that opens and closes the bypass oil passage 25 and a pair of throttle valves 31.

横送り用制御弁12及び縦送り用制御弁17は夫々、電磁式のサーボ弁からなる方向切換弁にて構成されている。これらサーボ弁は、作動油の流れる方向を切り換えて横送り用油圧シリンダ11や縦送り用油圧シリンダ16の伸長収縮を切り換えることに加えて、ソレノイドの励磁電流値を調整して作動油の流量を調整することにより、横送り用油圧シリンダ11や縦送り用油圧シリンダ16により現出される圧力、即ち、ローラ2を被加工材Wに押し付ける押圧力を調整自在なように構成されている。ちなみに、横送り用制御弁12や縦送り用制御弁17のソレノイドの励磁電流値が大きくなるほど、横送り用油圧シリンダ11や縦送り用油圧シリンダ16に供給される作動油の圧力が高くなって、ローラ2の移動速度が速くなり、ローラ2により被加工材Wを押圧する押圧力も大きくなる。   The lateral feed control valve 12 and the longitudinal feed control valve 17 are each constituted by a direction switching valve composed of an electromagnetic servo valve. These servo valves change the flow direction of the hydraulic oil to switch the expansion / contraction of the lateral feed hydraulic cylinder 11 and the vertical feed hydraulic cylinder 16, and also adjust the excitation current value of the solenoid to adjust the flow rate of the hydraulic oil. By adjusting the pressure, the pressure generated by the horizontal feed hydraulic cylinder 11 and the vertical feed hydraulic cylinder 16, that is, the pressing force for pressing the roller 2 against the workpiece W can be adjusted. Incidentally, as the exciting current value of the solenoids of the lateral feed control valve 12 and the longitudinal feed control valve 17 increases, the pressure of the hydraulic oil supplied to the lateral feed hydraulic cylinder 11 and the longitudinal feed hydraulic cylinder 16 increases. The moving speed of the roller 2 is increased, and the pressing force for pressing the workpiece W by the roller 2 is also increased.

図1に示すように、この実施形態では、縦方向Xは、横方向Zに直交する方向に対して、成形型1の先端E1から基端E2に向かうローラ2の進行方向と反対側に傾斜する(傾斜角度は例えば30°)方向に設定されている。   As shown in FIG. 1, in this embodiment, the vertical direction X is inclined with respect to the direction orthogonal to the horizontal direction Z on the opposite side to the traveling direction of the roller 2 from the tip E1 to the base end E2 of the mold 1. (Inclination angle is 30 °, for example).

更に、ローラ駆動部Rには、横方向送り台8における横方向Zでの位置、即ち、ローラ2の横方向Zでの位置を検出する横方向位置検出器22と、縦方向送り台9における縦方向Xでの位置、即ち、ローラ2の縦方向Xでの位置を検出する縦方向位置検出器23とが設けられている。これら横方向位置検出器22や縦方向位置検出器23は、横方向送り台8や縦方向送り台9の移動に伴って所定のピッチ毎にパルス信号を出力するように構成されたリニアスケールやエンコーダを用いて構成される。   Further, the roller drive unit R includes a lateral position detector 22 for detecting the position in the lateral direction Z of the lateral feed base 8, that is, the position in the lateral direction Z of the roller 2, and the longitudinal feed base 9. A vertical position detector 23 for detecting the position in the vertical direction X, that is, the position of the roller 2 in the vertical direction X is provided. These horizontal position detector 22 and vertical position detector 23 are linear scales configured to output pulse signals at predetermined pitches as the horizontal feed base 8 and vertical feed base 9 move. It is configured using an encoder.

図1及び図2に示すように、操作部4には、手動運転モードを選択する手動運転スイッチ32、自動運転モードを選択する自動運転スイッチ33、運転開始を指令する運転開始スイッチ34、並びに、ローラ2の横方向Z及び縦方向X夫々での移動方向と移動速度を指令する手動操作式のローラ移動操作具35等が設けられている。   As shown in FIGS. 1 and 2, the operation unit 4 includes a manual operation switch 32 for selecting a manual operation mode, an automatic operation switch 33 for selecting an automatic operation mode, an operation start switch 34 for instructing an operation start, and A manually operated roller moving operation tool 35 for instructing the moving direction and moving speed in the horizontal direction Z and the vertical direction X of the roller 2 is provided.

手動運転モードは、オペレータ(作業者)がローラ2の動きを見ながらそのローラ2を成形型1の外周面に沿わせて移動させるようにローラ移動操作具35及び圧力調整操作具36を操作する運転モードである。そして、その手動運転モードの実行中は、ティーチング処理が実行可能である。このティーチング処理は、ローラ移動操作具35の操作状態及び圧力調整操作具36の設定状態に基づいて横送り機構Rz及び縦送り機構Rx(具体的には、横送り用制御弁12及び縦送り用制御弁17)夫々の作動を制御するときの制御データを時系列的に制御部3内の記憶部(図示省略)に記憶する処理である。操作部4には、そのティーチング処理の終了を指令するティーチング終了スイッチ37も設けられている。
自動運転モードは、制御部3により、ティーチング処理により得られた時系列的な制御データ(予め記憶部に記憶されている制御データでもよい)に基づいて、横送り用制御弁12及び縦送り用制御弁17等が制御されて、ローラ2が手動運転モードにおける軌跡と同様の軌跡で自動的に移動操作される運転モードである。
つまり、制御部3が、手動運転モードと自動運転モードとを実行可能に構成されていることになる。尚、制御部3は、マイクロコンピュータを利用して構成されている。
In the manual operation mode, the operator (operator) operates the roller movement operation tool 35 and the pressure adjustment operation tool 36 so as to move the roller 2 along the outer peripheral surface of the mold 1 while observing the movement of the roller 2. It is an operation mode. And the teaching process can be executed during the execution of the manual operation mode. This teaching process is performed based on the operation state of the roller movement operation tool 35 and the setting state of the pressure adjustment operation tool 36. Specifically, the lateral feed mechanism Rz and the vertical feed mechanism Rx (specifically, the lateral feed control valve 12 and the longitudinal feed control tool 12). Control valve 17) This is a process of storing control data for controlling each operation in a storage unit (not shown) in the control unit 3 in time series. The operation unit 4 is also provided with a teaching end switch 37 for instructing the end of the teaching process.
The automatic operation mode is performed by the control unit 3 based on time-series control data obtained by teaching processing (control data stored in the storage unit in advance) and the transverse feed control valve 12 and the longitudinal feed control mode. This is an operation mode in which the control valve 17 and the like are controlled and the roller 2 is automatically moved and operated along a locus similar to the locus in the manual operation mode.
That is, the control unit 3 is configured to be able to execute the manual operation mode and the automatic operation mode. The control unit 3 is configured using a microcomputer.

図1及び図2に示すように、ローラ移動操作具35は、中立位置からその周囲への倒れ方向に基づいてローラ2の横方向Zと縦方向Xとのいずれか一方又は両方での移動方向の指令が可能な操作レバー35aを備えて構成されている。その操作レバー35aの倒れ量に基づいて、その倒れ量が大きくなるほど大きくする状態で横送り機構Rz又は縦送り機構Rx(具体的には、横送り用油圧シリンダ11及び縦送り用油圧シリンダ16)への作動油の圧力を指令するように構成されている。   As shown in FIGS. 1 and 2, the roller moving operation tool 35 moves in one or both of the horizontal direction Z and the vertical direction X of the roller 2 based on the tilting direction from the neutral position to the periphery thereof. Is provided with an operation lever 35a capable of instructing. The lateral feed mechanism Rz or the longitudinal feed mechanism Rx (specifically, the lateral feed hydraulic cylinder 11 and the longitudinal feed hydraulic cylinder 16) is set in a state where the greater the fall amount is based on the tilt amount of the operation lever 35a. It is comprised so that the pressure of the hydraulic oil to may be commanded.

ローラ移動操作具35について、更に説明を加えると、このローラ移動操作具35の操作レバー35aは、いわゆるジョイスティックにて構成されている。
つまり、操作レバー35aは、中立位置からその周り360°いずれの方向にも傾け操作自在に設けられ、中立位置を中心とする十字状に横方向Zに対応する方向と縦方向Xに対応する方向とが設定されている。そして、操作レバー35aの倒れる方向に基づいて、横方向Zでの移動方向の指令と縦方向Xでの移動方向の指令とを同時にすることを許容する状態で、横方向Zでの移動方向を択一的に指令し、縦方向Xでの移動方向を択一的に指令するように構成されている。
又、横方向Z及び縦方向X夫々に対応する方向での操作レバー35aの倒れ量に基づいて、その倒れ量が大きくなるほど大きくする状態で、横送り用制御弁12及び縦送り用制御弁17夫々のソレノイドの励磁電流値を指令するように構成されている。
The roller movement operation tool 35 will be further described. The operation lever 35a of the roller movement operation tool 35 is constituted by a so-called joystick.
In other words, the operation lever 35a is provided so as to be tiltable in any direction of 360 ° around the neutral position, and a direction corresponding to the horizontal direction Z and a direction corresponding to the vertical direction X in a cross shape with the neutral position as the center. And are set. Then, based on the direction in which the operation lever 35a is tilted, the movement direction in the lateral direction Z is determined in a state in which the movement direction command in the lateral direction Z and the movement direction instruction in the longitudinal direction X are allowed to be performed simultaneously. It is configured to alternatively command and to alternatively command the moving direction in the vertical direction X.
Further, based on the tilting amount of the operation lever 35a in the direction corresponding to each of the horizontal direction Z and the vertical direction X, the lateral feed control valve 12 and the vertical feed control valve 17 are set so as to increase as the tilt amount increases. The excitation current value of each solenoid is commanded.

例えば、操作レバー35aを図1に示す「−X」側に向けて真っ直ぐに倒すと、ローラ2を縦方向Xに沿って回転軸心Pに近づく方向に移動させる(以下、前進移動させると記載する場合がある)ことが指令される。操作レバー35aを図1に示す「−Z」側に向けて真っ直ぐに倒すと、ローラ2を横方向Zに沿って成形型1の基端方向に移動させる(以下、前進移動させると記載する場合がある)ことが指令される。操作レバー35aを図1に示す「−X」側と「−Z」側との間に倒すと、ローラ2を縦方向Xに沿って前進移動させ且つ横方向Zに沿って前進移動させることが指令されることになる。
又、ローラ移動操作具35は、操作レバー35aの「−X」側、「+X」側、「−Z」側及び「+Z」の夫々の側への倒れ量に応じた信号を出力するように構成されている。
For example, when the operation lever 35a is tilted straight toward the “−X” side shown in FIG. 1, the roller 2 is moved along the vertical direction X in a direction approaching the rotational axis P (hereinafter referred to as moving forward). May be commanded). When the operation lever 35a is tilted straight toward the “−Z” side shown in FIG. 1, the roller 2 is moved along the lateral direction Z toward the proximal end of the mold 1 (hereinafter referred to as moving forward). Is). When the operation lever 35 a is tilted between the “−X” side and the “−Z” side shown in FIG. 1, the roller 2 can be moved forward along the vertical direction X and moved forward along the horizontal direction Z. Will be commanded.
Further, the roller moving operation tool 35 outputs a signal corresponding to the amount of tilt of the operation lever 35a toward the “−X” side, “+ X” side, “−Z” side, and “+ Z” side. It is configured.

図3に示すように、操作レバー35aの倒れ量が大きくなるほど励磁電流値が大きくなる状態の倒れ量と励磁電流値との関係(以下、倒れ量/電流値関係と称する場合がある)が、操作レバー35aの倒れ量が同じであれば励磁電流値が異なる形態で複数段階(例えば10段階)に設定されている。そして、それら複数段階の倒れ量/電流値関係が予め制御部3で設定されている。   As shown in FIG. 3, the relationship between the collapse amount and the excitation current value in a state where the excitation current value increases as the tilt amount of the operation lever 35a increases (hereinafter sometimes referred to as a tilt amount / current value relationship). If the tilting amount of the operation lever 35a is the same, the excitation current value is set in a plurality of stages (for example, 10 stages) in different forms. Then, the controller 3 sets in advance a plurality of levels of collapse amount / current value relationships.

尚、以下の説明では、例えば10段階の倒れ量/電流値関係を、励磁電流が大きくなる順に1段、2段、…、10段と称する場合がある。そして、9段、…、5段、…、1段の倒れ量/電流値関係は、それぞれ、横送り用油圧シリンダ11や縦送り用油圧シリンダ16に供給される作動油の圧力が10段の倒れ量/電流値関係における90%、…、50%、…、10%になるように設定されている。
又、本実施形態で説明する倒れ量等に関連する値は一例であって、適宜改変可能である。
In the following description, for example, the 10-step collapse amount / current value relationship may be referred to as 1st, 2nd,..., 10th in order of increasing excitation current. The 9th,..., 5th,..., 1st-level tilt amount / current value relationship indicates that the hydraulic oil pressure supplied to the lateral feed hydraulic cylinder 11 and the longitudinal feed hydraulic cylinder 16 is 10 stages, respectively. It is set to be 90%,..., 50%,..., 10% in the collapse amount / current value relationship.
Further, the values related to the amount of collapse described in the present embodiment are examples, and can be appropriately changed.

図1及び図2に示すように、本発明では、縦送り機構Rxに供給される作動油の上限圧を可変設定する上限圧設定手段Lが設けられている。
そして、この実施形態では、この上限圧設定手段Lが、縦送り用制御弁17と、複数段階の倒れ量/電流値関係からいずれを用いるかを択一的に指令する手動操作式の圧力調整操作具36とを備えて構成されている。又、上限圧設定手段Lが、その圧力調整操作具36により指令される倒れ量/電流値関係に基づいて縦送り用制御弁17のソレノイドの励磁電流値を指令するローラ移動操作具35と、そのローラ移動操作具35にて指令される励磁電流を縦送り用制御弁17のソレノイドに供給することにより縦送り用油圧シリンダ16に供給される作動油の圧力を調整する制御部3とを備えて構成されている。
圧力調整操作具36は、ダイヤル式に構成されて操作部4に設けられ、ダイヤルの回転位置により、複数段階の倒れ量/電流値関係からいずれかを択一的に指令するように構成されている。
As shown in FIGS. 1 and 2, the present invention is provided with an upper limit pressure setting means L for variably setting the upper limit pressure of the hydraulic oil supplied to the vertical feed mechanism Rx.
In this embodiment, the upper limit pressure setting means L is a manually operated pressure adjustment that commands the vertical feed control valve 17 and which one to use from a plurality of levels of collapse amount / current value relationship. The operation tool 36 is provided. Further, the upper limit pressure setting means L is a roller movement operating tool 35 for instructing the solenoid exciting current value of the longitudinal feed control valve 17 based on the tilt amount / current value relationship commanded by the pressure adjusting operating tool 36; A control unit 3 that adjusts the pressure of hydraulic oil supplied to the longitudinal feed hydraulic cylinder 16 by supplying an excitation current commanded by the roller moving operation tool 35 to the solenoid of the longitudinal feed control valve 17; Configured.
The pressure adjustment operation tool 36 is configured in a dial type and is provided in the operation unit 4, and is configured so as to alternatively command any one of a plurality of levels of tilt amount / current value depending on the rotational position of the dial. Yes.

そして、制御部3は、ローラ移動操作具35の操作レバー35aの倒れる方向に基づいて、横送り用制御弁12や縦送り用制御弁17により作動油の通流方向を切り換えて横送り用油圧シリンダ11や縦送り用油圧シリンダ16を出退操作する。又、制御部3は、横送り用制御弁12については、複数段階の倒れ量/電流値関係のうち予め設定された特定の一つの関係(例えば10段目の関係)に基づいて、操作レバーの「−Z」側又は「+Z」側いずれかの側への倒れ量に応じた励磁電流を流すように構成されている。更に、制御部3は、縦送り用制御弁17については、複数段階の倒れ量/電流値関係のうち圧力調整操作具36にて指令された関係に基づいて、操作レバーの「−X」側又は「+X」側いずれかの側への倒れ量に応じた励磁電流を流すように構成されている。   Then, the control unit 3 switches the hydraulic oil flow direction by the lateral feed control valve 12 or the longitudinal feed control valve 17 based on the direction in which the operation lever 35a of the roller moving operation tool 35 is tilted, and the lateral feed hydraulic pressure. The cylinder 11 and the vertical feed hydraulic cylinder 16 are moved out and out. Further, the control unit 3 controls the operation lever for the lateral feed control valve 12 based on a predetermined one relationship (for example, the relationship of the 10th stage) among the plurality of levels of the tilt amount / current value relationship. The excitation current according to the amount of tilting to either the “−Z” side or the “+ Z” side of is supplied. Further, the control unit 3 determines that the vertical feed control valve 17 is on the “−X” side of the operation lever based on the relationship commanded by the pressure adjustment operation tool 36 among the multiple-level tilt amount / current value relationships. Alternatively, an excitation current corresponding to the amount of tilt to either the “+ X” side is configured to flow.

縦送り機構Rxの油路18の圧力は、リリーフ弁21により、縦送り用制御弁17の励磁電流値を最大に設定したときに所定の自動運転用圧力(例えば35kg/cm2(3432kPa))となるように設定されている。
手動運転時減圧手段26は、開閉弁27を開弁することにより作動状態となる。そして、その作動状態において、その絞り弁28は、縦送り用制御弁17の励磁電流値を最大に設定した状態のときに、縦送り用油圧シリンダ16に供給される作動油の圧力を、例えば3〜7kg/cm2(294〜686kPa)の範囲の手動運転用圧力に低下させるように調整される。
つまり、ローラ移動操作具35によりローラ2を移動操作する手動運転モードでは、自動運転用圧力が縦送り用油圧シリンダ16に印加されると、被加工材Wの反発による逃げや、成形型1に被加工材Wを押し込み過ぎたときの逃げを許容することができないので、縦送り用油圧シリンダ16に手動運転用圧力を印加するように構成されている。
The pressure in the oil passage 18 of the vertical feed mechanism Rx is a predetermined automatic operation pressure (for example, 35 kg / cm 2 (3432 kPa)) when the relief valve 21 sets the excitation current value of the vertical feed control valve 17 to the maximum. It is set to become.
The manual operation pressure reducing means 26 is activated by opening the on-off valve 27. In this operating state, when the throttle valve 28 is in a state in which the exciting current value of the vertical feed control valve 17 is set to the maximum, the pressure of the hydraulic oil supplied to the vertical feed hydraulic cylinder 16 is, for example, The pressure is adjusted to be reduced to a manual operation pressure in the range of 3 to 7 kg / cm 2 (294 to 686 kPa).
That is, in the manual operation mode in which the roller 2 is moved by the roller moving operation tool 35, when the automatic operation pressure is applied to the vertical feed hydraulic cylinder 16, the workpiece W is repelled due to repulsion or the molding die 1 is moved. Since the escape when the workpiece W is pushed in too much cannot be allowed, the manual operation pressure is applied to the longitudinal feed hydraulic cylinder 16.

自動運転時減圧手段29は、開閉弁30を開弁することにより作動状態となる。そして、その作動状態では、絞り弁31は、縦送り用油圧シリンダ16に供給される作動油の圧力を、例えば1kg/cm2(98kPa)程度低下させるように調整される。
つまり、自動運転モードが継続して行われると、成形型1の温度が上昇することにより成形型1が膨張して、縦送り用油圧シリンダ16に自動運転用圧力が印加されたままでは、ローラ2を被加工材Wに押し付ける押圧力が増大して被加工材Wの肉厚が薄くなる等の不具合が生じる。そこで、成形型1の温度が上昇すると自動運転時減圧手段29を作動させて縦送り用油圧シリンダ16に印加される圧力を低下させることにより、被加工材Wの肉厚が薄くなる等の不具合の発生を防止するように構成されている。
そして、図1に示すように、成形型1の温度を検出する温度検出器38が設けられている。尚、その温度検出器38の温度センサ38aは、成形型1の所定の箇所に設けられている。
The automatic operation decompression means 29 is activated by opening the on-off valve 30. In this operating state, the throttle valve 31 is adjusted to reduce the pressure of the hydraulic oil supplied to the longitudinal feed hydraulic cylinder 16 by, for example, about 1 kg / cm 2 (98 kPa).
That is, if the automatic operation mode is continuously performed, the temperature of the mold 1 rises and the mold 1 expands, and the automatic operation pressure is applied to the longitudinal feed hydraulic cylinder 16 so that the roller The pressing force that presses 2 against the workpiece W increases, causing problems such as a reduction in the thickness of the workpiece W. Therefore, when the temperature of the mold 1 rises, the pressure applied to the longitudinal feed hydraulic cylinder 16 is lowered by operating the pressure reducing means 29 during automatic operation, thereby causing the thickness of the workpiece W to be reduced. It is comprised so that generation | occurrence | production of may be prevented.
And as shown in FIG. 1, the temperature detector 38 which detects the temperature of the shaping | molding die 1 is provided. The temperature sensor 38 a of the temperature detector 38 is provided at a predetermined location of the mold 1.

次に、このスピニング加工装置の手動運転モードでの運転方法を説明する。
オペレータは、操作部4の手動運転スイッチ32を押して、手動運転モードに設定する。このように手動運転モードに設定されると、制御部3により、手動運転時減圧手段26の開閉弁27が開弁されて手動運転時減圧手段26が作動状態となるので、縦送り用油圧シリンダ16に供給される作動油の圧力が自動運転モード時よりも低くなるように調整される。
続いて、オペレータは、運転開始スイッチ34を押して運転開始を指令してティーチング処理の実行を開始し、成形型1の外周面の形状やローラ2の動きを見ながら、ローラ2を先端E1から基端E2に向けて成形型1の外周面に沿って移動させるようにローラ移動操作具35を操作し、ローラ2が成形型1の基端E2に達すると、ティーチング終了スイッチ37を押してティーチング処理の終了を指令する。
Next, an operation method in the manual operation mode of the spinning processing apparatus will be described.
The operator presses the manual operation switch 32 of the operation unit 4 to set the manual operation mode. When the manual operation mode is set in this way, the control unit 3 opens the on-off valve 27 of the manual operation decompression means 26 so that the manual operation decompression means 26 is activated. The pressure of the hydraulic oil supplied to 16 is adjusted to be lower than in the automatic operation mode.
Subsequently, the operator presses the operation start switch 34 to instruct the operation start and starts execution of the teaching process. The operator moves the roller 2 from the tip E1 while observing the shape of the outer peripheral surface of the mold 1 and the movement of the roller 2. When the roller moving operation tool 35 is operated so as to move along the outer peripheral surface of the mold 1 toward the end E2, and the roller 2 reaches the base end E2 of the mold 1, the teaching end switch 37 is pressed to perform teaching processing. Command termination.

そして、このようにローラ移動操作具35を操作する手動運転モードにおいて、上限圧設定手段Lにより、成形型1の回転軸心Pに垂直な方向へのローラ2の移動量が基準移動量よりも大きい急拡大移動時に採用する上限圧である急拡大移動上限圧を、垂直方向へのローラ2の移動量が基準移動量以下の通常移動時に採用する上限圧である基準上限圧よりも小さく設定して、スピニング加工を実行する。   Then, in the manual operation mode in which the roller movement operation tool 35 is operated in this way, the movement amount of the roller 2 in the direction perpendicular to the rotation axis P of the mold 1 is larger than the reference movement amount by the upper limit pressure setting means L. The sudden expansion movement upper limit pressure, which is the upper limit pressure used during large sudden expansion movements, is set to be smaller than the reference upper limit pressure, which is the upper limit pressure employed during normal movement when the movement amount of the roller 2 in the vertical direction is equal to or less than the reference movement amount. And execute the spinning process.

以下、成形型1の外周面が図4の(a)に示す如き形状である場合を例にして、スピニング加工装置の運転方法について説明を加える。
成形型1の外周面は、その側面視において、その先端E1から基端E2に向かって、回転軸心Pに略平行な平行外周面部分S1、ローラ2の進行側が成形型1の回転軸心Pに垂直な方向に基準傾斜角度以下の角度で拡がる緩拡がり外周面部分S2、ローラ2の進行側が成形型1の回転軸心Pに垂直な方向に基準傾斜角度よりも大きい角度で拡がる急拡がり外周面部分S3、回転軸心Pに略平行な平行外周面部分S4からなる。
尚、図4の(b)は、成形型1の外周面部分S1,S2,S3,S4夫々に対応したローラ移動操作具35における操作レバー35aの操作状態を示す。図4の(c)は、成形型1の外周面部分S1,S2,S3,S4夫々に対応した圧力調整操作具36のダイヤルの操作状態を示す。
ちなみに、基準傾斜角度は、成形型1の回転軸心Pに対して、例えば45°に設定される。
つまり、ローラ2が緩拡がり外周面部分S2や平行外周面部分S1,S4を移動するときが、通常移動時に相当し、ローラ2が急拡がり外周面部分S3を移動するときが、急拡大移動時に相当する。
Hereinafter, the operation method of the spinning processing apparatus will be described by taking as an example the case where the outer peripheral surface of the mold 1 has a shape as shown in FIG.
The outer peripheral surface of the mold 1 is a parallel outer peripheral surface portion S1 substantially parallel to the rotation axis P from the tip E1 to the base end E2 in the side view, and the traveling side of the roller 2 is the rotation axis of the mold 1 Slowly expanding outer peripheral surface portion S2 that expands in a direction perpendicular to P at an angle equal to or less than the reference inclination angle, and a rapid expansion in which the traveling side of roller 2 expands at an angle larger than the reference inclination angle in a direction perpendicular to rotation axis P of mold 1 It consists of an outer peripheral surface portion S3 and a parallel outer peripheral surface portion S4 substantially parallel to the rotation axis P.
4B shows the operation state of the operation lever 35a in the roller movement operation tool 35 corresponding to each of the outer peripheral surface portions S1, S2, S3, and S4 of the mold 1. FIG. FIG. 4C shows the operation state of the dial of the pressure adjusting operation tool 36 corresponding to each of the outer peripheral surface portions S1, S2, S3, and S4 of the mold 1.
Incidentally, the reference inclination angle is set to 45 °, for example, with respect to the rotational axis P of the mold 1.
That is, the time when the roller 2 slowly spreads and moves the outer peripheral surface portion S2 and the parallel outer peripheral surface portions S1 and S4 corresponds to the normal movement, and the time when the roller 2 rapidly expands and moves the outer peripheral surface portion S3 Equivalent to.

先ず、倒れ量/電流値関係を10段に設定するように圧力調整操作具36のダイヤルを操作する。そして、ローラ2を成形型1の先端E1に対応する箇所に移動させるべく、ローラ移動操作具35の操作レバー35aを、「−X」側への倒れ量が縦送り用油圧シリンダ16への作動油の圧力が最大値となるような倒れ量、「−Z」側への倒れ量が横送り用油圧シリンダ11への作動油の圧力が最大値の約30%になるような倒れ量になる状態で、「−X」側と「−Z」側との間に倒す。
この状態では、横送り用油圧シリンダ11に供給される作動油の圧力は最大値の約30%に調整されることになり、横方向Zにおけるローラ2の進行速度が最大速度の約30%に調整される。
First, the dial of the pressure adjustment operation tool 36 is operated so as to set the tilt amount / current value relationship to 10 steps. Then, in order to move the roller 2 to the position corresponding to the tip E1 of the mold 1, the operation lever 35a of the roller moving operation tool 35 is actuated to the vertical feed hydraulic cylinder 16 by the amount of tilt to the “−X” side. The amount of tilting is such that the oil pressure reaches the maximum value, and the amount of tilting toward the “−Z” side is such that the hydraulic oil pressure to the lateral feed hydraulic cylinder 11 is approximately 30% of the maximum value. In the state, it is tilted between the “−X” side and the “−Z” side.
In this state, the pressure of the hydraulic oil supplied to the lateral feed hydraulic cylinder 11 is adjusted to about 30% of the maximum value, and the traveling speed of the roller 2 in the lateral direction Z becomes about 30% of the maximum speed. Adjusted.

そして、ローラ2は、成形型1の先端E1において被加工材Wに当たると、成形型1の外周面の平行外周面部分S1に沿う状態で成形型1の基端E2に向かって移動する。
ローラ2が平行外周面部分S1から緩拡がり外周面部分S2に移動し、更に、その緩拡がり外周面部分S2を移動する間も、ローラ移動操作具35の操作レバー35a及び圧力調整操作具36のダイヤルの操作状態を平行外周面部分S1を通過しているときから変化させない。
つまり、緩拡がり外周面部分S2は、成形型1の外周面の回転軸心Pに垂直な方向への拡がり度が小さい。従って、縦送り用油圧シリンダ16に供給される作動油の圧力を小さくしなくても、横送り用シリンダ11により現出される回転軸心Pから遠ざかる側への推進力により、ローラ2を回転軸心Pから遠ざかる方向に緩拡がり外周面部分S2に沿って移動させることができる。
When the roller 2 hits the workpiece W at the tip E1 of the mold 1, the roller 2 moves toward the base end E2 of the mold 1 along the parallel outer peripheral surface portion S1 of the outer peripheral surface of the mold 1.
While the roller 2 moves slowly from the parallel outer peripheral surface portion S1 to the outer peripheral surface portion S2, and further moves along the slowly expanding outer peripheral surface portion S2, the operation lever 35a of the roller moving operation device 35 and the pressure adjusting operation device 36 are moved. The operation state of the dial is not changed from when it passes through the parallel outer peripheral surface portion S1.
That is, the gently expanding outer peripheral surface portion S2 has a small degree of expansion in a direction perpendicular to the rotation axis P of the outer peripheral surface of the mold 1. Therefore, even if the hydraulic oil pressure supplied to the vertical feed hydraulic cylinder 16 is not reduced, the roller 2 is rotated by the propulsion force away from the rotational axis P that is generated by the lateral feed cylinder 11. It spreads slowly in the direction away from the axis P, and can be moved along the outer peripheral surface portion S2.

更に、ローラ2が成形型1の外周面の緩拡がり外周面部分S2から急拡がり外周面部分S3に移動するときは、ローラ移動操作具35の操作レバー35aを倒す方向は「−X」側と「−Z」側との間に維持した状態で、倒れ量/電流値関係を5段に設定するように圧力調整操作具36のダイヤルを操作する。尚、この場合、操作レバー35aの倒れ量は、「−X」側は縦送り用油圧シリンダ16への作動油の圧力が最大値となるような倒れ量にしたままで、「−Z」側は多少小さくして、ローラ2の進行速度を遅くする。   Furthermore, when the roller 2 moves from the gradually expanding outer peripheral surface portion S2 of the outer peripheral surface of the mold 1 to the rapidly expanding outer peripheral surface portion S3, the direction in which the operation lever 35a of the roller moving operation tool 35 is tilted is “−X” side. While maintaining the “−Z” side, the dial of the pressure adjusting operation tool 36 is operated so as to set the tilt amount / current value relationship to five steps. In this case, the tilting amount of the operation lever 35a is such that the "-X" side remains at the tilting amount so that the hydraulic oil pressure to the vertical feed hydraulic cylinder 16 becomes the maximum value, and the "-Z" side Is made slightly smaller to slow down the traveling speed of the roller 2.

つまり、急拡がり外周面部分S3は、成形型1の外周面の回転軸心Pに垂直な方向への拡がり度が大きい。従って、倒れ量/電流値関係を例えば5段に設定するように、圧力調整操作具36のダイヤルを操作して、縦送り用油圧シリンダ16に供給される作動油の圧力を緩拡がり外周面部分S2を移動するときの圧力の50%程度に低下させる。
すると、縦送り用油圧シリンダ16により現出される回転軸心Pに近づく側への推進力よりも横送り用油圧シリンダ11により現出される回転軸心Pから遠ざかる方向への推進力の方が大きくなる。従って、操作レバー35aを倒す方向を「−X」側と「−Z」側との間に維持したままで、ローラ2を回転軸心Pから遠ざかる方向に急拡がり外周面部分S3に沿って移動させることができる。
要するに、上限圧設定手段Lが、通常移動時から急拡大移動時に移行した際に、操作レバー35aの倒れ方向が変化しない状態で、急拡大移動上限圧を基準上限圧よりも小さく設定するように構成されていることになる。
That is, the rapidly expanding outer peripheral surface portion S3 has a large degree of expansion in the direction perpendicular to the rotation axis P of the outer peripheral surface of the mold 1. Therefore, the pressure of the hydraulic oil supplied to the longitudinal feed hydraulic cylinder 16 is gradually widened by operating the dial of the pressure adjusting operation tool 36 so that the tilt amount / current value relationship is set to five stages, for example. S2 is reduced to about 50% of the pressure when moving.
Then, the propulsive force in the direction of moving away from the rotational axis P expressed by the lateral feed hydraulic cylinder 11 rather than the propulsive force expressed by the vertical feed hydraulic cylinder 16 toward the side approaching the rotational axis P. Becomes larger. Accordingly, the roller 2 is rapidly expanded in the direction away from the rotational axis P and moved along the outer peripheral surface portion S3 while maintaining the direction in which the operation lever 35a is tilted between the “−X” side and the “−Z” side. Can be made.
In short, when the upper limit pressure setting means L shifts from the normal movement to the sudden expansion movement, the sudden expansion movement upper limit pressure is set smaller than the reference upper limit pressure in a state where the tilting direction of the operation lever 35a does not change. It will be configured.

更に、ローラ2が成形型1の外周面の急拡がり外周面部分S3から平行外周面部分S4に移動するときは、ローラ移動操作具35の操作レバー35aを倒す方向は「−X」側と「−Z」側との間に維持した状態で、倒れ量/電流値関係を10段に設定するように圧力調整操作具36のダイヤルを操作する。尚、この場合、操作レバー35aの倒れ量は、「−X」側は縦送り用油圧シリンダ16への作動油の圧力が最大値となるような倒れ量にしたままで、「−Z」側は多少大きくして、ローラ2の進行速度を速くする。
すると、ローラ2は、成形型1の外周面の平行外周面部分S4に沿う状態で成形型1の基端E2に向かって移動し、その基端E2に達することになる。
Further, when the roller 2 is suddenly expanded on the outer peripheral surface of the mold 1 and moved from the outer peripheral surface portion S3 to the parallel outer peripheral surface portion S4, the direction of tilting the operation lever 35a of the roller moving operation tool 35 is “−X” side and “ The dial of the pressure adjusting operation tool 36 is operated so as to set the tilt amount / current value relationship to 10 steps while maintaining the position between the “−Z” side. In this case, the tilting amount of the operation lever 35a is such that the "-X" side remains at the tilting amount so that the hydraulic oil pressure to the vertical feed hydraulic cylinder 16 becomes the maximum value, and the "-Z" side Is increased somewhat to increase the traveling speed of the roller 2.
Then, the roller 2 moves toward the base end E2 of the mold 1 in a state along the parallel outer peripheral surface portion S4 of the outer peripheral surface of the mold 1, and reaches the base end E2.

成形型1の外周面における平行外周面部分S1,S4や、緩拡がり外周面部分S2や、急拡がり外周面部分S3は、運転中にオペレータが成形型1の外周面の形状を見て、つまり、成形型1の外周面がその回転軸心Pから遠ざかる方向に拡がる角度を見て認定するようにしても良い。あるいは、成形型1の形状のデータ(例えばCADのデータ)に基づいて、予め決めておいても良い。   The parallel outer peripheral surface portions S1, S4, the slowly expanding outer peripheral surface portion S2, and the rapidly expanding outer peripheral surface portion S3 on the outer peripheral surface of the mold 1 are such that the operator looks at the shape of the outer peripheral surface of the mold 1 during operation. The outer peripheral surface of the mold 1 may be recognized by looking at an angle at which the outer peripheral surface expands in a direction away from the rotation axis P. Alternatively, it may be determined in advance based on the shape data of the mold 1 (for example, CAD data).

尚、成形型1の外周面がその回転軸心Pから遠ざかる方向に拡がる形態は、成形型1の側面視において、直線状となる形態に限定されるものではなく、回転軸心Pに近づく側や回転軸心Pから遠ざかる側に膨出する曲線状となる形態も含むものである。   The form in which the outer peripheral surface of the mold 1 expands in the direction away from the rotational axis P is not limited to a linear form in the side view of the mold 1, but is closer to the rotational axis P. In addition, a curved shape that bulges away from the rotation axis P is also included.

制御部3は、運転開始スイッチ34が押されて運転開始が指令されてからティーチング終了スイッチ37が押されてティーチング処理の終了が指令されるまでの間、横送り用制御弁12及び縦送り用制御弁17夫々の方向切り換えのデータや励磁電流値のデータや、横方向位置検出器22及び縦方向位置検出器23夫々からの位置データ等からなる制御データを所定のサンプリング時間毎に読み込んで、記憶部に時系列的に記憶する。   The controller 3 controls the lateral feed control valve 12 and the longitudinal feed from the time when the operation start switch 34 is pressed and the start of operation is commanded to the time when the teaching end switch 37 is pressed and the end of the teaching process is commanded. The control data including the direction switching data and the excitation current value data of each control valve 17 and the position data from the horizontal position detector 22 and the vertical position detector 23 is read every predetermined sampling time. Store in the storage unit in time series.

次に、自動運転モードにおける制御部3の制御動作について、説明を加える。
制御部3は、操作部4の自動運転スイッチ33が押されて自動運転モードに設定された状態で、運転開始スイッチ34が押されると、手動運転モードの実行中に記憶した時系列的な制御データに基づいて、横送り用制御弁12及び縦送り用制御弁17等の作動を制御する。従って、この自動運転モードでは、ローラ2が手動運転モードにおける軌跡と同様の軌跡で移動するように自動的に移動操作されることになる。
Next, the control operation of the control unit 3 in the automatic operation mode will be described.
When the operation start switch 34 is pressed while the automatic operation switch 33 of the operation unit 4 is pressed and the automatic operation mode is set, the control unit 3 stores the time-series control stored during the execution of the manual operation mode. Based on the data, the operation of the transverse feed control valve 12 and the longitudinal feed control valve 17 is controlled. Therefore, in this automatic operation mode, the roller 2 is automatically moved so as to move along a locus similar to that in the manual operation mode.

又、制御部3は、自動運転モードの実行中に温度検出器38にて検出される成形型1の温度が所定の減圧用設定温度以上になると、自動運転時減圧手段29の開閉弁30を開弁して自動運転時減圧手段29を作動状態にする。すると、縦送り用油圧シリンダ16に供給される作動油の圧力が低下されるので、成形型1が膨張することに起因した被加工材Wの肉厚が薄くなる等の不具合の発生を防止することができる。
尚、成形型1の温度検出を行わないで、自動運転時減圧手段29を作動状態にして自動運転を行ってもよい。
Further, when the temperature of the mold 1 detected by the temperature detector 38 during the execution of the automatic operation mode becomes equal to or higher than a predetermined set pressure for pressure reduction, the control unit 3 turns on the opening / closing valve 30 of the pressure reducing means 29 during automatic operation. The valve is opened and the pressure reducing means 29 is activated during automatic operation. Then, since the pressure of the hydraulic oil supplied to the vertical feed hydraulic cylinder 16 is reduced, the occurrence of problems such as a reduction in the thickness of the workpiece W due to the expansion of the mold 1 is prevented. be able to.
Note that the automatic operation may be performed with the pressure reducing means 29 in the automatic operation in an activated state without detecting the temperature of the mold 1.

〔第2実施形態〕
以下、図面に基づいて、本発明の第2実施形態を説明する。
この第2実施形態は、上限圧設定手段Lの構成及び制御部3の制御動作の別実施形態を説明するものであり、スピニング加工装置の全体構成は上記の第1実施形態と同様である。従って、主として、上限圧設定手段Lの構成及び制御部3の制御動作を説明する。
[Second Embodiment]
Hereinafter, a second embodiment of the present invention will be described based on the drawings.
In the second embodiment, the configuration of the upper limit pressure setting means L and another embodiment of the control operation of the control unit 3 will be described. The overall configuration of the spinning device is the same as that of the first embodiment. Therefore, mainly the configuration of the upper limit pressure setting means L and the control operation of the control unit 3 will be described.

図5に示すように、上記の第1実施形態と同様に、縦送り機構Rxに供給される駆動流体の上限圧を可変設定する上限圧設定手段Lが設けられている。
但し、この上限圧設定手段Lの構成が第1実施形態と異なり、この第2実施形態では、上限圧設定手段Lが縦送り用制御弁17にて構成されている。
As shown in FIG. 5, similarly to the first embodiment described above, an upper limit pressure setting unit L that variably sets the upper limit pressure of the driving fluid supplied to the vertical feed mechanism Rx is provided.
However, the configuration of the upper limit pressure setting means L is different from that of the first embodiment, and in the second embodiment, the upper limit pressure setting means L is configured by a longitudinal feed control valve 17.

更に、操作部4には、上記の第1実施形態において設けられた圧力調整操作具36に代えて、成形型1の外周面において急拡がり外周面部分S3の位置情報を入力する急拡がり位置入力部40が設けられている。
この急拡がり位置入力部40は、例えばテンキーにて構成され、急拡がり外周面部分S3の始まり位置及び終わり位置夫々における成形型1の回転軸心Pに平行な方向での座標と回転軸心Pに垂直な方向での座標を手動操作により入力するように構成されている。
Furthermore, instead of the pressure adjustment operation tool 36 provided in the first embodiment, the operation unit 4 is provided with a rapid expansion position input for inputting the position information of the outer peripheral surface portion S3 that rapidly expands on the outer peripheral surface of the mold 1. A portion 40 is provided.
The rapid spread position input unit 40 is constituted by, for example, a numeric keypad, and has coordinates and a rotational axis P in a direction parallel to the rotational axis P of the mold 1 at each of the start position and the end position of the rapid spread outer peripheral surface portion S3. The coordinates in the direction perpendicular to the direction are input manually.

以下、制御部3の制御動作について、説明を加える。
制御部3は、手動運転モードの実行中、急拡がり位置入力部40による入力情報並びに横方向位置検出器22及び縦方向位置検出器23夫々の検出情報に基づいて、ローラ2が成形型1の外周面における急拡がり外周面部分S3を通過しているか否かを判別するように構成されている。
そして、制御部3は、手動運転モードの実行中、ローラ移動操作具35の操作レバー35aの倒れる方向に基づいて、横送り用制御弁12や縦送り用制御弁17により作動油の通流方向を切り換えて横送り用油圧シリンダ11や縦送り用油圧シリンダ16を出退操作する。
又、制御部3は、手動運転モードの実行中、横送り用制御弁12については、10段目の倒れ量/電流値関係に基づいて、操作レバーの「−Z」側又は「+Z」側いずれかの側への倒れ量に応じた励磁電流を流すように構成されている。又、制御部3は、縦送り用制御弁17については、ローラ2が急拡がり外周面部分S3を通過していないと判別している間は、10段目の倒れ量/電流値関係に基づいて、ローラ2が急拡がり外周面部分S3を通過していると判別している間は、5段目の倒れ量/電流値関係に基づいて、夫々、操作レバーの「−X」側又は「+X」側いずれかの側への倒れ量に応じた励磁電流を流すように構成されている。
Hereinafter, the control operation of the control unit 3 will be described.
During the execution of the manual operation mode, the control unit 3 detects that the roller 2 is in the mold 1 on the basis of the input information from the rapid spread position input unit 40 and the detection information from the horizontal position detector 22 and the vertical position detector 23. It is configured so as to determine whether or not the outer peripheral surface is rapidly expanded and passes through the outer peripheral surface portion S3.
Then, the control unit 3 causes the hydraulic oil flow direction by the lateral feed control valve 12 and the vertical feed control valve 17 based on the direction in which the operation lever 35a of the roller moving operation tool 35 falls during execution of the manual operation mode. Are switched and the lateral feed hydraulic cylinder 11 and the longitudinal feed hydraulic cylinder 16 are moved out and out.
In addition, during the execution of the manual operation mode, the control unit 3 performs the operation of the operation lever on the “−Z” side or the “+ Z” side of the lateral feed control valve 12 based on the tilting amount / current value relationship of the 10th stage. An excitation current corresponding to the amount of tilting to either side is configured to flow. Further, the control unit 3 determines that the longitudinal feed control valve 17 is rapidly expanded and does not pass through the outer peripheral surface portion S3, based on the 10th-stage tilt amount / current value relationship. Thus, while it is determined that the roller 2 has expanded rapidly and has passed through the outer peripheral surface portion S3, the “−X” side of the operation lever or “ An excitation current corresponding to the amount of tilt to either side of the “+ X” side is configured to flow.

つまり、制御部3が、成形型1の回転軸心Pに平行な方向に設定移動量移動する間の回転軸心Pに垂直な方向へのローラ2の移動量が基準移動量よりも大きい急拡大移動時に採用する上限圧である急拡大移動上限圧を、平行方向に設定移動量移動する間の垂直方向へのローラ2の移動量が基準移動量以下の通常移動時に採用する上限圧である基準上限圧よりも小さく設定するように、上限圧設定手段Lの作動を制御するように構成されていることになる。   That is, while the control unit 3 moves the set movement amount in a direction parallel to the rotation axis P of the mold 1, the movement amount of the roller 2 in the direction perpendicular to the rotation axis P is larger than the reference movement amount. The sudden enlargement movement upper limit pressure, which is the upper limit pressure used during enlargement movement, is the upper limit pressure adopted during normal movement when the movement amount of the roller 2 in the vertical direction is less than or equal to the reference movement amount while moving the set movement amount in the parallel direction. The operation of the upper limit pressure setting means L is controlled so as to be set smaller than the reference upper limit pressure.

又、この第2実施形態においても、上記の第1実施形態と同様に、制御部3が、手動運転モードと自動運転モードとを実行可能に構成されている。   Also in the second embodiment, similarly to the first embodiment, the control unit 3 is configured to be able to execute the manual operation mode and the automatic operation mode.

〔別実施形態〕
次に別実施形態を説明する。
(A) 上記の第1及び第2の各実施形態では、急拡大移動時に、縦送り用油圧シリンダ16に供給される作動油の圧力を通常移動時よりも小さくするに当たって、成形型1の外周面の拡がり角度の大きさに拘わらず一律に小さくする場合について例示した。これに代えて、成形型1の外周面の拡がり角度の大きさに基づいて、その拡がり角度が大きくなるほど小さくなる形態で縦送り用油圧シリンダ16に供給される作動油の圧力を小さくするようにしても良い。
つまり、急拡大移動上限圧を、成形型1の回転軸心Pに平行な方向に設定移動量移動する間の回転軸心Pに垂直な方向へのローラ2の移動量に応じて、その移動量が大きくなるほど小さくするように設定することになる。
[Another embodiment]
Next, another embodiment will be described.
(A) In each of the first and second embodiments described above, the outer periphery of the mold 1 is used to reduce the pressure of the hydraulic oil supplied to the vertical feed hydraulic cylinder 16 during a sudden expansion movement than during a normal movement. An example was given of a case where the surface is uniformly reduced regardless of the size of the spread angle of the surface. Instead of this, the pressure of the hydraulic oil supplied to the longitudinal feed hydraulic cylinder 16 is reduced in such a form that the smaller the expansion angle, the smaller the expansion angle of the outer peripheral surface of the mold 1. May be.
That is, the sudden expansion movement upper limit pressure is moved according to the movement amount of the roller 2 in the direction perpendicular to the rotation axis P while the set movement amount moves in the direction parallel to the rotation axis P of the mold 1. The larger the amount, the smaller the setting.

(B) 上記の第1実施形態においては、縦送り用油圧シリンダ16に供給される作動油の上限圧を設定する手動操作式の圧力調整操作具36を設けたが、それに加えて、横送り用油圧シリンダ11に供給される作動油の上限圧を設定する手動操作式の横送り用の圧力調整操作具を設けても良い。
この場合は、上記の第1実施形態において設けた圧力調整操作具36に加えて、複数段階の倒れ量/電流値関係からいずれを用いるかを択一的に指令する手動操作式の横送り用の圧力調整操作具を設ける。
そして、横送り用の圧力調整操作具を、横送り用制御弁12と、横送り用の圧力調整操作具と、横送り用の圧力調整操作具により指令される倒れ量/電流値関係に基づいて横送り用制御弁12のソレノイドの励磁電流値を指令するローラ移動操作具35と、ローラ移動操作具35にて指令される励磁電流を横送り用制御弁12のソレノイドに供給することにより横送り用油圧シリンダ11に供給される作動油の圧力を調整する制御部3とを備えて構成する。
又、上記の第2実施形態において、縦送り機構Rxに供給される駆動流体の上限圧を可変設定する上限圧設定手段Lに加えて、横送り機構Rzに供給される駆動流体の上限圧を可変設定する横送り用の上限圧設定手段を設けてもよい。そして、制御部3を、急拡大移動時に採用する急拡大移動上限圧を通常移動時に採用する基準上限圧よりも小さく設定するように、横送り用の上限圧設定手段の作動を制御するように構成する。
(B) In the first embodiment, the manually operated pressure adjusting operation tool 36 for setting the upper limit pressure of the hydraulic oil supplied to the vertical feed hydraulic cylinder 16 is provided. A manually operated lateral feed pressure adjusting operation tool for setting the upper limit pressure of the hydraulic oil supplied to the hydraulic cylinder 11 may be provided.
In this case, in addition to the pressure adjustment operation tool 36 provided in the first embodiment, a manually operated lateral feed for alternatively instructing which one to use from a plurality of levels of collapse amount / current value relationship. A pressure adjustment operation tool is provided.
Then, the lateral feed pressure adjustment operating tool is determined based on the tilt amount / current value relationship commanded by the lateral feed control valve 12, the lateral feed pressure adjustment operating tool, and the lateral feed pressure adjustment operating tool. The roller movement operation tool 35 for instructing the excitation current value of the solenoid of the lateral feed control valve 12 and the excitation current commanded by the roller movement operation tool 35 are supplied to the solenoid of the lateral feed control valve 12 to And a control unit 3 that adjusts the pressure of the hydraulic oil supplied to the feed hydraulic cylinder 11.
In the second embodiment, in addition to the upper limit pressure setting means L that variably sets the upper limit pressure of the drive fluid supplied to the vertical feed mechanism Rx, the upper limit pressure of the drive fluid supplied to the lateral feed mechanism Rz is set. You may provide the upper limit pressure setting means for the transverse feed to variably set. Then, the control unit 3 controls the operation of the upper limit pressure setting means for lateral feed so that the sudden upper limit movement upper limit pressure adopted during the sudden enlargement movement is set smaller than the reference upper limit pressure adopted during the normal movement. Configure.

(C) 上記の第2実施形態においては、急拡がり位置入力部40による入力情報並びに横方向位置検出器22及び縦方向位置検出器23夫々の検出情報に基づいて、制御部3によりローラ2が成形型1の外周面における急拡がり外周面部分を通過しているか否かを判別したが、この構成に限定されるものではない。
例えば、成形型1の形状のデータ(例えばCADのデータ)を入力する形状データ入力部を設けて、その形状データ入力部の入力情報並びに横方向位置検出器22及び縦方向位置検出器23夫々の検出情報に基づいて判別する構成を採用しても良い。
あるいは、横方向位置検出器22及び縦方向位置検出器23夫々の検出情報に基づいて、成形型1の外周面の勾配を求めて、その求めた勾配に基づいて判別する構成を採用することができる。
(C) In the second embodiment, the control unit 3 causes the roller 2 to move the roller 2 based on the input information from the rapid spread position input unit 40 and the detection information from the horizontal position detector 22 and the vertical position detector 23. Although it has been determined whether or not the outer peripheral surface of the mold 1 has passed through the rapidly expanding outer peripheral surface portion, the present invention is not limited to this configuration.
For example, a shape data input unit for inputting shape data (for example, CAD data) of the mold 1 is provided, and the input information of the shape data input unit and the horizontal position detector 22 and the vertical position detector 23 are respectively set. You may employ | adopt the structure which discriminate | determines based on detection information.
Alternatively, it is possible to adopt a configuration in which the gradient of the outer peripheral surface of the mold 1 is obtained based on the detection information of each of the lateral position detector 22 and the longitudinal position detector 23 and is determined based on the obtained gradient. it can.

(D) 上記の第1及び第2の各実施形態においては、1本の操作レバー35aにより、横方向Z及び縦方向X夫々における移動方向及び移動速度の夫々を指令するようにローラ移動操作具35を構成した。これに代えて、横方向Zに対応する操作レバーと縦方向Xに対応する操作レバーとを各別に設けて、それら各別の操作レバーにより、横方向Zの移動方向及び移動速度と縦方向Xの移動方向及び移動速度とを各別に指令するように構成しても良い。 (D) In each of the first and second embodiments described above, the roller moving operation tool is configured so as to instruct each of the moving direction and moving speed in the horizontal direction Z and the vertical direction X by one operating lever 35a. 35 was constructed. Instead, an operation lever corresponding to the horizontal direction Z and an operation lever corresponding to the vertical direction X are provided separately, and the movement direction and movement speed in the horizontal direction Z and the vertical direction X are determined by these separate operation levers. The moving direction and the moving speed may be commanded separately.

(E) 被加工材Wの種類(例えば、鉄やアルミニウム等)や厚みに応じて、被加工材Wの強度が異なるので、手動運転モードにて被加工材Wを絞り加工する場合に、圧力調整操作具36により、縦送り用油圧シリンダ16に供給される作動油の圧力を被加工材Wの強度が強くなるほど高くなるように調整しても良い。 (E) Since the strength of the workpiece W varies depending on the type (for example, iron, aluminum, etc.) and the thickness of the workpiece W, pressure is applied when the workpiece W is drawn in the manual operation mode. The pressure of the hydraulic oil supplied to the vertical feed hydraulic cylinder 16 may be adjusted by the adjustment operation tool 36 so as to increase as the strength of the workpiece W increases.

(F) 手動運転時減圧手段26を、減圧調整する圧力を異ならせる形態で複数系統設けて、被加工材Wの強度に応じて、作動状態とする手動運転時減圧手段26を選択するように構成しても良い。 (F) The manual operation decompression means 26 is provided in a plurality of systems in such a manner that the pressure to be decompressed is varied, and the manual operation decompression means 26 to be activated is selected according to the strength of the workpiece W. It may be configured.

(G) 上記の第1実施形態において、ローラ2が緩拡がり外周面部分S2から急拡がり外周面部分S3に移動するとき、及び、急拡がり外周面部分S3から平行外周面部分S4に移動するときは、操作レバー35aの「−Z」側への倒れ量を変化させたが、変化させなくてもよい。 (G) In the first embodiment, when the roller 2 spreads slowly from the outer peripheral surface portion S2 to the sharply expanded outer peripheral surface portion S3, and when the roller 2 moves from the rapidly expanded outer peripheral surface portion S3 to the parallel outer peripheral surface portion S4. The amount of tilting of the operation lever 35a toward the “−Z” side is changed, but it may not be changed.

(H) 上記の第1実施形態では、圧力調整操作具36により倒れ量/電流値関係を10段階で調整したが、無段階比例式(リニア式)に調整するように構成しても良い。 (H) In the first embodiment described above, the tilt / current value relationship is adjusted by the pressure adjustment operation tool 36 in 10 steps, but it may be configured to be adjusted to a stepless proportional type (linear type).

以上説明したように、成形型の外周面においてその回転軸心に垂直な方向への拡がり度が大きい部分をローラが移動するとき、特に、拡がり度が小さい外周面部分から大きい外周面部分へ移行するときでも、被加工材を適切にスピニング加工し得るスピニング加工装置の運転方法及びスピニング加工装置を提供することができる。   As described above, when the roller moves on the outer peripheral surface of the mold that has a large degree of spread in the direction perpendicular to the rotation axis, the outer peripheral surface portion that has a low degree of spread moves, in particular, to a large outer peripheral surface portion. Even when doing so, it is possible to provide a method of operating a spinning processing apparatus and a spinning processing apparatus capable of appropriately spinning a workpiece.

第1実施形態に係るスピニング加工装置の概略構成を示す図The figure which shows schematic structure of the spinning processing apparatus which concerns on 1st Embodiment. 第1実施形態に係るスピニング加工装置の横送り機構及び縦送り機構の構成を示す図The figure which shows the structure of the horizontal feed mechanism and vertical feed mechanism of the spinning processing apparatus which concerns on 1st Embodiment. 操作レバーの倒れ量と励磁電流値との関係を示す図Diagram showing the relationship between the tilting amount of the control lever and the excitation current value 第1実施形態に係るスピニング加工装置の運転方法を説明する図The figure explaining the operating method of the spinning processing apparatus which concerns on 1st Embodiment. 第2実施形態に係るスピニング加工装置の横送り機構及び縦送り機構の構成を示す図The figure which shows the structure of the horizontal feed mechanism and vertical feed mechanism of the spinning processing apparatus which concerns on 2nd Embodiment.

符号の説明Explanation of symbols

1 成形型
2 ローラ
3 制御手段
35 ローラ移動操作具
35a 操作レバー
L 上限圧設定手段
P 成形型の回転軸心
Rx 縦送り機構
Rz 横送り機構
W 被加工材
DESCRIPTION OF SYMBOLS 1 Mold 2 Roller 3 Control means 35 Roller movement operation tool 35a Operation lever L Upper limit pressure setting means P Rotating shaft center Rx Vertical feed mechanism Rz Horizontal feed mechanism W Work material

Claims (4)

回転する成形型に板状の被加工材を押し付けてその被加工材を成形型の外周面に沿う形状に加工するローラと、
駆動流体の流体圧により前記ローラを前記成形型の回転軸心と平行な横方向に移動させる横送り機構と、
駆動流体の流体圧により前記ローラを前記成形型の回転軸心に交差する縦方向に移動させる縦送り機構と、
前記ローラの前記横方向及び前記縦方向夫々での移動方向及び移動速度を指令する手動操作式のローラ移動操作具と、
そのローラ移動操作具の操作状態に基づいて前記横送り機構及び前記縦送り機構夫々の作動を制御する制御手段とが設けられたスピニング加工装置の運転方法であって、
前記スピニング加工装置に、前記縦送り機構に供給される駆動流体の上限圧を可変設定する上限圧設定手段を設け、
その上限圧設定手段により、前記成形型の回転軸心に平行な方向に設定移動量移動する間の前記回転軸心に垂直な方向への前記ローラの移動量が基準移動量よりも大きい急拡大移動時に採用する上限圧である急拡大移動上限圧を、前記平行方向に設定移動量移動する間の前記垂直方向への前記ローラの移動量が前記基準移動量以下の通常移動時に採用する上限圧である基準上限圧よりも小さく設定して、スピニング加工を実行するスピニング加工装置の運転方法。
A roller that presses a plate-shaped workpiece against a rotating mold and processes the workpiece into a shape along the outer peripheral surface of the mold;
A lateral feed mechanism for moving the roller in a lateral direction parallel to the rotational axis of the mold by the fluid pressure of the driving fluid;
A longitudinal feed mechanism that moves the roller in the longitudinal direction intersecting the rotational axis of the mold by the fluid pressure of the driving fluid;
A manually operated roller moving operation tool for commanding the moving direction and moving speed of the roller in the horizontal direction and the vertical direction, respectively;
An operation method of a spinning processing apparatus provided with a control means for controlling the operation of each of the transverse feed mechanism and the longitudinal feed mechanism based on an operation state of the roller moving operation tool,
The spinning processing device is provided with an upper limit pressure setting means for variably setting the upper limit pressure of the driving fluid supplied to the longitudinal feed mechanism,
Due to the upper limit pressure setting means, the moving amount of the roller in the direction perpendicular to the rotation axis is larger than the reference movement amount while moving the set movement amount in a direction parallel to the rotation axis of the mold. A sudden expansion movement upper limit pressure that is an upper limit pressure that is adopted during movement is an upper limit pressure that is adopted during normal movement in which the movement amount of the roller in the vertical direction is equal to or less than the reference movement amount while the set movement amount is moved in the parallel direction. An operation method of a spinning processing apparatus for performing spinning processing by setting the pressure lower than a reference upper limit pressure.
前記ローラ移動操作具が、中立位置からその周囲への倒れ方向に基づいて前記ローラの前記横方向と前記縦方向とのいずれか一方又は両方での移動方向の指令が可能な操作レバーを備えて、その操作レバーの倒れ量に基づいて前記横送り機構又は前記縦送り機構への駆動流体の流体圧を指令するように構成され、
前記上限圧設定手段が、前記通常移動時から前記急拡大移動時に移行した際に、前記急拡大移動上限圧を前記基準上限圧よりも小さく設定するように構成されている請求項1に記載のスピニング加工装置の運転方法。
The roller movement operation tool includes an operation lever capable of instructing a movement direction in one or both of the horizontal direction and the vertical direction of the roller based on a tilting direction from a neutral position to the periphery thereof. , Configured to command the fluid pressure of the driving fluid to the lateral feed mechanism or the vertical feed mechanism based on the amount of tilt of the operation lever,
The said upper limit pressure setting means is comprised so that the said sudden expansion movement upper limit pressure may be set smaller than the said reference | standard upper limit pressure when it transfers at the time of the said sudden expansion movement from the said normal movement. Operation method of spinning processing apparatus.
前記制御手段が、前記ローラ移動操作具の操作状態及び前記上限圧設定手段の設定状態に基づいて前記横送り機構及び前記縦送り機構夫々の作動を制御する手動運転モードと、予め記憶している時系列的な制御データに基づいて前記横送り機構及び前記縦送り機構夫々の作動を制御する自動運転モードとを実行可能に構成されている請求項1又は2に記載のスピニング加工装置の運転方法。   The control means stores in advance a manual operation mode for controlling the operations of the transverse feed mechanism and the longitudinal feed mechanism based on the operation state of the roller moving operation tool and the set state of the upper limit pressure setting means. The operating method of the spinning processing apparatus according to claim 1 or 2, wherein an automatic operation mode for controlling the operation of each of the transverse feed mechanism and the longitudinal feed mechanism is executable based on time-series control data. . 回転する成形型に板状の被加工材を押し付けてその被加工材を成形型の外周面に沿う形状に加工するローラと、
駆動流体の流体圧により前記ローラを前記成形型の回転軸心と平行な横方向に移動させる横送り機構と、
駆動流体の流体圧により前記ローラを前記成形型の回転軸心に交差する縦方向に移動させる縦送り機構と、
前記ローラの前記横方向及び前記縦方向夫々での移動方向及び移動速度を指令する手動操作式のローラ移動操作具と、
そのローラ移動操作具の操作状態に基づいて前記横送り機構及び前記縦送り機構夫々の作動を制御する制御手段とが設けられたスピニング加工装置であって、
前記縦送り機構に供給される駆動流体の上限圧を可変設定する上限圧設定手段が設けられ、
前記制御手段が、前記成形型の回転軸心に平行な方向に設定移動量移動する間の前記回転軸心に垂直な方向への前記ローラの移動量が基準移動量よりも大きい急拡大移動時に採用する上限圧である急拡大移動上限圧を、前記平行方向に設定移動量移動する間の前記垂直方向への前記ローラの移動量が前記基準移動量以下の通常移動時に採用する上限圧である基準上限圧よりも小さく設定するように、前記上限圧設定手段の作動を制御するように構成されているスピニング加工装置。
A roller that presses a plate-shaped workpiece against a rotating mold and processes the workpiece into a shape along the outer peripheral surface of the mold;
A lateral feed mechanism for moving the roller in a lateral direction parallel to the rotational axis of the mold by the fluid pressure of the driving fluid;
A longitudinal feed mechanism that moves the roller in the longitudinal direction intersecting the rotational axis of the mold by the fluid pressure of the driving fluid;
A manually operated roller moving operation tool for commanding the moving direction and moving speed of the roller in the horizontal direction and the vertical direction, respectively;
A spinning processing apparatus provided with control means for controlling the operation of each of the transverse feed mechanism and the longitudinal feed mechanism based on the operation state of the roller moving operation tool,
An upper limit pressure setting means for variably setting the upper limit pressure of the driving fluid supplied to the vertical feed mechanism is provided;
During the sudden expansion movement in which the movement amount of the roller in the direction perpendicular to the rotation axis is larger than the reference movement amount while the control means moves the set movement amount in a direction parallel to the rotation axis of the mold. A sudden expansion movement upper limit pressure that is an upper limit pressure to be adopted is an upper limit pressure that is adopted during normal movement in which the movement amount of the roller in the vertical direction is equal to or less than the reference movement amount while the set movement amount is moved in the parallel direction. A spinning processing apparatus configured to control the operation of the upper limit pressure setting means so as to be set smaller than a reference upper limit pressure.
JP2008289093A 2008-11-11 2008-11-11 Spinning apparatus operating method and spinning apparatus Expired - Fee Related JP5199839B2 (en)

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