JP5199699B2 - Transmission type liquid crystal display device and manufacturing method thereof - Google Patents
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本発明は透過型液晶表示装置及びその製造方法に関するものである。 The present invention relates to a transmissive liquid crystal display device and a method for manufacturing the same.
一方にSOS基板、他方に透明基板を使用した透過型液晶パネルが開発されている。主に液晶プロジェクタに使用するエンジンとして開発されている。(特許文献1参照) A transmission type liquid crystal panel using an SOS substrate on one side and a transparent substrate on the other side has been developed. It has been developed mainly as an engine used for liquid crystal projectors. (See Patent Document 1)
図4は従来技術による透過型液晶表示装置であって、(A)は正面図、(B)は側面図、(C)はX−X断面図である。 4A and 4B show a transmissive liquid crystal display device according to the prior art, in which FIG. 4A is a front view, FIG. 4B is a side view, and FIG.
透過型液晶パネルはSOS基板1と透明基板2で構成され、SOS基板上に形成されたシリコン薄膜に画素電極、画素を駆動するTFT、その他の回路素子や配線が形成されている。その他、透過型液晶パネルとして必要な構成要素があるが、ここでは省略する。SOS基板1と透明基板2の表面には偏光板3、4が透過軸が直交するように接着されている。
The transmissive liquid crystal panel includes an SOS substrate 1 and a transparent substrate 2, and a pixel electrode, a TFT for driving a pixel, other circuit elements and wiring are formed on a silicon thin film formed on the SOS substrate. In addition, although there are components necessary for the transmissive liquid crystal panel, they are omitted here. Polarizing
FPC回路基板6と補強板5には夫々透過型液晶パネルの画像表示部Sに対応した開口部6A、5Aが形成され、接着固定されている。開口部5A、6Aと透過型液晶パネルの画像表示部Sを位置合せしてFPC回路基板6の開口部6A外周部と偏光板3の画像表示部Sの外周部が両面接着剤により固定される。
In the
透過型液晶表示パネルの外部接続端子とFPC回路基板がボンディングワイヤー7により電気的に接続されることで、透過型液晶表示装置が完成する。必要によりボンディングワイヤー7は樹脂等で覆い保護される。
The external connection terminal of the transmissive liquid crystal display panel and the FPC circuit board are electrically connected by the
一般的にSOS基板は、サファイア基板上にシリコンをエピタキシャル成長させ、回路素子や、配線、TFT等が何層かに分けて形成されるが、まだ歩留りが悪いのが現状である。また、SOS基板と透明基板を張り合わせる際に混入するゴミや液晶を注入するときのボイドの混入などがあり、完成した透過型液晶表示パネルは歩留りはさらに悪いという問題がある。特に、透過型液晶表示パネルの電気特性は検査してみなければならないことと、小さなゴミやボイドは拡大投影して観ないと良否の区別がつかないものであった。 In general, an SOS substrate is formed by epitaxially growing silicon on a sapphire substrate to form circuit elements, wiring, TFTs, etc. in several layers, but the current situation is that the yield is still poor. In addition, there are problems such as dust mixed when the SOS substrate and the transparent substrate are pasted together and voids mixed when the liquid crystal is injected, and the completed transmissive liquid crystal display panel has a worse yield. In particular, the electrical characteristics of the transmissive liquid crystal display panel must be inspected, and small dust and voids cannot be distinguished from each other unless enlarged and projected.
そこで、前記透過型液晶パネルの画像表示部に対応した開口部を形成した回路基板に貼付し、前記透過型液晶パネルと前記回路基板を電気的に接続した後、クロスニコルに配置した偏光板の間に前記透過型液晶パネルを配置して検査をし、良品のみ、前記SOS基板と透明基板に偏光板を貼付する透過型液晶表示装置の製造方法が考えられた。 Therefore, it is attached to a circuit board in which an opening corresponding to the image display part of the transmissive liquid crystal panel is formed, and after electrically connecting the transmissive liquid crystal panel and the circuit board, between the polarizing plates arranged in crossed Nicols. A method of manufacturing a transmissive liquid crystal display device was considered in which the transmissive liquid crystal panel was placed and inspected, and only non-defective products were bonded to a polarizing plate on the SOS substrate and the transparent substrate.
図3は従来技術による透過型液晶表示装置の製造方法を説明するための図であって、(A)は透過型液晶パネルの側面図、(B)はFPC回路基板の正面図、(C)はFPC回路基板に透過型液晶表示パネルを搭載しボンディングワイヤーをした正面図、(D)は(C)の側面図、(E)はX−X断面図、(F)は偏光板を貼付した断面図である。 3A and 3B are diagrams for explaining a method of manufacturing a transmissive liquid crystal display device according to the prior art, in which FIG. 3A is a side view of a transmissive liquid crystal panel, FIG. 3B is a front view of an FPC circuit board, and FIG. Is a front view in which a transmissive liquid crystal display panel is mounted on an FPC circuit board and bonding wires are used, (D) is a side view of (C), (E) is an XX sectional view, and (F) is a polarizing plate attached. It is sectional drawing.
透過型液晶パネルはSOS基板1と透明基板2で構成され(A)、FPC回路基板6と補強板5には夫々透過型液晶パネルの画像表示部に対応した開口部6A、5Aが形成され、接着固定されている(B)。開口部5A、6Aと透過型液晶パネルの画像表示部Sを位置合せしてFPC回路基板6の開口部6A外周部とSOS基板1の画像表示部Sの外周部が両面接着剤により固定され、透過型液晶表示パネルの外部接続端子とFPC回路基板6の端子がボンディングワイヤー7により電気的に接続され、必要によりボンディングワイヤー7は樹脂等で覆い保護される(C)、(D)、(E)。その後、クロスニコルに配置した偏光板の間に前記透過型液晶パネルを配置して検査をし、良品のみ、前記SOS基板1と透明基板2に偏光板3’、4を貼付する(F)。
The transmissive liquid crystal panel is composed of an SOS substrate 1 and a transparent substrate 2 (A), and
FPC回路基板及び補強板に形成された開口部(5A、6A)に臨むSOS基板1の画像表示部にあわせて偏光板3’を貼付するのは難しい作業となる。特に、SOS基板1と偏光板3’は両面接着テープ(不図示)で固定するので、貼付した後に位置あわせをすることができない。また、SOS基板1と偏光板3’の間に空気やゴミが入らないようにしなければならない。作業は、ピンセットで偏光板を挟んで行うが、開口部の側面が厚さ分土手になることにより貼付作業を困難にしている。 It is difficult to attach the polarizing plate 3 'to the image display portion of the SOS substrate 1 facing the openings (5A, 6A) formed in the FPC circuit board and the reinforcing plate. In particular, since the SOS substrate 1 and the polarizing plate 3 'are fixed with a double-sided adhesive tape (not shown), they cannot be aligned after being applied. Further, it is necessary to prevent air and dust from entering between the SOS substrate 1 and the polarizing plate 3 '. The work is performed with the polarizing plate sandwiched between tweezers, but the side face of the opening becomes a bank by the thickness, making the pasting work difficult.
一方及び他方に透光性基板を使用した透過型液晶パネルを該透過型液晶パネルの画像表示部に対応した開口部を形成した回路基板に貼付し、一方及び他方の前記透光性基板表面に偏光板を貼付する透過型液晶表示装置において、前記回路基板の前記透過型液晶パネルが貼付される側とは反対側の面に、前記透過型液晶パネルの画像表示部に対応した開口部を形成した補強板を貼付し、少なくとも前記補強板の前記開口部周辺の一辺の一部であって前記透過型液晶パネルが貼付される側とは反対側の面に外周から内周に向かって深くなる切欠き溝を形成した透過型液晶表示装置とする。
A transmissive liquid crystal panel using a translucent substrate on one side and the other is pasted on a circuit board having an opening corresponding to the image display portion of the transmissive liquid crystal panel, and is attached to the surface of the translucent substrate on one and the other side. In the transmissive liquid crystal display device to which the polarizing plate is attached, an opening corresponding to the image display portion of the transmissive liquid crystal panel is formed on the surface of the circuit board opposite to the side to which the transmissive liquid crystal panel is attached. The reinforcing plate is affixed, and becomes deeper from the outer periphery to the inner periphery on at least a part of one side around the opening of the reinforcing plate and opposite to the side on which the transmissive liquid crystal panel is affixed A transmissive liquid crystal display device in which a notch groove is formed.
前記回路基板がFPC回路基板である透過型液晶表示装置とする。 It said circuit board is a transmission type liquid crystal display device Ru F PC circuit board der.
一方及び他方に透光性基板を使用した透過型液晶パネルを該透過型液晶パネルの画像表示部に対応した開口部を形成した回路基板に貼付し、一方及び他方の前記透光性基板表面に偏光板を貼付する透過型液晶表示装置の製造方法において、
前記透過型液晶パネルの画像表示部に対応した開口部を形成した回路基板の開口部周辺の一辺の一部に切欠きを形成する工程と、前記透過型液晶パネルを画像表示部に対応した開口部と該開口部周辺の一辺の一部に切欠きを形成した回路基板に貼付する工程と、前記透過型液晶パネルと前記回路基板を電気的に接続する工程と、クロスニコルに配置した偏光板の間に前記透過型液晶パネルを配置して検査する工程と、一方及び他方の前記透光性基板のうち前記回路基板に貼付される側の透光性基板の表面に前記回路基板に形成された前記切欠きを介して偏光板を貼付する工程を具備する透過型液晶表示装置の製造方法とする。
A transmissive liquid crystal panel using a translucent substrate on one side and the other is pasted on a circuit board having an opening corresponding to the image display portion of the transmissive liquid crystal panel, and is attached to the surface of the translucent substrate on one and the other side. In the method of manufacturing a transmissive liquid crystal display device for attaching a polarizing plate,
Forming a notch in a part of one side around the opening of the circuit board in which the opening corresponding to the image display portion of the transmissive liquid crystal panel is formed; and opening corresponding to the image display portion of the transmissive liquid crystal panel And a step of attaching to a circuit board having a notch formed on a part of one side around the opening and the opening, a step of electrically connecting the transmissive liquid crystal panel and the circuit board, and a polarizing plate disposed in crossed Nicols wherein the step of transmission type liquid crystal panel arranged to test, the formed one and the other of the circuit board on the surface of the light transmitting substrate side to be attached to the circuit board of the light-transmitting substrate A method of manufacturing a transmissive liquid crystal display device including a step of attaching a polarizing plate through a notch .
前記回路基板が透過型液晶パネルの画像表示部に対応した開口部を形成した補強板を有するFPC回路基板であって、該補強板の開口部周辺の一辺の一部に切欠きを形成する工程を具備する透過型液晶表示装置の製造方法とする。 The circuit board is an FPC circuit board having a reinforcing plate in which an opening corresponding to an image display portion of a transmissive liquid crystal panel is formed, and a step of forming a notch in a part of one side around the opening of the reinforcing plate A transmissive liquid crystal display device comprising:
回路基板の開口部周辺の一辺の一部または補強板の開口部周辺の一辺の一部に切欠きを形成したことで、SOS基板表面に偏光板を貼付する際の作業が容易になる。 By forming a notch in a part of one side around the opening of the circuit board or a part of one side around the opening of the reinforcing plate, the work for attaching the polarizing plate to the surface of the SOS board becomes easy.
一方にSOS基板、他方に透明基板を使用した透過型液晶パネルを該透過型液晶パネルの画像表示部に対応した開口部を形成した補強板を有するFPC回路基板に貼付し、SOS基板と透明基板表面に偏光板を貼付する透過型液晶表示装置において、少なくとも前記回路基板の開口部周辺の一辺の一部に切欠きを形成した透過型液晶表示装置とする。 A transmissive liquid crystal panel using an SOS substrate on one side and a transparent substrate on the other is attached to an FPC circuit board having a reinforcing plate having an opening corresponding to the image display portion of the transmissive liquid crystal panel, and the SOS substrate and the transparent substrate In the transmissive liquid crystal display device in which a polarizing plate is attached to the surface, a transmissive liquid crystal display device in which a notch is formed on at least a part of one side around the opening of the circuit board.
図5は本発明による透過型液晶表示装置の製造方法を説明するための図であって、(A)は透過型液晶パネルの側面図、(B)は回路基板の正面図、(C)は回路基板に透過型液晶パネルを搭載しボンディングワイヤーをした正面図、(D)は(C)の側面図、(E)はX−X断面図、(F)は偏光板を貼付した断面図である。 5A and 5B are views for explaining a method of manufacturing a transmissive liquid crystal display device according to the present invention. FIG. 5A is a side view of a transmissive liquid crystal panel, FIG. 5B is a front view of a circuit board, and FIG. Front view of a transmissive liquid crystal panel mounted on a circuit board and bonding wires, (D) is a side view of (C), (E) is a cross-sectional view taken along XX, and (F) is a cross-sectional view with a polarizing plate attached. is there.
透過型液晶パネルはSOS基板1と透明基板2で構成され(A)、回路基板8には透過型液晶パネルの画像表示部Sに対応した開口部8Aが形成され、接着固定されている(B)。開口部8Aの外周の一辺は切欠かれており回路基板8はコの字形をしている。開口部8Aと透過型液晶パネルの画像表示部Sを位置合せして回路基板8の開口部8A外周部とSOS基板1の画像表示部Sの外周部が両面接着剤により固定され、透過型液晶表示パネルの外部接続端子と回路基板8の端子がボンディングワイヤー7により電気的に接続され、必要によりボンディングワイヤー7は樹脂等で覆い保護される(C)、(D)、(E)。その後、クロスニコルに配置した偏光板の間に前記透過型液晶パネルを配置して検査をし、良品のみ、前記SOS基板1と透明基板2に偏光板3’、4を貼付する(F)。
The transmissive liquid crystal panel is composed of an SOS substrate 1 and a transparent substrate 2 (A), and an opening 8A corresponding to the image display portion S of the transmissive liquid crystal panel is formed in the circuit board 8 and is bonded and fixed (B ). One side of the outer periphery of the opening 8A is cut away, and the circuit board 8 has a U shape. The opening 8A and the image display part S of the transmissive liquid crystal panel are aligned, and the outer peripheral part of the opening 8A of the circuit board 8 and the outer peripheral part of the image display part S of the SOS substrate 1 are fixed by a double-sided adhesive. The external connection terminal of the display panel and the terminal of the circuit board 8 are electrically connected by the
従来、回路基板8に形成された開口部8Aに臨むSOS基板1の画像表示部Sにあわせて偏光板3’を貼付する作業は、ピンセットで偏光板3’を挟んで行っていたので、開口部8Aの側面が厚さ分土手になり貼付作業を困難にしていたが、本発明では、回路基板8の開口部8A周辺の一辺を切欠いているので、ピンセットが当たることなく、SOS基板1の表面に偏光板3’を貼付する際の作業が容易になる。
Conventionally, the operation of attaching the polarizing
図1は本発明による透過型液晶表示装置の製造方法を説明するための図であって、(A)は透過型液晶パネルの側面図、(B)はFPC回路基板の正面図、(C)はFPC回路基板に透過型液晶パネルを搭載しボンディングワイヤーをした正面図、(D)は(C)の側面図、(E)はX−X断面図、(F)は偏光板を貼付した断面図である。 1A and 1B are views for explaining a method of manufacturing a transmissive liquid crystal display device according to the present invention, in which FIG. 1A is a side view of a transmissive liquid crystal panel, FIG. 1B is a front view of an FPC circuit board, and FIG. Is a front view in which a transmissive liquid crystal panel is mounted on an FPC circuit board and bonding wires are used, (D) is a side view of (C), (E) is an XX cross-sectional view, and (F) is a cross-section with a polarizing plate attached. FIG.
透過型液晶パネルはSOS基板1と透明基板2で構成され(A)、FPC回路基板6’と補強板9には夫々透過型液晶パネルの画像表示部Sに対応した開口部6’A、9Aが形成され、接着固定されている(B)。開口部6’A、9Aと透過型液晶パネルの画像表示部Sを位置合せしてFPC回路基板6’の開口部6’A外周部とSOS基板1の画像表示部Sの外周部が両面接着剤により固定され、透過型液晶パネルの外部接続端子とFPC回路基板の端子がボンディングワイヤー7により電気的に接続され、必要によりボンディングワイヤー7は樹脂等で覆い保護される(C)、(D)、(E)。その後、クロスニコルに配置した偏光板の間に前記透過型液晶パネルを配置して検査をし、良品のみ、前記SOS基板1と透明基板2に偏光板3’、4を貼付する(F)。
The transmissive liquid crystal panel is composed of an SOS substrate 1 and a transparent substrate 2 (A).
FPC回路基板6’と補強板9に夫々透過型液晶パネルの画像表示部に対応した一辺を切欠いた開口部6’A、9Aを形成したので、実施例1と同じ効果がある。 Since the openings 6'A and 9A having cutout sides corresponding to the image display portions of the transmissive liquid crystal panel are formed in the FPC circuit board 6 'and the reinforcing plate 9, the same effects as in the first embodiment are obtained.
図2は本発明によるFPC基板の切欠き形状の変形例の正面図(A)と、補強板の切欠きの変形例の正面図(B)と側面X−X断面図(C)である。 FIG. 2 is a front view (A) of a modified example of the notch shape of the FPC board according to the present invention, a front view (B) of a modified example of the notch of the reinforcing plate, and a side cross-sectional view (C).
FPC回路基板10には、開口部10Aと上辺の一部に切欠き10Bが形成されている。切欠き10Bの位置は開口部10Aの左辺または右辺でも良いが、FPC回路基板を左右対称形にできるので上辺に形成するのが好ましい。補強板11は開口部11Aと上辺の一部に外周から内周に向かって深くなる切欠き溝11Bを形成している。11CはFPC回路基板との貼付面である。このような形状でもピンセット作業を容易にすることができる。
The
1 SOS基板
2 透明基板
3 偏光板
3’ 偏光板
4 偏光板
5 補強板
5A 補強板の開口部
6 FPC回路基板
6A FPC回路基板の開口部
6’ FPC回路基板
6’A FPC回路基板の開口部
7 ボンディングワイヤー
8 回路基板
8A 回路基板の開口部
9 補強板
9A 補強板の開口部
10 FPC回路基板
10A FPC回路基板の開口部
10B FPC回路基板の切欠き
11 補強板
11A 補強板の開口部
11B 補強板の溝(切欠き)
11C 補強板の貼付面
S 画像表示部
DESCRIPTION OF SYMBOLS 1 SOS substrate 2
11C Sticking surface S of reinforcing plate Image display part
Claims (4)
前記回路基板の前記透過型液晶パネルが貼付される側とは反対側の面に、前記透過型液晶パネルの画像表示部に対応した開口部を形成した補強板を貼付し、
少なくとも前記補強板の前記開口部周辺の一辺の一部であって前記透過型液晶パネルが貼付される側とは反対側の面に外周から内周に向かって深くなる切欠き溝を形成したことを特徴とする透過型液晶表示装置。 A transmissive liquid crystal panel using a translucent substrate on one side and the other is pasted on a circuit board having an opening corresponding to the image display portion of the transmissive liquid crystal panel, and is attached to the surface of the translucent substrate on one and the other side. In a transmissive liquid crystal display device to which a polarizing plate is attached,
On the surface of the circuit board opposite to the side on which the transmission type liquid crystal panel is attached, a reinforcing plate having an opening corresponding to the image display part of the transmission type liquid crystal panel is attached,
A notch groove that is deeper from the outer periphery toward the inner periphery is formed on a surface that is at least a part of one side around the opening of the reinforcing plate and opposite to the side on which the transmissive liquid crystal panel is attached. A transmissive liquid crystal display device.
前記透過型液晶パネルの画像表示部に対応した開口部を形成した回路基板の開口部周辺の一辺の一部に切欠きを形成する工程と、
前記透過型液晶パネルを画像表示部に対応した開口部と該開口部周辺の一辺の一部に切欠きを形成した回路基板に貼付する工程と、
前記透過型液晶パネルと前記回路基板を電気的に接続する工程と、
クロスニコルに配置した偏光板の間に前記透過型液晶パネルを配置して検査する工程と、
一方及び他方の前記透光性基板のうち前記回路基板に貼付される側の透光性基板の表面に前記回路基板に形成された前記切欠きを介して偏光板を貼付する工程を具備することを特徴とする透過型液晶表示装置の製造方法。 A transmissive liquid crystal panel using a translucent substrate on one side and the other is pasted on a circuit board having an opening corresponding to the image display portion of the transmissive liquid crystal panel, and is attached to the surface of the translucent substrate on one and the other side. In the method of manufacturing a transmissive liquid crystal display device for attaching a polarizing plate,
Forming a notch in a part of one side around the opening of the circuit board in which the opening corresponding to the image display portion of the transmissive liquid crystal panel is formed;
Attaching the transmissive liquid crystal panel to an opening corresponding to the image display unit and a circuit board having a notch formed on a part of one side around the opening; and
Electrically connecting the transmissive liquid crystal panel and the circuit board;
A step of arranging and inspecting the transmissive liquid crystal panel between polarizing plates arranged in crossed Nicols;
A step of attaching a polarizing plate to the surface of the light-transmitting substrate on one side of the one and the other light-transmitting substrates, which is attached to the circuit substrate, through the notches formed on the circuit substrate. A method for manufacturing a transmissive liquid crystal display device.
The circuit board is an FPC circuit board having a reinforcing plate in which an opening corresponding to an image display portion of a transmissive liquid crystal panel is formed, and a step of forming a notch in a part of one side around the opening of the reinforcing plate The method of manufacturing a transmissive liquid crystal display device according to claim 3.
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