JP5191949B2 - Optical connector with assembly member, method for assembling the same, and optical connector - Google Patents

Optical connector with assembly member, method for assembling the same, and optical connector Download PDF

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JP5191949B2
JP5191949B2 JP2009120194A JP2009120194A JP5191949B2 JP 5191949 B2 JP5191949 B2 JP 5191949B2 JP 2009120194 A JP2009120194 A JP 2009120194A JP 2009120194 A JP2009120194 A JP 2009120194A JP 5191949 B2 JP5191949 B2 JP 5191949B2
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assembly member
bending
fiber
optical fiber
optical connector
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JP2010266822A (en
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大 佐々木
充章 田村
真樹 大村
哲 木村
健一郎 大塚
茂 冨田
良 小山
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Nippon Telegraph and Telephone Corp
Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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本発明は、ガラスファイバの外周に被覆を備えた被覆付き光ファイバに装着される組立部材付き光コネクタ及びその組立方法並びに光コネクタに関する。   The present invention relates to an optical connector with an assembly member to be attached to a coated optical fiber having a coating on the outer periphery of a glass fiber, an assembling method thereof, and an optical connector.

作業現場で被覆付き光ファイバに取り付けられる光コネクタは、簡易な接続作業で、所望の光学特性、接続信頼性の得られる必要がある。これら要請を実現するものに、安定した接続状態を維持する撓み空間や、被覆除去作業を不要にする被覆除去部、良好な接続特性を得る屈折率整合シートを備えた光コネクタが提案されている(例えば特許文献1,2参照)。   An optical connector attached to a coated optical fiber at a work site needs to obtain desired optical characteristics and connection reliability with a simple connection operation. In order to realize these requirements, an optical connector having a bending space that maintains a stable connection state, a coating removal unit that does not require coating removal work, and a refractive index matching sheet that provides good connection characteristics has been proposed. (For example, refer to Patent Documents 1 and 2).

図8に示す撓み空間501、被覆除去部503、屈折率整合シート505を備えた光コネクタ500は、撓み空間501内で撓み507が生じるように、現地の被覆付き光ファイバ509を挿入するだけで、撓んだ光ファイバの復元力によって先端方向へ押圧され、被覆除去したガラスファイバ511の先端部が常に屈折率整合シート505へ押し付けられて安定した接続状態を維持できる。   The optical connector 500 including the bending space 501, the coating removal unit 503, and the refractive index matching sheet 505 shown in FIG. 8 is simply inserted in the local coated optical fiber 509 so that the bending 507 occurs in the bending space 501. The distal end portion of the glass fiber 511 that has been pressed and removed by the restoring force of the bent optical fiber is always pressed against the refractive index matching sheet 505, so that a stable connection state can be maintained.

また、被覆付き光ファイバ509を、被覆を剥がさずにフェルール513に挿通することで、被覆除去部503によって端部から被覆が除去され、被覆を剥がす手間を省いて現地での光コネクタ500の組み付け作業を容易にできる。さらに、フェルール513の先端面で開口するファイバ挿通孔を覆って屈折率整合シート505が設けられることで、ガラスファイバ511の端面をこの屈折率整合シート505に押し付け、ガラスファイバ511の端面と屈折率整合シート505との密着性を高めることができる。これにより、屈折率整合シート505とガラスファイバ511の間における空隙による光のロスや反射を抑制し、光ファイバ端面の研磨の有無に関らず、簡便に光ファイバ同士を密着させて、良好な接続特性を得ることができる。   Further, by inserting the coated optical fiber 509 through the ferrule 513 without removing the coating, the coating is removed from the end by the coating removing unit 503, and the labor for removing the coating is saved, so that the optical connector 500 can be assembled in the field. Can work easily. Further, the refractive index matching sheet 505 is provided so as to cover the fiber insertion hole opened at the front end face of the ferrule 513, so that the end face of the glass fiber 511 is pressed against the refractive index matching sheet 505, and the end face of the glass fiber 511 and the refractive index Adhesiveness with the alignment sheet 505 can be improved. Thereby, the loss and reflection of light due to the gap between the refractive index matching sheet 505 and the glass fiber 511 are suppressed, and the optical fibers are simply brought into close contact with each other regardless of whether or not the end face of the optical fiber is polished. Connection characteristics can be obtained.

特開2008−292709号公報JP 2008-292709 A 特開2008−292710号公報JP 2008-292710 A

しかしながら、被覆除去機能を有する光コネクタ500では、被覆付き光ファイバ509をある一定以上の荷重(約400g)で被覆除去部503に押し当てる必要があるが、被覆除去された後もガラスファイバ511は400g以上の荷重で押され、ガラスファイバ511が屈折率整合シート505に接触した際にもこの荷重は加わっている。屈折率整合シート505は、400g以上の荷重で押し付けられると、損傷する虞が生じ、所望の光学特性、接続信頼性が得られない場合がある。また、押し付け荷重が大きいと、ガラスファイバ511の突き出し量(フェルール513の端面から突き出ているガラスファイバ511の長さ)も比例して大きくなる。この状態では屈折率整合シート505は内部応力が大きくなるため、あるいは、フェルール端面との間で接離が頻繁となり、組立直後の光学特性(初期特性)では問題が無い場合であっても、コネクタ着脱を繰り返すと疲労が生じフィルム損傷の起きる可能性がある。   However, in the optical connector 500 having the coating removal function, it is necessary to press the coated optical fiber 509 against the coating removal unit 503 with a certain load or more (about 400 g). This load is also applied when the glass fiber 511 is pressed with a load of 400 g or more and comes into contact with the refractive index matching sheet 505. If the refractive index matching sheet 505 is pressed with a load of 400 g or more, there is a possibility that the refractive index matching sheet 505 may be damaged, and desired optical characteristics and connection reliability may not be obtained. When the pressing load is large, the protruding amount of the glass fiber 511 (the length of the glass fiber 511 protruding from the end surface of the ferrule 513) also increases in proportion. In this state, the refractive index matching sheet 505 has a large internal stress, or frequently comes in contact with and separates from the end face of the ferrule, and even if there is no problem in the optical characteristics (initial characteristics) immediately after assembly, the connector Repeated attachment and detachment may cause fatigue and damage to the film.

本発明は上記状況に鑑みてなされたもので、フィルムに対するファイバの押し付け荷重を下げることができるとともに、必要以上のファイバ突き出しを防止できる組立部材付き光コネクタ及びその組立方法並びに光コネクタを提供し、もって、光学特性及び接続信頼性の向上を図ることを目的とする。   The present invention has been made in view of the above situation, and provides an optical connector with an assembly member that can reduce the pressing load of a fiber against a film and prevent excessive fiber protrusion, an assembly method thereof, and an optical connector, Accordingly, it is an object to improve optical characteristics and connection reliability.

本発明に係る上記目的は、下記構成により達成される。
(1) フェルールに貫通形成されたファイバ挿通孔に挿入する被覆付き光ファイバの被覆を除去する被覆除去部と、前記被覆付き光ファイバを所定形状に撓ませる撓み空間とを備えるとともに、前記フェルールの先端面に開口した前記ファイバ挿通孔を覆って透明体が貼着された組立部材付き光コネクタであって、
前記撓み空間には組立部材が挿抜可能に設けられ、
前記組立部材は、前記撓み空間の大きさを変える構造に形成されていることを特徴とする組立部材付き光コネクタ。
The above object of the present invention is achieved by the following configuration.
(1) A coating removal unit that removes the coating of the coated optical fiber that is inserted into the fiber insertion hole that is formed through the ferrule, and a bending space that deflects the coated optical fiber into a predetermined shape. An optical connector with an assembly member in which a transparent body is attached so as to cover the fiber insertion hole opened in the distal end surface,
An assembly member is detachably provided in the bending space,
The optical connector with an assembly member, wherein the assembly member is formed in a structure that changes the size of the bending space.

この組立部材付き光コネクタによれば、撓み空間に挿入された組立部材にて、撓み空間の大きさが可変可能となる。例えば撓み空間の大きさを大きくすることで、撓み発生する荷重の下限値が小さくなる。小さな撓み発生する荷重で撓んだ被覆付き光ファイバの復元力は小さくなる。これにより、被覆除去部での被覆除去後に、撓み空間を大きくすれば、被覆付き光ファイバが小さな撓み発生する荷重で容易に撓み、ガラスファイバの透明体への押し付け荷重も小さくなる。   According to this optical connector with an assembly member, the size of the bending space can be varied by the assembly member inserted into the bending space. For example, by increasing the size of the bending space, the lower limit value of the load causing the bending is reduced. The restoring force of the coated optical fiber bent by a load that generates a small amount of bending becomes small. Thus, if the bending space is increased after the coating removal at the coating removing unit, the coated optical fiber is easily bent by a load that causes a small bending, and the pressing load of the glass fiber to the transparent body is also reduced.

(2) (1)の組立部材付き光コネクタであって、
前記組立部材は、前記撓み空間のファイバ軸方向長さを可変するように形成されていることを特徴とする組立部材付き光コネクタ。
(2) The optical connector with an assembly member according to (1),
The optical member with an assembly member, wherein the assembly member is formed so as to vary the length of the bending space in the fiber axis direction.

この組立部材付き光コネクタによれば、被覆付き光ファイバを軸線方向に押圧した際の、軸線直交方向に撓む撓み変形の軸線方向の長さを可変して、押し付け荷重の制御が可能となる。つまり、屈曲率の異なる撓みが形成できるようになる。軸線方向の長い撓みは屈曲半径が大きく、復元力が小さく、軸線方向の短い撓みは屈曲半径が小さく、復元力が大きくなる。   According to this optical connector with an assembly member, it is possible to control the pressing load by varying the length in the axial direction of the bending deformation that bends in the direction orthogonal to the axis when the coated optical fiber is pressed in the axial direction. . That is, it becomes possible to form flexures having different bending rates. A long deflection in the axial direction has a large bending radius and a small restoring force, and a short bending in the axial direction has a small bending radius and a large restoring force.

(3) (1)又は(2)の組立部材付き光コネクタであって、
前記組立部材は、前記被覆付き光ファイバの前記光ファイバ挿入孔への挿入量を規制する当て止め部を一体に備えていることを特徴とする組立部材付き光コネクタ。
(3) An optical connector with an assembly member according to (1) or (2),
The optical connector with an assembly member, wherein the assembly member is integrally provided with a stopper portion that regulates an insertion amount of the coated optical fiber into the optical fiber insertion hole.

この組立部材付き光コネクタによれば、被覆除去部で被覆の除去された直後に、当て止め部にて被覆付き光ファイバの挿入が規制され、それ以上の被覆付き光ファイバの挿入が不能となり、その結果、被覆除去時の大きな第1の押圧荷重でガラスファイバが透明体に押し付けられることが防止される。   According to this optical connector with an assembly member, immediately after the coating is removed at the coating removal portion, insertion of the coated optical fiber is restricted at the stopper portion, and further insertion of the coated optical fiber becomes impossible, As a result, the glass fiber is prevented from being pressed against the transparent body by a large first pressing load during coating removal.

(4) (1)〜(3)のいずれか1つの組立部材付き光コネクタを用いた組立部材付き光コネクタの組立方法であって、
前記被覆付き光ファイバの先端寄りの所定位置を把持する素線把持工程と、
把持した前記被覆付き光ファイバをファイバ挿通孔に挿入し、ファイバ先端面を第1の押圧荷重で被覆除去部に突き当てて被覆を除去する被覆除去工程と、
撓み空間内の組立部材の一部を抜去して前記撓み空間を拡げる工程と、
撓み空間を拡げた後、被覆除去された光ファイバ先端を透明体に突き当てて前記第1の押圧荷重より低い第2の押圧荷重で前記被覆付き光ファイバを第1の撓み量に撓ませる工程と、
前記撓み空間内に残存した前記組立部材を抜去して前記被覆付き光ファイバを前記第1の撓み量より小さい第2の撓み量に撓ませる工程と、を実施することを特徴とする光コネクタの組立方法。
(4) An assembly method of an optical connector with an assembly member using the optical connector with an assembly member according to any one of (1) to (3),
A wire gripping step of gripping a predetermined position near the tip of the coated optical fiber;
A sheath removing step of inserting the gripped optical fiber into the fiber insertion hole, and abutting the fiber tip surface against the sheath removing portion with a first pressing load to remove the sheath;
Removing a part of the assembly member in the bending space to expand the bending space;
After expanding the bending space, the step of abutting the coated optical fiber tip against the transparent body and bending the coated optical fiber to the first bending amount with a second pressing load lower than the first pressing load. When,
Removing the assembly member remaining in the bending space and bending the coated optical fiber to a second bending amount smaller than the first bending amount. Assembly method.

この組立部材付き光コネクタの組立方法によれば、被覆除去された後、撓み空間が広げられることで、撓み発生する荷重の下限値が小さくなり、被覆付き光ファイバが小さな撓み発生する荷重で撓み、その復元力も小さくなる。これにより、ガラスファイバが被覆除去する荷重より小さい第2の押圧荷重で透明体に突き当てられる。また、突き当て後には、組立部材が抜去されることで、撓み空間がさらに拡がり、第1の撓み量がより緩やかな第2の撓み量となり、フィルムに対するファイバの押し付け荷重がさらに低減される。   According to this method of assembling an optical connector with an assembly member, after the coating is removed, the bending space is widened, so that the lower limit value of the load that causes the bending is reduced, and the coated optical fiber is bent with a load that causes a small bending. , Its restoring force is also reduced. Thereby, it abuts on the transparent body with a second pressing load smaller than the load that the glass fiber removes. In addition, after the abutment, the assembly member is removed, so that the bending space is further expanded, and the first bending amount becomes a more moderate second bending amount, and the pressing load of the fiber against the film is further reduced.

(5) (4)の組立方法であって、
前記被覆除去工程の後、素線把持部を当て止め部に当接させる工程を実施することを特徴とする光コネクタの組立方法。
(5) The assembly method of (4),
A method of assembling an optical connector, comprising performing a step of bringing the wire gripping portion into contact with the stopper portion after the covering removal step.

この組立部材付き光コネクタの組立方法によれば、被覆除去部での被覆の除去直後、当て止め部に素線把持部が当接して被覆付き光ファイバのそれ以上の挿入が不能となり、被覆除去時の大きな第1の押圧荷重でガラスファイバが透明体に押し付けられることが防止される。なお、当て止め部は、第1の撓み量を許容する際の組立部材の一部抜去動作と同時に、素線把持部と干渉しない位置へ移動される。   According to this method of assembling an optical connector with an assembly member, immediately after the coating is removed at the coating removal portion, the wire gripping portion comes into contact with the stopper and the further insertion of the coated optical fiber becomes impossible. The glass fiber is prevented from being pressed against the transparent body by the large first pressing load at the time. The stopper part is moved to a position where it does not interfere with the wire gripping part at the same time as the partial removal operation of the assembly member when allowing the first deflection amount.

(6) (4)又は(5)の組立方法により組み立てられることを特徴とする光コネクタ。 (6) An optical connector assembled by the assembly method of (4) or (5).

この光コネクタによれば、接続された被覆付き光ファイバが、第1の押圧荷重で透明体を押圧することがないので、透明体に損傷の履歴が残らない。また、組立部材が抜去されることで、撓み空間が最大となって拡がり、第1の撓み量からより緩やかな第2の撓み量となることにより、フィルムに対するファイバの押し付け荷重が低減され、必要以上のファイバ突き出しが防止される。   According to this optical connector, the coated optical fiber that is connected does not press the transparent body with the first pressing load, so that no damage history remains in the transparent body. In addition, by removing the assembly member, the bending space is maximized and expanded, and the second bending amount that is gentler than the first bending amount reduces the pressing load of the fiber against the film, which is necessary. The above fiber protrusion is prevented.

本発明に係る組立部材付き光コネクタによれば、撓み空間に組立部材を挿抜可能に設け、組立部材は、撓み空間の大きさを変える構造に形成されているので、撓み発生する荷重の下限値を小さくして、フィルムに対するファイバの押し付け荷重を下げることができる。この結果、光学特性及び接続信頼性を向上させることができる。   According to the optical connector with an assembly member according to the present invention, the assembly member can be inserted into and removed from the flex space, and the assembly member is formed in a structure that changes the size of the flex space. Can be reduced to reduce the pressing load of the fiber against the film. As a result, optical characteristics and connection reliability can be improved.

本発明に係る組立部材付き光コネクタの組立方法によれば、第1の押圧荷重で被覆除去し、撓み空間内の組立部材の一部を抜去して撓み空間を拡げ、光ファイバ先端を透明体に突き当てて、被覆付き光ファイバを、第2の押圧荷重で第1の撓み量に撓ませた後、組立部材を抜去して第2の撓み量に撓ませるので、被覆除去する荷重より小さい第2の押圧荷重で透明体に突き当てでき、しかも、突き当て後には、緩やかな第2の撓み量として、フィルムに対するファイバの押し付け荷重を下げて、必要以上のファイバ突き出しを防止できる。この結果、光学特性及び接続信頼性を向上させることができる。   According to the method of assembling an optical connector with an assembly member according to the present invention, the coating is removed by the first pressing load, a part of the assembly member in the flex space is removed to widen the flex space, and the tip of the optical fiber is made transparent. Since the coated optical fiber is bent to the first bending amount by the second pressing load, the assembly member is pulled out and bent to the second bending amount, so that it is smaller than the load to remove the coating. It is possible to abut against the transparent body with the second pressing load, and after the abutment, the fiber pressing load against the film can be reduced as a moderate second deflection amount to prevent unnecessary fiber protrusion. As a result, optical characteristics and connection reliability can be improved.

本発明に係る光コネクタによれば、請求項4又は請求項5記載の組立方法により組み立てられているので、透明体に対する光ファイバ先端の押し付け荷重を下げ、必要以上のファイバ突き出しを防止した被覆付き光ファイバの接続が実現できる。この結果、光学特性及び接続信頼性を向上させることができる。   According to the optical connector of the present invention, since it is assembled by the assembling method according to claim 4 or 5, it is provided with a coating that reduces the pressing load of the optical fiber tip against the transparent body and prevents unnecessary fiber protrusion. Optical fiber connection can be realized. As a result, optical characteristics and connection reliability can be improved.

本発明に係る組立部材付き光コネクタのファイバ挿通孔の軸線を含む面による断面図である。It is sectional drawing by the surface containing the axis line of the fiber penetration hole of the optical connector with an assembly member which concerns on this invention. 被覆除去部及び被覆付き光ファイバの拡大断面図である。It is an expanded sectional view of a coating removal part and a coated optical fiber. 組立部材の一例を表す平面図である。It is a top view showing an example of an assembly member. 比較例に係る光コネクタの組立手順を(a)〜(f)で表した組立工程説明図である。It is assembly process explanatory drawing which represented the assembly procedure of the optical connector which concerns on a comparative example by (a)-(f). 比較例に係る光コネクタの押し付け荷重と突き出し量の関係を(a)(b)で表した要部拡大図である。It is the principal part enlarged view which represented the relationship between the pressing load and protrusion amount of the optical connector which concerns on a comparative example with (a) (b). 本実施の形態に係る組立部材付き光コネクタの組立手順を(a)〜(g)で表した組立工程説明図である。It is assembly process explanatory drawing which represented the assembly procedure of the optical connector with an assembly member which concerns on this Embodiment with (a)-(g). 本実施の形態に係る組立部材付き光コネクタの押し付け荷重と突き出し量の関係を(a)(b)で表した要部拡大図である。It is the principal part enlarged view which represented the relationship of the pressing load and protrusion amount of the optical connector with an assembly member which concerns on this Embodiment with (a) (b). 従来の光コネクタのファイバ挿通孔の軸線を含む面による断面図である。It is sectional drawing by the surface containing the axis line of the fiber penetration hole of the conventional optical connector.

以下、本発明の実施の形態を図面を参照して説明する。
図1は本発明に係る組立部材付き光コネクタのファイバ挿通孔の軸線を含む面による断面図である。
本実施の形態に係る組立部材付き光コネクタ100は、簡易な接続作業にて、現場で被覆付き光ファイバに取り付けでき、所望の光学特性、接続信頼性が得られるようになされている。その構成として、撓み空間11、被覆除去部13、透明体である屈折率整合シート15を有するのに加え、組立部材17を備えている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a cross-sectional view of a surface including an axis of a fiber insertion hole of an optical connector with an assembly member according to the present invention.
The optical connector 100 with an assembly member according to the present embodiment can be attached to a coated optical fiber in the field with a simple connection operation, and desired optical characteristics and connection reliability can be obtained. In addition to having the bending space 11, the coating removal part 13, and the refractive index matching sheet 15 which is a transparent body, the assembly member 17 is provided.

なお、本明細書中で、組立部材付き光コネクタ100とは、被覆付き光ファイバが取り付けられる以前のものであり、被覆付き光ファイバが接続されたものが光コネクタ200である。   In this specification, the optical connector 100 with an assembly member is the one before the coated optical fiber is attached, and the optical connector 200 is connected with the coated optical fiber.

組立部材付き光コネクタ100は、例えば角柱形状のベース部材19の先端側に、円柱形状のフェルール21を同軸に固定してなる。ベース部材19の中央部には上半分を切り欠いた切欠部23が設けられ、切欠部23はその底部に中間平面25を形成する。中間平面25の中央には、被覆付き光ファイバの挿入方向に沿って位置決めを行うファイバ挿通孔27が形成される。中間平面25には、上方から、固定部29と、撓み空間11を形成するための蓋部材31とが取り付けられる。   The optical connector 100 with an assembly member is formed by, for example, fixing a cylindrical ferrule 21 coaxially to the distal end side of a prismatic base member 19. The base member 19 is provided with a notch 23 with the upper half notched at the center, and the notch 23 forms an intermediate plane 25 at the bottom. In the center of the intermediate plane 25, a fiber insertion hole 27 for positioning along the insertion direction of the coated optical fiber is formed. A fixed portion 29 and a lid member 31 for forming the bending space 11 are attached to the intermediate plane 25 from above.

固定部29はベース部材19の後端部に設けられる。固定部29は、固定部クランパ(図示せず)によってベース部材19の中間平面25に押し付けることで被覆付き光ファイバを固定する。固定部29及びベース部材19はハウジング(図示せず)に収容される。   The fixing portion 29 is provided at the rear end portion of the base member 19. The fixing portion 29 fixes the coated optical fiber by being pressed against the intermediate plane 25 of the base member 19 by a fixing portion clamper (not shown). The fixed portion 29 and the base member 19 are accommodated in a housing (not shown).

ベース部材19の前端部には、フェルール取り付け穴33が形成され、フェルール取り付け穴33はフェルール21の基端を固定する。フェルール21には中心に軸方向に沿ってガラスファイバの外径より僅かに大きいガラスファイバ挿入穴35が設けられている。   A ferrule mounting hole 33 is formed at the front end of the base member 19, and the ferrule mounting hole 33 fixes the base end of the ferrule 21. The ferrule 21 is provided with a glass fiber insertion hole 35 at the center which is slightly larger than the outer diameter of the glass fiber along the axial direction.

図2は被覆除去部及び被覆付き光ファイバの拡大断面図である。
フェルール21には後端部にガラスファイバ挿入穴35と同軸でファイバ挿通孔27(図1参照)が形成され、ガラスファイバ挿入穴35とファイバ挿通孔27の境には被覆除去部13が設けられる。被覆除去部13は、ガラスファイバ37の外周に被覆39を有する被覆付き光ファイバ41の、端面41aにおける被覆39の端面39aを押し付けることにより、ガラスファイバ37から被覆39を剥離させて除去する。
FIG. 2 is an enlarged cross-sectional view of the coating removal portion and the coated optical fiber.
The ferrule 21 is formed with a fiber insertion hole 27 (see FIG. 1) coaxially with the glass fiber insertion hole 35 at the rear end, and the coating removal portion 13 is provided at the boundary between the glass fiber insertion hole 35 and the fiber insertion hole 27. . The coating removing unit 13 peels and removes the coating 39 from the glass fiber 37 by pressing the end surface 39a of the coating 39 on the end surface 41a of the coated optical fiber 41 having the coating 39 on the outer periphery of the glass fiber 37.

被覆付き光ファイバ41は、例えば、中心に外径d3=125μmのガラスファイバ37を有し、その外周を覆うように外径d1=250μmの被覆39が設けられている。ガラスファイバ37は、コアと1層以上のクラッドを有するガラスファイバであり、シングルモードファイバやマルチモードファイバ等、如何なる屈折率分布を有するガラスファイバも適用可能である。   The coated optical fiber 41 has, for example, a glass fiber 37 with an outer diameter d3 = 125 μm at the center, and a coating 39 with an outer diameter d1 = 250 μm is provided so as to cover the outer periphery thereof. The glass fiber 37 is a glass fiber having a core and one or more clads, and a glass fiber having any refractive index distribution such as a single mode fiber or a multimode fiber is applicable.

また、被覆39は、その最内層に設けられてガラスファイバ37に接する外径d2の第1被覆層43と、第1被覆層43の外側を覆う外被である第2被覆層45とを有しているが、これに限らず、1層あるいは2層以上の構成であっても良い。また、その最外層に着色層が設けられていても良い。なお、被覆39を構成する樹脂は、ウレタンアクリレート等の紫外線硬化型樹脂であり、添加物により適宜弾性率等の物性が設定されている。ガラスファイバ37に接する第1被覆層43は、第2被覆層45より低い弾性率(すなわち軟質)とされている。   The coating 39 includes a first coating layer 43 having an outer diameter d2 that is provided in the innermost layer and is in contact with the glass fiber 37, and a second coating layer 45 that is an outer cover that covers the outside of the first coating layer 43. However, the present invention is not limited to this, and a single-layer structure or two-layer structure or more may be used. Moreover, the colored layer may be provided in the outermost layer. In addition, resin which comprises the coating | cover 39 is ultraviolet curable resin, such as urethane acrylate, and physical properties, such as an elasticity modulus, are suitably set with the additive. The first coating layer 43 in contact with the glass fiber 37 has a lower elastic modulus (that is, softer) than the second coating layer 45.

ガラスファイバ挿入穴35は、例えば丸穴、四角穴、正多角形穴の他、V溝形状の空間とすることが可能であるが、ここでは、丸穴の場合を好適な例として説明する。丸穴であると、被覆付き光ファイバ41の周方向に均一に力が作用しやすく、被覆除去性が良好である。ガラスファイバ挿入穴35の内径D1は、被覆付き光ファイバ41のガラスファイバ37の外径d3よりも大きく、被覆39の外径(すなわち被覆付き光ファイバ41の外径)d1よりも小さい。これにより、被覆付き光ファイバ41の端面41aをフェルール21のガラスファイバ挿入穴35の周囲に押し付けると、ガラスファイバ挿入穴35の挿入口35aの先端部35bは被覆39の端面39aに当接するとともに、ガラスファイバ37には当接しないことになる。   The glass fiber insertion hole 35 can be, for example, a V-shaped space in addition to a round hole, a square hole, or a regular polygonal hole. Here, a case of a round hole will be described as a preferred example. If it is a round hole, a force is easily applied uniformly in the circumferential direction of the coated optical fiber 41, and the coating removal property is good. The inner diameter D1 of the glass fiber insertion hole 35 is larger than the outer diameter d3 of the glass fiber 37 of the coated optical fiber 41 and smaller than the outer diameter of the coating 39 (that is, the outer diameter of the coated optical fiber 41) d1. Thereby, when the end surface 41a of the coated optical fiber 41 is pressed around the glass fiber insertion hole 35 of the ferrule 21, the distal end portion 35b of the insertion port 35a of the glass fiber insertion hole 35 abuts on the end surface 39a of the coating 39, It will not contact the glass fiber 37.

また、ガラスファイバ挿入穴35の先端部35bの内径は、被覆39を構成する第1被覆層43の外径d2よりも小さく、ガラスファイバ37の外径d3よりも大きいことが望ましい。これにより、被覆付き光ファイバ41の端面41aをガラスファイバ挿入穴35の周囲に押し付けた際に、先端部35bが軟質の第1被覆層43に当接し、第1被覆層43に対してガラスファイバ37から剥離させる力を直接作用させることができ、除去性が良好となる。被覆付き光ファイバ41の端面をフェルール21の挿入口35aの周囲に押し付けると、被覆39の端面39aに当接するとともに、ガラスファイバ37には当接しないことになり、ガラスファイバ37のみがガラスファイバ挿入穴35に挿入されることになる。   In addition, the inner diameter of the distal end portion 35 b of the glass fiber insertion hole 35 is preferably smaller than the outer diameter d2 of the first coating layer 43 constituting the coating 39 and larger than the outer diameter d3 of the glass fiber 37. Thereby, when the end face 41 a of the coated optical fiber 41 is pressed around the glass fiber insertion hole 35, the tip 35 b comes into contact with the soft first coating layer 43, and the glass fiber against the first coating layer 43. The force to peel from 37 can be applied directly, and the removability is good. When the end face of the coated optical fiber 41 is pressed around the insertion port 35a of the ferrule 21, it comes into contact with the end face 39a of the cover 39 and does not come into contact with the glass fiber 37. Only the glass fiber 37 is inserted into the glass fiber. It will be inserted into the hole 35.

図1に示すように、フェルール21の先端面21aには、接続相手の光コネクタとの接続時における互いの光ファイバの屈折率を整合させるための屈折率整合シート15がガラスファイバ挿入穴35を覆って貼着されている。この屈折率整合シート15は、ガラスファイバ37のコアと同等の屈折率を有する透明体であり、例えば厚さが5〜30μmのシート状に形成され、フェルール21の先端面21aに接触する側の面には粘着材が塗布されてフェルール21に貼着される。   As shown in FIG. 1, a refractive index matching sheet 15 for matching the refractive indexes of optical fibers at the time of connection with the optical connector of the connection partner is formed on the tip surface 21 a of the ferrule 21 with a glass fiber insertion hole 35. Covered and stuck. This refractive index matching sheet 15 is a transparent body having a refractive index equivalent to that of the core of the glass fiber 37, and is formed in a sheet shape having a thickness of 5 to 30 μm, for example, on the side contacting the tip surface 21 a of the ferrule 21. An adhesive material is applied to the surface and stuck to the ferrule 21.

屈折率整合シート15は、ガラスファイバ37の端面と隙間無く密着している必要がある。そのためには、ガラスファイバ37に対する粘着力を一定値以上とする。粘着力がないと、組立部材付き光コネクタ100の着脱を繰り返したときにガラスファイバ37と屈折率整合シート15の間に隙間が開くことがあるためである。屈折率整合シート15には、被覆除去部13にて被覆39の除去されたガラスファイバ37が突き当てられる。屈折率整合シート15は、ガラスファイバ37に押されて少し押し上げられることがあってもよい。   The refractive index matching sheet 15 needs to be in close contact with the end face of the glass fiber 37 without a gap. For that purpose, the adhesive force to the glass fiber 37 is set to a certain value or more. This is because if there is no adhesive force, a gap may open between the glass fiber 37 and the refractive index matching sheet 15 when the optical connector 100 with an assembly member is repeatedly attached and detached. The glass fiber 37 from which the coating 39 has been removed by the coating removing unit 13 is abutted against the refractive index matching sheet 15. The refractive index matching sheet 15 may be pushed up slightly by being pushed by the glass fiber 37.

また、屈折率整合シート15は、ソフト層、ハード層の二層からなるものであってもよい。この場合、ソフト層又はハード層のいずれかの樹脂を所定厚さに伸ばしてシートにする(高温で圧延又は溶剤で溶いて伸ばして溶剤を飛ばす)。その上に他方を塗布して固めてシートにする。それを所定の大きさに打ち抜いて得る。   Further, the refractive index matching sheet 15 may be composed of a soft layer and a hard layer. In this case, the resin of either the soft layer or the hard layer is stretched to a predetermined thickness to form a sheet (rolled at a high temperature or melted with a solvent and stretched to fly away the solvent). The other is applied and hardened into a sheet. It is obtained by punching it to a predetermined size.

組立部材付き光コネクタ100は、固定部29と被覆除去部13の間に、被覆付き光ファイバ41を撓ませた状態で収容可能な撓み空間11を備える。フェルール21に挿入したガラスファイバ37の後方で被覆付き光ファイバ41を撓み空間11で撓ませ、固定部29で被覆付き光ファイバ41を固定することにより、ガラスファイバ37の先端面に前側に向かう弾性付勢力が付与される。これにより、ガラスファイバ37と屈折率整合シート15の接続状態が安定して維持されるようになっている。   The optical connector 100 with an assembly member includes a bending space 11 that can be accommodated in a state where the optical fiber 41 with coating is bent between the fixing portion 29 and the coating removing portion 13. The coated optical fiber 41 is bent behind the glass fiber 37 inserted into the ferrule 21 in the bending space 11, and the coated optical fiber 41 is fixed by the fixing portion 29, so that the elasticity toward the front side of the front end surface of the glass fiber 37 is obtained. A biasing force is applied. Thereby, the connection state of the glass fiber 37 and the refractive index matching sheet 15 is stably maintained.

撓み空間11は、ベース部材19を切り欠いて形成された中間平面25に、蓋部材31を取り付けて形成することができる。蓋部材31は全体略直方体形状のブロック部材であり、下面中央部から上方へ向かう凹部47がベース部材19の長手方向に沿って形成され、挿通されている被覆付き光ファイバ41が上方へ所定形状に撓むことができるように凹部47を形成している。凹部47は、前後両端部では高さが低く、中央部で高くなっている。蓋部材31は、クランパ(図示せず)によってベース部材19と共に挟まれる。蓋部材31と中間平面25の間である撓み空間11には、ベース部材19の側方から組立部材17が挿抜可能に装着されている。   The bending space 11 can be formed by attaching a lid member 31 to an intermediate plane 25 formed by cutting out the base member 19. The cover member 31 is a block member having a substantially rectangular parallelepiped shape as a whole. A concave portion 47 extending upward from the center of the lower surface is formed along the longitudinal direction of the base member 19, and the coated optical fiber 41 inserted therethrough has a predetermined shape upward. A recess 47 is formed so that it can be bent. The concave portion 47 has a low height at the front and rear end portions and a high portion at the central portion. The lid member 31 is sandwiched together with the base member 19 by a clamper (not shown). In the bending space 11 between the lid member 31 and the intermediate plane 25, the assembly member 17 is mounted from the side of the base member 19 so that it can be inserted and removed.

図3は組立部材の一例を表す平面図である。
本実施の形態の一例では、組立部材17は、短冊状の板材からなり、長手方向に沿う方向の一側部から複数の深さの異なる切り込みが入れられ、その結果、異なる突出長の複数の規制片49a,49b,51a,51bが形成されている。規制片49a,49bは組立部材17の一側部から突出長Wだけ突出する。規制片51a,51bは、規制片49a,49bよりも短い突出長Sで突出する。
FIG. 3 is a plan view illustrating an example of the assembly member.
In an example of the present embodiment, the assembly member 17 is formed of a strip-shaped plate material, and a plurality of cuts having different depths are made from one side portion in the direction along the longitudinal direction. Restricting pieces 49a, 49b, 51a, 51b are formed. The restricting pieces 49 a and 49 b protrude from the one side portion of the assembly member 17 by the protrusion length W. The restricting pieces 51a and 51b protrude with a protrusion length S shorter than the restricting pieces 49a and 49b.

規制片49a,49bは、撓み間隔Lだけ離間される。規制片49a,49bの間には、規制片49aに連続して規制片51aが形成されている。規制片51aと規制片49bの間には間隙Kが形成される。規制片51bは、規制片49bよりも離間距離Aだけ後方(被覆付き光ファイバ41の挿入方向aと反対方向)に離間さている。   The restricting pieces 49a and 49b are separated by a deflection interval L. Between the regulation pieces 49a and 49b, a regulation piece 51a is formed continuously with the regulation piece 49a. A gap K is formed between the regulating piece 51a and the regulating piece 49b. The restricting piece 51b is separated from the restricting piece 49b by a separation distance A rearward (in the direction opposite to the insertion direction a of the coated optical fiber 41).

規制片49a,49bは撓み長制御用第1楔49を構成し、規制片51a,51bは撓み長制御用第2楔51を構成する。本実施の形態では、撓み長制御用第1楔49と撓み長制御用第2楔51が一体に形成されるが、撓み長制御用第1楔49と撓み長制御用第2楔51は別体に形成されてもよい。組立部材17は、使い捨て部材とすることができる。   The restricting pieces 49a and 49b constitute a first wedge 49 for controlling the bending length, and the restricting pieces 51a and 51b constitute a second wedge 51 for controlling the bending length. In the present embodiment, the first wedge 49 for deflection length control and the second wedge 51 for deflection length control are integrally formed, but the first wedge 49 for deflection length control and the second wedge 51 for deflection length control are different. It may be formed on the body. The assembly member 17 can be a disposable member.

組立部材17は、規制片49a,49b,51a,51bの突出方向である挿入方向bで撓み空間11に挿入される。挿入された組立部材17は、撓み長制御用第1楔49と規制片51aとが撓み空間11に挿入される。規制片51bは、固定部29の後方に配置される。以下、この規制片51bは、当て止め部51bと言う。   The assembly member 17 is inserted into the bending space 11 in the insertion direction b, which is the protruding direction of the regulation pieces 49a, 49b, 51a, 51b. In the inserted assembly member 17, the first wedge 49 for bending length control and the restriction piece 51 a are inserted into the bending space 11. The restricting piece 51 b is disposed behind the fixed portion 29. Hereinafter, the restriction piece 51b is referred to as a stopper 51b.

組立部材17は、撓み空間11の大きさを変える構造に形成される。本実施の形態において、組立部材17は、撓み空間11のファイバ軸方向長さを可変するように形成されている。組立部材17が挿入方向bに完全挿入された状態では、撓み空間11には撓み長制御用第1楔49と規制片51aとが配置され、撓み空間11のファイバ軸方向長さは間隙Kとなる。一方、組立部材17が規制片51aの突出長Sだけ挿入方向bと反対方向へ抜かれると、撓み空間11のファイバ軸方向長さは撓み間隔Lとなる。   The assembly member 17 is formed in a structure that changes the size of the bending space 11. In the present embodiment, the assembly member 17 is formed so as to vary the length of the bending space 11 in the fiber axis direction. In a state where the assembly member 17 is completely inserted in the insertion direction b, the first wedge 49 for controlling the bending length and the regulating piece 51a are disposed in the bending space 11, and the length of the bending space 11 in the fiber axis direction is the gap K. Become. On the other hand, when the assembly member 17 is pulled out in the direction opposite to the insertion direction b by the protruding length S of the restriction piece 51a, the length in the fiber axial direction of the bending space 11 becomes the bending interval L.

これにより、被覆付き光ファイバ41を軸線方向に押圧した際の、軸線方向の撓み変形長さを可変して、屈折率整合シート15に対する押し付け荷重の制御が可能となっている。つまり、屈曲率の異なる撓みが形成できるようになる。軸線方向に長い撓みは屈曲半径が大きく、復元力が小さくなる一方、軸線方向に短い撓みは屈曲半径が小さく、復元力が大きくなる。   Thereby, the bending deformation length in the axial direction when the coated optical fiber 41 is pressed in the axial direction can be varied, and the pressing load on the refractive index matching sheet 15 can be controlled. That is, it becomes possible to form flexures having different bending rates. A long deflection in the axial direction has a large bending radius and a small restoring force, whereas a short bending in the axial direction has a small bending radius and a large restoring force.

また、組立部材17は、被覆付き光ファイバ41のファイバ挿通孔27への挿入量を規制する当て止め部51bを備える。被覆除去部13で被覆39の除去された直後に、当て止め部51bにて被覆付き光ファイバ41の挿入が規制され、それ以上の被覆付き光ファイバ41の挿入が不能となる。その結果、被覆除去時の大きな荷重(後述する第1の押圧荷重)でガラスファイバ37が屈折率整合シート15に押し付けられることが防止されるようになっている。   Further, the assembly member 17 includes a stopper 51 b that regulates the amount of the coated optical fiber 41 inserted into the fiber insertion hole 27. Immediately after the coating 39 is removed by the coating removal unit 13, the insertion of the coated optical fiber 41 is restricted by the stopper 51b, and further insertion of the coated optical fiber 41 becomes impossible. As a result, the glass fiber 37 is prevented from being pressed against the refractive index matching sheet 15 by a large load (first pressing load described later) when removing the coating.

このように、組立部材付き光コネクタ100では、撓み空間11に挿入された組立部材17にて、撓み空間11の大きさが可変可能となる。例えば撓み空間11の大きさを大きくすることで、撓み発生する荷重の下限値が小さくなる。小さな撓み発生する荷重で撓んだ被覆付き光ファイバ41の復元力は小さくなる。これにより、被覆除去部13での被覆除去後に、撓み空間11を大きくすれば、被覆付き光ファイバ41が小さな撓み発生する荷重で容易に撓むため、ガラスファイバ37の屈折率整合シート15への押し付け荷重も小さくすることができるようになる。   Thus, in the optical connector 100 with an assembly member, the size of the flex space 11 can be varied by the assembly member 17 inserted into the flex space 11. For example, by increasing the size of the bending space 11, the lower limit value of the load causing the bending is reduced. The restoring force of the coated optical fiber 41 bent by a load that generates a small amount of bending becomes small. Thereby, if the bending space 11 is enlarged after the coating removal at the coating removing unit 13, the coated optical fiber 41 is easily bent by a load that causes a small bending, and therefore the glass fiber 37 is applied to the refractive index matching sheet 15. The pressing load can be reduced.

なお、組立部材17は、メカニカルスプライスに適用され、メカニカルスプライスに介挿してメカニカルスプライスを開放することにより、光ファイバ同士を接続可能にするくさび部材を兼ねたものとすることができる。   The assembly member 17 is applied to a mechanical splice, and can also serve as a wedge member that allows optical fibers to be connected to each other by opening the mechanical splice by being inserted into the mechanical splice.

次に、上記構成を有する組立部材付き光コネクタ100の組立方法を説明する。本実施の形態に係る組立部材付き光コネクタ100の組立方法を説明するに先立ち、押し付け荷重が低減されない比較例に係る光コネクタの組立方法について説明する。
図4は比較例に係る光コネクタ400の組立手順を(a)〜(f)で表した組立工程説明図、図5は比較例に係る光コネクタ400の押し付け荷重と突き出し量の関係を(a)(b)で表した要部拡大図である。
比較例に係る光コネクタ400は、撓み長制御楔401を備える。撓み長制御楔401は、撓み空間11の大きさを変える構造には形成されていない。光コネクタ400の固定部29、撓み空間11には被覆付き光ファイバ41が挿入可能な状態となっている。光コネクタ400に被覆付き光ファイバ41を接続するには、図4(a)に示すように、被覆付き光ファイバ41を光コネクタ400の後部から挿入する。
Next, a method for assembling the optical connector 100 with the assembly member having the above configuration will be described. Prior to describing the method of assembling the optical connector 100 with the assembly member according to the present embodiment, an optical connector assembling method according to a comparative example in which the pressing load is not reduced will be described.
FIG. 4 is an assembly process explanatory diagram showing the assembly procedure of the optical connector 400 according to the comparative example as (a) to (f), and FIG. It is a principal part enlarged view represented by (b).
The optical connector 400 according to the comparative example includes a deflection length control wedge 401. The bending length control wedge 401 is not formed in a structure that changes the size of the bending space 11. The coated optical fiber 41 can be inserted into the fixing portion 29 and the bending space 11 of the optical connector 400. In order to connect the coated optical fiber 41 to the optical connector 400, the coated optical fiber 41 is inserted from the rear part of the optical connector 400 as shown in FIG.

被覆付き光ファイバ41は、図4(b)に示す素線把持部である素線把持ホルダ53にて把持されて挿入される。被覆付き光ファイバ41は、400g以上の押し付け荷重で押し込まれる。これにより、被覆除去部13に先端の当接した被覆付き光ファイバ41は、被覆39(図2参照)が除去されてガラスファイバ37がガラスファイバ挿入穴35に挿入される。図4(c)に示すように、その後も被覆付き光ファイバ41は、400g以上の押し付け荷重で押し込まれる。   The coated optical fiber 41 is gripped and inserted by a strand gripping holder 53 which is a strand gripping portion shown in FIG. The coated optical fiber 41 is pushed in with a pressing load of 400 g or more. As a result, the coated optical fiber 41 whose tip is in contact with the coating removing unit 13 is removed from the coating 39 (see FIG. 2), and the glass fiber 37 is inserted into the glass fiber insertion hole 35. As shown in FIG.4 (c), the coated optical fiber 41 is pushed in with the pressing load of 400 g or more after that.

図4(d)に示すように、ガラスファイバ37が屈折率整合シート15に到達すると、屈折率整合シート15は400g以上の押し付け荷重で押される。図4(e)に示すように、さらに被覆付き光ファイバ41を押し込むことで、被覆付き光ファイバ41は、撓み空間11の撓み長制御楔401に設けられた間隙403にて撓む。図4(f)に示すように、最後に撓み長制御楔401を撓み空間11から抜去することで、撓み405を大きくし、屈折率整合シート15への押し付け荷重を小さくする(50g以下とする)ことで組立を完了する。   As shown in FIG. 4D, when the glass fiber 37 reaches the refractive index matching sheet 15, the refractive index matching sheet 15 is pressed with a pressing load of 400 g or more. As shown in FIG. 4 (e), the coated optical fiber 41 is further pushed, and the coated optical fiber 41 is bent in the gap 403 provided in the bending length control wedge 401 of the bending space 11. As shown in FIG. 4 (f), the bending length control wedge 401 is finally removed from the bending space 11, thereby increasing the bending 405 and reducing the pressing load on the refractive index matching sheet 15 (50 g or less). ) To complete the assembly.

この比較例に係る光コネクタ400では、ガラスファイバ37が屈折率整合シート15に到達しても、図5(a)に示すように、屈折率整合シート15は400g以上の大きな押し付け荷重Fで押される。ガラスファイバ37による押し付け荷重が大きいと、図5(b)に示すように、ガラスファイバ37の突き出し量Tが大きくなり、屈折率整合シート15の変形量が大きくなる。このため、コネクタ着脱を繰り返すと、フェルール21端面との間で接離が頻繁に起きるため、フィルム損傷の起こる虞が生じる。   In the optical connector 400 according to this comparative example, even if the glass fiber 37 reaches the refractive index matching sheet 15, the refractive index matching sheet 15 is pressed with a large pressing load F of 400 g or more as shown in FIG. It is. When the pressing load by the glass fiber 37 is large, as shown in FIG. 5B, the protruding amount T of the glass fiber 37 increases, and the deformation amount of the refractive index matching sheet 15 increases. For this reason, when the connector is repeatedly attached and detached, contact and separation frequently occur with the end face of the ferrule 21, which may cause film damage.

図6は本実施の形態に係る組立部材付き光コネクタ100の組立手順を(a)〜(g)で表した組立工程説明図、図7は本実施の形態に係る組立部材付き光コネクタ100の押し付け荷重と突き出し量の関係を(a)(b)で表した要部拡大図である。
これに対し、上記実施の形態による組立部材付き光コネクタ100の組み立ては、素線把持ホルダ53にて被覆付き光ファイバ41の先端寄りの所定位置を把持し、図6(a)に示すように、把持した被覆付き光ファイバ41をファイバ挿通孔27に挿入する。
FIG. 6 is an assembly process explanatory diagram showing the assembling procedure of the optical connector 100 with an assembly member according to the present embodiment in (a) to (g), and FIG. 7 is an illustration of the optical connector 100 with an assembly member according to the present embodiment. It is the principal part enlarged view which represented the relationship between pressing load and protrusion amount by (a) (b).
On the other hand, in assembling the optical connector 100 with the assembly member according to the above embodiment, a predetermined position near the tip of the coated optical fiber 41 is gripped by the strand gripping holder 53, as shown in FIG. The gripped optical fiber 41 is inserted into the fiber insertion hole 27.

図6(b)に示すように、被覆付き光ファイバ41は、第1の押圧荷重である400g以上の押し付け荷重で押し込まれる。これにより、被覆除去部13に先端の当接した被覆付き光ファイバ41は、被覆39(図2参照)が除去されてガラスファイバ37がガラスファイバ挿入穴35に挿入される。被覆39の除去が始まり、ガラスファイバ37の先端が屈折率整合シート15に到達するまでの間に、図6(c)に示すように、素線把持ホルダ53が撓み長制御用第2楔51の当て止め部51bに接触し、被覆付き光ファイバ41の挿入が止まる。   As shown in FIG. 6B, the coated optical fiber 41 is pushed in with a pressing load of 400 g or more which is the first pressing load. As a result, the coated optical fiber 41 whose tip is in contact with the coating removing unit 13 is removed from the coating 39 (see FIG. 2), and the glass fiber 37 is inserted into the glass fiber insertion hole 35. As shown in FIG. 6C, the removal of the covering 39 starts until the tip of the glass fiber 37 reaches the refractive index matching sheet 15. As shown in FIG. Of the coated optical fiber 41 is stopped.

すなわち、被覆除去部13での被覆39の除去直後、当て止め部51bに素線把持ホルダ53が当接して被覆付き光ファイバ41のそれ以上の挿入が不能となり、被覆除去時の大きな第1の押圧荷重でガラスファイバ37が屈折率整合シート15に押し付けられることが防止される。この当て止め部51bは、第1の撓み量R1(図6(f)参照)を許容する際の組立部材17の一部抜去動作と同時に、素線把持ホルダ53と干渉しない位置へ移動される。   That is, immediately after the removal of the coating 39 by the coating removal unit 13, the strand gripping holder 53 comes into contact with the stopper 51b and further insertion of the coated optical fiber 41 becomes impossible. The glass fiber 37 is prevented from being pressed against the refractive index matching sheet 15 by the pressing load. The stopper 51b is moved to a position where it does not interfere with the wire gripping holder 53 simultaneously with the partial removal operation of the assembly member 17 when allowing the first deflection amount R1 (see FIG. 6F). .

次いで、図6(d)に示すように、撓み空間11内の組立部材17の一部である撓み長制御用第2楔51(規制片51a)を抜去して、撓み空間11を拡げる。これにより、撓み空間11が撓み間隔Lへと大きくなり、被覆付き光ファイバ41の座屈荷重である押し付け荷重が小さく(200g以下と)なる。つまり、撓み発生する荷重の下限値を小さくする。なお、この際、同時に規制片51bも素線把持ホルダ53と干渉しない位置へ移動される。   Next, as shown in FIG. 6D, the bending length control second wedge 51 (regulating piece 51 a), which is a part of the assembly member 17 in the bending space 11, is removed to widen the bending space 11. Thereby, the bending space 11 becomes large to the bending space | interval L, and the pressing load which is a buckling load of the coated optical fiber 41 becomes small (200 g or less). That is, the lower limit value of the load causing the bending is reduced. At this time, at the same time, the regulating piece 51 b is also moved to a position where it does not interfere with the strand gripping holder 53.

図6(e)に示すように、被覆付き光ファイバ41をさらに挿入すると、ガラスファイバ37が屈折率整合シート15に到達する。この際、屈折率整合シート15が押される荷重は200g以下となる。さらに被覆付き光ファイバ41を押し込むことで、図6(f)に示すように、被覆付き光ファイバ41の一部分が撓み長制御用第1楔49の規制片49a,49bによって形成された撓み間隔L内に屈曲しながら入り込んで撓む。   As shown in FIG. 6 (e), when the coated optical fiber 41 is further inserted, the glass fiber 37 reaches the refractive index matching sheet 15. At this time, the load with which the refractive index matching sheet 15 is pushed is 200 g or less. Further, by pushing the coated optical fiber 41, as shown in FIG. 6F, a part of the coated optical fiber 41 is formed by a bending interval L formed by the restriction pieces 49a and 49b of the first wedge 49 for controlling the bending length. It enters and bends while bending inside.

すなわち、撓み空間11を拡げた後、被覆除去されたガラスファイバ37の先端を屈折率整合シート15に突き当てて、第1の押圧荷重より低い第2の押圧荷重で被覆付き光ファイバ41を第1の撓み量R1に撓ませる。   That is, after expanding the bending space 11, the tip of the glass fiber 37 with the coating removed is abutted against the refractive index matching sheet 15, and the coated optical fiber 41 is moved with the second pressing load lower than the first pressing load. 1 is bent to a bending amount R1.

最後に、図6(g)に示すように、撓み空間11内に残存した組立部材17の撓み長制御用第1楔49を抜去する。規制片49a,49bの撓み間隔L内に入り込んでいた部分の屈曲状態が緩まり、第1の撓み量R1より小さい第2の撓み量R2に撓む。屈曲状態が緩まると、屈折率整合シート15に対するガラスファイバ37の押し付け力が小さな押し付け力まで減少する。これにより、屈折率整合シート15へのガラスファイバ37の過大な押し付けによる屈折率整合シート15の損傷が防がれる。   Finally, as shown in FIG. 6G, the first wedge 49 for controlling the bending length of the assembly member 17 remaining in the bending space 11 is removed. The bent state of the portion of the regulating pieces 49a and 49b that has entered the bending interval L is loosened, and is bent to a second bending amount R2 that is smaller than the first bending amount R1. When the bent state is loosened, the pressing force of the glass fiber 37 against the refractive index matching sheet 15 is reduced to a small pressing force. Thereby, damage to the refractive index matching sheet 15 due to excessive pressing of the glass fiber 37 to the refractive index matching sheet 15 is prevented.

この組立方法では、被覆除去された後、撓み空間11が広げられることで、撓み発生する荷重の下限値が小さくなり、被覆付き光ファイバ41が小さな撓み発生する荷重で撓み、その復元力も小さくなる。図7(a)に示すように、ガラスファイバ37が被覆除去時の押し付け荷重より小さい第2の押圧荷重fで屈折率整合シート15に突き当てられる。これにより、図7(b)に示すように、ガラスファイバ37の突き出し量を抑制でき、コネクタ着脱の耐久性を向上させることができる。また、突き当て後には、組立部材17が抜去されることで、撓み空間11がさらに拡がり、第1の撓み量R1がより緩やかな第2の撓み量R2となり、屈折率整合シート15に対するガラスファイバ37の押し付け荷重がさらに低減されることとなる。   In this assembling method, after the coating is removed, the bending space 11 is expanded, so that the lower limit value of the load that causes the bending is reduced, and the coated optical fiber 41 is bent by the load that causes the small bending, and the restoring force is also reduced. . As shown in FIG. 7A, the glass fiber 37 is abutted against the refractive index matching sheet 15 with a second pressing load f smaller than the pressing load at the time of coating removal. Thereby, as shown in FIG.7 (b), the protrusion amount of the glass fiber 37 can be suppressed and durability of connector attachment / detachment can be improved. In addition, after the abutment, the assembly member 17 is removed, so that the bending space 11 is further expanded, and the first bending amount R1 becomes the second bending amount R2 that is gentler. The pressing load of 37 is further reduced.

このようにして組み立てられた光コネクタ200では、接続された被覆付き光ファイバ41が、第1の押圧荷重で屈折率整合シート15を押圧することがないので、屈折率整合シート15に損傷の履歴が残らない。また、組立部材17が抜去されることで、撓み空間11が最大となって拡がり、第1の撓み量R1からより緩やかな第2の撓み量R2となることにより、屈折率整合シート15に対するガラスファイバ37の押し付け荷重が低減されるため、必要以上のファイバ突き出しが防止される。   In the optical connector 200 assembled in this way, the connected coated optical fiber 41 does not press the refractive index matching sheet 15 with the first pressing load. Does not remain. Further, by removing the assembly member 17, the bending space 11 is maximized and expands, and the first bending amount R 1 is changed to a more gentle second bending amount R 2, so that the glass for the refractive index matching sheet 15 is increased. Since the pressing load of the fiber 37 is reduced, unnecessary fiber protrusion is prevented.

したがって、上記組立部材付き光コネクタ100によれば、撓み空間11に組立部材17を挿抜可能に設け、組立部材17は、撓み空間11の大きさを変える構造に形成されているので、撓み発生する荷重の下限値を小さくして、屈折率整合シート15に対するガラスファイバ37の押し付け荷重を下げることができる。この結果、光学特性及び接続信頼性を向上させることができる。   Therefore, according to the optical connector 100 with an assembly member, the assembly member 17 is provided in the bending space 11 so that the assembly member 17 can be inserted and removed, and the assembly member 17 is formed in a structure that changes the size of the bending space 11, so that the bending occurs. By reducing the lower limit value of the load, the pressing load of the glass fiber 37 against the refractive index matching sheet 15 can be reduced. As a result, optical characteristics and connection reliability can be improved.

また、組立部材付き光コネクタ100の組立方法によれば、第1の押圧荷重で被覆除去し、撓み空間11内の組立部材17の一部を抜去して撓み空間11を拡げ、ガラスファイバ37の先端を屈折率整合シート15に突き当てて、被覆付き光ファイバ41を、第2の押圧荷重で第1の撓み量R1に撓ませた後、組立部材17を抜去して第2の撓み量R2に撓ませるので、被覆除去する押し付け荷重より小さい第2の押圧荷重で屈折率整合シート15に突き当てでき、しかも、突き当て後には、緩やかな第2の撓み量R2として、屈折率整合シート15に対するガラスファイバ37の押し付け荷重を下げて、必要以上のファイバ突き出しを防止できる。この結果、光学特性及び接続信頼性を向上させることができる。   Further, according to the method of assembling the optical connector 100 with an assembly member, the coating is removed by the first pressing load, a part of the assembly member 17 in the flex space 11 is removed to widen the flex space 11, and the glass fiber 37 The front end is abutted against the refractive index matching sheet 15 and the coated optical fiber 41 is bent to the first bending amount R1 by the second pressing load, and then the assembly member 17 is pulled out to remove the second bending amount R2. Therefore, the refractive index matching sheet 15 can be abutted against the refractive index matching sheet 15 with a second pressing load smaller than the pressing load for removing the coating. The pressing load of the glass fiber 37 against the lowering can be lowered to prevent the fiber from protruding more than necessary. As a result, optical characteristics and connection reliability can be improved.

さらに、上記組立方法により組み立てられた光コネクタ200は、屈折率整合シート15に対するガラスファイバ37先端の押し付け荷重を下げ、必要以上のファイバ突き出しを防止した被覆付き光ファイバ41の接続が実現できる。この結果、光学特性及び接続信頼性を向上させることができる。   Furthermore, the optical connector 200 assembled by the above assembling method can realize the connection of the coated optical fiber 41 that reduces the pressing load of the tip of the glass fiber 37 against the refractive index matching sheet 15 and prevents unnecessary fiber protrusion. As a result, optical characteristics and connection reliability can be improved.

11 撓み空間
13 被覆除去部
15 屈折率整合シート(透明体)
17 組立部材
21 フェルール
21a フェルールの先端面
27 ファイバ挿通孔
39 被覆
41 被覆付き光ファイバ
51 撓み長制御用第2楔(空間内の組立部材の一部)
51b 当て止め部
53 素線把持ホルダ(素線把持部)
100 組立部材付き光コネクタ
200 光コネクタ
F 第1の押圧荷重
f 第2の押圧荷重
R1 第1の撓み量
R2 第2の撓み量
11 Deflection space 13 Cover removal part 15 Refractive index matching sheet (transparent body)
17 Assembly member 21 Ferrule 21a Ferrule tip 27 Fiber insertion hole 39 Covering 41 Covered optical fiber 51 Second wedge for controlling deflection length (part of assembly member in space)
51b Stopping part 53 Wire gripping holder (wire gripping part)
DESCRIPTION OF SYMBOLS 100 Optical connector with an assembly member 200 Optical connector F 1st press load f 2nd press load R1 1st bending amount R2 2nd bending amount

Claims (4)

フェルールに貫通形成されたファイバ挿通孔に挿入する被覆付き光ファイバの被覆を除去する被覆除去部と、前記被覆付き光ファイバを所定形状に撓ませる撓み空間とを備えるとともに、前記フェルールの先端面に開口した前記ファイバ挿通孔を覆って透明体が貼着された組立部材付き光コネクタであって、
前記撓み空間には組立部材が挿抜可能に設けられ、
前記組立部材は、挿抜によって前記撓み空間のファイバ軸方向長さを変える構造に形成されていることを特徴とする組立部材付き光コネクタ。
A coating removing unit that removes the coating of the coated optical fiber that is inserted into the fiber insertion hole that is formed through the ferrule, and a bending space that deflects the coated optical fiber into a predetermined shape. An optical connector with an assembly member in which a transparent body is attached to cover the opened fiber insertion hole,
An assembly member is detachably provided in the bending space,
An optical connector with an assembly member, wherein the assembly member is formed in a structure that changes the length of the bending space in the fiber axial direction by insertion and extraction .
請求項1載の組立部材付き光コネクタであって、
前記組立部材は、前記被覆付き光ファイバの前記光ファイバ挿入孔への挿入量を規制する当て止め部を一体に備えていることを特徴とする組立部材付き光コネクタ。
The assembly member with the optical connector of claim 1 Symbol placement,
The optical connector with an assembly member, wherein the assembly member is integrally provided with a stopper portion that regulates an insertion amount of the coated optical fiber into the optical fiber insertion hole.
請求項1または2に記載の組立部材付き光コネクタを用いた組立部材付き光コネクタの組立方法であって、
前記被覆付き光ファイバの先端寄りの所定位置を把持する素線把持工程と、
把持した前記被覆付き光ファイバをファイバ挿通孔に挿入し、ファイバ先端面を第1の押圧荷重で被覆除去部に突き当てて被覆を除去する被覆除去工程と、
撓み空間内の組立部材の一部を抜去して前記撓み空間を拡げる工程と、
撓み空間を拡げた後、被覆除去された光ファイバ先端を透明体に突き当てて前記第1の押圧荷重より低い第2の押圧荷重で前記被覆付き光ファイバを第1の撓み量に撓ませる工程と、
前記撓み空間内に残存した前記組立部材を抜去して前記被覆付き光ファイバを前記第1の撓み量より小さい第2の撓み量に撓ませる工程と、を実施することを特徴とする光コネクタの組立方法。
An assembly method of an optical connector with an assembly member using the optical connector with an assembly member according to claim 1 or 2 ,
A wire gripping step of gripping a predetermined position near the tip of the coated optical fiber;
A sheath removing step of inserting the gripped optical fiber into the fiber insertion hole, and abutting the fiber tip surface against the sheath removing portion with a first pressing load to remove the sheath;
Removing a part of the assembly member in the bending space to expand the bending space;
After expanding the bending space, the step of abutting the coated optical fiber tip against the transparent body and bending the coated optical fiber to the first bending amount with a second pressing load lower than the first pressing load. When,
Removing the assembly member remaining in the bending space and bending the coated optical fiber to a second bending amount smaller than the first bending amount. Assembly method.
請求項記載の組立方法であって、
前記被覆除去工程の後、素線把持部を当て止め部に当接させる工程を実施することを特徴とする光コネクタの組立方法。
The assembly method according to claim 3 ,
A method of assembling an optical connector, comprising performing a step of bringing the wire gripping portion into contact with the stopper portion after the covering removal step.
JP2009120194A 2009-05-18 2009-05-18 Optical connector with assembly member, method for assembling the same, and optical connector Expired - Fee Related JP5191949B2 (en)

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JP5529817B2 (en) * 2011-09-01 2014-06-25 住友電気工業株式会社 Optical fiber connector and optical fiber mounting method
WO2014179146A1 (en) * 2013-04-30 2014-11-06 Corning Optical Communications LLC Thermal removal of optical fiber coatings by insertion through heated ferrules to form ferrule assemblies for fiber optic connectors, and related assemblies
US9151895B2 (en) 2013-04-30 2015-10-06 Corning Cable Systems Llc Thermal removal of optical fiber coatings by insertion through heated ferrules to form ferrule assemblies for fiber optic connectors, and related assemblies
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