JP5189542B2 - Gas pressure reducing valve - Google Patents

Gas pressure reducing valve Download PDF

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JP5189542B2
JP5189542B2 JP2009083509A JP2009083509A JP5189542B2 JP 5189542 B2 JP5189542 B2 JP 5189542B2 JP 2009083509 A JP2009083509 A JP 2009083509A JP 2009083509 A JP2009083509 A JP 2009083509A JP 5189542 B2 JP5189542 B2 JP 5189542B2
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valve
hole
pressure
relief valve
chamber
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JP2010237862A (en
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芳夫 斎藤
石原  圭
博暁 山本
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Keihin Corp
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Description

本発明は、ボディに、高圧通路に通じる弁室に臨む弁座に着座することを可能として前記弁室に収容される弁体を有する弁機構が、前記弁座の中央部に開口する弁孔に通じる減圧室の圧力に応じて作動する圧力受動部材に前記弁体を連動、連結させて収容され、前記減圧室の圧力が所定圧以上となるのに応じて開弁して前記減圧室の圧力を外部に解放するリリーフ弁が前記ボディに配設されるガス用減圧弁に関する。   The present invention relates to a valve hole in which a valve mechanism having a valve body accommodated in the valve chamber so as to be able to be seated on a valve seat facing a valve chamber communicating with a high-pressure passage is opened in a central portion of the valve seat. The valve body is accommodated and connected to a pressure passive member that operates according to the pressure of the decompression chamber that communicates with the pressure chamber, and opens when the pressure in the decompression chamber exceeds a predetermined pressure. The present invention relates to a gas pressure reducing valve in which a relief valve for releasing pressure to the outside is disposed in the body.

弁機構の故障等によって減圧室の圧力が異常上昇してしまうのを防止するためのリリーフ弁がボディに配設されるようにしたガス用減圧弁が、特許文献1等で既に知られており、このものでは、リリーフ弁が、一端側を小径とした段付き円筒状のガイド筒と、ガイド筒の他端側に圧入固定されるキャプとで構成される弁ハウジング内に、弁ハウジングでガイドされる弁体と、弁体および弁ハウジング間に縮設されるコイルばねとが収容されるようにして構成され、弁ハウジングがガス用減圧弁のボディに圧入されている。   A gas pressure reducing valve in which a relief valve for preventing the pressure in the pressure reducing chamber from rising abnormally due to a failure of the valve mechanism or the like is already known in Patent Document 1 or the like is already known. In this case, the relief valve is guided by the valve housing in a valve housing composed of a stepped cylindrical guide tube having a small diameter at one end and a cap that is press-fitted and fixed to the other end of the guide tube. The valve body and a coil spring that is contracted between the valve body and the valve housing are accommodated, and the valve housing is press-fitted into the body of the gas pressure reducing valve.

特開2008−267558号公報JP 2008-267558 A

ところが上記特許文献1で開示されるものでは、ガイド筒と、ガイド筒に圧入固定されるキャプとで弁ハウジングが構成されており、部品点数が多くなるとともに、弁ハウジングのボディへの圧入作業が必要であって組付け工数が多く、コスト高となっている。またリリーフ弁の開弁時に、減圧室内の圧力が弁ハウジングから外部に解放されるものであり、車両用エンジンに供給するガス燃料を減圧するようにして減圧弁がエンジンルーム内に配置されている場合には、エンジンルーム内にガスが排出されることになるが、車両によってはエンジンルーム内へのガスの排出が好ましくなく、エンジンルーム外の大気にガスを排出することが望ましい場合もある。この場合、キャップに継手を接続し、その継手に連なるホースを介してエンジンルーム外にガスを排出することは可能であるが、継手によって部品点数が増加してしまい、継手をキャップに接続するための工数も必要であるのでコストの増大を招くことになる。   However, in the one disclosed in Patent Document 1, a valve housing is configured by a guide cylinder and a cap that is press-fitted and fixed to the guide cylinder. The number of parts increases, and press-fitting work to the body of the valve housing is performed. It is necessary and requires a lot of assembly work, resulting in high costs. Further, when the relief valve is opened, the pressure in the decompression chamber is released from the valve housing to the outside, and the decompression valve is disposed in the engine room so as to decompress the gas fuel supplied to the vehicle engine. In some cases, the gas is discharged into the engine room. However, in some vehicles, it is not preferable to discharge the gas into the engine room, and it may be desirable to discharge the gas to the atmosphere outside the engine room. In this case, it is possible to connect a joint to the cap and discharge the gas to the outside of the engine room via the hose connected to the joint. However, the number of parts increases due to the joint, and the joint is connected to the cap. The number of man-hours required is also increased, leading to an increase in cost.

本発明は、かかる事情に鑑みてなされたものであり、ガスの排出位置を任意に設定することを可能としつつ部品点数および組付工数の増大を回避した安価な構成で、リリーフ弁をボディに配設し得るようにしたガス用減圧弁を提供することを目的とする。   The present invention has been made in view of such circumstances, and it is possible to arbitrarily set a gas discharge position, while avoiding an increase in the number of parts and the number of assembly steps, and a relief valve in the body. An object of the present invention is to provide a gas pressure reducing valve that can be disposed.

上記目的を達成するために、本発明は、ボディに、高圧通路に通じる弁室に臨む弁座に着座することを可能として前記弁室に収容される弁体を有する弁機構が、前記弁座の中央部に開口する弁孔に通じる減圧室の圧力に応じて作動する圧力受動部材に前記弁体を連動、連結させて収容され、前記減圧室の圧力が所定圧以上となるのに応じて開弁して前記減圧室の圧力を外部に解放するリリーフ弁が前記ボディに配設されるガス用減圧弁において、前記リリーフ弁が、ホースを接続可能として円筒状に形成されるとともにホースの抜け止めを果たす抜け止め部が外周に形成されるようにして前記ボディに一体に設けられる円筒状の継手部と、該継手部が同軸に有する摺動孔に摺動可能に嵌合されるリリーフ弁体と、前記摺動孔の外端部に嵌合、固定されるキャップと、前記リリーフ弁体および前記キャップ間に設けられるコイルばねとを備え、前記コイルばねで弾発付勢された前記リリーフ弁体を着座させることを可能とした環状のリリーフ弁座が、前記減圧室に通じるリリーフ弁孔を中央部に開口させて前記摺動孔の内端に形成され、前記キャップに、前記減圧室の圧力が所定圧以上となったときに前記リリーフ弁体が前記リリーフ弁座から離座して前記リリーフ弁孔が開放されるのに応じて、前記減圧室の圧力を外部に解放するための解放孔が設けられることを特徴とする。   In order to achieve the above-mentioned object, the present invention provides a valve mechanism having a valve body accommodated in the valve chamber, which can be seated on a valve seat facing a valve chamber communicating with a high-pressure passage. The valve body is accommodated and linked to a pressure passive member that operates according to the pressure of the decompression chamber that opens to the valve hole that opens at the center of the chamber, and the pressure of the decompression chamber becomes equal to or higher than a predetermined pressure. In the gas pressure reducing valve in which the relief valve for opening the valve to release the pressure in the pressure reducing chamber to the outside is disposed in the body, the relief valve is formed in a cylindrical shape so that the hose can be connected and the hose is removed. A cylindrical joint part integrally provided in the body so that a retaining part for stopping is formed on the outer periphery, and a relief valve slidably fitted in a slide hole coaxially formed by the joint part The body and the outer end of the sliding hole, An annular relief valve seat comprising a cap to be fixed, a coil spring provided between the relief valve body and the cap, and capable of seating the relief valve body elastically biased by the coil spring Is formed at the inner end of the sliding hole by opening a relief valve hole communicating with the decompression chamber at a central portion, and the relief valve element is formed on the cap when the pressure of the decompression chamber becomes a predetermined pressure or more. Is provided with a release hole for releasing the pressure in the decompression chamber to the outside as the relief valve hole is opened by being separated from the relief valve seat.

本発明の上記特徴によれば、リリーフ弁が、ボディに一体に設けられる円筒状の継手部と、継手部が同軸に有する摺動孔に摺動可能に嵌合されるリリーフ弁体と、摺動孔の外端部に嵌合、固定されるキャップと、リリーフ弁体およびキャップ間に設けられるコイルばねとを備えるものであり、弁ハウジングを圧入等でボディに組付けるようにしていたものと比べて、部品点数および組付工数を低減することができ、また継手部が、ホースを接続可能として円筒状に形成され、継手部の外周にはホースの抜け止め部が形成されるので、別体の継手部材を接続するものに比べて、部品点数および組付工数を低減することができ、コストの低減を図ることができる。しかも継手部にホースを接続することで、リリーフ弁の開弁に伴って排出されるガスの排出位置をホースによって任意に設定することができる。   According to the above feature of the present invention, the relief valve includes a cylindrical joint portion that is provided integrally with the body, a relief valve body that is slidably fitted in a slide hole that the joint portion has coaxially, and a sliding valve. A cap fitted and fixed to the outer end of the moving hole, and a relief valve body and a coil spring provided between the caps, and the valve housing was assembled to the body by press-fitting etc. In comparison, the number of parts and assembly man-hours can be reduced, and the joint part is formed in a cylindrical shape so that the hose can be connected, and a hose retaining part is formed on the outer periphery of the joint part. The number of parts and the number of assembling steps can be reduced and the cost can be reduced as compared with connecting the joint members of the body. Moreover, by connecting the hose to the joint portion, the discharge position of the gas discharged as the relief valve is opened can be arbitrarily set by the hose.

ガス用減圧弁の縦断面図である。It is a longitudinal cross-sectional view of the pressure reducing valve for gas. 図1の2矢示部拡大図である。FIG. 2 is an enlarged view of a portion indicated by an arrow 2 in FIG. 1. 図1の3矢示部拡大図である。FIG. 3 is an enlarged view of a portion indicated by an arrow 3 in FIG. 1. 図2の4−4線拡大断面図である。FIG. 4 is an enlarged sectional view taken along line 4-4 of FIG. 図1の5矢示部拡大図である。FIG. 5 is an enlarged view of a part indicated by an arrow 5 in FIG. 1. 図1の6−6線断面図である。FIG. 6 is a sectional view taken along line 6-6 of FIG. 第1および第2ボディの分解斜視図である。It is a disassembled perspective view of the 1st and 2nd body. 被取付け部を示すための第1ボディ部材の斜視図である。It is a perspective view of the 1st body member for showing a to-be-attached part.

以下、本発明の実施の形態について、添付の図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1〜図8を参照しながら本発明の実施例1について説明すると、先ず図1において、このガス用減圧弁は、燃料ガスである圧縮天然ガスを減圧してエンジン(図示せず)に供給するためのものであり、第1および第2ボディ部材18,19が相互に結合されて成るボディ16と、薄肉金属のプレス成形により形成されて前記ボディ16に結合されるダイヤフラムカバー17とを備え、前記ボディ16には、弁機構20が収容されるとともにリリーフ弁21が配設される。   The first embodiment of the present invention will be described with reference to FIGS. 1 to 8. First, in FIG. 1, this gas pressure reducing valve depressurizes compressed natural gas, which is a fuel gas, and supplies it to an engine (not shown). A body 16 in which first and second body members 18 and 19 are coupled to each other, and a diaphragm cover 17 formed by press molding of a thin metal and coupled to the body 16. The body 16 accommodates a valve mechanism 20 and a relief valve 21.

ボディ16は、第1および第2ボディ部材18,19が上下に重なりつつ複数個所で締結されて成るものである。第1ボディ部材18の中央部には、半径方向内方に張り出す内向き鍔22を上端に有して上下に延びる収容孔23が設けられる。この収容孔23は、前記内向き鍔22側から順に、小径孔23aと、該小径孔23aよりも大径のねじ孔23bと、該ねじ孔23bよりも大径の大径孔23cとが同軸に連なって成り、大径孔23cの下端は第1ボディ部材18の下端面で下方に開放される。   The body 16 is formed by first and second body members 18 and 19 being fastened at a plurality of positions while overlapping vertically. In the central portion of the first body member 18, an accommodation hole 23 is provided that has an inward flange 22 projecting radially inward at the upper end and extends vertically. The accommodation hole 23 has a small diameter hole 23a, a screw hole 23b having a diameter larger than that of the small diameter hole 23a, and a large diameter hole 23c having a diameter larger than that of the screw hole 23b in order from the inward flange 22 side. The lower end of the large-diameter hole 23c is opened downward at the lower end surface of the first body member 18.

第1ボディ部材18の下部側面には、減圧前の圧縮天然ガスを導入するためのガス入口24が設けられ、そのガス入口24に同軸に連なる高圧通路25が第1ボディ部材18に設けられる。   A gas inlet 24 for introducing compressed natural gas before decompression is provided on the lower side surface of the first body member 18, and a high-pressure passage 25 coaxially connected to the gas inlet 24 is provided in the first body member 18.

図2を併せて参照して、弁機構20は、ダイヤフラム28によって駆動されるものであり、前記収容孔23の小径孔23aに気密に嵌合、固定される金属製のガイド部材30と、該ガイド部材30との間に弁室32を形成して前記ガイド部材30に結合されるとともに弁孔33を中央部に開口させて前記弁室32に臨む弁座34が設けられる弁座部材31と、前記弁孔33を緩く貫通しつつ前記ガイド部材30に摺動可能に嵌合される弁軸35と、前記弁座34に着座することを可能として前記弁室32内で前記弁軸35の外周に嵌装される合成樹脂製の弁体36とを有するものであり、該弁機構20は、前記弁室32に通じる高圧室37ならびに前記弁孔33に通じる減圧室38間に介在するようにしてボディ16に収容されるようにして第1ボディ部材18に取付けられ、前記高圧室37には前記高圧通路25が連通される。   Referring also to FIG. 2, the valve mechanism 20 is driven by a diaphragm 28, and a metal guide member 30 that is airtightly fitted and fixed to the small-diameter hole 23 a of the accommodation hole 23, A valve seat 32 provided with a valve seat 34 facing the valve chamber 32 by forming a valve chamber 32 between the guide member 30 and being coupled to the guide member 30, and opening a valve hole 33 in the central portion; The valve shaft 35 is slidably fitted to the guide member 30 while penetrating the valve hole 33 loosely, and the valve shaft 35 can be seated on the valve seat 34 so that the valve shaft 35 can be seated in the valve chamber 32. And a valve body 36 made of a synthetic resin fitted on the outer periphery. The valve mechanism 20 is interposed between a high-pressure chamber 37 that communicates with the valve chamber 32 and a decompression chamber 38 that communicates with the valve hole 33. To be housed in the body 16 Attached to first body member 18, the the high pressure chamber 37 the high pressure passage 25 is communicated.

前記ガイド部材30の前記弁座部材31側の端部外周には前記弁座部材31側に延びる円筒部30aが一体に設けられており、この円筒部30aの先端部は、その先端を前記弁座部材31に当接せしめるようにして該弁座部材31に圧入される。また弁座部材31の前記内向き鍔22側の面には、前記弁孔33を囲む環状の第1シール部材39が内向き鍔22に密接するようにして装着され、前記弁室32は、前記円筒部30aで外周が規定されるようにして弁座部材31およびガイド部材30間に形成される。   A cylindrical portion 30a extending to the valve seat member 31 side is integrally provided on the outer periphery of the end portion of the guide member 30 on the valve seat member 31 side. The valve seat member 31 is press-fitted so as to contact the seat member 31. An annular first seal member 39 surrounding the valve hole 33 is mounted on the surface of the valve seat member 31 on the inward flange 22 side so as to be in close contact with the inward flange 22, and the valve chamber 32 is It is formed between the valve seat member 31 and the guide member 30 so that the outer periphery is defined by the cylindrical portion 30a.

前記弁座部材31の外周ならびに前記ガイド部材30の弁座部材31側の端部外周と、前記収容孔23における小径孔23aの内周との間に環状の前記高圧室37が形成され、前記ガイド部材30の外周には、前記小径孔23aの内周に弾発的に接触する環状の第2シール部材40が装着される。   The annular high-pressure chamber 37 is formed between the outer periphery of the valve seat member 31 and the outer periphery of the guide member 30 on the valve seat member 31 side and the inner periphery of the small-diameter hole 23a in the accommodation hole 23, On the outer periphery of the guide member 30, an annular second seal member 40 that elastically contacts the inner periphery of the small diameter hole 23a is mounted.

また前記ガイド部材30および前記弁座部材31間には、前記高圧室37および前記弁室32間に介在する円筒状のフィルタ41が、前記ガイド部材30の前記円筒部30aを囲繞するようにして挟持され、前記円筒部30aには、前記高圧室37から前記フィルタ41を通過した高圧ガスを前記弁室32に導入するための複数の連通孔42…が設けられる。   Further, a cylindrical filter 41 interposed between the high pressure chamber 37 and the valve chamber 32 surrounds the cylindrical portion 30 a of the guide member 30 between the guide member 30 and the valve seat member 31. The cylindrical portion 30 a is provided with a plurality of communication holes 42 for introducing the high pressure gas that has passed through the filter 41 from the high pressure chamber 37 into the valve chamber 32.

前記弁軸35は、弁体装着軸部35aと、該弁体装着軸部35aよりも小径に形成されて弁体装着軸部35aの一端に同軸に連なる連結軸部35bと、前記弁体装着軸35aよりもわずかに大径に形成されて弁体装着軸部35aの他端に同軸に連なるガイド軸部35cとを一体に有し、連結軸部35bが前記弁孔33を緩く貫通してダイヤフラム28側に連結され、ガイド軸部35cが前記ガイド部材30に摺動可能に嵌合される。   The valve shaft 35 includes a valve body mounting shaft portion 35a, a connecting shaft portion 35b formed in a smaller diameter than the valve body mounting shaft portion 35a and coaxially connected to one end of the valve body mounting shaft portion 35a, and the valve body mounting. A guide shaft portion 35c that is formed to be slightly larger in diameter than the shaft 35a and that is coaxially connected to the other end of the valve body mounting shaft portion 35a is integrally formed, and the connecting shaft portion 35b loosely penetrates the valve hole 33. The guide shaft portion 35c is slidably fitted to the guide member 30 and is connected to the diaphragm 28 side.

前記弁体36は、前記弁軸35の弁体装着軸部35aの外周に装着、固定されるようにして円筒状に形成されており、この弁体36の一端に、前記弁座34に着座可能なテーパ状のシール面36aが形成されるとともに、前記弁体装着軸部35aの一端外周に設けられる環状の係止溝43に弾発的に係合する環状突部36bが設けられる。   The valve body 36 is formed in a cylindrical shape so as to be mounted and fixed on the outer periphery of the valve body mounting shaft portion 35a of the valve shaft 35, and is seated on the valve seat 34 at one end of the valve body 36. A possible tapered seal surface 36a is formed, and an annular protrusion 36b that elastically engages with an annular locking groove 43 provided on one end outer periphery of the valve body mounting shaft portion 35a is provided.

前記ガイド部材30には、前記弁軸35の弁体装着軸部35aに装着された前記弁体36の一部が挿入される挿入孔44と、前記弁軸35のガイド軸部35cを摺動可能に嵌合せしめるようにして前記挿入孔44よりも小径に形成されるガイド孔45とが同軸に連なって設けれられる。   The guide member 30 slides in an insertion hole 44 into which a part of the valve body 36 mounted on the valve body mounting shaft portion 35a of the valve shaft 35 is inserted, and a guide shaft portion 35c of the valve shaft 35. A guide hole 45 formed to have a smaller diameter than the insertion hole 44 is provided so as to be fitted in a coaxial manner.

前記挿入孔44は、弁室32側から順に、大径孔44aと、大径孔44aよりも小径である中径孔44bと、中径孔44bよりも小径である小径孔44cとが同軸に連なって成るものであり、前記中径孔44bには、前記弁体36の外周に弾発的に摺接する環状の第3シール部材46が挿入され、前記大径孔44aには、第3シール部材46の中径孔44bからの離脱を阻止するリング板状の押さえ板47が圧入される。すなわちガイド部材30には、弁体36の外周に弾発的に摺接する第3シール部材46が装着される。   In the insertion hole 44, a large diameter hole 44a, a medium diameter hole 44b having a smaller diameter than the large diameter hole 44a, and a small diameter hole 44c having a smaller diameter than the medium diameter hole 44b are coaxially arranged in this order from the valve chamber 32 side. An annular third seal member 46 that elastically slides on the outer periphery of the valve body 36 is inserted into the medium diameter hole 44b, and a third seal is inserted into the large diameter hole 44a. A ring plate-shaped presser plate 47 that prevents the member 46 from being detached from the medium diameter hole 44b is press-fitted. In other words, the third seal member 46 that elastically slides on the outer periphery of the valve body 36 is attached to the guide member 30.

また前記ガイド孔45は、前記挿入孔44の小径孔44cよりも小径であって、第3シール部材46が摺接している弁体36の外周直径よりも小径に形成されており、第3シール部材46による弁体36のシール径D1よりもガイド孔45の直径であるガイド径D2が小径に設定される。   The guide hole 45 is smaller in diameter than the small diameter hole 44c of the insertion hole 44, and is smaller in diameter than the outer peripheral diameter of the valve body 36 with which the third seal member 46 is slidably contacted. The guide diameter D2, which is the diameter of the guide hole 45, is set smaller than the seal diameter D1 of the valve body 36 by the member 46.

再び図1において、前記収容孔23のねじ孔23bには、前記ガイド部材30に当接してガイド部材30および弁座部材31を前記内向き鍔22との間に挟持するリング状の押さえ部材48が螺合される。この押さえ部材48には、前記弁軸35のガイド軸部35cよりも大径であるねじ孔49が、前記ガイド軸部35cの端部を挿入するようにして該弁軸35と同軸に設けられる。しかも押さえ部材48の前記ガイド部材30とは反対側の端面には、前記ねじ孔23bに螺合すべく前記押さえ部材48を回転操作するための工具(図示せず)を係脱可能に係合するための有底の係合孔50が設けられる。   In FIG. 1 again, the screw hole 23 b of the accommodation hole 23 abuts on the guide member 30 and holds the guide member 30 and the valve seat member 31 between the inward flange 22 and a ring-shaped pressing member 48. Are screwed together. A screw hole 49 having a diameter larger than that of the guide shaft portion 35c of the valve shaft 35 is provided in the holding member 48 coaxially with the valve shaft 35 so as to insert an end portion of the guide shaft portion 35c. . Moreover, a tool (not shown) for rotating the pressing member 48 to engage with the screw hole 23b is detachably engaged with the end surface of the pressing member 48 opposite to the guide member 30. A bottomed engagement hole 50 is provided.

前記収容孔23の下端開口部は調節部材51で気密に閉じられる。この調節部材51は、前記収容孔23における大径孔23cの内面に弾発的に接触する環状の第4シール部材52が外周に装着されて前記大径孔23cに嵌合される大径部51aと、該大径部51aよりも小径に形成されるとともに前記押さえ部材48のねじ孔49に螺合する雄ねじ53が外周に刻設されるようにして前記大径部51aに同軸にかつ一体に連設される小径部51bとを有し、大径部51aの外端には、図示しない工具を係合するための有底の係合孔54が設けられる。而して雄ねじ53を押さえ部材48のねじ孔49に螺合した状態で係合孔54に工具を係合して回転操作することにより、前記調節部材51は、弁軸35と同軸の軸線に沿う方向の進退が可能となる。   The lower end opening of the receiving hole 23 is hermetically closed by the adjusting member 51. The adjustment member 51 has a large-diameter portion in which an annular fourth seal member 52 that elastically contacts the inner surface of the large-diameter hole 23c in the accommodation hole 23 is mounted on the outer periphery and fitted into the large-diameter hole 23c. 51a and a male screw 53 formed smaller in diameter than the large diameter portion 51a and screwed into the screw hole 49 of the pressing member 48 are formed coaxially and integrally with the large diameter portion 51a. And a small-diameter portion 51b continuously provided on the outer periphery, and a bottomed engagement hole 54 for engaging a tool (not shown) is provided at the outer end of the large-diameter portion 51a. Thus, when the male screw 53 is screwed into the screw hole 49 of the pressing member 48 and the tool is engaged with the engaging hole 54 and rotated, the adjusting member 51 is brought into an axis coaxial with the valve shaft 35. Advancing and retreating along the direction becomes possible.

また前記調節部材51には、前記弁軸35側に開放した有底の収容凹部55が弁軸35と同軸に設けられており、弁軸35におけるガイド軸部35cの端部に当接されたばね受け部材56と、前記収容凹部55の閉塞端との間に背面コイルばね57が縮設される。而して前記調節部材51の軸方向に沿う進退位置を該調節部材51の回転操作によって調節することにより、前記背面コイルばね57のばね荷重を調節することができる。   The adjusting member 51 is provided with a bottomed housing recess 55 opened to the valve shaft 35 side so as to be coaxial with the valve shaft 35, and a spring that is in contact with the end of the guide shaft portion 35 c of the valve shaft 35. A back coil spring 57 is contracted between the receiving member 56 and the closed end of the receiving recess 55. Thus, by adjusting the forward / backward position along the axial direction of the adjusting member 51 by rotating the adjusting member 51, the spring load of the back coil spring 57 can be adjusted.

図3を併せて参照して、第2ボディ部材19には、前記第1ボディ部材18側に配設される弁機構20の軸線に沿う中間部に位置して前記弁機構20の軸線に直交する平面に沿う壁部58が設けられ、その壁部58よりも第1ボディ部材18側で第2ボディ部材19には、壁部58側から順に減圧室形成孔59と、該減圧室形成孔59よりも大径である嵌合孔60とが、第1ボディ部材18に設けられる収容孔23と同軸にして相互に連なるように設けられ、前記壁部58に関して第1ボディ部材18とは反対側で前記第2ボディ部材19には、圧力作用室形成孔61が、前記減圧室形成孔59および前記嵌合孔60と同軸に設けられる。   Referring also to FIG. 3, the second body member 19 is positioned at an intermediate portion along the axis of the valve mechanism 20 disposed on the first body member 18 side and orthogonal to the axis of the valve mechanism 20. A wall 58 is provided along the flat surface, and the second body member 19 is closer to the first body member 18 than the wall 58, and the decompression chamber forming hole 59 and the decompression chamber forming hole are sequentially formed from the wall 58 side. The fitting hole 60 having a diameter larger than 59 is provided so as to be coaxial with the accommodation hole 23 provided in the first body member 18 and connected to each other, and the wall 58 is opposite to the first body member 18. On the side, the second body member 19 is provided with a pressure action chamber forming hole 61 coaxially with the decompression chamber forming hole 59 and the fitting hole 60.

一方、第1ボディ部材18には、図1で示すように、前記収容孔23と同軸である横断面円形の嵌合突部18aが一体に突設されており、この嵌合突部18aは前記嵌合孔60に嵌合される。而して嵌合突部18aの外周には嵌合孔60の内周に弾発的に接触する環状の第5シール部材62が装着されており、嵌合突部18aは嵌合孔60に気密に嵌合されることになる。   On the other hand, as shown in FIG. 1, the first body member 18 is integrally provided with a fitting projection 18 a having a circular cross section that is coaxial with the accommodation hole 23, and the fitting projection 18 a The fitting hole 60 is fitted. Thus, an annular fifth seal member 62 that elastically contacts the inner periphery of the fitting hole 60 is mounted on the outer periphery of the fitting protrusion 18 a, and the fitting protrusion 18 a is inserted into the fitting hole 60. It will be fitted airtight.

前記嵌合突部18aを嵌合孔60に嵌合した状態で、第1および第2ボディ部材18,19は、嵌合突部18aを囲繞して第1ボディ部材18に装着された環状の第6シール部材63を相互間に介在せしめるようにして結合されるものであり、第1および第2ボディ部材18,19の結合状態では、嵌合突部18aの先端および壁部58間には、前記減圧室形成孔59で外周が規定される減圧室38が形成されることになり、この減圧室38は前記弁機構20の弁孔33に連通する。   In a state where the fitting protrusion 18a is fitted in the fitting hole 60, the first and second body members 18, 19 surround the fitting protrusion 18a and are attached to the first body member 18. The sixth seal member 63 is joined so as to be interposed between the first and second body members 18 and 19, and the fitting protrusion 18 a and the wall 58 are not connected to each other. A decompression chamber 38 whose outer periphery is defined by the decompression chamber forming hole 59 is formed, and the decompression chamber 38 communicates with the valve hole 33 of the valve mechanism 20.

ところで調節部材51で開口端が気密に閉じられた前記収容孔23内には、前記弁機構20の弁軸35におけるガイド軸部35cの端部を臨ませる背圧室65が形成されており、この背圧室65は、ガイド部材30の外周に装着される第2シール部材40が収容孔23における小径孔23aの内面に弾発的に接触し、またガイド部材30に装着された第3シール部材46が弁体36の外周に弾発的に接触していることにより、前記小径孔23a内でガイド部材30および弁座部材31と第1ボディ部材18との間に形成されている環状の高圧室37とは気密に隔絶されている。   Incidentally, a back pressure chamber 65 is formed in the accommodation hole 23 whose opening end is hermetically closed by the adjustment member 51 so that the end of the guide shaft portion 35c of the valve shaft 35 of the valve mechanism 20 faces. In the back pressure chamber 65, the second seal member 40 mounted on the outer periphery of the guide member 30 elastically contacts the inner surface of the small diameter hole 23 a in the accommodation hole 23, and the third seal mounted on the guide member 30. Since the member 46 is elastically in contact with the outer periphery of the valve body 36, the annular member formed between the guide member 30 and the valve seat member 31 and the first body member 18 in the small diameter hole 23a. The high pressure chamber 37 is hermetically isolated.

前記背圧室65は、背圧導入路66を介して前記減圧室38に通じるものであり、この背圧導入路66は、前記弁孔33と、前記弁体36および弁軸35の弁体装着軸部35a間に形成される第1通路部67と、第1通路部67および背圧室65間を結ぶようにして弁軸35のガイド軸部35cおよびガイド部材30間に形成される第2通路部68とから成る。   The back pressure chamber 65 communicates with the decompression chamber 38 through a back pressure introduction path 66, and the back pressure introduction path 66 has the valve hole 33, the valve body 36, and the valve body of the valve shaft 35. A first passage portion 67 formed between the mounting shaft portions 35 a and a first passage portion 67 formed between the guide shaft portion 35 c of the valve shaft 35 and the guide member 30 so as to connect the first passage portion 67 and the back pressure chamber 65. 2 passage portions 68.

第1通路部67は、前記弁体36の内周および前記弁軸35の弁体装着軸部35aの外周の少なくとも一方、この実施例1では弁体装着軸部35aの外周に、軸方向に延びる平坦な第1切欠き69が設けられることによって形成されるものであり、弁体36は、減圧室38から背圧室65への流体の流通を弁軸35との間に形成するようにして弁軸35の弁体装着軸部35aに嵌装されることになり、弁体装着軸部35aは、その一端の係止溝43を除く軸方向全長にわたって同一の横断面形状を有するように形成される。   The first passage portion 67 is axially arranged on at least one of the inner periphery of the valve body 36 and the outer periphery of the valve body mounting shaft portion 35a of the valve shaft 35, in the first embodiment, on the outer periphery of the valve body mounting shaft portion 35a. The valve body 36 is formed so as to form a fluid flow from the decompression chamber 38 to the back pressure chamber 65 between the valve shaft 35 and a flat first cutout 69 that extends. The valve body mounting shaft portion 35a is fitted into the valve body mounting shaft portion 35a, and the valve body mounting shaft portion 35a has the same cross-sectional shape over the entire axial length excluding the locking groove 43 at one end thereof. It is formed.

第2通路部68は、弁軸35のガイド軸部35cの外周およびガイド部材30の内周の少なくとも一方、この実施例1では、図4で示すように、ガイド軸部35cの外周に平坦な第2切欠き70が軸方向に延びるようにして設けられて成り、第1および第2切欠き69,70は面一な平坦面として連なって形成される。   The second passage portion 68 is flat on the outer periphery of the guide shaft portion 35c of the valve shaft 35 and the inner periphery of the guide member 30 in this embodiment 1, as shown in FIG. The second notch 70 is provided so as to extend in the axial direction, and the first and second notches 69 and 70 are continuously formed as a flush flat surface.

図5に注目して、前記リリーフ弁21は、減圧室38内の圧力が設定圧以上となるのに応じて開弁するものであり、ホースを接続可能として円筒状に形成されるとともにホースの抜け止めを果たす抜け止め部74aが外周に形成されるようにして前記ボディ16の第2ボディ部材19に一体に設けられる円筒状の継手部74と、該継手部74が同軸に有する摺動孔75に摺動可能に嵌合されるリリーフ弁体76と、前記摺動孔75の外端部に嵌合、固定されるキャップ77と、前記リリーフ弁体76および前記キャップ77間に設けられるコイルばね78とを備える。   Referring to FIG. 5, the relief valve 21 opens as the pressure in the decompression chamber 38 becomes equal to or higher than the set pressure. The relief valve 21 is formed in a cylindrical shape so that the hose can be connected to the hose. A cylindrical joint portion 74 that is integrally provided on the second body member 19 of the body 16 so that a retaining portion 74a that serves as a retaining member is formed on the outer periphery, and a sliding hole that the joint portion 74 has coaxially. A relief valve body 76 slidably fitted to 75, a cap 77 fitted and fixed to the outer end of the sliding hole 75, and a coil provided between the relief valve body 76 and the cap 77. And a spring 78.

前記リリーフ弁体76は、前記摺動孔75に摺動可能に嵌合される円筒状の摺動筒部76aと、該摺動筒部76aよりも小径に形成されて摺動筒部76aの一端に同軸に連なる円筒状の連結筒部76bと、連結筒部76bの一端を閉じるとともに連結筒部76bの外周よりも半径方向外方に外周を張り出す円板部76cとを一体に有し、連結筒部76bには複数の透孔79…が設けられる。   The relief valve body 76 has a cylindrical sliding cylinder portion 76a that is slidably fitted into the sliding hole 75, and is formed to have a smaller diameter than the sliding cylinder portion 76a. A cylindrical connecting cylinder part 76b coaxially connected to one end and a disk part 76c that closes one end of the connecting cylinder part 76b and projects the outer periphery radially outward from the outer periphery of the connecting cylinder part 76b are integrally provided. The connecting cylinder portion 76b is provided with a plurality of through holes 79.

前記摺動孔75の内端には、前記減圧室38に通じるリリーフ弁孔80を中央部に開口させた環状のリリーフ弁座81が設けられており、たとえばゴムから成る環状のシート部材82が、前記リリーフ弁座81に着座してリリーフ弁孔80を閉鎖することを可能として前記リリーフ弁体76における内端の円板部76cに貼着される。   An annular relief valve seat 81 having a relief valve hole 80 communicating with the decompression chamber 38 opened at the center is provided at the inner end of the sliding hole 75. For example, an annular seat member 82 made of rubber is provided. It is possible to close the relief valve hole 80 by being seated on the relief valve seat 81, and is stuck to the disk portion 76c at the inner end of the relief valve body 76.

前記キャップ77は、前記摺動孔75の外端にたとえば圧入することで継手部74に固定されており、前記減圧室38の圧力が所定圧以上となったときに前記リリーフ弁体76が前記リリーフ弁座81から離座して前記リリーフ弁孔80が開放されるのに応じて、前記減圧室38の圧力を外部に解放するための解放孔83が設けられる。   The cap 77 is fixed to the joint portion 74 by, for example, press-fitting into the outer end of the sliding hole 75, and when the pressure in the decompression chamber 38 exceeds a predetermined pressure, the relief valve body 76 is A release hole 83 is provided for releasing the pressure in the decompression chamber 38 to the outside in response to the relief valve hole 80 being opened away from the relief valve seat 81.

図1に注目して、前記ダイヤフラム28は、少なくとも内周縁部の板厚を自然な状態では一定とした円板状のゴム板から成るものであり、この実施例ではダイヤフラム28の全体が自然な状態では板厚を一定とした円板状に形成される。該ダイヤフラム28の周縁部は、前記ボディ16における第2ボディ部材19と、第2ボディ部材19に固定されるダイヤフラムカバー17との間に挟持されるものであり、第2ボディ部材19およびダイヤフラム28間には、第2ボディ部材19の圧力作用室形成孔61で外周が規定される圧力作用室86がダイヤフラム28の一面を臨ませるようにして形成され、ダイヤフラム28およびダイヤフラムカバー17間にはダイヤフラム28の他面を臨ませるばね室87が形成され、該ばね室87に収容されるコイル状のダイヤフラムばね88がダイヤフラムカバー17およびダイヤフラム28間に縮設される。   Referring to FIG. 1, the diaphragm 28 is made of a disk-shaped rubber plate in which at least the inner peripheral edge has a constant thickness in a natural state. In this embodiment, the entire diaphragm 28 is natural. In the state, it is formed in a disc shape with a constant plate thickness. The peripheral edge of the diaphragm 28 is sandwiched between the second body member 19 of the body 16 and the diaphragm cover 17 fixed to the second body member 19. The second body member 19 and the diaphragm 28 are sandwiched between the second body member 19 and the diaphragm 28. A pressure action chamber 86 whose outer periphery is defined by the pressure action chamber forming hole 61 of the second body member 19 is formed so as to face one surface of the diaphragm 28, and between the diaphragm 28 and the diaphragm cover 17 is formed. A spring chamber 87 is formed to face the other surface 28, and a coiled diaphragm spring 88 housed in the spring chamber 87 is contracted between the diaphragm cover 17 and the diaphragm 28.

またダイヤフラムカバー17には、ばね室87に通じる負圧導入管89が接続されており、この負圧導入管89はエンジンに接続され、前記ばね室87にはエンジンの吸気負圧が導入される。   The diaphragm cover 17 is connected to a negative pressure introduction pipe 89 that communicates with the spring chamber 87. The negative pressure introduction pipe 89 is connected to the engine, and the intake negative pressure of the engine is introduced into the spring chamber 87. .

再び図3において、前記ダイヤフラム28の中央部には中心孔90が設けられており、前記弁機構20の弁体36に連動、連結される金属製のダイヤフラムロッド91がその一端側を前記ばね室87側に突出させるようにして前記圧力作用室86側から前記中心孔90に挿通され、このダイヤフラムロッド91の他端には、前記ダイヤフラム28の圧力作用室86側の一面に当接する鍔状の第1リテーナ92が一体に設けられる。またダイヤフラムロッド91は、その一端に円筒部を一体に有しており、該円筒部はかしめることで外側方に屈曲した係合部91aを形成することになる。前記係合部91aおよび前記ダイヤフラム28の前記ばね室87側の他面間には、第1リテーナ92との間に前記ダイヤフラム28の内周縁部だけを挟む金属製の第2リテーナ93が少なくとも挟持され、この実施例1では、前記係合部91aが第2リテーナ93に直接係合される。また第2リテーナ93にはダイヤフラムばね88の一端が当接される。   In FIG. 3 again, a central hole 90 is provided in the central portion of the diaphragm 28, and a metal diaphragm rod 91 linked to and connected to the valve body 36 of the valve mechanism 20 has its one end on the spring chamber. The diaphragm rod 91 is inserted into the center hole 90 so as to protrude toward the 87 side, and the other end of the diaphragm rod 91 is in the shape of a bowl that comes into contact with one surface of the diaphragm 28 on the pressure acting chamber 86 side. A first retainer 92 is integrally provided. Further, the diaphragm rod 91 has a cylindrical portion integrally at one end thereof, and the cylindrical portion is caulked to form an engaging portion 91a bent outward. Between the engaging portion 91a and the other surface of the diaphragm 28 on the spring chamber 87 side, at least a metal second retainer 93 is sandwiched between the first retainer 92 and the inner peripheral edge portion of the diaphragm 28. In the first embodiment, the engaging portion 91a is directly engaged with the second retainer 93. Further, one end of a diaphragm spring 88 is brought into contact with the second retainer 93.

しかもダイヤフラムロッド91の少なくとも第1リテーナ92から第2リテーナ93の前記係合部91a側端面までの外周面の直径D3は、ダイヤフラム28の半径方向に沿う前記中心孔90および第2リテーナ93の位置を定めるべく同一に設定される。   Moreover, the diameter D3 of the outer peripheral surface from at least the first retainer 92 of the diaphragm rod 91 to the end surface on the engaging portion 91a side of the second retainer 93 is the position of the center hole 90 and the second retainer 93 along the radial direction of the diaphragm 28. Are set to be the same.

ところで第1および第2リテーナ92,93間の間隔は、第1および第2リテーナ92,93間に挟まれるダイヤフラム28だけで規制されるのであるが、その間隔は半径方向外方に向かうにつれて小さくなるように設定される。すなわち第1および第2リテーナ92,93間の間隔のうち半径方向内端側の間隔が最大間隔Cdmaxであり、第1および第2リテーナ92,93間の間隔のうち半径方向外端側の間隔が最小間隔Cdminとなり、最小間隔Cdminである部分が最大間隔Cdmaxである部分よりもダイヤフラム28の半径方向外方に位置するように、第1および第2リテー92,93間の間隔が設定される。   By the way, the distance between the first and second retainers 92 and 93 is limited only by the diaphragm 28 sandwiched between the first and second retainers 92 and 93, but the distance decreases toward the outer side in the radial direction. Is set to be That is, the distance between the first and second retainers 92 and 93 on the radially inner end side is the maximum distance Cdmax, and the distance between the first and second retainers 92 and 93 is located on the radially outer end side. Is the minimum interval Cdmin, and the interval between the first and second retainers 92 and 93 is set so that the portion having the minimum interval Cdmin is positioned more radially outward of the diaphragm 28 than the portion having the maximum interval Cdmax. .

このような第1および第2リテーナ92,93間の間隔設定のために、第1リテーナ92のダイヤフラム28に臨む面は、半径方向外方に向かうにつれて第2リテーナ93に近接するように傾斜して形成される。   In order to set the distance between the first and second retainers 92 and 93, the surface of the first retainer 92 facing the diaphragm 28 is inclined so as to approach the second retainer 93 as it goes radially outward. Formed.

しかも第1リテーナ92のダイヤフラム28側の面および第2リテーナ93のダイヤフラム28側の面の少なくとも一方、この実施例では第1リテーナ92のダイヤフラム28側の面に、縦断面形状を略V字形とした複数の溝100…,101…が、ダイヤフラム28の一部を食い込ませるようにして形成される。而して前記溝100…は、第1および第2リテーナ92,93間の間隔のうち最小間隔Cdminとなる部分でたとえば同心三重円状となるようにして第1リテーナ92に形成され、また前記溝101…は、第1および第2リテーナ92,93間の間隔のうち最大間隔Cdmaxとなる部分でたとえば同心三重円状となるようにして第1リテーナ92に形成される。   In addition, at least one of the surface of the first retainer 92 on the diaphragm 28 side and the surface of the second retainer 93 on the diaphragm 28 side, in this embodiment, the surface of the first retainer 92 on the diaphragm 28 side has a substantially V-shaped cross section. The plurality of grooves 100... 101 101 are formed so as to bite a part of the diaphragm 28. Thus, the grooves 100... Are formed in the first retainer 92 so as to be, for example, a concentric triple circle at a portion of the distance between the first and second retainers 92 and 93 that is the minimum distance Cdmin. The grooves 101... Are formed in the first retainer 92 so as to be, for example, concentric triple circles at the portion of the distance between the first and second retainers 92 and 93 that is the maximum distance Cdmax.

一方、弁機構20の弁軸35における連結軸部35bには連結軸94が連結されるものであり、この連結軸94は、第1リテーナ92に一端部を当接せしめる大径軸部94aと、前記ダイヤフラムロッド91に設けられた挿通孔95に挿通されるようにして大径軸部94aの一端に同軸に連なる小径軸部94bと、大径軸部94aよりも小径に形成されて大径軸部94aの他端に同軸に連なる中径軸部94cとを一体に有する。   On the other hand, a connecting shaft 94 is connected to the connecting shaft portion 35 b of the valve shaft 35 of the valve mechanism 20, and the connecting shaft 94 has a large-diameter shaft portion 94 a that makes one end abut against the first retainer 92. The small-diameter shaft portion 94b is coaxially connected to one end of the large-diameter shaft portion 94a so as to be inserted into the insertion hole 95 provided in the diaphragm rod 91, and is formed to have a smaller diameter than the large-diameter shaft portion 94a. The other end of the shaft portion 94a is integrally provided with a medium diameter shaft portion 94c that is coaxially connected.

前記連結軸94の大径軸部94aおよび第1リテーナ92間には小径軸部94bを囲繞する環状の第7シール部材96が介装される。また小径軸部94bの少なくともダイヤフラムロッド91からばね室87側に突出する部分の外周には雄ねじ97が刻設されており、前記ダイヤフラムロッド91との間にワッシャ98を介在させたナット99を前記雄ねじ97に螺合して締め付けることにより、連結軸94が、第1リテーナ92を一体に有するダイヤフラムロッド91および第2リテーナ93を介して、ダイヤフラム28の中心部に連結される。   An annular seventh seal member 96 surrounding the small diameter shaft portion 94b is interposed between the large diameter shaft portion 94a and the first retainer 92 of the connecting shaft 94. A male screw 97 is engraved on the outer periphery of at least a portion of the small diameter shaft portion 94b protruding from the diaphragm rod 91 toward the spring chamber 87, and a nut 99 with a washer 98 interposed between the diaphragm rod 91 and the nut 99 is provided. When the male screw 97 is screwed and tightened, the connecting shaft 94 is connected to the center portion of the diaphragm 28 via the diaphragm rod 91 and the second retainer 93 integrally having the first retainer 92.

前記連結軸94は、第2ボディ部材19における壁部58の中央部を軸方向移動可能に貫通するものであり、該連結軸94の軸方向移動を案内する合成樹脂製のガイド部材104が前記壁部58に装着される。   The connecting shaft 94 penetrates the central portion of the wall portion 58 of the second body member 19 so as to be movable in the axial direction, and a guide member 104 made of synthetic resin for guiding the axial movement of the connecting shaft 94 includes Mounted on the wall 58.

前記ガイド部材104は、前記連結軸94の大径軸部94aを摺動自在に嵌合せしめるガイド孔106を形成して円筒状に形成されるガイド部104aと、該ガイド部104aから半径方向外方に延出される延出部104bと、前記ガイド部104aから離隔した位置で前記延出部104bから突出する係合部104c…とを一体に有するものであり、前記ガイド部104aの一端側を第2ボディ部材19における前記壁部58の中央部に設けられる貫通孔105に嵌入するとともに、前記係合部104c…をボディ16の前記壁部58に弾発係合せしめるようにして前記壁部58に装着される。   The guide member 104 includes a guide portion 104a formed in a cylindrical shape by forming a guide hole 106 into which the large-diameter shaft portion 94a of the connecting shaft 94 is slidably fitted, and the guide member 104a is radially outward from the guide portion 104a. And an engaging portion 104c projecting from the extending portion 104b at a position spaced apart from the guide portion 104a, and one end side of the guide portion 104a is integrally formed. The second body member 19 is inserted into a through-hole 105 provided in the central portion of the wall portion 58, and the engagement portion 104c is elastically engaged with the wall portion 58 of the body 16 so that the wall portion is engaged. 58.

前記延出部104bは、圧力作用室86側から前記壁部58に対向するようにして前記ガイド部104aの軸方向中間部の外周全周から半径方向外方に張り出すとともに前記壁部58への対向面を平坦面として鍔状に形成される。   The extending portion 104b protrudes radially outward from the entire outer periphery of the axially intermediate portion of the guide portion 104a so as to face the wall portion 58 from the pressure acting chamber 86 side and to the wall portion 58. Are formed in a bowl shape with the opposite surface as a flat surface.

前記係合部104c…は、前記ガイド部104aを囲むようにして周方向に等間隔をあけた複数個所たとえば3個所で前記延出部104bに一体に突設されるものであり、前記壁部58に設けられた係合孔107…に該壁部58の一面側から撓みつつ挿通されるとともに前記壁部58の他面に弾発係合するように形成される。   The engaging portions 104c... Are integrally protruded from the extending portion 104b at a plurality of locations, for example, three locations, spaced at equal intervals in the circumferential direction so as to surround the guide portion 104a. It is formed to be inserted through the provided engagement holes 107 while being bent from one surface side of the wall portion 58 and to be elastically engaged with the other surface of the wall portion 58.

前記ガイド部材104には、前記減圧室38および前記圧力作用室86間を連通するアスピレータ通路108が、前記壁部58を貫通するようにして形成されるものであり、このアスピレータ通路108は、前記延出部104bに一端が一体に連設されるアスピレータチューブ109内に形成される。而して前記壁部58には、アスピレータチューブ109を嵌入せしめるアスピレータ孔110が設けられており、前記ガイド部材104が前記壁部58に装着された状態で前記アスピレータチューブ109の他端は前記減圧室38内に突入される。   An aspirator passage 108 communicating with the pressure reducing chamber 38 and the pressure acting chamber 86 is formed in the guide member 104 so as to penetrate the wall portion 58, and the aspirator passage 108 is formed as described above. One end is formed in the aspirator tube 109 integrally connected to the extending portion 104b. Thus, the wall 58 is provided with an aspirator hole 110 into which the aspirator tube 109 is fitted, and the other end of the aspirator tube 109 is decompressed while the guide member 104 is mounted on the wall 58. It is rushed into the chamber 38.

前記ガイド部材104には、前記ガイド部104aの前記ダイヤフラム28側の端部から半径方向外方に張り出すストッパ部104dが、前記圧力作用室86の容積を縮小する側への前記ダイヤフラム28の変位を規制するようにして一体に設けられる。   The guide member 104 has a stopper portion 104d extending radially outward from an end portion of the guide portion 104a on the diaphragm 28 side, and the diaphragm 28 is displaced toward the side where the volume of the pressure acting chamber 86 is reduced. Are integrally provided.

前記連結軸94の大径軸部94aは、前記ガイド部材104のガイド孔106に摺動可能に嵌合され、大径軸部94aの外周にはガイド孔106の内周に摺接する環状の第8シール部材111が装着される。また前記連結軸94における中径軸部94cはガイド孔106から減圧室38に突入されるものであり、減圧室38内で前記中径軸部94cに前記弁機構20における弁軸35の一端部が連結される。   The large-diameter shaft portion 94a of the connecting shaft 94 is slidably fitted into the guide hole 106 of the guide member 104, and the annular outer periphery of the large-diameter shaft portion 94a is in sliding contact with the inner periphery of the guide hole 106. An eight seal member 111 is attached. Further, the medium diameter shaft portion 94 c of the connecting shaft 94 is inserted into the decompression chamber 38 from the guide hole 106, and one end portion of the valve shaft 35 in the valve mechanism 20 is inserted into the medium diameter shaft portion 94 c in the decompression chamber 38. Are concatenated.

前記連結軸94における中径軸部94cには、該連結軸94の軸線と直交する平面に沿うとともに連結軸94の側面に開口する係合溝112が設けられるとともに、前記中径軸部94cの前記弁機構20側の端面および前記係合溝112間にわたるスリット113が前記係合溝112と同方向で前記中径軸部94cの側面に開口するようにして設けられる。   The intermediate diameter shaft portion 94c of the connection shaft 94 is provided with an engagement groove 112 that extends along a plane perpendicular to the axis of the connection shaft 94 and opens on the side surface of the connection shaft 94. A slit 113 extending between the end surface on the valve mechanism 20 side and the engagement groove 112 is provided so as to open to the side surface of the medium diameter shaft portion 94 c in the same direction as the engagement groove 112.

一方、弁体36が固設された前記弁軸35における連結軸部35bの先端には拡径係合部35dが設けられており、この拡径係合部35dを前記係合溝112に係合せしめるようにして前記連結軸部35bが前記スリット113に挿通されることにより、弁機構20の弁軸35が連結軸94の一端部に連結される。すなわち連結軸94は弁軸35を介して弁体36に連接される。   On the other hand, a diameter-enlarged engagement portion 35d is provided at the tip of the connecting shaft portion 35b of the valve shaft 35 on which the valve body 36 is fixed, and the diameter-enlarged engagement portion 35d is engaged with the engagement groove 112. The connecting shaft portion 35 b is inserted into the slit 113 so as to be aligned, whereby the valve shaft 35 of the valve mechanism 20 is connected to one end portion of the connecting shaft 94. That is, the connecting shaft 94 is connected to the valve body 36 via the valve shaft 35.

このようなガス用減圧弁においては、ダイヤフラム28が、圧力作用室86の圧力によりダイヤフラムばね88のばね力に抗してばね室87側に撓むと、弁機構20は閉弁し、また前記圧力作用室86の圧力低下によってダイヤフラム28が圧力作用室86側に撓むと、弁機構20は開弁し、このような弁機構20の開閉が繰り返されることにより、高圧の圧縮天然ガスが減圧されてガス出口114から出力される。   In such a gas pressure reducing valve, when the diaphragm 28 is bent toward the spring chamber 87 against the spring force of the diaphragm spring 88 by the pressure of the pressure acting chamber 86, the valve mechanism 20 is closed and the pressure is reduced. When the diaphragm 28 is bent toward the pressure working chamber 86 due to the pressure drop in the working chamber 86, the valve mechanism 20 is opened, and the opening and closing of the valve mechanism 20 is repeated, whereby the high-pressure compressed natural gas is decompressed. It is output from the gas outlet 114.

而してガス出口114は、前記リリーフ弁21と同軸上で減圧室形成孔59の内面に内端を開口させるようにして第2ボディ部材19に設けられる。すなわちガス出口114は減圧室38に通じるものであり、ガス出口114を形成する接続管部115が第2ボディ部材19から側方に突出するようにして第2ボディ部材19に一体に設けられる。   Thus, the gas outlet 114 is provided in the second body member 19 so as to open the inner end on the inner surface of the decompression chamber forming hole 59 coaxially with the relief valve 21. That is, the gas outlet 114 communicates with the decompression chamber 38, and the connecting pipe portion 115 that forms the gas outlet 114 is provided integrally with the second body member 19 so as to protrude sideways from the second body member 19.

図6および図7を併せて参照して、第1および第2ボディ部材18,19の結合状態で、加熱媒体たとえばエンジン冷却水を流通させる加熱媒体通路118が、第1および第2ボディ部材18,19の結合面間に形成され、加熱媒体通路118を外方から囲む環状の弾性シール部材である第6シール部材63が第1および第2ボディ部材18,19間に挟まれる。   Referring to FIGS. 6 and 7 together, the heating medium passage 118 through which the heating medium, for example, engine cooling water is circulated in the coupled state of the first and second body members 18, 19 is the first and second body members 18. , 19 and a sixth seal member 63, which is an annular elastic seal member that surrounds the heating medium passage 118 from the outside, is sandwiched between the first and second body members 18, 19.

この加熱媒体通路118は、弁機構20における弁軸35の軸線に沿う方向で見て弁体36および弁座34を囲む円弧状に形成されるとともに、前記弁軸35の軸線に沿う方向で前記弁座34と略同一位置に配置されるものであり、第1および第2ボディ部材18,19の結合面の少なくとも一方、この実施例1では第2ボディ19の第1ボディ部材18への結合面に前記加熱媒体通路118を形成するための円形の溝119が設けられ、この溝119の周方向1箇所が隔壁120で分断されることで円弧状の前記加熱媒体通路118が形成される。   The heating medium passage 118 is formed in an arc shape surrounding the valve body 36 and the valve seat 34 when viewed in the direction along the axis of the valve shaft 35 in the valve mechanism 20, and also in the direction along the axis of the valve shaft 35. The valve seat 34 is disposed at substantially the same position, and in at least one of the coupling surfaces of the first and second body members 18, 19, in the first embodiment, the second body 19 is coupled to the first body member 18. A circular groove 119 for forming the heating medium passage 118 is provided on the surface, and the arc-shaped heating medium passage 118 is formed by dividing one circumferential direction of the groove 119 by the partition wall 120.

ところで第1ボディ部材18には、前記加熱媒体通路118の周方向一端に通じる媒体入口通路121と、前記加熱媒体通路118の周方向他端に通じる媒体出口通路122とが、前記弁機構20における弁軸35の軸線と平行に延びるようにして設けられる。   Incidentally, the first body member 18 includes a medium inlet passage 121 that communicates with one end in the circumferential direction of the heating medium passage 118 and a medium outlet passage 122 that communicates with the other circumferential end of the heating medium passage 118 in the valve mechanism 20. It is provided so as to extend parallel to the axis of the valve shaft 35.

また第1ボディ部材18の第2ボディ部材19への結合面には、第6シール部材63を装着するための環状のシール装着溝123が設けられており、前記媒体入口通路121および前記媒体出口通路122間に対応する位置で前記シール装着溝123から半径方向内方に延びる隔壁装着溝124が、第1ボディ部材18に設けられる。   Further, an annular seal mounting groove 123 for mounting the sixth seal member 63 is provided on the coupling surface of the first body member 18 to the second body member 19, and the medium inlet passage 121 and the medium outlet are mounted. A partition mounting groove 124 extending radially inward from the seal mounting groove 123 at a position corresponding to between the passages 122 is provided in the first body member 18.

前記隔壁120は、第6シール部材63の周方向1箇所から半径方向内方に延びるようにして第6シール部材63に一体に連設されるものであり、第6シール部材63をシール装着溝123に装着したときに前記隔壁装着溝124に隔壁120が装着される。これにより、第1および第2ボディ部材18,19のうち前記媒体入口通路121および前記媒体出口通路122が設けられる第1ボディ部材18側に隔壁120が位置決め固定されることになる。   The partition wall 120 is integrally connected to the sixth seal member 63 so as to extend radially inward from one circumferential direction of the sixth seal member 63, and the sixth seal member 63 is connected to the seal mounting groove. When mounted on the partition 123, the partition 120 is mounted in the partition mounting groove 124. As a result, the partition wall 120 is positioned and fixed on the first body member 18 side where the medium inlet passage 121 and the medium outlet passage 122 are provided in the first and second body members 18 and 19.

而して第1ボディ部材18側に位置決め固定される隔壁120は、第1および第2ボディ部材18,19の結合時に第2ボディ部材19側の溝119に嵌合して、前記媒体入口通路121および前記媒体出口通路122間に対応する部分で前記溝119の周方向に沿う1箇所を分断して円弧状の前記加熱媒体通路118を形成することになる。   Thus, the partition wall 120 positioned and fixed on the first body member 18 side is fitted into the groove 119 on the second body member 19 side when the first and second body members 18 and 19 are joined, and the medium inlet passage. The heating medium passage 118 having a circular arc shape is formed by dividing one portion along the circumferential direction of the groove 119 at a portion corresponding to a portion between the medium outlet passage 121 and the medium outlet passage 122.

ところで、第1ボディ部材18の周方向に等間隔をあけた複数箇所たとえば4箇所にはボルト挿通孔125…が設けられ、第2ボディ19には、前記ボルト挿通孔125…に個別に対応したねじ孔126…が設けられており、ボルト挿通孔125…に挿通されるボルト127を前記ねじ孔126…に螺合して締め付けることにより、第1および第2ボディ部材18,19が相互に結合される。したがって第1および第2ボディ部材18,19は、周方向相対位置を変化させた複数の相対姿勢、この実施例1では周方向相対位置を変化させた4つの相対姿勢をとることを可能として結合される。   Incidentally, bolt insertion holes 125... Are provided at a plurality of, for example, four places at equal intervals in the circumferential direction of the first body member 18, and the second body 19 individually corresponds to the bolt insertion holes 125. Screw holes 126 are provided, and the first and second body members 18 and 19 are coupled to each other by screwing and tightening bolts 127 inserted into the bolt insertion holes 125 to the screw holes 126. Is done. Therefore, the first and second body members 18 and 19 are coupled so as to be able to take a plurality of relative postures in which the circumferential relative position is changed, in the first embodiment, four relative postures in which the circumferential relative position is changed. Is done.

また前記溝119は、複数たとえば4つの浅溝部119a,119a…と、それらの浅溝部119a,119a…間に配置される複数たとえば4つの深溝部119b,119b…とから成るものであり、この実施例1では第1および第2ボディ部材18,19の周方向に等間隔をあけた4箇所に相互に対応するボルト挿通孔125…,126…がそれぞれ設けられているのに対応して、4つの前記浅溝部119a,119a…は周方向等間隔をあけて配置され、前記隔壁120は、それらの浅溝部119a,119a…の1つに選択的に嵌合される。   The groove 119 includes a plurality of, for example, four shallow groove portions 119a, 119a, and a plurality of, for example, four deep groove portions 119b, 119b,... Disposed between the shallow groove portions 119a, 119a,. In the first example, corresponding to the four bolt insertion holes 125... 126 corresponding to each other being provided at four positions at equal intervals in the circumferential direction of the first and second body members 18 and 19, respectively. The two shallow groove portions 119a, 119a,... Are arranged at equal intervals in the circumferential direction, and the partition wall 120 is selectively fitted into one of the shallow groove portions 119a, 119a,.

図8において、第1ボディ部材18の側面には、車両搭載時に固定の支持体である車体に取付けられるべき平坦な被取付け部128が設けられており、この被取付け部128には、複数たとえば3つのボルト孔129…が設けられる。   In FIG. 8, on the side surface of the first body member 18, there are provided flat attached portions 128 to be attached to the vehicle body which is a fixed support when the vehicle is mounted. Three bolt holes 129 are provided.

次にこの実施例1の作用について説明すると、弁機構20が備える金属製の弁軸35の外周に、弁室32および背圧室65間の流体の流通を前記弁軸35との間で許容するようにして合成樹脂製の弁体36が嵌装され、弁軸35の軸方向移動をガイドするようにしてボディ16の第1ボディ部材18に固定されるガイド部材30および弁体36の外周間に、弁室32および背圧室65間に介在する環状の第3シール部材46が介装されるので、弁軸35および弁体36間に弁室32および減圧室38間をシールするシール部材を介装することが不要となり、部品点数を低減して、コストの低減を図ることができる。しかも弁体36および弁軸35間にはシール部材が介装されないので、弁軸35の外周および弁体36の内周形状を単純化することが可能となる。   Next, the operation of the first embodiment will be described. Fluid flow between the valve chamber 32 and the back pressure chamber 65 is allowed between the valve shaft 35 and the outer periphery of a metal valve shaft 35 provided in the valve mechanism 20. In this way, the valve body 36 made of synthetic resin is fitted, and the guide member 30 fixed to the first body member 18 of the body 16 and the outer periphery of the valve body 36 so as to guide the axial movement of the valve shaft 35. Since an annular third seal member 46 interposed between the valve chamber 32 and the back pressure chamber 65 is interposed therebetween, a seal that seals between the valve chamber 32 and the decompression chamber 38 between the valve shaft 35 and the valve body 36. It becomes unnecessary to interpose a member, and the number of parts can be reduced, thereby reducing the cost. In addition, since no sealing member is interposed between the valve body 36 and the valve shaft 35, the outer periphery of the valve shaft 35 and the inner peripheral shape of the valve body 36 can be simplified.

しかも第3シール部材46が、弁体36の外周に弾発的に摺接するようにしてガイド部材30に装着されているので、弁体36側にシール部材装着用の溝等を設けることを不要として、弁体36の形状をより単純化することができる。   In addition, since the third seal member 46 is mounted on the guide member 30 so as to elastically slidably contact the outer periphery of the valve body 36, it is not necessary to provide a seal member mounting groove or the like on the valve body 36 side. As a result, the shape of the valve body 36 can be further simplified.

また金属から成る弁軸35の一部に、弁体36を係合せしめる係止溝43を一端部外周に有する弁体装着軸部35aが弁体36を嵌装せしめるようにして設けられ、この弁体装着軸部35aが、係止溝43の部分を除く軸方向全長にわたって同一の横断面形状を有するように形成されるので、金属基材の削り出し加工によって弁軸35を作成する際に、削り出しによって削除される部分を少なくし、加工コストおよび材料コストの低減を図ることができる。   Further, a valve body mounting shaft portion 35a having a locking groove 43 for engaging the valve body 36 on the outer periphery of one end thereof is provided in a part of the valve shaft 35 made of metal so that the valve body 36 is fitted. Since the valve body mounting shaft portion 35a is formed so as to have the same cross-sectional shape over the entire length in the axial direction excluding the portion of the locking groove 43, when the valve shaft 35 is created by machining a metal base material. The number of parts to be deleted by cutting can be reduced, and the processing cost and material cost can be reduced.

また弁体36の内周および弁軸35の外周の少なくとも一方、この実施例1では弁軸35の外周に、減圧室38および背圧室65間を結ぶ背圧導入路66の一部である第1通路部67を弁体36および弁軸35間に形成する第1切欠き69が軸方向に延びて設けられるので、簡単かつ安価に背圧導入路66を形成することができ、第1ボディ部材18側に背圧導入路を形成するためのスペースを確保することを不要とし、ボディ16の小型化を図ることができる。   Further, at least one of the inner periphery of the valve body 36 and the outer periphery of the valve shaft 35, which is the outer periphery of the valve shaft 35 in the first embodiment, is a part of the back pressure introduction path 66 connecting the decompression chamber 38 and the back pressure chamber 65. Since the first notch 69 that forms the first passage portion 67 between the valve body 36 and the valve shaft 35 is provided extending in the axial direction, the back pressure introduction path 66 can be formed easily and inexpensively. It is not necessary to secure a space for forming the back pressure introduction path on the body member 18 side, and the body 16 can be downsized.

また弁軸35は、ガイド部材30に設けられるガイド孔45に摺動可能に嵌合されるガイド軸部35cを一体に有し、該ガイド軸部35cの外周およびガイド孔45の内周の少なくとも一方、この実施例1ではガイド軸部35cの外周に、背圧導入路66の一部を構成するとともに第1通路部67および背圧室65間を結ぶ第2通路部68を前記ガイド部材30および弁軸35間に形成する第2切欠き70が、軸方向に延びて設けられるので、第1通路部67と合わせて背圧導入路66を簡単に構成することができる。   Further, the valve shaft 35 integrally has a guide shaft portion 35c slidably fitted in a guide hole 45 provided in the guide member 30, and at least of the outer periphery of the guide shaft portion 35c and the inner periphery of the guide hole 45. On the other hand, in the first embodiment, on the outer periphery of the guide shaft portion 35 c, a part of the back pressure introduction passage 66 is formed and the second passage portion 68 connecting the first passage portion 67 and the back pressure chamber 65 is provided on the guide member 30. Since the second notch 70 formed between the valve shafts 35 extends in the axial direction, the back pressure introduction passage 66 can be easily configured together with the first passage portion 67.

またガイド孔45が、第3シール部材46による弁体36のシール径D1よりも小径に形成されるので、弁体36および弁軸35をガイドするガイド孔45の直径であるガイド径D2と、弁軸35の摺動部の長さとの比(摺動部の長さ/ガイド径)を確保して弁軸35および弁体36の倒れおよびかじりが生じないようにしても、摺動部の長さを短く設定することができ、減圧弁の小型化を図ることができる。すなわち弁軸35および弁体36の倒れおよびかじりが生じないようにするためには、摺動部の長さ/ガイド径は、ある一定の値以上とすることが一般的であり、ガイド径が小さいことによって摺動部の長さを小さくすることができるのである。またガイド径D2およびシール径D1が異なっていても、弁軸35および弁体36間、ならびに弁軸35およびガイド部材30間に背圧導入路66を形成するので、簡単な構成で弁軸35および弁体36のダイヤフラム28とは反対側の端面全面に背圧を作用せしめることができる。   Further, since the guide hole 45 is formed to have a smaller diameter than the seal diameter D1 of the valve body 36 by the third seal member 46, a guide diameter D2 that is a diameter of the guide hole 45 that guides the valve body 36 and the valve shaft 35; Even if the ratio of the sliding portion of the valve shaft 35 to the length of the sliding portion (length of the sliding portion / guide diameter) is ensured so that the valve shaft 35 and the valve body 36 do not fall down or become galling, The length can be set short, and the pressure reducing valve can be downsized. That is, in order to prevent the valve shaft 35 and the valve body 36 from falling and galling, the length of the sliding portion / guide diameter is generally set to a certain value or more. By making it small, the length of the sliding portion can be reduced. Even if the guide diameter D2 and the seal diameter D1 are different, the back pressure introduction path 66 is formed between the valve shaft 35 and the valve body 36 and between the valve shaft 35 and the guide member 30, so that the valve shaft 35 can be configured with a simple configuration. Further, the back pressure can be applied to the entire end face of the valve body 36 on the side opposite to the diaphragm 28.

しかも弁体36が合成樹脂から成るものであるので、高圧に対する弁体36の耐久性およびシート性を確保することができ、さらに弁機構20は圧縮天然ガスを減圧するので、合成樹脂製の弁体36を最適に用いることができる。   Moreover, since the valve body 36 is made of a synthetic resin, durability and seating of the valve body 36 against high pressure can be secured, and the valve mechanism 20 depressurizes the compressed natural gas. The body 36 can be used optimally.

ところで前記ボディ16の第2ボディ部材19には、減圧室38の圧力が所定圧以上となるのに応じて開弁して前記減圧室38の圧力を外部に解放するリリーフ弁21が配設されるのであるが、このリリーフ弁21は、ホースを接続可能として円筒状に形成されるとともにホースの抜け止めを果たす抜け止め部74aが外周に形成されるようにして前記ボディ16の第2ボディ部材19に一体に設けられる円筒状の継手部74と、該継手部74が同軸に有する摺動孔75に摺動可能に嵌合されるリリーフ弁体76と、摺動孔75の外端部に嵌合、固定されるキャップ77と、リリーフ弁体76およびキャップ77間に設けられるコイルばね78とを備え、コイルばね78で弾発付勢されたリリーフ弁体76を着座させることを可能とした環状のリリーフ弁座81が、減圧室38に通じるリリーフ弁孔80を中央部に開口させて前記摺動孔75の内端に形成され、前記キャップ77に、リリーフ弁体76がリリーフ弁座81から離座してリリーフ弁孔80が開放されるのに応じて、減圧室38の圧力を外部に解放するための解放孔83が設けられている。   By the way, the second body member 19 of the body 16 is provided with a relief valve 21 that opens when the pressure in the decompression chamber 38 becomes equal to or higher than a predetermined pressure and releases the pressure in the decompression chamber 38 to the outside. However, the relief valve 21 is formed in a cylindrical shape so that the hose can be connected, and a retaining portion 74a for retaining the hose is formed on the outer periphery. 19, a cylindrical joint portion 74 that is integrally provided with the joint 19, a relief valve body 76 that is slidably fitted into a slide hole 75 that the joint portion 74 has coaxially, and an outer end portion of the slide hole 75. A cap 77 to be fitted and fixed, and a coil spring 78 provided between the relief valve body 76 and the cap 77, and the relief valve body 76 elastically biased by the coil spring 78 can be seated. Ring A relief valve seat 81 is formed at the inner end of the sliding hole 75 with a relief valve hole 80 communicating with the decompression chamber 38 being opened at the center, and the relief valve body 76 is separated from the relief valve seat 81 in the cap 77. A release hole 83 is provided for releasing the pressure of the decompression chamber 38 to the outside in response to the relief valve hole 80 being seated and being opened.

したがって弁ハウジングを圧入等でボディに組付けるようにしていたリリーフ弁と比べて、部品点数および組付工数を低減することができ、また継手部74が、ホースを接続可能として円筒状に形成され、継手部74の外周には抜け止め部74aが形成されるので、別体の継手部材を接続するものに比べて、部品点数および組付工数を低減することができ、コストの低減を図ることができる。しかも継手部74にホースを接続することで、リリーフ弁21の開弁に伴って排出されるガスの排出位置をホースによって任意に設定することができる。   Therefore, the number of parts and assembly man-hours can be reduced as compared with a relief valve that is designed to assemble the valve housing to the body by press fitting or the like, and the joint portion 74 is formed in a cylindrical shape so that a hose can be connected. Since the retaining portion 74a is formed on the outer periphery of the joint portion 74, the number of parts and the number of assembling steps can be reduced and the cost can be reduced as compared with a case where a separate joint member is connected. Can do. Moreover, by connecting the hose to the joint portion 74, the discharge position of the gas discharged when the relief valve 21 is opened can be arbitrarily set by the hose.

またダイヤフラム28は、その中央部に中心孔90を有するとともに、自然な状態では少なくとも内周縁部の板厚を一定として円板状に形成され、ダイヤフラム28の一面内周縁部に当接する鍔状の第1リテーナ92を一体に有して前記弁機構20の弁体36に連動、連結される金属製のダイヤフラムロッド91がダイヤフラム28の中心孔90に挿通され、ダイヤフラムロッド91の一端をかしめて形成される係合部91aおよびダイヤフラム28の他面内周縁部間に、第1リテーナ92との間にダイヤフラム28の内周縁部だけを挟む金属製の第2リテーナ93が少なくとも挟持され、この実施例1では、前記係合部91aが第2リテーナ93に直接係合されている。   The diaphragm 28 has a central hole 90 at the center thereof, and is formed in a disk shape with a constant plate thickness at least at the inner peripheral edge in a natural state, and has a bowl-like shape that contacts the inner peripheral edge of the diaphragm 28. A metal diaphragm rod 91 that is integrally provided with the first retainer 92 and is linked to and connected to the valve body 36 of the valve mechanism 20 is inserted into the center hole 90 of the diaphragm 28, and one end of the diaphragm rod 91 is caulked. The second retainer 93 made of metal that sandwiches only the inner peripheral edge of the diaphragm 28 between the engaging portion 91a and the inner peripheral edge of the other surface of the diaphragm 28 is sandwiched between the first retainer 92 and this embodiment. 1, the engaging portion 91 a is directly engaged with the second retainer 93.

したがって自然な状態では少なくとも内周縁部の板厚を一定として円板状に形成されるダイヤフラム28を用いることでコストの低減を図ることが可能であり、またナットを用いたねじ締め構造に比べると量産性が高く、ねじ緩みを考慮する必要がなく、ダイヤフラム28の内周縁部を第1および第2リテーナ92,93で挟持する構造の信頼性を高めることができる。   Therefore, in a natural state, it is possible to reduce the cost by using the diaphragm 28 formed in a disc shape with a constant thickness at the inner peripheral edge portion, and compared with a screw tightening structure using a nut. The mass productivity is high and it is not necessary to consider screw loosening, and the reliability of the structure in which the inner peripheral edge of the diaphragm 28 is sandwiched between the first and second retainers 92 and 93 can be improved.

しかもダイヤフラムロッド91の少なくとも第1リテーナ92から第2リテーナ93の前記係合部91a側端面までの外周面直径D3が、ダイヤフラム28の半径方向に沿う前記中心孔90および第2リテーナ93の位置を定めるべく同一に設定されるので、組付け時にダイヤフラム28の内周縁部の一部が第1および第2リテーナ92,93以外の他の部材に乗り上げてしまうことがなく、ダイヤフラム28の圧縮代を所望の値とすることができる。しかも前記ダイヤフラム28だけで規制される第1および第2リテーナ92,93間の間隔のうち最小間隔Cdminとなる部分が最大間隔Cdmaxとなる部分よりも半径方向外方に位置しており、最小間隔Cdminとなる部分でダイヤフラム28が第1および第2リテーナ92,93間に比較的大きな荷重で圧縮されることによって第1および第2リテーナ92,93とダイヤフラム28との間にシール性を高めることができ、第1および第2リテーナ92,93の間隔のうち最小間隔Cdminの部位よりも内方側の部分が最小間隔Cdminの部位を通過するには圧縮されることが必要であり、また第1および第2リテーナ92,93の内周側にダイヤフラムロッド91の一端のかしめによって形成される係合部91aからの荷重が作用することによって第2リテーナ93は第1および第2リテーナ91,92の外周側間の間隔を小さくする側に弾発力を発揮するように撓むので、ダイヤフラム28の劣化による弾発力低下が生じても耐抜け荷重の向上を図ることができる。   Moreover, the outer peripheral surface diameter D3 from at least the first retainer 92 of the diaphragm rod 91 to the end surface on the engagement portion 91a side of the second retainer 93 is the position of the center hole 90 and the second retainer 93 along the radial direction of the diaphragm 28. Since they are set to be the same as each other, a part of the inner peripheral edge of the diaphragm 28 does not ride on other members other than the first and second retainers 92 and 93 during assembly, and the compression allowance of the diaphragm 28 is reduced. A desired value can be obtained. In addition, of the distance between the first and second retainers 92 and 93 restricted only by the diaphragm 28, the part having the minimum distance Cdmin is located radially outward from the part having the maximum distance Cdmax. The diaphragm 28 is compressed with a relatively large load between the first and second retainers 92 and 93 at a portion where Cdmin is obtained, thereby improving the sealing performance between the first and second retainers 92 and 93 and the diaphragm 28. Of the distance between the first and second retainers 92 and 93, the inner side portion of the portion with the minimum distance Cdmin needs to be compressed so as to pass through the portion with the minimum distance Cdmin. Load from the engaging portion 91a formed by caulking one end of the diaphragm rod 91 on the inner peripheral side of the first and second retainers 92 and 93 By acting, the second retainer 93 bends so as to exert an elastic force toward the side where the distance between the outer peripheral sides of the first and second retainers 91 and 92 is reduced, and therefore the elastic force decreases due to the deterioration of the diaphragm 28. Even if this occurs, it is possible to improve the anti-drop load.

ところでボディ16を構成する第1および第2ボディ部材18,19の結合面間には加熱媒体を流通させる円弧状の加熱媒体通路118が、弁機構20における弁体36の軸線に沿う方向で見て該弁体36および弁座34を囲むようにして形成され、その加熱媒体通路118を形成するための円形の溝119が第1および第2ボディ部材18,19の結合面の少なくとも一方、この実施例1では第2ボディ部材19の第1ボディ部材18への結合面に設けられ、第1ボディ部材18に加熱媒体通路118の両端部に通じる媒体入口通路121および媒体出口通路122が設けられるのであるが、第1ボディ部材18に、円形である溝119を媒体入口通路121および媒体出口通路122間で分断する隔壁120が位置決め固定される。   By the way, an arc-shaped heating medium passage 118 for allowing the heating medium to flow between the coupling surfaces of the first and second body members 18 and 19 constituting the body 16 is seen in a direction along the axis of the valve body 36 in the valve mechanism 20. In this embodiment, a circular groove 119 is formed so as to surround the valve body 36 and the valve seat 34, and a circular groove 119 for forming the heating medium passage 118 is formed on at least one of the coupling surfaces of the first and second body members 18, 19. 1, the second body member 19 is provided on the coupling surface of the second body member 19 to the first body member 18, and the first body member 18 is provided with a medium inlet passage 121 and a medium outlet passage 122 that communicate with both ends of the heating medium passage 118. However, the partition 120 that divides the circular groove 119 between the medium inlet passage 121 and the medium outlet passage 122 is positioned and fixed to the first body member 18.

したがって両ボディ部材18,19の周方向相対位置を変化させても、媒体入口通路121および媒体出口通路122に対する隔壁120の位置を一定に定め、円弧状である加熱媒体通路118の両端位置に媒体入口通路121および媒体出口通路122の位置を定めることになり、加熱媒体を有効に流通させることが可能であり、隔壁の位置を異ならせた複数種類のボディ部材を準備することを不要としてコスト低減を図ることができ、また誤組が生じる可能性も排除することができる。   Therefore, even if the circumferential relative positions of both body members 18 and 19 are changed, the position of the partition wall 120 with respect to the medium inlet passage 121 and the medium outlet passage 122 is fixed, and the medium is placed at both end positions of the arc-shaped heating medium passage 118. Since the positions of the inlet passage 121 and the medium outlet passage 122 are determined, the heating medium can be circulated effectively, and it is not necessary to prepare a plurality of types of body members with different partition positions, thereby reducing costs. In addition, it is possible to eliminate the possibility of erroneous assembly.

また第1および第2ボディ部材18,19の一方である第1ボディ部材18に、ボディ16を車体等の固定の支持体に取付けるための被取付け部128が設けられており、第1および第2ボディ18,19の他方である第2ボディ部材19に、減圧室38に通じるガス出口114が設けられるので、ボディ16を車体等に取付けた時のガス出口114の開口方向を所望の向きに変更することができる。   The first body member 18, which is one of the first and second body members 18, 19, is provided with a mounted portion 128 for attaching the body 16 to a fixed support such as a vehicle body. Since the gas outlet 114 leading to the decompression chamber 38 is provided in the second body member 19 which is the other of the two bodies 18 and 19, the opening direction of the gas outlet 114 when the body 16 is attached to the vehicle body or the like is set in a desired direction. Can be changed.

また第1および第2ボディ部材18,19の結合面間に挟持されて前記加熱媒体通路118を外方からシールする環状の第6シール部材63に前記隔壁120が一体に設けられるので、隔壁120を設けることによって、ボディに成形するコストおよび部品点数が増加することを回避して、簡易かつ低コストで隔壁120を構成することができ、隔壁120を溝119に嵌合して加熱媒体通路118の両端間を確実にシールすることが可能となる。   Further, since the partition wall 120 is integrally provided in an annular sixth seal member 63 that is sandwiched between the coupling surfaces of the first and second body members 18 and 19 and seals the heating medium passage 118 from the outside, the partition wall 120 is provided. By providing the partition wall 120, it is possible to avoid the increase in the cost and the number of parts formed on the body, and to configure the partition wall 120 easily and at low cost. The partition wall 120 is fitted into the groove 119 and the heating medium passage 118 is formed. It is possible to securely seal between the both ends.

さらに溝119が、複数の浅溝部119a…と、それらの浅溝部119a間に配置される複数の深溝部119b…とを有し、隔壁120が浅溝部119a…の1つに選択的に嵌合することで溝119が分断されて円弧状の加熱媒体通路118が形成されるので、隔壁120が弾性を有することで、剛性が低く、倒れ易いにもかかわらず、溝119の浅溝部119aに嵌合することで、隔壁120の剛性を維持し易くし、隔壁120の締め代管理が容易となる。   Further, the groove 119 has a plurality of shallow groove portions 119a... And a plurality of deep groove portions 119b disposed between the shallow groove portions 119a, and the partition 120 is selectively fitted into one of the shallow groove portions 119a. As a result, the groove 119 is divided and the arc-shaped heating medium passage 118 is formed. Therefore, the partition wall 120 has elasticity, so that it fits into the shallow groove portion 119a of the groove 119 even though it has low rigidity and is easy to fall down. By combining, it becomes easy to maintain the rigidity of the partition 120, and the tightening margin management of the partition 120 becomes easy.

以上、本発明の実施の形態について説明したが、本発明は上記実施の形態に限定されるものではなく、特許請求の範囲に記載された本発明を逸脱することなく種々の設計変更を行うことが可能である。   Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the present invention described in the claims. Is possible.

16・・・ボディ
20・・・弁機構
21・・・リリーフ弁
25・・・高圧通路
32・・・弁室
33・・・弁孔
34・・・弁座
36・・・弁体
38・・・減圧室
74・・・継手部
74a・・・抜け止め部
75・・・摺動孔
76・・・リリーフ弁体
77・・・キャップ
78・・・コイルばね
80・・・リリーフ弁孔
81・・・リリーフ弁座
83・・・解放孔
16 ... Body 20 ... Valve mechanism 21 ... Relief valve 25 ... High pressure passage 32 ... Valve chamber 33 ... Valve hole 34 ... Valve seat 36 ... Valve body 38 ... · Decompression chamber 74 ··· Joint portion 74a · Preventing portion 75 · Sliding hole 76 · Relief valve element 77 · Cap 78 · Coil spring 80 · Relief valve hole 81 · ..Relief valve seat 83 ... Release hole

Claims (1)

ボディ(16)に、高圧通路(25)に通じる弁室(32)に臨む弁座(34)に着座することを可能として前記弁室(32)に収容される弁体(36)を有する弁機構(20)が、前記弁座(34)の中央部に開口する弁孔(33)に通じる減圧室(38)の圧力に応じて作動する圧力受動部材(28)に前記弁体(36)を連動、連結させて収容され、前記減圧室(38)の圧力が所定圧以上となるのに応じて開弁して前記減圧室(38)の圧力を外部に解放するリリーフ弁(21)が前記ボディ(16)に配設されるガス用減圧弁において、前記リリーフ弁(21)が、ホースを接続可能として円筒状に形成されるとともにホースの抜け止めを果たす抜け止め部(74a)が外周に形成されるようにして前記ボディ(16)に一体に設けられる円筒状の継手部(74)と、該継手部(74)が同軸に有する摺動孔(75)に摺動可能に嵌合されるリリーフ弁体(76)と、前記摺動孔(75)の外端部に嵌合、固定されるキャップ(77)と、前記リリーフ弁体(76)および前記キャップ(77)間に設けられるコイルばね(78)とを備え、前記コイルばね(78)で弾発付勢された前記リリーフ弁体(76)を着座させることを可能とした環状のリリーフ弁座(81)が、前記減圧室(38)に通じるリリーフ弁孔(80)を中央部に開口させて前記摺動孔(75)の内端に形成され、前記キャップ(77)に、前記減圧室(38)の圧力が所定圧以上となったときに前記リリーフ弁体(76)が前記リリーフ弁座(81)から離座して前記リリーフ弁孔(80)が開放されるのに応じて、前記減圧室(38)の圧力を外部に解放するための解放孔(83)が設けられることを特徴とするガス用減圧弁。   A valve having a valve body (36) accommodated in the valve chamber (32) on the body (16) so as to be seated on a valve seat (34) facing the valve chamber (32) leading to the high pressure passage (25). The valve body (36) is connected to a pressure passive member (28) that operates according to the pressure of the decompression chamber (38) that communicates with the valve hole (33) that opens to the center of the valve seat (34). And a relief valve (21) that opens and releases the pressure in the decompression chamber (38) to the outside when the pressure in the decompression chamber (38) exceeds a predetermined pressure. In the gas pressure reducing valve disposed in the body (16), the relief valve (21) is formed in a cylindrical shape so that a hose can be connected, and a retaining portion (74a) for retaining the hose is provided on the outer periphery. So as to be formed integrally with the body (16). A cylindrical joint portion (74), a relief valve body (76) slidably fitted into a slide hole (75) that the joint portion (74) has coaxially, and the slide hole (75) ) And a coil spring (78) provided between the relief valve body (76) and the cap (77), and the coil spring (78). An annular relief valve seat (81) capable of seating the relief valve body (76) that is elastically biased by the pressure relief valve hole (80) leading to the decompression chamber (38) in the central portion. The relief valve element (76) is formed at the inner end of the sliding hole (75) so as to open, and when the pressure in the decompression chamber (38) becomes a predetermined pressure or more in the cap (77). The relief valve hole (80) is opened by separating from the relief valve seat (81). In response to being, a decompression chamber (38) gas pressure reducing valve, wherein the release holes (83) that is provided for releasing the pressure on the outside of.
JP2009083509A 2009-03-30 2009-03-30 Gas pressure reducing valve Expired - Fee Related JP5189542B2 (en)

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