JP5177543B2 - Intake device for internal combustion engine - Google Patents

Intake device for internal combustion engine Download PDF

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JP5177543B2
JP5177543B2 JP2008279995A JP2008279995A JP5177543B2 JP 5177543 B2 JP5177543 B2 JP 5177543B2 JP 2008279995 A JP2008279995 A JP 2008279995A JP 2008279995 A JP2008279995 A JP 2008279995A JP 5177543 B2 JP5177543 B2 JP 5177543B2
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shaft
shaft member
shaft portion
valve body
intake passage
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JP2010106769A (en
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啓光 石原
昌幸 加藤
幹修 長谷川
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Aisin Corp
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Aisin Seiki Co Ltd
Aisin Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Description

本発明は、複数の吸気通路が連接形成されたケーシングと、前記ケーシングに回動可能に支持される軸部材と、前記軸部材に係止され、各吸気通路に配置された複数の弁体と、前記軸部材を介して前記弁体を回動操作するアクチュエータとを備えた内燃機関の吸気装置に関する。   The present invention includes a casing in which a plurality of intake passages are connected, a shaft member that is rotatably supported by the casing, a plurality of valve bodies that are locked to the shaft member and disposed in each intake passage, The present invention relates to an intake device for an internal combustion engine including an actuator that rotates the valve body via the shaft member.

この種の吸気装置に関連する先行技術文献情報として下記に示す特許文献1がある。この特許文献1に記された吸気装置では、弁体の中央部に軸部材との嵌合部が設けられ、嵌合部の左右にケーシングの軸受けに内嵌される軸受部が形成されている。4連状に配置された弁体に挿通された1本の軸部材の形状は、弁体の嵌合部を相対回転不能に係止する弁体係止部のみを大径部とし、残りの箇所は、軸受部と軸部材との間にクリアランスを設けるために小径とされている。たとえ、ケーシングが樹脂成形品であるが故に、ケーシングに支持された複数の弁体どうしが精度良く直線状に並んでいない(以降、同軸精度の不良と呼ぶ)場合でも、前述のクリアランスが同軸精度の不良を吸収することで、弁体を駆動するアクチュエータの作動性が良好に保たれるとしている。   As prior art document information related to this type of intake device, there is Patent Document 1 shown below. In the intake device described in Patent Document 1, a fitting portion with a shaft member is provided at the center of the valve body, and bearing portions that are fitted into the bearings of the casing are formed on the left and right sides of the fitting portion. . The shape of one shaft member inserted through the valve elements arranged in a quadruple form is such that only the valve element locking part that locks the fitting part of the valve element in a relatively non-rotatable manner has a large diameter part, and the rest The portion has a small diameter in order to provide a clearance between the bearing portion and the shaft member. Even if the casing is a resin molded product and the multiple valve bodies supported by the casing are not lined up accurately in a straight line (hereinafter referred to as “coaxial accuracy failure”), the above-mentioned clearance is the same as the coaxial accuracy. By absorbing this defect, the operability of the actuator that drives the valve body is kept good.

特開2002−317718号公報(段落番号0006、0008、図2)Japanese Unexamined Patent Publication No. 2002-317718 (paragraph numbers 0006 and 0008, FIG. 2)

しかし、特許文献1に記された吸気装置では、弁体の嵌合部を係止する弁体係止部を除いた全長が小径に作られているために、軸部材の軸心を中心とした捩り応力に対する捩り剛性が不十分となる虞があった。そのため、アクチュエータの動作に対して弁体が十分なレスポンスで揺動操作されない等の問題が懸念される。特に、アクチュエータから最も離れた位置に設けられている弁体のレスポンスが遅く、複数の弁体の動作にずれが生じる虞がある。   However, in the intake device described in Patent Document 1, since the entire length excluding the valve body locking portion that locks the fitting portion of the valve body is made to have a small diameter, the shaft center of the shaft member is the center. The torsional rigidity against the torsional stress may be insufficient. For this reason, there is a concern that the valve body is not swung with a sufficient response to the operation of the actuator. In particular, the response of the valve body provided at the position farthest from the actuator is slow, and there is a possibility that the operations of the plurality of valve bodies are deviated.

そこで、本発明の目的は、上に例示した従来技術による吸気装置の持つ課題に鑑み、アクチュエータの動作に対して弁体が十分なレスポンスで揺動操作され易い内燃機関の吸気装置を比較的簡単な構成上の工夫によって提供することにある。   Accordingly, an object of the present invention is to provide an intake device for an internal combustion engine that is relatively easy to swing with a sufficient response to the operation of the actuator in view of the problems of the conventional intake device illustrated above. It is to be provided by means of various structural ideas.

本発明による内燃機関の吸気装置の第1の特徴構成は、
複数の吸気通路が形成されたケーシングと、
前記ケーシングに回動可能に支持される軸部材と、
前記軸部材に係止され、各吸気通路に配置された複数の弁体と、
前記軸部材を介して複数の前記弁体を回動操作するアクチュエータと、を備え、
前記軸部材は、前記弁体を係止する第1軸部と、前記第1軸部よりも屈曲容易第2軸部とで構成され
前記第2軸部における前記軸部材の中心軸に垂直な方向の断面積は、前記第1軸部における前記中心軸と垂直な方向の断面積よりも小さく設定され、
前記第2軸部は、前記第1軸部に接続するテーパ状の接続部を備えている点にある。
A first characteristic configuration of an intake device for an internal combustion engine according to the present invention is:
A casing in which a plurality of intake passages are formed;
A shaft member rotatably supported by the casing;
A plurality of valve bodies locked to the shaft member and disposed in each intake passage;
An actuator for rotating the plurality of valve bodies via the shaft member,
The shaft member includes a first shaft portion that locks the valve body, and a second shaft portion that is easier to bend than the first shaft portion ,
The cross-sectional area in the direction perpendicular to the central axis of the shaft member in the second shaft portion is set smaller than the cross-sectional area in the direction perpendicular to the central axis in the first shaft portion,
The second shaft portion is provided with a tapered connection portion connected to the first shaft portion .

本発明の第1の特徴構成による内燃機関の吸気装置では、軸部材が、弁体を係止する第1軸部と、第1軸部よりも屈曲容易な第2軸部とで構成されているので、仮にケーシングに支持された複数の弁体どうしの同軸精度が不良であっても、第2軸部が適宜弾性的に曲げ変形して精度不良を吸収することで、弁体の円滑な揺動操作が実現される。また、第2軸部は、前記軸部材の全体としての捩れ剛性を維持するので、軸部材に捩れが生じ難く、アクチュエータの動作に対して弁体が十分なレスポンスで揺動操作され易い。   In the intake device for an internal combustion engine according to the first characteristic configuration of the present invention, the shaft member is configured by a first shaft portion that locks the valve body and a second shaft portion that is easier to bend than the first shaft portion. Therefore, even if the coaxial accuracy of the plurality of valve bodies supported by the casing is poor, the second shaft portion is appropriately elastically bent and deformed to absorb the poor accuracy, thereby smoothing the valve body. Swing operation is realized. Further, since the second shaft portion maintains the torsional rigidity of the shaft member as a whole, it is difficult for the shaft member to be twisted, and the valve body is easily swung with a sufficient response to the operation of the actuator.

また、前記軸部材は、前記吸気通路の軸心から前記吸気通路の内周面側にオフセットした位置に支持され、
複数の前記弁体は、前記吸気通路の軸心から前記吸気通路の内周面側にオフセットした位置に被係止部を備え、
複数の前記弁体は、前記被係止部から前記弁体における前記軸部材と垂直な方向の一側の前記吸気通路を通る流体が作用する受圧面積と、他側の前記吸気通路を通る流体が作用する受圧面積とが異なる、または一側の前記吸気通路を通る流体が作用する受圧面積が零である。
Further, the shaft member is supported at a position offset from the axial center of the intake passage toward the inner peripheral surface side of the intake passage,
The plurality of valve bodies include a locked portion at a position offset from the axial center of the intake passage to the inner peripheral surface side of the intake passage,
The plurality of valve bodies include a pressure receiving area in which a fluid passing through the intake passage on one side in a direction perpendicular to the shaft member in the valve body from the locked portion, and a fluid passing through the intake passage on the other side There different pressure receiving area that acts, or Ru receiving area is zero der fluid acts through the intake passage on one side.

本構成であれば、軸部材及び弁体の被係止部が吸気通路の軸心から前記吸気通路の内周面側にオフセットした位置に配置されているので、吸気通路を流れる気体の流れに影響を及ぼし難い。また、このようなオフセット状に支持された弁体では、軸部材に作用するトルクがより高くなり易いため、軸部材の保有している捩れ剛性がより有効に働く結果となる。 In this configuration, the locked portion of the shaft member and the valve body is arranged at a position offset from the axial center of the intake passage to the inner peripheral surface side of the intake passage, so that the flow of gas flowing through the intake passage Hard to influence. Further, in such an offset shape supported valve body, results because torque applied to the shaft member was easily becomes higher, the torsional rigidity to be held in the shaft member works more effectively.

さらに、前記第軸部の一部が前記弁体の前記被係止部を相対回転不能に係止する弁体係止部とされており、前記第2軸部が互いに隣接する前記弁体どうしの中間に設けられている。 Furthermore, a part of the first shaft portion is a valve body locking portion that locks the locked portion of the valve body in a relatively non-rotatable manner, and the second shaft portions are adjacent to each other. that provided on how the middle.

本構成であれば、屈曲容易な第2軸部は、弁体係止部から最も離間した位置に配置されることになるので、係止した弁体による拘束を受けることなく、より自由に屈曲可能となる。
さらに、軸部材に大きな曲げモーメントが働いた際にも、屈曲容易部に応力が集中するのを抑制できるので、軸部材に機械的ストレスによる損傷が生じ難い。また、吸気装置の組み立てに当たって、弁体を吸気通路の所定箇所に配置し、軸部材を各弁体の被係止部などに挿通する際にも、軸部材の屈曲容易部の一端が弁体の被係止部などに引っ掛かる虞が少ないので吸気装置の組み立てが簡単にできる。
With this configuration, the easily bent second shaft portion is disposed at the position farthest from the valve body locking portion, so that it can be bent more freely without being restrained by the locked valve body. It becomes possible.
Further, even when a large bending moment is applied to the shaft member, the stress can be prevented from concentrating on the easily bendable portion, so that the shaft member is hardly damaged by mechanical stress. Further, when assembling the intake device, when the valve body is disposed at a predetermined position of the intake passage and the shaft member is inserted into the locked portion of each valve body, one end of the easily bent portion of the shaft member is connected to the valve body The intake device can be easily assembled because there is little risk of being caught by the locked portion.

本発明の他の特徴構成は、前記第2軸部は、前記軸部材の軸心に沿って直線状に延びた外周面を有するストレート部と、前記ストレート部と前記第1軸部とを接続する前記テーパ状の接続部とを備える点にある。  In another feature of the present invention, the second shaft portion connects the straight portion having an outer peripheral surface extending linearly along the shaft center of the shaft member, and the straight portion and the first shaft portion. And a tapered connecting portion.

本構成であれば、軸部材に大きな曲げモーメントが働いた際にも、屈曲容易部に応力が集中するのを抑制できるので、軸部材に機械的ストレスによる損傷が生じ難い。また、吸気装置の組み立てに当たって、弁体を吸気通路の所定箇所に配置し、軸部材を各弁体の被係止部などに挿通する際にも、軸部材の屈曲容易部の一端が弁体の被係止部などに引っ掛かる虞が少ないので吸気装置の組み立てが簡単にできる。  With this configuration, even when a large bending moment is applied to the shaft member, the stress can be prevented from concentrating on the easily bendable portion, so that the shaft member is unlikely to be damaged by mechanical stress. Further, when assembling the intake device, when the valve body is disposed at a predetermined position of the intake passage and the shaft member is inserted into the locked portion of each valve body, one end of the easily bent portion of the shaft member is connected to the valve body. The intake device can be easily assembled because there is little risk of being caught by the locked portion.

本発明の他の特徴構成は、前記テーパ状の接続部は、前記軸部材の軸心に沿った中央部に向けて次第に小径となる湾曲したテーパ状を呈するべく構成されている点にある。  Another characteristic configuration of the present invention is that the tapered connecting portion is configured to exhibit a curved tapered shape having a gradually decreasing diameter toward a central portion along the axis of the shaft member.

本構成であれば、やはり、軸部材に大きな曲げモーメントが働いた際にも、屈曲容易部に応力が集中するのを抑制できるので、軸部材に機械的ストレスによる損傷が生じ難い。また、吸気装置の組み立てに当たって、弁体を吸気通路の所定箇所に配置し、軸部材を各弁体の被係止部などに挿通する際にも、軸部材の屈曲容易部の一端が弁体の被係止部などに引っ掛かる虞が少ないので吸気装置の組み立てが簡単にできる。  According to this configuration, stress can be prevented from concentrating on the easily bendable portion even when a large bending moment is applied to the shaft member, so that the shaft member is hardly damaged by mechanical stress. Further, when assembling the intake device, when the valve body is disposed at a predetermined position of the intake passage and the shaft member is inserted into the locked portion of each valve body, one end of the easily bent portion of the shaft member is connected to the valve body. The intake device can be easily assembled because there is little risk of being caught by the locked portion.

本発明による内燃機関の吸気装置の第4の特徴構成は、
複数の吸気通路が形成されたケーシングと、
前記ケーシングに回動可能に支持される軸部材と、
前記軸部材に係止され、各吸気通路に配置された複数の弁体と、
前記軸部材を介して複数の前記弁体を回動操作するアクチュエータと、を備え、
前記軸部材は、前記弁体を係止する第1軸部と、前記第1軸部よりも屈曲容易な第2軸部とで構成され、
前記第2軸部における前記軸部材の中心軸に垂直な方向の断面積は、前記第1軸部における前記中心軸と垂直な方向の断面積よりも小さく設定され、
前記第2軸部は、前記第1軸部に接続するテーパ状の接続部を備えている点にある。
The 4th characteristic structure of the intake device of the internal combustion engine by this invention is the following.
A casing in which a plurality of intake passages are formed;
A shaft member rotatably supported by the casing;
A plurality of valve bodies locked to the shaft member and disposed in each intake passage;
An actuator for rotating the plurality of valve bodies via the shaft member,
The shaft member includes a first shaft portion that locks the valve body, and a second shaft portion that is easier to bend than the first shaft portion,
The cross-sectional area in the direction perpendicular to the central axis of the shaft member in the second shaft portion is set smaller than the cross-sectional area in the direction perpendicular to the central axis in the first shaft portion,
The second shaft portion is provided with a tapered connection portion connected to the first shaft portion .

本発明の第4の特徴構成による内燃機関の吸気装置では、軸部材が、弁体を係止する第1軸部と、第1軸部よりも屈曲容易な第2軸部とで構成されているので、仮にケーシングに支持された複数の弁体どうしの同軸精度が不良であっても、第2軸部が適宜弾性的に曲げ変形して精度不良を吸収することで、弁体の円滑な揺動操作が実現される。また、第2軸部は、前記軸部材の全体としての捩れ剛性を維持するので、軸部材に捩れが生じ難く、アクチュエータの動作に対して弁体が十分なレスポンスで揺動操作され易い。  In the intake device for an internal combustion engine according to the fourth characteristic configuration of the present invention, the shaft member is composed of a first shaft portion that locks the valve body and a second shaft portion that is easier to bend than the first shaft portion. Therefore, even if the coaxial accuracy of the plurality of valve bodies supported by the casing is poor, the second shaft portion is appropriately elastically bent and deformed to absorb the poor accuracy, thereby smoothing the valve body. Swing operation is realized. Further, since the second shaft portion maintains the torsional rigidity of the shaft member as a whole, it is difficult for the shaft member to be twisted, and the valve body is easily swung with a sufficient response to the operation of the actuator.
さらに、軸部材に大きな曲げモーメントが働いた際にも、屈曲容易部に応力が集中するのを抑制できるので、軸部材に機械的ストレスによる損傷が生じ難い。また、吸気装置の組み立てに当たって、弁体を吸気通路の所定箇所に配置し、軸部材を各弁体の被係止部などに挿通する際にも、軸部材の屈曲容易部の一端が弁体の被係止部などに引っ掛かる虞が少ないので吸気装置の組み立てが簡単にできる。  Further, even when a large bending moment is applied to the shaft member, the stress can be prevented from concentrating on the easily bendable portion, so that the shaft member is hardly damaged by mechanical stress. Further, when assembling the intake device, when the valve body is disposed at a predetermined position of the intake passage and the shaft member is inserted into the locked portion of each valve body, one end of the easily bent portion of the shaft member is connected to the valve body. The intake device can be easily assembled because there is little risk of being caught by the locked portion.

本発明の他の特徴構成は、前記軸部材は、前記吸気通路の軸心から前記吸気通路の内周面側にオフセットした位置に支持され、  In another characteristic configuration of the present invention, the shaft member is supported at a position offset from the axial center of the intake passage toward the inner peripheral surface of the intake passage,
複数の前記弁体は、前記吸気通路の軸心から前記吸気通路の内周面側にオフセットした位置に被係止部を備え、  The plurality of valve bodies include a locked portion at a position offset from the axial center of the intake passage to the inner peripheral surface side of the intake passage,
複数の前記弁体は、前記被係止部から前記弁体における前記軸部材と垂直な方向の一側の前記吸気通路を通る流体が作用する受圧面積と、他側の前記吸気通路を通る流体が作用する受圧面積とが異なる、または一側の前記吸気通路を通る流体が作用する受圧面積が零である点にある。  The plurality of valve bodies include a pressure receiving area in which a fluid passing through the intake passage on one side in a direction perpendicular to the shaft member in the valve body from the locked portion, and a fluid passing through the intake passage on the other side The pressure receiving area on which the fluid acts is different, or the pressure receiving area on which the fluid passing through the intake passage on one side acts is zero.

本構成であれば、軸部材及び弁体の被係止部が吸気通路の軸心から前記吸気通路の内周面側にオフセットした位置に配置されているので、吸気通路を流れる気体の流れに影響を及ぼし難い。また、このようなオフセット状に支持された弁体では、軸部材に作用するトルクがより高くなり易いため、軸部材の保有している捩れ剛性がより有効に働く結果となる。  In this configuration, the locked portion of the shaft member and the valve body is arranged at a position offset from the axial center of the intake passage to the inner peripheral surface side of the intake passage, so that the flow of gas flowing through the intake passage Hard to influence. Further, in the valve body supported in such an offset shape, the torque acting on the shaft member is likely to be higher, so that the torsional rigidity possessed by the shaft member works more effectively.

本発明の他の特徴構成は、前記第1軸部の一部が前記弁体の前記被係止部を相対回転不能に係止する弁体係止部とされており、前記第2軸部が互いに隣接する前記弁体どうしの中間に設けられている点にある。  In another characteristic configuration of the present invention, a part of the first shaft portion is a valve body locking portion that locks the locked portion of the valve body in a relatively non-rotatable manner, and the second shaft portion Is provided in the middle of the valve bodies adjacent to each other.

本構成であれば、屈曲容易な第2軸部は、弁体係止部から最も離間した位置に配置されることになるので、係止した弁体による拘束を受けることなく、より自由に屈曲可能となる。  With this configuration, the easily bent second shaft portion is disposed at the position farthest from the valve body locking portion, so that it can be bent more freely without being restrained by the locked valve body. It becomes possible.

本発明の他の特徴構成は、前記第1軸部の一部が前記弁体の前記被係止部を相対回転不能に係止する弁体係止部とされており、複数の前記弁体は、前記軸部材の軸心に沿って並置された被係止部を備えており、前記第2軸部が隣り合う前記被係止部の中間に設けられている点にある。  In another characteristic configuration of the present invention, a part of the first shaft portion is a valve body locking portion that locks the locked portion of the valve body in a relatively non-rotatable manner. Is provided with locked portions juxtaposed along the axial center of the shaft member, and the second shaft portion is provided in the middle of the adjacent locked portions.

本構成であれば、第2軸部を挟むように位置する2つの第1軸部が、弁体に並置された被係止部による係止に基づいて、より一体的に挙動する結果、軸部材の全体としての見掛け上の捩り剛性をより高く保持可能となる。  If this configuration is adopted, the two first shaft portions positioned so as to sandwich the second shaft portion behave more integrally based on the locking by the locked portions juxtaposed with the valve body, and as a result, the shaft The apparent torsional rigidity of the entire member can be maintained higher.

本発明の他の特徴構成は、複数の前記弁体は、前記軸部材の軸心に沿って並置された2つの被係止部を備えており、前記第2軸部が隣り合う2つの前記被係止部の中間に設けられている点にある。  In another characteristic configuration of the present invention, the plurality of valve bodies include two locked portions juxtaposed along the axis of the shaft member, and the two second shaft portions are adjacent to each other. It exists in the point provided in the middle of the to-be-latched part.

本構成であれば、第2軸部を挟むように位置する2つの第1軸部が、弁体に設けられた2つの被係止部による係止に基づいて、より一体的に挙動する結果、軸部材の全体としての見掛け上の捩り剛性をより高く保持可能となる。  With this configuration, the two first shaft portions positioned so as to sandwich the second shaft portion behave more integrally based on the locking by the two locked portions provided on the valve body. The apparent torsional rigidity of the shaft member as a whole can be kept higher.

本発明の他の特徴構成は、前記第2軸部は、前記軸部材の軸心に沿って直線状に延びた外周面を有するストレート部と、前記ストレート部と前記第1軸部とを接続するテーパ状の接続部とを備える点にある。  In another feature of the present invention, the second shaft portion connects the straight portion having an outer peripheral surface extending linearly along the shaft center of the shaft member, and the straight portion and the first shaft portion. And a tapered connecting portion.

本構成であれば、軸部材に大きな曲げモーメントが働いた際にも、屈曲容易部に応力が集中するのを抑制できるので、軸部材に機械的ストレスによる損傷が生じ難い。また、吸気装置の組み立てに当たって、弁体を吸気通路の所定箇所に配置し、軸部材を各弁体の被係止部などに挿通する際にも、軸部材の屈曲容易部の一端が弁体の被係止部などに引っ掛かる虞が少ないので吸気装置の組み立てが簡単にできる。  With this configuration, even when a large bending moment is applied to the shaft member, the stress can be prevented from concentrating on the easily bendable portion, so that the shaft member is unlikely to be damaged by mechanical stress. Further, when assembling the intake device, when the valve body is disposed at a predetermined position of the intake passage and the shaft member is inserted into the locked portion of each valve body, one end of the easily bent portion of the shaft member is connected to the valve body. The intake device can be easily assembled because there is little risk of being caught by the locked portion.

本発明の他の特徴構成は、前記テーパ状の接続部は、前記軸部材の軸心に沿った中央部に向けて次第に小径となる湾曲したテーパ状を呈するべく構成されている点にある。  Another characteristic configuration of the present invention is that the tapered connecting portion is configured to exhibit a curved tapered shape having a gradually decreasing diameter toward a central portion along the axis of the shaft member.

本構成であれば、やはり、軸部材に大きな曲げモーメントが働いた際にも、屈曲容易部に応力が集中するのを抑制できるので、軸部材に機械的ストレスによる損傷が生じ難い。また、吸気装置の組み立てに当たって、弁体を吸気通路の所定箇所に配置し、軸部材を各弁体の被係止部などに挿通する際にも、軸部材の屈曲容易部の一端が弁体の被係止部などに引っ掛かる虞が少ないので吸気装置の組み立てが簡単にできる。  According to this configuration, stress can be prevented from concentrating on the easily bendable portion even when a large bending moment is applied to the shaft member, so that the shaft member is hardly damaged by mechanical stress. Further, when assembling the intake device, when the valve body is disposed at a predetermined position of the intake passage and the shaft member is inserted into the locked portion of each valve body, one end of the easily bent portion of the shaft member is connected to the valve body. The intake device can be easily assembled because there is little risk of being caught by the locked portion.

本発明による内燃機関の吸気装置の第11の特徴構成は、
吸気通路が形成されたケーシングと、
前記ケーシングに回動可能に支持される軸部材と、
前記軸部材に係止され、前記吸気通路に配置された弁体と、
前記軸部材を介して前記弁体を回動操作するアクチュエータと、を備え、
前記軸部材は、前記弁体を係止する第1軸部と、前記第1軸部よりも屈曲容易な第2軸部とで構成され、
前記第2軸部における前記軸部材の中心軸に垂直な方向の断面積は、前記第1軸部における前記中心軸と垂直な方向の断面積よりも小さく設定され、
前記第2軸部は、前記第1軸部に接続するテーパ状の接続部を備えている点にある。
An eleventh characteristic configuration of the intake device for an internal combustion engine according to the present invention is:
A casing in which an intake passage is formed;
A shaft member rotatably supported by the casing;
A valve body locked to the shaft member and disposed in the intake passage;
An actuator for rotating the valve body via the shaft member,
The shaft member includes a first shaft portion that locks the valve body, and a second shaft portion that is easier to bend than the first shaft portion,
The cross-sectional area in the direction perpendicular to the central axis of the shaft member in the second shaft portion is set smaller than the cross-sectional area in the direction perpendicular to the central axis in the first shaft portion,
The second shaft portion is provided with a tapered connection portion connected to the first shaft portion .

本構成であれば、軸部材が、弁体を係止する第1軸部と、第1軸部よりも屈曲容易な第2軸部とで構成されているので、仮にケーシングに支持された複数の弁体どうしの同軸精度が不良であっても、第2軸部が適宜弾性的に曲げ変形して精度不良を吸収することで、弁体の円滑な揺動操作が実現される。また、第2軸部は、前記軸部材の全体としての捩れ剛性を維持するので、軸部材に捩れが生じ難く、アクチュエータの動作に対して弁体が十分なレスポンスで揺動操作され易い。  If it is this structure, since the axial member is comprised by the 1st axial part which latches a valve body, and the 2nd axial part which is easier to bend than a 1st axial part, temporarily severally supported by the casing Even if the coaxial accuracy of the valve bodies is poor, the second shaft portion is appropriately elastically bent and deformed to absorb the poor precision, thereby realizing a smooth swinging operation of the valve bodies. Further, since the second shaft portion maintains the torsional rigidity of the shaft member as a whole, it is difficult for the shaft member to be twisted, and the valve body is easily swung with a sufficient response to the operation of the actuator.
さらに、軸部材に大きな曲げモーメントが働いた際にも、屈曲容易部に応力が集中するのを抑制できるので、軸部材に機械的ストレスによる損傷が生じ難い。また、吸気装置の組み立てに当たって、弁体を吸気通路の所定箇所に配置し、軸部材を弁体の被係止部などに挿通する際にも、軸部材の屈曲容易部の一端が弁体の被係止部などに引っ掛かる虞が少ないので吸気装置の組み立てが簡単にできる。  Further, even when a large bending moment is applied to the shaft member, the stress can be prevented from concentrating on the easily bendable portion, so that the shaft member is hardly damaged by mechanical stress. Further, when assembling the intake device, when the valve body is disposed at a predetermined position of the intake passage and the shaft member is inserted into the locked portion of the valve body, one end of the easy-bend portion of the shaft member is connected to the valve body. Since there is little possibility of being caught by a to-be-latched part etc., an assembly of an intake device can be performed easily.
尚、必ずしも複数の弁体を備える必要はなく、単一の弁体を備えた吸気装置であっても良い。  In addition, it is not always necessary to provide a plurality of valve bodies, and an intake device having a single valve body may be used.

本発明による内燃機関の吸気装置の第12の特徴構成は、  The twelfth characteristic configuration of the intake device for an internal combustion engine according to the present invention is:
吸気通路が形成されたケーシングと、  A casing in which an intake passage is formed;
前記ケーシングに回動可能に支持される軸部材と、  A shaft member rotatably supported by the casing;
前記軸部材に係止され、吸気通路に配置された弁体と、  A valve body locked to the shaft member and disposed in the intake passage;
前記軸部材を介して前記弁体を回動操作するアクチュエータと、を備え、  An actuator for rotating the valve body via the shaft member,
前記軸部材は、前記弁体を係止する第1軸部と、前記第1軸部よりも屈曲容易な第2軸部とで構成され、  The shaft member includes a first shaft portion that locks the valve body, and a second shaft portion that is easier to bend than the first shaft portion,
前記軸部材の中心軸と垂直な第1方向と、前記第1方向と前記中心軸において直行する第2方向とを有し、  A first direction perpendicular to the central axis of the shaft member; a second direction orthogonal to the first direction and the central axis;
前記第1軸部において、前記第1方向における第1の長さ及び前記第2方向における第2の長さと、  In the first shaft portion, a first length in the first direction and a second length in the second direction;
前記第2軸部において、前記第1方向における第3の長さ及び前記第2方向における第4の長さとが設定され、  In the second shaft portion, a third length in the first direction and a fourth length in the second direction are set,
前記第1の長さと前記第3の長さとが等しく、且つ、前記第2の長さと前記第4の長さとが等しい、または、  The first length and the third length are equal and the second length and the fourth length are equal; or
前記第1の長さよりも前記第3の長さが短く、且つ、前記第2の長さよりも前記第4の長さが短く設定され、  The third length is shorter than the first length, and the fourth length is set shorter than the second length;
前記第2軸部における前記中心軸に垂直な方向の断面積は、前記第1軸部における前記中心軸と垂直な方向の断面積よりも小さく設定され、  The cross-sectional area in the direction perpendicular to the central axis in the second shaft portion is set smaller than the cross-sectional area in the direction perpendicular to the central axis in the first shaft portion,
前記第2軸部は、前記第1軸部に接続するテーパ状の接続部を備えている点にある。  The second shaft portion is provided with a tapered connection portion connected to the first shaft portion.

本構成であれば、軸部材を、前記弁体を係止する第1軸部と、前記第1軸部と隣接した第2軸部とで構成した時、第2軸部における前記中心軸と垂直な断面積が、第1軸部における前記中心軸と垂直な断面積よりも小さくなるので、仮にケーシングに支持された複数の弁体どうしの同軸精度が不良であっても、断面積の小さな第2軸部が適宜弾性的に曲げ変形して精度不良を吸収することで、弁体の円滑な揺動操作が実現される。  If it is this structure, when it comprises a shaft member with the 1st axis part which locks the valve body, and the 2nd axis part adjacent to the 1st axis part, the central axis in the 2nd axis part and Since the vertical cross-sectional area is smaller than the cross-sectional area perpendicular to the central axis in the first shaft portion, the cross-sectional area is small even if the coaxial accuracy of the plurality of valve bodies supported by the casing is poor. The second shaft portion is appropriately elastically bent and deformed to absorb the poor accuracy, thereby realizing a smooth swinging operation of the valve body.
さらに、軸部材に大きな曲げモーメントが働いた際にも、屈曲容易部に応力が集中するのを抑制できるので、軸部材に機械的ストレスによる損傷が生じ難い。また、吸気装置の組み立てに当たって、弁体を吸気通路の所定箇所に配置し、軸部材を弁体の被係止部などに挿通する際にも、軸部材の屈曲容易部の一端が弁体の被係止部などに引っ掛かる虞が少ないので吸気装置の組み立てが簡単にできる。  Further, even when a large bending moment is applied to the shaft member, the stress can be prevented from concentrating on the easily bendable portion, so that the shaft member is hardly damaged by mechanical stress. Further, when assembling the intake device, when the valve body is disposed at a predetermined position of the intake passage and the shaft member is inserted into the locked portion of the valve body, one end of the easy-bend portion of the shaft member is connected to the valve body. Since there is little possibility of being caught by a to-be-latched part etc., an assembly of an intake device can be performed easily.
尚、必ずしも複数の弁体を備える必要はなく、単一の弁体を備えた吸気装置であっても良い。  In addition, it is not always necessary to provide a plurality of valve bodies, and an intake device having a single valve body may be used.

本発明の他の特徴構成は、前記第2軸部における前記中心軸に垂直な方向の断面が円形である点にある。  Another feature of the present invention is that the cross section of the second shaft portion in a direction perpendicular to the central axis is circular.

本構成であれば、第2軸部は断面が円形であるため、軸部材のケーシングに対する回転角度に関わらず一定の曲がり易さを示すので、弁体の示す揺動操作がより円滑となる。  With this configuration, since the second shaft portion has a circular cross section, the second shaft portion exhibits a certain degree of ease of bending regardless of the rotation angle of the shaft member with respect to the casing.

以下に本発明による最良の実施形態について図面を参照しながら説明する。
図1には、内燃機関のシリンダに燃焼用の空気を供給する吸気装置50を模式的に示す。吸気装置50は吸気通路2が形成されたケーシング1を備え、吸気通路2には空気の流入量などを制御するためのスロットル弁3が配置されている。ケーシング1は樹脂の射出成形によって形成されているが、鋳物で作られたものでも良い。
The best mode for carrying out the present invention will be described below with reference to the drawings.
FIG. 1 schematically shows an intake device 50 that supplies combustion air to a cylinder of an internal combustion engine. The intake device 50 includes a casing 1 in which an intake passage 2 is formed, and a throttle valve 3 for controlling an inflow amount of air and the like is disposed in the intake passage 2. The casing 1 is formed by resin injection molding, but may be made of a casting.

図2に示すように、この吸気装置50は、4気筒の内燃機関用として構成されており、ケーシング1には各シリンダに連通する4つの吸気通路2が連接形成されている。各吸気通路2に配置されたスロットル弁3どうしは略直線状に並んでいる。各スロットル弁3は、樹脂または金属で形成されており、ケーシング1を横断するように配置された1本の制御シャフト6(軸部材の一例)によって揺動操作されることで、吸気通路2の開度が同時に調節される。   As shown in FIG. 2, the intake device 50 is configured for a four-cylinder internal combustion engine, and four intake passages 2 communicating with the cylinders are connected to the casing 1. The throttle valves 3 arranged in each intake passage 2 are arranged in a substantially straight line. Each throttle valve 3 is made of resin or metal, and is swing-operated by a single control shaft 6 (an example of a shaft member) arranged so as to cross the casing 1. The opening is adjusted at the same time.

制御シャフト6の両端付近は、ケーシング1の外側に設けられた軸受け9aによって回転自在に支持されている。制御シャフト6の一端には、ECU(不図示)からの電気信号に基づいて駆動される電動モータM(アクチュエータの一例)の回転力を制御シャフト6に入力するためのギヤ10が取り付けられている。   The vicinity of both ends of the control shaft 6 is rotatably supported by a bearing 9 a provided outside the casing 1. One end of the control shaft 6 is attached with a gear 10 for inputting the rotational force of an electric motor M (an example of an actuator) driven based on an electric signal from an ECU (not shown) to the control shaft 6. .

図2に示すように、各スロットル弁3は概して板状の弁本体3a(弁体の一例)を備えている。弁本体3aの一方の面には、一対の概して円筒状の被支持部4と、一対の被支持部4の間に位置する被係止部5とが一体的に形成されている。他方、ケーシング1の吸気通路2には、個々の弁本体3aに対して一対の軸受け2aが形成されている。被支持部4及び被係止部5には、制御シャフト6を受け入れるための貫通孔4a,5aが形成されている。貫通孔4a,5aはいずれも正方形の断面を呈している。   As shown in FIG. 2, each throttle valve 3 includes a generally plate-shaped valve body 3a (an example of a valve body). A pair of generally cylindrical supported portions 4 and a locked portion 5 positioned between the pair of supported portions 4 are integrally formed on one surface of the valve body 3a. On the other hand, a pair of bearings 2a are formed in the intake passage 2 of the casing 1 with respect to the individual valve bodies 3a. The supported portion 4 and the locked portion 5 are formed with through holes 4 a and 5 a for receiving the control shaft 6. Each of the through holes 4a and 5a has a square cross section.

図3(b)に示すように、弁本体3aは、各一対の被支持部4が各一対の軸受け2aに内嵌されることで、ケーシング1に対して揺動可能に支持され、同時に、中央寄りの被係止部5を介して制御シャフト6の一部に相対回転不能に係止されている。   As shown in FIG. 3 (b), the valve body 3a is supported so as to be swingable with respect to the casing 1 by each pair of supported portions 4 being fitted into each pair of bearings 2a. It is locked to a part of the control shaft 6 through the locked portion 5 near the center so as not to be relatively rotatable.

ケーシング1の軸受け9a及び制御シャフト6は吸気通路2の断面中心付近ではなく、内壁面の一部にオフセットした箇所に設けられている。弁本体3aも弁本体3aの幾何学的な中心位置に対して弁本体3aの面に沿ってオフセットした(図1では上方よりの内壁側)箇所で制御シャフト6によって相対回転不能に係止されている。言い換えれば、弁体3aが吸気通路2を通る流体から受圧する受圧面全体のうち、被係止部5から制御シャフト6の軸心Xと垂直な一方に延びた受圧面の面積が、他方に延びた受圧面の面積よりも小さくなるように設定されている。尚、被係止部5から制御シャフト6の軸心Xと垂直な一方に延びた受圧面の面積が零であっても良い。   The bearing 9 a and the control shaft 6 of the casing 1 are provided not in the vicinity of the center of the cross section of the intake passage 2 but in a location offset to a part of the inner wall surface. The valve body 3a is also locked by the control shaft 6 so as not to rotate relative to the geometric center position of the valve body 3a along the surface of the valve body 3a (in FIG. 1, the inner wall from above). ing. In other words, of the entire pressure receiving surface that the valve body 3a receives pressure from the fluid passing through the intake passage 2, the area of the pressure receiving surface extending from the locked portion 5 to one side perpendicular to the axis X of the control shaft 6 is on the other side. It is set to be smaller than the area of the extended pressure receiving surface. The area of the pressure receiving surface extending from the locked portion 5 to one side perpendicular to the axis X of the control shaft 6 may be zero.

制御シャフト6は、直線状に延びた金属製の棒部材である。図3に示すように、後述する局所的な例外箇所を除けば、制御シャフト6の略全長が正方形の断面形状を備えた角断面領域6S(第1軸部の一例)となっている。他方、制御シャフト6のうちで互いに隣接する2つの弁本体3aの中間に相当する3箇所は、前述の例外箇所となっており、円形の断面を備え、角断面領域6Sよりも小径の屈曲容易部6R(第2軸部の一例)となっている。   The control shaft 6 is a metal bar member extending linearly. As shown in FIG. 3, except for a local exceptional part to be described later, the substantially entire length of the control shaft 6 is an angular cross-sectional region 6S (an example of a first shaft portion) having a square cross-sectional shape. On the other hand, three portions corresponding to the middle of the two valve bodies 3a adjacent to each other in the control shaft 6 are the above-described exceptional portions, have a circular cross section, and can be easily bent with a smaller diameter than the angular cross section region 6S. This is a portion 6R (an example of the second shaft portion).

屈曲容易部6Rの外径は角断面領域6Sの断面を構成する正方形の一辺の90〜110%に相当する。すなわち、屈曲容易部6Rの外径は、制御シャフト6の全体としての強度を確保するために角断面領域6Sの断面を構成する正方形の一辺の90%以上であることが必要であるが、同正方形の一辺の110%であっても、まだ屈曲容易部6Rの断面積は角断面領域6Sの断面積よりも小となるため、屈曲容易部6Rの屈曲容易性が保たれる。   The outer diameter of the easily bendable part 6R corresponds to 90 to 110% of one side of the square constituting the cross section of the angular cross section region 6S. That is, the outer diameter of the easy-to-bend portion 6R needs to be 90% or more of one side of the square constituting the cross section of the angular cross section region 6S in order to ensure the strength of the entire control shaft 6. Even if it is 110% of one side of the square, the cross-sectional area of the bendable part 6R is still smaller than the cross-sectional area of the angular cross-sectional area 6S, so the bendability of the easy-bend part 6R is maintained.

個々の角断面領域6Sは、全長に渡ってその断面は形状も寸法も同一で、且つ、弁本体3aの被係止部5の貫通孔5aと略一致している。吸気装置50を組み立てる際、4つの弁本体3aをケーシング1の内部の各軸受け2aに嵌合させ、制御シャフト6を各弁本体3aの被係止部5に挿通して、ケーシング1の外側の軸受け9aに内嵌設置する。これにより、角断面領域6Sの軸心Xに沿った中央に位置する箇所が、弁本体3aの被係止部5と係合した弁体係止部6Eの役割を果たす。この時、小径の屈曲容易部6Rは、互いに隣接する2つの弁本体3aどうしの中間に配置されることになる。   Each of the square cross-sectional areas 6S has the same cross-sectional shape and size over the entire length, and substantially coincides with the through hole 5a of the locked portion 5 of the valve body 3a. When assembling the intake device 50, the four valve bodies 3 a are fitted into the bearings 2 a inside the casing 1, the control shaft 6 is inserted into the locked portion 5 of each valve body 3 a, and the outside of the casing 1 is inserted. It is fitted inside the bearing 9a. Thereby, the location located in the center along the axis X of the square cross-sectional area 6S plays the role of the valve body locking portion 6E engaged with the locked portion 5 of the valve body 3a. At this time, the small-diameter easy-to-bend portion 6R is disposed between two adjacent valve bodies 3a.

他方、弁本体3aの被支持部4に形成された貫通孔4aの断面は、被係止部5の貫通孔5aを構成する正方形の一辺よりも一辺の長さが大きな正方形とされている。したがって、吸気装置51を組み立て後、被支持部4の貫通孔4aの内面は制御シャフト6の外周面とは基本的に接触しない。尚、貫通孔4a,5aの断面は、制御シャフト6よりも大きい形状であれば良く、断面形状が円形や多角形状でも良い。   On the other hand, the cross-section of the through hole 4a formed in the supported portion 4 of the valve body 3a is a square whose one side is longer than one side of the square constituting the through hole 5a of the locked portion 5. Therefore, after assembling the intake device 51, the inner surface of the through hole 4 a of the supported portion 4 is basically not in contact with the outer peripheral surface of the control shaft 6. Note that the cross-sections of the through holes 4a and 5a only need to be larger than the control shaft 6, and the cross-sectional shape may be circular or polygonal.

図4に示すように、屈曲容易部6Rは、軸心Xに沿って直線状に延びた外周面を有するストレート部6Raと、このストレート部6Raとその両側に延びる角断面領域6Sとを接続する接続部6Rbとからなる。接続部6Rbは、外側に中心を有する円弧状のアール状に形成されており、特にこのアール状部の小径側の延長線はストレート部6Raと一致するように延びているので、制御シャフト6に曲げ応力が加わった際の応力集中が抑制されている。   As shown in FIG. 4, the easily bendable part 6R connects the straight part 6Ra having an outer peripheral surface extending linearly along the axis X, and the straight part 6Ra and the angular cross-sectional area 6S extending on both sides thereof. It consists of a connecting part 6Rb. The connecting portion 6Rb is formed in an arcuate round shape having a center on the outside, and in particular, the extension line on the small diameter side of the rounded portion extends so as to coincide with the straight portion 6Ra. Stress concentration is suppressed when bending stress is applied.

屈曲容易部6Rに十分な屈曲容易性を持たせ、且つ、制御シャフト6の全体としての捩り剛性を維持させるという互いに相反した2つの要素を同時に満たすために、ストレート部6Raの軸心Xに沿った長さと、ストレート部6Raの直径とは略等しくなるように構成されている。屈曲容易部6Rと角断面領域6Sとの比率に関しては、図3(b)に示すように、一つの屈曲容易部6Rの左端から右側に隣接する屈曲容易部6Rの左端までを制御シャフト6の単位長さLとすると、接続部6Rbを含めた屈曲容易部6Rの軸心Xに沿った長さL1 は単位長さLの15%未満に制限されている。   Along the axis X of the straight portion 6Ra in order to satisfy the two mutually contradicting elements of making the bendable portion 6R sufficiently bendable and maintaining the torsional rigidity of the control shaft 6 as a whole. The length and the diameter of the straight portion 6Ra are substantially equal. With respect to the ratio between the easily bendable portion 6R and the angular cross-sectional area 6S, as shown in FIG. 3B, the control shaft 6 extends from the left end of one bendable portion 6R to the left end of the bendable portion 6R adjacent to the right side. Assuming that the unit length is L, the length L1 along the axis X of the easily bendable part 6R including the connecting part 6Rb is limited to less than 15% of the unit length L.

〔別実施形態〕
〈1〉図5に例示するように、一対の円筒状の被支持部14と、左右一対に分割された被係止部15が形成された弁本体13aを用い、前述の形態と同様の制御シャフト6を挿通した構成で実施しても良い。
[Another embodiment]
<1> As illustrated in FIG. 5, a control similar to the above-described embodiment is performed using a valve body 13 a in which a pair of cylindrical supported portions 14 and a pair of left and right locked portions 15 are formed. You may implement by the structure which inserted the shaft 6. FIG.

〈2〉図5に示す弁本体13aを用い、図6に示すように、前述の制御シャフト6の代わりに、制御シャフトを挿通設置した時、屈曲容易部16Rが、互いに隣接する2つの弁本体13aどうしの中間ではなく、各弁本体13aの一対の被係止部15どうしの中間に配置される制御シャフト16を用いても良い。屈曲容易部16Rと角断面領域16Sとの比率に関しては、図6の例でも、接続部16Rbを含めた屈曲容易部16Rの、軸心Xに沿った長さL1 は単位長さLの15%未満に制限されている。 <2> When the valve main body 13a shown in FIG. 5 is used and the control shaft is inserted and installed instead of the control shaft 6 as shown in FIG. 6, the bendable portion 16R has two valve main bodies adjacent to each other. The control shaft 16 disposed in the middle of the pair of locked portions 15 of each valve body 13a may be used instead of the middle of the 13a. Regarding the ratio between the easily bendable portion 16R and the angular cross-sectional area 16S, the length L1 along the axis X of the easily bendable portion 16R including the connecting portion 16Rb is 15% of the unit length L in the example of FIG. Limited to less than.

〈3〉図3に示すものと同様の単一の被係止部5を備えた弁本体13aを用い、図7に示すように、前述の制御シャフト6の代わりに、制御シャフトを挿通設置した時、一対の屈曲容易部26Rが、弁本体13aの被係止部15の左右両側で、一対の被支持部4の各内側に配置される制御シャフト26を用いても良い。屈曲容易部26Rと角断面領域26Sとの比率に関しては、一つの弁本体13aに対応する左側の屈曲容易部26Rの左端から、右側に隣接する弁本体13aに対応する左側の屈曲容易部26Rの左端までを制御シャフト26の単位長さLとすると、1つの屈曲容易部26Rの軸心Xに沿った合計長さL1 は単位長さLの15%未満に制限されている。 <3> A valve body 13a having a single locked portion 5 similar to that shown in FIG. 3 is used, and a control shaft is inserted and installed in place of the control shaft 6 as shown in FIG. At this time, the pair of easy bending portions 26R may use the control shafts 26 disposed on the inner sides of the pair of supported portions 4 on the left and right sides of the locked portion 15 of the valve body 13a. Regarding the ratio between the easily bendable portion 26R and the square cross-sectional area 26S, the left bendable portion 26R corresponding to the valve body 13a adjacent to the right side from the left end of the left bendable portion 26R corresponding to one valve body 13a When the unit length L of the control shaft 26 extends to the left end, the total length L1 along the axis X of one bendable portion 26R is limited to less than 15% of the unit length L.

〈4〉屈曲容易部(第2軸部)には、必ずしも、図4に例示するような軸心Xに沿って直線状に延びた外周面を有するストレート部を設ける必要はない。図8に例示するように、屈曲容易部として、軸心Xに沿った中央部に向けて次第に小径となる湾曲したテーパ状を呈する形状を採用しても良い。ここでも、屈曲容易部36Rを軸心Xと直交する面で切断した断面の形状は円であるが、屈曲容易部36Rを軸心Xと直交する方向から見た外形は、屈曲容易部36Rの外側に中心を置く円の一部からなる円弧で構成されている。但し、円弧以外の湾曲面形状でも良い。屈曲容易部36Rの最も小径の部位の外径は角断面領域6Sの断面を構成する正方形の一辺の90〜110%に相当する。 <4> The bendable portion (second shaft portion) does not necessarily need to be provided with a straight portion having an outer peripheral surface extending linearly along the axis X as illustrated in FIG. As illustrated in FIG. 8, a shape that exhibits a curved taper shape that gradually becomes smaller in diameter toward the central portion along the axis X may be employed as the easily bendable portion. Here, the cross-sectional shape of the easy-to-bend portion 36R cut along a plane orthogonal to the axis X is a circle, but the outer shape of the easy-to-bend portion 36R viewed from the direction orthogonal to the axis X is that of the easy-to-bend portion 36R. It consists of a circular arc consisting of a part of a circle centered on the outside. However, a curved surface shape other than an arc may be used. The outer diameter of the smallest diameter portion of the easily bendable part 36R corresponds to 90 to 110% of one side of the square constituting the cross section of the angular cross section region 6S.

〈5〉以上の各実施形態に記された制御シャフトの屈曲容易部はいずれも円形断面であるが、屈曲容易部は必ずしも円形断面である必要はなく、少なくとも多角形断面の角部が失われることで、角断面領域よりも丸みを帯び、結果的に断面積も減少した形態であれば良い。しかし、軸部材の曲げ剛性が被操作角度と無関係に一定の低い値に保持される点では円形断面が最良と考えられる。 <5> The easy bending portions of the control shaft described in each of the above embodiments have a circular cross section, but the easy bending portion does not necessarily have a circular cross section, and at least the corners of the polygon cross section are lost. As a result, the shape may be any shape as long as it is rounder than the angular cross-sectional area and consequently the cross-sectional area is reduced. However, a circular cross section is considered to be the best in that the bending rigidity of the shaft member is maintained at a constant low value regardless of the operated angle.

〈6〉以上の各実施形態に記された制御シャフトの角断面領域26S(第1軸部)はいずれも矩形断面であるが、弁本体を相対回転不能に係止すべく、長さの異なる複数の径を有する断面形状であれば良く、例えば、矩形以外の種々の正多角形、正多角形以外の多角形、楕円形などがこれに該当する。この場合、弁本体の被係止部にも同様の形状の貫通孔を設ければよい。 <6> Although the angular cross-sectional area 26S (first shaft portion) of the control shaft described in each of the above embodiments has a rectangular cross section, the lengths are different in order to lock the valve body so as not to be relatively rotatable. Any cross-sectional shape having a plurality of diameters may be used, and examples thereof include various regular polygons other than rectangles, polygons other than regular polygons, and ellipses. In this case, a through hole having the same shape may be provided in the locked portion of the valve body.

〈7〉以上の実施形態に記された制御シャフトでは、屈曲容易部としての第2軸部の断面形状は、弁体を係止する第1軸部の断面を構成する正方形の一辺よりも十分に小さい外径を有する円形として図示されているが、第1軸部の断面と第2軸部の外径との寸法的関係はこれらの図示された形態に限らない。
制御シャフトの軸心Xと垂直な第1方向と、第1方向と軸心Xで直行する第2方向とを定義した時、第1軸部における軸心Xと垂直な断面は、第1方向に沿った第1の長さと、第2方向に沿った第2の長さとを有し、また、第2軸部における軸心Xと垂直な断面は、第1方向に沿った第3の長さと、第2方向に沿った第4の長さとを有するが、この時、第1軸部の断面と第2軸部の外径との寸法的関係は次の関係を満たせばよい。
すなわち、第1の長さの長さと第3の長さの長さとが等しく、且つ、第2の長さの長さと第4の長さの長さとが等しい、または、第1の長さの長さよりも第3の長さの長さが短く、且つ、第2の長さの長さよりも第4の長さの長さが短い。但し、第2軸部における軸心Xと垂直な断面積は、第1軸部における軸心Xと垂直な断面積よりも小さいことが条件である。このような制御シャフトを構成する例として、前述の正方形断面を備えた第1軸部と円形断面を備えた第2軸部とで構成されたものが該当する。
第2軸部の外径が、第1軸部の断面を構成する正方形の一辺の長さを幾らか超えた関係にあっても、第1軸部の第1の長さと第2の長さを同断面の正方形の辺と平行な長さとする限り、同正方形の一辺の110%以下であれば、第1の長さの長さと第3の長さの長さとが等しく、且つ、第2の長さの長さと第4の長さの長さとが等しい、という関係が成り立つ。
<7> In the control shaft described in the above embodiment, the cross-sectional shape of the second shaft portion as the bendable portion is sufficiently larger than one side of the square constituting the cross section of the first shaft portion that locks the valve body. However, the dimensional relationship between the cross section of the first shaft portion and the outer diameter of the second shaft portion is not limited to these illustrated forms.
When a first direction perpendicular to the axis X of the control shaft and a second direction perpendicular to the first direction and the axis X are defined, the cross section perpendicular to the axis X in the first shaft portion is the first direction. And a cross section perpendicular to the axis X of the second shaft portion has a third length along the first direction. And a fourth length along the second direction. At this time, the dimensional relationship between the cross section of the first shaft portion and the outer diameter of the second shaft portion may satisfy the following relationship.
That is, the length of the first length is equal to the length of the third length, and the length of the second length is equal to the length of the fourth length, or the length of the first length The third length is shorter than the length, and the fourth length is shorter than the second length. However, it is a condition that the cross-sectional area perpendicular to the axis X in the second shaft portion is smaller than the cross-sectional area perpendicular to the axis X in the first shaft portion. As an example of configuring such a control shaft, the control shaft includes the first shaft portion having a square cross section and the second shaft portion having a circular cross section.
Even if the outer diameter of the second shaft portion is slightly beyond the length of one side of the square constituting the cross section of the first shaft portion, the first length and the second length of the first shaft portion Is equal to or less than 110% of one side of the square, the first length is equal to the third length, and the second length is equal to the second length. The relationship that the length of the length is equal to the length of the fourth length is established.

〈8〉第1軸部を金属で、屈曲容易な第2軸部をゴムなどの弾性部材で構成しても良い。この場合は、第1軸部と第2軸部の間で断面の形状や寸法が同一であっても良い。 <8> The first shaft portion may be made of metal, and the easily bent second shaft portion may be made of an elastic member such as rubber. In this case, the cross-sectional shape and dimensions may be the same between the first shaft portion and the second shaft portion.

〈9〉必ずしも複数の弁体を備える必要はなく、単一の弁体を備えた吸気装置であっても良い。 <9> It is not always necessary to include a plurality of valve bodies, and an intake device including a single valve body may be used.

吸気装置とシリンダの一部を示す略図Schematic showing part of the intake system and cylinder 吸気装置を示す概略正面図Schematic front view showing the intake system 弁本体と軸部材の関係を示す説明図Explanatory drawing showing the relationship between the valve body and the shaft member 屈曲容易部の部分拡大図Partial enlarged view of easy-bend part 第2の実施形態による弁本体と軸部材の関係を示す説明図Explanatory drawing which shows the relationship between the valve main body and shaft member by 2nd Embodiment. 第3の実施形態による弁本体と軸部材の関係を示す説明図Explanatory drawing which shows the relationship between the valve main body and shaft member by 3rd Embodiment. 第4の実施形態による弁本体と軸部材の関係を示す説明図Explanatory drawing which shows the relationship between the valve main body and shaft member by 4th Embodiment. 屈曲容易部の別実施形態を示す部分拡大図The elements on larger scale which show another embodiment of an easily bendable part

1 ケーシング
2 吸気通路
2a スロットル弁の軸受け
3 スロットル弁
3a 弁本体(弁体)
4 被支持部
5 被係止部
6 制御シャフト(軸部材)
6E 弁体係止部
6S 角断面領域(第1軸部)
6R 屈曲容易部(第2軸部)
6Ra ストレート部
6Rb 接続部
9a 制御シャフトの軸受け
50 吸気装置
M 電動モータ(アクチュエータ)
1 Casing 2 Intake Passage 2a Throttle Valve Bearing 3 Throttle Valve 3a Valve Body (Valve)
4 Supported portion 5 Locked portion 6 Control shaft (shaft member)
6E Valve body locking part 6S Square cross-sectional area (first shaft part)
6R Easy bending part (second shaft part)
6Ra Straight portion 6Rb Connection portion 9a Control shaft bearing 50 Intake device M Electric motor (actuator)

Claims (13)

複数の吸気通路が形成されたケーシングと、
前記ケーシングに回動可能に支持される軸部材と、
前記軸部材に係止され、各吸気通路に配置された複数の弁体と、
前記軸部材を介して複数の前記弁体を回動操作するアクチュエータと、を備え、
前記軸部材は、前記弁体を係止する第1軸部と、前記第1軸部よりも屈曲容易第2軸部とで構成され
前記軸部材は、前記吸気通路の軸心から前記吸気通路の内周面側にオフセットした位置に支持され、
複数の前記弁体は、前記吸気通路の軸心から前記吸気通路の内周面側にオフセットした位置に被係止部を備え、
複数の前記弁体は、前記被係止部から前記弁体における前記軸部材と垂直な方向の一側の前記吸気通路を通る流体が作用する受圧面積と、他側の前記吸気通路を通る流体が作用する受圧面積とが異なる、または一側の前記吸気通路を通る流体が作用する受圧面積が零であり、
前記第1軸部の一部が前記弁体の前記被係止部を相対回転不能に係止する弁体係止部とされており、前記第2軸部が互いに隣接する前記弁体どうしの中間に設けられ、
前記第2軸部における前記軸部材の中心軸に垂直な方向の断面積は、前記第1軸部における前記中心軸と垂直な方向の断面積よりも小さく設定され、
前記第2軸部は、前記第1軸部に接続するテーパ状の接続部を備えている内燃機関の吸気装置。
A casing in which a plurality of intake passages are formed;
A shaft member rotatably supported by the casing;
A plurality of valve bodies locked to the shaft member and disposed in each intake passage;
An actuator for rotating the plurality of valve bodies via the shaft member,
The shaft member includes a first shaft portion that locks the valve body, and a second shaft portion that is easier to bend than the first shaft portion ,
The shaft member is supported at a position offset from the axial center of the intake passage toward the inner peripheral surface of the intake passage,
The plurality of valve bodies include a locked portion at a position offset from the axial center of the intake passage to the inner peripheral surface side of the intake passage,
The plurality of valve bodies include a pressure receiving area in which a fluid passing through the intake passage on one side in a direction perpendicular to the shaft member in the valve body from the locked portion, and a fluid passing through the intake passage on the other side Is different from the pressure receiving area on which the pressure acts, or the pressure receiving area on which the fluid passing through the intake passage on one side acts is zero,
A part of the first shaft portion is a valve body locking portion that locks the locked portion of the valve body in a relatively non-rotatable manner, and the second shaft portions are adjacent to each other of the valve bodies. In the middle,
The cross-sectional area in the direction perpendicular to the central axis of the shaft member in the second shaft portion is set smaller than the cross-sectional area in the direction perpendicular to the central axis in the first shaft portion,
The intake device for an internal combustion engine, wherein the second shaft portion includes a tapered connection portion connected to the first shaft portion .
前記第2軸部は、前記軸部材の軸心に沿って直線状に延びた外周面を有するストレート部と、前記ストレート部と前記第1軸部とを接続する前記テーパ状の接続部とを備える請求項1に記載の内燃機関の吸気装置。 The second shaft portion has a straight portion having an outer peripheral surface extending straight along the axis of the shaft member, and said tapered connecting portion which connects the first shaft portion and the straight portion An intake device for an internal combustion engine according to claim 1, comprising: 前記テーパ状の接続部は、前記軸部材の軸心に沿った中央部に向けて次第に小径となる湾曲したテーパ状を呈するべく構成されている請求項1に記載の内燃機関の吸気装置。 2. The intake device for an internal combustion engine according to claim 1, wherein the tapered connection portion is configured to exhibit a curved taper shape that gradually decreases in diameter toward a central portion along the axis of the shaft member. 複数の吸気通路が形成されたケーシングと、
前記ケーシングに回動可能に支持される軸部材と、
前記軸部材に係止され、各吸気通路に配置された複数の弁体と、
前記軸部材を介して複数の前記弁体を回動操作するアクチュエータと、を備え、
前記軸部材は、前記弁体を係止する第1軸部と、前記第1軸部よりも屈曲容易第2軸部とで構成され
前記第2軸部における前記軸部材の中心軸に垂直な方向の断面積は、前記第1軸部における前記中心軸と垂直な方向の断面積よりも小さく設定され、
前記第2軸部は、前記第1軸部に接続するテーパ状の接続部を備えている内燃機関の吸気装置。
A casing in which a plurality of intake passages are formed;
A shaft member rotatably supported by the casing;
A plurality of valve bodies locked to the shaft member and disposed in each intake passage;
An actuator for rotating the plurality of valve bodies via the shaft member,
The shaft member includes a first shaft portion that locks the valve body, and a second shaft portion that is easier to bend than the first shaft portion ,
The cross-sectional area in the direction perpendicular to the central axis of the shaft member in the second shaft portion is set smaller than the cross-sectional area in the direction perpendicular to the central axis in the first shaft portion,
The intake device for an internal combustion engine, wherein the second shaft portion includes a tapered connection portion connected to the first shaft portion .
前記軸部材は、前記吸気通路の軸心から前記吸気通路の内周面側にオフセットした位置に支持され、
複数の前記弁体は、前記吸気通路の軸心から前記吸気通路の内周面側にオフセットした位置に被係止部を備え、
複数の前記弁体は、前記被係止部から前記弁体における前記軸部材と垂直な方向の一側の前記吸気通路を通る流体が作用する受圧面積と、他側の前記吸気通路を通る流体が作用する受圧面積とが異なる、または一側の前記吸気通路を通る流体が作用する受圧面積が零である請求項4に記載の内燃機関の吸気装置。
The shaft member is supported at a position offset from the axial center of the intake passage toward the inner peripheral surface of the intake passage,
The plurality of valve bodies include a locked portion at a position offset from the axial center of the intake passage to the inner peripheral surface side of the intake passage,
The plurality of valve bodies include a pressure receiving area in which a fluid passing through the intake passage on one side in a direction perpendicular to the shaft member in the valve body from the locked portion, and a fluid passing through the intake passage on the other side The intake device for an internal combustion engine according to claim 4 , wherein the pressure receiving area on which the fluid acts is different or the pressure receiving area on which the fluid passing through the intake passage on one side acts is zero.
前記第軸部の一部が前記弁体の前記被係止部を相対回転不能に係止する弁体係止部とされており、前記第2軸部が互いに隣接する前記弁体どうしの中間に設けられている請求項5に記載の内燃機関の吸気装置。 A part of the first shaft portion is a valve body locking portion that locks the locked portion of the valve body in a relatively non-rotatable manner, and the second shaft portions are adjacent to each other of the valve bodies. The intake device for an internal combustion engine according to claim 5 , which is provided in the middle. 前記第軸部の一部が前記弁体の前記被係止部を相対回転不能に係止する弁体係止部とされており、複数の前記弁体は、前記軸部材の軸心に沿って並置された被係止部を備えており、前記第2軸部が隣り合う前記被係止部の中間に設けられている請求項5に記載の内燃機関の吸気装置。 A part of the first shaft portion is a valve body locking portion that locks the locked portion of the valve body in a relatively non-rotatable manner, and the plurality of valve bodies are arranged at the shaft center of the shaft member The intake device for an internal combustion engine according to claim 5, further comprising a locked portion juxtaposed along the second shaft portion, wherein the second shaft portion is provided in the middle of the adjacent locked portions. 複数の前記弁体は、前記軸部材の軸心に沿って並置された2つの被係止部を備えており、前記第2軸部が隣り合う2つの前記被係止部の中間に設けられている請求項7に記載の内燃機関の吸気装置。 The plurality of valve bodies include two locked portions juxtaposed along the shaft center of the shaft member, and the second shaft portion is provided between two adjacent locked portions. The intake device for an internal combustion engine according to claim 7 . 前記第2軸部は、前記軸部材の軸心に沿って直線状に延びた外周面を有するストレート部と、前記ストレート部と前記第1軸部とを接続する前記テーパ状の接続部とを備える請求項4から8のいずれか一項に記載の内燃機関の吸気装置。 The second shaft portion has a straight portion having an outer peripheral surface extending straight along the axis of the shaft member, and said tapered connecting portion which connects the first shaft portion and the straight portion An intake device for an internal combustion engine according to any one of claims 4 to 8 , further comprising: 前記テーパ状の接続部は、前記軸部材の軸心に沿った中央部に向けて次第に小径となる湾曲したテーパ状を呈するべく構成されている請求項4から8のいずれか一項に記載の内燃機関の吸気装置。 Said tapered connecting portion, according to any one of the shaft member toward a central portion along the axis of claims 4 which is configured to progressively assume a curved tapered to a smaller diameter 8 An intake device for an internal combustion engine. 吸気通路が形成されたケーシングと、
前記ケーシングに回動可能に支持される軸部材と、
前記軸部材に係止され、前記吸気通路に配置された弁体と、
前記軸部材を介して前記弁体を回動操作するアクチュエータと、を備え、
前記軸部材は、前記弁体を係止する第1軸部と、前記第1軸部よりも屈曲容易第2軸部とで構成され
前記第2軸部における前記軸部材の中心軸に垂直な方向の断面積は、前記第1軸部における前記中心軸と垂直な方向の断面積よりも小さく設定され、
前記第2軸部は、前記第1軸部に接続するテーパ状の接続部を備えている内燃機関の吸気装置。
A casing in which an intake passage is formed;
A shaft member rotatably supported by the casing;
A valve body locked to the shaft member and disposed in the intake passage;
An actuator for rotating the valve body via the shaft member,
The shaft member includes a first shaft portion that locks the valve body, and a second shaft portion that is easier to bend than the first shaft portion ,
The cross-sectional area in the direction perpendicular to the central axis of the shaft member in the second shaft portion is set smaller than the cross-sectional area in the direction perpendicular to the central axis in the first shaft portion,
The intake device for an internal combustion engine, wherein the second shaft portion includes a tapered connection portion connected to the first shaft portion .
吸気通路が形成されたケーシングと、
前記ケーシングに回動可能に支持される軸部材と、
前記軸部材に係止され、前記吸気通路に配置された弁体と、
前記軸部材を介して前記弁体を回動操作するアクチュエータと、を備え、
前記軸部材は、前記弁体を係止する第1軸部と、前記第1軸部よりも屈曲容易な第2軸部とで構成され、
前記軸部材の中心軸と垂直な第1方向と、前記第1方向と前記中心軸において直行する第2方向とを有し、
前記第1軸部において、前記第1方向における第1の長さ及び前記第2方向における第2の長さと、
前記第2軸部において、前記第1方向における第3の長さ及び前記第2方向における第4の長さとが設定され、
前記第1の長さと前記第3の長さとが等しく、且つ、前記第2の長さと前記第4の長さとが等しい、または、
前記第1の長さよりも前記第3の長さが短く、且つ、前記第2の長さよりも前記第4の長さが短く設定され、
前記第2軸部における前記軸部材の中心軸に垂直な方向の断面積は、前記第1軸部における前記中心軸と垂直な方向の断面積よりも小さく設定され、
前記第2軸部は、前記第1軸部に接続するテーパ状の接続部を備えている内燃機関の吸気装置。
A casing in which an intake passage is formed;
A shaft member rotatably supported by the casing;
A valve body locked to the shaft member and disposed in the intake passage;
An actuator for rotating the valve body via the shaft member,
The shaft member includes a first shaft portion that locks the valve body, and a second shaft portion that is easier to bend than the first shaft portion ,
A first direction perpendicular to the central axis of the shaft member; a second direction orthogonal to the first direction and the central axis;
In the first shaft portion, a first length in the first direction and a second length in the second direction;
In the second shaft portion, a third length in the first direction and a fourth length in the second direction are set,
The first length and the third length are equal and the second length and the fourth length are equal; or
The third length is shorter than the first length, and the fourth length is set shorter than the second length;
Sectional area in the direction perpendicular to the central axis of the shaft member in the second shaft portion is small rather is set than the cross-sectional area of the central axis perpendicular direction in the first shaft portion,
The intake device for an internal combustion engine, wherein the second shaft portion includes a tapered connection portion connected to the first shaft portion .
前記第2軸部における前記中心軸に垂直な方向の断面が円形である請求項12に記載の内燃機関の吸気装置。 The intake device for an internal combustion engine according to claim 12 , wherein a cross section of the second shaft portion in a direction perpendicular to the central axis is circular.
JP2008279995A 2008-10-30 2008-10-30 Intake device for internal combustion engine Expired - Fee Related JP5177543B2 (en)

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