JP5174001B2 - Two-speed switching speed reducer - Google Patents

Two-speed switching speed reducer Download PDF

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JP5174001B2
JP5174001B2 JP2009296898A JP2009296898A JP5174001B2 JP 5174001 B2 JP5174001 B2 JP 5174001B2 JP 2009296898 A JP2009296898 A JP 2009296898A JP 2009296898 A JP2009296898 A JP 2009296898A JP 5174001 B2 JP5174001 B2 JP 5174001B2
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speed
shifter
bush
large gear
gear
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JP2011137496A (en
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孝志 山根
義光 田中
辰夫 八木
祐司 小西
康雄 吉井
晋 宝谷
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Kobe Steel Ltd
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Description

本発明は、混練押出機、連続混練機、圧延機などの減速機として用いられ、回転速度の切換えができる二速切換減速装置に関するものである。   The present invention relates to a two-speed switching speed reduction device that can be used as a speed reducer for a kneading extruder, continuous kneading machine, rolling mill, etc., and capable of switching a rotational speed.

混練押出機や連続混練機は、駆動用電動モータの回転を減速機によって減速してトルクを高め、そのロータ或いはスクリュ軸を回転させて樹脂やゴムなどを混練する装置である。この混練押出機や連続混練機は、混練物の処理量の調整が必要であり、その調整にはロータやスクリュ軸の回転速度を可変とすることで対応していた。また、圧延機においても、多品種の圧延製品を製造するためには、その圧延速度を切換えることで対応していた。   A kneading extruder or continuous kneading machine is an apparatus that kneads resin, rubber, or the like by rotating the rotor or screw shaft by increasing the torque by decelerating the rotation of the driving electric motor with a reduction gear. This kneading extruder and continuous kneading machine require adjustment of the throughput of the kneaded product, and this adjustment was made by making the rotational speed of the rotor and screw shaft variable. Also, in the rolling mill, in order to produce various types of rolled products, the rolling speed has been switched.

例えば、混練押出機や連続混練機において、ロータやスクリュ軸の回転速度を調整するためには、可変速の駆動装置が必要になるが、電動モータの一次周波数制御による可変速運転を行うことはコスト面で不利になるため、大型機の場合には、入力軸の回転速度を一定とし、クラッチなどの回転速度切換装置により出力軸の回転速度を低速と高速の二通りの回転速度に切り替える二速切換減速装置が用いられることが多い。また、圧延機においても、同様に二速切換減速装置が用いられることが多い。   For example, in a kneading extruder or continuous kneader, a variable speed drive device is required to adjust the rotational speed of the rotor and screw shaft, but variable speed operation by primary frequency control of an electric motor is not possible. This is disadvantageous in terms of cost. In the case of a large machine, the rotational speed of the input shaft is kept constant, and the rotational speed of the output shaft is switched between two speeds of low speed and high speed by a rotational speed switching device such as a clutch. In many cases, a speed switching speed reducer is used. Similarly, in a rolling mill, a two-speed switching reduction device is often used.

従来から混練押出機、連続混練機、圧延機などの減速機として用いられている二速切換減速装置を図11に示す。この二速切換減速装置は、低速用小歯車2と高速用小歯車3が、所定の間隔を隔てて外周に固定された、駆動用電動モータ(図示せず)により回転駆動する入力軸1と、低速用小歯車2に噛合する低速用大歯車5と、高速用小歯車3に噛合する高速用大歯車6が、所定の間隔を隔てて外周に空転自在に装着された出力軸4と、低速用大歯車5と高速用大歯車6のうちの一方を、出力軸4の外周に固定させ、出力軸4を低速或いは高速の二通りの回転速度に切換えて回転させる回転速度切換装置7とを有して構成されている。   FIG. 11 shows a two-speed switching reduction device conventionally used as a reduction gear for kneading extruders, continuous kneaders, rolling mills and the like. This two-speed switching reduction gear includes an input shaft 1 that is driven to rotate by an electric drive motor (not shown), in which a small gear 2 for low speed and a small gear 3 for high speed are fixed to the outer periphery at a predetermined interval. An output shaft 4 in which a low speed large gear 5 meshed with the low speed small gear 2 and a high speed large gear 6 meshed with the high speed small gear 3 are rotatably mounted on the outer periphery at a predetermined interval; A rotation speed switching device 7 for fixing one of the low speed large gear 5 and the high speed large gear 6 to the outer periphery of the output shaft 4 and rotating the output shaft 4 by switching between two low speed or high speed rotation speeds; It is comprised.

この回転速度切換装置7は、出力軸4の軸方向中央部に形成された所定長さの外歯スプライン4aと、その外歯スプライン4aに外嵌された、低速用大歯車5と高速用大歯車6の間に位置するシフター8と、そのシフター8の中間部外周に形成された環状の溝内に設けられ、シフター8を低速用大歯車5側或いは高速用大歯車6側に移動させることでシフター8を、低速用大歯車5或いは高速用大歯車6に連結させる、揺動自在なクラッチ16に支持されたカムフォロア18とで構成されている。   The rotational speed switching device 7 includes an external spline 4a having a predetermined length formed in the center in the axial direction of the output shaft 4, a large low-speed gear 5 and a large high-speed gear that are externally fitted to the external spline 4a. A shifter 8 located between the gears 6 and an annular groove formed on the outer periphery of the intermediate part of the shifter 8 are moved to move the shifter 8 to the low speed large gear 5 side or the high speed large gear 6 side. The shifter 8 is composed of a cam follower 18 supported by a swingable clutch 16 that is connected to the low speed large gear 5 or the high speed large gear 6.

図11は、シフター8を、低速用大歯車5、高速用大歯車6のいずれにも連結させていないニュートラルの状態を示すが、図11の両方向矢印で示すいずれかの方向に、図示しない切換レバーを操作してクラッチ16を手動で動かすことでシフター8を低速用大歯車5側或いは高速用大歯車6側に移動させる。この状態で、出力軸4の外歯スプライン4aに外嵌されたシフター8と、低速用大歯車5或いは高速用大歯車6が連結される。   FIG. 11 shows a neutral state in which the shifter 8 is not connected to either the low speed large gear 5 or the high speed large gear 6, but switching is not shown in either direction indicated by the double arrow in FIG. 11. The shifter 8 is moved to the high speed gear 5 side or the high speed gear 6 side by operating the lever and manually moving the clutch 16. In this state, the shifter 8 fitted on the external spline 4a of the output shaft 4 and the large gear 5 for low speed or the large gear 6 for high speed are connected.

駆動用電動モータ(図示せず)により回転駆動する入力軸1の回転は、低速用小歯車2を介して低速用大歯車5に、高速用小歯車3を介して高速用大歯車6に夫々伝達されるが、低速用大歯車5と高速用大歯車6のうち一方がシフター8を介して出力軸4と連結されるので、出力軸4は、低速用大歯車5と連結されている場合は低速で、高速用大歯車6と連結されている場合は高速で回転する。すなわち、出力軸4の回転速度を低速と高速の二通りの回転速度に切換えることができる。   The rotation of the input shaft 1 that is rotationally driven by a drive electric motor (not shown) is rotated to the low speed large gear 5 via the low speed small gear 2 and to the high speed large gear 6 via the high speed small gear 3. However, since one of the low speed large gear 5 and the high speed large gear 6 is coupled to the output shaft 4 via the shifter 8, the output shaft 4 is coupled to the low speed large gear 5. Is a low speed and rotates at a high speed when it is connected to the large gear 6 for high speed. That is, the rotation speed of the output shaft 4 can be switched between two rotation speeds, low speed and high speed.

しかしながら、シフター8は、低速用大歯車5或いは高速用大歯車6と連結する際に、クラッチ16で支持されたカムフォロア18により点乃至線で押圧されるため、押圧は十分ではなく、特に二速切換減速装置が大型の場合は切換操作がうまくできないおそれがあり、また、減速装置の大型化、伝達動力の増加に伴い、カムフォロア18の許容回転数や負荷容量、寿命が問題となっている。   However, when the shifter 8 is connected to the low speed large gear 5 or the high speed large gear 6, the shifter 8 is pressed by points or lines by the cam follower 18 supported by the clutch 16. When the switching speed reduction device is large, there is a possibility that the switching operation cannot be performed well, and with the increase in the size of the speed reduction device and the increase in transmission power, the allowable rotational speed, load capacity, and life of the cam follower 18 become problems.

また、二速切換減速装置の具体的な提案例としては、特許文献1に記載の技術がある。この特許文献1に記載の2段切換減速機は、入力軸及び出力軸に外嵌する切換環を備えており、切換レバーを操作してUの字状部材を移動させることで、その端部に設けられている円柱状の滑子で、それら切換環を押圧し、切換環を入力軸及び出力軸に添って摺動させて、切換えができる構成となっている。しかしながら、減速機の大型化、伝達動力の増加に伴い、切換環にかかる軸方向の荷重が増加する傾向にあり、カムフォロアと同様に点乃至線で押圧する滑子では、カムフォロアの場合と同様に、切換操作や、その寿命が問題になると考えられる。   Moreover, there exists a technique of patent document 1 as a concrete proposal example of a two-speed switching reduction gear. The two-stage switching speed reducer described in Patent Document 1 includes a switching ring that is externally fitted to an input shaft and an output shaft, and the end of the U-shaped member is moved by operating the switching lever. The cylinder-shaped slider provided in the cylinder is configured to be able to perform switching by pressing the switching rings and sliding the switching rings along the input shaft and the output shaft. However, as the size of the reducer increases and the transmission power increases, the axial load applied to the switching ring tends to increase. With a slider that presses with a point or line as with a cam follower, the same as with a cam follower. The switching operation and its lifetime are considered to be a problem.

特開平10−110791号公報JP-A-10-110791

本発明は、上記従来の問題を解決せんとしてなされたもので、出力軸の回転速度を低速と高速の二通りの回転速度に切換えることが確実にでき、また、部品の許容回転数や負荷容量、寿命等の影響を殆ど受けることがない二速切換減速装置を提供することを課題とするものである。   The present invention has been made as a solution to the above-mentioned conventional problems, and can reliably switch the rotation speed of the output shaft between two rotation speeds, low speed and high speed, and the allowable rotation speed and load capacity of the parts. It is an object of the present invention to provide a two-speed switching speed reducer that is hardly affected by the life or the like.

請求項1記載の発明は、低速用小歯車と高速用小歯車が、所定の間隔を隔てて外周に固定された回転駆動する入力軸と、前記低速用小歯車に噛合する低速用大歯車と、前記高速用小歯車に噛合する高速用大歯車が、所定の間隔を隔てて外周に空転自在に装着された出力軸と、前記低速用大歯車と前記高速用大歯車のうちの一方を、前記出力軸と共に回転するように前記出力軸の外周に連結させ、前記出力軸を低速或いは高速で回転させる回転速度切換装置とを有する二速切換減速装置であって、前記回転速度切換装置は、前記出力軸の外周面の軸方向に形成された、所定長さの外歯スプラインと、前記外歯スプラインに外嵌され、前記低速用大歯車と前記高速用大歯車の間に位置するシフターと、前記シフターの中間部外周に形成された環状溝内に設けられ、前記シフターの移動方向に移動自在な板状のブッシュとで、構成されており、前記ブッシュの移動方向両側に形成された押圧面で、前記環状溝の対峙する対向面を面接触により押圧することで前記シフターを移動させて、前記シフターと、前記低速用大歯車或いは前記高速用大歯車とを択一的に連結させると共に、前記ブッシュの押圧面と前記シフターの環状溝の対向面との間に潤滑剤を供給する潤滑剤供給部が設けられており、前記ブッシュの押圧面には、その押圧面の前記環状溝の周方向に添って位置する端縁側ほど、押圧時における前記環状溝の対向面との間隔が広くなるような隙間が形成されるように、端部にテーパが形成されていることを特徴とする二速切換減速装置である。 According to the first aspect of the present invention, there is provided an input shaft for rotationally driving, wherein a low speed small gear and a high speed small gear are fixed to an outer periphery at a predetermined interval, and a low speed large gear meshing with the low speed small gear. A high-speed large gear meshing with the high-speed small gear has an output shaft that is freely mounted on the outer periphery at a predetermined interval, and one of the low-speed large gear and the high-speed large gear. A two-speed switching reduction device having a rotation speed switching device coupled to the outer periphery of the output shaft so as to rotate together with the output shaft and rotating the output shaft at a low speed or a high speed, the rotation speed switching device, An external spline having a predetermined length formed in the axial direction of the outer peripheral surface of the output shaft; and a shifter externally fitted to the external spline and positioned between the low speed large gear and the high speed large gear. Annular formed on the outer periphery of the intermediate part of the shifter It is composed of a plate-like bush provided inside and movable in the movement direction of the shifter, and is a pressing surface formed on both sides in the movement direction of the bush, and faces the opposed surface of the annular groove. The shifter is moved by pressing by contact to selectively connect the shifter and the large gear for low speed or the large gear for high speed, and the pressing surface of the bush and the annular groove of the shifter A lubricant supply unit that supplies a lubricant is provided between the pressing surface of the bush and the pressing surface of the bush is closer to the edge of the pressing surface positioned along the circumferential direction of the annular groove. The two-speed switching reduction device is characterized in that a taper is formed at an end so that a gap is formed so that a gap between the annular groove and the opposing surface is wide .

請求項記載の発明は、前記ブッシュは、前記シフターの回転方向側に寄せて設けられた支持部で支持されていることを特徴とする請求項記載の二速切換減速装置である。 According to a second aspect of the invention, the bushing is a two-speed switching換減speed apparatus according to claim 1, characterized in that it is supported by a supporting portion provided closer to the rotational direction of the shifter.

請求項記載の発明は、前記ブッシュは、少なくともその押圧面が非鉄製金属もしくは樹脂材料で形成されていることを特徴とする請求項1または2に記載の二速切換減速装置である。 The invention according to claim 3 is the two-speed switching reduction device according to claim 1 or 2 , wherein at least the pressing surface of the bush is formed of a non-ferrous metal or a resin material.

請求項記載の発明は、前記ブッシュの形状は、前記シフターの環状溝に添った円弧状であることを特徴とする請求項1乃至のいずれかに記載の二速切換減速装置である。 The invention according to claim 4 is the two-speed switching reduction gear according to any one of claims 1 to 3 , wherein the shape of the bush is an arc shape along the annular groove of the shifter.

請求項記載の発明は、前記ブッシュの押圧面の面粗度と、前記シフターの環状溝の対向面の面粗度が、夫々算術平均粗さで1.6a以下であることを特徴とする請求項1乃至のいずれかに記載の二速切換減速装置である。 The invention according to claim 5 is characterized in that the surface roughness of the pressing surface of the bush and the surface roughness of the facing surface of the annular groove of the shifter are 1.6a or less in arithmetic mean roughness, respectively. A two-speed switching reduction device according to any one of claims 1 to 4 .

請求項記載の発明は、前記ブッシュは、その内部に設けられた球面軸受けを介して支持部で支持されていることを特徴とする請求項1乃至のいずれかに記載の二速切換減速装置である。 The invention according to claim 6 is the two-speed switching deceleration according to any one of claims 1 to 5 , wherein the bush is supported by a support portion via a spherical bearing provided therein. Device.

本発明の請求項1記載の二速切換減速装置によると、ブッシュの両側に形成された押圧面で、対峙するシフターの対向面を押圧すること、すなわち、面対面での押圧で切換を行うため、小型の二速切換減速装置のみならず、その大型化への対応が容易である。そのため、二速切換減速装置の大小に関わらず、確実にそのシフターを移動させて低速用大歯車或いは高速用大歯車と連結させることができ、出力軸の回転速度を低速と高速の二通りの回転速度に確実に切換えることができる。更には、ブッシュの押圧面で、シフターの対向面を押圧するため、許容負荷容量が大きく、また、部品の許容回転数や寿命等の影響を受けるようなこともないため寿命が長い。   According to the two-speed switching reduction device of the first aspect of the present invention, the pressing surfaces formed on both sides of the bush are pressed against the opposed surfaces of the shifters facing each other, that is, the switching is performed by pressing the surfaces facing each other. In addition to a small two-speed switching speed reducer, it is easy to cope with an increase in size. Therefore, regardless of the size of the two-speed switching reduction device, the shifter can be reliably moved and connected to the low speed large gear or the high speed large gear, and the output shaft can be rotated at two speeds, low speed and high speed. It is possible to reliably switch to the rotation speed. Furthermore, since the pressing surface of the bush presses the opposing surface of the shifter, the allowable load capacity is large, and the life is long because it is not affected by the allowable rotational speed or life of the parts.

また、ブッシュの押圧面とシフターの環状溝の対向面の間に潤滑剤を供給することで、ブッシュの押圧面とシフターの環状溝の対向面との摺動による発熱、摩耗の発生も抑制することができる。 In addition, by supplying a lubricant between the pressing surface of the bush and the opposing surface of the annular groove of the shifter, heat generation and wear due to sliding between the pressing surface of the bush and the opposing surface of the annular groove of the shifter are also suppressed. be able to.

更には、ブッシュの押圧面とシフターの環状溝の対向面の間に形成された隙間から潤滑剤の供給を確実に行うことができる。 Furthermore, the lubricant can be reliably supplied from a gap formed between the pressing surface of the bush and the opposing surface of the annular groove of the shifter.

本発明の請求項記載の二速切換減速装置によると、シフターが回転する際のブッシュの支持部から遠い側(シフターの反回転方向側)における押圧面と対向面との隙間を、ブッシュの支持部から近い側(シフターの回転方向側)における隙間よりも広く設定すること、すなわち、ブッシュの傾きを設定することができる。これにより、シフターの回転時の押圧面と対向面との隙間における楔効果を高めることができるため、摩擦抑制効果が高くなる。 According to the two-speed switching換減speed apparatus according to a second aspect of the present invention, the gap between the pressing surface and the opposing surface of the side away from the support portion of the bush when the shifter is rotated (counter-rotational direction of the shifter) of the bushing It is possible to set wider than the gap on the side closer to the support portion (shifter rotation direction side), that is, to set the inclination of the bush. As a result, the wedge effect in the gap between the pressing surface and the opposing surface during rotation of the shifter can be enhanced, and the friction suppressing effect is enhanced.

本発明の請求項記載の二速切換減速装置によると、ブッシュで押圧されたシフターが摩耗したり、疵付いたりすることを抑制することができる。 According to the two-speed switching speed reduction device of the third aspect of the present invention, it is possible to suppress the shifter pressed by the bush from being worn or wrinkled.

本発明の請求項記載の二速切換減速装置によると、ブッシュの形状をシフターに添った円弧状とするため、ブッシュの押圧面でのシフターの押圧がより安定する。尚、潤滑剤を供給する場合は、潤滑剤がブッシュの押圧面とシフターの対向面の間に均一に浸透しやすくなるため、許容荷重を増加させやすく、また、摩耗抑制効果も高めやすくなる。 According to the two-speed switching reduction gear device of the fourth aspect of the present invention, since the shape of the bush is an arc shape along with the shifter, the pressing of the shifter on the pressing surface of the bush becomes more stable. In the case of supplying the lubricant, the lubricant easily penetrates uniformly between the pressing surface of the bush and the opposing surface of the shifter, so that the allowable load can be easily increased and the wear suppression effect can be easily improved.

本発明の請求項記載の二速切換減速装置によると、潤滑剤がブッシュの押圧面とシフターの環状溝の対向面の間に浸透するときの、面粗さによる潤滑剤の流れの乱れを抑制することができる。 According to the two-speed switching reduction device of the fifth aspect of the present invention, when the lubricant permeates between the pressing surface of the bush and the opposing surface of the annular groove of the shifter, the flow of the lubricant is disturbed due to surface roughness. Can be suppressed.

本発明の請求項記載の二速切換減速装置によると、シフターの回転時に、ブッシュのーの押圧面がシフターの環状溝の対向面に対して確実に当たるように調芯されるため、ブッシュの押圧面による面圧が押圧面のどの位置でも均一になり、ブッシュの押圧面でのシフターの押圧が安定する。 According to the two-speed switching speed reducer of claim 6 of the present invention, since the pressing surface of the bush is reliably aligned with the opposing surface of the annular groove of the bush during rotation of the shifter, The surface pressure by the pressing surface becomes uniform at any position on the pressing surface, and the shifter pressing on the pressing surface of the bush is stabilized.

本発明の一実施形態の二速切換減速装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the two-speed switching speed reducer of one Embodiment of this invention. 同実施形態の二速切換減速装置を示す図1のA−A線断面図である。It is the sectional view on the AA line of FIG. 1 which shows the two-speed switching speed reducer of the embodiment. 同実施形態の二速切換減速装置を示す図2のB−B線断面図である。It is the BB sectional drawing of FIG. 2 which shows the two-speed switching speed reducer of the embodiment. 参考例の二速切換減速装置に用いられるブッシュの一例を示し、(a)は平面図、(b)は正面図、(c)は右側面図である。 An example of the bush used for the 2nd-speed switching speed reducer of a reference example is shown, (a) is a top view, (b) is a front view, (c) is a right view. 本発明の二速切換減速装置に用いられるブッシュの一例を示し、(a)は平面図、(b)は正面図、(c)は右側面図である。 An example of the bush used for the two-speed switching speed reducer of this invention is shown, (a) is a top view, (b) is a front view, (c) is a right view. 本発明の二速切換減速装置に用いられるブッシュの異なる例を示し、(a)は平面図、(b)は正面図、(c)は右側面図である。The different example of the bush used for the two-speed switching speed reducer of this invention is shown, (a) is a top view, (b) is a front view, (c) is a right view. 本発明の二速切換減速装置に用いられるブッシュの更に異なる例を示し、(a)は平面図、(b)は正面図、(c)は右側面図である。The different example of the bush used for the two-speed switching speed reducer of this invention is shown, (a) is a top view, (b) is a front view, (c) is a right view. 本発明の二速切換減速装置に用いられるブッシュの更に異なる例を示し、(a)は平面図、(b)は正面図、(c)は右側面図である。The different example of the bush used for the two-speed switching speed reducer of this invention is shown, (a) is a top view, (b) is a front view, (c) is a right view. 本発明の異なる実施形態の二速切換減速装置を示す図2に対応する位置での縦断面図である。It is a longitudinal cross-sectional view in the position corresponding to FIG. 2 which shows the two-speed switching speed reducer of different embodiment of this invention. 本発明の更に異なる実施形態の二速切換減速装置を示す図2に対応する位置での縦断面図である。It is a longitudinal cross-sectional view in the position corresponding to FIG. 2 which shows the two-speed switching speed reducer of further different embodiment of this invention. 従来の二速切換減速装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the conventional two-speed switching speed reducer.

以下、本発明を添付図面に示す実施形態に基づいて更に詳細に説明する。   Hereinafter, the present invention will be described in more detail based on embodiments shown in the accompanying drawings.

図1〜図3は本発明の一実施形態の二速切換減速装置を示す縦断面図であって、図2は図1のA−A線断面図、図3は図2のB−B線断面図である。   1 to 3 are longitudinal sectional views showing a two-speed switching reduction device according to an embodiment of the present invention. FIG. 2 is a sectional view taken along the line AA in FIG. 1, and FIG. 3 is a sectional view taken along the line BB in FIG. It is sectional drawing.

例えば、図1〜図3に示すように、本発明の二速切換減速装置は、低速用小歯車2と高速用小歯車3が、所定の間隔を隔ててその外周に固定された、図示しない駆動用電動モータにより回転駆動する入力軸1と、その低速用小歯車2に噛合する低速用大歯車5、及びその高速用小歯車3に噛合する高速用大歯車6が、所定の間隔を隔てて外周に軸受4bを介して空転自在に装着された出力軸4と、それら低速用大歯車5と高速用大歯車6のうちの一方の歯車を、出力軸4と共に回転するようにその出力軸4外周に連結させ、その出力軸4を低速或いは高速で回転させる回転速度切換装置7とを有して構成されおり、これらは全て箱状のハウジング15に内蔵されている。 For example, as shown in FIGS. 1 to 3, the two-speed switching reduction gear of the present invention includes a low-speed small gear 2 and a high-speed small gear 3 fixed to the outer periphery with a predetermined interval, not shown. An input shaft 1 that is rotationally driven by a driving electric motor, a low-speed large gear 5 that meshes with the low-speed small gear 2, and a high-speed large gear 6 that meshes with the high-speed small gear 3 are spaced apart from each other by a predetermined interval. The output shaft 4 is rotatably mounted on the outer periphery via a bearing 4b, and one of the low-speed large gear 5 and the high-speed large gear 6 is rotated with the output shaft 4 so that the output shaft is rotated. 4 is connected to the outer periphery, and is configured to have a rotational speed switching device 7 for rotating the output shaft 4 at a low speed or high speed, which are incorporated in all box-shaped housing 15.

尚、低速用小歯車2と高速用小歯車3は入力軸1に、低速用大歯車5と高速用大歯車6は出力軸4に、夫々所定の間隔を隔てて連結或いは装着されていると説明したが、これらの間隔は同一間隔であることが望ましく、少なくとも、低速用小歯車2と低速用大歯車5、高速用小歯車3と高速用大歯車6が、夫々噛合できるような間隔でなければならない。また、入力軸1に固定されている歯車が小歯車、出力軸4に装着されている歯車が大歯車と説明したが、これは、入力軸1の回転速度より出力軸4の回転速度を減速させてトルクを高める必要があるためであって、入力軸1に固定されている歯車の径が、その歯車と噛み合うように出力軸4に装着されている歯車の径より小さいため、比較して、入力軸1に固定されている歯車を小歯車、出力軸4に装着されている歯車を大歯車として説明している。   The low-speed small gear 2 and the high-speed small gear 3 are connected to or attached to the input shaft 1 and the low-speed large gear 5 and the high-speed large gear 6 are connected to the output shaft 4 with a predetermined interval, respectively. As described above, it is desirable that these intervals are the same, and at least such that the low speed small gear 2 and the low speed large gear 5 and the high speed small gear 3 and the high speed large gear 6 can mesh with each other. There must be. The gear fixed to the input shaft 1 has been described as a small gear, and the gear mounted on the output shaft 4 has been described as a large gear. This is because the rotational speed of the output shaft 4 is reduced from the rotational speed of the input shaft 1. This is because the diameter of the gear fixed to the input shaft 1 is smaller than the diameter of the gear mounted on the output shaft 4 so as to mesh with the gear. The gear fixed to the input shaft 1 is described as a small gear, and the gear mounted on the output shaft 4 is described as a large gear.

また、入力軸1に固定された低速用小歯車2と高速用小歯車3を比較すると、低速用小歯車2の径の方が高速用小歯車3の径より小さい。一方、出力軸4に装着された低速用大歯車5と高速用大歯車6を比較すると、低速用大歯車5の径の方が高速用大歯車6の径より大きい。また、出力軸4に装着された低速用大歯車5と高速用大歯車6の対向する面側には、内周に内歯スプライン5b,6bが夫々形成された同一形状の円環状突設部5a,6aが夫々設けられている。   Further, when comparing the low speed small gear 2 fixed to the input shaft 1 and the high speed small gear 3, the diameter of the low speed small gear 2 is smaller than the diameter of the high speed small gear 3. On the other hand, when comparing the low speed large gear 5 mounted on the output shaft 4 and the high speed large gear 6, the diameter of the low speed large gear 5 is larger than the diameter of the high speed large gear 6. Also, on the opposite surface sides of the low speed large gear 5 and the high speed large gear 6 mounted on the output shaft 4, annular spurs having the same shape and formed with internal splines 5b and 6b on the inner periphery, respectively. 5a and 6a are provided, respectively.

入力軸1は、ハウジング15に設けられた軸受15aで支持されており、一端側がハウジング15から外部に突設しており、図示しない外部の駆動用電動モータにより回転駆動する。   The input shaft 1 is supported by a bearing 15 a provided in the housing 15, and has one end projecting outward from the housing 15, and is rotationally driven by an external driving electric motor (not shown).

出力軸4も、入力軸1と平行する状態で、ハウジング15に設けられた軸受15aで支持されており、入力軸1とは反対側がハウジング15から外部に突設している。尚、出力軸4は、入力軸1と同一側がハウジング15から外部に突設していても構わない。この出力軸4の外周面の軸方向には、所定長さの外歯スプライン4aが形成されている。この外歯スプライン4aが形成される位置は、装着された低速用大歯車5と高速用大歯車6の間の位置であり、その両端部は、低速用大歯車5の円環状突設部5aの内方と、高速用大歯車6の円環状突設部6aの内方に夫々達している。   The output shaft 4 is also supported by a bearing 15 a provided in the housing 15 in a state parallel to the input shaft 1, and the side opposite to the input shaft 1 protrudes from the housing 15 to the outside. Note that the output shaft 4 may protrude outward from the housing 15 on the same side as the input shaft 1. An external spline 4 a having a predetermined length is formed in the axial direction of the outer peripheral surface of the output shaft 4. The position where the external spline 4 a is formed is a position between the mounted low speed large gear 5 and the high speed large gear 6, and both ends thereof are annular projecting portions 5 a of the low speed large gear 5. And the inner side of the annular projecting portion 6a of the high-speed large gear 6 respectively.

出力軸4の外歯スプライン4aには、シフター8が外嵌されている。このシフター8の内周には内歯スプライン8bが、外周には軸方向に間隔を開けて一対の外歯スプライン8c,8cが夫々形成されている。このシフター8の内歯スプライン8bが出力軸4の外歯スプライン4aに嵌合されることで、シフター8は出力軸4にその軸方向に移動自在に外嵌される。このシフター8の外歯スプライン8cの外周形状は、低速用大歯車5の円環状突設部5aの内周形状、及び高速用大歯車6の円環状突設部6aの内周形状と、同一の形状であり、シフター8を、これら円環状突設部5a,6aの内方にまで移動させることで、シフター8の外歯スプライン8cが、円環状突設部5a,6aの内歯スプライン5b,6bに嵌合され、シフター8は、低速用大歯車5或いは高速用大歯車6と連結される。   A shifter 8 is fitted on the external spline 4 a of the output shaft 4. An inner tooth spline 8b is formed on the inner periphery of the shifter 8, and a pair of outer tooth splines 8c and 8c are formed on the outer periphery with an interval in the axial direction. By fitting the internal spline 8b of the shifter 8 to the external spline 4a of the output shaft 4, the shifter 8 is externally fitted to the output shaft 4 so as to be movable in the axial direction. The outer peripheral shape of the external spline 8c of the shifter 8 is the same as the inner peripheral shape of the annular projecting portion 5a of the large gear 5 for low speed and the inner peripheral shape of the annular projecting portion 6a of the large gear 6 for high speed. By moving the shifter 8 to the inside of these annular projecting portions 5a and 6a, the external splines 8c of the shifter 8 are moved to the inner tooth splines 5b of the annular projecting portions 5a and 6a. , 6b, and the shifter 8 is connected to the large gear 5 for low speed or the large gear 6 for high speed.

このシフター8の中間部外周には、その周方向に添って環状溝8dが形成されている。この環状溝8dの内側には、シフター8に添った円弧状で、且つ板状のブッシュ9が配設されており、このブッシュ9は、少なくともシフター8の径方向と一致する軸心回りにおいて、首振り自在となるようにクラッチ16によって支持部13で支持されると共に、環状溝8dの両側の対向面8a,8a間で、シフター8の移動方向に移動自在に構成されている。尚、ブッシュ9は板状である必要があるが、その形状は必ずしも円弧状でなくても良い。また、本発明ではブッシュ9の両側面のことを押圧面9aといい、シフター8のブッシュ9の押圧面9aと対向する面のことを対向面8aという。 An annular groove 8d is formed on the outer periphery of the intermediate portion of the shifter 8 along the circumferential direction. Inside the annular groove 8d, an arc-shaped and plate-like bush 9 is provided along the shifter 8, and this bush 9 is at least around the axis centering on the radial direction of the shifter 8, It is supported by the support portion 13 by the clutch 16 so as to be swingable, and is configured to be movable in the moving direction of the shifter 8 between the opposing surfaces 8a, 8a on both sides of the annular groove 8d. The bush 9 needs to be plate-shaped, but the shape is not necessarily arcuate. In the present invention, both side surfaces of the bush 9 are referred to as a pressing surface 9a, and a surface of the shifter 8 that faces the pressing surface 9a of the bush 9 is referred to as an opposing surface 8a.

回転速度切換装置7は、以上に説明した、出力軸4の外周面の軸方向に形成された外歯スプライン4aと、その外歯スプライン4aに外嵌されたシフター8と、シフター8の環状溝8dの内側に設けられたシフター8の移動方向に添って移動自在なブッシュ9とで、構成されている。   The rotational speed switching device 7 includes the external spline 4a formed in the axial direction of the outer peripheral surface of the output shaft 4, the shifter 8 fitted on the external spline 4a, and the annular groove of the shifter 8 as described above. The bush 9 is movable along the moving direction of the shifter 8 provided inside 8d.

ここで、本発明の二速切換減速装置の動作説明を行う。図1及び図3は、シフター8が、低速用大歯車5、高速用大歯車6のいずれにも連結していないニュートラルの状態を示すが、図2に示すクラッチレバー16aを操作してクラッチ16を作動させ、ブッシュ9の一方の押圧面9aで、対峙する低速用大歯車5側に位置するシフター8の対向面8aを押圧すると、シフター8は、低速用大歯車5の円環状突設部5a内に嵌合され、低速用大歯車5と連結される。また、クラッチ16の作動状態において、クラッチ16がニュートラル状態に戻らないように、クラッチレバー16aの位置を図示しないロック装置でロックすると、シフター8はその内歯スプライン8bが、出力軸4の外歯スプライン4aに嵌合した状態で、ブッシュ9の押圧面9aによって、ニュートラル状態への復帰が制限される。そのため、シフター8は出力軸4と固定された状態となり、低速用大歯車5は、シフター8を介して出力軸4に固定される。これで、出力軸4の回転速度を低速として回転させる準備が完了する。   Here, the operation of the two-speed switching reduction device of the present invention will be described. 1 and 3 show a neutral state in which the shifter 8 is not connected to either the low speed large gear 5 or the high speed large gear 6, but the clutch lever 16a shown in FIG. When the opposing surface 8a of the shifter 8 located on the side of the large-speed gear 5 facing each other is pressed by one pressing surface 9a of the bush 9, the shifter 8 has an annular projecting portion of the large-speed gear 5 It fits in 5a and is connected to the large gear 5 for low speed. Further, when the position of the clutch lever 16a is locked by a locking device (not shown) so that the clutch 16 does not return to the neutral state in the operating state of the clutch 16, the shifter 8 has its internal spline 8b connected to the external teeth of the output shaft 4. Returning to the neutral state is restricted by the pressing surface 9a of the bush 9 in a state of being fitted to the spline 4a. Therefore, the shifter 8 is fixed to the output shaft 4, and the low speed large gear 5 is fixed to the output shaft 4 via the shifter 8. Thus, preparation for rotating the output shaft 4 at a low rotation speed is completed.

まず、図示しない外部の駆動用電動モータを作動させ入力軸1を回転駆動させると、その入力軸1の回転は、その外周に固定された低速用小歯車2を介して低速用大歯車5に伝達される。前記したように、低速用大歯車5は、シフター8を介して出力軸4に固定されているので、出力軸4は低速で回転し、連結されたロータやスクリュ軸等を低速で回転させる。   First, when an external drive electric motor (not shown) is operated to drive the input shaft 1 to rotate, the rotation of the input shaft 1 is transferred to the low speed large gear 5 via the low speed small gear 2 fixed to the outer periphery thereof. Communicated. As described above, since the low-speed large gear 5 is fixed to the output shaft 4 via the shifter 8, the output shaft 4 rotates at a low speed, and the connected rotor, screw shaft, and the like rotate at a low speed.

一方、図2に示すクラッチレバー16aを操作してクラッチ16を作動させ、ブッシュ9の他方の押圧面9aで、対峙する高速用大歯車6側に位置するシフター8の対向面8aを押圧すると、シフター8は、高速用大歯車6の円環状突設部6a内に嵌合され、高速用大歯車6と連結される。また、この状態で前記したように、クラッチレバー16aの位置を図示しないロック装置でロックすると、シフター8はその内歯スプライン8bが、出力軸4の外歯スプライン4aに嵌合した状態で、ブッシュ9の押圧面9aによって低速用大歯車5側への移動(ニュートラル状態への復帰)が制限される。そのため、シフター8は出力軸4と固定された状態となり、高速用大歯車5は、シフター8を介して出力軸4に固定される。これで、出力軸4の回転速度を高速として回転させる準備が完了する。   On the other hand, when the clutch lever 16a shown in FIG. 2 is operated to actuate the clutch 16, and the other pressing surface 9a of the bush 9 presses the opposing surface 8a of the shifter 8 located on the high-speed large gear 6 side facing, The shifter 8 is fitted into the annular projecting portion 6 a of the high speed large gear 6 and is connected to the high speed large gear 6. Further, as described above in this state, when the position of the clutch lever 16a is locked by a lock device (not shown), the shifter 8 has the internal spline 8b fitted to the external spline 4a of the output shaft 4, and the bush The movement toward the low-speed large gear 5 side (return to the neutral state) is restricted by the pressing surface 9a. Therefore, the shifter 8 is fixed to the output shaft 4, and the high-speed large gear 5 is fixed to the output shaft 4 via the shifter 8. Thus, preparation for rotating the output shaft 4 at a high rotational speed is completed.

まず、図示しない外部の駆動用電動モータを作動させ入力軸1を回転駆動させると、その入力軸1の回転は、その外周に固定された高速用小歯車3を介して高速用大歯車6に伝達される。前記したように、高速用大歯車5は、シフター8を介して出力軸4に固定されているので、出力軸4は高速で回転し、連結されたロータやスクリュ軸等を高速で回転させる。   First, when an external driving electric motor (not shown) is operated to rotate the input shaft 1, the rotation of the input shaft 1 is transferred to the high-speed large gear 6 via the high-speed small gear 3 fixed to the outer periphery thereof. Communicated. As described above, since the high-speed large gear 5 is fixed to the output shaft 4 via the shifter 8, the output shaft 4 rotates at high speed, and the connected rotor, screw shaft, and the like rotate at high speed.

以上、説明したように、クラッチレバー16aを操作するだけで、出力軸4の回転速度を低速と高速の二通りの回転速度に切換えることが簡単且つ確実にできる。尚、以上の説明で、回転速度を低速、高速と区別して説明したが、両方の回転速度を比較して遅い方を低速、速い方を高速として説明しただけで、その回転速度は、回転速度切換装置7によって減速されるため、出力軸4は、入力軸1の回転速度よりは遅い回転速度で回転する。   As described above, the rotational speed of the output shaft 4 can be easily and reliably switched between the low speed and the high speed only by operating the clutch lever 16a. In the above description, the rotation speed is distinguished from low speed and high speed. However, comparing both rotation speeds, only the low speed is described as low speed and the high speed is high speed. Since it is decelerated by the switching device 7, the output shaft 4 rotates at a rotational speed that is slower than the rotational speed of the input shaft 1.

以上が、本発明の二速切換減速装置の基本的構成の説明とその動作説明であるが、本発明の二速切換減速装置は以下に示すような様々な構成とすることもできる。   The above is the description of the basic configuration and the operation of the two-speed switching reduction device of the present invention. However, the two-speed switching reduction device of the present invention can have various configurations as described below.

図2に示すように、ブッシュ9の外側に、潤滑剤供給用配管17を設け、その潤滑剤供給部10から、ブッシュ9の押圧面9aとシフター8の環状溝8dの対向面8aとの間に潤滑剤を供給することで、ブッシュ9の押圧面9aとシフター8の対向面8a間の発熱、摩耗の発生も抑制することができる。   As shown in FIG. 2, a lubricant supply pipe 17 is provided outside the bush 9, and from the lubricant supply portion 10, between the pressing surface 9 a of the bush 9 and the opposing surface 8 a of the annular groove 8 d of the shifter 8. By supplying the lubricant, heat generation and wear between the pressing surface 9a of the bush 9 and the opposing surface 8a of the shifter 8 can be suppressed.

図4に示すブッシュ9は、図2に示す潤滑剤供給用配管17からの潤滑剤を確実に、ブッシュ9の押圧面9aとシフター8の環状溝8dの対向面8aとの間に供給するために、潤滑剤供給孔11や潤滑剤供給溝12を形成したブッシュ9である。このように、ブッシュ9に潤滑剤供給孔11や潤滑剤供給溝12を形成することで、潤滑剤の供給をより確実に行うことができる。尚、潤滑剤供給孔11と潤滑剤供給溝12は、図4に示すブッシュ9とは異なる経路で、また単独で設けても良い。   The bush 9 shown in FIG. 4 reliably supplies the lubricant from the lubricant supply pipe 17 shown in FIG. 2 between the pressing surface 9a of the bush 9 and the opposing surface 8a of the annular groove 8d of the shifter 8. Further, the bush 9 is formed with a lubricant supply hole 11 and a lubricant supply groove 12. Thus, by forming the lubricant supply hole 11 and the lubricant supply groove 12 in the bush 9, the lubricant can be supplied more reliably. Note that the lubricant supply hole 11 and the lubricant supply groove 12 may be provided on a path different from the bush 9 shown in FIG.

図5に示すブッシュ9は、その両側の押圧面9aの端部にテーパ9b(図5では僅かな傾斜であるため矢印間の隙間で示している。)を形成したブッシュ9である。このように、ブッシュ9の押圧面9aの端部にテーパ9bを形成することで、ブッシュ9の押圧面9aとシフター8の対向面8aの間に形成された隙間から潤滑剤の供給を確実に行うことができる。尚、ここで示すブッシュ9は、図5(b)に示すように、押圧面9aの上下の端部の両方共にテーパ9bを形成しており、汎用性を考慮したブッシュ9であるが、潤滑剤の供給側、及び低速用大歯車5及び高速用大歯車6の回転方向を考慮して片方の端部側のみにテーパ9bを形成しても良い。   The bush 9 shown in FIG. 5 is a bush 9 in which a taper 9b (shown by a gap between arrows because it is slightly inclined in FIG. 5) is formed at the ends of the pressing surfaces 9a on both sides. Thus, by forming the taper 9 b at the end of the pressing surface 9 a of the bush 9, the supply of the lubricant can be ensured from the gap formed between the pressing surface 9 a of the bush 9 and the opposing surface 8 a of the shifter 8. It can be carried out. As shown in FIG. 5 (b), the bush 9 shown here has a taper 9b at both the upper and lower ends of the pressing surface 9a, and is a bush 9 considering versatility. The taper 9b may be formed only on one end side in consideration of the agent supply side and the rotational direction of the low speed large gear 5 and the high speed large gear 6.

図6に示すブッシュ9は、クラッチ16によって支持される支持部13をシフター8の回転方向側に寄せて設けたものである。ブッシュ9をこのように構成することで、シフター8が回転する際のブッシュ9の支持部13から遠い側(シフター8の反回転方向側)における押圧面9aと対向面8aとの隙間を、ブッシュ9の支持部13から近い側(シフター8の回転方向側)における隙間よりも広く設定すること、すなわち、ブッシュ9の傾きを設定することができる。これにより、シフター8の回転時の押圧面9aと対向面8aとの隙間における楔効果を高めることができるため、摩擦抑制効果が高くなる。   The bush 9 shown in FIG. 6 is provided with the support portion 13 supported by the clutch 16 close to the rotational direction side of the shifter 8. By configuring the bush 9 in this way, the gap between the pressing surface 9a and the opposing surface 8a on the side farther from the support portion 13 of the bush 9 when the shifter 8 rotates (on the side opposite to the rotation direction of the shifter 8) 9 can be set wider than the gap on the side closer to the support portion 13 (the rotation direction side of the shifter 8), that is, the inclination of the bush 9 can be set. Thereby, since the wedge effect in the clearance gap between the pressing surface 9a and the opposing surface 8a at the time of rotation of the shifter 8 can be enhanced, the friction suppressing effect is enhanced.

上記実施形態に係るブッシュ9は鉄系の素材で形成されるが、図7に示すブッシュ9は、その押圧面9aを含む部位が、非鉄製金属もしくは樹脂材料で形成されているブッシュ9である。この実施形態では、符号Cで示す部位が、ブッシュ9より硬度の低い非鉄製金属もしくは樹脂材料でなる板状部材で形成されており、支持部13を含む残りの部位は圧延鋼で形成されている。非鉄製金属としてはアルミ青銅、鉛青銅等の青銅系材料を用いることが、樹脂材料としてはピーク樹脂を用いることが推奨される。尚、所望の強度さえ確保できれば、ブッシュ9全体をこのような非鉄製金属もしくは樹脂材料で形成しても良い。   The bush 9 according to the above embodiment is formed of an iron-based material, but the bush 9 shown in FIG. 7 is a bush 9 in which a portion including the pressing surface 9a is formed of a non-ferrous metal or a resin material. . In this embodiment, the part indicated by the symbol C is formed of a plate-like member made of a non-ferrous metal or resin material whose hardness is lower than that of the bush 9, and the remaining part including the support portion 13 is made of rolled steel. Yes. It is recommended to use a bronze-based material such as aluminum bronze or lead bronze as the non-ferrous metal, and to use a peak resin as the resin material. The entire bush 9 may be formed of such a non-ferrous metal or resin material as long as the desired strength can be ensured.

図8に示すブッシュ9は、その内部に球面軸受け14を内蔵させ、その球面軸受け14を介して支持部13で支持するブッシュ9である。このように内部に球面軸受け14を設けると、低速用大歯車5或いは高速用大歯車6に固定されたシフター8の回転時に、ブッシュ9のーの押圧面9aがシフター8の対向面8aに対して全体的に当たるように調芯される。   A bush 9 shown in FIG. 8 is a bush 9 in which a spherical bearing 14 is incorporated and supported by a support portion 13 via the spherical bearing 14. When the spherical bearing 14 is provided in this way, when the shifter 8 fixed to the low speed large gear 5 or the high speed large gear 6 is rotated, the negative pressing surface 9a of the bush 9 is opposed to the opposing surface 8a of the shifter 8. And centered to hit the whole.

以上、図4〜図8に示すブッシュ9が、付加価値を設けたブッシュ9であるが、付加価値を設けない基本的な構成のブッシュ9を含め、押圧時のブッシュ9の押圧面9aと、シフター8の対向面8aの面粗度が、いずれも算術平均粗さ(Ra)で1.6a以下であることが好ましい。ここで示す算術平均粗さとは、JIS B 0601に規定されているものである。この面粗度は算術平均粗さで0.8a以下であることがより好ましく、可能であれば出来る限り0に近いほうが更に好ましい。   As described above, the bush 9 shown in FIGS. 4 to 8 is the bush 9 provided with added value, but includes the bush 9 having a basic configuration that does not provide added value, and the pressing surface 9a of the bush 9 at the time of pressing, It is preferable that the surface roughness of the opposing surface 8a of the shifter 8 is 1.6a or less in terms of arithmetic average roughness (Ra). The arithmetic average roughness shown here is defined in JIS B 0601. The surface roughness is more preferably 0.8a or less in arithmetic average roughness, and is more preferably as close to 0 as possible.

図2に示す実施形態は、円弧板状のブッシュ9を左右一対設けた実施形態であるが、図9に示すように完全な円環板状のブッシュ9を設けても、また、図10に示すように押圧面9aが上下に離れて設けられた略半円弧板状のブッシュ9を左右一対設けても構わず、更には、ブッシュ9の数はいくらであっても構わない。   The embodiment shown in FIG. 2 is an embodiment in which a pair of left and right arc-shaped bushes 9 are provided. However, as shown in FIG. As shown in the figure, the substantially semicircular arc plate-like bushes 9 having the pressing surfaces 9a separated from each other may be provided on the left and right, and the number of the bushes 9 may be any number.

1…入力軸
2…低速用小歯車
3…高速用小歯車
4…出力軸、4a…外歯スプライン、4b…軸受
5…低速用大歯車、5a…円環状突設部、5b…内歯スプライン
6…高速用大歯車、6a…円環状突設部、6b…内歯スプライン
7…回転速度切換装置
8…シフター、8a…対向面、8b…内歯スプライン、8c…外歯スプライン、8d…環状溝
9…ブッシュ、9a…押圧面、9b…テーパ
10…潤滑剤供給部
11…潤滑剤供給孔
12…潤滑剤供給溝
13…支持部
14…球面軸受け
15…ハウジング、15a…軸受
16…クラッチ、16a…クラッチレバー
17…潤滑剤供給用配管
18…カムフォロア
DESCRIPTION OF SYMBOLS 1 ... Input shaft 2 ... Small gear for low speed 3 ... Small gear for high speed 4 ... Output shaft, 4a ... External tooth spline, 4b ... Bearing 5 ... Large gear for low speed, 5a ... Circular projecting part, 5b ... Internal tooth spline 6 ... high gear for high speed, 6a ... annular protrusion, 6b ... internal spline 7 ... rotational speed switching device 8 ... shifter, 8a ... opposite surface, 8b ... internal spline, 8c ... external spline, 8d ... annular Groove 9 ... Bush, 9a ... Pressing surface, 9b ... Taper 10 ... Lubricant supply part 11 ... Lubricant supply hole 12 ... Lubricant supply groove 13 ... Support part 14 ... Spherical bearing 15 ... Housing, 15a ... Bearing 16 ... Clutch, 16a ... Clutch lever 17 ... Lubricant supply pipe 18 ... Cam follower

Claims (6)

低速用小歯車と高速用小歯車が、所定の間隔を隔てて外周に固定された回転駆動する入力軸と、
前記低速用小歯車に噛合する低速用大歯車と、前記高速用小歯車に噛合する高速用大歯車が、所定の間隔を隔てて外周に空転自在に装着された出力軸と、
前記低速用大歯車と前記高速用大歯車のうちの一方を、前記出力軸と共に回転するように前記出力軸の外周に連結させ、前記出力軸を低速或いは高速で回転させる回転速度切換装置とを有する二速切換減速装置であって、
前記回転速度切換装置は、前記出力軸の外周面の軸方向に形成された、所定長さの外歯スプラインと、
前記外歯スプラインに外嵌され、前記低速用大歯車と前記高速用大歯車の間に位置するシフターと、
前記シフターの中間部外周に形成された環状溝内に設けられ、前記シフターの移動方向に移動自在な板状のブッシュとで、構成されており、
前記ブッシュの移動方向両側に形成された押圧面で、前記環状溝の対峙する対向面を面接触により押圧することで前記シフターを移動させて、前記シフターと、前記低速用大歯車或いは前記高速用大歯車とを択一的に連結させると共に、
前記ブッシュの押圧面と前記シフターの環状溝の対向面との間に潤滑剤を供給する潤滑剤供給部が設けられており、
前記ブッシュの押圧面には、その押圧面の前記環状溝の周方向に添って位置する端縁側ほど、押圧時における前記環状溝の対向面との間隔が広くなるような隙間が形成されるように、端部にテーパが形成されていることを特徴とする二速切換減速装置。
A low-speed small gear and a high-speed small gear, which are rotationally driven and fixed to the outer periphery at a predetermined interval;
A low-speed large gear meshing with the low-speed small gear, and a high-speed large gear meshing with the high-speed small gear, an output shaft that is rotatably mounted on the outer periphery at a predetermined interval;
One of the large gear for low speed and the large gear for high speed is connected to the outer periphery of the output shaft so as to rotate together with the output shaft, and a rotational speed switching device for rotating the output shaft at low speed or high speed. A two-speed switching speed reducer comprising:
The rotational speed switching device includes an external spline having a predetermined length formed in the axial direction of the outer peripheral surface of the output shaft;
A shifter externally fitted to the external spline and positioned between the low speed large gear and the high speed large gear;
It is provided in an annular groove formed on the outer periphery of the intermediate portion of the shifter, and is configured by a plate-like bush that is movable in the movement direction of the shifter,
With the pressing surfaces formed on both sides in the movement direction of the bush, the opposing surfaces of the annular groove are pressed by surface contact to move the shifter, and the shifter and the low-speed large gear or the high-speed gear While selectively connecting with a large gear ,
A lubricant supply unit for supplying a lubricant is provided between the pressing surface of the bush and the opposing surface of the annular groove of the shifter;
On the pressing surface of the bush, a gap is formed such that the gap between the pressing surface and the opposing surface of the annular groove becomes wider toward the edge side located along the circumferential direction of the annular groove. Further, a two-speed switching speed reducer characterized in that a taper is formed at the end .
前記ブッシュは、前記シフターの回転方向側に寄せて設けられた支持部で支持されていることを特徴とする請求項記載の二速切換減速装置。 The bush, the double-speed switching換減speed apparatus according to claim 1, characterized in that it is supported by a supporting portion provided closer to the rotational direction of the shifter. 前記ブッシュは、少なくともその押圧面が非鉄製金属もしくは樹脂材料で形成されていることを特徴とする請求項1または2に記載の二速切換減速装置。 The bush, the double-speed switching換減speed apparatus according to claim 1 or 2, characterized in that at least the pressing surface is formed of a non-ferrous metal or a resin material. 前記ブッシュの形状は、前記シフターの環状溝に添った円弧状であることを特徴とする請求項1乃至のいずれかに記載の二速切換減速装置。 The shape of the bush, the double-speed switching換減speed apparatus according to any one of claims 1 to 3, characterized in that the arcuate shape along the annular groove of the shifter. 前記ブッシュの押圧面の面粗度と、前記シフターの環状溝の対向面の面粗度が、夫々算術平均粗さで1.6a以下であることを特徴とする請求項1乃至のいずれかに記載の二速切換減速装置。 And surface roughness of the pressing surface of the bush, the surface roughness of the opposed surfaces of the annular groove of the shifter, any one of claims 1 to 4, characterized in that it is 1.6a or less in each arithmetic average roughness The two-speed switching speed reducer described in 1. 前記ブッシュは、その内部に設けられた球面軸受けを介して支持部で支持されていることを特徴とする請求項1乃至のいずれかに記載の二速切換減速装置。 The two-speed switching reduction device according to any one of claims 1 to 5 , wherein the bush is supported by a support portion via a spherical bearing provided therein.
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CN106641117A (en) * 2017-01-22 2017-05-10 广州研华机械技术有限公司 Variable-speed ratio reduction gearbox for double-screw extruder
JP6756073B2 (en) * 2017-03-02 2020-09-16 株式会社神戸製鋼所 Speed switching reducer

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