JP5171531B2 - Asphalt pavement waste recycling dryer - Google Patents

Asphalt pavement waste recycling dryer Download PDF

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JP5171531B2
JP5171531B2 JP2008263323A JP2008263323A JP5171531B2 JP 5171531 B2 JP5171531 B2 JP 5171531B2 JP 2008263323 A JP2008263323 A JP 2008263323A JP 2008263323 A JP2008263323 A JP 2008263323A JP 5171531 B2 JP5171531 B2 JP 5171531B2
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drum
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asphalt pavement
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JP2010090644A (en
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敏文 衣笠
泰三 山本
和也 藤原
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日工株式会社
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本発明は、道路舗装廃材を加熱再生するアスファルト舗装廃材再生用ドライヤに関する。   The present invention relates to a dryer for regenerating asphalt pavement waste that heats and regenerates road pavement waste.

道路工事等によって掘り起こされたアスファルト舗装廃材(以下「廃材」という)の加熱再生には、特許文献1(特開平9−59913号公報)に示されるような、アスファルト舗装廃材再生用ドライヤが利用される。この再生用ドライヤは、回転自在に傾斜支持した円筒状のドラムを備え、廃材投入側であるドラム前端部には所定長さを有する燃焼室を介してバーナを配設すると共に、ドラム内周壁のほぼ全域に廃材掻き上げ用の掻き上げ羽根を周設しており、ドラム内に投入される廃材を前記掻き上げ羽根によって掻き上げながら転動流下させる間に、バーナより送り込まれる熱風と接触させて所定温度まで加熱することで廃材の再生を行っている。   Asphalt pavement waste material (hereinafter referred to as “waste material”) dug and raised by road construction or the like is heated and regenerated using a dryer for regenerating asphalt pavement material as disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 9-59913). The This regeneration dryer includes a cylindrical drum that is rotatably and tiltably supported. A burner is disposed at a front end of the drum on the waste material input side through a combustion chamber having a predetermined length, and a drum inner peripheral wall is provided. Scattering blades for scraping up waste materials are provided around almost the entire area. While scraping the waste materials thrown into the drum while rolling down with the scraping blades, contact with hot air sent from the burner. Waste materials are regenerated by heating to a predetermined temperature.

このように、従来のアスファルト舗装廃材再生用ドライヤは、ドラムとバーナの間に燃焼室を備え、かつドラム内周壁の全域に掻き上げ羽根を周設するのが主流であって、燃焼室内にバーナ火炎を形成しながら所定温度の熱風をドラム内に供給して廃材を加熱しすぎないようにすることで、廃材中のアスファルト分の熱劣化を極力阻止するように配慮されている。   As described above, the conventional asphalt pavement waste material recycling dryer has a combustion chamber between the drum and the burner, and the mainstream is that the scraping blades are provided around the entire inner peripheral wall of the drum. Care is taken to prevent thermal degradation of the asphalt in the waste as much as possible by supplying hot air of a predetermined temperature into the drum while forming a flame so as not to heat the waste.

ところで、廃材加熱時に問題となっているのが、廃材中のアスファルト分が溶融して粘着性を帯び、ドラム内壁や羽根に付着堆積することである。特に、ドラムの廃材投入部付近が最も付着しやすい温度領域となり、この部分に多くの廃材が付着堆積する。また粒度の細かい廃材はアスファルト分を多く含むため、この廃材の加熱再生時には、ドラムの廃材投入部付近の廃材付着は激しく、またドラム後半部の羽根への付着も多くなる。ドラム内壁や羽根への付着が多くなると、羽根の掻き上げ機能が損なわれることとなり、また付着物の塊が剥がれて製品中に混入すれば製品の品質に悪影響を及ぼすことにもなる。   By the way, the problem in heating the waste material is that the asphalt content in the waste material melts and becomes sticky and adheres to and accumulates on the drum inner wall and blades. In particular, the vicinity of the waste material input part of the drum is a temperature region where adhesion is most likely to occur, and a large amount of waste material adheres and accumulates in this region. Further, since the waste material with a fine particle size contains a large amount of asphalt, during the heating and regeneration of this waste material, the waste material adhering in the vicinity of the waste material input portion of the drum is intense and the adhesion to the blades in the latter half of the drum also increases. If the adhesion to the drum inner wall and the blades increases, the scraping function of the blades will be impaired, and if the lump of adhering material is peeled off and mixed into the product, the quality of the product will be adversely affected.

このようなドラム内壁や羽根への廃材付着防止策として、本出願人は、特許文献2(特開2006−45845号公報)に示されるようなアスファルト舗装廃材再生用ドライヤを提案している。この再生用ドライヤは、従来必須であった燃焼室を省略し、ドラム内に内筒を装着して内筒内にバーナ火炎を形成すると共に、投入した廃材をバーナからの熱風と内筒周面からの輻射熱とによって加熱することにより、加熱効率を上げて省エネを図りつつ、廃材への熱吸収を早めて廃材のドラム内壁への付着防止を図るようにしている。なお、実機運転の結果、ドラム内を直火の高温雰囲気とすると、従来よりもドラム内の廃材付着が減少する傾向にあることも確認された。
特開平9−59913号公報 特開2006−45845号公報
As a measure for preventing the waste material from adhering to the drum inner wall and blades, the present applicant has proposed a dryer for asphalt pavement waste material recycling as disclosed in Patent Document 2 (Japanese Patent Laid-Open No. 2006-45845). This regenerative dryer eliminates the combustion chamber, which has been required in the past, and attaches the inner cylinder in the drum to form a burner flame in the inner cylinder. By heating with the radiant heat from the heat source, the heat efficiency is increased to save energy, and heat absorption to the waste material is accelerated to prevent the waste material from adhering to the drum inner wall. As a result of the actual machine operation, it was also confirmed that the waste material adhesion in the drum tends to be reduced as compared with the conventional case when the inside of the drum is in a high temperature atmosphere of direct fire.
Japanese Patent Laid-Open No. 9-59913 JP 2006-45845 A

しかしながら、上記再生用ドライヤの火炎を覆う内筒は高温に晒されて変形するのが確認されており、内筒をなくすと廃材の過熱による熱劣化が懸念される。   However, it has been confirmed that the inner cylinder covering the flame of the regeneration dryer is exposed to a high temperature and deformed, and if the inner cylinder is eliminated, there is a concern about thermal deterioration due to overheating of the waste material.

本発明は上記の点に鑑み、ドラム内に火炎を形成させて廃材を直接加熱しても廃材の過熱による熱劣化を極力阻止できるアスファルト舗装廃材再生用ドライヤを提供することを課題とする。   In view of the above points, an object of the present invention is to provide an asphalt pavement waste material recycling dryer that can prevent thermal degradation due to overheating of the waste material as much as possible even if the waste material is directly heated by forming a flame in the drum.

上記の課題を解決するために、本発明に係る請求項1記載のアスファルト舗装廃材再生用ドライヤでは、回転自在に傾斜支持したドラムの一端にバーナを配設する一方、ドラム内に廃材を供給する廃材用コンベヤをバーナ下位に配設し、ドラム内に熱風と廃材を同一方向に流して廃材を加熱再生するアスファルト舗装廃材再生用ドライヤにおいて、熱風供給用のバーナは燃焼室を介さずにドラム一端に配設してドラム内にバーナ火炎を形成させて廃材を加熱する構成とすると共に、ドラム下流の排気煙道に排ガスの一部をドラム内に循環させる循環煙道を連結する一方、該循環煙道は途中で二股に分岐し、その先端部をバーナの下位両側となる位置にてドラム内に挿入し、循環させる排ガスをバーナの火炎とドラム内に投入されて流下する廃材との間に吹き込むように構成したことを特徴としている。 In order to solve the above-described problems, in the asphalt pavement waste material recycling dryer according to claim 1 according to the present invention, a burner is disposed at one end of a drum that is rotatably supported so as to be supplied to the drum. In an asphalt pavement waste material recycling dryer in which a waste material conveyor is disposed below the burner and hot air and waste material flow in the same direction in the drum to heat and recycle the waste material, the hot air supply burner is connected to one end of the drum without going through the combustion chamber. The waste material is heated by forming a burner flame in the drum, and a circulation flue for circulating a part of the exhaust gas in the drum is connected to the exhaust flue downstream of the drum. flue bifurcated on the way, and inserts the tip into the drum at a position where the lower sides of the burner, flows down the exhaust gas to be circulated is introduced into the flame and the drum of the burner waste It is characterized by being configured to blow between.

本発明に係る請求項1記載のアスファルト舗装廃材再生用ドライヤによれば、熱風供給用のバーナは燃焼室を介さずにドラム一端に配設してドラム内にバーナ火炎を形成させて廃材を加熱する構成とすると共に、ドラム下流の排気煙道に排ガスの一部をドラム内に循環させる循環煙道を連結する一方、該循環煙道は途中で二股に分岐し、その先端部をバーナの下位両側となる位置にてドラム内に挿入し、循環させる排ガスをバーナの火炎とドラム内に投入されて流下する廃材との間に吹き込むように構成したので、温度低下した排ガスによってバーナ火炎による廃材の過熱を抑えることができ、廃材の熱劣化を極力阻止できる。また、循環煙道を分岐することでドラムとの連結部の循環煙道が小径となってバーナの下位側の空きスペースに配置がしやすくなる。 According to the asphalt pavement waste material recycling dryer according to claim 1 of the present invention, the burner for supplying hot air is disposed not at the combustion chamber but at one end of the drum to form a burner flame in the drum to heat the waste material. The circulation flue for circulating a part of the exhaust gas in the drum is connected to the exhaust flue downstream of the drum, and the circulation flue branches in the middle, and the tip of the circulation flue is located below the burner. Since the exhaust gas to be circulated is inserted between the flame of the burner and the waste material that flows into the drum and flows down, the waste material caused by the burner flame is reduced by the exhaust gas whose temperature has decreased. Overheating can be suppressed and thermal degradation of waste materials can be prevented as much as possible. Also, by branching the circulation flue, the diameter of the circulation flue at the connecting portion with the drum becomes small, and it is easy to arrange in the empty space on the lower side of the burner.

本発明のアスファルト舗装廃材再生用ドライヤにあっては、回転自在に傾斜支持したドラム内に熱風と廃材を同一方向に流す並流加熱方式のドライヤを採用する。熱風供給用のバーナは燃焼室を介さずにドラム一端に配設してドラム内にバーナ火炎を形成させるようにする。また、前記バーナ火炎が形成される範囲のドラム内は掻き上げ羽根を有しない領域とする。   The asphalt pavement waste material recycling dryer of the present invention employs a co-current heating type dryer that allows hot air and waste material to flow in the same direction in a drum that is rotatably supported in an inclined manner. The burner for supplying hot air is arranged at one end of the drum without passing through the combustion chamber so that a burner flame is formed in the drum. Further, the drum in a range where the burner flame is formed is an area having no scraping blades.

ドラム下流の排気煙道に排ガスの一部をドラム内に循環させる循環煙道を連結する一方、該循環煙道の他端部をドラム端のバーナよりも下位となる位置に連結挿入し、循環させる排ガスをバーナの火炎とドラム内を流下する廃材との間に吹き込む構成とする。なお、前記循環煙道は途中で二股に分岐して小径とし、バーナの下位両側に連結挿入すると、排ガスをバーナの火炎とドラム内を流下する廃材との間に広範囲に吹き込むことができて好ましい。   A circulation flue that circulates a part of the exhaust gas into the drum is connected to the exhaust flue downstream of the drum, while the other end of the circulation flue is connected to a position lower than the burner at the drum end for circulation. The exhaust gas is blown between the burner flame and the waste material flowing down the drum. In addition, the circulation flue is bifurcated in the middle to have a small diameter, and it is preferable that exhaust gas can be blown in a wide range between the flame of the burner and the waste material flowing down in the drum when connected to both lower sides of the burner. .

そして、前記アスファルト舗装廃材再生用ドライヤにて廃材を再生するとき、ドラム内に廃材を投入すると、投入された廃材は、掻き上げ羽根のない領域ではドラム傾斜に沿って下流へと滑るように流下する一方、ドラム内にはバーナ火炎が形成され、廃材はバーナ火炎に直接触れることはないものの、バーナ火炎の高熱に直接晒されることとなる。   When the waste material is recycled using the asphalt pavement waste material recycling dryer, if the waste material is put into the drum, the thrown-down waste material flows down so as to slide downstream along the drum inclination in an area where there is no scraping blade. On the other hand, a burner flame is formed in the drum, and the waste material does not directly touch the burner flame, but is directly exposed to the high heat of the burner flame.

このとき、ドラムから排出される比較的低温の排ガスの一部を循環煙道を経由させてバーナ火炎とドラム内を流下する廃材の間に吹き込み、廃材がバーナ火炎の高熱に晒されるのを極力抑え、過熱による熱劣化を阻止する。   At this time, a part of the relatively low temperature exhaust gas discharged from the drum is blown between the burner flame and the waste material flowing down in the drum through the circulation flue, and the waste material is exposed to the high heat of the burner flame as much as possible. Suppresses and prevents thermal degradation due to overheating.

そして、廃材がドラム略中央部へと到達すると、廃材は掻き上げ羽根によって掻き上げられながらドラム下流へと転動流下していき、その間、バーナからの熱風に晒されて所望温度まで加熱される。   Then, when the waste material reaches the substantially central portion of the drum, the waste material rolls down to the downstream side of the drum while being scraped up by the scraping blades, and is heated to a desired temperature by being exposed to hot air from the burner. .

このように、比較的低温の排ガスの一部をバーナ火炎とドラム内を流下する廃材の間に吹き込むようにすることで、バーナ火炎の高熱に晒される廃材の過熱を抑え、廃材の熱劣化を極力阻止できる。   In this way, by blowing a part of the relatively low temperature exhaust gas between the burner flame and the waste material flowing down in the drum, overheating of the waste material exposed to the high heat of the burner flame is suppressed, and thermal degradation of the waste material is suppressed. It can prevent as much as possible.

以下、本発明の実施例を図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図中の1は廃材を加熱再生するアスファルト舗装廃材再生用ドライヤであって、円筒状のドラム2を機台3上の支持ローラ4によって回転自在に傾斜支持し、駆動装置(図示せず)により所定速度で回転駆動させている。ドラム2前端部には、ドラム2内に廃材を供給する廃材用コンベヤ5を備えると共に、従来の再生用ドライヤが備えているような燃焼室を介さずに、熱風供給用のバーナ6を配設し、該バーナ6の先端部をドラム2内に臨ませ、ドラム2内部に所定長さのバーナ火炎を形成し、廃材を直接加熱するようにしている。   Reference numeral 1 in the figure denotes an asphalt pavement waste material recycling dryer that heats and recycles waste material, and a cylindrical drum 2 is rotatably supported by a support roller 4 on a machine base 3 and is driven by a drive device (not shown). It is driven to rotate at a predetermined speed. The front end of the drum 2 is provided with a waste material conveyor 5 for supplying waste material into the drum 2, and a burner 6 for supplying hot air is provided without using a combustion chamber as provided in a conventional regeneration dryer. Then, the tip of the burner 6 faces the drum 2, a burner flame having a predetermined length is formed inside the drum 2, and the waste material is directly heated.

また、少なくともバーナ火炎が形成される範囲、例えばドラム2前端部からドラム長さの約1/5〜1/3程度の範囲は、ドラム2内に掻き上げ羽根を有しない領域としている。なお、ドラム2前端部からの廃材のこぼれ防止のために、掻き上げ効果のない逆止羽根を取り付けても良い。また、ドラム2後半部の内周壁には、廃材を掻き上げる適宜形状の掻き上げ羽根7を複数周設している。   Further, at least a range in which the burner flame is formed, for example, a range of about 1/5 to 1/3 of the drum length from the front end of the drum 2 is an area having no scraping blades in the drum 2. In order to prevent spillage of waste material from the front end portion of the drum 2, a check blade having no scraping effect may be attached. Also, a plurality of appropriately shaped scraping blades 7 for scraping the waste material are provided around the inner peripheral wall of the latter half of the drum 2.

8はドラム2から排出される排ガスを下流の図示しない集塵機、排風機、及び煙突へと導く排気煙道であって、該排気煙道8には排ガスの一部をドラム2の前端部へと循環させる循環煙道9の一端部を連結していると共に、該循環煙道9の途中には排風機10を介在させ、その他端部をドラム2前端部のバーナ6よりも下位側で、かつ廃材用コンベヤ5の上位に連結挿入して循環煙道9の先端部開口をドラム2内に臨ませ、循環煙道9から循環させた比較的低温の排ガスを、図1中の矢印で示すように、バーナ6の火炎とドラム2底部を流下する廃材との間に吹き込むようにしている。なお、図示例では、排風機10の下流の循環煙道9を二股に分岐して小径とし、図2のように、小径の循環煙道分岐管9a、9bの先端部をバーナ6の下位両側からドラム2内に挿入している。   Reference numeral 8 denotes an exhaust flue that guides exhaust gas discharged from the drum 2 to a dust collector, an exhaust fan, and a chimney (not shown) downstream. A part of the exhaust gas is transferred to the front end of the drum 2 in the exhaust flue 8. One end of the circulating flue 9 to be circulated is connected, an exhaust fan 10 is interposed in the middle of the circulating flue 9, and the other end is lower than the burner 6 at the front end of the drum 2, and A relatively low temperature exhaust gas circulated from the circulation flue 9 by connecting and inserting to the upper part of the waste material conveyor 5 so that the opening of the circulation flue 9 faces the drum 2 is indicated by an arrow in FIG. The burner 6 is blown between the flame of the burner 6 and the waste material flowing down the bottom of the drum 2. In the illustrated example, the circulation flue 9 downstream of the exhaust fan 10 is bifurcated to have a small diameter, and the distal ends of the small diameter circulation flue branch pipes 9a and 9b are arranged on both lower sides of the burner 6, as shown in FIG. Is inserted into the drum 2.

そして、上記アスファルト舗装廃材再生用ドライヤ1を稼働させ、廃材用コンベヤ5によって廃材をドラム2内に投入すると、投入された廃材は掻き上げ羽根を有しない領域では、ドラム2底部を滑るように流下していく。このとき、廃材は、バーナ火炎の高熱に晒されることとなるが、比較的低温となった排ガスの一部を循環煙道9にてドラム2前端部に導き、循環煙道分岐管9a、9bの先端開口よりバーナ6の火炎とドラム2内を流下する廃材との間に吹き込むことで、廃材の過熱を抑える。そして、廃材がドラム2の略中間部へと到達すると、廃材は掻き上げ羽根7によって掻き上げられながらドラム下流へと転動流下していき、その間、バーナ6からの熱風に晒されて所望温度まで加熱される。   Then, when the asphalt pavement waste material regenerating dryer 1 is operated and the waste material is thrown into the drum 2 by the waste material conveyor 5, the thrown waste material flows down so as to slide on the bottom of the drum 2 in an area having no scraping blades. I will do it. At this time, the waste material is exposed to the high heat of the burner flame, but a part of the exhaust gas having a relatively low temperature is led to the front end portion of the drum 2 by the circulation flue 9, and the circulation flue branch pipes 9a and 9b are introduced. By blowing between the flame of the burner 6 and the waste material flowing down in the drum 2 from the front end opening, the overheating of the waste material is suppressed. When the waste material reaches the substantially middle part of the drum 2, the waste material rolls down to the downstream of the drum while being scraped up by the scraping blades 7, and is exposed to the hot air from the burner 6 during that time, and is exposed to a desired temperature. Until heated.

このように、従来備えていた燃焼室や内筒をなくし、バーナ6の火炎をドラム2内に形成させてドラム2内を高温雰囲気に維持して加熱効率の向上と廃材付着の減少を図るが、比較的低温となった排ガスの一部を循環煙道9にてドラム2前端部に循環させ、バーナ6の火炎とドラム2内を流下する廃材との間に吹き込むことで、バーナ火炎の高熱に晒されるドラム2の前半部の廃材の過熱を抑え、廃材の熱劣化を極力阻止することができる。   Thus, the conventional combustion chamber and inner cylinder are eliminated, the flame of the burner 6 is formed in the drum 2, and the inside of the drum 2 is maintained in a high temperature atmosphere to improve heating efficiency and reduce waste material adhesion. A part of the relatively low temperature exhaust gas is circulated through the circulation flue 9 to the front end of the drum 2 and blown between the flame of the burner 6 and the waste material flowing down in the drum 2 to increase the heat of the burner flame. It is possible to suppress overheating of the waste material in the first half of the drum 2 exposed to the heat and to prevent thermal degradation of the waste material as much as possible.

本発明に係るアスファルト舗装廃材再生用ドライヤの一実施例を示す一部切り欠き概略構成図である。It is a partially notched schematic block diagram which shows one Example of the dryer for asphalt pavement waste material reproduction | regeneration based on this invention. 図1の一部省略した右側面拡大図である。FIG. 2 is an enlarged view of the right side of FIG.

符号の説明Explanation of symbols

1…アスファルト舗装廃材再生用ドライヤ
2…ドラム 5…廃材用コンベヤ
6…バーナ 7…掻き上げ羽根
8…排気煙道 9…循環煙道
9a、9b…循環煙道分岐管 10…排風機
DESCRIPTION OF SYMBOLS 1 ... Dryer for asphalt pavement waste recycling 2 ... Drum 5 ... Waste conveyor 6 ... Burner 7 ... Scraping blade 8 ... Exhaust flue 9 ... Circulation flue 9a, 9b ... Circulation flue branch pipe 10 ... Exhaust

Claims (1)

回転自在に傾斜支持したドラムの一端にバーナを配設する一方、ドラム内に廃材を供給する廃材用コンベヤをバーナ下位に配設し、ドラム内に熱風と廃材を同一方向に流して廃材を加熱再生するアスファルト舗装廃材再生用ドライヤにおいて、熱風供給用のバーナは燃焼室を介さずにドラム一端に配設してドラム内にバーナ火炎を形成させて廃材を加熱する構成とすると共に、ドラム下流の排気煙道に排ガスの一部をドラム内に循環させる循環煙道を連結する一方、該循環煙道は途中で二股に分岐し、その先端部をバーナの下位両側となる位置にてドラム内に挿入し、循環させる排ガスをバーナの火炎とドラム内に投入されて流下する廃材との間に吹き込むように構成したことを特徴とするアスファルト舗装廃材再生用ドライヤ。 A burner is installed at one end of the drum that is rotatably supported and tilted, while a waste conveyor that supplies waste into the drum is installed at the lower part of the drum, and the waste is heated by flowing hot air and waste in the same direction in the drum. In the reclaimed asphalt pavement waste material recycling dryer, the burner for supplying hot air is arranged at one end of the drum without going through the combustion chamber to form a burner flame in the drum to heat the waste material, and at the downstream of the drum The exhaust flue is connected to a circulation flue that circulates a part of the exhaust gas in the drum, while the circulation flue branches in the middle, and the leading end of the exhaust flue enters the drum at the lower side of the burner. An asphalt pavement waste material recycling dryer characterized in that the exhaust gas to be inserted and circulated is blown between the burner flame and the waste material flowing into the drum and flowing down.
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CN102518020B (en) * 2011-12-20 2014-03-12 中联重科股份有限公司 Asphalt mixture thermal regeneration equipment and combustion device
CN102518021B (en) * 2011-12-20 2014-11-26 中联重科股份有限公司 Waste gas treatment device and asphalt mixture thermal regeneration equipment
CN105951561B (en) * 2016-06-30 2019-04-02 湖南三一路面机械有限公司 Recycle asphalt heater
CN106702852B (en) * 2016-11-22 2019-01-29 三一汽车制造有限公司 Pitch feed roller and asphalt material processing system
CN106835901B (en) * 2017-03-31 2022-06-24 徐州徐工养护机械有限公司 Roller bin system for on-site stir-frying of asphalt mixture and asphalt pavement maintenance truck with roller bin system
CN110280075B (en) * 2019-01-31 2023-09-15 河南亚龙智能装备有限公司 Asphalt reclaimed material heating equipment and heat energy utilization method

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JPS61122308A (en) * 1984-11-19 1986-06-10 日工株式会社 Regeneration of asphalt pavement waste material
JPH0144566Y2 (en) * 1985-03-26 1989-12-22
JPH0355607Y2 (en) * 1987-12-01 1991-12-11
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