JP5169488B2 - Induction heating device - Google Patents

Description

  The present invention relates to an induction heating apparatus that heats an object to be heated using induction heating by a high-frequency magnetic field.

  Conventionally, this type of induction heating device has inverter circuits arranged in parallel (see, for example, Patent Document 1).

  FIG. 3 shows a circuit diagram of a conventional induction heating apparatus described in Patent Document 1. As shown in FIG. As shown in FIG. 3, a series body of a first semiconductor switch 5 and a second semiconductor switch 6 is connected in parallel with the DC power source 1, and the first heating coil 3 and the first semiconductor switch 6 are connected to the second semiconductor switch 6. The series connection body of the resonance capacitor 2 and the first snubber capacitor 7 are connected, and the series body of the third semiconductor switch 15 and the fourth semiconductor switch 16 is connected in parallel with the DC power source 1. The fourth semiconductor switch 16 is connected to the series connection body of the second heating coil 13 and the second resonance capacitor 12 and the second snubber capacitor 17. The first to fourth semiconductor switches are operated by the control means 8 so that predetermined power can be supplied to a load such as a pan magnetically coupled to the first heating coil 3 and the second heating coil 13. It is configured to control the frequency.

  Next, the operation of this conventional example will be described. The description of the operation is made up of a DC power source 1, a first semiconductor switch 5, a second semiconductor switch 6, a first heating coil 3, a first resonant capacitor 2, a first snubber capacitor 17 and a control means 8. DC power source 1, third semiconductor switch 15, fourth semiconductor switch 16, second heating coil 13, second resonant capacitor 12, second snubber capacitor 17, and control means The circuit composed of 8 operates similarly.

  When the first semiconductor switch 5 is turned on, a current determined by the voltage difference between the DC power source 1 and the first resonant capacitor 2 is supplied to the first heating coil 3.

  Next, when the first semiconductor switch 5 is turned off, the electric charge stored in the first snubber capacitor 7 moves to the first resonant capacitor 2 through the first heating coil 3, and the first snubber capacitor 7 After the charge disappears, the reverse conducting element in the second semiconductor switch 6 is turned on, so that a current flows from the first heating coil 3 to the first resonant capacitor 2.

  By setting the second semiconductor switch 6 in a conductive state at the timing when the reverse conducting element is conducting, the first resonance after the electric power of the first heating coil 3 has transitioned to the first resonant capacitor 2. Electric power is supplied to the first heating coil 3 using the capacitor 2 as a power source.

  Further, when the second semiconductor switch 6 is turned off after a predetermined time has elapsed, the first snubber capacitor 7 stores electric charge, and then passes through the reverse conducting element in the first semiconductor switch 5. The electric power stored in the heating coil 3 is regenerated in the DC power source 1.

  In this regeneration period, the first semiconductor switch 5 is turned on again to return to the initial operation. By performing this series of operations at a frequency of about 20 to 50 kHz, a high frequency current is supplied to the first heating coil 3, and a high frequency magnetic field generated by the high frequency current is magnetically coupled to the first heating coil 3. The load enters a load such as a pan, and an eddy current is generated in the load by the high-frequency magnetic field, and the pan itself generates heat due to the eddy current and the skin resistance of the pan itself.

  The first snubber capacitor 7 serves to reduce the loss when the semiconductor switch is turned off by gradually increasing the voltage when the first semiconductor switch 5 and the second semiconductor switch 6 are turned off. Is responsible.

  Further, the induction heating device of this conventional example is necessary unless the capacity of the first resonance capacitor 2 is set in the vicinity of the resonance frequency of the resonance circuit formed by the first heating coil 3 and the first resonance capacitor 2. On the other hand, since the resonance frequency varies greatly depending on the type of the pan or the like that is magnetically coupled to the first heating coil 3 because electric power is not secured, the control means 8 controls the drive frequency to be close to the resonance frequency. That is, control is performed by changing the drive frequency.

Here, the 1st heating coil 3 and the 2nd heating coil 12 are arrange | positioned at the lower part of one pan, and heat one load alternately or simultaneously.
Japanese Patent Laid-Open No. 5-114474

  However, in the conventional configuration, when a load is heated simultaneously using a plurality of heating coils, the direction of the current flowing through the heating coil is aligned and a uniform heating distribution is obtained. There was a problem that consideration was not given to changing the direction of heating and changing the heating distribution.

  In order to solve the conventional problem, an induction heating apparatus of the present invention includes a first power source and a second power source connected in parallel to the direct current power source and a positive electrode of the direct current power source connected to a first semiconductor switch. A series body of semiconductor switches, a series body of third and fourth semiconductor switches connected in parallel to the series power supply and connecting the positive electrode of the DC power supply to a third semiconductor switch, and one end of the first and second ends A first resonance circuit composed of a series circuit of a first heating coil and a first resonance capacitor connected to the midpoint of the series body of the semiconductor switches, and one end of the third and fourth semiconductor switches in series A second resonance circuit comprising a series circuit of a second heating coil and a second resonance capacitor, the other end of which is connected to the other end of the first resonance capacitor at the middle point of the body, and one end of the first resonance capacitor. Resonance circuit and the second resonance circuit A switching means for connecting to a connection point and connecting the other end to one end of the DC power supply; and a control means for controlling the operation of the first to fourth semiconductor switches. The control means includes the first and second semiconductors. When the switches are operated alternately, the third and fourth semiconductor switches are operated alternately, and the first and third semiconductor switches are operated simultaneously and the second and fourth semiconductor switches are operated simultaneously. The switching means is short-circuited, and when the first and fourth semiconductor switches are operated simultaneously and the second and third semiconductor switches are operated simultaneously, the switching means is opened.

  As a result, the magnetic fields generated by the currents flowing through the plurality of heating coils can be made to interfere with each other, so that the heating distribution can be properly used according to the use state of the device, for example, the heating distribution suitable for the cooking menu can be obtained. .

  The induction heating device of the present invention can easily change the direction of the current flowing through a plurality of heating coils operating in synchronization according to the shape of a load such as a pan and the usage state, and is suitable for each condition. Thus, it is possible to achieve an easy-to-use induction heating apparatus such as a heating distribution that can be improved or the heating distribution can be improved or the heating can be performed efficiently.

  A first aspect of the present invention is a DC power source, a series body of first and second semiconductor switches connected in parallel to the DC power source and connecting a positive electrode of the DC power source to a first semiconductor switch, and parallel to the series power source. Connected in series to a third body of a third and a fourth semiconductor switch that connects the positive electrode of the DC power source to a third semiconductor switch, and one end connected to the midpoint of the series body of the first and second semiconductor switches. A first resonance circuit configured by a series circuit of a first heating coil and a first resonance capacitor; one end of the first heating coil and a series body of the third and fourth semiconductor switches; and the other end of the first resonance circuit. A second resonance circuit composed of a series circuit of a second heating coil and a second resonance capacitor connected to the other end of the resonance capacitor, and one end connected to the first resonance circuit and the second resonance circuit And connect the other end to one end of the DC power source. And a switching means that continues, and a control means that controls the operation of the first to fourth semiconductor switches, wherein the control means operates the first and second semiconductor switches alternately, and the third and fourth semiconductor switches. When the semiconductor switches are operated alternately and the first and third semiconductor switches are operated simultaneously and the second and fourth semiconductor switches are operated simultaneously, the switching means is short-circuited, and the first and second semiconductor switches are operated. When the four semiconductor switches are operated simultaneously and the second and third semiconductor switches are operated simultaneously, an induction heating device that opens the switching means is used to generate a current flowing through a plurality of heating coils. Since magnetic fields can be made to interfere with each other, it is possible to use different heating distributions according to the state of use of the equipment. It is possible to realize a user-friendly induction heating device such as.

  According to the second aspect of the invention, in particular, switching of the circuit system can be realized at low cost by using the electromagnetic switch as the switching means of the first aspect of the invention.

  In the third invention, in particular, by using a semiconductor switch as the switching means of the first invention, the durability at the time of switching can be remarkably increased, so that a highly reliable induction heating apparatus can be realized. .

  In particular, the fourth invention provides a capacitor in parallel with at least one of the first and second semiconductor switches of any one of the first to third inventions and at least one semiconductor switch of the third and fourth semiconductor switches. By connecting, the loss of the semiconductor switch can be reduced and the noise during the switching operation can be reduced, so that an induction heating apparatus with high efficiency and low noise can be realized.

  In particular, the fifth invention relates to the resonance frequency of the series resonance circuit including the first heating coil and the first resonance capacitor of any one of the first to fourth inventions, the second heating coil, and the second heating coil. The induction heating device according to any one of claims 1 to 4, wherein the resonance frequencies of the series resonance circuit constituted by the resonance capacitors are substantially the same, whereby the first and second heating coils and the first and second When operating as a full-bridge circuit with a series of resonant capacitors connected, and when operating the half-bridge circuit individually when the switching means is short-circuited, the operating state is almost the same, so the control circuit can be shared An induction heating device having an inexpensive configuration can be obtained.

  In the sixth aspect of the invention, in particular, when the first and second switching means of any one of the first to fifth aspects of the invention are operated, the heating is stopped for a certain period of time, whereby the first and second resonant capacitors Since the switching means can be switched in a state where there is no electric charge stored in the switch, no overcurrent is generated in the switching means, so that a highly reliable induction heating apparatus can be obtained.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(Embodiment 1)
FIG. 1 shows a circuit configuration diagram of an induction heating apparatus according to a first embodiment of the present invention.

  In FIG. 1, a series body of a first semiconductor switch 5 and a second semiconductor switch 6 and a series body of a third semiconductor switch 15 and a fourth semiconductor switch 16 are connected in parallel with the DC power source 1. At the midpoint of the first semiconductor switch 5 and the second semiconductor switch 6 and at the midpoint of the third semiconductor switch 15 and the fourth semiconductor switch 16, the first heating coil 3 and the first resonant capacitor 2 are provided. A series circuit of a first resonance circuit 9 formed by connecting in series, a second heating coil 13 and a second resonance circuit 19 formed by connecting the second resonance capacitor 12 in series is connected. The switching means 4 is connected to a connection point between the resonance circuit 9 and the second resonance circuit 19 and one end of the DC power supply 1.

  The first to fourth semiconductor switches are operated by the control means 8 so that predetermined power can be supplied to a load such as a pan magnetically coupled to the first heating coil 3 and the second heating coil 13. The frequency is controlled. In the present embodiment, the switching means 4 is configured by an electromagnetic switch such as a relay.

  The first to fourth semiconductor switches are usually composed of a semiconductor switch for controlling a forward current such as an IGBT or an FET, a reverse blocking diode for passing a current in the reverse direction to the semiconductor switch, and a parallel circuit. The configuration is not limited to this.

  Further, at least one of the first semiconductor switch 5 and the second semiconductor switch 6 and at least one of the third semiconductor switch 15 and the fourth semiconductor switch 16 are provided with the first snubber capacitor 7 and the second snubber. By connecting the capacitor 17 in parallel, the rise of voltage when the first to fourth semiconductor switches are turned off can be moderated, so that switching loss at turn-off can be reduced, and Noise generated from the semiconductor switch can also be kept low.

  Here, when the first heating coil 3 and the second heating coil 13 heat a load such as the same pan, the first heating coil 3 and the second heating coil 13 are switched according to the open / close state of the switching means 4. The direction of the flowing current can be changed.

  Therefore, the direction of the magnetic field generated from the first heating coil 3 and the second heating coil 13 can be changed, and the distribution of the eddy current flowing through the load is changed, so that the heating state of the load can be changed.

  About the induction heating apparatus comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.

  FIG. 2 is a diagram showing a circuit operation of the induction heating apparatus in the first embodiment of the present invention.

  First, the case where the switching means 4 is in the ON state will be described.

  When the switching means 4 is in the ON state, an inverter circuit composed of the first semiconductor switch 5, the second semiconductor switch 6, the first heating coil 3 and the second resonance capacitor 2, and the third semiconductor switch 15 There are two inverter circuits including the fourth semiconductor switch 16, the second heating coil 13, and the second resonant capacitor 12.

  At this time, the control means 8 operates the first semiconductor switch 5 and the third semiconductor switch 15 simultaneously. As a result, current flows from the first semiconductor switch 5 to the first heating coil 3 and the first resonance capacitor 2 and from the third semiconductor switch 15 to the second heating coil 13 and the second resonance capacitor 12. Flows (state (A)).

  Thereafter, after a predetermined time has elapsed, the control means 8 turns off all the semiconductor switches and then turns on the second semiconductor switch 6 and the fourth semiconductor switch 16.

  As a result, the path of the first resonant capacitor 2, the first heating coil 3 and the second semiconductor switch 6, and the path of the second resonant capacitor 12, the second heating coil 13 and the fourth semiconductor switch 16. A current flows (state (B)). Thereafter, after a predetermined time elapses, the control means turns off all the semiconductor switches and then returns to the state (A).

  On the other hand, the case where the switching means 4 is in the OFF state will be described. When the switching means 4 is in the OFF state, the first semiconductor switch 5, the second semiconductor switch 6, the third semiconductor switch 15, the fourth semiconductor switch 16, the first heating coil 3, and the second resonance capacitor 2 and the second heating coil 13 and the second resonance capacitor 12 constitute an inverter circuit.

  At this time, the control means 8 operates the first semiconductor switch 5 and the fourth semiconductor switch 16 simultaneously. As a result, a current flows from the first semiconductor switch 5 through the path of the first heating coil 3, the first resonance capacitor 2, the second resonance capacitor 12, and the second heating coil 13 (state (C)). . Thereafter, after a predetermined time has elapsed, the control means 8 turns off all the semiconductor switches, and then turns on the second semiconductor switch 6 and the third semiconductor switch 15.

  As a result, a current flows through the path of the first resonance capacitor 2, the first heating coil 3, the second resonance capacitor 12, and the second heating coil 13 (state (D)). Thereafter, after a predetermined time elapses, the control means turns off all the semiconductor switches and then returns to the state (C).

  By performing the operation as described above, the direction of the current of the first heating coil 3 and the second heating coil 13 is switched to operate by controlling the state of the switching means 4 and the first to fourth semiconductor switches. It becomes possible to make it.

  That is, by switching the direction of the current, the first heating coil 3 and the second heating coil 13 can flow currents in the same direction and can flow currents in opposite directions. For example, the heating distribution can be properly used depending on the use state of the device.

  In addition, when using a relay for the switching means 4, especially when switching a relay, it is desirable from the point of improving the reliability of a relay, after stopping electric power supply to loads, such as a pan, for a predetermined time.

  In addition, it is possible to use a semiconductor switch without using a relay for the switching means 4, and by adopting this configuration, the durability with respect to the number of times of use is improved compared to the mechanical contact switching means, thereby improving the reliability. Can do.

  Furthermore, the resonance frequency of the resonance circuit composed of the first heating coil 3 and the first resonance capacitor 2 is approximately the same as the resonance frequency of the resonance circuit composed of the second heating coil 13 and the second resonance capacitor 12. As a result, even when the state of the switching means 4 is OFF, the operating frequencies for operating the first to fourth semiconductor switches can be made substantially the same. When the switching means 4 is in the ON state, the operating frequency of the inverter circuit composed of the first and second semiconductor switches and the inverter circuit composed of the third and fourth semiconductor switches should be the same. Can do.

  As described above, in the present embodiment, the first heating coil 3 and the second heating coil 13 are operated by switching the operation of the first to fourth semiconductor switches according to the state of the switching means 4. Since the direction of the flowing current can be switched and the resulting magnetic fields can interfere with each other, it is possible to use different heating distributions according to the use state of the equipment, and it is possible to realize a heating distribution that matches the cooking menu A user-friendly induction heating apparatus can be realized.

  As described above, the induction heating device according to the present invention can interfere with each other the magnetic fields generated by the currents flowing through the plurality of heating coils, so that the heating distribution can be properly used according to the use state of the device. It can also be applied to uses such as induction heating cookers.

The circuit block diagram of the induction heating apparatus in Embodiment 1 of this invention The figure which shows the circuit operation | movement of the induction heating apparatus in Embodiment 1 of this invention. Circuit diagram of conventional induction heating device

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 DC power supply 2 1st resonance capacitor 3 1st heating coil 4 Switching means 5 1st semiconductor switch 6 2nd semiconductor switch 7 1st snubber capacitor 8 Control means 9 1st resonance circuit 12 2nd resonance Capacitor 13 Second heating coil 15 Third semiconductor switch 16 Fourth semiconductor switch 17 Second snubber capacitor 19 Second resonance circuit

Claims (6)

A DC power source, a series body of first and second semiconductor switches connected in parallel to the DC power source and connecting a positive electrode of the DC power source to a first semiconductor switch, and the DC power source connected in parallel to the series power source And a first heating coil having one end connected to the midpoint of the series body of the first and second semiconductor switches, and a series body of third and fourth semiconductor switches connecting the positive electrode of the first semiconductor switch to the third semiconductor switch. A first resonance circuit constituted by a series circuit of a first resonance capacitor; one end of the first resonance circuit in the middle of the series body of the third and fourth semiconductor switches; and the other end of the first resonance capacitor and the other end of the first resonance capacitor. A second resonance circuit composed of a series circuit of a connected second heating coil and a second resonance capacitor; and one end connected to a connection point between the first resonance circuit and the second resonance circuit and the other end A switching hand to connect one end of the DC power supply And control means for controlling the operation of the first to fourth semiconductor switches, wherein the control means operates the first and second semiconductor switches alternately, and alternately switches the third and fourth semiconductor switches. When the first and third semiconductor switches are operated simultaneously and the second and fourth semiconductor switches are operated simultaneously, the switching means is short-circuited, and the first and fourth semiconductor switches are operated. An induction heating apparatus that opens the switching means when simultaneously operating the second and third semiconductor switches. The induction heating apparatus according to claim 1, wherein the switching means uses an electromagnetic switch. The induction heating apparatus according to claim 1, wherein the switching means uses a semiconductor switch. The induction heating apparatus according to claim 1, wherein a capacitor is connected in parallel to at least one of the first and second semiconductor switches and at least one of the third and fourth semiconductor switches. The resonance frequency of a series resonance circuit including a first heating coil and a first resonance capacitor is approximately the same as a resonance frequency of a series resonance circuit including a second heating coil and a second resonance capacitor. The induction heating apparatus according to any one of 1 to 4. The induction heating apparatus according to any one of claims 1 to 5, wherein when the switching means is operated, heating is stopped for a predetermined time.

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