JP5158884B2 - Milk meter - Google Patents

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JP5158884B2
JP5158884B2 JP2009190050A JP2009190050A JP5158884B2 JP 5158884 B2 JP5158884 B2 JP 5158884B2 JP 2009190050 A JP2009190050 A JP 2009190050A JP 2009190050 A JP2009190050 A JP 2009190050A JP 5158884 B2 JP5158884 B2 JP 5158884B2
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利幸 岡谷
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Orion Machinery Co Ltd
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本発明は、自動制御により洗浄工程・殺菌工程のような流体を用いた作業を行う機能を有する搾乳機において、作業の進捗とその良否を自動判定するための装置に関する。   The present invention relates to an apparatus for automatically determining the progress of work and its quality in a milking machine having a function of performing work using a fluid such as a cleaning process and a sterilization process by automatic control.

パイプラインミルカーを用いた集乳システムでは、一般に、図10のように真空ポンプP1により乳牛に装着した搾乳ユニット10から集乳配管11を介してレシーバージャー12に生乳を集め、さらに集めた生乳を送乳ポンプP2によりバルククーラー30に送って巡回サービスによる集乳まで冷蔵保管する。   In a milk collection system using a pipeline milker, generally, raw milk is collected from a milking unit 10 attached to a cow by a vacuum pump P1 to a receiver jar 12 via a milk collection pipe 11 as shown in FIG. It is sent to the bulk cooler 30 by the feeding pump P2 and refrigerated until milk collection by the patrol service.

これらの集乳システム及び保管システムにおいては、ミルクの品質保持のため、温度の管理と所定の手順に基づいた内部の洗浄・殺菌が重要であり、真空ポンプP1及び送乳ポンプP2を利用した自動洗浄・殺菌システムが知られている。例えば、図10に示すパイプラインミルカーでは、予め送乳ポンプP2の吐出側配管13を洗浄槽20内に接続すると共に、洗浄槽20の上方を通る集乳配管11の分岐管14に設けた接続口15、15・・・に搾乳ユニット10を接続する。そして搾乳ユニット10の各ティートカップの先端を洗浄槽20内の洗浄液に浸すことにより、洗浄槽20から、搾乳ユニット10、分岐管14、集乳配管11、レシーバージャー12、送乳ポンプP2を経由する洗浄液の循環回路を形成する。そして洗剤供給装置21から所定の種類・量の洗浄剤を洗浄槽20に供給し不図示の湯水バルブからの湯または水と混合することにより、所定量の洗浄液を洗浄槽20に貯溜する。そして真空ポンプP1と送乳ポンプP2を駆動することにより洗浄液を強制循環させ、搾乳ユニット10、集乳配管11、レシーバージャー12を自動洗浄する。洗浄終了時やかけ流し洗浄の場合には、送乳ポンプP2の吐出側配管に設けた排水弁16を開放し、戻った水や洗浄液を自動排出する。洗剤供給装置21は殺菌剤を供給することも可能であり、殺菌工程では殺菌液を循環させて同様の処理を行う。これらの処理は、真空ポンプP1、送乳ポンプP2、洗剤供給装置21、湯水バルブ、排水弁16等の動作を制御する自動制御装置(不図示)によって行われる。   In these milk collection systems and storage systems, temperature control and internal cleaning and sterilization based on a predetermined procedure are important for maintaining the quality of milk. Automatic using the vacuum pump P1 and the milk pump P2 Cleaning and sterilization systems are known. For example, in the pipeline milker shown in FIG. 10, the discharge side pipe 13 of the breast feeding pump P <b> 2 is connected in the cleaning tank 20 in advance and the connection provided in the branch pipe 14 of the milk collection pipe 11 passing above the cleaning tank 20. The milking unit 10 is connected to the mouths 15, 15. Then, by immersing the tip of each teat cup of the milking unit 10 in the cleaning liquid in the cleaning tank 20, the milking unit 10, the branch pipe 14, the milk collection pipe 11, the receiver jar 12, and the milk pump P <b> 2 are passed from the cleaning tank 20. A circulation circuit for the cleaning liquid is formed. Then, a predetermined type and amount of cleaning agent is supplied from the detergent supply device 21 to the cleaning tank 20 and mixed with hot water or water from a hot water valve (not shown), thereby storing a predetermined amount of cleaning liquid in the cleaning tank 20. Then, the cleaning liquid is forcibly circulated by driving the vacuum pump P1 and the breast feeding pump P2, and the milking unit 10, the milk collection pipe 11, and the receiver jar 12 are automatically cleaned. At the end of the cleaning or in the case of flushing, the drain valve 16 provided in the discharge side piping of the breast feeding pump P2 is opened, and the returned water and cleaning liquid are automatically discharged. The detergent supply device 21 can also supply a sterilizing agent, and in the sterilization process, the same process is performed by circulating a sterilizing solution. These processes are performed by an automatic control device (not shown) that controls operations of the vacuum pump P1, the breast feeding pump P2, the detergent supply device 21, the hot water valve, the drain valve 16, and the like.

パイプラインミルカーの洗浄方法は、搾乳作業の前後に、水、酸性・アルカリ性洗浄液等の洗浄水を循環させて洗浄を行う。通常の洗浄手順では、まず常温の水やぬるま湯による最初のかけすすぎにより、乳成分を洗い流す。次にアルカリ性洗浄剤を含む洗浄水での循環洗浄による脂肪分の分解洗浄や、酸性の洗浄水での循環洗浄による無機物類の除去などを順次行って溶けにくい汚れを除去する。その後、水やぬるま湯等で最後のかけすすぎを行って洗浄液を洗い流す。洗浄後、搾乳の前に、さらに殺菌液による殺菌作業を行うこともある。   As a method for washing a pipeline milker, washing is performed by circulating washing water such as water and acidic / alkaline washing liquid before and after milking. In a normal washing procedure, milk components are first washed away by first rinsing with room temperature water or lukewarm water. Next, the dirt that is difficult to dissolve is removed by sequentially performing decomposition and cleaning of fat by circulating cleaning with cleaning water containing an alkaline cleaning agent and removal of inorganic substances by circulating cleaning with acidic cleaning water. Thereafter, the final rinse is performed with water or lukewarm water to wash away the cleaning solution. After washing, before milking, a sterilization operation with a sterilizing solution may be performed.

他方、自動搾乳機において、乳牛毎の搾乳データを収集して、各個体の健康状態等を管理するために乳量計が用いられる。現在用いられている非貯留式の電子式乳量計は、搾乳機の配管内に臨む乳流量センサ、乳流量の積算手段、記憶手段、搾乳終了の判定手段、結果の表示手段等を有し、配管を通過する乳量を測定して表示手段に表示し、搾乳終了と判定したときに終了を示す警報を表示する。乳流量センサとしては、電気伝導度センサを使用し、電極間の電気伝導度の変動から、配管内を断続的に流れるミルクの量を推定するものが広く用いられている。また貯留式の乳量計では、弁装置によりミルクを装置内に貯留し一定量に達すると集乳配管側に排出してその回数から排出流量を測定するが、液面検出のために電気伝導度センサを用いる場合がある。さらに乳量から泌乳終了を予測して警報したり、自動離脱装置を作動させて搾乳ユニットの回収を行わせる機能を有するものもある。図1はこれらの乳量計の設置方法の一例であり、搾乳ユニットとミルクラインの接続部を連絡するミルクチューブ上に設置されている。   On the other hand, in an automatic milking machine, a milk meter is used to collect milking data for each dairy cow and manage the health status and the like of each individual. The currently used non-reserved electronic milk meter has a milk flow sensor facing the inside of the milking machine, a milk flow integrating means, a storage means, a milking end judging means, a result displaying means, etc. Then, the amount of milk passing through the pipe is measured and displayed on the display means, and an alarm indicating the end is displayed when it is determined that milking has ended. As a milk flow rate sensor, a sensor that uses an electrical conductivity sensor and estimates the amount of milk that flows intermittently in a pipe from fluctuations in electrical conductivity between electrodes is widely used. In the storage type milk meter, milk is stored in the device by a valve device, and when it reaches a certain amount, it is discharged to the milk collection pipe and the discharge flow rate is measured from the number of times. A degree sensor may be used. In addition, some have a function of predicting the end of lactation based on the amount of milk and having a function of operating the automatic withdrawal device to collect the milking unit. FIG. 1 shows an example of a method for installing these milk meters, which is installed on a milk tube that connects a milking unit and a connection part of a milk line.

特開2003−210058号公報記載の搾乳時間計測装置(特許第3751252号)は、各乳牛毎のミルク生産能力を評価するためにパイプラインミルカーに付設される乳量計測装置の改良に係るもので、真空ポンプ・送乳ポンプの作動時間から乳牛毎の実際の搾乳時間を積算する際に、搾乳前後のパイプライン洗浄時間を搾乳時間から除くために、真空ポンプの作動時間の長さで洗浄工程と搾乳工程とを判別し、搾乳工程における送乳ポンプの作動時間を搾乳時間として積算している。   The milking time measuring device (Japanese Patent No. 3751252) described in Japanese Patent Application Laid-Open No. 2003-210058 relates to improvement of a milk amount measuring device attached to a pipeline milker in order to evaluate the milk production capacity of each cow. When adding the actual milking time for each cow from the operating time of the vacuum pump / feeding pump, in order to exclude the pipeline cleaning time before and after milking from the milking time, the cleaning process is performed with the length of the vacuum pump operating time. And the milking process, and the operation time of the feeding pump in the milking process is integrated as the milking time.

特開2003−210058号公報Japanese Patent Laid-Open No. 2003-210058

自動制御により行われるパイプラインミルカーの洗浄・殺菌作業の良否判定においては、作業の進捗を参酌しながら工程に応じた判断基準を用いて作業の良否を判定する必要があったが、従来のものは、正しく洗浄/殺菌されているか(洗浄温度、洗剤濃度、洗浄時間)を判定する機能がなかった。搾乳機制御装置や洗浄装置に温度センサや電気伝導度センサを組み込んだものが市販されているが、通信インターフェースの設定や自動制御プログラムの書き換えなどが必要になるため、装置一式を新規導入せざるを得ず高額な投資となっていた。   In the determination of the quality of cleaning and sterilization work of pipeline millers performed by automatic control, it was necessary to determine the quality of work using judgment criteria according to the process while taking into account the progress of the work. Did not have the function of determining whether it was properly cleaned / sterilized (cleaning temperature, detergent concentration, cleaning time). A milking machine control device or washing device with a temperature sensor or electrical conductivity sensor is commercially available, but it is necessary to set up a communication interface and rewrite the automatic control program. It was an expensive investment.

特開2003−210058号公報記載の搾乳時間計測装置は、既設のパイプラインミルカーに設置可能であり、洗浄工程と搾乳工程とを判別して搾乳時間のみを積算できるものであるが、この方法は複数の洗浄剤等を用いた複雑な洗浄工程の進捗を個別に判断するのには適していない。またポンプ等の制御信号を利用しているのでそれらとの接続を必要とする。本発明は、搾乳機の洗浄工程や殺菌工程の良否を的確に判断できるとともに、新規の投資を最小限に抑えることのできるスタンドアロンの流体作業監視装置を提供することを一つの目的とする。   The milking time measuring device described in Japanese Patent Application Laid-Open No. 2003-210058 can be installed in an existing pipeline milker, and can discriminate between the washing process and the milking process, and can integrate only the milking time. It is not suitable for individually judging the progress of a complicated cleaning process using a plurality of cleaning agents. Also, since control signals such as pumps are used, connection with them is required. An object of the present invention is to provide a stand-alone fluid work monitoring device that can accurately determine the quality of a washing process and a sterilization process of a milking machine and can minimize new investment.

また、そこで本発明は、複数工程を含む流体作業の各工程の判断を、搾乳機制御装置や自動洗浄装置等の外部機器からの工程信号に基づくことなく、スタンドアローンの状態で独自判定することが可能であり、既存の制御装置や洗浄装置に容易に追加設置できる合理的な洗浄殺菌工程等の監視手段を提供することを目的とする。また、洗浄・殺菌作業の自動・手動を使用者が選択できる場合において、作業者が自ら工程を管理する場合にも対応できることをそれぞれ別の目的とする。   In addition, the present invention uniquely determines each process of a fluid operation including a plurality of processes in a stand-alone state without being based on a process signal from an external device such as a milking machine control device or an automatic washing device. It is possible to provide a monitoring means such as a rational cleaning and sterilization process that can be easily installed in an existing control device or cleaning device. Further, when the user can select automatic / manual cleaning / sterilization work, another object is to be able to cope with the case where the worker himself / herself manages the process.

請求項1記載の発明は、搾乳機の搾乳ユニットの送乳経路に設置される洗浄等監視機能付乳量計であって、制御部と、記録手段と、送乳経路に臨ませて設けた温度センサと電気伝導度センサとを有し、前記記録手段には予め外部機器が実行する流体による作業工程の種別特徴と良否判定に用いる作業工程の種別に応じた所定の基準値が格納されており、前記制御部によって前記センサの全部またはいずれかの経時的な出力変化と前記作業工程の種別特徴とを比較観察し、その結果により現在行われている流体による作業工程の種別を外部機器からの信号を用いることなく独自に判定する工程種別判定手段と、前記センサの全部またはいずれかの出力が前記良否判断に用いる作業工程の種別に応じた所定の基準値を充たす状態が所定時間継続したかどうかにより、外部機器からの信号を用いることなく当該作業工程の良否を独自に判断する作業工程良否判断手段とを備えていることを特徴とする乳量計により、上記の課題を解決する。   The invention described in claim 1 is a milk meter with a monitoring function such as a washing function installed in a milking path of a milking unit of a milking machine, and is provided facing a control unit, recording means, and a milking path. A temperature sensor and an electrical conductivity sensor are provided, and the recording means stores in advance a predetermined reference value corresponding to a type characteristic of a work process by a fluid executed by an external device and a type of work process used for pass / fail judgment. The control unit compares and observes the output change of all or any of the sensors over time and the type characteristics of the work process, and the result indicates the type of the work process currently performed by the fluid from an external device. The process type determining means that independently determines without using the signal, and the state in which the output of all or any of the sensors satisfies a predetermined reference value corresponding to the type of work process used for the quality determination continues for a predetermined time. Or by whether by milk meter, characterized in that it comprises a work process quality determining means for independently determining the quality of the working process without using a signal from an external device, to solve the above problems.

本発明では、乳量計が乳量測定や乳質の判定のために備えている温度センサ、電気伝導度センサを、洗浄工程等の進捗監視や良否判定に活用することにより、自動制御により行われるパイプラインミルカーの洗浄・搾乳作業の進捗とその良否を自動判定することができる。また温度センサや、電気伝導度センサ以外にも、流体について実施される作業の性質により様々なものを組み合わせて使用することができる。   In the present invention, the milk volume meter is equipped with a temperature sensor and an electrical conductivity sensor provided for measuring the milk yield and determining the milk quality, and is used for automatic monitoring by utilizing progress monitoring and pass / fail judgment for the cleaning process and the like. It is possible to automatically determine the progress and quality of the washing and milking work of the pipeline milker. In addition to temperature sensors and electrical conductivity sensors, various types can be used in combination depending on the nature of the work performed on the fluid.

センサの経時的な出力変化を観察するとは、現在のセンサの出力と併せてそれまでの出力の推移を参酌しながら工程種別の判定を行うことをいい、好ましくは、記録手段に予め作業工程の順序と、各作業工程の種別特徴(作業工程を判定するための各センサ出力の閾値)を記録しておき、次回に行われるべき作業工程の種別特徴を示す基準値を記録手段から呼び出し、前記センサの出力と繰り返し比較することにより、現在行われている作業工程の種別を判定し、記録手段に格納する。従って、複数の洗浄剤を使用した複雑な工程を含む作業であっても、当該作業工程の制御機器と独立に作業工程の進捗を判断し、適切な種別特徴を呼び出して良否判断を行うことができる。   Observing the change in the output of the sensor over time refers to determining the process type while taking into account the transition of the output so far along with the current output of the sensor. Record the order and type characteristics of each work process (threshold value of each sensor output for determining the work process), call a reference value indicating the type characteristics of the work process to be performed next time from the recording means, By repeatedly comparing with the output of the sensor, the type of work process currently being performed is determined and stored in the recording means. Therefore, even in a work including a complicated process using a plurality of cleaning agents, it is possible to judge the progress of the work process independently of the control device of the work process, and call the appropriate type feature to make a pass / fail judgment. it can.

一般的なパイプラインミルカーの洗浄作業では、液温はすすぎ・殺菌工程では35〜50℃程度に保たれ、酸・アルカリ洗浄工程において60℃程度に上昇するので、現在いずれの工程にあるかを判断するのには温度センサが有効である。また電気伝導度は、通常の水では0に近いが、洗浄液が混入するとその濃度に従って大きくなるので、すすぎ工程と、洗浄工程を区別したり、洗剤の投入量を確認するのに有効である。従って、温度センサと電気伝導度センサを併用することにより、工程の進捗のとその良否を正確に判定することができる。   In a general pipeline milker cleaning operation, the liquid temperature is maintained at about 35 to 50 ° C. in the rinsing / sterilization process, and rises to about 60 ° C. in the acid / alkali cleaning process. A temperature sensor is effective for the determination. The electrical conductivity is close to 0 in normal water, but increases according to the concentration of the cleaning liquid, which is effective in distinguishing between the rinsing process and the cleaning process and confirming the amount of detergent. Therefore, by using the temperature sensor and the electrical conductivity sensor in combination, it is possible to accurately determine the progress of the process and its quality.

良否判断に用いる基準値を充たす状態が所定時間継続したかどうかの判断は、センサの出力が基準値を充たす状態が一定時間繰り返されるかどうか、測定期間中に当該状態が一定回数表れたかどうか、他の条件が基準値を満たす状態におけるある変数の積算値が一定以上になるか、のいずれかを判断することにより行うことができる。一定時間とは固定値でも各工程ごとに異なる値でも良いが、異なる値とする場合は基準値の一部として記録手段に格納することが好ましい。   Judgment whether the state satisfying the reference value used for pass / fail judgment has continued for a predetermined time is whether the state where the sensor output satisfies the reference value is repeated for a certain period of time, whether the state has appeared a certain number of times during the measurement period, This can be done by determining whether the integrated value of a certain variable in a state where other conditions satisfy the reference value is greater than or equal to a certain value. The fixed time may be a fixed value or a different value for each process. However, when the value is different, it is preferably stored in the recording means as a part of the reference value.

本発明の洗浄等監視機能付乳量計では、電気伝導度センサによる搾乳時の乳量測定機能に加えて、洗浄時・殺菌時等、搾乳機による他の流体作業時にも、温度センサ・電気伝導度センサの出力を考慮して現在の工程が何であるかを自ら判断でき、そのうえで基準を満たす温度・電気伝導度が継続した時間を積算することにより現在行われている工程の良否を判断するので、搾乳機制御装置や自動洗浄装置等の外部機器と通信しなくても独立に洗浄の良否判定を行うことができる。従って、既設のパイプラインミルカーであっても、本乳量計を追加することで流体作業の自動監視機能を利用することが可能である。また、複数の搾乳ユニットを有するパイプラインミルカーであっても、そのうちの一台について本乳量計を備えることにより、パイプラインミルカー全体の洗浄等監視を行うことができる。   In the milk meter with a monitoring function such as washing according to the present invention, in addition to the milk amount measuring function at the time of milking by the electric conductivity sensor, the temperature sensor / electric You can determine what the current process is by considering the output of the conductivity sensor, and then determine the quality of the current process by accumulating the duration of the temperature and electrical conductivity that meet the criteria. Therefore, the quality of cleaning can be determined independently without communication with external devices such as a milking machine control device and an automatic cleaning device. Therefore, even if it is an existing pipeline milker, it is possible to use the automatic monitoring function of fluid work by adding this milk meter. Moreover, even if it is a pipeline milker which has a several milking unit, monitoring, such as washing | cleaning of the whole pipeline milker, can be performed by providing this milk amount meter about one of them.

請求項2記載の発明は、前記温度センサ及び電気伝導度センサに加えてpHセンサを備えるものである。pHの値は、通常の水道水では6ないし7であり、アルカリ洗浄剤及び殺菌剤が投入されると大きくなり、酸性の洗浄剤が投入されると小さくなるので、pHセンサの出力により、洗浄剤や殺菌剤の種類と量とをさらに正確に判断することができる。従って、温度センサ・電気伝導度センサ・pHセンサを併用することにより、いずれの洗浄・殺菌工程が行われているかの判別とその良否を正確に判定することができる。   The invention according to claim 2 includes a pH sensor in addition to the temperature sensor and the electrical conductivity sensor. The pH value is 6 to 7 for normal tap water, and increases when an alkaline cleaner and disinfectant are added, and decreases when an acidic cleaner is added. It is possible to more accurately determine the type and amount of the agent and bactericide. Therefore, by using a temperature sensor, an electrical conductivity sensor, and a pH sensor in combination, it is possible to accurately determine which cleaning / sterilization process is being performed and whether it is good or bad.

請求項3記載の発明は、前記流体による作業工程が洗浄工程と殺菌工程を含むことを特徴とする請求項1または2記載の洗浄監視機能付乳量計である。温度センサ・電気伝導度センサ・pHセンサの全部または一部を適宜組み合わせることにより、洗浄工程と殺菌工程の進捗と良否とを判断することができる。   The invention according to claim 3 is the milk meter with a cleaning monitoring function according to claim 1 or 2, characterized in that the operation process using the fluid includes a cleaning process and a sterilization process. The progress and quality of the cleaning process and the sterilization process can be determined by appropriately combining all or part of the temperature sensor, the electrical conductivity sensor, and the pH sensor.

請求項4記載の発明は、前記乳量計が、温度に応じた電気伝導度の補正量を求める補正量算出手段を有し、電気伝導度から乳流量を計算する際に温度センサの出力に応じた補正を加えることにより、より正確な乳流量を測定できることを特徴とする請求項1から3のいずれか1項に記載の洗浄等監視機能付乳量計である。補正量の算出は、所定の計算式により求めても良いし、記憶手段に記録させた換算用のテーブルを用いても良い。   According to a fourth aspect of the present invention, the milk meter has a correction amount calculating means for obtaining a correction amount of the electrical conductivity according to the temperature, and outputs the temperature sensor when calculating the milk flow rate from the electrical conductivity. The milk meter with a monitoring function such as washing according to any one of claims 1 to 3, wherein a more accurate milk flow rate can be measured by applying a corresponding correction. The correction amount may be calculated by a predetermined calculation formula, or a conversion table recorded in the storage unit may be used.

請求項5記載の発明は、前記乳量計がさらに表示手段と入力手段を備えたことを特徴とする請求項1から4のいずれか1項に記載の洗浄等監視機能付乳量計である。表示手段には、現在行われている工程(搾乳機の洗浄作業であれば、酸洗浄・アルカリ洗浄・すすぎ)の表示や、作業の良否の判定を表示する。洗浄の良・不良をまた搾乳前に確認でき、確実に良質な牛乳を搾乳できる。また入力手段を備えているので、工程の順序や基準値が異なる場合であっても、入力手段から設定を行うことにより複数のプログラムから選択したり、記録手段に格納された基準値を書き替えて対応することができるので、パイプラインミルカーの制御プログラムが更新された場合にも容易に対応できる。   The invention according to claim 5 is the milk meter with a monitoring function such as cleaning according to any one of claims 1 to 4, wherein the milk meter further comprises a display means and an input means. . The display means displays a process currently being performed (in the case of a milking machine cleaning operation, acid cleaning, alkali cleaning, rinsing) and a determination of whether the operation is good or bad. The quality of washing can be confirmed before milking, and milk of good quality can be milked without fail. In addition, because it has an input means, even if the order of steps and reference values are different, you can select from multiple programs by setting from the input means, or rewrite the reference values stored in the recording means Therefore, it is possible to easily cope with the case where the control program of the pipeline milker is updated.

請求項6記載の発明は、前記記録手段が、作業工程良否判断手段による良否判断の結果を累積して記録することを特徴とする請求項1から5のいずれか一項に記載の洗浄等監視機能付乳量計である。良否判断を記録することにより不良品の発生を未然に防いだり、異常な事態の発生した原因を容易に特定することができる。電気伝導度のデータ等を記録に残す場合には、液温の測定値を参照してこれらを補正すればいっそう正確な記録とすることができる。   The invention according to claim 6 is characterized in that the recording means accumulates and records the results of the quality judgment by the work process quality judgment means, and the cleaning etc. monitoring according to any one of claims 1 to 5 It is a milk meter with a function. By recording the pass / fail judgment, it is possible to prevent the occurrence of defective products and to easily identify the cause of the occurrence of an abnormal situation. When the electrical conductivity data or the like is recorded in the record, it is possible to obtain a more accurate record by correcting these with reference to the measured liquid temperature.

請求項7記載の発明は、前記乳量計がさらに通信手段を備え、作業工程良否判断手段による良否判断の結果を外部の機器に送信できることを特徴とする請求項1から5のいずれか一項に記載の洗浄等監視機能付乳量計である。例えば酪農家のパソコンを用いて洗浄記録を分析することにより、洗浄不良発生時の原因追及が可能となる。   The invention according to claim 7 is characterized in that the milk meter further comprises a communication means, and the result of the quality judgment by the work process quality judgment means can be transmitted to an external device. 3. A milk meter with a monitoring function such as cleaning. For example, by analyzing cleaning records using a dairy farmer's personal computer, it is possible to investigate the cause of the occurrence of defective cleaning.

本発明に係る洗浄等監視機能付乳量計によれば、洗浄の良・不良を搾乳前に確認できると共に、搾乳後にパソコンに洗浄記録を取り出すことにより、洗浄不良発生時の原因追求が可能であり、正しい洗浄が行われていたか、食の安心安全のトレーサビリティを高めることができる。   According to the milk meter with a monitoring function such as washing according to the present invention, it is possible to check the quality of washing before and after milking, and it is possible to pursue the cause when washing failure occurs by taking out a washing record on a personal computer after milking. Yes, it is possible to improve the traceability of food safety and safety, whether or not correct cleaning has been performed.

本発明に係る乳量計の設置方法の概念図Conceptual diagram of the method of installing a milk meter according to the present invention 本発明に係る乳量計の縦断面図Longitudinal sectional view of a milk meter according to the present invention 制御回路の一例を示すブロック構成図Block configuration diagram showing an example of a control circuit 記録手段に格納される洗浄・殺菌工程良否判断基準値テーブルの一例Example of reference value table for quality determination of cleaning / sterilization process stored in recording means 洗浄・殺菌工程監視手順を示すフローチャートFlow chart showing cleaning / sterilization process monitoring procedure 洗浄・殺菌工程判定手順を示すフローチャートFlow chart showing cleaning / sterilization process determination procedure 洗浄・殺菌工程良否判定手順を示すフローチャートFlow chart showing the procedure for determining the quality of the cleaning / sterilization process 搾乳機の洗浄工程時の各センサの出力変化を示す図The figure which shows the output change of each sensor at the time of the washing process of a milking machine 搾乳機の殺菌工程時の各センサの出力変化を示す図The figure which shows the output change of each sensor at the time of the disinfection process of a milking machine パイプラインミルカーの自動洗浄システムの説明図Illustration of an automatic cleaning system for pipeline milkers

以下、図面を参照しながら、本発明の具体的な実施形態について説明する。図1および図2は、パイプラインミルカーに本発明に係る洗浄等監視機能付乳量計1を設置する場合の機器の接続方法を示す概念図である。この実施例における乳量計1は貯留式のもので、電磁弁115と、ミルクを一時貯留する計量容器部116とからなり、計量容器部116はさらに、側面のくびれにより下部の計量室Rm、中央部の気液分離室Rs、上部の気圧切替室Rcに区分され、気圧切替室Rcと気液分離室Rsの間に設けられたダイヤフラムに連動する弁機構Vが、計量室Rmの上部および下部を交互に開閉するようになっている。また計量容器部116の側部には、上端が気液分離室Rs内の上端近くに開口し、下端が計量室Rm内に開口した給気筒部が設けられ、その中に該計量容器部116の液面の高さを検出する電気伝導度センサ108と、洗浄等監視に用いる温度センサ107と、pHセンサ109が設置されており、これらのセンサの出力が流体作業監視装置の制御回路100に出力される。   Hereinafter, specific embodiments of the present invention will be described with reference to the drawings. FIG. 1 and FIG. 2 are conceptual diagrams showing a method for connecting devices when a milk meter 1 with a monitoring function such as cleaning according to the present invention is installed in a pipeline milker. The milk meter 1 in this embodiment is of a storage type, and includes a solenoid valve 115 and a weighing container portion 116 for temporarily storing milk. The weighing container portion 116 is further provided with a lower weighing chamber Rm, by a constriction on the side surface. A valve mechanism V, which is divided into a central gas-liquid separation chamber Rs and an upper atmospheric pressure switching chamber Rc and is linked to a diaphragm provided between the atmospheric pressure switching chamber Rc and the gas-liquid separation chamber Rs, includes an upper portion of the measuring chamber Rm and The lower part opens and closes alternately. Further, a supply cylinder portion having an upper end opened near the upper end in the gas-liquid separation chamber Rs and a lower end opened in the measurement chamber Rm is provided at a side portion of the measurement container portion 116, and the measurement container portion 116 is provided therein. An electrical conductivity sensor 108 for detecting the level of the liquid surface, a temperature sensor 107 used for monitoring such as cleaning, and a pH sensor 109 are installed, and the output of these sensors is sent to the control circuit 100 of the fluid work monitoring device. Is output.

搾乳時には、まず電磁弁115が気圧切替室Rcの接続管を大気開放させ、弁機構Vが計量室Rmの上部を開き下部を閉じることにより、搾乳ユニット10から気液分離室Rsに流入した生乳が計量室Rm及び気液分離室Rs内に貯留される。一定量のミルクが貯留され、電気伝導度センサ108が液面上昇を検出すると、電磁弁115が気圧切替室Rcの接続管を真空配管に連通させ、弁機構Vが計量室Rmの上部を閉じ下部を開くことにより、計量室Rm内部の生乳を集乳配管に送出する。このように気圧切替室Rcを真空配管及び大気に交互に連通させることにより計量室Rmの容積分の生乳を集乳配管に送出することができる   At the time of milking, first, the electromagnetic valve 115 opens the connection pipe of the atmospheric pressure switching chamber Rc to the atmosphere, and the valve mechanism V opens the upper portion of the measuring chamber Rm and closes the lower portion thereof, so that the raw milk flowing into the gas-liquid separation chamber Rs from the milking unit 10 Are stored in the measuring chamber Rm and the gas-liquid separation chamber Rs. When a certain amount of milk is stored and the electrical conductivity sensor 108 detects a rise in the liquid level, the electromagnetic valve 115 connects the connection pipe of the atmospheric pressure switching chamber Rc to the vacuum pipe, and the valve mechanism V closes the upper part of the measuring chamber Rm. By opening the lower part, raw milk inside the measuring chamber Rm is sent to the milk collection pipe. As described above, by alternately communicating the atmospheric pressure switching chamber Rc with the vacuum pipe and the atmosphere, raw milk corresponding to the volume of the measuring chamber Rm can be sent to the milk collection pipe.

図3は制御回路の一例を示すブロック構成図である。本実施例の装置は搾乳機の洗浄・殺菌工程監視装置であり、作業者の設定により複数の洗浄工程と殺菌工程を監視可能なものである。また流体質センサとして電気伝導度センサとpHセンサの二種類を備えている。制御ボックス100において、マイコン101はA/D変換回路104〜106を介して、温度センサ107、電気伝導度センサ108、pHセンサ109と接続されている。また温度センサ107は、洗浄液・殺菌液の循環する配管の内部に設置され、洗浄又は殺菌中、液温を測定・記憶し、アナログデータとしてA/D変換回路104に送信する。電気伝導度センサ108及びpHセンサ109は、洗浄又は殺菌中、それぞれ配管内の電気伝導度及びpH等の変化を測定・記憶し、アナログデータとしてA/D変換回路105及び106に送信する。A/D変換回路104〜106はこれらのデータをデジタルデータに変換する。   FIG. 3 is a block diagram showing an example of the control circuit. The apparatus of the present embodiment is a milking machine cleaning / sterilization process monitoring apparatus, and can monitor a plurality of cleaning processes and sterilization processes according to an operator's setting. Two types of fluid quality sensors are provided: an electrical conductivity sensor and a pH sensor. In the control box 100, the microcomputer 101 is connected to a temperature sensor 107, an electrical conductivity sensor 108, and a pH sensor 109 via A / D conversion circuits 104 to 106. Further, the temperature sensor 107 is installed inside a pipe through which the cleaning liquid / sterilizing liquid circulates, measures and stores the liquid temperature during cleaning or sterilization, and transmits it to the A / D conversion circuit 104 as analog data. The electrical conductivity sensor 108 and the pH sensor 109 measure and store changes in electrical conductivity, pH, and the like in the pipe during cleaning or sterilization, respectively, and transmit them to the A / D conversion circuits 105 and 106 as analog data. The A / D conversion circuits 104 to 106 convert these data into digital data.

制御回路100はまた、記録手段102、入力手段である運転/モード切替スイッチ113と洗浄・殺菌工程設定手段114、出力手段である表示装置110及び通信装置111を備え、さらに5V内蔵電源112を備えている。表示部は、装置の前面に設置された液晶表示装置等であり、各洗浄又は殺菌工程の判別結果と、洗浄・殺菌結果の良否を表示する。通信装置111は、無線通信手段等により、判別した工程の順序と良否判断の記憶データを、無線機能を備えたパソコン等に出力することができる。また制御回路100は乳量測定のための電磁弁115と接続されている。   The control circuit 100 also includes a recording unit 102, an operation / mode changeover switch 113 serving as an input unit, a cleaning / sterilization process setting unit 114, a display device 110 serving as an output unit, and a communication device 111, and further includes a 5V built-in power source 112. ing. The display unit is a liquid crystal display device or the like installed on the front surface of the apparatus, and displays the result of determination of each cleaning or sterilization process and the quality of the cleaning / sterilization result. The communication device 111 can output the determined order of steps and stored data of pass / fail judgment to a personal computer or the like equipped with a wireless function by wireless communication means or the like. The control circuit 100 is connected to an electromagnetic valve 115 for measuring milk yield.

マイコン101は、プログラムが実行されることによる論理ブロックとして、各A/D変換回路104〜106の信号を繰り返しモニタして記録手段102から読み出した基準値と比較して流体の質を判定する流体質判定手段101aと、さらに内部のタイマーにより条件成立後の経過時間を積算して、記録手段102から読み出した基準値と比較し、工程の進捗を自動洗浄装置の制御部などから工程信号を受信することなくスタンドアローンにより独自判定する工程種別判断手段である洗浄及び殺菌工程独自判断手段101b、及び洗浄及び殺菌工程の良否結果を判定する作業工程良否判断手段である洗浄及び殺菌工程良否判定手段101c、乳量測定を行う乳量測定手段101dを有している。記録手段102は不揮発性のメモリであり、良否判定と工程判定のプログラム、判定する工程の順序、判定基準値テーブル、現在の工程、過去の判定データ等が格納される。自動洗浄装置の機種によっては洗浄工程が異なる場合があるため、洗浄・殺菌工程設定手段113からの入力に従って、判定する工程・基準値等を選択設定できる方式となっている。設定内容は記録手段102に記録され、それに従ってマイコン101に各手順が呼び出される。   The microcomputer 101 repeats the signals of the A / D conversion circuits 104 to 106 as a logical block by executing the program, and compares it with the reference value read from the recording means 102 to determine the fluid quality. The elapsed time after the condition is established is integrated by the constitution determining means 101a and an internal timer, and compared with the reference value read from the recording means 102, and the progress of the process is received from the control unit of the automatic cleaning device, etc. Cleaning and sterilization process unique determination means 101b, which is a process type determination means uniquely determined by a stand-alone process, and cleaning and sterilization process quality determination means 101c, which is a work process quality determination means for determining a quality result of the cleaning and sterilization process. The milk amount measuring means 101d for measuring the milk amount is provided. The recording unit 102 is a non-volatile memory, and stores a pass / fail determination and process determination program, a determination process order, a determination reference value table, a current process, past determination data, and the like. Since the cleaning process may vary depending on the model of the automatic cleaning apparatus, the process / reference value and the like to be determined can be selected and set according to the input from the cleaning / sterilization process setting means 113. The setting contents are recorded in the recording means 102, and each procedure is called to the microcomputer 101 in accordance therewith.

なお、洗浄殺菌工程監視装置1は、自動洗浄装置等からは独立したスタンドアローンに構成されており、それらの機器と信号の送受信がなされることはない。従って、それらの機器に影響を受けることはなく、また影響を与えることがないとともに、通信インターフェースの設定やプログラムの書き換えなども不要であるため、それらの機器がすでに設定されているシステムであっても別個独立して容易に追加設定することができる。   Note that the cleaning and sterilization process monitoring device 1 is configured as a stand-alone device independent from the automatic cleaning device and the like, and signals are not transmitted to and received from these devices. Therefore, these devices will not be affected and will not be affected, and there is no need to set communication interfaces or rewrite programs. Can be easily set separately and independently.

以下、本実施例の洗浄殺菌工程監視装置1を使用した搾乳及び洗浄方法について説明するが、本発明のパイプラインミルカーの洗浄システムは、図10に示されるものと略同様であるから同じ参照符号を用いて示す。搾乳時には、図1のように、洗浄監視機能付乳量計1が設置された搾乳ユニット10が牛舎の集乳配管11に接続される。作業者が運転/モード切替スイッチ113を操作して乳量測定手段101dを作動させ、搾乳ユニット10の各ティートカップを乳牛の乳頭に装着して自動搾乳を行うと、乳量測定手段101dは電気伝導度センサ108の出力を監視しながら電磁弁115を開閉し、乳量計1上部の気圧切替室Rcを大気圧と負圧に交互に連通させ、ダイヤフラムを介して底部の弁機構Vを開閉させることにより、ミルクが一定量ずつ集乳配管11に送り出される。制御回路100は記録手段102に電磁弁115の動作回数を記録すると共に、表示手段110に乳量を表示する。また時間当たりの乳量が所定値以下になったときは、表示装置110に泌乳終了の表示を行う。   Hereinafter, the milking and cleaning method using the cleaning and sterilization process monitoring device 1 of the present embodiment will be described. However, the cleaning system of the pipeline milker of the present invention is substantially the same as that shown in FIG. It shows using. At the time of milking, as shown in FIG. 1, a milking unit 10 provided with a milk meter 1 with a cleaning monitoring function is connected to a milk collection pipe 11 of a cowshed. When the operator operates the operation / mode changeover switch 113 to activate the milk yield measuring means 101d and attaches each teat cup of the milking unit 10 to the nipple of the cow to perform automatic milking, the milk yield measuring means 101d is electrically While monitoring the output of the conductivity sensor 108, the electromagnetic valve 115 is opened and closed, the pressure switching chamber Rc at the top of the milk meter 1 is alternately communicated with atmospheric pressure and negative pressure, and the valve mechanism V at the bottom is opened and closed via a diaphragm. By doing so, milk is sent out to the milk collection pipe 11 by a certain amount. The control circuit 100 records the number of operations of the electromagnetic valve 115 on the recording unit 102 and displays the milk amount on the display unit 110. Further, when the milk amount per hour becomes equal to or less than a predetermined value, the display device 110 displays the end of lactation.

洗浄・殺菌時には、図10に示すように、所定量の洗浄液等を洗浄槽20に貯溜しておき、洗浄槽20の上方を通る集乳配管11の分岐管14に設けた接続口15,15・・・に洗浄監視機能付乳量計1が設置された搾乳ユニット10を吊下げて各ティートカップの先端を洗浄槽20内の洗浄液に浸すことで洗浄液の循環回路を形成し、パイプラインミルカーの自動洗浄装置により集乳配管11と共に搾乳ユニット10と乳量計1を自動洗浄する。洗浄・殺菌等の各工程において、電磁弁115により気圧切替室Rcを負圧にすれば、弁機構Vが計量室Rmの上部を閉じ下部を開く。すると気液分離室Rs内に流入した洗浄液は側部の給気筒部を通って計量室Rmに流入するようになり、気液分離室Rs内の洗浄を行いながら、このとき電気伝導度センサ108、温度センサ107、pHセンサ109による液質の測定も行うことができる。一方、電磁弁115により気圧切替室Rcを大気圧にして、弁機構Vが計量室Rmの下部を閉じ上部を開くと、気液分離室Rs内に流入した洗浄液は計量室Rmを満たすまで貯留されるので、これを繰り返すことにより気液分離室Rsと計量室Rmの全体を洗浄・殺菌することができる。   At the time of cleaning / sterilization, as shown in FIG. 10, a predetermined amount of cleaning liquid or the like is stored in the cleaning tank 20, and the connection ports 15, 15 provided in the branch pipe 14 of the milk collection pipe 11 passing above the cleaning tank 20. A milking unit 10 provided with a milk meter 1 with a cleaning monitoring function is suspended, and the tip of each teat cup is immersed in the cleaning liquid in the cleaning tank 20 to form a cleaning liquid circulation circuit. The milking unit 10 and the milk meter 1 are automatically washed together with the milk collecting pipe 11 by the automatic washing apparatus. In each process such as cleaning and sterilization, when the atmospheric pressure switching chamber Rc is set to a negative pressure by the electromagnetic valve 115, the valve mechanism V closes the upper portion of the measuring chamber Rm and opens the lower portion. Then, the cleaning liquid that has flowed into the gas-liquid separation chamber Rs flows into the measuring chamber Rm through the side supply cylinder portion, and at this time the electric conductivity sensor 108 is being cleaned while cleaning the gas-liquid separation chamber Rs. The liquid quality can also be measured by the temperature sensor 107 and the pH sensor 109. On the other hand, when the pressure switching chamber Rc is set to atmospheric pressure by the electromagnetic valve 115 and the valve mechanism V closes the lower portion of the measuring chamber Rm and opens the upper portion, the cleaning liquid flowing into the gas-liquid separation chamber Rs is stored until the measuring chamber Rm is filled. Therefore, by repeating this, the entire gas-liquid separation chamber Rs and the measuring chamber Rm can be cleaned and sterilized.

作業者が運転/モード切替スイッチ113を操作して乳量計の洗浄等監視機能を作動させ、パイプラインミルカーの自動洗浄装置を作動させて自動洗浄を開始すると、洗浄等監視機能付乳量計のマイコン101は流体質判定手段101a、洗浄及び殺菌工程等独自判断手段101b、及び洗浄及び殺菌工程良否判定手段101cを適宜実行して、洗浄液の温度・電気伝導度・pHの時間変化を監視し、各測定値の変化からどの洗浄工程または殺菌肯定を行っているかを判断し、温度、電気伝導度またはpHの各測定値をを基準時と比較して良否判定を行う。   When the operator operates the operation / mode changeover switch 113 to activate the monitoring function of the milk meter, etc., and operates the automatic cleaning device of the pipeline milker to start the automatic cleaning, the milk meter with the monitoring function of cleaning, etc. The microcomputer 101 appropriately executes the fluid quality determination means 101a, the original determination means 101b such as the cleaning and sterilization process, and the cleaning and sterilization process pass / fail determination means 101c, and monitors changes in temperature, electrical conductivity, and pH of the cleaning liquid over time. Then, it is determined which cleaning step or sterilization affirmation is performed from the change of each measured value, and the measured values of temperature, electrical conductivity, or pH are compared with the reference time to determine pass / fail.

図3は記録手段102に格納される洗浄・殺菌工程良否判断基準値テーブルの一例であり、第一すすぎ工程、アルカリ洗浄工程、第二すすぎ工程、酸リンス工程、殺菌工程に対応する液温、電気伝導度、pH、継続時間の基準値がそれぞれ記憶されている。例えば第一すすぎ工程で液温35〜50℃、電気伝導度0〜2mS/cm、pH6〜7が60秒間継続したときは、すすぎ工程が良と判断されることを示している。本実施例の場合、このテーブルの基準値は工程進捗判断の基準値を兼ねており、例えば液温35〜50℃、電気伝導度0〜2mS/cm、pH6〜7が検出されたときは、第一すすぎ工程又は第二すすぎ工程が実行中と判断される。第一・第二すすぎのいずれに該当するかは、現在までの工程を参照して判定される。洗浄手順によっては、工程の判定に必ずしも液温・電気伝導度・pH値の測定値を全部考慮する必要はなく、液温が35℃〜50℃のときすすぎ又は殺菌工程、60℃以上のとき洗浄工程として判定することもできる。   FIG. 3 is an example of a cleaning / sterilization process pass / fail judgment reference value table stored in the recording means 102. The liquid temperature corresponding to the first rinsing process, the alkali cleaning process, the second rinsing process, the acid rinsing process, and the sterilizing process, Reference values for electrical conductivity, pH, and duration are stored. For example, when the liquid temperature of 35 to 50 ° C., the electrical conductivity of 0 to 2 mS / cm, and the pH of 6 to 7 are continued for 60 seconds in the first rinsing step, it indicates that the rinsing step is judged as good. In the case of this example, the reference value of this table also serves as a reference value for process progress judgment. For example, when a liquid temperature of 35 to 50 ° C., an electric conductivity of 0 to 2 mS / cm, and a pH of 6 to 7 are detected, It is determined that the first rinsing process or the second rinsing process is being executed. Whether it corresponds to the first or second rinsing is determined with reference to the processes up to now. Depending on the washing procedure, it is not always necessary to consider all measured values of the liquid temperature, electrical conductivity, and pH value in the determination of the process. Rinse or sterilization process when the liquid temperature is 35 ° C to 50 ° C, when the temperature is 60 ° C or higher It can also be determined as a cleaning step.

次に、図5〜7のフローチャートを参照しながら、洗浄・殺菌監視の具体的な判定手順を説明する。本実施例では、記録手段121に設定された各工程について良否判定し、全ての工程で良であれば総合判定を良とし、表示装置に洗浄良と表示する。不良の工程があれば、表示装置に不良工程を全て表示する。例えば、図3のテーブルに従って洗浄・殺菌工程の監視を行うには、まず監視スタート後、液温・電気伝導度・pH値の全部又はいずれかの組み合わせにより「第一すすぎ工程」と判定する。「第一すすぎ工程」の良否判定後、液温・電気伝導度又はpH値の全部又はいずれかの組み合わせにより「アルカリ洗浄工程」と判定する。「アルカリ洗浄工程」の良否判定後、液温・電気伝導度又はpH値の全部又はいずれかの組み合わせにより「第二すすぎ工程」と判定する。「第二すすぎ工程」の良否判定後、液温・電気伝導度又はpH値の全部又はいずれかの組み合わせにより「酸リンス工程」と判定する。そして「酸リンス工程」の良否判定と全洗浄工程の総合判定後、液温・電気伝導度又はpH値の全部又はいずれかの組み合わせにより「殺菌工程」と判定する。   Next, a specific determination procedure for cleaning / sterilization monitoring will be described with reference to the flowcharts of FIGS. In this embodiment, whether each process set in the recording unit 121 is good or bad is determined. If all the processes are good, the overall determination is good, and the display device displays good cleaning. If there is a defective process, all the defective processes are displayed on the display device. For example, in order to monitor the cleaning / sterilization process according to the table of FIG. 3, first, after the start of monitoring, it is determined as the “first rinsing process” based on all or any combination of liquid temperature, electrical conductivity, and pH value. After the quality determination of the “first rinsing step”, the “alkaline cleaning step” is determined based on all or any combination of the liquid temperature, electrical conductivity, and pH value. After the pass / fail judgment of the “alkaline cleaning process”, the “second rinse process” is determined based on all or any combination of the liquid temperature, electrical conductivity, and pH value. After the quality determination of the “second rinsing step”, the “acid rinsing step” is determined based on all or any combination of the liquid temperature, electrical conductivity, and pH value. Then, after the quality determination of the “acid rinsing process” and the comprehensive determination of all the cleaning processes, the “sterilization process” is determined based on all or any combination of the liquid temperature, electrical conductivity, and pH value.

各工程における判定手順を詳細に説明すると、まず開始・停止スイッチ114の押下(S101)により洗浄・殺菌監視手順が開始し、各センサにより温度・電気伝導度・pHの測定を開始する(S102)。次に記録手段102に記憶された現在の工程をチェックし(S103)、全洗浄・殺菌工程が完了していれば各工程の良否をチェックする(S104)。全工程が良判定であれば表示装置に全工程結果が良である旨を表示する(S106)。不良工程があるときは、表示装置に不良工程と不良内容とを表示する(S105)。   The determination procedure in each step will be described in detail. First, the cleaning / sterilization monitoring procedure is started by pressing the start / stop switch 114 (S101), and the measurement of temperature, electrical conductivity, and pH is started by each sensor (S102). . Next, the current process stored in the recording means 102 is checked (S103), and if all the cleaning / sterilization processes are completed, the quality of each process is checked (S104). If all the processes are good, the display device displays that all the process results are good (S106). When there is a defective process, the defective process and the defect content are displayed on the display device (S105).

全洗浄・殺菌工程が完了していないときは、タイマーのカウントをスタート又はリセットする(S107)。そして次に判定すべき工程の判断基準値を記憶部より読み出し、一定間隔で、温度・電気伝導度・pHの測定値が判断基準を満足するかどうかをチェックする(S108)。温度・電気伝導度・pHの測定値判断基準が満足されないときは、タイマー124の値が所定の規定時間を超えているかチェックし(S109)、超えるまでS108のチェックを繰り返す。規定時間を超えたときは工程不明とする。S108で温度・電気伝導度・pHの測定値判断基準を満足したときはその旨を記録手段102に記録し、表示装置に洗浄又は殺菌の工程名を表示する(S110)。またS109で規定時間経過とされたときにも、判定不能である旨を記録手段102に記録した上で、表示装置にその旨を表示する。   When the entire cleaning / sterilization process is not completed, the timer count is started or reset (S107). Then, the determination reference value of the process to be determined next is read from the storage unit, and it is checked whether the measured values of temperature, electrical conductivity, and pH satisfy the determination standard at regular intervals (S108). If the temperature / electrical conductivity / pH measurement value criteria are not satisfied, it is checked whether the value of the timer 124 exceeds a predetermined specified time (S109), and the check of S108 is repeated until it exceeds. If the specified time is exceeded, the process is unknown. When the measurement value criteria for temperature, electrical conductivity, and pH are satisfied in S108, the fact is recorded in the recording means 102, and the cleaning or sterilization process name is displayed on the display device (S110). Also, when the specified time has elapsed in S109, the fact that the determination is impossible is recorded in the recording means 102 and then displayed on the display device.

次に、実行中と考えられる洗浄・殺菌工程の良否判定を行う。本実施例では、もし工程が判定不能であっても次工程が行われているものとして良否判定を行う。まずタイマーをリセットして、作業時間の計測を開始する(S111)。そして一定間隔で液温・電気伝導度・pHの測定値を積算していく(S112)。そして作業開始からの時間を洗浄・殺菌工程時間を記録手段102から読み出した時間基準値と比較し(S113)、基準値以下であればS112を繰り返す。基準値以上であればメモリに記録された液温・電気伝導度・pHの測定値を読み出し、これを基準値テーブルから読み出した各測定値の基準値と洗浄・殺菌工程時間基準値の積と比較し(S114)、判定結果を記録部に記録すると共に表示装置に表示する(S115)。良否判定を終えると温度・電気伝導度・pHの各積算値と洗浄工程時間のタイマーをリセットし(S116)、記録部に設定された手順に従って次の洗浄又は殺菌工程の判定に移る。なお上記の機器構成やアルゴリズムは一例であり、これに限られるものではない。   Next, the quality of the cleaning / sterilization process that is considered to be in progress is determined. In this embodiment, even if the process cannot be determined, it is determined that the next process is being performed. First, the timer is reset and measurement of the working time is started (S111). Then, the measured values of liquid temperature, electrical conductivity, and pH are integrated at regular intervals (S112). Then, the time from the start of the operation is compared with the time reference value obtained by reading the cleaning / sterilization process time from the recording means 102 (S113), and if it is less than the reference value, S112 is repeated. If the measured value is higher than the reference value, the measured value of the liquid temperature, electrical conductivity, and pH recorded in the memory is read, and this is the product of the reference value of each measured value read from the reference value table and the reference value of the cleaning / sterilization process time. The comparison is made (S114), and the determination result is recorded in the recording unit and displayed on the display device (S115). When the pass / fail determination is completed, the integrated values of temperature, electrical conductivity, and pH and the timer for the cleaning process time are reset (S116), and the next cleaning or sterilization process is determined according to the procedure set in the recording unit. In addition, said apparatus structure and algorithm are examples, and are not restricted to this.

また制御回路100は、通信装置111を介して酪農家のパソコン等の外部コンピュータに接続し、蓄積した洗浄管理のデータを出力する機能を有している。   The control circuit 100 is connected to an external computer such as a dairy farmer's personal computer via the communication device 111, and has a function of outputting accumulated cleaning management data.

以上のように、本実施例の洗浄及び殺菌作業監視機能付乳量計では、洗浄・殺菌作業の監視を外部機器からの情報に依存することなく独自に行っているため、他の制御装置の異常時や洗浄槽が破損して洗剤が漏れ出したような場合であっても確実に判定を行うことができる。また、少なくとも1個の搾乳ユニットに洗浄及び殺菌作業監視機能付の乳量計を備えることで、パイプラインミルカー全体の搾乳・殺菌作業の良否を判定することが可能である。そして乳量計が乳量測定のために備える制御回路・電気伝導度センサ等を有効に活用することにより、安価で増設も容易な洗浄等の監視装置を提供することができる。   As described above, in the milk meter with the cleaning and sterilization work monitoring function of this embodiment, the cleaning and sterilization work is monitored independently without depending on the information from the external device. Even when there is an abnormality or when the cleaning tank is damaged and the detergent leaks out, the determination can be made reliably. Moreover, it is possible to determine the quality of the milking / sterilization work of the entire pipeline mill by providing at least one milking unit with a milk meter with a cleaning and sterilization work monitoring function. By effectively utilizing a control circuit, an electrical conductivity sensor, and the like that the milk meter is provided for measuring milk yield, it is possible to provide a monitoring device such as cleaning that is inexpensive and easy to add.

1 洗浄等監視機能付乳量計

100 制御回路
101 マイコン
101a 流体質判定手段
101b 洗浄及び殺菌工程独自判断手段(工程種別判定手段)
101c 洗浄及び殺菌工程良否判定手段(作業工程良否判断手段)
102 記録手段
104〜106 A/D変換回路
107 温度センサ
108 電気伝導度センサ
110 表示装置
111 通信装置
112 5V内蔵電源
113 開始・停止スイッチ
114 洗浄・殺菌工程設定手段
115 電磁弁
116 計量容器部

10 搾乳ユニット
11 集乳配管
12 レシーバージャー
14 分岐管
15 接続口
16 排水弁
20 洗浄槽
21 洗剤供給装置

P1 真空ポンプ
P2 送乳ポンプ
1 Milk meter with monitoring functions such as washing

DESCRIPTION OF SYMBOLS 100 Control circuit 101 Microcomputer 101a Fluid quality determination means 101b Cleaning and sterilization process original determination means (process type determination means)
101c Cleaning / sterilization process pass / fail judgment means (work process pass / fail judgment means)
102 Recording means 104 to 106 A / D conversion circuit 107 Temperature sensor 108 Electrical conductivity sensor 110 Display device 111 Communication device 1 25 V Built-in power supply 113 Start / stop switch 114 Cleaning / sterilization process setting means 115 Solenoid valve 116 Measuring container part

DESCRIPTION OF SYMBOLS 10 Milking unit 11 Milk collection piping 12 Receiver jar 14 Branch pipe 15 Connection port 16 Drain valve 20 Washing tank 21 Detergent supply apparatus

P1 Vacuum pump P2 Feeding pump

Claims (6)

搾乳機の搾乳ユニットの送乳経路に設置される洗浄等監視機能付乳量計であって、制御部と、記録手段と、送乳経路に臨ませて設けた温度センサと電気伝導度センサとを有し、前記記録手段には予め外部機器が実行する流体による作業工程の種別特徴と良否判定に用いる作業工程の種別に応じた所定の基準値が格納されており、前記制御部によって前記センサの全部またはいずれかの経時的な出力変化と前記作業工程の種別特徴とを比較観察し、その結果により現在行われている流体による作業工程の種別を外部機器からの信号を用いることなく独自に判定する工程種別判定手段と、前記センサの全部またはいずれかの出力が前記良否判断に用いる作業工程の種別に応じた所定の基準値を充たす状態が所定時間継続したかどうかにより、外部機器からの信号を用いることなく当該作業工程の良否を独自に判断する作業工程良否判断手段とを備えていることを特徴とする乳量計。 A milk meter with a monitoring function such as cleaning installed in a milking path of a milking unit of a milking machine, comprising a controller, a recording means, a temperature sensor and an electrical conductivity sensor provided facing the milking path And a predetermined reference value corresponding to the type of work process used by the external device and the type of work process used for pass / fail judgment is stored in the recording means, and the sensor controls the sensor. All or any of these changes in output over time and the characteristics of the type of work process are compared, and as a result, the type of work process currently performed by the fluid is uniquely determined without using a signal from an external device. The process type determination means for determining and whether the output satisfying a predetermined reference value corresponding to the type of work process used for determining the quality of all or any of the sensors continues for a predetermined time, Milk meter, characterized in that it comprises a work process quality determining means for independently determining the acceptability of without the working process using a signal from the vessel. 前記センサがさらにpHセンサを含むことを含むことを特徴とする請求項1記載の乳量計。 The milk meter according to claim 1, wherein the sensor further includes a pH sensor. 前記流体による作業が洗浄作業と殺菌作業を含むことを特徴とする請求項2記載の乳量計。 The milk meter according to claim 2, wherein the fluid operation includes a cleaning operation and a sterilization operation. 前記乳量計がさらに表示手段及び操作手段を備えたことを特徴とする請求項1から3のいずれか一項に記載の乳量計。 The milk meter according to any one of claims 1 to 3, wherein the milk meter further comprises display means and operation means. 前記記録手段は、作業工程良否判断手段による良否判断の結果を累積して記録することを特徴とする請求項1から4のいずれか一項に記載の乳量計。 5. The milk meter according to claim 1, wherein the recording unit accumulates and records the results of the quality determination by the work process quality determination unit. 前記乳量計がさらに通信手段を備え、作業工程良否判断手段による良否判断の結果を外部の機器に送信できることを特徴とする請求項1から5のいずれか一項に記載の洗浄等監視機能付乳量計 6. The monitoring function for cleaning and the like according to claim 1, wherein the milk meter further includes a communication unit, and the result of the quality determination by the work process quality determination unit can be transmitted to an external device. Milk meter
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