JP5151027B2 - Assembled battery - Google Patents

Assembled battery Download PDF

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JP5151027B2
JP5151027B2 JP2005353574A JP2005353574A JP5151027B2 JP 5151027 B2 JP5151027 B2 JP 5151027B2 JP 2005353574 A JP2005353574 A JP 2005353574A JP 2005353574 A JP2005353574 A JP 2005353574A JP 5151027 B2 JP5151027 B2 JP 5151027B2
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battery
container
connection
unit cell
container surface
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JP2006196449A (en
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真治 浜田
豊彦 江藤
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Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

本発明は、単電池を含む電池モジュールを複数備える組電池に関し、特に、互いに隣り合って配置された電池モジュールの正極部位と負極部位とが電気的に接続されてなる組電池に関する。   The present invention relates to an assembled battery including a plurality of battery modules including a single battery, and more particularly, to an assembled battery in which a positive electrode part and a negative electrode part of battery modules arranged adjacent to each other are electrically connected.

従来より、複数の単電池を含む複数の電池モジュールが互いに隣り合って配置され、これらの電池モジュール同士の正極部位と負極部位とが電気的に接続された組電池が知られている。
例えば、図8に示す組電池900が挙げられる。この組電池900は、複数の密閉型電池(単電池)910が直列接続されてなる電池モジュール920を複数備える。密閉型電池910は、直方体形状をなし、全体が負極とされる電池容器911を有する。この電池容器911には、正極とされる外部正極端子913が電池容器910と電気的絶縁を保った状態で固設されている。電池モジュール920は、一の密閉型電池910の外部正極端子913が、これと隣り合う他の密閉型電池910の電池容器911の端面911bに接続されることで、電気的に直列にかつ一列に列置されてなる。そして、電池モジュール920同士は、互いに平行に列置され、隣り合う電池モジュール920の正極(外部正極端子913)と負極(電池容器911の端面911b)とが互いに反対方向を向いて並んでいる。
Conventionally, a battery pack in which a plurality of battery modules including a plurality of single cells are arranged adjacent to each other and the positive electrode portion and the negative electrode portion of these battery modules are electrically connected is known.
For example, the assembled battery 900 shown in FIG. 8 is mentioned. The assembled battery 900 includes a plurality of battery modules 920 in which a plurality of sealed batteries (unit cells) 910 are connected in series. The sealed battery 910 has a rectangular parallelepiped shape and includes a battery container 911 that is a negative electrode as a whole. An external positive terminal 913 serving as a positive electrode is fixed to the battery container 911 while maintaining electrical insulation from the battery container 910. The battery module 920 is electrically connected in series and in a row by connecting the external positive electrode terminal 913 of one sealed battery 910 to the end surface 911b of the battery container 911 of another sealed battery 910 adjacent thereto. It is lined up. The battery modules 920 are arranged in parallel with each other, and the positive electrode (external positive terminal 913) and the negative electrode (end surface 911b of the battery container 911) of the adjacent battery modules 920 are arranged in opposite directions.

各々の電池モジュール920に属する密閉型電池910のうち、最も高い電位を持つ密閉型電池910の外部正極端子913には、正極極柱部材950が溶接接合されている。また、各々の電池モジュール920に属する密閉型電池910のうち、最も低い電位を持つ密閉型電池910の端面911bには、負極極柱部材960が溶接接合されている。そして、組電池900を構成した状態で隣り合って並んだ正極極柱部材950及び負極極柱部材960には、複数のバスバー971を収容する絶縁ケース973がバスバー971と共に配置され、これらはナット975によって締結されている。   Among the sealed batteries 910 belonging to each battery module 920, a positive electrode pole member 950 is welded to the external positive terminal 913 of the sealed battery 910 having the highest potential. In addition, among the sealed batteries 910 belonging to each battery module 920, the negative electrode pole member 960 is welded to the end surface 911b of the sealed battery 910 having the lowest potential. The positive electrode pole member 950 and the negative electrode pole member 960 that are adjacent to each other in a state where the assembled battery 900 is configured are provided with an insulating case 973 that houses a plurality of bus bars 971 together with the bus bars 971, and these are nuts 975. It is concluded by

このように従来の組電池900では、電池モジュール920の外部正極端子913に正極極柱部材950を、電池モジュール全体の負極をなす端面911bに負極極柱部材960を設け、更に、これらをバスバー971、絶縁ケース973及びナット975を利用して電気的に接続していた。
なお、その他従来技術に関連する先行文献として特許文献1が挙げられる。
Thus, in the conventional assembled battery 900, the positive electrode pole member 950 is provided on the external positive electrode terminal 913 of the battery module 920, the negative electrode pole member 960 is provided on the end surface 911b forming the negative electrode of the entire battery module, and these are further connected to the bus bar 971. The insulation case 973 and the nut 975 were used for electrical connection.
In addition, patent document 1 is mentioned as a prior | preceding literature relevant to another prior art.

特開2001−57196号公報JP 2001-57196 A

しかしながら、図8に示したような組電池900では、各電池モジュール920毎に極柱部材(正極極柱部材950、負極極柱部材960)を設ける必要がある上、バスバー971、絶縁ケース973及びナット975も必要とするため、電池モジュール920同士の接続において部品コスト及び組み付けコストが高くなる。その結果として、組電池900のコスト高を招いていた。   However, in the assembled battery 900 as shown in FIG. 8, it is necessary to provide a pole member (positive pole member 950, negative pole member 960) for each battery module 920, and a bus bar 971, an insulating case 973, Since the nut 975 is also required, the parts cost and the assembling cost are increased in the connection between the battery modules 920. As a result, the cost of the assembled battery 900 is increased.

本発明は、かかる現状に鑑みてなされたものであって、隣り合って配置された電池モジュール同士が電気的に接続された組電池において、その接続信頼性を確保しつつも、従来より安価にすることができる組電池を提供することを目的とする。   The present invention has been made in view of such a current situation, and in an assembled battery in which battery modules arranged adjacent to each other are electrically connected to each other, the connection reliability is ensured while being cheaper than before. An object of the present invention is to provide an assembled battery that can be used.

その解決手段は、数の単電池を含む電池モジュールを複数備える組電池であって、 前記単電池は、正極及び負極を含む発電要素、直方体形状をなし導電材からなり、前記負極に導通する電池容器であって、第1容器面、これに平行な第2容器面、及び、これら第1容器面と第2容器面とを結ぶ、第3容器面、これに平行な第4容器面、容器上面、及びこれに平行な容器下面を含む電池容器、及び、前記正極に導通すると共に、前記第1容器面に電気的に絶縁された状態で、この第1容器面に固定されて自身の一部が前記電池容器外部に露出する外部正極端子であって、第1容器面に対し垂直に延出する延出溶接部を含む外部正極端子、を有し、前記電池モジュールは、一の前記単電池の前記第1容器面と他の前記単電池の前記第2容器面とを対向させ、前記一の単電池の前記外部正極端子を前記他の単電池の前記第2容器面に当接させると共に、前記一の単電池の前記外部正極端子の前記延出溶接部が前記他の単電池の前記第3容器面及び第4容器面の少なくとも何れかに外部から重なる形態に溶接して、前記電池モジュールをなす複数の前記単電池同士を、電気的に直列に接続しかつ一列に列置してなり、前記複数の電池モジュールは、互いに隣り合って配置された第1電池モジュールと第2電池モジュールとを含み、前記第1電池モジュールに属する前記単電池は、前記第2電池モジュールと接続する第1接続単電池を含み、前記第2電池モジュールに属する前記単電池は、前記第1電池モジュールの前記第1接続単電池と接続する第2接続単電池を含み、前記第1接続単電池と第2接続単電池とは互いに隣り合って配置されてなり、前記第1接続単電池は、前記正極に導通する正極部位である前記外部正極端子の前記延出溶接部を有し、前記第2接続単電池は、前記負極に導通する負極部位である前記電池容器の前記第2容器面を有し、前記第1接続単電池の前記延出溶接部前記第2接続単電池の前記第2容器面とは、前記第1接続単電池の前記延出溶接部に溶接された正極溶接部と前記第2接続単電池の前記第2容器面に溶接された負極溶接部とを一体的に有する接続部材を介して、電気的に接続されてなる組電池である。 Its resolution means is a battery pack including a plurality of battery modules including a single cell of multiple, the single cell is a power generating element comprising a positive electrode and a negative electrode made of a conductive material a rectangular parallelepiped shape, electrically connected to the negative electrode A battery container, a first container surface, a second container surface parallel to the first container surface, a third container surface connecting the first container surface and the second container surface, a fourth container surface parallel to the third container surface, A battery container including an upper surface of the container and a lower surface of the container parallel to the container, and electrically connected to the positive electrode and electrically insulated from the first container surface. A portion of the external positive electrode terminal exposed to the outside of the battery container, the external positive electrode terminal including an extended weld portion extending perpendicularly to the first container surface; The first container surface of the unit cell and the second container surface of the other unit cell; The external positive terminal of the one unit cell is brought into contact with the second container surface of the other unit cell, and the extended welded portion of the external positive terminal of the one unit cell is the other unit. A plurality of the single cells constituting the battery module are electrically connected in series and arranged in a row by welding in a form that overlaps at least one of the third container surface and the fourth container surface of the unit cells from the outside. The plurality of battery modules include a first battery module and a second battery module arranged adjacent to each other, and the single battery belonging to the first battery module is the second battery. A first connection unit cell connected to the module, wherein the unit cell belonging to the second battery module includes a second connection unit cell connected to the first connection unit cell of the first battery module; Single connection When the second connecting unit cells will be arranged next to one another, said first connection unit cell has the extended welded portion of the external positive terminal is a positive portion electrically connected to the positive electrode, the first 2 connecting the single cells have the second container surface of the battery case is a negative electrode portion electrically connected to the negative electrode, the first of the second connecting unit cells and the extending welded portion of the first connecting unit cells The two-vessel surface refers to a positive electrode welded portion welded to the extended welded portion of the first connection unit cell and a negative-electrode welded portion welded to the second container surface of the second connection unit cell. It is an assembled battery that is electrically connected via a connecting member.

本発明によれば、互いに隣り合って配置された第1電池モジュールと第2電池モジュールとにおいて、第1電池モジュールに属する第1接続単電池の正極部位(外部正極端子の延出溶接部)と、第2電池モジュールに属する第2接続単電池の負極部位(電池容器の第2容器面)とが、この正極部位(外部正極端子の延出溶接部)に溶接された正極溶接部とこの負極部位(電池容器の第2容器面)に溶接された負極溶接部とを一体的に有する接続部材を介して、電気的に接続されている。このような組電池では、接続部材によって電池モジュール同士を電気的に接続しているので、従来の組電池のように極柱部材を設けバスバーと絶縁ケースとナットで締結する必要がない。このため、電池モジュール同士の接続において部品コスト及び組み付けコストを低減できる。従って、電池モジュール同士の接続信頼性を確保しつつも、組電池を安価にできる。 According to the present invention, in the first battery module and the second battery module arranged adjacent to each other, the positive electrode portion (extended weld portion of the external positive electrode terminal) of the first connection cell belonging to the first battery module; The negative electrode part (second container surface of the battery container) of the second connection unit cell belonging to the second battery module is welded to the positive electrode part (extended weld part of the external positive electrode terminal ) and the negative electrode It is electrically connected via a connecting member integrally having a negative electrode welded portion welded to a site (second container surface of the battery container) . In such an assembled battery, since the battery modules are electrically connected to each other by the connecting member, it is not necessary to provide the pole column member and fasten it with the bus bar, the insulating case, and the nut unlike the conventional assembled battery. For this reason, component cost and assembly cost can be reduced in the connection between battery modules. Therefore, the assembled battery can be made inexpensive while securing the connection reliability between the battery modules.

なお、「接続部材」は、上記のように第1接続単電池の正極部位(外部正極端子の延出溶接部)に溶接される正極溶接部と第2接続単電池の負極部位(電池容器の第2容器面)に溶接される負極溶接部とを一体的に有し、これら正極部位と負極部位を電気的に接続するものであればよく、その形状や材質は適宜変更できる。しかし、組電池をより安価にするためには、導電材により一体成形され、簡単な形状をなす接続部材を利用するのが好ましい。 As described above, the “connecting member” includes the positive electrode welded portion welded to the positive electrode portion of the first connection unit cell ( extended weld portion of the external positive terminal) and the negative electrode portion of the second connection unit cell (of the battery container). A negative electrode welded portion that is integrally welded to the second container surface) may be used as long as it integrally connects the positive electrode portion and the negative electrode portion, and the shape and material thereof can be changed as appropriate. However, in order to reduce the cost of the assembled battery, it is preferable to use a connection member that is integrally formed of a conductive material and has a simple shape.

更に、上記の組電池であって、記電池モジュール同士は、互いに平行に列置され、前記第1接続単電池は、前記第1電池モジュールに属する前記単電池のうち、最も高い電位を有する単電池であり、前記第2接続単電池は、前記第2電池モジュールに属する前記単電池のうち、最も低い電位を有する単電池であり、前記第1接続単電池の前記延出溶接部は、前記第1接続単電池の第1容器面であって、前記第1電池モジュールのうち前記単電池の列置方向の端をなす第1容器面に形成された外部正極端子内に位置し、前記第2接続単電池の前記第2容器面は、前記第2電池モジュールのうち前記単電池の列置方向の端をなす第2容器面であり、前記第1接続単電池の前記第1容器面と前記第2接続単電池の前記第2容器面とは、同一の仮想平面内に配置されてなる組電池とすると良い。 Furthermore, a battery pack of the previous SL battery module together are Retsu置in parallel to each other, the first connecting unit cells, among the unit cells belonging to the first battery module, having the highest potential The second connected single cell is a single cell having the lowest potential among the single cells belonging to the second battery module, and the extended welded portion of the first connected single cell is: said first connecting a first container surface of the cell, located within the external positive electrode terminal formed in the first vessel surface a row location direction of the end of the unit cells of the first battery module, wherein The second container surface of the second connection unit cell is a second container surface forming an end of the unit cells in the arrangement direction of the second battery module , and the first container surface of the first connection unit cell. And the second container surface of the second connection unit cell are the same virtual May the battery pack are arranged in a plane.

本発明によれば、電池モジュールは直方体形状の単電池を列置してなり、更に電池モジュール同士も列置されている。そして、正極部位(第1接続単電池の延出溶接部)は、第1接続単電池のうち第1容器面に形成された外部正極端子内に位置し、負極部位(第2接続単電池の第2容器面)は、第2接続単電池のうち第2容器面内に位置し、更に、これらの第1容器面と第2容器面とが面一、即ち同一仮想平面上に位置している。このような関係を有するため、外部正極端子内に位置する正極部位(延出溶接部)、負極部位(第2容器面)とを接続する接続部材も簡単な形状で足りる。また、外部正極端子内に位置する正極部位(延出溶接部)と接続部材の正極溶接部との溶接も、負極部位(第2容器面)と接続部材の負極溶接部との溶接も、容易に行うことができる。 According to the present invention, the battery modules are formed by arranging the rectangular parallelepiped cells, and the battery modules are also arranged. And a positive electrode site | part (extension welding part of a 1st connection single cell ) is located in the external positive electrode terminal formed in the 1st container surface among the 1st connection single cells, and a negative electrode site | part (2nd connection cell single cell). The second container surface) is located within the second container surface of the second connected single cells, and the first container surface and the second container surface are flush with each other, that is, on the same virtual plane. Yes. Because of these have a relationship, a positive electrode site located within the external positive electrode terminal (extended welds), sufficient connection member is also simple shape for connecting the negative electrode portion (second container surface). Also, the welding of the negative electrode weld external positive terminal cathode site (extended welds) located in a child and welding the positive electrode weld connecting member is also connected to the negative electrode portion (second container surface) member, It can be done easily.

更に、上記のいずれかに記載の組電池であって、前記接続部材は、前記正極溶接部と前記負極溶接部との間に、前記第1接続単電池の前記延出溶接部前記第2接続単電池の前記第2容器面との間の接続距離の変動を吸収して接続を保つ構造を有する変動吸収部を備える組電池とすると良い。 Furthermore, it is an assembled battery according to any one of the above, wherein the connection member is provided between the positive electrode welded portion and the negative electrode welded portion, the extended welded portion of the first connected single cell and the second electrode. It is preferable that the assembled battery includes a fluctuation absorbing portion having a structure that maintains the connection by absorbing the fluctuation of the connection distance between the connected unit cells and the second container surface .

電池モジュール同士を列置したときに隣り合って配置された電池モジュール間に寸法ばらつきがあると、接続部材を溶接する際、接続部材を電池モジュールの所定位置に溶接できなくなるおそれがある。また、組電池の使用時に熱膨張などにより単電池の電池容器が変形すると、電池モジュール間の距離に変動が生じ、電池モジュール同士を接続する接続部材に負担が掛かって、接続部材自身が破損したり、接続部材と電池モジュールとの溶接部分が破損するなどのおそれもある。
これに対し、本発明では、接続部材は、正極溶接部と負極溶接部との間の接続距離の変動を吸収して接続を保つ構造を有する変動吸収部を備える。このような変動吸収部を設けることで、上記のような製造時の接続距離の寸法ばらつきや使用時の接続距離の変動が生じても、これらの変動を変動吸収部によって吸収し、電池モジュール同士の接続を維持できる。従って、電池モジュール同士の接続信頼性をより向上させることができる。
If there is a dimensional variation between the battery modules arranged adjacent to each other when the battery modules are arranged in a row, there is a possibility that the connection member cannot be welded to a predetermined position of the battery module when welding the connection member. In addition, if the battery case of a single cell is deformed due to thermal expansion during use of the assembled battery, the distance between the battery modules will fluctuate, placing a burden on the connection member connecting the battery modules, and damaging the connection member itself. Or the welded portion between the connecting member and the battery module may be damaged.
On the other hand, in this invention, a connection member is equipped with the fluctuation | variation absorption part which has a structure which absorbs the fluctuation | variation of the connection distance between a positive electrode welding part and a negative electrode welding part, and maintains a connection. By providing such a fluctuation absorbing part, even if the dimensional variation of the connection distance at the time of manufacture and the fluctuation of the connection distance at the time of use occur, these fluctuations are absorbed by the fluctuation absorbing part, Can be connected. Therefore, the connection reliability between battery modules can be further improved.

更に、上記の組電池であって、前記接続部材は、金属板材からなり、前記変動吸収部は、前記金属板材がU字状または波形に屈曲してなる屈曲変動吸収部である組電池とすると良い。   Further, in the above assembled battery, the connection member is made of a metal plate material, and the fluctuation absorbing portion is a bent battery having a bent fluctuation absorbing portion formed by bending the metal plate material into a U shape or a waveform. good.

前述したように接続部材は、第1接続単電池の正極部位(延出溶接部)に溶接される正極溶接部と第2接続単電池の負極部位(第2容器面)に溶接される負極溶接部とを有し、これら正極部位と負極部位を電気的に接続するものであれば、その形状等は適宜変更できる。しかし、形状が複雑になるほど、その製造が難しくなり、コスト高を招く。
これに対し、本発明では、接続部材を金属板材からなるものとし、変動吸収部を金属板材がU字状または波形に屈曲してなるものとしている。このようにすることで、接続部材を容易かつ安価に形成できる。その結果、組電池も安価にできる。
As described above, the connecting member is welded to the positive electrode welded portion (extended weld portion) of the first connected single cell and the negative electrode welded to the negative electrode portion (second container surface) of the second connected single cell. The shape and the like can be changed as appropriate if the positive electrode portion and the negative electrode portion are electrically connected. However, the more complicated the shape, the more difficult it is to manufacture and the higher the cost.
On the other hand, in the present invention, the connecting member is made of a metal plate material, and the fluctuation absorbing portion is formed by bending the metal plate material into a U shape or a waveform. By doing in this way, a connection member can be formed easily and cheaply. As a result, the assembled battery can be made inexpensive.

更に、上記のいずれかに記載の組電池であって、前記組電池に属するすべての前記電池モジュールが、互いに前記接続部材によって電気的に接続されてなる組電池とすると良い。   Furthermore, it is an assembled battery according to any one of the above, and it is preferable that all the battery modules belonging to the assembled battery are electrically connected to each other by the connecting member.

このように組電池に属するすべての電池モジュールを、互いに接続部材によって電気的に接続すれば、組電池をより安価にすることができる。   Thus, if all the battery modules belonging to the assembled battery are electrically connected to each other by the connecting member, the assembled battery can be made cheaper.

以下、本発明の実施の形態を、図面を参照しつつ説明する。図1に本実施形態に係る組電池100の一部を示す。また、図2に組電池100を構成する電池モジュール120の正極側から見た図を示し、図3に負極側から見た図を示す。更に、図4に電池モジュール120を構成する密閉型電池(単電池)110を示す。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a part of an assembled battery 100 according to this embodiment. 2 shows a view from the positive electrode side of the battery module 120 constituting the assembled battery 100, and FIG. 3 shows a view from the negative electrode side. Further, FIG. 4 shows a sealed battery (unit cell) 110 constituting the battery module 120.

この組電池100は、電気自動車やハイブリッドカーの電源として用いられる、例えばニッケル水素蓄電池やリチウムイオン電池などの二次電池である。
図4に示すように、組電池100に含まれる密閉型電池110は、略直方体形状の角型電池である。密閉型電池110は、直方体形状をなす電池容器111、電池容器111の内部に収容された発電要素(図示しない)、電池容器111に固設された外部正極端子113等から構成され、容器内部には電解液が注入されている。
The assembled battery 100 is a secondary battery such as a nickel hydride storage battery or a lithium ion battery that is used as a power source for an electric vehicle or a hybrid car.
As shown in FIG. 4, the sealed battery 110 included in the assembled battery 100 is a rectangular battery having a substantially rectangular parallelepiped shape. The sealed battery 110 includes a battery container 111 having a rectangular parallelepiped shape, a power generation element (not shown) housed in the battery container 111, an external positive terminal 113 fixed to the battery container 111, and the like. The electrolyte is injected.

電池容器111は、導電材(ニッケルメッキ鋼板)からなり、平板状で長方形状の第1容器側面(第1容器面)111a(図4中、左下を向く面)と、これと平行に位置し第1容器側面111aと同形状な第2容器側面(第2容器面)111b(図4中、図示されない右上を向く面)と、第1容器側面111aの長辺と第2容器側面111bの長辺とを結ぶ平板状で長方形状の第3容器側面111c及び第4容器側面111dと、第1容器側面111aの短辺と第2容器側面111bの短辺とを結ぶ平板状で長方形状の容器上面111e及び容器下面111fとを有する。この電池容器111は、発電要素の負極と電気的に接続され、全体が負極とされている。   The battery container 111 is made of a conductive material (nickel-plated steel plate), and is positioned in parallel with a flat and rectangular first container side surface (first container surface) 111a (a surface facing the lower left in FIG. 4). The second container side surface (second container surface) 111b (the surface facing the upper right not shown in FIG. 4) having the same shape as the first container side surface 111a, the long side of the first container side surface 111a, and the length of the second container side surface 111b A flat and rectangular container that connects the rectangular and rectangular third container side surface 111c and the fourth container side surface 111d, and the short side of the first container side surface 111a and the short side of the second container side surface 111b. It has an upper surface 111e and a container lower surface 111f. The battery container 111 is electrically connected to the negative electrode of the power generation element, and the whole is a negative electrode.

第1容器側面111aには、長手方向に所定の間隔をあけて2つの貫通穴が形成され、外部正極端子113が固設されている。各々の外部正極端子113は、シール部材115を介して負極をなす第1容器側面111aとは電気的に絶縁された状態で固設されている。外部正極端子113は、発電要素の正極と図示しない正極集電板を介して電気的に接続され、各密閉型電池110における正極とされている。なお、容器上面111eには、その略中央に貫通穴が形成され、安全弁115が固設されている。   Two through holes are formed in the first container side surface 111a at predetermined intervals in the longitudinal direction, and the external positive electrode terminal 113 is fixedly provided. Each external positive electrode terminal 113 is fixedly installed in a state of being electrically insulated from the first container side surface 111 a forming a negative electrode via a seal member 115. The external positive terminal 113 is electrically connected to the positive electrode of the power generation element via a positive current collector plate (not shown), and serves as a positive electrode in each sealed battery 110. The container upper surface 111e is formed with a through hole at substantially the center thereof, and a safety valve 115 is fixed.

外部正極端子113は、一端(電池内部側)が閉じた中空筒状をなす極柱部113aと、極柱部113aの他端(電池外部側)から電池容器111の第1容器側面111a対し平行に延出する端子鍔部113bと、端子鍔部113bから電池容器111の第1容器側面111a対し垂直に延出する4つの延出溶接部113cとからなる。   The external positive electrode terminal 113 is parallel to the first container side surface 111a of the battery container 111 from the other end (battery outside side) of the pole column part 113a having a hollow cylindrical shape with one end (battery inner side) closed. A terminal flange 113b extending to the first container side, and four extending welds 113c extending vertically from the terminal flange 113b to the first container side surface 111a of the battery container 111.

各々の延出溶接部113cは、この密閉型電池110の第1容器側面111aを他の密閉型電池110の第2容器側面111bに対向させ、この密閉型電池110の外部正極端子113を他の密閉型電池110の第2容器面111bに当接させたときに、他の密閉型電池110の第3容器側面110c及び第4容器側面110dに溶接可能に外側から重なる形態とされている(図1〜図3参照)。具体的には、1つの外部正極端子113が有する4つの延出溶接部113cのうち、第3容器側面111c側に位置する2つの延出溶接部113cは、他の密閉型電池110の第3容器側面111cのうち、第2容器側面111bとの境界近傍部位に溶接可能に外側から重なる。また、他の2つの延出溶接部113cは、他の密閉型電池110の第4容器側面111dのうち、第2容器側面111bとの境界近傍部位に溶接可能に外側から重なる。   Each extending weld 113c has the first container side surface 111a of the sealed battery 110 opposed to the second container side surface 111b of the other sealed battery 110, and the external positive electrode terminal 113 of the sealed battery 110 is connected to the other When brought into contact with the second container surface 111b of the sealed battery 110, the third container side face 110c and the fourth container side face 110d of the other sealed battery 110 are welded and overlapped from the outside (see FIG. 1 to FIG. 3). Specifically, of the four extended welds 113 c included in one external positive electrode terminal 113, the two extended welds 113 c positioned on the third container side surface 111 c side are the third of the other sealed batteries 110. Of the container side surface 111c, it overlaps from the outside so that it can be welded to the vicinity of the boundary with the second container side surface 111b. Further, the other two extending welds 113c overlap from the outside so as to be weldable to a portion in the vicinity of the boundary with the second container side surface 111b among the fourth container side surface 111d of the other sealed battery 110.

次に、密閉型電池110によって構成される電池モジュール120について説明する(図2及び図3参照)。本実施形態では、電池モジュール120は、10個の密閉型電池110(110A〜110J)が列置されてなる。電池モジュール120は、一の密閉型電池110の外部正極端子113がこれと隣り合う他の密閉型電池110の電池容器111の第2容器側面111bに接続されることで、電気的に直列にかつ一列に列置されてなる。具体的には、一の密閉型電池110の外部正極端子113の極柱部113aが他の密閉型電池110の第2容器面111bに当接している。そして、一の密閉型電池110の外部正極端子113の4つの延出溶接部113cのうち、第3容器側面111c側に位置する2つの延出溶接部113cが、他の密閉型電池110の第3容器側面111cのうち、第2容器側面111bとの境界近傍部位に外側から重なった状態で溶接されている(溶接部分を図中に黒丸で示す)。また、他の2つの延出溶接部113cが、他の密閉型電池110の第4容器側面111dのうち、第2容器側面111bとの境界近傍部位に外側から重なった状態で溶接されている(同じく溶接部分を図中に黒丸で示す)。   Next, the battery module 120 constituted by the sealed battery 110 will be described (see FIGS. 2 and 3). In the present embodiment, the battery module 120 includes ten sealed batteries 110 (110A to 110J) arranged in a row. The battery module 120 is electrically connected in series by connecting the external positive terminal 113 of one sealed battery 110 to the second container side surface 111b of the battery container 111 of another sealed battery 110 adjacent thereto. It is arranged in a line. Specifically, the pole portion 113 a of the external positive terminal 113 of one sealed battery 110 is in contact with the second container surface 111 b of another sealed battery 110. Of the four extended welds 113 c of the external positive terminal 113 of one sealed battery 110, the two extended welds 113 c located on the third container side surface 111 c side are the second extended welds 113 c of the other sealed battery 110. Of the three container side surfaces 111c, welding is performed in a state of overlapping from the outside to the vicinity of the boundary with the second container side surface 111b (the welded portion is indicated by a black circle in the figure). Further, the other two extended welds 113c are welded in a state where they overlap from the outside in the vicinity of the boundary with the second container side surface 111b in the fourth container side surface 111d of the other sealed battery 110 ( Similarly, the welded part is indicated by a black circle in the figure).

なお、電池モジュール120に属する密閉型電池110(110A〜110J)のうち、(正電位側に)最も高い電位を持つ密閉型電池110A(図2中、左下側に位置する密閉型電池)が、本発明の「第1接続単電池」に相当する。そして、この密閉型電池110Aのうち、外部正極端子113の合計8個の延出溶接部113cが本発明の「正極部位」に相当する。
また、電池モジュール120に属する密閉型電池110(110A〜110J)のうち、最も低い電位(負電位側に最も高い電位)を持つ密閉型電池110J(図3中、左下側に位置する密閉型電池)が、本発明の「第2接続単電池」に相当する。そして、この密閉型電池110Jのうち、第2容器側面111bが本発明の「負極部位」に相当する。
Of the sealed batteries 110 (110A to 110J) belonging to the battery module 120, a sealed battery 110A (a sealed battery located on the lower left side in FIG. 2) having the highest potential (on the positive potential side) is This corresponds to the “first connected unit cell” of the present invention. Of the sealed battery 110A, a total of eight extended welds 113c of the external positive electrode terminal 113 correspond to the “positive electrode portion” of the present invention.
Further, among the sealed batteries 110 (110A to 110J) belonging to the battery module 120, a sealed battery 110J having the lowest potential (the highest potential on the negative potential side) (a sealed battery located on the lower left side in FIG. 3). ) Corresponds to the “second connected cell” of the present invention. Of the sealed battery 110J, the second container side surface 111b corresponds to the “negative electrode part” of the present invention.

次に、電池モジュール120によって構成される組電池100について説明する(図1参照)。本実施形態では、組電池100は、6個の電池モジュール120(120A〜120F)が積層されてなる。電池モジュール120同士は、隣り合って配置された電池モジュール120に含まれる各密閉型電池110の正極(正極外部端子113)と負極(電池容器111の第2容器側面111b)とが隣接するように、交互に反対方向を向き、かつ、互いに平行に列置されている。
そして、一の電池モジュール120に属する密閉型電池110(110A〜110J)のうち、最も高い電位を持つ密閉型電池(第1接続単電池)110Aと、この電池モジュール120と隣り合う他の電池モジュール120に属する密閉型電池110(110A〜110J)のうち、最も低い電位を持つ密閉型電池(第2接続単電池)110Jとが、互いに隣り合って配置されている。更に、密閉型電池(第1接続単電池)110Aの第1容器側面111aと、密閉型電池(第2接続単電池)110Jの第2容器側面111bとが、面一に、つまり同一の仮想平面内に配置されている。
Next, the assembled battery 100 including the battery module 120 will be described (see FIG. 1). In the present embodiment, the assembled battery 100 is formed by stacking six battery modules 120 (120A to 120F). In the battery modules 120, the positive electrode (positive electrode external terminal 113) and the negative electrode (second container side surface 111 b of the battery container 111) of each sealed battery 110 included in the adjacent battery modules 120 are adjacent to each other. , Alternately oriented in opposite directions and parallel to each other.
Of the sealed batteries 110 (110A to 110J) belonging to one battery module 120, the sealed battery (first connected single battery) 110A having the highest potential, and another battery module adjacent to the battery module 120. Among the sealed batteries 110 (110A to 110J) belonging to 120, the sealed battery (second connected single battery) 110J having the lowest potential is arranged adjacent to each other. Further, the first container side surface 111a of the sealed battery (first connected single cell) 110A and the second container side surface 111b of the sealed battery (second connected single battery) 110J are flush with each other, that is, the same virtual plane. Is placed inside.

組電池100を構成する電池モジュール120(120A〜120F)のうち、両側に位置する電池モジュール120A,120Fには、正極極柱部材150または負極極柱部材160が溶接されている。
具体的には、組電池100の一方の端側(図1中、左側)に位置して、組電池100の中で(正電位側に)最も高い電位を持つ電池モジュール120Aのうち、最も高い電位を持つ密閉型電池110A(図1中、前方)の外部正極端子113には、図5に示す正極極柱部材150が溶接されている。この正極極柱部材150は、組電池100の正極となり、組電池外部との接続に利用される。
Of the battery modules 120 (120A to 120F) constituting the assembled battery 100, the positive electrode pole member 150 or the negative electrode pole member 160 is welded to the battery modules 120A and 120F located on both sides.
Specifically, the battery module 120A is located at one end side (left side in FIG. 1) of the assembled battery 100 and has the highest potential among the battery modules 120A having the highest potential (on the positive potential side) in the assembled battery 100. A positive electrode pole member 150 shown in FIG. 5 is welded to the external positive electrode terminal 113 of the sealed battery 110A having a potential (front in FIG. 1). The positive electrode pole member 150 serves as a positive electrode of the assembled battery 100 and is used for connection to the outside of the assembled battery.

正極極柱部材150は、正極極柱部材150の骨格をなす正極本体部151と、この正極本体部151から突出し組電池100への外部からの接続に直接利用される正極極柱部153と、正極本体部151から正極極柱部153と同方向に延出する合計8個の正極延出部155とから構成されている。このうち、正極本体部151については、4個ずつ正極延出部155が設けられ、密閉型電池110の外部正極端子113にそれぞれ当接される板状の2つの正極第1座部151aと、この正極第1座部151aよりも正極極柱部153側に位置し、正極極柱部153が設けられた板状の正極第2座部151bと、これら正極第1座部151aと正極第2座部151bとを結ぶ略板状の2つの正極壁部151cとからなる。   The positive electrode pole member 150 includes a positive electrode main body portion 151 that forms a skeleton of the positive electrode pole column member 150, a positive electrode pole column portion 153 that protrudes from the positive electrode main body portion 151 and is directly used for connection to the assembled battery 100 from the outside, The positive electrode main body portion 151 includes a total of eight positive electrode extension portions 155 extending in the same direction as the positive electrode pole column portion 153. Among these, for the positive electrode main body portion 151, four positive electrode extension portions 155 are provided, and two plate-like positive electrode first seat portions 151 a that are in contact with the external positive electrode terminals 113 of the sealed battery 110, respectively, A plate-like positive second seat 151b provided with the positive pole post 153, located on the positive pole post 153 side of the positive first seat 151a, and the positive first seat 151a and the positive second It consists of two substantially plate-like positive electrode walls 151c that connect the seat 151b.

正極極柱部材150と密閉型電池110Aの外部正極端子113とは、正極極柱部材150の2つの正極第1座部151aを、それぞれ外部正極端子113の極柱部113aに当接させ、かつ、正極極柱部材150の各々の正極延出部155を、外部正極端子113の各々の延出溶接部113cの内側に重ねた状態で、これらを溶接することにより互いに接合されている。   The positive electrode pole member 150 and the external positive electrode terminal 113 of the sealed battery 110A contact the two positive electrode first seat portions 151a of the positive electrode pole member 150 with the electrode column portion 113a of the external positive electrode terminal 113, respectively. In addition, the positive electrode extension members 155 of the positive electrode pole member 150 are joined to each other by welding them in a state of being overlapped on the inner side of the extension welding portions 113 c of the external positive electrode terminals 113.

一方、組電池100の他方の端側(図1中、右側)に位置し、組電池100の中で最も低い電位(負電位側に最も高い電位)を持つ電池モジュール120Fのうち、最も低い電位を持つ密閉型電池110J(図1中、前方)の第2容器側面111bには、図6に示す負極極柱部材160が溶接されている。この負極極柱部材160は、組電池100の負極となり、組電池外部との接続に利用される。   On the other hand, the lowest potential among the battery modules 120F located on the other end side (right side in FIG. 1) of the assembled battery 100 and having the lowest potential (highest potential on the negative potential side) in the assembled battery 100. A negative electrode pole member 160 shown in FIG. 6 is welded to the second container side surface 111b of the sealed battery 110J (front in FIG. 1). The negative electrode pole member 160 becomes a negative electrode of the assembled battery 100 and is used for connection to the outside of the assembled battery.

負極極柱部材160は、負極極柱部材160の骨格をなす負極本体部161と、この負極本体部161から突出し組電池100への外部からの接続に直接利用される負極極柱部163とから構成されている。このうち、負極本体部161については、密閉型電池110の第2容器側面111bに溶接される、それぞれ2分割された略板状の2つの負極第1座部161aと、この負極第1座部161aよりも負極極柱部163側に位置し、負極極柱部163が設けられた板状の負極第2座部161bと、これら負極第1座部161aと負極第2座部161bとを結ぶ略板状の2つの負極壁部161cとからなる。   The negative electrode pole member 160 includes a negative electrode main body portion 161 that forms a skeleton of the negative electrode polar column member 160, and a negative electrode pole column portion 163 that protrudes from the negative electrode main body portion 161 and is directly used for connection to the assembled battery 100 from the outside. It is configured. Among these, the negative electrode main body 161 is welded to the second container side surface 111b of the sealed battery 110, and is divided into two substantially plate-like negative electrode first seats 161a, and the negative electrode first seats. The plate-shaped negative electrode second seat portion 161b, which is located on the negative electrode pole column portion 163 side with respect to 161a and provided with the negative electrode pole column portion 163, is connected to the negative electrode first seat portion 161a and the negative electrode second seat portion 161b. It consists of two substantially plate-shaped negative electrode walls 161c.

負極極柱部材160と密閉型電池110Jの第2容器面111bとは、負極極柱部材160の2つの負極第1座部161aを、それぞれ密閉他型電池110Jの第2容器側面111bに当接させた状態で、これらを溶接することにより互いに接合されている。   The negative electrode pole member 160 and the second container surface 111b of the sealed battery 110J contact the two negative electrode first seats 161a of the negative electrode pole member 160 with the second container side surface 111b of the sealed other battery 110J, respectively. In such a state, they are joined together by welding.

次に、組電池100を構成する電池モジュール120(120A〜120F)同士の接続について説明する(図1参照)。
組電池100に属するすべての電池モジュール120(120A〜120F)同士は、図7に示す接続部材170によって互いに電気的に接続されている。具体的には、隣り合って配置された電池モジュール120のうち、一方の電池モジュール120(本発明の第1電池モジュールに相当する)のうち最も高い電位を持つ密閉型電池(第1接続単電池)110Aの外部正極端子113と、他方の電池モジュール120(本発明の第2電池モジュールに相当する)のうち最も低い電位を持つ密閉型電池(第2接続単電池)110Jの第2容器側面111bとが、接続部材170を介して直列に接続されている。
なお、図1には、組電池100の一端側しか示していないが、他端側においても電池モジュール120(120A〜120F)同士が接続部材170を介して互いに電気的に接続されており、組電池100を構成するすべての電池モジュール120(120A〜120F)が直列に接続されている。
Next, connection between battery modules 120 (120A to 120F) constituting the assembled battery 100 will be described (see FIG. 1).
All the battery modules 120 (120A to 120F) belonging to the assembled battery 100 are electrically connected to each other by a connection member 170 shown in FIG. Specifically, among the battery modules 120 arranged adjacent to each other, a sealed battery (first connected single battery) having the highest potential among one of the battery modules 120 (corresponding to the first battery module of the present invention). ) 110A external positive terminal 113 and the second container side surface 111b of the sealed battery (second connected cell) 110J having the lowest potential among the other battery modules 120 (corresponding to the second battery module of the present invention). Are connected in series via the connecting member 170.
Although FIG. 1 shows only one end side of the assembled battery 100, the battery modules 120 (120 </ b> A to 120 </ b> F) are also electrically connected to each other via the connection member 170 on the other end side. All battery modules 120 (120A to 120F) constituting the battery 100 are connected in series.

図7に示すように、接続部材170は、金属板材により一体成形されている。接続部材170は、接続本体部171と、2つ接続延出部173(本発明の正極溶接部に相当する)と、接続板状部175(本発明の負極溶接部に相当する)と、屈曲変動吸収部177とからなる。接続本体部171は、先端側が2分割された板状をなす。接続延出部(正極溶接部)173は、接続本体部171の2分割された先端から接続本体部171に対して垂直に延出する。接続板状部(負極溶接部)175は、接続本体部171と同一仮想平面上に位置し、先端側が2分割された板状をなす。また、屈曲変動吸収部177は、接続本体部171と接続板状部175との間に介在し、金属板材をU字状に屈曲してなる。このような接続部材170は、金属板材からなり、屈曲変動吸収部177は金属板材をU字状に屈曲したものであるため、屈曲変動吸収部177を含め接続部材170を容易かつ安価に形成できる。   As shown in FIG. 7, the connection member 170 is integrally formed of a metal plate material. The connection member 170 includes a connection main body portion 171, two connection extension portions 173 (corresponding to the positive electrode welded portion of the present invention), a connection plate-shaped portion 175 (corresponding to the negative electrode welded portion of the present invention), And a fluctuation absorbing portion 177. The connection main body 171 has a plate shape with the tip side divided into two. The connection extension portion (positive electrode welding portion) 173 extends perpendicularly to the connection main body portion 171 from the tip of the connection main body portion 171 which is divided into two. The connection plate portion (negative electrode welded portion) 175 is located on the same virtual plane as the connection main body portion 171 and has a plate shape in which the tip side is divided into two. The bending fluctuation absorbing portion 177 is interposed between the connection main body portion 171 and the connection plate-like portion 175, and is formed by bending a metal plate material into a U shape. Since such a connection member 170 is made of a metal plate material, and the bending fluctuation absorbing portion 177 is formed by bending the metal plate material into a U shape, the connecting member 170 including the bending fluctuation absorbing portion 177 can be easily and inexpensively formed. .

密閉型電池(第1接続単電池)110Aの正極外部端子113と接続部材170とは、接続部材170の各々の接続延出部(正極溶接部)173を、外部正極端子113の対応する各々の延出溶接部(正極部位)113cの外側に重ねた状態で、これらを溶接することにより、互いに接合されている。
一方、密閉型電池(第2接続単電池)110Jの第2容器側面111bと接続部材170とは、接続部材170の接続板状部(負極溶接部)175を、密閉他型電池110Jの第2容器側面(負極部位)111bに当接させた状態で、これらを溶接することにより、互いに接合されている。
The positive external terminal 113 and the connection member 170 of the sealed battery (first connection unit cell) 110 </ b> A are connected to the connection extension portions (positive electrode welded portions) 173 of the connection member 170. These are joined to each other by welding them in a state of being overlapped on the outside of the extended welded portion (positive electrode portion) 113c.
On the other hand, the second container side surface 111b of the sealed battery (second connected single cell) 110J and the connecting member 170 are connected to the connecting plate-like portion (negative electrode welded portion) 175 of the connecting member 170 and the second of the sealed other battery 110J. These are welded to each other in a state where they are in contact with the container side surface (negative electrode portion) 111b.

なお、図1においては省略してあるが、組電池100は、電池モジュール120同士の間にそれぞれ絶縁シートが配置され、電池モジュール120同士は絶縁されている。また、組電池100の両側には、エンドプレートが配置され、拘束バンドによって組電池全体が拘束されている。   Although omitted in FIG. 1, in the assembled battery 100, an insulating sheet is disposed between the battery modules 120, and the battery modules 120 are insulated from each other. Further, end plates are disposed on both sides of the assembled battery 100, and the entire assembled battery is restrained by restraining bands.

このような組電池100は、上述したように、互いに隣り合って配置された電池モジュール120同士において、一方の電池モジュール(第1電池モジュール)120に属し、最も高い電位を持つ密閉型電池(第1接続単電池)110Aと、他方の電池モジュール(第2電池モジュール)120に属し、最も低い電位を持つ密閉型電池(第2接続単電池)110Jとが、接続部材170を介して、電気的に接続されている。具体的には、第1接続単電池110Aの外部正極端子113の延出溶接部(正極部位)113cと、第2接続単電池110Jの第2容器側面(負極部位)111bとが、この延出溶接部113cに溶接された接続延出部(正極溶接部)173とこの第2容器側面111bに溶接された接続板状部(負極溶接部)175とを一体的に有する接続部材170を介して、電気的に接続されている。   As described above, such an assembled battery 100 belongs to one battery module (first battery module) 120 among the battery modules 120 arranged adjacent to each other, and is a sealed battery (first battery) having the highest potential. 1 connection cell) 110A and the sealed battery (second connection cell) 110J belonging to the other battery module (second battery module) 120 and having the lowest potential are electrically connected via the connection member 170. It is connected to the. Specifically, the extended welded portion (positive electrode portion) 113c of the external positive electrode terminal 113 of the first connection unit cell 110A and the second container side surface (negative electrode portion) 111b of the second connection unit cell 110J are extended. Via a connection member 170 integrally having a connection extension portion (positive electrode weld portion) 173 welded to the weld portion 113c and a connection plate-like portion (negative electrode weld portion) 175 welded to the second container side surface 111b. Are electrically connected.

このように接続部材170によって互いに隣り合う電池モジュール120同士を接続すれば、従来の組電池900(図8参照)のように極柱部材950,960を設けてバスバー971、絶縁ケース973及びナット975で締結して接続する必要がない。このため、部品コストや組み付けコストを低減できる。従って、電池モジュール120同士の接続信頼性を確保しつつも、組電池100を安価にできる。特に、本実施形態では、組電池100に含まれるすべての電池モジュール120(120A〜120F)を、互いに接続部材170によって電気的に接続しているので、組電池100を最も安価にできる。   Thus, if the battery modules 120 adjacent to each other are connected by the connecting member 170, the pole column members 950 and 960 are provided as in the conventional assembled battery 900 (see FIG. 8), and the bus bar 971, the insulating case 973, and the nut 975 are provided. There is no need to fasten and connect. For this reason, component cost and assembly cost can be reduced. Therefore, the assembled battery 100 can be made inexpensive while ensuring the connection reliability between the battery modules 120. In particular, in this embodiment, since all the battery modules 120 (120A to 120F) included in the assembled battery 100 are electrically connected to each other by the connecting member 170, the assembled battery 100 can be made the cheapest.

更に、本実施形態では、電池モジュール120同士が平行に列置されている。そして、延出溶接部(正極部位)113cは、密閉型電池(第1接続単電池)110の第1容器側面111aに形成された外部正極端子113内に位置し、また、負極部位は、密閉型電池(第2接続単電池)110の第2容器側面111bであり、第1容器側面111aと第2容器側面111bとが同一仮想平面上に位置している。このため、延出溶接部(正極部位)113cと第2容器側面(負極部位)111bとを接続する接続部材170を、上記のように金属板材を加工してなる簡単な形状にできる。また、延出溶接部(正極部位)113cと接続部材170の接続延出部(正極溶接部)173との溶接も、第2容器側面(負極部位)111bと接続部材170の接続板状部(負極溶接部)175との溶接も、容易にできる利点がある。   Furthermore, in this embodiment, the battery modules 120 are arranged in parallel. The extended welded portion (positive electrode portion) 113c is located in the external positive electrode terminal 113 formed on the first container side surface 111a of the sealed battery (first connection unit cell) 110, and the negative electrode portion is sealed. It is the 2nd container side 111b of a type | mold battery (2nd connection single battery) 110, and the 1st container side 111a and the 2nd container side 111b are located on the same virtual plane. For this reason, the connection member 170 which connects the extended welding part (positive electrode part) 113c and the 2nd container side surface (negative electrode part) 111b can be made into the simple shape formed by processing a metal plate material as mentioned above. In addition, welding of the extended welded portion (positive electrode portion) 113c and the connected extended portion (positive electrode welded portion) 173 of the connecting member 170 is also performed by connecting the second container side surface (negative electrode portion) 111b and the connecting plate-like portion (connecting member 170). There is an advantage that welding with the negative electrode welded portion 175 can be easily performed.

また、本実施形態では、接続部材170は、上記のように、接続延出部173(正極溶接部)と接続板状部175(負極溶接部)との間の接続距離の変動を吸収して接続を保つ断面U字構造を有する屈曲変動吸収部177を備える。このため、電池モジュール120同士を積層したときに、電池モジュール120同士の接続距離に寸法ばらつきがあっても、屈曲変動吸収部177が屈曲することでこの寸法ばらつきを吸収できるので、電池モジュール120同士を確実に溶接できる。また、組電池100の使用時に熱膨張などにより密閉型電池110の電池容器111が変形することに伴い、電池モジュール120間の接続距離に変動が生じても、屈曲変動吸収部177が屈曲することでこの変動を吸収できるので、電池モジュール120間の接続を確実に維持できる。従って、接続部材170に屈曲変動吸収部177を設けたことで、電池モジュール120同士の接続信頼性が高くなっている。   Moreover, in this embodiment, the connection member 170 absorbs the fluctuation | variation of the connection distance between the connection extension part 173 (positive electrode welding part) and the connection plate-shaped part 175 (negative electrode welding part) as mentioned above. A bending fluctuation absorbing portion 177 having a U-shaped cross-section for maintaining connection is provided. For this reason, when the battery modules 120 are stacked, even if there is a dimensional variation in the connection distance between the battery modules 120, the dimensional variation can be absorbed by the bending fluctuation absorbing portion 177 being bent. Can be reliably welded. Further, even when the battery container 111 of the sealed battery 110 is deformed due to thermal expansion or the like when the assembled battery 100 is used, even if the connection distance between the battery modules 120 varies, the bending fluctuation absorbing portion 177 bends. Therefore, the connection between the battery modules 120 can be reliably maintained. Therefore, the connection reliability between the battery modules 120 is increased by providing the connection member 170 with the bending fluctuation absorbing portion 177.

次いで、この組電池100の製造方法について説明する。
まず、公知の手法により図4に示した密閉型電池110を製造する。
次に、密閉型電池110同士を直列に接続し、電池モジュール120を製造する。具体的には、一の密閉型電池110の第1容器側面111aと他の密閉型電池110の第2容器側面111bとを対向させ、一の密閉型電池110の外部正極端子113を他の密閉型電池110の第2容器面111bに当接させる。このとき、一の密閉型電池110の外部正極端子113の延出溶接部113cのうち、第3容器側面111c側に位置する延出溶接部113cが、他の密閉型電池110の第3容器側面111cのうち、第2容器側面111bとの境界近傍部位に外側から重なる。また、他の延出溶接部113cは、他の密閉型電池110の第4容器側面111dのうち、第2容器側面111bとの境界近傍部位に外側から重なる。
Next, a method for manufacturing the assembled battery 100 will be described.
First, the sealed battery 110 shown in FIG. 4 is manufactured by a known method.
Next, the sealed batteries 110 are connected in series to manufacture the battery module 120. Specifically, the first container side surface 111a of one sealed battery 110 and the second container side surface 111b of another sealed battery 110 are opposed to each other, and the external positive electrode terminal 113 of the one sealed battery 110 is sealed to the other. The battery is brought into contact with the second container surface 111b of the battery 110. At this time, of the extended welded portion 113c of the external positive electrode terminal 113 of one sealed battery 110, the extended welded portion 113c located on the third container side surface 111c side is the third container side surface of the other sealed battery 110. Of 111c, it overlaps from the outside in the vicinity of the boundary with the second container side surface 111b. Further, the other extended welded portion 113c overlaps from the outside in the vicinity of the boundary with the second container side surface 111b in the fourth container side surface 111d of the other sealed battery 110.

その後、各々の延出溶接部113cの外側からレーザを照射し、一方の密閉型電池110の延出溶接部113cと、他方の密閉型電池110の第3容器側面111cまたは第4容器側面111dとを溶接し、密閉型電池110同士を直列に接続する。そうすると、図2及び図3に示した電池モジュール120ができる。なお、密閉型電池110同士の接合には、レーザ溶接の代わりに抵抗溶接を用いてもよい。   Thereafter, laser irradiation is performed from the outside of each extended welded portion 113c, and the extended welded portion 113c of one sealed battery 110, the third container side surface 111c or the fourth container side surface 111d of the other sealed battery 110, Are sealed, and the sealed batteries 110 are connected in series. Then, the battery module 120 shown in FIGS. 2 and 3 is formed. Note that resistance welding may be used instead of laser welding for joining the sealed batteries 110 to each other.

次に、電池モジュール120同士を図示しない絶縁シートを介在させて互いに平行に列置する。その後、図示しないエンドプレートと拘束バンドにより、列置された電池モジュール120同士を拘束する。
次に、組電池100のうち、最も高い電位を有する電池モジュール120A(図1中、左方)の、このうち最も高い電位を有する密閉型電池110Aに、図5に示した正極極柱部材150を溶接接合する。具体的には、正極極柱部材150の2つの正極第1座部151aを、それぞれ密閉型電池110Aの正極外部端子113の極柱部113aに当接させると共に、正極極柱部材150の4つの正極延出部155を、それぞれ正極外部端子113の対応する延出溶接部113cの内側に重ねる。その後、正極外部端子113の延出溶接部113cの外側からそれぞれレーザを照射し、正極外部端子113の延出溶接部113cと正極極柱部材150の正極延出部155とをそれぞれ溶接し、正極極柱部材150を正極外部端子113に固定する。なお、この溶接も抵抗溶接により行うことができる。
Next, the battery modules 120 are arranged in parallel with each other with an insulating sheet (not shown) interposed therebetween. Thereafter, the battery modules 120 arranged in a row are restrained by an end plate and a restraining band (not shown).
Next, the positive electrode column member 150 shown in FIG. 5 is added to the sealed battery 110A having the highest potential among the battery modules 120A (left side in FIG. 1) having the highest potential among the assembled batteries 100. Welded together. Specifically, the two positive first seat portions 151a of the positive electrode pole member 150 are brought into contact with the electrode pillar portions 113a of the positive electrode external terminal 113 of the sealed battery 110A, respectively. The positive electrode extension portions 155 are respectively overlapped with the corresponding extension weld portions 113 c of the positive electrode external terminal 113. Thereafter, laser is irradiated from the outside of the extended welded portion 113c of the positive electrode external terminal 113, and the extended welded portion 113c of the positive electrode external terminal 113 and the positive electrode extended portion 155 of the positive electrode pole member 150 are respectively welded. The polar pole member 150 is fixed to the positive external terminal 113. This welding can also be performed by resistance welding.

また、組電池100のうち、最も低い電位を有する電池モジュール120F(図1中、右方)の、このうち最も低い電位を有する密閉型電池110Jに、図6に示した負極極柱部材160を溶接接合する。具体的には、負極極柱部材160の2つの負極第1座部161aを、それぞれ密閉型電池110Jの第2容器側面111bの所定位置に当接させる。その後、負極極柱部材160の2つの負極第1座部161aの外側からそれぞれレーザを照射して、第2容器側面111bと負極極柱部材160の負極第1座部161aとを溶接し、負極極柱部材160を第2容器側面111bに固定する。なお、この溶接も抵抗溶接により行うことができる。   Further, the negative electrode column member 160 shown in FIG. 6 is attached to the sealed battery 110J having the lowest potential among the battery modules 120F having the lowest potential in the assembled battery 100 (right side in FIG. 1). Join by welding. Specifically, the two negative electrode first seats 161a of the negative electrode pole member 160 are brought into contact with predetermined positions on the second container side surface 111b of the sealed battery 110J, respectively. After that, laser irradiation is performed from the outside of the two negative electrode first seat portions 161a of the negative electrode pole member 160, respectively, and the second container side surface 111b and the negative electrode first seat portion 161a of the negative electrode pole member 160 are welded. The pole column member 160 is fixed to the second container side surface 111b. This welding can also be performed by resistance welding.

また、電池モジュール120同士を接続部材170によって直接接続する。具体的には、接続部材170の接続延出部(正極溶接部)173を、一の電池モジュール(第1電池モジュール)120のうち、最も高い電位を有する密閉型電池(第1接続単電池)110Aの正極外部端子113の延出溶接部(正極部位)113cの外側に重ねる。これと共に、接続部材170の接続板状部175(負極溶接部)を、隣り合う他の電池モジュール(第2電池モジュール)120のうち、最も低い電位を有する密閉型電池(第2接続単電池)110Jの第2容器側面(負極部位)111bの所定位置に当接させる。その後、接続部材170の接続延出部(正極溶接部)173にレーザを照射して、接続部材170の接続延出部(正極溶接部)173と外部正極端子113の延出溶接部(正極部位)113cを溶接し、接続部材170を外部正極端子113に固定する。また、接続部材170の接続板状部(負極溶接部)175にレーザを照射して、接続部材170の接続板状部(負極溶接部)175と第2容器側面(負極部位)111bを溶接し、接続部材170を第2容器側面111bに固定する。なお、この溶接も抵抗溶接により行うことができる。
かくして、組電池100が完成する。
Further, the battery modules 120 are directly connected by the connection member 170. Specifically, the connection extension part (positive electrode welding part) 173 of the connection member 170 is used as a sealed battery (first connection single cell) having the highest potential among the one battery module (first battery module) 120. It overlaps with the outside of the extended welded part (positive electrode part) 113c of the positive external terminal 113 of 110A. At the same time, the connection plate 170 175 (negative electrode welded portion) of the connection member 170 is the sealed battery (second connected single cell) having the lowest potential among the other adjacent battery modules (second battery modules) 120. 110J is brought into contact with a predetermined position of the second container side surface (negative electrode portion) 111b. Thereafter, a laser is applied to the connection extension portion (positive electrode welding portion) 173 of the connection member 170, and the connection extension portion (positive electrode welding portion) 173 of the connection member 170 and the extension welding portion (positive electrode portion) of the external positive electrode terminal 113. ) 113c is welded, and the connecting member 170 is fixed to the external positive electrode terminal 113. Further, the connecting plate 170 (negative electrode welded portion) 175 of the connecting member 170 is irradiated with laser to weld the connecting plate 170 (negative electrode welded portion) 175 of the connecting member 170 and the second container side surface (negative electrode portion) 111b. The connecting member 170 is fixed to the second container side surface 111b. This welding can also be performed by resistance welding.
Thus, the assembled battery 100 is completed.

以上において、本発明を実施形態に即して説明したが、本発明は上述の実施形態に限定されるものではなく、その要旨を逸脱しない範囲で、適宜変更して適用できることはいうまでもない In the above, the present invention has been described with reference to the embodiment. However, the present invention is not limited to the above-described embodiment, and it is needless to say that the present invention can be appropriately modified and applied without departing from the gist thereof. .

実施形態に係る組電池の一部を示す斜視図である。It is a perspective view which shows a part of assembled battery which concerns on embodiment. 実施形態に係る組電池を構成する電池モジュールの正極側の一部を示す斜視 図である。It is a perspective view which shows a part of positive electrode side of the battery module which comprises the assembled battery which concerns on embodiment. 実施形態に係る組電池を構成する電池モジュールの負極側の一部を示す斜視 図である。It is a perspective view which shows a part of negative electrode side of the battery module which comprises the assembled battery which concerns on embodiment. 実施形態に係る組電池を構成する密閉型電池を示す斜視図である。It is a perspective view which shows the sealed battery which comprises the assembled battery which concerns on embodiment. 実施形態に係る組電池に関し、正極極柱部材を示す斜視図である。It is a perspective view which shows a positive electrode pole member regarding the assembled battery which concerns on embodiment. 実施形態に係る組電池に関し、負極極柱部材を示す斜視図である。It is a perspective view which shows a negative electrode pole column member regarding the assembled battery which concerns on embodiment. 実施形態に係る組電池に関し、接続部材を示す斜視図である。It is a perspective view which shows a connection member regarding the assembled battery which concerns on embodiment. 従来技術に係る組電池の一部を示す斜視図である。It is a perspective view which shows a part of assembled battery which concerns on a prior art.

100 組電池
110 密閉型電池(単電池)
111a 第1容器側面(第1容器面)
111b 第2容器側面(第2容器面(負極部位))
113 外部正極端子
113c (外部正極端子の)延出溶接部(正極部位)
120 電池モジュール
150 正極極柱部材
160 負極極柱部材
170 接続部材
173 接続延出部(正極溶接部)
175 接続板状部(負極溶接部)
177 屈曲変動吸収部
100 battery pack 110 sealed battery (single cell)
111a 1st container side surface (1st container surface)
111b Second container side surface (second container surface (negative electrode part))
113 External positive terminal 113c (external positive terminal) extended weld (positive electrode part)
120 battery module 150 positive electrode pole member 160 negative electrode pole member 170 connection member 173 connection extension part (positive electrode welding part)
175 Connection plate (negative electrode weld)
177 Bending fluctuation absorbing part

Claims (5)

数の単電池を含む電池モジュールを複数備える組電池であって、
前記単電池は、
正極及び負極を含む発電要素、
直方体形状をなし導電材からなり、前記負極に導通する電池容器であって、第1容器面、これに平行な第2容器面、及び、これら第1容器面と第2容器面とを結ぶ、第3容器面、これに平行な第4容器面、容器上面、及びこれに平行な容器下面を含む電池容器、及び、
前記正極に導通すると共に、前記第1容器面に電気的に絶縁された状態で、この第1容器面に固定されて自身の一部が前記電池容器外部に露出する外部正極端子であって、第1容器面に対し垂直に延出する延出溶接部を含む外部正極端子、を有し、
前記電池モジュールは、
一の前記単電池の前記第1容器面と他の前記単電池の前記第2容器面とを対向させ、
前記一の単電池の前記外部正極端子を前記他の単電池の前記第2容器面に当接させると共に、
前記一の単電池の前記外部正極端子の前記延出溶接部が前記他の単電池の前記第3容器面及び前記第4容器面の少なくともいずれかに外部から重なる形態に溶接して、
前記電池モジュールをなす複数の前記単電池同士を、電気的に直列に接続しかつ一列に列置してなり、
前記複数の電池モジュールは、互いに隣り合って配置された第1電池モジュールと第2電池モジュールとを含み、
前記第1電池モジュールに属する前記単電池は、前記第2電池モジュールと接続する第1接続単電池を含み、
前記第2電池モジュールに属する前記単電池は、前記第1電池モジュールの前記第1接続単電池と接続する第2接続単電池を含み、
前記第1接続単電池と第2接続単電池とは互いに隣り合って配置されてなり、
前記第1接続単電池は、前記正極に導通する正極部位である前記外部正極端子の前記延出溶接部を有し、
前記第2接続単電池は、前記負極に導通する負極部位である前記電池容器の前記第2容器面を有し、
前記第1接続単電池の前記延出溶接部前記第2接続単電池の前記第2容器面とは、前記第1接続単電池の前記延出溶接部に溶接された正極溶接部と前記第2接続単電池の前記第2容器面に溶接された負極溶接部とを一体的に有する接続部材を介して、電気的に接続されてなる
組電池。
A battery pack including a plurality of battery modules including a single cell of multiple,
The unit cell is
A power generation element including a positive electrode and a negative electrode,
A battery container having a rectangular parallelepiped shape and made of a conductive material and conducting to the negative electrode, the first container surface, a second container surface parallel to the first container surface, and connecting the first container surface and the second container surface. A battery container including a third container surface, a fourth container surface parallel to the third container surface, a container upper surface, and a container lower surface parallel thereto; and
An external positive terminal that is electrically connected to the positive electrode and electrically insulated from the first container surface and is fixed to the first container surface and a part of itself is exposed to the outside of the battery container, An external positive terminal including an extended weld extending vertically to the first container surface;
The battery module is
The first container surface of one unit cell and the second container surface of another unit cell are opposed to each other;
Contacting the external positive terminal of the one unit cell with the second container surface of the other unit cell;
Welding the extended welded portion of the external positive electrode terminal of the one unit cell to overlap with at least one of the third container surface and the fourth container surface of the other unit cell from the outside;
A plurality of the single cells constituting the battery module are electrically connected in series and arranged in a row,
The plurality of battery modules include a first battery module and a second battery module disposed adjacent to each other,
The cell belonging to the first battery module includes a first connection cell connected to the second battery module,
The cell belonging to the second battery module includes a second connection cell connected to the first connection cell of the first battery module,
The first connection unit cell and the second connection unit cell are arranged next to each other,
Said first connecting unit cell has the extended welded portion of the external positive terminal is a positive portion electrically connected to said positive electrode,
Said second connecting unit cells has a second container surface of the battery case is a negative electrode portion electrically connected to the negative electrode,
The extended welded portion of the first connected single cell and the second container surface of the second connected single cell are connected to the positive electrode welded portion welded to the extended welded portion of the first connected single cell and the second An assembled battery that is electrically connected via a connecting member that integrally has a negative electrode welded portion welded to the second container surface of a two- connection cell.
請求項1に記載の組電池であって、
記電池モジュール同士は、互いに平行に列置され、
前記第1接続単電池は、前記第1電池モジュールに属する前記単電池のうち、最も高い電位を有する単電池であり、
前記第2接続単電池は、前記第2電池モジュールに属する前記単電池のうち、最も低い電位を有する単電池であり、
前記第1接続単電池の前記延出溶接部は、前記第1接続単電池の第1容器面であって、前記第1電池モジュールのうち前記単電池の列置方向の端をなす第1容器面に形成された外部正極端子内に位置し、
前記第2接続単電池の前記第2容器面は、前記第2電池モジュールのうち前記単電池の列置方向の端をなす第2容器面であり、
前記第1接続単電池の前記第1容器面と前記第2接続単電池の前記第2容器面とは、同一の仮想平面内に配置されてなる
組電池。
The assembled battery according to claim 1,
Before SL battery module together are Retsu置parallel to each other,
The first connection unit cell is a unit cell having the highest potential among the unit cells belonging to the first battery module,
The second connection unit cell is a unit cell having the lowest potential among the unit cells belonging to the second battery module,
The extended welding part of the first connection unit cell is a first container surface of the first connection unit cell, and is a first container that forms an end of the unit cells in the arrangement direction of the first battery module. Located in the external positive terminal formed on the surface,
The second container surface of the second connection unit cell is a second container surface forming an end of the unit cell in the arrangement direction of the second battery module ,
The assembled battery in which the first container surface of the first connection unit cell and the second container surface of the second connection unit cell are arranged in the same virtual plane.
請求項1または請求項2に記載の組電池であって、
前記接続部材は、前記正極溶接部と前記負極溶接部との間に、前記第1接続単電池の前記延出溶接部前記第2接続単電池の前記第2容器面との間の接続距離の変動を吸収して接続を保つ構造を有する変動吸収部を備える
組電池。
The assembled battery according to claim 1 or 2,
The connection member has a connection distance between the positive electrode welded portion and the negative electrode welded portion between the extended welded portion of the first connected unit cell and the second container surface of the second connected unit cell. An assembled battery including a fluctuation absorbing portion having a structure that absorbs fluctuations and maintains a connection.
請求項3に記載の組電池であって、
前記接続部材は、金属板材からなり、
前記変動吸収部は、前記金属板材がU字状または波形に屈曲してなる屈曲変動吸収部である
組電池。
The assembled battery according to claim 3,
The connection member is made of a metal plate material,
The variation absorbing portion is a battery pack that is a bending variation absorbing portion formed by bending the metal plate material into a U shape or a waveform.
請求項1〜請求項4のいずれか一項に記載の組電池であって、
前記組電池に属するすべての前記電池モジュールが、互いに前記接続部材によって電気的に接続されてなる
組電池。
It is an assembled battery as described in any one of Claims 1-4, Comprising:
An assembled battery in which all the battery modules belonging to the assembled battery are electrically connected to each other by the connecting member.
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