JP5150697B2 - Dishwasher - Google Patents

Description

  The present invention relates to a dishwasher. In particular, the present invention relates to a pull-out type dishwasher built in a kitchen kitchen under a kitchen counter.

  As shown in FIG. 7, many built-in dishwashers are built-in under a kitchen counter K constituting a system kitchen. Under the kitchen counter K, drawer-type storage units L1 and L2, a hinged door-type storage unit M, and the like are provided, and the microwave oven N and the dishwasher 101 are built-in. . In such a system kitchen, the surface materials such as the storage portions L1, L2, and M arranged under the kitchen counter K are unified in material, color, and design so that the surface position is on the same plane. It has a beautiful appearance. Accordingly, the surfaces of the microwave oven N and the dishwasher 101 are also formed in the same color tone and design, and the surface is in the same position as the storage portions L1, L2, M, etc. so that a sense of unity can be obtained. I have to.

  Speaking of the surface of the dishwasher 101, the same surface material as that of the surrounding storage portions L1, L2, and M is used on the surface below the operation panel 105 of the door 102 attached to the front of the cleaning tank 103. It has been known. In addition, instead of using the same face material as the surrounding storage portions L and M, there is also known one using a decorative panel having a decorative board with a similar material feeling, color tone, and design on the surface. In the present specification, the face material and the decorative panel used for the door 102 of the dishwasher 101 as described above are collectively referred to as a door material 106.

  There is no standard for the dimensions of system kitchen components, and they differ from manufacturer to manufacturer. Therefore, the height dimension of the storage part L1 directly below the dishwasher 101 formed in accordance with the shape of the door 102 of the dishwasher 101, and the height of the storage part L2 arranged adjacent to the dishwasher 101 If the dimensions are different, the horizontal line of the system kitchen becomes discontinuous as shown in FIG. If the technique of patent document 1 is used, the storage part L1 directly under the dishwasher 101 is made by making the shape of the door 102 into the shape extended further downward from the mounting surface of the dishwasher 101 in such a case. Can be aligned with the height dimension of the adjacent storage portion L2. The line next to the system kitchen can be continued to enhance the overall beauty.

JP 2003-245236 A

  In the technique of Patent Document 1, warpage of the door member 106 may be a problem. If the door 102 is approximately the same size as the cleaning tank 103, the rear side of the door material 106 is fixed to the cleaning tank 103 as a whole, so that the door material 106 is made of the highly rigid cleaning tank 103. Warp can be corrected. However, if the door 102 is shaped to extend further downward than the mounting surface of the dishwasher 101, the lower portion of the door material 106 does not have the cleaning tank 103 on the back side, and is fixed to the cleaning tank 103 and warps. It cannot be corrected. As a result, when the cleaning tank 103 is stored, the lower end of the door member 106 is lifted forward, and the aesthetic appearance of the system kitchen is impaired.

  The occurrence of warpage in the door material 106 described above is particularly noticeable when a decorative panel is used as the door material 106. The decorative plate used for the surface of the decorative panel is usually a thin wooden plate material, and only the surface side is painted and surface-finished, and the back side is not painted or surface-finished. Therefore, the decorative board is likely to warp in a manner that the surface side is recessed according to changes in ambient temperature and humidity. Due to the warpage of the decorative plate, the entire decorative panel is warped.

  Even when the door 102 has a shape that extends further downward than the mounting surface of the dishwasher 101, a technique that can correct the warp of the door material 106 is expected.

  The present invention solves the above problems. In the present invention, in the built-in type drawer dishwasher, a technique capable of correcting the warping of the door material even when the door is shaped to extend further downward than the mounting surface of the dishwasher. provide.

  The present invention is embodied as a built-in drawer-type dishwasher having a door material in front of the washing tank. In the dishwasher, the lower end of the door member extends further downward than the mounting surface of the washing machine body. In the dishwasher, a protruding portion that protrudes toward the back side is formed in the lower portion of the door material. In the dishwasher, an upward load can be applied to the protrusion, and in the dishwasher, the magnitude of the upward load can be adjusted.

  In the dishwasher described above, by applying an upward load to the protruding portion that protrudes to the back side at the lower part of the door material, a bending moment is applied to the lower part of the door material so that the lower end bends backward, and the door material Can be corrected. In the above dishwasher, by adjusting the magnitude of the upward load, it is possible to adjust the magnitude of the bending moment that acts on the lower part of the door material. , Can properly correct the warping of the door material.

  In the tableware washing machine, the protrusion is formed at a height spaced downward from the bottom of the cleaning tank, the protrusion has a through hole, and a screw hole is formed in the bottom of the cleaning tank. The protrusion and the bottom of the cleaning tank are coupled by an adjustment screw that passes through a through hole from below the protrusion and is fastened to a screw hole at the bottom of the cleaning tank. It is preferable to adjust the magnitude of the upward load on the protruding portion by adjusting the screwing amount and changing the interval between the protruding portion and the bottom of the cleaning tank.

  In the dishwasher described above, by adjusting the screwing amount of the adjusting screw, the magnitude of the bending moment acting on the lower portion of the door material via the protrusion can be changed, and the warpage of the door material can be corrected. If it is set as this structure, the operation | work which adjusts the screwing amount of an adjustment screw can be easily performed in the state which pulled out the washing tank from the washing machine main body, without removing a door material from a washing tank. While matching with the surrounding system kitchen components, the warping of the door material can be corrected.

  In the above dishwasher, the present invention is particularly effective when the door member is a decorative panel having a decorative plate on the front surface.

  In the above dishwasher, even when the decorative panel is warped due to the warping of the decorative plate, the warp of the lower portion of the decorative panel can be corrected appropriately.

  In the above dishwasher, the decorative panel is a panel body coupled to the front surface of the washing tub at a plurality of locations, an extension panel coupled to the panel body, a decorative plate covering the panel body and the front surface of the extension panel, It is provided in the outer edge of a panel main body and an extension panel, The outer frame which latches a decorative board is provided, It is preferable that the rigidity of an extension panel is higher than the rigidity of a panel main body.

  In the above dishwasher, when the decorative panel is warped, the panel body is kept in a flat plate shape by a highly rigid washing tub, and the extension panel is kept in a flat plate shape because of its high rigidity. The decorative panel is deformed in such a manner that it is bent only at the connecting portion of the panel. In such a case, even if the protrusion is arranged on the upper part of the extension panel, by adjusting the magnitude of the upward load acting on the protrusion and correcting the bending of the connecting part of the panel body and the extension panel, It is possible to straighten from the upper end to the lower end of the decorative panel.

  According to the present invention, in the built-in type drawer dishwasher, even when the door is shaped to extend further downward than the mounting surface of the dishwasher, the warping of the door material can be corrected.

1 is an external view of a system kitchen in which a dishwasher 1 is built under a kitchen counter K. FIG. (A) has shown the state which pulled out the washing tank 3 of the tableware washing machine 1, (b) has shown the state which pushed the washing tank 3 of the tableware washing machine 1 into. It is a side view which shows the structure of the dishwasher 1 typically. It is a figure which shows the external appearance of the back side of the decorative panel 6 of the dishwasher 1. FIG. It is a figure which shows typically the external appearance of the bottom cover 8 of the dishwasher 1. FIG. It is an enlarged view of the range of V of FIG. It is a figure which shows typically the coupling | bond part of the extension panel 11 and the bottom cover 8 of the dishwasher 1. FIG. 1 is an external view of a system kitchen in which a conventional dishwasher 101 is built in under a kitchen counter K. FIG. (A) has shown the state which pulled out the washing tank 103 of the tableware washing machine 101, (b) has shown the state which pushed in the washing tank 103 of the tableware washing machine 101. FIG.

The main features of the embodiments described below are described below.
(Characteristic 1) A bottom cover is fixed to the bottom of the cleaning tank, and a screw hole to which an adjustment screw is fastened is formed in the bottom cover.

  Embodiments according to the present invention will be described below with reference to the drawings. As shown in FIG. 1, the dishwasher 1 of this embodiment is built in under the kitchen counter K, and comprises a part of system kitchen. An operation panel 5 is provided on the surface of the door 2 of the dishwasher 1, and a decorative panel 6 is attached below the operation panel 5. The decorative panel 6a on the surface of the decorative panel 6 is painted with the same color and design as the surface material of the system kitchen components such as the storage portions L1, L2, and M arranged under the kitchen counter K, and the surface is finished. ing. Therefore, when the dishwasher 1 is built in and the system kitchen is configured, a sense of unity with the surrounding system kitchen components can be obtained and the system kitchen can be configured with a beautiful appearance.

  As shown in FIG. 2, the dishwasher 1 has accommodated the washing tank 3 opened upwards in the washing machine main body 4 formed in the box shape opened ahead. The cleaning machine main body 4 is placed on a mounting table J having a storage portion L1 formed below. A pair of first slide rails 7 is attached in the vicinity of both side ends of the bottom of the cleaning tank 3, and a pair of second slide rails (see FIG. The cleaning tank 3 can be moved back and forth by sliding it on (not shown). By pulling the cleaning tank 3 forward from the front opening of the cleaning machine body 4, tableware can be taken in and out from the opening above the cleaning tank 3.

  When tableware is accommodated in the washing tank 3 and the washing tank 3 is pushed into the washing machine body 4, the upper opening of the washing tank 3 is sealed with an inner lid. In this state, the pump provided in the washing tank 3 is driven, and the dishes are washed by spraying the washing water or the rinsing water mixed with the detergent from the washing nozzle in the washing tank 3 to the dishes. . A bottom cover 8 that protects electrical components such as a pump and a harness provided at the bottom of the cleaning tank 3 is provided below the cleaning tank 3. The bottom cover 8 is fixed together with the first slide rail 7 to the bottom of the cleaning tank 3 by an attachment member.

  An operation panel 5 and a decorative panel 6 are attached in front of the cleaning tank 3. The operation panel 5 operates a lock release button for releasing a lock mechanism that keeps the washing tank 3 housed in the washing machine body 4, an air outlet for drying the dishes, and the operation of the dish washing machine 1. Operation input buttons are provided. The decorative panel 6 is attached so that the upper end is in contact with the lower end of the operation panel 5.

  The operation panel 5 and the decorative panel 6 constituting the door 2 are formed with a width that can completely cover the front surface of the washing machine body 4. In addition, the decorative panel 6 is formed in a shape that extends further downward than the lower end of the washing machine body 4. In other words, the decorative panel 6 is formed in a shape that extends further downward than the mounting surface of the dishwasher 1. When the door 2 of the built-in dishwasher 1 is closed, that is, the washing tub 3 is stored in the washing machine body 4, the door 2 covers the washing machine body 4. As shown in FIG. 1B, in this state, the door 2 is arranged along the vertical and horizontal lines of the system kitchen components L1, L2, etc. around the dishwasher 1, and the system kitchen It forms part of a unified aesthetic.

  As shown in FIG. 3, the decorative panel 6 includes a panel body 10, an extension panel 11, a horizontal frame 12, and a lower frame 13.

  The panel main body 10 is a flat resin member having a plurality of vertical frames and horizontal frames formed on the back surface. A plurality of engagement claws 14 that engage with a plurality of engagement grooves formed on the lower end surface of the operation panel 5 are formed on the upper end surface of the panel body 10. A plurality of engagement claws 15 that engage with a plurality of engagement grooves formed at predetermined intervals in the vertical direction on the front surface of the cleaning tank 3 are formed on both side ends of the back surface of the panel body 10. A plurality of screw holes 16 for screwing the extension panel 11 are formed on the lower end surface of the panel body 10. A plurality of screw holes 17 for screwing the horizontal frame 12 are formed on both side surfaces of the panel body 10. The panel body 10 is formed with a plurality of screw holes 27 for screwing the bottom cover 8.

  The extension panel 11 is a metal member formed in a box shape with one surface opened by raising up and down, left and right end portions of the sheet metal. The upper end surface of the extension panel 11 is screwed to the panel body 10 by screwing a plurality of screws into the corresponding plurality of screw holes 16 from the extension panel 11 side in a state where the upper end surface is in contact with the lower end surface of the panel body 10. Yes. A rear flange 19 is formed on the upper end surface of the extension panel 11 so as to extend further rearward than the front surface of the cleaning tank 3 when the decorative panel 6 is attached to the cleaning tank 3. A pair of adjustment screw through holes 20 are formed in the rear flange 19.

  Since the panel body 10 is fixed to the cleaning tank 3 by a plurality of engaging claws 15, the shape of the panel body 10 is maintained by the rigidity of the cleaning tank 3 even when a low-rigidity material is used for the panel body 10. The panel body 10 does not deform so much. However, since the extension panel 11 is not entirely held by a highly rigid member such as the cleaning tank 3, if a material having low rigidity is used, local deformation tends to occur. Therefore, in this embodiment, the panel body 10 is made of resin, and the extension panel 11 is made of sheet metal.

  The horizontal frame 12 is a channel member having an L-shaped cross section, the side piece is in contact with the side surface of the panel body 10 and the side surface of the extension panel 11, and the front piece is in front of the panel body 10 and extension panel 11. 10 and the extension panel 11 extend from the side ends toward the center. The side pieces of the horizontal frame 12 are screwed to the panel body 10 by screwing a plurality of screws into corresponding screw holes 17 from the side of the horizontal frame 12. In this state, a predetermined space is provided between the front surface of the panel body 10 and the extension panel 11 and the front piece of the horizontal frame 12, and the front piece of the horizontal frame 12 and the panel body 10 and the extension panel 11 Both side edges of the decorative plate 6a can be sandwiched between the front surface (see FIGS. 1 and 6).

  The lower frame 13 is a channel member having an L-shaped cross section, the lower piece is in contact with the lower end surface of the extension panel 11, and the front piece extends forward from the lower end of the extension panel in front of the extension panel 11. Yes. The lower piece of the lower frame 13 is fixed to the lower end surface of the extension panel 11 using a plurality of screws 21. In this state, a predetermined space is provided between the front surface of the extension panel 11 and the front piece of the lower frame 13, and the decorative plate 6 a is interposed between the front piece of the lower frame 13 and the front surface of the extension panel 11. The lower end can be sandwiched (see FIGS. 1 and 6). Note that side pieces are formed on both side ends of the lower frame 13, and these side pieces are in contact with the side pieces of the horizontal frame 12 from the outside.

  When assembling the decorative panel 6, the extension panel 11 is first assembled to the panel body 10, the horizontal frame 12 is then assembled to the panel body 10, and then the lower frame 13 is assembled to the extension panel 11. In this state, when the decorative board 6a is inserted downward along the front surfaces of the panel main body 10 and the extension panel 11 from above the panel main body 10, both side ends of the decorative board 6a are locked by the front pieces of the horizontal frame 12. The lower end of the decorative plate 6 a is locked by the front piece of the lower frame 13, and the decorative plate 6 a is held by the decorative panel 6.

  The decorative board 6a is usually a thin wooden board, and is painted and finished only on the front side, and is not painted or finished on the back side. Accordingly, warping is likely to occur in such a manner that the surface side is recessed according to changes in ambient temperature and humidity. Due to the warp of the decorative plate 6a, there may be a warp such that the lower end of the decorative panel 6 is lifted forward. In the dishwasher 1 of the present embodiment, the extension panel 11 is connected to the bottom cover 8 through an adjustment mechanism described later in order to eliminate such warpage of the decorative panel 6.

  As shown in FIG. 4, the bottom cover 8 is formed at the center of the protection portion 22, the side flanges 23 formed at a pair of left and right sides of the protection portion 22, and the front end of the protection portion 22. A front flange 24 is provided. The front flange 24 has a plurality of counterbore holes 25 for screwing the bottom cover 8 from the front to a plurality of screw holes formed in the lower part of the front surface of the cleaning tank 3, and the bottom cover 8 is attached to the panel body 10. A plurality of through holes 26 for screwing are provided. The through hole 26 is provided at a position corresponding to the screw hole 27 of the panel body 10. The side flange 23 is held by the attachment member together with the pair of left and right first slide rails 7 attached to the bottom surface of the cleaning tank 3 so as to be sandwiched between the bottom parts of the cleaning tank 3. The bottom cover 8 is fixed to the cleaning tank 3 directly below the cleaning tank 3 by screwing the front flange 24 to the panel main body 10 and holding the side flange 23 to the bottom of the cleaning tank 3 by the mounting member. ing.

  As shown in FIG. 5, a pair of left and right adjustment screw fastening holes 28 are formed in the side flange 23 of the bottom cover 8. The adjustment screw fastening hole 28 is formed by forming a pair of left and right holes in the vicinity of the front end of the side flange 23, burring the holes, and subjecting the rising portion formed around the hole to screw hole processing. ing.

  FIG. 6 shows details of an adjusting mechanism for connecting the extension panel 11 and the bottom cover 8. The adjustment screw 29 is inserted into the adjustment screw through hole 20 formed in the rear flange 19 of the extension panel 11 from below and screwed into the adjustment screw fastening hole 28 formed in the side flange 23 of the bottom cover 8. The extension panel 11 is connected to the bottom cover 8. In the dishwasher 1 of the present embodiment, the warp generated in the lower portion of the decorative panel 6 can be corrected by adjusting the tightening amount of the adjusting screw 29.

  If the lower part of the decorative panel 6 is warped, the tightening amount of the adjusting screw 29 is increased. As a result, the distance H between the rear flange 19 of the extension panel 11 and the side flange 23 of the bottom cover 8 is narrowed. Thereby, an upward tensile load acts on the rear flange 19 of the extension panel 11 from the bottom cover 8 (that is, from the cleaning tank 3). By this tensile load, a bending moment in the direction of bending the lower end backward acts on the extension panel 11. Accordingly, it is possible to correct the warp generated at the lower part of the decorative panel 6.

  On the contrary, when the tightening amount of the adjusting screw 29 is decreased, the distance H between the rear flange 19 of the extension panel 11 and the side flange 23 of the bottom cover 8 is widened, and from the bottom cover 8 (that is, cleaning). The upward tensile load acting on the rear flange 19 of the extension panel 11) is relieved. Thereby, the bending moment of the direction which acts on the extension panel 11 and bends a lower end back is relieved.

  As described above, in the dishwasher 1 of this embodiment, when the lower part of the decorative panel 6 is warped, the lower end of the extension panel 11 is moved backward by increasing the tightening amount of the adjusting screw 29. A bending moment in a direction of bending toward the extension panel 11 can be applied to the extension panel 11 to correct the warp generated in the lower portion of the decorative panel 6. The adjustment amount of the adjusting screw 29 is adjusted by removing the decorative panel 6 and the operation panel 5 from the cleaning tank 3 with the cleaning tank 3 pulled out from the cleaning machine body 4 as shown in FIG. And can be performed by a simple operation from the side of the cleaning tank 3. As shown in FIG. 1 (b), the washing tub 3 is pushed into the washing machine main body 4, and the correction of the warping of the decorative panel 6 is properly performed while aligning with the surrounding system kitchen components L1, L2, etc. It can be carried out.

  In order to bend the lower end of the decorative panel 6 rearward, for example, a configuration in which a backward tensile load is applied to the back side of the extension panel 11 is also conceivable. When this configuration is employed, a mechanism for applying a backward tensile load must be disposed on the back side of the extension panel 11, and a space having a certain extent in the front-rear direction is required. However, as well shown in FIG. 6, when the door 2 of the dishwasher 1 is closed, the mounting table J is close to the back of the extension panel 11 and is not so much on the back side of the extension panel 11. A large space cannot be secured. On the other hand, in the dishwasher 1 of the present embodiment, the extension panel 11 is provided with the rear flange 19, and an upward tensile load is applied to the rear flange 19 from the bottom cover 8 (that is, from the cleaning tank 3). It is said. By adopting such a configuration, even if a large space cannot be secured on the back side of the extension panel 11, a mechanism for bending the lower end of the decorative panel 6 toward the rear can be provided.

  In the above embodiment, the distance H between the rear flange 19 of the extension panel 11 and the side flange 23 of the bottom cover 8 is changed by adjusting the tightening amount of the adjustment screw 29, and the lower part of the decorative panel 6 Although the structure which corrects the curvature of the side was demonstrated, if the upward tensile load can be made to act on the back flange 19 from the side flange 23 and the magnitude | size of the tensile load can be adjusted, others Even if any mechanism is employed, the same effect can be obtained.

  In the above embodiment, the case where the panel body 10 is made of resin and the extension panel 11 is made of sheet metal has been described. Unlike this, for example, even when the panel body 10 and the extension panel 11 are integrally formed of resin, a rear flange 19 is formed on the extension panel 11 and an adjustment screw is attached to the side flange 23 of the bottom cover 8. Fastening via 29 and adjusting the tightening amount of the adjusting screw 29 can correct the warp generated in the lower part of the decorative panel 6. However, when the extension panel 11 is made of a material having low rigidity such as resin, when the decorative panel 6 is warped, the extension panel 11 itself is deformed so as to warp forward as it goes downward. Even if a bending moment is applied to the extension panel 11 via the rear flange 19, warping still remains in the portion below the rear flange 19. However, as in this embodiment, when the panel body 10 is made of resin and the extension panel 11 is made of sheet metal, even if the decorative panel 6 is warped, the panel body 10 and the extension panel 11 are each flat. The panel body 10 and the extension panel 11 are deformed so as to be bent. This is because the panel body 10 is maintained in a flat plate shape by the highly rigid cleaning tank 3 and the extension panel 11 is maintained in a flat plate shape because of its high rigidity. In this case, if the amount of tightening of the adjusting screw 29 is adjusted to correct the bending of the connecting portion between the panel body 10 and the extension panel 11, the upper end to the lower end of the decorative panel 6 can be straightened. Even if the rear flange 19 is formed on the upper part of the extension panel 11, the upper end to the lower end of the decorative panel 6 can be straightened.

  In the above-described embodiment, the case where the decorative panel 6 in which the occurrence of warpage due to the use of the decorative plate 6a is a problem is used as a door material, but even when a door material having a different structure is used, By applying the technique of the present embodiment, it is possible to correct the warp generated in the door material of the dishwasher 1.

  As mentioned above, although the Example of this invention was described in detail, these are only illustrations and do not limit a claim. The technology described in the claims includes various modifications and changes of the specific examples illustrated above. The technical elements described in this specification or the drawings exhibit technical usefulness alone or in various combinations, and are not limited to the combinations described in the claims at the time of filing. In addition, the technology exemplified in this specification or the drawings can achieve a plurality of objects at the same time, and has technical usefulness by achieving one of the objects.

DESCRIPTION OF SYMBOLS 1 Tableware washing machine 2 Door 3 Washing tank 4 Washing machine main body 5 Operation panel 6 Decoration panel 6a Decoration board 7 First slide rail 8 Bottom cover 10 Panel main body 11 Extension panel 12 Horizontal frame 13 Lower frame 14 Engagement nail 15 Engagement nail 16 Screw hole 17 Screw hole 19 Rear flange 20 Adjustment screw through hole 21 Screw 22 Protection part 23 Side flange 24 Front flange 25 Counterbore hole 26 Through hole 27 Screw hole 28 Adjustment screw fastening hole 29 Adjustment screw 101 Dishwasher 102 Door 103 Cleaning tank 105 Operation panel 106 Door material

Claims (4)

A built-in pull-out type dishwasher having a door material in front of the washing tank,
The lower end of the door material extends further below the mounting surface of the cleaning machine body,
At the bottom of the door material, a protruding part that protrudes to the back side is formed,
An upward load can be applied to the protrusion,
A dishwasher characterized in that the magnitude of the upward load can be adjusted. The protrusion is formed at a height spaced downward from the bottom of the washing tank;
The protrusion has a through hole;
A screw hole is formed at the bottom of the washing tank,
The protrusion and the bottom of the cleaning tank are joined by an adjusting screw that passes through a through hole from below the protrusion and is fastened to a screw hole in the bottom of the cleaning tank,
2. The tableware according to claim 1, wherein the amount of upward load applied to the protruding portion is adjusted by changing the distance between the protruding portion and the bottom of the washing tank by adjusting the screwing amount of the adjusting screw. washing machine.   2. The dishwasher according to claim 1, wherein the door material is a decorative panel having a decorative plate on a front surface. The decorative panel is coupled to the front surface of the cleaning tank at a plurality of locations, a panel body, an extension panel coupled to the panel body, a decorative panel covering the panel body and the front surface of the extension panel, and an outer edge of the panel body and the extension panel And has an outer frame for locking the decorative plate,
4. The dishwasher according to claim 3, wherein the extension panel has higher rigidity than the panel body.

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