JP5149578B2 - Interior panel with speaker grill - Google Patents

Interior panel with speaker grill Download PDF

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JP5149578B2
JP5149578B2 JP2007246595A JP2007246595A JP5149578B2 JP 5149578 B2 JP5149578 B2 JP 5149578B2 JP 2007246595 A JP2007246595 A JP 2007246595A JP 2007246595 A JP2007246595 A JP 2007246595A JP 5149578 B2 JP5149578 B2 JP 5149578B2
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sound transmission
holes
panel
small
hole
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JP2009073442A (en
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晋 寺岡
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Daikyo Nishikawa Corp
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Daikyo Nishikawa Corp
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  • Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)

Description

この発明は、スピーカグリル部付き内装パネルの改良に関し、特に外観見栄え向上対策に関するものである。   The present invention relates to an improvement of an interior panel with a speaker grille, and particularly relates to measures for improving the appearance of the appearance.

特許文献1には、複数個の透音孔を有するパネル基材表面に表皮材が貼着されたスピーカグリルをドアトリム本体に嵌着したタイプのスピーカグリル付き内装パネルが開示されている。   Patent Document 1 discloses an interior panel with a speaker grill of a type in which a speaker grill having a skin material stuck to the surface of a panel base material having a plurality of sound transmission holes is fitted to a door trim body.

一方、スピーカグリルが特許文献1の如きドアトリム本体と独立した別物ではなく、パネル基材の一部に複数の透音孔を貫通形成してスピーカグリル部をパネル基材に一体に形成したタイプのスピーカグリル部付き内装パネルもある。
特開平9−51594号公報(段落0007欄、図3)
On the other hand, the speaker grill is not a separate thing from the door trim main body as in Patent Document 1, but a type in which a plurality of sound transmission holes are formed through a part of the panel base material and the speaker grill part is formed integrally with the panel base material. There is also an interior panel with a speaker grill.
JP-A-9-51594 (paragraph 0007 column, FIG. 3)

上記後者の内装パネルでは、表皮材をパネル基材表面にスピーカグリル部を覆うように貼着すると、スピーカグリル部の透音孔間のパネル基材や、スピーカグリル部を除く領域のパネル基材では、表皮材が隙間なくピッタリとパネル基材に貼着されるが、スピーカグリルの透音孔では表皮材は貼着される対象がないため、表皮材の貼着箇所と非貼着箇所との境界が内装パネルの表側からはっきりと判ってしまい、透音孔形成箇所、つまりスピーカグリル部形成箇所が目立って内装パネルの外観見栄えが悪くなる。   In the latter interior panel, when the skin material is adhered to the surface of the panel base so as to cover the speaker grille, the panel base between the sound transmission holes of the speaker grill and the panel base in the region excluding the speaker grill Then, the skin material is perfectly attached to the panel base material without any gaps, but since there is no target to which the skin material is attached in the sound transmission holes of the speaker grille, Is clearly seen from the front side of the interior panel, and the sound transmission hole forming portion, that is, the speaker grill portion forming portion is conspicuous, and the appearance of the interior panel is deteriorated.

この発明はかかる点に鑑みてなされたものであり、その目的とするところは、スピーカグリル部形成箇所を目立たなくして、外観見栄えの良い内装パネルを提供することである。   The present invention has been made in view of the above points, and an object of the present invention is to provide an interior panel having a good appearance without making the speaker grille formation portion inconspicuous.

上記の目的を達成するため、この発明は、スピーカグリル部を除く領域のパネル基材にダミーの透音孔を形成して、真の透音孔と判別できないようにしたことを特徴とする。   In order to achieve the above object, the present invention is characterized in that a dummy sound transmission hole is formed in a panel base material in an area excluding the speaker grill portion so that it cannot be distinguished from a true sound transmission hole.

具体的には、この発明は、複数個の透音孔がパネル基材の一部に該パネル基材を貫通するように形成され、これら透音孔の形成領域によりスピーカグリル部が上記パネル基材に一体に形成され、該パネル基材表面全体に表皮材が上記スピーカグリル部を覆うように貼着されたスピーカグリル部付き内装パネルを前提とし、次のような解決手段を講じた。 Specifically, the present invention is formed in a part of a plurality of sound transmission holes of the panel substrate so as to penetrate through the panel substrate, the speaker grille is the panel group by formation of sound transmission holes area material is formed integrally with, the skin material on the entire surface of the panel substrate assumes adhered to a speaker grille with the interior panel so as to cover the speaker grille, it took solving means as follows.

すなわち、請求項1に記載の発明は、上記スピーカグリル部を除く領域のパネル基材には、底面を有する複数個のダミー透音孔が形成され、これらダミー透音孔のうち一部のダミー透音孔の底面には、通気細孔が上記パネル基材を貫通するように形成され、上記通気細孔を有するダミー透音孔は、該通気細孔を介してパネル基材外部に開放され、上記通気細孔を有しないダミー透音孔は、上記各透音孔に連続してパネル基材外部に開放されるか、又は上記通気細孔を有するダミー透音孔に連続して該通気細孔を介してパネル基材外部に開放されていることを特徴とする。 That is, according to the first aspect of the present invention, a plurality of dummy sound transmission holes having a bottom surface are formed in the panel base material in a region excluding the speaker grill portion, and some of the dummy sound transmission holes are dummy. Ventilation pores are formed on the bottom surface of the sound transmission holes so as to penetrate the panel base material, and the dummy sound transmission holes having the ventilation holes are opened to the outside of the panel base material through the ventilation pores. The dummy sound transmission holes that do not have the ventilation holes are opened to the outside of the panel base material continuously to the sound transmission holes, or the ventilation holes that are continuous to the dummy sound transmission holes having the ventilation holes. It is characterized by being open to the outside of the panel substrate through pores .

請求項2に記載の発明は、請求項1に記載の発明において、上記各透音孔は、上記スピーカグリル部を横切るように並列に配置された細長い透音長孔であり、上記各ダミー透音孔は、上記透音長孔に連続する細長い連続長溝部、及び該連続長溝部に並列に配置され上記透音長孔と不連続な細長い不連続長溝部であり、該不連続長溝部の底面には、上記通気細孔が形成されていることを特徴とする。According to a second aspect of the present invention, in the first aspect of the present invention, the sound transmission holes are elongated sound transmission holes arranged in parallel so as to cross the speaker grill portion, and the dummy transmission holes are arranged. The sound hole is an elongated continuous long groove portion that is continuous with the sound transmission long hole, and an elongated discontinuous long groove portion that is arranged in parallel to the continuous long groove portion and is discontinuous with the sound transmission long hole. The vent holes are formed on the bottom surface.

請求項3に記載の発明は、請求項2に記載の発明において、上記表皮材は、スピーカグリル部の透音長孔に対応するように形成された長孔を有する両面接着シートを介してパネル基材表面に貼着されていることを特徴とする。According to a third aspect of the present invention, in the invention of the second aspect, the skin material is a panel through a double-sided adhesive sheet having a long hole formed so as to correspond to the sound transmission long hole of the speaker grill portion. It is affixed on the substrate surface.

請求項4に記載の発明は、請求項1に記載の発明において、上記各透音孔は、上記スピーカグリル部全体に亘って分布するように互いに間隔をあけて配置された透音小形孔であり、上記各ダミー透音孔は、上記各透音小形孔と同じ形状でかつこれら透音小形孔と同じ配列パターンに配置された小形凹部であり、上記各小形凹部は、隣の各小形凹部及び上記透音小形孔の少なくとも一方に連絡溝部により連結され、上記通気細孔を有しない小形凹部は、上記各透音小形孔に上記連絡溝部により連続してパネル基材外部に開放されるか、又は上記通気細孔を有する小形凹部に上記連絡溝部により連続して該通気細孔を介してパネル基材外部に開放されていることを特徴とする。According to a fourth aspect of the present invention, in the first aspect of the present invention, the sound transmission holes are small sound transmission holes that are spaced apart from each other so as to be distributed over the entire speaker grill portion. Each of the dummy sound transmission holes is a small recess having the same shape as each of the sound transmission small holes and arranged in the same arrangement pattern as the sound transmission small holes, and each of the small recesses is adjacent to each small recess. And the small recesses that are connected to at least one of the sound transmission small holes and do not have the ventilation pores are continuously opened to the outside of the panel base material by the communication groove portions to the sound transmission small holes. Alternatively, the small recess having the vent hole is continuously opened by the connecting groove portion to the outside of the panel substrate through the vent hole.

請求項5に記載の発明は、請求項4に記載の発明において、上記表皮材は、スピーカグリル部の透音小形孔に対応するように形成された小形孔を有する両面接着シートを介してパネル基材表面に貼着されていることを特徴とする。According to a fifth aspect of the present invention, in the invention according to the fourth aspect, the skin material is a panel through a double-sided adhesive sheet having a small hole formed so as to correspond to the sound transmission small hole of the speaker grille. It is affixed on the substrate surface.

請求項1に係る発明によれば、パネル基材には、スピーカグリル部の透音孔と、スピーカグリル部を除く領域のダミー透音孔とがそれぞれ複数個形成されているため、表皮材を貼着した後は、スピーカグリル部の内外で表皮材の表面性状に変化がなくて両者の境界が判別できず、スピーカグリル部形成箇所が目立たず、外観見栄えの良いスピーカグリル部付き内装パネルとなる。 According to the first aspect of the present invention, the panel base material is formed with a plurality of sound transmission holes in the speaker grill part and dummy sound transmission holes in a region excluding the speaker grill part. after sticking can not determine the boundary between the two is no change in the surface properties of the skin material in and out of the speaker grille, not conspicuous scan Pikaguriru portion forming portion, a good appearance appearance speaker grille with interior panel Become.

また、上記ダミー透音孔は貫通孔ではなく有底であるため、スピーカグリル部を除く領域のパネル基材にダミー透音孔を複数個形成しても、剛性低下を来さない。 In addition, since the dummy sound transmission hole is not a through hole but a bottom, even if a plurality of dummy sound transmission holes are formed on the panel base material in the region excluding the speaker grille, the rigidity does not decrease.

さらに、上記ダミー透音孔は、透音孔や通気細孔を介してパネル基材外部に開放されているため、室内の温度が上昇しても、上記ダミー透音孔内で膨張した空気が上記透音孔や通気細孔からパネル基材外部に排出されてダミー透音孔内に閉じ込められず、当該箇所の表皮材が膨張空気により膨らむ事態が回避されて外観を損なわない Furthermore, since the dummy sound transmission hole is opened to the outside of the panel base material through the sound transmission hole and the ventilation hole, even if the indoor temperature rises, the air expanded in the dummy sound transmission hole It is discharged from the sound transmission hole or the ventilation hole to the outside of the panel base material and is not confined in the dummy sound transmission hole , and the situation where the skin material of the portion is inflated by the expansion air is avoided and the appearance is not impaired .

請求項2に係る発明によれば、ダミー透音孔の連続長溝部内は、透音長孔を介してパネル基材外部に開放され、不連続長溝部内は、通気細孔を介してパネル基材外部に開放されているため、室内の温度が上昇して上記連続長溝部及び不連続長溝部内で空気が膨張しても、当該箇所の表皮材が膨張空気により膨らむ事態が回避されて外観を損なわない。 According to the second aspect of the present invention, the inside of the continuous long groove portion of the dummy sound transmission hole is opened to the outside of the panel base material through the sound transmission long hole, and the inside of the discontinuous long groove portion is connected to the panel base material through the ventilation pores. because it is open to the outside, the even elevated temperature in the room is expanded air within the continuous long groove and discontinuous long groove, in a situation where the skin material of the portion is inflated by the expansion the air is avoided appearance No damage.

請求項3に係る発明によれば、表皮材をパネル基材表面に貼着する手段として両面接着シートを採用しているため、接着剤を塗布する場合に比べて揮発性有機化合物(VOC)の飛散がなく、シックハウス症候群や化学物質過敏症等の健康障害が防止される。 According to the invention which concerns on Claim 3, since the double-sided adhesive sheet is employ | adopted as a means to stick a skin material to the panel base-material surface, compared with the case where an adhesive agent is apply | coated, a volatile organic compound (VOC) There is no scattering and health problems such as sick house syndrome and chemical sensitivity are prevented.

さらに、上記両面接着シートの長孔が透音長孔に対応しているため、透音性が阻害されない。   Further, since the long hole of the double-sided adhesive sheet corresponds to the sound transmission long hole, the sound transmission is not hindered.

請求項に係る発明によれば、スピーカグリル部の透音孔である透音小形孔とスピーカグリル部を除く領域のダミー透音孔である小形凹部とが、同じ配列パターンでパネル基材全体に亘って分布しているため、表皮材を貼着した後は、スピーカグリル部の内外で表皮材の表面性状に変化がなくて両者の境界が判別できず、表皮材の表面に透音小形孔形成箇所、つまりスピーカグリル部形成箇所が目立たず、外観見栄えの良いスピーカグリル部付き内装パネルとなる。 According to the fourth aspect of the present invention, the small sound transmitting hole that is the sound transmitting hole of the speaker grille and the small concave part that is the dummy sound transmitting hole in the region excluding the speaker grille are arranged in the same arrangement pattern. due to the distributed over, after bonding the skin material can not determine both boundaries is no change in the surface properties of the skin material in and out of the speaker grille, sound transmission to the surface of the table surface material A small hole forming portion, that is, a speaker grill portion forming portion is not conspicuous, and an interior panel with a speaker grill portion having a good appearance is obtained.

また、上記小形凹部はその名の通り貫通孔ではなく有底であるため、スピーカグリル部を除く領域のパネル基材に小形凹部を複数個形成しても、剛性低下を来さないことに関しては、上記請求項1と同様である。   In addition, as the name suggests, the small recess is not a through-hole but a bottom, so even if a plurality of small recesses are formed on the panel base material in the area excluding the speaker grille, there is no reduction in rigidity. This is the same as the first aspect.

さらに、通気細孔を有する小形凹部内は、通気細孔を介してパネル基材外部に開放され、かつ通気細孔を有しない小形凹部内は、連溝部を経て上記通気細孔を有する小形凹部、及び透音小形孔を介してパネル基材外部に開放されているため、室内の温度が上昇しても、上記小形凹部内で膨張した空気が上記通気細孔や透音小形孔からパネル基材外部に排出されて小形凹部内に閉じ込められず、当該箇所の表皮材が膨張空気により膨らむ事態が回避されて外観を損なわない。 Furthermore, small compact the recess is open to the panel substrate outside through the ventilation pores, and small in the recess does not have a vent pores, with the vent pores through the communication fault groove having air pores Since it is opened to the outside of the panel base material through the recess and the sound transmission small hole, even if the room temperature rises, the air expanded in the small recess is paneled from the vent hole or sound transmission small hole. It is not discharged to the outside of the base material and is not confined in the small concave portion, and the situation in which the skin material of the portion is inflated by the expansion air is avoided and the appearance is not impaired.

請求項5に係る発明によれば、表皮材をパネル基材表面に貼着する手段として両面接着シートを採用しているため、接着剤を塗布する場合に比べて揮発性有機化合物(VOC)の飛散がなく、シックハウス症候群や化学物質過敏症等の健康障害が防止されることに関しては、上記請求項と同様である。 According to the invention which concerns on Claim 5, since the double-sided adhesive sheet is employ | adopted as a means to stick a skin material to the panel base-material surface, compared with the case where an adhesive agent is apply | coated, a volatile organic compound (VOC) The fact that there is no scattering and health disorders such as sick house syndrome and chemical sensitivity are prevented is the same as in claim 3 above.

さらに、上記両面接着シートの小形孔が透音小形孔に対応しているため、透音性が阻害されないことに関しても、上記請求項と同様である。 Further, since the small holes of the double-sided adhesive sheet correspond to the sound transmission small holes, the sound transmission property is not hindered as in the third aspect .

以下、この発明の実施形態について図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(実施形態1)
図3はこの発明の実施形態1に係るスピーカグリル部付き内装パネル1を示す。本例では、内装パネル1が例えば自動車のインストルメントパネルのアッパパネルである場合を例示するが、これに限らず、特許文献1のようなドアトリムやその他の内装パネルにも適用することができる。
(Embodiment 1)
FIG. 3 shows an interior panel 1 with a speaker grille according to Embodiment 1 of the present invention. In this example, the case where the interior panel 1 is an upper panel of an instrument panel of an automobile, for example, is exemplified. However, the present invention is not limited to this, and the present invention can be applied to a door trim and other interior panels as disclosed in Patent Document 1.

上記内装パネル1は、図1及び図4に示すように、樹脂製パネル基材3表面全体に布製表皮材5を両面接着シート7を介して貼着して構成されている。上記パネル基材3のほぼ中央には、楕円形のスピーカグリル部9が一体に形成され、該スピーカグリル部9は上記表皮材5で覆われている。 The interior panel 1, as shown in FIGS. 1 and 4, the fabric skin material 5 on the entire surface of the resin panel substrate 3 via the double-sided adhesive sheet 7 is constituted by sticking. An elliptical speaker grill portion 9 is integrally formed in the center of the panel base material 3, and the speaker grill portion 9 is covered with the skin material 5.

上記スピーカグリル部9のパネル基材3の一部には、複数個の透音孔としての細長い直線形の透音長孔11がパネル基材3裏面に貫通するように、かつスピーカグリル部9を図4で左右方向に横切るように並列に形成され、これら透音長孔11の形成領域により上記スピーカグリル部9がパネル基材3に一体に形成されている。なお、透音長孔11は直線形に限らず、例えば波形に蛇行した形状等であってもよい。 A part of the panel base material 3 of the speaker grill 9 has a plurality of elongated linear sound transmission long holes 11 as sound transmission holes penetrating the back surface of the panel base 3 and the speaker grille 9. 4 are formed in parallel so as to cross in the horizontal direction in FIG. 4, and the speaker grill portion 9 is formed integrally with the panel base 3 by the formation region of the sound transmission long holes 11 . The sound transmission long hole 11 is not limited to a linear shape, and may be, for example, a shape meandering in a waveform.

上記スピーカグリル部9を除く領域のパネル基材3には、図2にも示すように、上記透音長孔11に連続する複数個のダミー透音孔としての細長い直線形の連続長溝部13が図4で左右方向に延びるように並列に形成され、上記透音長孔11と連続長溝部13とが一直線に並んでいる。そして、上記連続長溝部13は、上記透音長孔11を介してパネル基材3外部に開放されている。図2に連続長溝部13の底面に符号13aを付して示す。この連続長溝部13も直線形に限らず、例えば波形に蛇行した形状等、上記透音長孔11と同じ形状にすればよい。 As shown in FIG. 2, the panel base material 3 in the region excluding the speaker grille portion 9 has an elongated linear continuous long groove portion 13 as a plurality of dummy sound transmission holes continuous to the sound transmission long hole 11. Are formed in parallel so as to extend in the left-right direction in FIG. 4, and the sound transmission long holes 11 and the continuous long groove portions 13 are arranged in a straight line. The continuous long groove portion 13 is opened to the outside of the panel base material 3 through the sound transmission long hole 11. FIG. 2 shows the bottom surface of the continuous long groove portion 13 with a reference numeral 13a. The continuous long groove portion 13 is not limited to a linear shape, and may be the same shape as the sound transmission long hole 11 such as a meandering shape.

上記スピーカグリル部9を除く領域のパネル基材3には、上記透音長孔11と不連続な複数個のダミー透音孔としての細長い直線形の不連続長溝部15が上記連続長溝部13と並列に形成され、該不連続長溝部15の底面15aには、通気細孔17がパネル基材3裏面に貫通するように形成されている(図1及び図2参照)。そして、上記不連続長溝部15は、上記通気細孔17を介してパネル基材3外部に開放されている。この不連続長溝部15も直線形に限らず、例えば波形に蛇行した形状等、上記透音長孔11に連続長溝部13と同じ形状にすればよい。図4中、19はパネル基材3の外周裏面に突設された複数個の取付部である。 The panel base material 3 in the region excluding the speaker grille portion 9 is provided with an elongated straight discontinuous long groove portion 15 as a plurality of discontinuous dummy sound transmission holes and the continuous long groove portion 13. The vent holes 17 are formed in the bottom surface 15a of the discontinuous long groove portion 15 so as to penetrate the back surface of the panel base material 3 (see FIGS. 1 and 2). The discontinuous long groove portion 15 is opened to the outside of the panel base material 3 through the ventilation pores 17. The discontinuous long groove portion 15 is not limited to a linear shape, and may be formed in the same shape as the continuous long groove portion 13 in the sound transmission long hole 11 such as a meandering shape. In FIG. 4, reference numeral 19 denotes a plurality of mounting portions protruding from the outer peripheral back surface of the panel base material 3.

上記表皮材5は、上記パネル基材3と概略同じ形状に形成され、その外周部分には、パネル基材3裏面側に折り返した際に、上記取付部19との干渉を避けるための切欠部5aが複数箇所に切欠き形成されている。また、表皮材5の外周部分のうち湾曲した外周部分(図4で上側)には、パネル基材3裏面側に折り返し易いように切込み部5bが適数箇所に切込み形成されている。   The skin material 5 is formed in substantially the same shape as the panel base material 3, and the outer peripheral portion thereof has a cutout portion for avoiding interference with the mounting portion 19 when folded back to the back side of the panel base material 3. 5a is notched at a plurality of locations. Further, in the outer peripheral portion of the skin material 5, the outer peripheral portion that is curved (upper side in FIG. 4) is formed with notches 5 b at appropriate locations so that it can be easily folded back to the back side of the panel base material 3.

上記両面接着シート7は、上記表皮材5と同様に、パネル基材3と概略同じ形状に形成され、その外周部分には、パネル基材3裏面側に折り返した際に、上記取付部19との干渉を避けるための切欠部7aが上記表皮材5の切欠部5aに対応するように複数箇所に切欠き形成されている。また、両面接着シート7の外周部分のうち湾曲した外周部分(図4で上側)には、パネル基材3裏面側に折り返し易いように切込み部7bが上記表皮材5の切込み部5bに対応するように適数箇所に切込み形成されている。さらに、上記両面接着シート7のほぼ中央には、複数個の細長い直線形の長孔7cが上記パネル基材3のスピーカグリル部9の透音長孔11に対応するように形成されている。   The double-sided adhesive sheet 7 is formed in substantially the same shape as the panel base material 3 in the same manner as the skin material 5, and the outer peripheral portion thereof has the mounting portion 19 when folded back to the back side of the panel base material 3. Notches 7a for avoiding interference are formed at a plurality of locations so as to correspond to the notches 5a of the skin material 5. Further, in the curved outer peripheral portion (upper side in FIG. 4) of the outer peripheral portion of the double-sided adhesive sheet 7, the cut portion 7 b corresponds to the cut portion 5 b of the skin material 5 so as to be easily folded back to the back side of the panel base material 3. As shown in FIG. Further, a plurality of elongated straight long holes 7 c are formed at substantially the center of the double-sided adhesive sheet 7 so as to correspond to the sound transmission long holes 11 of the speaker grill portion 9 of the panel base 3.

そして、上記パネル基材3、両面接着シート7及び表皮材5の順にこれら三者を重合するとともに、表皮材5及び両面接着シート7の外周部分をパネル基材3裏面側に折り返し、該折返し部分の適数箇所をタッカ止めすることで、パネル基材3表面全体に表皮材5が両面接着シート7を介して貼着され、スピーカグリル部9が表皮材5で覆われたスピーカグリル部付き内装パネル1が得られる。図3に一点鎖線でスピーカグリル部9の形成領域を示す。 And while superposing these three in order of the said panel base material 3, the double-sided adhesive sheet 7, and the skin material 5, the outer peripheral part of the skin material 5 and the double-sided adhesive sheet 7 is folded back to the panel base material 3 back side, and this folded part by tacker stop suitable several places, the skin material 5 on the entire surface of the panel substrate 3 is bonded via a double-sided adhesive sheet 7, the speaker grille 9 with the speaker grill portion covered with the skin material 5 The interior panel 1 is obtained. FIG. 3 shows a region where the speaker grill 9 is formed by a one-dot chain line.

このように、この実施形態1では、スピーカグリル部9のパネル基材3に形成した透音長孔11に、上記スピーカグリル部9を除く領域のパネル基材3に形成した連続長溝部(ダミー透音孔)13を連続させるとともに、上記透音長孔11と連続していない不連続長溝部(ダミー透音孔)15を上記スピーカグリル部9を除く領域のパネル基材3に形成している。したがって、表皮材5を貼着した完成品である内装パネル1を表側から見ても、スピーカグリル部9の内外で表皮材5の表面性状に変化がなくて両者の境界が判別できず、スピーカグリル部9形成箇所が目立たず、スピーカグリル部付き内装パネル1の外観見栄えを向上させることができる。 Thus, in the first embodiment, the continuous long groove portion (dummy) formed in the panel base material 3 in the region excluding the speaker grill portion 9 is formed in the sound transmission long hole 11 formed in the panel base material 3 of the speaker grill portion 9. (Sound transmission holes) 13 are made continuous, and discontinuous long groove portions (dummy sound transmission holes) 15 that are not continuous with the sound transmission long holes 11 are formed on the panel base material 3 in the region excluding the speaker grille portion 9. Yes. Therefore, even when the interior panel 1 that is a finished product with the skin material 5 attached is viewed from the front side, the surface property of the skin material 5 does not change inside and outside the speaker grill portion 9, and the boundary between the two cannot be determined . The location where the peaker grille 9 is formed is not conspicuous, and the appearance of the interior panel 1 with the speaker grille can be improved.

また、この実施形態1では、スピーカグリル部9を除く領域のパネル基材3に貫通孔ではなく有底の連続長溝部13及び不連続長溝部15を形成しているので、各々の底面13a,15aにより剛性を確保することができる。   Further, in the first embodiment, since the bottomed continuous long groove portion 13 and the discontinuous long groove portion 15 are formed in the panel base material 3 in the region excluding the speaker grill portion 9 instead of the through holes, each bottom surface 13a, The rigidity can be ensured by 15a.

さらに、この実施形態1では、透音長孔11と連続していない不連続長溝部15の底面15aに通気細孔17をパネル基材3裏面側に貫通するように形成して、上記不連続長溝部15内を上記通気細孔17を介してパネル基材3外部に開放している。したがって、上記不連続長溝部15内で膨張した空気を該不連続長溝部15内に閉じ込めないように上記通気細孔17からパネル基材3外部に排出することができ、当該箇所の表皮材5が室内の温度上昇による膨張空気により膨らむ事態を回避して外観を損なわないようにすることができる。なお、透音長孔11に連続する連続長溝部13内は、透音長孔11を介してパネル基材3外部に開放しているので、室内の温度が上昇して上記連続長溝部13内で空気が膨張しても、上記不連続長溝部15と同様に表皮材5が膨張空気により膨らむ事態が回避されて外観を損なわない。   Furthermore, in the first embodiment, the ventilation pores 17 are formed on the bottom surface 15a of the discontinuous long groove portion 15 that is not continuous with the sound transmission long holes 11 so as to penetrate the back surface side of the panel base material 3, and the discontinuity described above. The inside of the long groove portion 15 is opened to the outside of the panel base material 3 through the ventilation pores 17. Therefore, the air expanded in the discontinuous long groove portion 15 can be discharged from the ventilation pores 17 to the outside of the panel base material 3 so as not to be confined in the discontinuous long groove portion 15, and the skin material 5 at the corresponding portion. However, it is possible to avoid a situation in which the air is inflated by the expanded air due to the temperature rise in the room and not to deteriorate the appearance. In addition, since the inside of the continuous long groove part 13 which continues to the sound transmission long hole 11 is open | released outside the panel base material 3 via the sound transmission long hole 11, the indoor temperature rises and the said continuous long groove part 13 inside Even if the air expands, a situation in which the skin material 5 swells with the expanded air as in the case of the discontinuous long groove portion 15 is avoided, and the appearance is not impaired.

さらにまた、この実施形態1では、表皮材5を接着剤の塗布ではなく、両面接着シート7を介してパネル基材3表面に貼着しているので、接着剤を塗布する場合の揮発性有機化合物(VOC)の飛散がなく、シックハウス症候群や化学物質過敏症等の健康障害を防止することができる。   Furthermore, in the first embodiment, the skin material 5 is not applied with an adhesive, but is attached to the surface of the panel substrate 3 via the double-sided adhesive sheet 7, so that the volatile organic when applying the adhesive is used. There is no scattering of the compound (VOC), and health disorders such as sick house syndrome and chemical sensitivity can be prevented.

加えて、この実施形態1では、両面接着シート7の長孔7cをスピーカグリル部9の透音長孔11に対応させて、該透音長孔11を両面接着シート7で覆わないようにしているので、透音性を阻害しないようにすることができる。   In addition, in the first embodiment, the long hole 7 c of the double-sided adhesive sheet 7 is made to correspond to the sound transmission long hole 11 of the speaker grill portion 9 so that the sound transmission long hole 11 is not covered with the double-sided adhesive sheet 7. Therefore, it is possible to prevent the sound permeability from being disturbed.

(実施形態2)
図5及び図6は実施形態2に係るスピーカグリル部付き内装パネル1を示す。
(Embodiment 2)
5 and 6 show the interior panel 1 with the speaker grille according to the second embodiment.

この内装パネル1も、上記実施形態1と同様に、樹脂製パネル基材3表面全体に布製表皮材5を両面接着シート7を介して貼着して構成されたインストルメントパネルのアッパパネルを例示する。上記パネル基材3のほぼ中央には、楕円形のスピーカグリル部9が一体に形成され、該スピーカグリル部9は上記表皮材5で覆われている。 The interior panel 1 also, as in Embodiment 1, illustrating the upper panel of the fender panel substrate 3 whole fabric skin material 5 a double-sided adhesive sheet 7 through the applied to configured instrument panel surface To do. An elliptical speaker grill portion 9 is integrally formed in the center of the panel base material 3, and the speaker grill portion 9 is covered with the skin material 5.

上記スピーカグリル部9のパネル基材3には、複数個の透音孔としての円形の透音小形孔21がパネル基材3裏面に貫通するように、かつ隣接する透音小形孔21との間に間隔をあけて全体に亘って分布するように形成されている。なお、透音小形孔21は円形に限らず、例えば矩形の形状等であってもよい。 The panel base material 3 of the speaker grille 9 has a plurality of small circular sound transmission holes 21 as sound transmission holes penetrating the back surface of the panel base material 3 and the adjacent sound transmission small holes 21. It forms so that it may distribute over the whole at intervals. The sound transmission small hole 21 is not limited to a circular shape, and may be, for example, a rectangular shape.

上記スピーカグリル部9を除く領域のパネル基材3には、上記透音小形孔21と同じ形状の複数個のダミー透音孔としての小形凹部23が透音小形孔21と同じ配列パターンで形成されている。小形凹部23の底面に符号23aを付して示す。 In the panel base 3 in the region excluding the speaker grille portion 9, a plurality of small concave portions 23 as dummy sound transmission holes having the same shape as the sound transmission small holes 21 are formed in the same arrangement pattern as the sound transmission small holes 21. Has been. The bottom of the small concave portion 23 is shown with a reference numeral 23a.

上記複数個の小形凹部23のうち一部の小形凹部23の底面23aには、通気細孔17がパネル基材3裏面に貫通するように形成され、他の小形凹部23の底面23aには、通気細孔17が形成されておらず、当該小形凹部23は、上記通気細孔17を有する小形凹部23、及び透音小形孔21の少なくとも一方にV字状の連絡溝部25で連通するように連結されている。具体的には、通気細孔17を有しない小形凹部23は、通気細孔17を有する小形凹部23や透音小形孔21に連絡溝部25で連結されたり、あるいは同じく通気細孔17を有しない隣接する小形凹部23と連絡溝部25で連結されて通気細孔17を有する小形凹部23や透音小形孔21に連結されている。そして、上記通気細孔17を有する小形凹部23は、該通気細孔17を介してパネル基材3外部に開放され、通気細孔17を有しない小形凹部23は、連絡溝部25で連結された隣接する小形凹部23の通気細孔17や、連絡溝部25で連結されて透音小形孔21を介してパネル基材3外部に開放されている。 The vent holes 17 are formed so as to penetrate the back surface of the panel base material 3 on the bottom surface 23a of some of the small recesses 23 among the plurality of small recesses 23, and on the bottom surface 23a of the other small recesses 23, The vent hole 17 is not formed, and the small recess 23 communicates with at least one of the small recess 23 having the vent hole 17 and the sound transmitting small hole 21 through a V-shaped connecting groove 25. It is connected. Specifically, the small concave portion 23 not having the ventilation pores 17 is connected to the small concave portion 23 having the ventilation pores 17 or the sound transmission small pore 21 by the communication groove portion 25 or similarly does not have the ventilation pores 17. It is connected to an adjacent small concave portion 23 by a communication groove portion 25 and is connected to a small concave portion 23 having a ventilation pore 17 and a sound transmission small hole 21. And the small recessed part 23 which has the said ventilation | gas_flowing pore 17 was open | released outside the panel base material 3 through this ventilation | gas_flowing pore 17, and the small recessed part 23 which does not have the ventilation | gas_flowing pore 17 was connected by the communication groove part 25. It is connected to the vent hole 17 of the adjacent small concave portion 23 and the communication groove portion 25 and is opened to the outside of the panel substrate 3 through the sound transmitting small hole 21.

上記表皮材5は、実施形態1で用いたものと同じく、パネル基材3と概略同じ形状に形成され、その外周部分に切欠部5aや切込み部5bが形成されている。   The skin material 5 is formed in substantially the same shape as the panel base material 3 as used in the first embodiment, and a cutout portion 5a and a cutout portion 5b are formed on the outer peripheral portion thereof.

上記両面接着シート7も、実施形態1と同様に、パネル基材3と概略同じ形状に形成され、その外周部分に切欠部7aや切込み部7bが表皮材5の切欠部5aや切込み部5bに対応するように形成されている。また、上記両面接着シート7のほぼ中央には、複数個の円形の小形孔7dが上記パネル基材3のスピーカグリル部9の透音小形孔21に対応するように形成されている。   Similarly to the first embodiment, the double-sided adhesive sheet 7 is also formed in substantially the same shape as the panel substrate 3, and a cutout portion 7 a and a cutout portion 7 b are formed on the outer peripheral portion of the cutout portion 5 a and cutout portion 5 b of the skin material 5. It is formed to correspond. A plurality of circular small holes 7 d are formed in the substantially center of the double-sided adhesive sheet 7 so as to correspond to the sound transmitting small holes 21 of the speaker grill portion 9 of the panel base 3.

そして、上記パネル基材3、両面接着シート7及び表皮材5の順にこれら三者を重合するとともに、表皮材5及び両面接着シート7の外周部分をパネル基材3裏面側に折り返し、該折返し部分の適数箇所をタッカ止めすることで、パネル基材3表面全体に表皮材5が両面接着シート7を介して貼着され、スピーカグリル部9が表皮材5で覆われたスピーカグリル部付き内装パネル1が得られる。 And while superposing these three in order of the said panel base material 3, the double-sided adhesive sheet 7, and the skin material 5, the outer peripheral part of the skin material 5 and the double-sided adhesive sheet 7 is folded back to the panel base material 3 back side, and this folded part by tacker stop suitable several places, the skin material 5 on the entire surface of the panel substrate 3 is bonded via a double-sided adhesive sheet 7, the speaker grille 9 with the speaker grill portion covered with the skin material 5 The interior panel 1 is obtained.

このように、この実施形態2では、スピーカグリル部9の透音小形孔21とスピーカグリル部9を除く領域の小形凹部(ダミー透音孔)23とを、同じ配列パターンでパネル基材3全体に亘って分布させている。したがって、表皮材5を貼着した完成品である内装パネル1を表側から見ても、スピーカグリル部9の内外で表皮材5の表面性状に変化がなくて両者の境界が判別できず、スピーカグリル部9形成箇所が目立たず、スピーカグリル部付き内装パネル1の外観見栄えを向上させることができる。 As described above, in the second embodiment, the sound transmitting small holes 21 of the speaker grille 9 and the small recesses (dummy sound transmitting holes) 23 in the region excluding the speaker grille 9 are arranged in the same arrangement pattern on the entire panel base material 3. It is distributed over. Therefore, even when the interior panel 1 that is a finished product with the skin material 5 attached is viewed from the front side, the surface property of the skin material 5 does not change inside and outside the speaker grill portion 9, and the boundary between the two cannot be determined . The location where the peaker grille 9 is formed is not conspicuous, and the appearance of the interior panel 1 with the speaker grille can be improved.

また、この実施形態2では、スピーカグリル部9を除く領域のパネル基材3に貫通孔ではなく有底の小形凹部23を形成しているので、実施形態1と同様に、その底面23aにより剛性を確保することができる。   Further, in the second embodiment, the panel base 3 in the region excluding the speaker grille portion 9 is formed with a bottomed small concave portion 23 instead of a through hole, so that the bottom surface 23a is more rigid as in the first embodiment. Can be secured.

さらに、この実施形態2では、複数個の小形凹部23のうち一部の小形凹部23に通気細孔17を、パネル基材3裏面に貫通するように形成して、当該小形凹部23内を通気細孔17を介してパネル基材3外部に開放し、かつ通気細孔17を有しない他の小形凹部23を、上記通気細孔17を有する小形凹部23、及び透音小形孔21の少なくとも一方に連絡溝部25で連通させている。したがって、室内の温度が上昇しても、上記小形凹部23内で膨張した空気を該小形凹部23内に閉じ込めないように上記通気細孔17や透音小形孔21からパネル基材3外部に排出することができ、当該箇所の表皮材5が膨張空気により膨らむ事態を回避して外観を損なわないようにすることができる。また、一部の小形凹部23にのみ通気細孔17を形成し、全ての小形凹部23に通気細孔17を形成していないので、その分だけ型構造を簡素にすることができる。   Further, in the second embodiment, the ventilation pores 17 are formed so as to penetrate the back surface of the panel base material 3 in a part of the small recesses 23 among the plurality of small recesses 23, and the inside of the small recesses 23 is ventilated. Another small concave portion 23 that is open to the outside of the panel substrate 3 through the pores 17 and does not have the vent pores 17 is at least one of the small concave portion 23 having the vent pores 17 and the small sound transmitting pores 21. Are communicated with each other through a communication groove 25. Therefore, even if the room temperature rises, the air expanded in the small recess 23 is discharged from the vent hole 17 and the sound transmission small hole 21 to the outside of the panel base 3 so as not to be trapped in the small recess 23. It is possible to avoid the situation in which the skin material 5 at the location is inflated by the expansion air, so that the appearance is not impaired. Further, since the ventilation pores 17 are formed only in some of the small recesses 23 and the ventilation pores 17 are not formed in all of the small recesses 23, the mold structure can be simplified accordingly.

さらにまた、この実施形態2では、表皮材5を接着剤の塗布ではなく、両面接着シート7を介してパネル基材3表面に貼着しているので、実施形態1と同様に、接着剤を塗布する場合の揮発性有機化合物(VOC)の飛散がなく、シックハウス症候群や化学物質過敏症等の健康障害を防止することができる。   Furthermore, in the second embodiment, the skin material 5 is attached to the surface of the panel base material 3 via the double-sided adhesive sheet 7 instead of the application of the adhesive. There is no scattering of volatile organic compounds (VOC) when applied, and health problems such as sick house syndrome and chemical sensitivity can be prevented.

加えて、この実施形態では、両面接着シート7の小形孔7dをスピーカグリル部9の透音小形孔21に対応させて、該透音小形孔21を両面接着シート7で覆わないようにしているので、実施形態1と同様に、透音性を阻害しないようにすることができる。 In addition, in the second embodiment, the small hole 7d of the double-sided adhesive sheet 7 is made to correspond to the small sound-transmitting hole 21 of the speaker grill portion 9, and the small sound-transmitting hole 21 is not covered with the double-sided adhesive sheet 7. Therefore, as in the first embodiment, the sound transmission can be prevented from being hindered.

この発明は、スピーカグリル部がパネル基材に一体に形成され、該パネル基材表面に表皮材が上記スピーカグリル部を覆うように貼着されたスピーカグリル部付き内装パネルについて有用である。   INDUSTRIAL APPLICABILITY The present invention is useful for an interior panel with a speaker grill part in which a speaker grill part is formed integrally with a panel base material, and a skin material is stuck on the surface of the panel base material so as to cover the speaker grill part.

実施形態1に係るスピーカグリル部付き内装パネルにおいてスピーカグリル部とその周辺部分の断面図である。It is sectional drawing of a speaker grille part and its peripheral part in the interior panel with a speaker grille part concerning Embodiment 1. FIG. 実施形態1においてパネル基材のスピーカグリル部とその周辺部分を破断して示す斜視図である。It is a perspective view which fractures | ruptures and shows the speaker grille part and its peripheral part of a panel base material in Embodiment 1. FIG. 実施形態1に係るスピーカグリル部付き内装パネルの斜視図である。1 is a perspective view of an interior panel with a speaker grille according to Embodiment 1. FIG. 実施形態1に係るスピーカグリル部付き内装パネルの分解斜視図である。1 is an exploded perspective view of an interior panel with a speaker grill part according to Embodiment 1. FIG. 実施形態2の図1相当図である。FIG. 3 is a diagram corresponding to FIG. 実施形態2の図2相当図である。FIG. 3 is a diagram corresponding to FIG. 2 of the second embodiment.

1 内装パネル
3 パネル基材
5 表皮材
7 両面接着シート
7c 長孔
7d 小形孔
9 スピーカグリル部
11 透音長孔(透音孔)
13 連続長溝部(ダミー透音孔)
15 不連続長溝部(ダミー透音孔)
15a 底面
17 通気細孔
21 透音小形孔(透音孔)
23 小形凹部(ダミー透音孔)
23a 底面
25 連絡溝部
DESCRIPTION OF SYMBOLS 1 Interior panel 3 Panel base material 5 Skin material 7 Double-sided adhesive sheet 7c Long hole 7d Small hole 9 Speaker grill part 11 Sound transmission long hole (sound transmission hole)
13 Continuous long groove (dummy sound transmission hole)
15 Discontinuous long groove (dummy sound transmission hole)
15a Bottom surface 17 Ventilation pore 21 Sound transmission small hole (sound transmission hole)
23 Small recess (dummy sound transmission hole)
23a Bottom 25 Connection groove

Claims (5)

複数個の透音孔(11,21)がパネル基材(3)の一部に該パネル基材(3)を貫通するように形成され、これら透音孔(11,21)の形成領域によりスピーカグリル部(9)上記パネル基材(3)に一体に形成され、該パネル基材(3)の表面全体に表皮材(5)が上記スピーカグリル部(9)を覆うように貼着されたスピーカグリル部付き内装パネルであって
上記スピーカグリル部(9)を除く領域のパネル基材(3)には、底面(15a,23a)を有する複数個のダミー透音孔(13,15,23)が形成され、
これらダミー透音孔(13,15,23)のうち一部のダミー透音孔(15,23)の底面には、通気細孔(17)が上記パネル基材(3)を貫通するように形成され、
上記通気細孔(17)を有するダミー透音孔(15,23)は、該通気細孔(17)を介してパネル基材(3)外部に開放され、
上記通気細孔(17)を有しないダミー透音孔(13,23)は、上記各透音孔(11,21)に連続してパネル基材(3)外部に開放されるか、又は上記通気細孔(17)を有するダミー透音孔(15,23)に連続して該通気細孔(17)を介してパネル基材(3)外部に開放されていることを特徴とするスピーカグリル部付き内装パネル。
A plurality of sound transmission holes (11, 21) are formed in part of the panel base material (3) so as to penetrate the panel base material (3), and depending on the formation region of these sound transmission holes (11, 21) speaker grille (9) is formed integrally with the panel base (3), adhered to the skin material (5) covering the speaker grille portion (9) on the entire surface of the panel substrate (3) An interior panel with a speaker grill portion ,
A plurality of dummy sound transmission holes (13, 15, 23) having bottom surfaces (15a, 23a) are formed in the panel base material (3) in the region excluding the speaker grill part (9) ,
Out of these dummy sound transmission holes (13, 15, 23), vent holes (17) pass through the panel substrate (3) on the bottom surface of some of the dummy sound transmission holes (15, 23). Formed,
The dummy sound transmission holes (15, 23) having the ventilation holes (17) are opened to the outside of the panel substrate (3) through the ventilation holes (17),
The dummy sound transmission holes (13, 23) not having the ventilation holes (17) are opened to the outside of the panel base material (3) continuously to the sound transmission holes (11, 21) or the above. A speaker grille characterized in that it is opened to the outside of the panel substrate (3) through the ventilation pores (17) continuously to the dummy sound transmission holes (15, 23) having the ventilation pores (17). Interior panel with part.
請求項1に記載のスピーカグリル部付き内装パネルにおいて、The interior panel with a speaker grill part according to claim 1,
上記各透音孔は、上記スピーカグリル部(9)を横切るように並列に配置された細長い透音長孔(11)であり、Each of the sound transmission holes is an elongated sound transmission hole (11) arranged in parallel so as to cross the speaker grill part (9),
上記各ダミー透音孔は、上記透音長孔(11)に連続する細長い連続長溝部(13)、及び該連続長溝部(13)に並列に配置され上記透音長孔(11)と不連続な細長い不連続長溝部(15)であり、該不連続長溝部(15)の底面(15a)には、上記通気細孔(17)が形成されていることを特徴とするスピーカグリル部付き内装パネル。Each of the dummy sound transmission holes is an elongated continuous long groove portion (13) continuous to the sound transmission long hole (11), and is arranged in parallel to the continuous long groove portion (13) and is not connected to the sound transmission long hole (11). A continuous elongated elongate discontinuous long groove portion (15) with a speaker grille, wherein the bottom surface (15a) of the discontinuous long groove portion (15) is formed with the vent holes (17). Interior panel.
請求項2に記載のスピーカグリル部付き内装パネルにおいて、The interior panel with a speaker grill part according to claim 2,
上記表皮材(5)は、スピーカグリル部(9)の透音長孔(11)に対応するように形成された長孔(7c)を有する両面接着シート(7)を介してパネル基材(3)表面に貼着されていることを特徴とするスピーカグリル部付き内装パネル。The skin material (5) is a panel substrate (7) through a double-sided adhesive sheet (7) having a long hole (7c) formed to correspond to the sound transmission long hole (11) of the speaker grill part (9). 3) An interior panel with a speaker grill characterized by being attached to the surface.
請求項1に記載のスピーカグリル部付き内装パネルにおいて、The interior panel with a speaker grill part according to claim 1,
上記各透音孔は、上記スピーカグリル部(9)全体に亘って分布するように互いに間隔をあけて配置された透音小形孔(21)であり、Each of the sound transmission holes is a small sound transmission hole (21) arranged at intervals from each other so as to be distributed over the entire speaker grill part (9),
上記各ダミー透音孔は、上記各透音小形孔(21)と同じ形状でかつこれら透音小形孔(21)と同じ配列パターンに配置された小形凹部(23)であり、Each of the dummy sound transmission holes is a small recess (23) having the same shape as each of the sound transmission small holes (21) and arranged in the same arrangement pattern as these sound transmission small holes (21),
上記各小形凹部(23)は、隣の各小形凹部(23)及び上記透音小形孔(21)の少なくとも一方に連絡溝部(25)により連結され、Each of the small recesses (23) is connected to at least one of the adjacent small recesses (23) and the sound transmission small hole (21) by a communication groove (25),
上記通気細孔(17)を有しない小形凹部(23)は、上記各透音小形孔(21)に上記連絡溝部(25)により連続してパネル基材(3)外部に開放されるか、又は上記通気細孔(17)を有する小形凹部(23)に上記連絡溝部(25)により連続して該通気細孔(17)を介してパネル基材(3)外部に開放されていることを特徴とするスピーカグリル部付き内装パネル。The small concave portion (23) not having the vent hole (17) is continuously opened to the outside of the panel base material (3) by the communication groove portion (25) to each of the sound transmission small holes (21), Alternatively, the small recess (23) having the vent hole (17) is continuously open to the outside of the panel substrate (3) through the vent hole (17) by the communication groove (25). Features an interior panel with a speaker grille.
請求項4に記載のスピーカグリル部付き内装パネルにおいて、The interior panel with a speaker grill part according to claim 4,
上記表皮材(5)は、スピーカグリル部(9)の透音小形孔(21)に対応するように形成された小形孔(7d)を有する両面接着シート(7)を介してパネル基材(3)表面に貼着されていることを特徴とするスピーカグリル部付き内装パネル。The skin material (5) is a panel substrate (7) through a double-sided adhesive sheet (7) having a small hole (7d) formed to correspond to the sound transmission small hole (21) of the speaker grille part (9). 3) An interior panel with a speaker grill characterized by being attached to the surface.
JP2007246595A 2007-09-25 2007-09-25 Interior panel with speaker grill Expired - Fee Related JP5149578B2 (en)

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JP6631090B2 (en) * 2015-08-24 2020-01-15 ヤマハ株式会社 Grill and sound equipment
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JPH0951594A (en) * 1995-08-09 1997-02-18 Takashimaya Nippatsu Kogyo Kk Speaker grill for door trim
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