JP5140337B2 - Functional resin powder manufacturing system and functional resin powder manufacturing method - Google Patents

Functional resin powder manufacturing system and functional resin powder manufacturing method Download PDF

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JP5140337B2
JP5140337B2 JP2007179061A JP2007179061A JP5140337B2 JP 5140337 B2 JP5140337 B2 JP 5140337B2 JP 2007179061 A JP2007179061 A JP 2007179061A JP 2007179061 A JP2007179061 A JP 2007179061A JP 5140337 B2 JP5140337 B2 JP 5140337B2
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JP2009013353A (en
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雅彦 伊藤
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Mitsubishi Kakoki Kaisha Ltd
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本発明は、機能性樹脂粉体の製造システム及び機能性樹脂粉体の製造方法に関し、更に詳しくは、例えば熱可塑性樹脂を媒体として含む機能性樹脂組成物の固体粒子からなる機能性樹脂粉体を連続的に効率よく製造することができる機能性樹脂粉体の製造システム及び機能性樹脂粉体の製造方法に関する。   The present invention relates to a functional resin powder production system and a functional resin powder production method, and more specifically, a functional resin powder comprising solid particles of a functional resin composition containing, for example, a thermoplastic resin as a medium. The present invention relates to a functional resin powder production system and a functional resin powder production method capable of continuously and efficiently producing a functional resin powder.

この種の粉体を製造する技術としては、特許文献1、2に記載された技術がある。特許文献1には球状複合粉体の製造方法について記載され、特許文献2には生分解性球状複合粉体の製造方法について記載されている。特許文献1の球状複合粉体を更に生分解性球状複合粉体に特定していること以外は、特許文献1の技術と特許文献2の技術は基本的に共通しているため、特許文献1の記載の従来技術について説明する。   As a technique for producing this kind of powder, there are techniques described in Patent Documents 1 and 2. Patent Document 1 describes a method for producing a spherical composite powder, and Patent Document 2 describes a method for producing a biodegradable spherical composite powder. Since the technology of Patent Literature 1 and the technology of Patent Literature 2 are basically the same except that the spherical composite powder of Patent Literature 1 is further specified as a biodegradable spherical composite powder, Patent Literature 1 Will be described.

特許文献1の技術では、熱可塑性樹脂と充填剤を含む熱可塑性複合組成物を、この熱可塑性複合組成物と相溶性のない分散媒と共にこの熱可塑性複合組成物の融点以上の温度に加熱し、熱可塑性複合組成物を分散媒中に分散させた混合物を得た後、この混合物を冷却し、熱可塑性複合組成物に対して貧溶媒で、分散媒に対して良溶媒である展開溶媒と混合して、分散媒を展開溶媒中に溶解させると共に熱可塑性複合組成物の固体状微粒子が分散した懸濁液を得る。この懸濁液を遠心分離、濾過して目的とする複合粉体を得ている。   In the technique of Patent Document 1, a thermoplastic composite composition containing a thermoplastic resin and a filler is heated to a temperature equal to or higher than the melting point of the thermoplastic composite composition together with a dispersion medium that is incompatible with the thermoplastic composite composition. Then, after obtaining a mixture in which the thermoplastic composite composition is dispersed in a dispersion medium, the mixture is cooled, and a developing solvent that is a poor solvent for the thermoplastic composite composition and a good solvent for the dispersion medium By mixing, the dispersion medium is dissolved in the developing solvent, and a suspension in which the solid fine particles of the thermoplastic composite composition are dispersed is obtained. The suspension is centrifuged and filtered to obtain the desired composite powder.

特開2001−114901JP 2001-114901 A 特開2002−327066JP 2002-327066 A

しかしながら、従来の技術では、懸濁液から熱可塑性複合組成物の固体状微粒子を回収する際に、熱可塑性複合組成物に対して貧溶媒で、分散媒に対して良溶媒の展開溶媒を用いて、分散媒を展開溶媒へ溶解させた後、遠心分離、濾過、あるいはこれらを組み合わせて懸濁液から熱可塑性複合組成物の固体状微粒子を分離している。このような従来の単なる遠心分離、濾過あるいはこれらを組み合わせて操作する手法では大量の展開溶媒を用いて分散媒の展開溶媒への溶解を促進しない限り、分散媒を熱可塑性複合組成物の固体状微粒子から十分に分離除去することが難しく、しかも分散媒は熱可塑性複合組成物との間に親和性があるため、分散媒を固体状微粒子から十分に除去するためには従来の遠心分離操作や濾過操作あるいはこれらの操作を単に組み合わせた手法ではこれらの操作を何回も繰り返さなくてはならないため、操作工程が複雑になり、固体状微粒子を効率的に得ることができず、延いては複合粉体の製造コストが高くなる。況して、複合粉体が微粒子化するほど分離が困難になる。   However, in the conventional technology, when recovering the solid fine particles of the thermoplastic composite composition from the suspension, a developing solvent that is a poor solvent for the thermoplastic composite composition and a good solvent for the dispersion medium is used. After the dispersion medium is dissolved in the developing solvent, the solid fine particles of the thermoplastic composite composition are separated from the suspension by centrifugation, filtration, or a combination thereof. In such a conventional method of simple centrifugation, filtration, or a combination thereof, unless a large amount of a developing solvent is used to promote dissolution of the dispersing medium in the developing solvent, the dispersion medium is in a solid state of the thermoplastic composite composition. It is difficult to sufficiently separate and remove from the fine particles, and the dispersion medium has an affinity for the thermoplastic composite composition. Therefore, in order to sufficiently remove the dispersion medium from the solid fine particles, conventional centrifugal separation operations and The filtration operation or a method that simply combines these operations requires repeating these operations many times, which complicates the operation process and makes it impossible to efficiently obtain solid fine particles, which in turn is complex. The production cost of the powder increases. As the composite powder becomes finer, separation becomes more difficult.

本発明は、上記課題を解決するためになされたもので、熱可塑性樹脂を含む機能性樹脂粉体がその分散媒から固体状微粒子として容易に分離して、熱可塑性樹脂を含む機能性樹脂粉体を固体状微粒子として連続的且つ効率的に製造することができ、製造コストを格段に低減することができる機能性樹脂粉体の製造システム及び機能性樹脂粉体の製造方法を提供することを目的としている。 The present invention has been made in order to solve the above-described problems. The functional resin powder containing a thermoplastic resin is easily separated from the dispersion medium as solid fine particles, and the functional resin powder containing the thermoplastic resin is provided. The present invention provides a functional resin powder production system and a functional resin powder production method capable of continuously and efficiently producing a body as solid fine particles and capable of significantly reducing production costs. It is aimed.

本発明の請求項1に記載の機能性樹脂粉体の製造システムは、少なくとも熱可塑性樹脂を含み所定の機能を発現する機能性樹脂組成物とこの機能性樹脂組成物と相溶性のない分散媒とを、上記機能性樹脂組成物の融点以上の温度に加熱しながら混合し、この混合物上記機能性樹脂組成物に対して貧溶媒であって上記分散媒に対して良溶媒である展開溶媒を加えて上記混合物と一緒に攪拌し、上記展開溶媒が加えられた上記混合物を上記機能性樹脂組成物の融点以下の温度に冷却し、この間に上記分散媒を上記展開溶媒に溶解させて上記機能性樹脂組成物の懸濁液とし、この懸濁液から上記機能性樹脂組成物の粉体を分離回収する機能性樹脂粉体の製造システムであって、上記懸濁液に、上記分散媒と上記展開溶媒の混合液より比重及び粘度が小さく且つ希釈後の上記混合液と上記機能性樹脂組成物との比重差を拡大させる希釈液を添加する希釈液添加手段と、上記希釈液で希釈されて上記混合液より比重及び粘度が小さくなり且つ上記機能性樹脂組成物との比重差が拡大する希釈混合液から上記機能性樹脂組成物を機能性樹脂粉体として回収する粉体回収手段と、を備え、上記粉体回収手段は、上記希釈混合液から上記機能性樹脂粉体を遠心沈降させる遠心分離機であることを特徴とするものである。 The functional resin powder production system according to claim 1 of the present invention includes a functional resin composition containing at least a thermoplastic resin and exhibiting a predetermined function, and a dispersion medium incompatible with the functional resin composition. preparative, the functional mixture while heating to a temperature above the melting point of the resin composition, developing solvent a poor solvent is a good solvent for the dispersion medium with respect to the functional resin composition of this mixture was stirred with the mixture was added, the developing solvent is the mixture applied is cooled to a temperature below the melting point of the functional resin composition and the dispersion medium is dissolved in the developing solvent during which the A functional resin powder manufacturing system that separates and recovers the functional resin composition powder from the suspension, and the dispersion medium contains the dispersion medium. Specific gravity and viscosity And small and diluent adding means for adding the diluent to enlarge the difference in specific gravity between the liquid mixture and the functional resin composition after dilution, is diluted by the diluent density and viscosity than the liquid mixture decreases And a powder recovery means for recovering the functional resin composition as a functional resin powder from a diluted mixed liquid in which the specific gravity difference with the functional resin composition increases , and the powder recovery means, It is a centrifuge that centrifuges the functional resin powder from a diluted mixed solution .

また、本発明の請求項2に記載の機能性樹脂粉体の製造システムは、請求項1に記載の発明において、上記遠心分離機の下流側に、上記希釈液を回収する蒸留装置を設けたことを特徴とするものである。   The functional resin powder production system according to claim 2 of the present invention is the invention according to claim 1, wherein a distillation apparatus for recovering the diluted solution is provided on the downstream side of the centrifuge. It is characterized by this.

また、本発明の請求項3に記載の機能性樹脂粉体の製造システムは、請求項2に記載の発明において、上記希釈液添加手段と上記蒸留装置を連結したことを特徴とするものである。   The functional resin powder production system according to claim 3 of the present invention is characterized in that, in the invention according to claim 2, the diluting solution adding means and the distillation apparatus are connected. .

また、本発明の請求項4に記載の機能性樹脂粉体の製造方法は、少なくとも熱可塑性樹脂を含み所定の機能を発現する機能性樹脂組成物とこの機能性樹脂組成物と相溶性のない分散媒とを、上記機能性樹脂組成物の融点以上の温度に加熱しながらえ混合し、この混合物上記機能性樹脂組成物に対して貧溶媒であって上記分散媒に対して良溶媒である展開溶媒を加えて上記混合物と一緒に攪拌し、上記展開溶媒が加えられた上記混合物を上記機能性樹脂組成物の融点以下の温度に冷却し、この間に上記分散媒を上記展開溶媒に溶解させて上記機能性樹脂組成物の懸濁液とし、この懸濁液から上記機能性樹脂組成物の粉体を分離回収することにより機能性樹脂粉体を製造する方法であって、上記懸濁液を、上記分散媒と上記展開溶媒の混合液より比重及び粘度が小さく且つ希釈後の上記混合液と上記機能性樹脂組成物との比重差を拡大させる希釈液で希釈する工程と、上記希釈液で希釈されれて上記混合液より比重及び粘度が小さくなり且つ上記機能性樹脂組成物との比重差が拡大する希釈混合液から上記機能性樹脂組成物を機能性樹脂粉体として遠心沈降させる工程と、を備えたことを特徴とするものである。 The method for producing functional resin powder according to claim 4 of the present invention includes a functional resin composition containing at least a thermoplastic resin and exhibiting a predetermined function, and is incompatible with the functional resin composition. and a dispersion medium, the heating to a temperature above the melting point of the functional resin composition Nagarae mixed, a poor solvent for the functional resin composition to the mixture in a good solvent for the dispersion medium A developing solvent is added and stirred together with the mixture, and the mixture to which the developing solvent is added is cooled to a temperature not higher than the melting point of the functional resin composition, while the dispersion medium is dissolved in the developing solvent. The functional resin composition is made into a suspension, and the functional resin powder is produced by separating and recovering the functional resin composition powder from the suspension. a liquid, a mixture of the above-mentioned dispersion medium and the developing solvent A step of dilution with diluent to enlarge the difference in specific gravity between the specific gravity and viscosity is small and the mixed solution and the functional resin composition after dilution, it it is diluted with the diluent density and viscosity than the liquid mixture And a step of centrifugal sedimentation of the functional resin composition as a functional resin powder from a diluted mixed solution that becomes smaller and has a larger specific gravity difference from the functional resin composition. .

また、本発明の請求項5に記載の機能性樹脂粉体の製造方法は、請求4に記載の発明において、上記遠心沈降により分離された分離液を蒸留して上記希釈液を回収する工程を備えたことを特徴とするものである。   The method for producing a functional resin powder according to claim 5 of the present invention includes the step of recovering the diluted solution by distilling the separated solution separated by the centrifugal sedimentation in the invention according to claim 4. It is characterized by having.

また、本発明の請求項6に記載の機能性樹脂粉体の製造方法は、請求項4または請求項5に記載の発明において、上記展開溶媒として水を用い、上記希釈液としてアルコール類またはケトン類を用いることを特徴とするものである。 Further, the method of producing functional resin powder according to claim 6 of the present invention is the invention according to claim 4 or claim 5, using water as the developing solvent, A alcohols such as the above diluent Alternatively, ketones are used.

また、本発明の請求項7に記載の機能性樹脂粉体の製造方法は、請求項4〜請求項6のいずれか1項に記載の発明において、10μm以下の平均粒径を有する機能性樹脂粉体を回収することを特徴とするものである。   Moreover, the manufacturing method of the functional resin powder of Claim 7 of this invention is the functional resin which has an average particle diameter of 10 micrometers or less in the invention of any one of Claims 4-6. The powder is collected.

また、本発明の請求項8に記載の機能性樹脂粉体の製造方法は、請求項4〜請求項7のいずれか1項に記載の発明において、上記機能性樹脂粉体がトナーであることを特徴とするものである。   The functional resin powder production method according to claim 8 of the present invention is the method according to any one of claims 4 to 7, wherein the functional resin powder is a toner. It is characterized by.

本発明によれば、熱可塑性樹脂を含む機能性樹脂粉体がその分散媒から固体状微粒子として容易に分離して、熱可塑性樹脂を含む機能性樹脂粉体を固体状微粒子として連続的且つ効率的に製造することができ、製造コストを格段に低減することができる機能性樹脂粉体の製造システム及び機能性樹脂粉体の製造方法を提供することができる。 According to the present invention, the functional resin powder containing the thermoplastic resin is easily separated from the dispersion medium as solid fine particles, and the functional resin powder containing the thermoplastic resin is continuously and efficiently used as solid fine particles. Thus, it is possible to provide a functional resin powder production system and a functional resin powder production method that can be manufactured efficiently and that can significantly reduce the production cost.

以下、図1〜図3に示す実施形態に基づいて本発明を説明する。尚、図1は本発明の機能性樹脂粉体の製造システムの一実施形態を示す構成図、図2は図1に示す遠心分離機を示す断面図、図3は図1に示す濾過装置を示す構成図である。   Hereinafter, the present invention will be described based on the embodiment shown in FIGS. 1 is a block diagram showing an embodiment of the functional resin powder production system of the present invention, FIG. 2 is a cross-sectional view showing the centrifuge shown in FIG. 1, and FIG. 3 is a diagram showing the filtration device shown in FIG. FIG.

本発明の機能性樹脂粉体の製造システムは、熱可塑性樹脂を媒体として含む機能性樹脂組成物とこの機能性樹脂組成物と相溶性のない分散媒とを、機能性樹脂組成物の融点以上の温度に加熱、混合し、この混合物を機能性樹脂組成物に対して貧溶媒であって分散媒に対して良溶媒である展開溶媒と攪拌して、機能性樹脂組成物の融点以下の温度に冷却すると共に、分散媒を展開溶媒に溶解させて機能性樹脂組成物の懸濁液とし、この懸濁液から機能性樹脂組成物の粉体を分離回収することにより機能性樹脂粉末を製造するものである。本発明における機能性樹脂は、従来技術における複合粉体に相当し、例えばトナー等のように所定の機能を発現する無機化合物、有機化合物等の物質を含む熱可塑性樹脂のことを云う。   The functional resin powder production system of the present invention comprises a functional resin composition containing a thermoplastic resin as a medium and a dispersion medium incompatible with the functional resin composition, the melting point of the functional resin composition or higher. The mixture is heated to and mixed with a developing solvent that is a poor solvent for the functional resin composition and a good solvent for the dispersion medium, and a temperature not higher than the melting point of the functional resin composition. The functional resin powder is manufactured by dissolving the dispersion medium in a developing solvent to form a suspension of the functional resin composition, and separating and recovering the functional resin composition powder from the suspension. To do. The functional resin in the present invention corresponds to a composite powder in the prior art, and refers to a thermoplastic resin containing a substance such as an inorganic compound or an organic compound that exhibits a predetermined function, such as toner.

機能性樹脂粉体を構成する熱可塑性樹脂は、所定の機能を発現する物質のバインダの役割を有している。所定の機能を発現する物質は、種々の物理的、化学的特性を有し、熱可塑性樹脂を媒体として機能性樹脂粉体に種々の物理的、化学的特性を付与することができる。熱可塑性樹脂は、特に制限されないが、例えばポリアミド(PA)、ポリプロピレン(PP)、ポリエチレン(PE)、スチレン−アクリロニトリル共重合体(SAN)、ポリカプロラクトン(PCL)及びポリ乳酸(PLA)から選択されるいずれか一つを含む熱可塑性樹脂が好ましく用いられる。   The thermoplastic resin constituting the functional resin powder has a role of a binder of a substance that exhibits a predetermined function. A substance exhibiting a predetermined function has various physical and chemical properties, and can impart various physical and chemical properties to the functional resin powder using a thermoplastic resin as a medium. The thermoplastic resin is not particularly limited, but is selected from, for example, polyamide (PA), polypropylene (PP), polyethylene (PE), styrene-acrylonitrile copolymer (SAN), polycaprolactone (PCL), and polylactic acid (PLA). A thermoplastic resin containing any one of the above is preferably used.

また、分散媒は、機能性樹脂組成物に対して相溶性のある溶媒であれば、特に制限されず、機能性樹脂組成物によって適宜選択することができる。機能性樹脂組成物を構成する熱可塑性樹脂がポリプロピレンやポリエチレンの場合には、分散媒として例えばポリエチレングリコール、ポリエチレンオキサイド等のポリアルキレンオキサイド類を用いることができる。また、熱可塑性樹脂がポリ乳酸の場合には、分散媒としてポリアクリル酸を用いることができる。   The dispersion medium is not particularly limited as long as it is a solvent compatible with the functional resin composition, and can be appropriately selected depending on the functional resin composition. When the thermoplastic resin constituting the functional resin composition is polypropylene or polyethylene, polyalkylene oxides such as polyethylene glycol and polyethylene oxide can be used as the dispersion medium. Further, when the thermoplastic resin is polylactic acid, polyacrylic acid can be used as a dispersion medium.

展開溶媒は、機能性樹脂組成物を溶解し難い貧溶媒であって分散媒と相溶性のある良溶媒であれば、特に制限されない。例えば分散媒としてポリアルキレンオキサイド類を用いる場合には、水を展開溶媒として用いることができる。懸濁液から機能性樹脂組成物の固体状微粒子を分離回収すると、この固体状微粒子を洗浄液によって洗浄する。洗浄する場合には、展開溶媒として水を用いる場合には、洗浄液としても水を用いることができる。しかし、分散媒を展開溶媒で溶解することができたとしても、固体状微粒子と分散媒との親和力が強く、固体状微粒子から分散媒を分離することが難しい。 The developing solvent is not particularly limited as long as it is a poor solvent that hardly dissolves the functional resin composition and is a good solvent compatible with the dispersion medium . For example in the case of using the polyalkylene oxides as dispersion medium, water can be used as developing solvent. When the solid fine particles of the functional resin composition are separated and recovered from the suspension, the solid fine particles are washed with a cleaning liquid. In the case of washing, when water is used as the developing solvent, water can also be used as the washing liquid. However, even if the dispersion medium can be dissolved in the developing solvent, the affinity between the solid fine particles and the dispersion medium is strong, and it is difficult to separate the dispersion medium from the solid fine particles.

そこで、本出願人が共願者と共に特願2006−171206号において、加圧濾過装置を用いて固体状微粒子から分散媒を分離する手法を提案した。しかしながら、その後の検討結果によれば、加圧濾過装置を用いる場合には、固体状微粒子が80〜90μm程度の平均粒径まで分離することができるが、平均粒径が更に小さくなって例えば10μm以下になると、固体状微粒子が濾材に目詰まりし、固体状微粒子を効率的に分離濾過できないことが判った。また、懸濁液を水などの展開溶媒で希釈しても単なる遠心分離等の操作でも固体状微粒子を分離できないことは従来技術でも説明した通りである。   In view of this, the present applicant and a co-applicant proposed in Japanese Patent Application No. 2006-171206 a method for separating a dispersion medium from solid fine particles using a pressure filtration device. However, according to the subsequent examination results, when a pressure filtration device is used, solid fine particles can be separated to an average particle size of about 80 to 90 μm, but the average particle size is further reduced, for example, 10 μm. In the following cases, it was found that the solid fine particles were clogged in the filter medium, and the solid fine particles could not be efficiently separated and filtered. Further, as described in the prior art, the solid fine particles cannot be separated even if the suspension is diluted with a developing solvent such as water or the like by simple operation such as centrifugation.

本発明者は、懸濁液の粘度が高く、しかも分散媒と展開溶媒の混合液と固体状微粒子の比重差が殆どなく、このことが分離の障害になっているとの知見を得た。そこで、本発明者は、アルコール類やケトン類を懸濁液の希釈液として用いて懸濁液の粘度を低下させると共に混合液と固体状微粒子の比重差を大きくすることにより、固体状微粒子を分離する手法を試みた。その結果、10μm以下の固体状微粒子であっても遠心力により沈降分離できることが判った。本発明は、このような知見に基づいて開発されたものである。   The present inventor has found that the viscosity of the suspension is high and there is almost no difference in specific gravity between the mixed liquid of the dispersion medium and the developing solvent and the solid fine particles, which is an obstacle to separation. Therefore, the present inventor uses alcohols and ketones as a suspension dilution to reduce the viscosity of the suspension and increase the specific gravity difference between the mixture and the solid particulates, thereby reducing the solid particulates. Attempt to separate. As a result, it was found that even solid fine particles of 10 μm or less can be separated by centrifugal force. The present invention has been developed based on such knowledge.

即ち、本実施形態の機能性樹脂粉体の製造システム10は、例えば図1に示すように、熱可塑性樹脂としてポリエチレンを含む機能性樹脂組成物とその分散媒(例えば、ポリエチレングリコール)とを加熱、混合してこれら両者の混練物を得る混練機11と、混練機11からの混練物に展開溶媒(例えば、水)を加え、混練物と展開溶媒とを混合、冷却し、展開溶媒中で機能性樹脂組成物から固体状微粒子(以下、必要に応じて単に「固体状微粒子」と称する。)を形成すると共に分散媒を展開溶媒に溶解させた懸濁液を調製する第1の攪拌装置12と、懸濁液を希釈する希釈液(例えば、メタノール溶液)を溜める希釈液タンク13と、第1の攪拌装置12の懸濁液を希釈液タンク13の希釈液で希釈した希釈懸濁液を送る第1のポンプ14と、第1のポンプ14から受給した希釈懸濁液を遠心力により分散媒、展開溶媒及び希釈液の混合液から固体状微粒子を沈降分離して、回収する遠心分離機15と、遠心分離機15からの固体状微粒子に洗浄液(例えば、洗浄水)を加えて固体状微粒子を洗浄すると共にリスラリー化する第2の攪拌装置16と、第2の攪拌装置16からの固体状微粒子を湿式分級して所望の粒径範囲にある固体状微粒子からなる機能性樹脂粉体として得る分級装置17と、分級装置17からの機能性樹脂粉体を洗浄水中で攪拌、洗浄する第3の攪拌装置18と、第3の攪拌装置18からの機能性樹脂粉体の懸濁液を遠心分離すると共に洗浄水で機能性樹脂粉体を洗浄する遠心濾過装置19と、遠心濾過装置19からの機能性樹脂粉体を乾燥する乾燥機20を備え、機能性樹脂組成物から機能性樹脂粉体を製造するように構成されている。   That is, the functional resin powder manufacturing system 10 of the present embodiment heats a functional resin composition containing polyethylene as a thermoplastic resin and its dispersion medium (for example, polyethylene glycol) as shown in FIG. , Mixing to obtain a kneaded product of both of them, a developing solvent (for example, water) is added to the kneaded product from the kneading machine 11, the kneaded product and the developing solvent are mixed, cooled, and in the developing solvent. First stirrer that forms solid fine particles (hereinafter simply referred to as “solid fine particles” as necessary) from a functional resin composition and prepares a suspension in which a dispersion medium is dissolved in a developing solvent 12, a diluent tank 13 for storing a diluent (for example, methanol solution) for diluting the suspension, and a diluted suspension obtained by diluting the suspension of the first stirring device 12 with the diluent in the diluent tank 13 1st pump to send 1 A centrifugal separator 15 that collects and collects solid particulates from a mixture of a dispersion medium, a developing solvent, and a diluent by centrifugal force, and recovers the diluted suspension received from the first pump 14; The solid fine particles from 15 are added with a cleaning liquid (for example, washing water) to wash and re-slurry the solid fine particles, and the solid fine particles from the second stirrer 16 are wet-classified. A classifying device 17 obtained as a functional resin powder composed of solid fine particles having a desired particle size range, and a third agitating device 18 for stirring and cleaning the functional resin powder from the classifying device 17 in washing water; The centrifugal filtration device 19 for centrifuging the suspension of the functional resin powder from the third stirring device 18 and washing the functional resin powder with washing water, and the functional resin powder from the centrifugal filtration device 19 Dryer 20 to dry the body It includes, and is configured to produce a functional resin powder from the functional resin composition.

上記混練機11は、従来公知の押出機等種々のタイプのものを使用することができる。この混練機11は、機能性樹脂組成物をその供給源11Aから受給すると共に分散媒をその供給源11Bから受給し、機能性樹脂組成物をその融点(例えば、220〜240℃)以上の温度に加熱して機能性樹脂組成物と分散媒とを混練し、機能性樹脂組成物を分散媒中で微粒子状に分散させた混練物を調製する。この混練操作によって機能性樹脂組成物は、分散媒中で微粒子状になって分散する。混練機11は、溶融状態の混練物を第1の攪拌装置12へ供給する。   As the kneading machine 11, various types such as a conventionally known extruder can be used. The kneader 11 receives the functional resin composition from the supply source 11A and the dispersion medium from the supply source 11B, and the functional resin composition has a temperature equal to or higher than its melting point (for example, 220 to 240 ° C.). Is heated to knead the functional resin composition and the dispersion medium to prepare a kneaded product in which the functional resin composition is dispersed in the form of fine particles in the dispersion medium. By this kneading operation, the functional resin composition is dispersed in the form of fine particles in the dispersion medium. The kneader 11 supplies the kneaded material in a molten state to the first stirring device 12.

第1の攪拌装置12は、混練機11から混練物を受給すると共に展開溶媒をその供給源12Aから受給し、上記混練物と展開溶媒を攪拌すると共に機能性樹脂組成物から固体状微粒子(10μm以下、例えば平均粒径が5〜7μm)を形成しながら分散媒を展開溶媒に溶解させて冷却することにより、固体状微粒子が展開溶媒中で懸濁した懸濁液として調製する。この懸濁液は、第1のポンプ14を介して遠心分離機15へ供給される時に、希釈液タンク13からの希釈液によって希釈される。希釈された懸濁液(以下、「希釈懸濁液」と称す。)は、希釈液の添加によって粘度が低下すると共に固体状微粒子と混合液(分散媒、展開溶媒及び希釈液の混合液)との比重差が大きくなるため、遠心分離機15において固体状微粒子が分散媒、展開溶媒及び希釈液の混合液中で沈降分離しやすくなる。希釈液は、懸濁液の粘度を低下させ、固体微粒子と混合液の比重差を大きくできる溶媒であれば特に制限されないが、分散媒や展開溶媒より比重の小さいアルコール類、ケトン類等の溶液が好ましい。希釈液の添加量は、本実施形態では展開溶媒と同一容量だけ添加している。   The first stirrer 12 receives the kneaded material from the kneader 11 and also receives the developing solvent from its supply source 12A, stirs the kneaded material and the developing solvent, and solids fine particles (10 μm from the functional resin composition). Hereinafter, for example, a dispersion medium is dissolved in a developing solvent while cooling while forming an average particle diameter of 5 to 7 μm, and then cooled to prepare a suspension in which solid fine particles are suspended in the developing solvent. This suspension is diluted with the diluent from the diluent tank 13 when supplied to the centrifuge 15 via the first pump 14. The diluted suspension (hereinafter referred to as “diluted suspension”) is reduced in viscosity by addition of a diluent and mixed with solid fine particles and a mixture (a mixture of a dispersion medium, a developing solvent and a diluent). Therefore, the solid fine particles are easily separated and settled in the mixture of the dispersion medium, the developing solvent, and the diluent in the centrifugal separator 15. The diluting solution is not particularly limited as long as it can reduce the viscosity of the suspension and increase the specific gravity difference between the solid fine particles and the mixed solution. Is preferred. In this embodiment, the diluted solution is added in the same volume as the developing solvent.

本実施形態では、上記遠心分離機15としては、例えば図2に示すように分離板型デカンタを用いている。そこで、以下では遠心分離機15を分離板型デカンタ15として説明する。この分離板型デカンタ15は、同図に示すように、大径に形成された直胴部と直胴部から徐々に縮径するコーン部とからなる回転体15Aと、この回転体15Aの右端面中央から軸芯に従って挿着されたスクリューコンベア15Bと、回転体15Aとスクリューコンベア15Bを所定の速度差で回転させる減速機15Cと、を備え、希釈懸濁液を回転体15Aとスクリューコンベア15Bの間の分離室15Dで固液分離するように構成されている。分離室15D内で遠心力により沈降分離した固体状微粒子は、同図に矢印Xで示すように分離室15Dの左端近傍に形成された孔から外部の第2の攪拌装置16(図1参照)へ排出される。また、分離室15D内で分離された清澄液は、同図に矢印Yで示すように分離室15Dの右端面に形成された孔から外部の蒸留装置21(図1参照)へ排出される。   In the present embodiment, as the centrifugal separator 15, for example, a separation plate type decanter is used as shown in FIG. 2. Therefore, in the following, the centrifugal separator 15 will be described as the separation plate type decanter 15. As shown in the figure, the separation plate type decanter 15 includes a rotating body 15A having a straight body portion having a large diameter and a cone portion gradually reducing the diameter from the straight body portion, and a right end of the rotating body 15A. A screw conveyor 15B inserted from the center of the surface according to the shaft core, and a speed reducer 15C that rotates the rotating body 15A and the screw conveyor 15B at a predetermined speed difference. The rotating suspension 15A and the screw conveyor 15B The solid-liquid separation is performed in the separation chamber 15D. The solid fine particles settled and separated in the separation chamber 15D by centrifugal force are, as indicated by an arrow X in the figure, from the hole formed in the vicinity of the left end of the separation chamber 15D to the external second stirring device 16 (see FIG. 1). Is discharged. Further, the clarified liquid separated in the separation chamber 15D is discharged from the hole formed in the right end surface of the separation chamber 15D to the external distillation apparatus 21 (see FIG. 1) as indicated by an arrow Y in FIG.

図2に示すようにスクリューコンベア15Bは、軸部と軸部の外周面に螺旋状に形成されたスクリュー羽根とを有し、スクリュウー羽根で固体状微粒子を搬送するようになっている。スクリューコンベア15Gの軸部の右半分には給液室15Eとなる中空部が形成され、この給液室15Eの左端近傍には周面に沿って所定の間隔を空けて複数の孔が形成されている。この給液室15Eには右端から給液管15Fが軸芯に従って挿着され、同図に矢印Zで示すように給液管15Fから希釈懸濁液を供給し、給液室15Eの複数の孔から同図に矢印Uで示すように分離室15Dへ希釈懸濁液を遠心力で分散させる。分離室15D内にはスクリューコンベア15Bの軸部の外周面全面に渡って複数の分離板15Gが軸方向に取り付けられている。これらの分離板15gは、軸部の径方向から傾斜して放射状に装着され、更に、これらの分離板15Gの外周面にスクリューコンベア15Bのスクリュー羽根が配置されている。   As shown in FIG. 2, the screw conveyor 15 </ b> B has a shaft portion and screw blades formed in a spiral shape on the outer peripheral surface of the shaft portion, and conveys solid particulates with the screw blade. A hollow portion serving as a liquid supply chamber 15E is formed in the right half of the shaft portion of the screw conveyor 15G, and a plurality of holes are formed in the vicinity of the left end of the liquid supply chamber 15E at predetermined intervals along the peripheral surface. ing. A liquid supply pipe 15F is inserted into the liquid supply chamber 15E from the right end according to the axial center, and a diluted suspension is supplied from the liquid supply pipe 15F as indicated by an arrow Z in FIG. As shown by an arrow U in the figure, the diluted suspension is dispersed from the hole into the separation chamber 15D by centrifugal force. In the separation chamber 15D, a plurality of separation plates 15G are attached in the axial direction over the entire outer peripheral surface of the shaft portion of the screw conveyor 15B. These separating plates 15g are mounted in a radial manner inclining from the radial direction of the shaft portion, and the screw blades of the screw conveyor 15B are arranged on the outer peripheral surface of these separating plates 15G.

従って、給液管15Fから希釈懸濁液が供給されると、希釈懸濁液は給液室15Eの孔から分離室15D内へ分散する。分離室15Dでは、希釈懸濁液はスクリューコンベア15Gのスクリュー羽根に沿ってスパイラル状の流れを形成し、加速されながら分離板15G間の隙間に入り、ここで清澄な上澄み液が分離室15Dの右端の孔を経由して外部へ分離液として排出される。一方、分離室15Dで分離された固体状微粒子は分離板15Gに沿って回転体15Aの内周面に向けて移動し、内周面に沿って堆積する。堆積した固体状微粒子は、回転体15Aより僅かに遅い速度で回転するスクリューコンベア15Bの働きで回転体15Aの左方のコーン部へ搬送され、分離室15Dの孔から外部へ排出される。排出直前の固体状微粒子は清澄液が及ばない領域にあって、液分の少ないケーキになって外部へ連続的に排出される。   Accordingly, when the diluted suspension is supplied from the liquid supply pipe 15F, the diluted suspension is dispersed into the separation chamber 15D from the hole of the liquid supply chamber 15E. In the separation chamber 15D, the diluted suspension forms a spiral flow along the screw blades of the screw conveyor 15G, and enters the gap between the separation plates 15G while being accelerated. Here, the clear supernatant liquid enters the separation chamber 15D. It is discharged as a separation liquid to the outside through the hole at the right end. On the other hand, the solid fine particles separated in the separation chamber 15D move toward the inner peripheral surface of the rotating body 15A along the separation plate 15G, and are deposited along the inner peripheral surface. The deposited solid fine particles are transported to the left cone portion of the rotating body 15A by the action of the screw conveyor 15B rotating at a slightly slower speed than the rotating body 15A, and are discharged to the outside from the hole of the separation chamber 15D. The solid fine particles immediately before discharge are in a region where the clear liquid does not reach, and are continuously discharged to the outside as a cake with a small liquid content.

第1の攪拌装置12から分離板型デカンタ15に供給される懸濁液は、上述したように分散媒と展開溶媒の混合液と固体状微粒子の比重差が殆どなく、しかも粘度が高いため、そのままでは分離板型デカンタ15によって固体状微粒子を分離することが難しい。ところが、本実施形態では懸濁液が予め希釈液で希釈され粘度が低下し、更に固体状粒子と混合液との比重差が大きくなっているため、分離板型デカンタ15によって固体状微粒子が混合液から遠心沈降し、固液分離することができる。しかも、この分離板型デカンタ15は、固液分離を連続的に行うことができるため、加圧濾過装置のようなバッチ式の装置と比較して極めて効率よく固液分離することができる。   Since the suspension supplied from the first stirring device 12 to the separation plate type decanter 15 has almost no specific gravity difference between the mixed liquid of the dispersion medium and the developing solvent and the solid fine particles as described above, and has a high viscosity, As it is, it is difficult to separate the solid fine particles by the separation plate decanter 15. However, in this embodiment, since the suspension is diluted with a diluent in advance to reduce the viscosity, and the specific gravity difference between the solid particles and the mixed solution is increased, the solid plate fine particles are mixed by the separator decanter 15. Centrifugal sedimentation can be performed from the liquid to separate the liquid. In addition, since the separation plate type decanter 15 can perform solid-liquid separation continuously, solid-liquid separation can be performed very efficiently as compared with a batch-type device such as a pressure filtration device.

固体状微粒子は分離板型デカンタ15から第2の攪拌装置16へ供給され、分離液は分離板型デカンタ15から蒸留装置21へ供給される。   The solid fine particles are supplied from the separation plate decanter 15 to the second stirring device 16, and the separation liquid is supplied from the separation plate decanter 15 to the distillation device 21.

上記第2の攪拌装置16は、分離板型デカンタ15から供給された固体状微粒子と洗浄水の供給源22から供給された洗浄水とを攪拌してリスラリー化すると共に固体状微粒子を洗浄することができる。また、このリスラリーは、第2の攪拌装置16の下流側に配置された第2のポンプ23によって分級装置17へ供給される。   The second stirring device 16 stirs the solid fine particles supplied from the separation plate decanter 15 and the washing water supplied from the washing water supply source 22 to form a reslurry and wash the solid fine particles. Can do. The reslurry is supplied to the classifier 17 by the second pump 23 disposed on the downstream side of the second agitator 16.

上記蒸留装置21は、分離板型デカンタ15から受給する分離液(分散媒、展開溶媒及び希釈液の混合液)を蒸留し、沸点の低い希釈液(本実施形態ではメタノール溶液)を回収する。この希釈液は、ポンプ21Aを介して蒸留装置21から希釈液タンク13供給される。この希釈液は懸濁液の希釈のために繰り返し使用される。 The distillation apparatus 21 distills the separation liquid (mixed liquid of the dispersion medium, the developing solvent, and the dilution liquid) received from the separation plate decanter 15 and collects the dilution liquid having a low boiling point (in this embodiment, a methanol solution). The diluent is supplied to the dilution tank 13 from the distillation apparatus 21 through the pump 21A. This diluent is used repeatedly for dilution of the suspension.

分級装置17は、例えば振動式湿式分離装置として構成され、所望の粒径の固体状微粒子からなる機能性樹脂粉体を選別する。分級装置17によって得られた所望の固体状微粒子を含む懸濁液を第3のポンプ24によって第3の攪拌装置18へ供給する。第3の攪拌装置18は、分級装置17から供給された懸濁液を攪拌して固体状微粒子を洗浄水内に均一に分散させる。この懸濁液を第3の攪拌装置18の下流側に配置された第4のポンプ25によって遠心濾過装置19へ供給する。   The classification device 17 is configured as, for example, a vibration wet separation device, and selects a functional resin powder composed of solid fine particles having a desired particle size. The suspension containing the desired solid fine particles obtained by the classification device 17 is supplied to the third stirring device 18 by the third pump 24. The third agitator 18 agitates the suspension supplied from the classifier 17 to uniformly disperse the solid fine particles in the washing water. This suspension is supplied to the centrifugal filtration device 19 by a fourth pump 25 disposed on the downstream side of the third stirring device 18.

遠心濾過置19は、例えば図3に示すようにバスケット型遠心濾過洗浄装置として構成されている。この遠心濾過装置19は、同図に示すように、内周面に濾材191Aが張設された回転バスケット191と、この回転バスケット191を回転させる回転軸192と、回転バスケット191の濾液側と連通孔193を介して連通するサイホン室194と、サイホン室194内の濾液を吸引排出する浸漬深さを調整できるサイホン管195と、回転バスケット191内に懸濁液を供給する供給管196と、回転バスケット191の内周面に形成された固体状微粒子のケーキ層を掻き取る掻き取りナイフ197と、掻き取りナイフ197で掻き取られた固体状微粒子を機能性樹脂粉体として排出する排出シュート198と、を備え、回転バスケット191を回転させて上記懸濁液に所定の遠心力を付与して、上記懸濁液から洗浄水を分離除去する。   For example, as shown in FIG. 3, the centrifugal filtration device 19 is configured as a basket type centrifugal filtration washing apparatus. As shown in the figure, the centrifugal filtration device 19 is in communication with a rotating basket 191 having a filter medium 191A stretched on its inner peripheral surface, a rotating shaft 192 for rotating the rotating basket 191 and the filtrate side of the rotating basket 191. A siphon chamber 194 communicating through the hole 193, a siphon tube 195 capable of adjusting the immersion depth for sucking and discharging the filtrate in the siphon chamber 194, a supply tube 196 for supplying suspension into the rotating basket 191, and a rotation A scraping knife 197 for scraping the cake layer of solid particulates formed on the inner peripheral surface of the basket 191, and a discharge chute 198 for discharging the solid particulates scraped by the scraping knife 197 as a functional resin powder; And rotating the rotating basket 191 to apply a predetermined centrifugal force to the suspension to separate and remove the washing water from the suspension.

また、供給管196は洗浄水源22(図1参照)にも接続され、遠心濾過により濾材191Aに機能性樹脂粉体のケーキ層が形成された後、洗浄水を供給してケーキ層を洗浄するようにしてある。また、サイホン管195は、排水管26(図1参照)に接続され、遠心濾過装置19の濾液を廃水として排出する。尚、図3において、199は、掻き取りナイフ197の濾材191に対する角度を調整する回転軸である。   The supply pipe 196 is also connected to a washing water source 22 (see FIG. 1). After a cake layer of functional resin powder is formed on the filter medium 191A by centrifugal filtration, washing water is supplied to wash the cake layer. It is like that. The siphon pipe 195 is connected to the drain pipe 26 (see FIG. 1), and discharges the filtrate of the centrifugal filtration device 19 as waste water. In FIG. 3, reference numeral 199 denotes a rotating shaft that adjusts the angle of the scraping knife 197 with respect to the filter medium 191.

遠心濾過装置19で上記懸濁液から洗浄水を分離除去する場合には、例えば回転バスケット191の回転により機能性樹脂粉体に100〜1500Gの遠心力を付与することによって機能性樹脂粉体に付着する殆どの水分を除去し、機能性樹脂粉体のケーキ層の水分含有率を約5〜10%程度まで低下させることができる。付与する遠心力が100G未満では水分の含有率を十分に低下させることができず、次の乾燥工程での負荷が大きくなり乾燥に長時間を要し、1500Gを超えても水分の含有率に殆ど差がなくなる。しかも、遠心濾過装置19はバスケット型遠心濾過洗浄装置として構成されているため、密閉式であり、外部からの不純物の混入を防止することができ、高純度の機能性樹脂粉体を得ることができる。この遠心濾過装置19において機能性樹脂粉体の水分含有率を約5〜10%程度まで低下させた後、機能性樹脂粉体を乾燥機20へ供給する。   When the washing water is separated and removed from the suspension by the centrifugal filtration device 19, for example, a centrifugal force of 100 to 1500 G is applied to the functional resin powder by rotating the rotating basket 191. Almost all adhering moisture can be removed, and the moisture content of the functional resin powder cake layer can be reduced to about 5 to 10%. If the applied centrifugal force is less than 100G, the moisture content cannot be reduced sufficiently, the load in the next drying step increases, and it takes a long time to dry. Almost no difference. Moreover, since the centrifugal filtration device 19 is configured as a basket-type centrifugal filtration and washing device, it is hermetically sealed, can prevent the entry of impurities from the outside, and can obtain a high-purity functional resin powder. it can. In this centrifugal filtration device 19, after the moisture content of the functional resin powder is reduced to about 5 to 10%, the functional resin powder is supplied to the dryer 20.

乾燥機20は、例えば図1に示すようにダブルコーン型乾燥機として構成されている。この乾燥機20は、同図に示すように、ダブルコーン型の真空引きの容器20Aと、その内部に設けられた解砕羽根20Bと、を備え、容器20Aには温水供給源27が接続されている。そして、乾燥機20では、容器20A内で水分を含んだ機能性樹脂粉体を解砕羽根20Bで攪拌すると共に容器20Aのジャケット部に供給された温水によって機能性樹脂粉体を加熱して乾燥する。この乾燥機20において機能性樹脂粉体は乾燥し、その水分含有率は0.5%程度まで低下する。   The dryer 20 is configured as a double cone dryer, for example, as shown in FIG. As shown in the figure, the dryer 20 includes a double-cone vacuuming vessel 20A and a crushing blade 20B provided therein, and a hot water supply source 27 is connected to the vessel 20A. ing. In the dryer 20, the functional resin powder containing moisture in the container 20A is stirred by the crushing blade 20B, and the functional resin powder is heated and dried by the hot water supplied to the jacket portion of the container 20A. To do. In this dryer 20, the functional resin powder is dried, and the water content is reduced to about 0.5%.

以上説明したように本実施形態によれば、機能性樹脂組成物と分散媒の混練物に展開溶媒を加えて調製された懸濁液から機能性樹脂組成物の固体状粒子を分離回収する際に、粘度が高く、混合液と固体状微粒子との間の比重差が殆どない懸濁液に希釈液タンク13内の希釈液を添加して、懸濁液の粘度を低下させると共に固体状微粒子と混合液の比重差を大きくして固体状微粒子を混合液から分離しやすくした後、分離板型デカンタ15を用いて希釈懸濁液を固液分離しやすくしたため、平均粒径が5〜7μmの固体状微粒子であっても連続的且つ効率的に分離して機能性樹脂粉体を得ることができる。また、分離板型デカンタ15は濾材がないため、加圧濾過装置のように目詰まりすることなく固体状微粒子を円滑に固液分離することができる。従って、トナーのような平均粒径の小さい機能性樹脂粉体であってもその機能性樹脂組成物から確実に製造することができる。   As described above, according to the present embodiment, when the solid particles of the functional resin composition are separated and recovered from the suspension prepared by adding the developing solvent to the kneaded product of the functional resin composition and the dispersion medium. In addition, the diluent in the diluent tank 13 is added to a suspension having a high viscosity and almost no specific gravity difference between the mixed solution and the solid fine particles, thereby reducing the viscosity of the suspension and solid fine particles. And the liquid mixture is increased in specific gravity to facilitate separation of the solid particulates from the liquid mixture, and the separation suspension decanter 15 is used to facilitate solid-liquid separation of the diluted suspension, so that the average particle size is 5 to 7 μm. Even in the case of solid fine particles, functional resin powders can be obtained by continuous and efficient separation. Further, since the separation plate type decanter 15 does not have a filter medium, the solid fine particles can be smoothly solid-liquid separated without clogging unlike a pressure filtration device. Therefore, even a functional resin powder having a small average particle diameter such as a toner can be reliably produced from the functional resin composition.

また、本実施形態によれば、分離板型デカンタ15の下流側に蒸留装置21を設け、希釈液を回収して繰り返し使用できるようにしたため、廃液を格段に少なくすることができる。   Further, according to the present embodiment, the distillation apparatus 21 is provided on the downstream side of the separation plate decanter 15 so that the diluting liquid can be collected and used repeatedly, so that the waste liquid can be significantly reduced.

本発明は、上記実施形態に何等制限されるものではなく、必要に応じて各構成要素を適宜設計変更することができ、必要に応じて適宜の機器を付加することもできる。上記実施形態では希釈液としてメタノールを用いたが、エタノール等のアルコール類やケトン類等を使用することもできる。また、上記実施形態では、遠心分離機として分離板型デカンタを用いているが、その他のタイプの遠心分離機を用いることもできる。   The present invention is not limited to the embodiment described above, and the design of each component can be appropriately changed as necessary, and appropriate devices can be added as necessary. In the above embodiment, methanol is used as the diluent, but alcohols such as ethanol, ketones, and the like can also be used. Moreover, in the said embodiment, although the separation plate type | mold decanter is used as a centrifuge, another type of centrifuge can also be used.

本発明は、種々の物理的、化学的特性を付与した機能性樹脂粉体を製造する場合に好適に利用することができる。   The present invention can be suitably used for producing functional resin powders imparted with various physical and chemical properties.

本発明の機能性樹脂粉体の製造システムの一実施形態を示す構成図である。It is a block diagram which shows one Embodiment of the manufacturing system of the functional resin powder of this invention. 図1に示す遠心分離機を断面図である。It is sectional drawing of the centrifuge shown in FIG. 図1に示す遠心濾過装置を示す構成図である。It is a block diagram which shows the centrifugal filtration apparatus shown in FIG.

符号の説明Explanation of symbols

10 機能性樹脂粉体の製造システム
13 希釈液タンク(希釈液添加手段)
14 第1のポンプ(希釈液添加手段)
15 分離板型デカンタ(遠心分離機)
21 蒸留装置
10 Functional resin powder production system 13 Diluent tank (diluent addition means)
14 First pump (diluent addition means)
15 Separation plate type decanter (centrifuge)
21 Distillation equipment

Claims (8)

少なくとも熱可塑性樹脂を含み所定の機能を発現する機能性樹脂組成物とこの機能性樹脂組成物と相溶性のない分散媒とを、上記機能性樹脂組成物の融点以上の温度に加熱しながら混合し、この混合物上記機能性樹脂組成物に対して貧溶媒であって上記分散媒に対して良溶媒である展開溶媒を加えて上記混合物と一緒に攪拌し、上記展開溶媒が加えられた上記混合物を上記機能性樹脂組成物の融点以下の温度に冷却し、この間に上記分散媒を上記展開溶媒に溶解させて上記機能性樹脂組成物の懸濁液とし、この懸濁液から上記機能性樹脂組成物の粉体を分離回収する機能性樹脂粉体の製造システムであって、上記懸濁液に、上記分散媒と上記展開溶媒の混合液より比重及び粘度が小さく且つ希釈後の上記混合液と上記機能性樹脂組成物との比重差を拡大させる希釈液を添加する希釈液添加手段と、上記希釈液で希釈されて上記混合液より比重及び粘度が小さくなり且つ上記機能性樹脂組成物との比重差が拡大する希釈混合液から上記機能性樹脂組成物を機能性樹脂粉体として回収する粉体回収手段と、を備え、上記粉体回収手段は、上記希釈混合液から上記機能性樹脂粉体を遠心沈降させる遠心分離機であることを特徴とする機能性樹脂粉体の製造システム。 A functional resin composition containing at least a thermoplastic resin and exhibiting a predetermined function and a dispersion medium incompatible with the functional resin composition are mixed while being heated to a temperature equal to or higher than the melting point of the functional resin composition. above, and stirred with the mixture to a poor solvent for the functional resin composition added developing solvent is a good solvent for the dispersion medium to the mixture, in which the developing solvent was added The mixture is cooled to a temperature not higher than the melting point of the functional resin composition, and the dispersion medium is dissolved in the developing solvent during this period to form a suspension of the functional resin composition. A functional resin powder production system for separating and recovering a powder of a resin composition, wherein the suspension has a specific gravity and viscosity smaller than that of a mixture of the dispersion medium and the developing solvent, and the mixture after dilution Liquid and the functional resin composition A diluent addition means for adding the diluent to expand the heavy difference diluted mixture to expand specific gravity difference between being diluted with the diluent the mixed solution specific gravity and viscosity is smaller than and the functional resin composition And a powder recovery means for recovering the functional resin composition as a functional resin powder, wherein the powder recovery means centrifuges the functional resin powder from the diluted mixed solution by centrifugation. A functional resin powder manufacturing system characterized by 上記遠心分離機の下流側に、上記希釈液を回収する蒸留装置を設けたことを特徴とする請求項1に記載の機能性樹脂粉体の製造システム。   2. The functional resin powder production system according to claim 1, wherein a distillation apparatus for collecting the diluted solution is provided on the downstream side of the centrifuge. 上記希釈液添加手段と上記蒸留装置を連結したことを特徴とする請求項2に記載の機能性樹脂粉体の製造システム。   The system for producing functional resin powder according to claim 2, wherein the diluting liquid adding means and the distillation apparatus are connected. 少なくとも熱可塑性樹脂を含み所定の機能を発現する機能性樹脂組成物とこの機能性樹脂組成物と相溶性のない分散媒とを、上記機能性樹脂組成物の融点以上の温度に加熱しながら混合し、この混合物上記機能性樹脂組成物に対して貧溶媒であって上記分散媒に対して良溶媒である展開溶媒を加えて上記混合物と一緒に攪拌し、上記展開溶媒が加えられた上記混合物を上記機能性樹脂組成物の融点以下の温度に冷却し、この間に上記分散媒を上記展開溶媒に溶解させて上記機能性樹脂組成物の懸濁液とし、この懸濁液から上記機能性樹脂組成物の粉体を分離回収することにより機能性樹脂粉体を製造する方法であって、上記懸濁液を、上記分散媒と上記展開溶媒の混合液より比重及び粘度が小さく且つ希釈後の上記混合液と上記機能性樹脂組成物との比重差を拡大させる希釈液で希釈する工程と、上記希釈液で希釈されれて上記混合液より比重及び粘度が小さくなり且つ上記機能性樹脂組成物との比重差が拡大する希釈混合液から上記機能性樹脂組成物を機能性樹脂粉体として遠心沈降させる工程と、を備えたことを特徴とする機能性樹脂粉体の製造方法。 A functional resin composition containing at least a thermoplastic resin and exhibiting a predetermined function and a dispersion medium incompatible with the functional resin composition are mixed while being heated to a temperature equal to or higher than the melting point of the functional resin composition. above, and stirred with the mixture to a poor solvent for the functional resin composition added developing solvent is a good solvent for the dispersion medium to the mixture, in which the developing solvent was added The mixture is cooled to a temperature not higher than the melting point of the functional resin composition, and the dispersion medium is dissolved in the developing solvent during this period to form a suspension of the functional resin composition. A method for producing a functional resin powder by separating and recovering a powder of a resin composition, wherein the suspension has a specific gravity and viscosity smaller than that of a mixture of the dispersion medium and the developing solvent and is diluted. The above mixed liquid and the above functional resin A step of dilution with diluent to enlarge the difference in specific gravity between the Narubutsu, diluted to enlarge difference in specific gravity between and it is diluted with the diluent the mixed solution specific gravity and viscosity is smaller than and the functional resin composition And a step of centrifugal sedimentation of the functional resin composition as a functional resin powder from the mixed solution . 上記遠心沈降により分離された分離液を蒸留して上記希釈液を回収する工程を備えたことを特徴とする請求項4に記載の機能性樹脂粉体の製造方法。   The method for producing a functional resin powder according to claim 4, further comprising a step of distilling the separation liquid separated by the centrifugal sedimentation and recovering the dilution liquid. 上記展開溶媒として水を用い、上記希釈液としてアルコール類またはケトン類を用いることを特徴とする請求項4または請求項5に記載の機能性樹脂粉体の製造方法。 The water is used as the developing solvent, method for producing a functional resin powder according to claim 4 or claim 5, characterized by using the A alcohol or ketone as the above diluent. 10μm以下の平均粒径を有する機能性樹脂粉体を回収することを特徴とする請求項4〜請求項6のいずれか1項に記載の機能性樹脂粉体の製造方法。   The method for producing a functional resin powder according to any one of claims 4 to 6, wherein the functional resin powder having an average particle size of 10 µm or less is collected. 上記機能性樹脂粉体がトナーであることを特徴とする請求項4〜請求項7のいずれか1項に記載の機能性樹脂粉体の製造方法。   The method for producing a functional resin powder according to any one of claims 4 to 7, wherein the functional resin powder is a toner.
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