JP5136864B2 - Surface coating liquid for papermaking and paper - Google Patents
Surface coating liquid for papermaking and paper Download PDFInfo
- Publication number
- JP5136864B2 JP5136864B2 JP2010026509A JP2010026509A JP5136864B2 JP 5136864 B2 JP5136864 B2 JP 5136864B2 JP 2010026509 A JP2010026509 A JP 2010026509A JP 2010026509 A JP2010026509 A JP 2010026509A JP 5136864 B2 JP5136864 B2 JP 5136864B2
- Authority
- JP
- Japan
- Prior art keywords
- meth
- surface coating
- acrylic acid
- papermaking
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011248 coating agent Substances 0.000 title claims description 74
- 238000000576 coating method Methods 0.000 title claims description 74
- 239000007788 liquid Substances 0.000 title claims description 29
- -1 a2 Chemical class 0.000 claims description 29
- 239000000178 monomer Substances 0.000 claims description 25
- 229920002472 Starch Polymers 0.000 claims description 24
- 235000019698 starch Nutrition 0.000 claims description 23
- 239000008107 starch Substances 0.000 claims description 17
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical class CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 16
- 125000002091 cationic group Chemical group 0.000 claims description 15
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 12
- 150000003440 styrenes Chemical class 0.000 claims description 12
- 229920003169 water-soluble polymer Polymers 0.000 claims description 11
- 229920000881 Modified starch Polymers 0.000 claims description 10
- 229920001577 copolymer Polymers 0.000 claims description 9
- 150000002148 esters Chemical group 0.000 claims description 9
- 230000002209 hydrophobic effect Effects 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 239000004368 Modified starch Substances 0.000 claims description 8
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 8
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 125000003277 amino group Chemical group 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 4
- 239000001254 oxidized starch Substances 0.000 claims description 4
- 235000013808 oxidized starch Nutrition 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- KCXMKQUNVWSEMD-UHFFFAOYSA-N benzyl chloride Chemical compound ClCC1=CC=CC=C1 KCXMKQUNVWSEMD-UHFFFAOYSA-N 0.000 claims description 3
- 229940073608 benzyl chloride Drugs 0.000 claims description 3
- NEHMKBQYUWJMIP-NJFSPNSNSA-N chloro(114C)methane Chemical compound [14CH3]Cl NEHMKBQYUWJMIP-NJFSPNSNSA-N 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- VAYGXNSJCAHWJZ-UHFFFAOYSA-N dimethyl sulfate Chemical compound COS(=O)(=O)OC VAYGXNSJCAHWJZ-UHFFFAOYSA-N 0.000 claims description 3
- SLKBMTOZBVJKAA-UHFFFAOYSA-K (4,5-dioxo-1,3,2-dioxalumolan-2-yl) hydrogen sulfate Chemical compound OS(=O)(=O)O[Al]1OC(=O)C(=O)O1 SLKBMTOZBVJKAA-UHFFFAOYSA-K 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 239000000123 paper Substances 0.000 description 48
- 239000000243 solution Substances 0.000 description 23
- 238000004513 sizing Methods 0.000 description 21
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 15
- 238000000034 method Methods 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 12
- 239000002585 base Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- 238000003786 synthesis reaction Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 238000011056 performance test Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 229920006317 cationic polymer Polymers 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 230000007935 neutral effect Effects 0.000 description 4
- 239000011087 paperboard Substances 0.000 description 4
- 238000005956 quaternization reaction Methods 0.000 description 4
- 230000005476 size effect Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 239000012736 aqueous medium Substances 0.000 description 3
- 239000011436 cob Substances 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 239000002655 kraft paper Substances 0.000 description 3
- 235000019426 modified starch Nutrition 0.000 description 3
- 239000003505 polymerization initiator Substances 0.000 description 3
- 229910052623 talc Inorganic materials 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 235000011054 acetic acid Nutrition 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229940037003 alum Drugs 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 229920003118 cationic copolymer Polymers 0.000 description 2
- 125000004985 dialkyl amino alkyl group Chemical group 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001804 emulsifying effect Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 239000011121 hardwood Substances 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 229960004592 isopropanol Drugs 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 125000001302 tertiary amino group Chemical group 0.000 description 2
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
- GNWBLLYJQXKPIP-ZOGIJGBBSA-N (1s,3as,3bs,5ar,9ar,9bs,11as)-n,n-diethyl-6,9a,11a-trimethyl-7-oxo-2,3,3a,3b,4,5,5a,8,9,9b,10,11-dodecahydro-1h-indeno[5,4-f]quinoline-1-carboxamide Chemical compound CN([C@@H]1CC2)C(=O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H](C(=O)N(CC)CC)[C@@]2(C)CC1 GNWBLLYJQXKPIP-ZOGIJGBBSA-N 0.000 description 1
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- SZIFAVKTNFCBPC-UHFFFAOYSA-N 2-chloroethanol Chemical compound OCCCl SZIFAVKTNFCBPC-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- IWTYTFSSTWXZFU-UHFFFAOYSA-N 3-chloroprop-1-enylbenzene Chemical compound ClCC=CC1=CC=CC=C1 IWTYTFSSTWXZFU-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- DUJMVKJJUANUMQ-UHFFFAOYSA-N 4-methylpentanenitrile Chemical compound CC(C)CCC#N DUJMVKJJUANUMQ-UHFFFAOYSA-N 0.000 description 1
- IRLPACMLTUPBCL-KQYNXXCUSA-N 5'-adenylyl sulfate Chemical compound C1=NC=2C(N)=NC=NC=2N1[C@@H]1O[C@H](COP(O)(=O)OS(O)(=O)=O)[C@@H](O)[C@H]1O IRLPACMLTUPBCL-KQYNXXCUSA-N 0.000 description 1
- ZWAPMFBHEQZLGK-UHFFFAOYSA-N 5-(dimethylamino)-2-methylidenepentanamide Chemical compound CN(C)CCCC(=C)C(N)=O ZWAPMFBHEQZLGK-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical compound ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- MZVQCMJNVPIDEA-UHFFFAOYSA-N [CH2]CN(CC)CC Chemical group [CH2]CN(CC)CC MZVQCMJNVPIDEA-UHFFFAOYSA-N 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229920006319 cationized starch Polymers 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 125000006165 cyclic alkyl group Chemical group 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000004815 dispersion polymer Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000013054 paper strength agent Substances 0.000 description 1
- HAGOWDKLLDRZAS-UHFFFAOYSA-N pent-1-en-3-ylbenzene Chemical compound CCC(C=C)C1=CC=CC=C1 HAGOWDKLLDRZAS-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920001592 potato starch Polymers 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 150000003333 secondary alcohols Chemical class 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
Landscapes
- Paper (AREA)
Description
本発明は、紙の製造に用いられる製紙用表面塗工液およびこれを用いて得られた紙に関する。 The present invention relates to a papermaking surface coating solution used for paper manufacture and paper obtained using the same.
製紙用表面塗工液は、サイズプレス、ゲートロール、カレンダーなどの塗工機を用いて、これを紙表面に塗工することにより、紙のサイズ効果(紙の液体吸収性をコントロールし、インクの滲みなどを抑える)を向上させ、紙に筆記適性や印刷適性などを付与ために用いられる。製紙用表面塗工液は、通常、紙の種類や製紙環境などに対応したサイズ効果を発現させる各種のポリマー成分からなる表面サイズ剤と、澱粉、ポリビニルアルコールや、ポリアクリルアミドなどの紙の強度を高める水溶性ポリマーからなる製紙用紙力剤とを混合し、さらに、その他の添加剤を適宜混合して調製される。 The surface coating liquid for papermaking is applied to the paper surface using a coating machine such as a size press, gate roll, or calendar, thereby controlling the paper size effect (controlling the liquid absorptivity of the paper and the ink Used to improve writing performance, printability, and the like. The surface coating solution for papermaking usually has a surface sizing agent consisting of various polymer components that develop a size effect corresponding to the type of paper and the papermaking environment, and the strength of paper such as starch, polyvinyl alcohol, and polyacrylamide. It is prepared by mixing a paper-making paper strength agent made of a water-soluble polymer to be enhanced, and further appropriately mixing other additives.
このため、製紙用表面塗工液のサイズ性能(紙にサイズ効果を付与する性能、以下同じ。)を向上させるためには、主として、該塗工液に添加される表面サイズ剤を対象に改良がなされている。例えば、カチオン性モノマーを含有するカチオン性表面サイズ剤においては、スチレン類やアルキル(メタ)アクリレートなどの疎水性モノマーとジアルキルアミノアルキル(メタ)アクリレートなどのカチオン性基含有モノマーの組成比を特定範囲とすることにより、サイズ性能を高める技術(特許文献1)、カチオン性共重合化合物を乳化分散剤とする水性媒体中で、疎水性モノマーを乳化重合させ、ポリマーの疎水性を強化しつつ、エマルジョン型(分散体)とすることにより、該塗工液のサイズ性能と安定性を確保する技術(特許文献2)、また、疎水性モノマーとカチオン性基含有モノマーの重合反応をロジン系樹脂の存在下で行うことによりサイズ性能を高める技術(特許文献3)などが知られている。しかし、これらの製紙用表面塗工液を、例えば、内添サイズ剤で処理されていない原紙などのサイズ効果の低い原紙に対して用いる場合や、該塗工液を比較的紙に浸透しにくい転写方式などで塗工する場合、該塗工液中に含まれる製紙用サイズ剤が期待どおりのサイズ性能を発現しない場合があり、製紙用表面塗工液中に含まれる表面サイズ剤ポリマー成分の改良のみで得られる紙のサイズ効果を向上させるには限界があると考えられる。 For this reason, in order to improve the sizing performance of the paper coating surface coating solution (the performance of imparting a sizing effect to paper, the same applies hereinafter), the surface sizing agent added to the coating solution is mainly improved. Has been made. For example, in cationic surface sizing agents containing cationic monomers, the composition ratio of hydrophobic monomers such as styrenes and alkyl (meth) acrylates and cationic group-containing monomers such as dialkylaminoalkyl (meth) acrylates is in a specific range. By improving the hydrophobicity of the polymer by emulsifying and polymerizing a hydrophobic monomer in an aqueous medium having a cationic copolymer compound as an emulsifying dispersant, the emulsion improves the size performance (Patent Document 1). The technology of ensuring the size performance and stability of the coating liquid by making a mold (dispersion) (Patent Document 2), and the presence of a rosin resin in the polymerization reaction of a hydrophobic monomer and a cationic group-containing monomer A technique (Patent Document 3) that increases the size performance by performing the following is known. However, when these surface coating liquids for papermaking are used, for example, on a base paper having a low size effect such as a base paper not treated with an internal sizing agent, the coating liquid is relatively difficult to penetrate into the paper. When coating by a transfer method or the like, the paper size sizing agent contained in the coating solution may not exhibit the expected size performance, and the surface sizing agent polymer component contained in the paper surface coating solution It is considered that there is a limit to improving the paper size effect obtained only by improvement.
本発明は、サイズ性能に優れた製紙用表面塗工液を提供することを目的とする。 An object of this invention is to provide the surface coating liquid for paper manufacture excellent in size performance.
本発明は、表面サイズ剤の構成成分として特定のカチオンポリマーを用いた製紙用表面塗工液に、さらに、水溶性アルミニウム系化合物および澱粉類を含有させると、意外にも、サイズ性能が向上するという知見を得て完成したものである。 In the present invention, when the paper coating surface coating liquid using a specific cationic polymer as a constituent of the surface sizing agent further contains a water-soluble aluminum compound and starches, the size performance is unexpectedly improved. It was completed with the knowledge.
すなわち、本発明は、スチレン類および/または炭素数1〜8のエステル置換基を有する非イオン性の(メタ)アクリル酸エステル類からなる疎水性モノマー(a1ならびに(メタ)アクリル酸ジアルキルアミノアルキルエステル(a2)および/または(メタ)アクリル酸ジアルキルアミノアルキルアミド(a3)を(a1):〔(a2)+(a3)〕=15〜90:85〜10の重量比で共重合させて得られる、(メタ)アクリル酸ジアルキルアミノアルキルエステル(a2)および/または(メタ)アクリル酸ジアルキルアミノアルキルアミド(a3)に由来するアミノ基の全部または一部が4級化されている構造を有する共重合体であるカチオン性水溶性ポリマー(A)に水溶性アルミニウム系化合物(B)および澱粉類(C)を混合することにより得られる製紙用表面塗工液および前記製紙用表面塗工液を塗工して得られる紙、に関する。 That is, the present invention relates to hydrophobic monomers (a1 and (meth) acrylic acid dialkylaminoalkyl esters composed of styrenes and / or nonionic (meth) acrylic acid esters having an ester substituent of 1 to 8 carbon atoms. It is obtained by copolymerizing (a2) and / or (meth) acrylic acid dialkylaminoalkylamide (a3) at a weight ratio of (a1): [(a2) + (a3)] = 15 to 90: 85-10. Copolymer having a structure in which all or part of amino groups derived from (meth) acrylic acid dialkylaminoalkyl ester (a2) and / or (meth) acrylic acid dialkylaminoalkylamide (a3) are quaternized water-soluble aluminum compound in a combined cationic water-soluble polymer (a) (B) and starches (C) a mixed Paper obtained by coating the surface coating solution and said papermaking surface coating liquid for papermaking obtained by relates.
本発明の製紙用表面塗工液は、抄紙された紙表面に塗工されることにより、紙に優れたサイズ効果やインクジェット適性などを付与することができる。 The surface-coating liquid for papermaking of the present invention can impart excellent sizing effect and ink jet aptitude to paper by being applied to the paper surface.
本発明の製紙用表面塗工液は、カチオン性水溶性ポリマー(A)(以下、(A)成分という)、水溶性アルミニウム系化合物(B)(以下、(B)成分という)および澱粉類(C)(以下、(C)成分という)を含有することを特徴とする。
(A)成分としては、スチレン類および/または炭素数1〜8のエステル置換基を有する非イオン性の(メタ)アクリル酸エステル類からなる疎水性モノマー(a1)(以下、(a1)成分という)ならびに(メタ)アクリル酸ジアルキルアミノアルキルエステル(a2)(以下、(a2)成分という)および/または(メタ)アクリル酸ジアルキルアミノアルキルアミド(a3)(以下、(a3)成分という)を必須モノマー成分とする。
The surface coating solution for papermaking of the present invention comprises a cationic water-soluble polymer (A) (hereinafter referred to as component (A)), a water-soluble aluminum compound (B) (hereinafter referred to as component (B)) and starches ( C) (hereinafter referred to as component (C)).
As the component (A) , a hydrophobic monomer (a1) composed of styrenes and / or nonionic (meth) acrylic acid esters having an ester substituent having 1 to 8 carbon atoms (hereinafter referred to as component (a1)) ) And (meth) acrylic acid dialkylaminoalkyl ester (a2) (hereinafter referred to as component (a2)) and / or (meth) acrylic acid dialkylaminoalkylamide (a3) (hereinafter referred to as component (a3)) are essential monomers. Ingredients.
(a1)成分としては、スチレン類、非イオン性の(メタ)アクリル酸エステル類などが挙げられ、これらの1種を単独で、または2種以上を併用できる。スチレン類としては、スチレンおよび/またはスチレン誘導体を使用できる。スチレン誘導体としては、α−メチルスチレン、ビニルトルエン、エチルビニルトルエンおよびクロルメチルスチレンなどが挙げられる。非イオン性のアクリル酸エステル類としては、(メタ)アクリル酸と1価の各種アルコールとのエステルであり、1分子中に(メタ)アクリル酸由来の重合性二重結合を1つ有する(メタ)アクリル酸エステルが挙げられる。なお、非イオン性とは、水性媒体中においてイオン化する官能基を有していないことを意味する。非イオン性のアクリル酸エステル類におけるエステル置換基の炭素数は、得られる製紙用表面塗工液の高いサイズ性能と、(B)成分および(C)成分との混合性を確保する観点から、1〜8とすることが好ましい。このようなエステル置換基としては、直鎖状、分岐鎖状または環状のいずれのアルキル基であってもよい。具体例としては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル(n−プロピル、iso−プロピル)、(メタ)アクリル酸ブチル(n−ブチル、iso−ブチル、tert−ブチル)、(メタ)アクリル酸ネオペンチル、(メタ)アクリル酸ヘキシル(n−ヘキシル、シクロヘキシル)、(メタ)アクリル酸2−エチルヘキシル、等が挙げられる。
また、(a1)成分におけるスチレン類の比率を60〜100重量%とすることにより、サイズ性能をより向上させることができる点において好ましい。
Examples of the component (a1) include styrenes and nonionic (meth) acrylic acid esters, and these can be used alone or in combination of two or more. As styrenes, styrene and / or styrene derivatives can be used. Examples of the styrene derivative include α-methylstyrene, vinyl toluene, ethyl vinyl toluene, and chloromethyl styrene. Nonionic acrylic esters are esters of (meth) acrylic acid and various monovalent alcohols, and have one polymerizable double bond derived from (meth) acrylic acid in one molecule (meta ) Acrylic acid esters. In addition, nonionic means that it does not have the functional group which ionizes in an aqueous medium. The number of carbon atoms of the ester substituent in the nonionic acrylic ester is from the viewpoint of ensuring the high size performance of the obtained paper coating surface coating liquid and the miscibility with the component (B) and the component (C). It is preferable to set it as 1-8. Such an ester substituent may be a linear, branched or cyclic alkyl group. Specific examples include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate (n-propyl, iso-propyl), butyl (meth) acrylate (n-butyl, iso-butyl, tert-butyl), neopentyl (meth) acrylate, hexyl (meth) acrylate (n-hexyl, cyclohexyl), 2-ethylhexyl (meth) acrylate, and the like.
Moreover, it is preferable in the point which can improve a size performance by making the ratio of styrenes in (a1) component 60-100 weight%.
(a2)成分としては、一般式(1):CH2=C(R1)COOA1NR2R2(但し、R1は水素またはメチル基を、R2はメチル基またはエチル基を、A1は炭素数2〜6のアルキレン基を示す)で表わされるモノマーが挙げられる。具体例としては、ジメチルアミノエチル(メタ)アクリレート、ジメチルアミノプロピル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレートまたはジエチルアミノプロピル(メタ)アクリレートなどが挙げられる。(a3)成分としては、一般式(2):CH2=C(R3)CONHA2NR4R4(但し、R3は水素またはメチル基を、R4はメチル基またはエチル基を、A2は炭素数2〜6のアルキレン基を示す)で表示されるジアルキルアミノアルキル(メタ)アクリルアミドが挙げられ、具体的には、N,N−ジメチルアミノエチル(メタ)アクリルアミド、N,N−ジエチルアミノエチル(メタ)アクリルアミド、N,N−ジメチルアミノプロピル(メタ)アクリルアミド、N,N−ジエチルアミノプロピル(メタ)アクリルアミドなどが挙げられる。なお、本発明においては、(a2)成分および(a3)成分は、酸付加塩のモノマーを使用してもよい。これにより、後述する酸付加(水溶性化または分散化)のプロセスを省略できる。 As the component (a2), the general formula (1): CH 2 ═C (R 1 ) COOA 1 NR 2 R 2 (where R 1 represents hydrogen or a methyl group, R 2 represents a methyl group or an ethyl group, A 1 represents an alkylene group having 2 to 6 carbon atoms). Specific examples include dimethylaminoethyl (meth) acrylate, dimethylaminopropyl (meth) acrylate, diethylaminoethyl (meth) acrylate, and diethylaminopropyl (meth) acrylate. As the component (a3), the general formula (2): CH 2 = C (R 3 ) CONHA 2 NR 4 R 4 (wherein R 3 represents hydrogen or a methyl group, R 4 represents a methyl group or an ethyl group, A 2 represents a dialkylaminoalkyl (meth) acrylamide represented by 2 to 6 carbon atoms), specifically, N, N-dimethylaminoethyl (meth) acrylamide, N, N-diethylamino Examples include ethyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide, and N, N-diethylaminopropyl (meth) acrylamide. In the present invention, monomers (a2) and (a3) may be acid addition salt monomers. Thereby, the process of acid addition (water-solubilization or dispersion) described later can be omitted.
(A)成分中における上記モノマーの含有比としては、重量比で(a1):〔(a2)+(a3)〕=15〜90:85〜10とすることを必要とし、50〜85:50〜15とすることが好ましい。(a1)成分の重量比が15未満の場合には(同様に、〔(a2)+(a3)〕の重量比が85を超える場合には)、ポリマー中の疎水性領域が不足し、高いサイズ性能を有する製紙用表面塗工液を得られない。(a1)成分の重量比が90を超える場合には(同様に、〔(a2)+(a3)〕の重量比が10未満の場合には)、水溶液としての安定性や他の塗工液成分との混合性が不十分となる。 The content ratio of the monomer in the component (A) needs to be (a1): [(a2) + (a3)] = 15 to 90:85 to 10 by weight ratio, and 50 to 85:50. It is preferable to set it to ~ 15. When the weight ratio of the component (a1) is less than 15 (similarly, when the weight ratio of [(a2) + (a3)] exceeds 85), the hydrophobic region in the polymer is insufficient and high A surface coating solution for papermaking having size performance cannot be obtained. When the weight ratio of the component (a1) exceeds 90 (similarly, when the weight ratio of [(a2) + (a3)] is less than 10), stability as an aqueous solution or other coating liquid Mixability with components becomes insufficient.
なお、(A)成分としては、共重合体に疎水性を付与する(a1)成分と第3級アミノ基由来のカチオン性を付与する(a2)成分または(a3)成分のいずれかのみを共重合させて得られるものであっても、(a2)成分と(a3)成分を併用して共重合させて得られるものであってもよい。
また、本発明の目的を損なわない範囲で、(a1)〜(a3)成分と共重合可能な他のビニルモノマー成分を併用することも可能である。他のビニルモノマー成分としては、例えば、得られる(A)成分の水溶性化または分散安定性のさらなる向上等をさせることを目的として、生成した重合体分散物の安定性を更に向上する等の目的のためにヒドロキシメチル(メタ)アクリレート、ヒドロキシエチル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレートなどのヒドロキシル基を有するモノマー、(メタ)アクリル酸などのカルボキシル基を有するモノマー、(メタ)アクリルアミドなどの親水性モノマーや酢酸ビニル、アクリロニトリルなどが使用できる。他のビニルモノマーの含有比は、特に限定されないが、サイズ性能を確保する観点から、通常、全重合成分に対して30重量%程度以下とすることが好ましく、(a1)成分としてスチレン類と炭素数1〜8のエステル置換基を有する非イオン性のアクリル酸エステル類とを併用する場合には20重量%程度以下とすることが好ましく、また、いずれの場合であっても全重合成分に対して10重量%以下とすることがより好ましい。
As the component (A), only the component (a1) that imparts hydrophobicity to the copolymer and the component (a2) or component (a3) that imparts cationicity derived from a tertiary amino group can be used. Even what is obtained by polymerizing may be obtained by copolymerizing the components (a2) and (a3) together.
In addition, other vinyl monomer components copolymerizable with the components (a1) to (a3) can be used in combination as long as the object of the present invention is not impaired. Other vinyl monomer components include, for example, further improving the stability of the produced polymer dispersion for the purpose of, for example, making the obtained component (A) water-soluble or further improving the dispersion stability. For the purpose, it has a hydroxyl group monomer such as hydroxymethyl (meth) acrylate, hydroxyethyl (meth) acrylate, hydroxybutyl (meth) acrylate, hydroxypropyl (meth) acrylate, and a carboxyl group such as (meth) acrylic acid. Monomers, hydrophilic monomers such as (meth) acrylamide, vinyl acetate, acrylonitrile and the like can be used. The content ratio of the other vinyl monomers is not particularly limited, but from the viewpoint of ensuring the size performance, it is usually preferably about 30% by weight or less with respect to the total polymerization components, and styrenes and carbon as the component (a1) When used in combination with nonionic acrylic esters having an ester substituent of 1 to 8, it is preferably about 20% by weight or less, and in any case, with respect to all polymerization components More preferably, the content is 10% by weight or less.
(a1)〜(a3)成分等の共重合は、適当な重合開始剤の存在下で、塊状重合、溶液重合等の各種公知の方法を適宜採用できる。溶液重合を採用する場合には、溶媒としてベンゼン、トルエン等の芳香族炭化水素類、アセトン、メチルエチルケトン等の低級ケトン類、n−プロピルアルコール、iso−プロピルアルコールなどのアルコール類等を使用できる。また、共重合反応をロジン系樹脂の存在下に実施しても本願発明の目的は達せられる。重合開始剤の種類についても特に限定されず公知のものを使用することができる。例えば、2,2′−アゾビスイソブチロニトリル、2,2′−アゾビス−2,4−メチルバレロニトリルなどのアゾ化合物、過酸化ベンゾイル、クメンヒドロパーオキシド、tert−ブチルヒドロパーオキシド、ジクミルパーオキサイド、ラウリルパーオキサイドなどの有機過酸化物、その他レドックス触媒系の重合開始剤をいずれも使用できる。また、重合に際しては、α−メチルスチレンダイマー、メルカプタン類、第2級アルコール類等の連鎖移動剤を使用できる。重合反応の条件としては、通常、反応温度70〜140℃程度、反応時間1〜10時間程度で行えばよい。 For the copolymerization of the components (a1) to (a3), various known methods such as bulk polymerization and solution polymerization can be appropriately employed in the presence of an appropriate polymerization initiator. When solution polymerization is employed, aromatic solvents such as benzene and toluene, lower ketones such as acetone and methyl ethyl ketone, alcohols such as n-propyl alcohol and iso-propyl alcohol, and the like can be used as a solvent. The object of the present invention can be achieved even when the copolymerization reaction is carried out in the presence of a rosin resin. The kind of the polymerization initiator is not particularly limited, and a known one can be used. For example, 2,2′-azobisisobutyronitrile, azo compounds such as 2,2′-azobis-2,4-methylvaleronitrile, benzoyl peroxide, cumene hydroperoxide, tert-butyl hydroperoxide, Any organic peroxide such as milperoxide and lauryl peroxide, and other redox catalyst polymerization initiators can be used. In the polymerization, chain transfer agents such as α-methylstyrene dimer, mercaptans and secondary alcohols can be used. As conditions for the polymerization reaction, the reaction temperature is usually about 70 to 140 ° C. and the reaction time is about 1 to 10 hours.
こうして得られた共重合体は、通常、重量平均分子量(ゲルパーメーションクロマトグラフ法によるポリスチレン換算値)が5,000〜40,000程度である。本発明においては、共重合体に、水および塩酸、硫酸などの無機酸またはギ酸、酢酸、プロピオン酸などの有機酸を加えて酸付加塩とし、水溶性ポリマーとして取得し(A)成分とする。 The copolymer thus obtained usually has a weight average molecular weight (polystyrene conversion value by gel permeation chromatography) of about 5,000 to 40,000. In the present invention, water and an inorganic acid such as hydrochloric acid and sulfuric acid or an organic acid such as formic acid, acetic acid and propionic acid are added to the copolymer to form an acid addition salt, which is obtained as a water-soluble polymer and used as component (A). .
(A)成分は、さらに、共重合体中に存在する(a2)成分および/または(a3)成分に由来する第3級アミノ基の全部または一部を4級化する。4級化は、(A)成分のカチオン性を高めることにより、カチオン性ポリマーの水溶化または分散安定性(保存安定性)が良好となり、また、塗工液のサイズ性能をよりいっそう向上させることができる。4級化の程度としては(A)成分の共重合体中に存在する(a2)成分および/または(a3)成分のアミノ基の少なくとも50モル%程度が4級化していることが好ましい。4級化剤としては一般的に用いられている各種のものを使用できる。代表的なものとしては塩化ベンジル、塩化メチル、硫酸ジメチル、エチレンクロルヒドリン、アリルクロライド、スチレンオキシドまたはプロピレンオキシドまたはエピクロルヒドリンなどが挙げられる。これらのうち、得られるカチオン性ポリマーの安定性向上の観点から、塩化ベンジル、塩化メチル、硫酸ジメチルおよびエピクロロヒドリンからなる群より選ばれる少なくとも一種が好ましい。4級化剤による反応条件としては、通常、50〜90℃で1〜4時間保温すればよい。 The component (A), further, present in the copolymer (a2) quaternizing all or part of the tertiary amino groups derived from the component and / or (a3) component. Quaternization improves the water solubility or dispersion stability (storage stability) of the cationic polymer by increasing the cationic property of the component (A), and further improves the size performance of the coating solution. Can do. As the degree of quaternization, it is preferable that at least about 50 mol% of the amino group of the component (a2) and / or the component (a3) present in the copolymer of the component (A) is quaternized. Various commonly used quaternizing agents can be used. Typical examples include benzyl chloride, methyl chloride, dimethyl sulfate, ethylene chlorohydrin, allyl chloride, styrene oxide, propylene oxide, and epichlorohydrin. Of these, at least one selected from the group consisting of benzyl chloride, methyl chloride, dimethyl sulfate and epichlorohydrin is preferable from the viewpoint of improving the stability of the resulting cationic polymer. As the reaction conditions with the quaternizing agent, it is usually sufficient to keep the temperature at 50 to 90 ° C. for 1 to 4 hours.
なお、(A)成分の製造方法としては、モノマー成分である(a2)成分および/または(a3)成分を予め4級化したモノマー成分を使用して共重合させることにより製造してもよい。この場合におけるモノマー成分の4級化の条件や共重合反応の条件は、前記と同様に行えばよい。 In addition, as a manufacturing method of (A) component, you may manufacture by making it copolymerize using the monomer component which quaternized the (a2) component and / or (a3) component which are monomer components previously. In this case, the conditions for the quaternization of the monomer component and the conditions for the copolymerization reaction may be the same as described above.
(B)成分としては、各種公知のものを使用できるが、硫酸アルミニウム、塩化アルミニウム、塩基性硫酸アルミニウム、塩基性塩化アルミニウム、硫酸珪酸アルミニウムおよびそれらの重合体から選ばれる少なくとも1種を使用するのが好ましい。これらのなかでも、コスト面から硫酸アルミニウムが特に好ましい。 As the component (B), various known materials can be used, and at least one selected from aluminum sulfate, aluminum chloride, basic aluminum sulfate, basic aluminum chloride, aluminum sulfate silicate, and polymers thereof is used. Is preferred. Among these, aluminum sulfate is particularly preferable from the viewpoint of cost.
(C)成分としては、製紙用塗工液に使用されている各種の澱粉および/または加工澱粉を使用できる。澱粉としては、たとえば、とうもろこし澱粉、馬鈴薯澱粉、タピオカ澱粉、小麦澱粉等の原料澱粉が挙げられる。加工澱粉は、前記原料澱粉から誘導される、たとえば、酸化澱粉、アルファー化澱粉、エステル化澱粉、エーテル化澱粉、架橋澱粉、グラフト化澱粉、過硫酸アンモニウム変性澱粉、酵素変性澱粉、カチオン化澱粉等が挙げられる。これらのなかでも、高濃度で使用しても低粘度であり、耐老化性が高く、フィルム形成能に優れる等の点から加工澱粉、特に酸化澱粉、エーテル澱粉、過硫酸アンモニウム変性澱粉、酵素変性澱粉を使用するのが好ましい。 As the component (C), various starches and / or modified starches used in paper coating liquids can be used. Examples of the starch include raw material starches such as corn starch, potato starch, tapioca starch, and wheat starch. The modified starch is derived from the raw material starch, for example, oxidized starch, pregelatinized starch, esterified starch, etherified starch, cross-linked starch, grafted starch, ammonium persulfate-modified starch, enzyme-modified starch, cationized starch, etc. Can be mentioned. Among these, processed starch, especially oxidized starch, ether starch, ammonium persulfate-modified starch, enzyme-modified starch in terms of low viscosity even when used at a high concentration, high aging resistance, and excellent film-forming ability. Is preferably used.
本発明の製紙用表面塗工液における(A)成分、(B)成分および(C)成分の含有比は、特に限定されず適宜に調整すればよい。サイズ性能の観点から(A)と(B)を重量比(不揮発分換算)で(A):(B)を8:92〜80:20とすることが好ましく、(A):(B)を20:80〜67:33とすることがより好ましい。また、同様の観点から、(C)成分100重量部に対する(A)と(B)の含有量を、不揮発分換算で0.5〜50重量部とすることが好ましく、さらには1.5〜15重量部とすることがより好ましい。 The content ratio of the component (A), the component (B), and the component (C) in the paper coating surface coating liquid of the present invention is not particularly limited and may be appropriately adjusted. From the viewpoint of size performance, it is preferable that (A) :( B) is 8:92 to 80:20 in terms of weight ratio (non-volatile content conversion), and (A) :( B) is It is more preferable to set it as 20: 80-67: 33. From the same viewpoint, the content of (A) and (B) with respect to 100 parts by weight of component (C) is preferably 0.5 to 50 parts by weight in terms of nonvolatile content, and more preferably 1.5 to More preferably, it is 15 parts by weight.
本発明の製紙用表面塗工液の製造は、(A)成分に(B)成分および(C)成分を適宜混合して行えばよいが、必要に応じて、予め(A)成分に無機酸、有機酸あるいは、水酸化ナトリウム、水酸化カリウム、アンモニア等のアルカリを添加し、(B)成分を混合し溶解させて、最終的にpHを2〜6の範囲に調整した後に(C)成分を混合して調製することが好ましい。また、必要に応じてキレート剤、防滑剤、滑剤、消泡剤、酸化防止剤、増膜助剤、顔料、染料等各種の添加剤を混合してもよい。 The surface coating liquid for papermaking according to the present invention may be produced by appropriately mixing the component (A) with the component (B) and the component (C). If necessary, the component (A) may be previously mixed with an inorganic acid. After adding an organic acid or an alkali such as sodium hydroxide, potassium hydroxide, ammonia, etc., mixing and dissolving the component (B), and finally adjusting the pH to the range of 2 to 6, the component (C) It is preferable to prepare by mixing. Moreover, you may mix various additives, such as a chelating agent, a slipper, a lubricant, an antifoamer, antioxidant, a film increasing aid, a pigment, and dye, as needed.
こうして得られた製紙用表面塗工液は、通常、白濁状であり、pH2〜8、好ましくは5〜7であり、塗工液中の各成分は水性媒体中に溶解または分散された状態で存在する。 The surface coating liquid for papermaking thus obtained is usually cloudy and has a pH of 2 to 8, preferably 5 to 7, and each component in the coating liquid is dissolved or dispersed in an aqueous medium. Exists.
本発明の製紙用表面塗工液が適用できる紙および板紙としては、新聞巻取紙、筆記用紙、壁紙、PPC用紙、インクジェット用紙、印刷用紙や、ライナーや中芯等の板紙等の各種のものが挙げられる。紙表面への塗工方法としては、各種の方式を採用できる。たとえば、含浸法、バーコーター法、カレンダー法、スプレー法、二本ロールサイズプレス等の方式、ゲートロールサイズプレス、シムサイズプレス等のフィルム転写方式等が挙げられる。また、製紙用表面塗工剤の塗工量は通常は0.01〜5g/m2程度(不揮発分換算)、好ましくは0.04〜2g/m2である。 Examples of paper and paperboard to which the surface coating liquid for papermaking of the present invention can be applied include newspaper roll paper, writing paper, wallpaper, PPC paper, inkjet paper, printing paper, and paperboard such as a liner and a core. It is done. Various methods can be adopted as a coating method on the paper surface. Examples thereof include impregnation methods, bar coater methods, calendar methods, spray methods, two-roll size press methods, gate roll size presses, and shim size press film transfer methods. Further, the coating amount of the papermaking surface coating agent is usually 0.01-5 g / m 2 about (nonvolatile content), preferably 0.04~2g / m 2.
以下に実施例および比較例を挙げて本発明を具体的に説明するが、本発明はこれら各例に限定されるものではない。なお、各例中、部および%は特記しない限りすべて重量基準である。 EXAMPLES The present invention will be specifically described below with reference to examples and comparative examples, but the present invention is not limited to these examples. In each example, all parts and% are based on weight unless otherwise specified.
[カチオン性ポリマー(A)の合成]
(合成例1)
攪拌機、冷却管、滴下ロート、窒素導入管および温度計を備えたフラスコに、スチレン70部、ジメチルアミノエチルメタクリレート30部、イソプロピルアルコール42.9部、および2,2´−アゾビスイソブチロニトリル2.5部を仕込み、窒素気流下に攪拌しながら80〜85℃で5時間重合反応を行った。ついで、酢酸11.5部と水300部とを加えた。得られた共重合体にエピクロルヒドリン17.7部を加えて80℃で2時間保温し共重合体を4級化してカチオン性共重合化合物とした後、さらに所定量の水を加えて不揮発分濃度を20%に調整し、カチオン性水溶性ポリマー(A1)を得た。得られたカチオン性水溶性ポリマー(A1)の25℃の粘度、pHを表1に示す。
[Synthesis of Cationic Polymer (A)]
(Synthesis Example 1)
In a flask equipped with a stirrer, condenser, dropping funnel, nitrogen inlet tube and thermometer, 70 parts of styrene, 30 parts of dimethylaminoethyl methacrylate, 42.9 parts of isopropyl alcohol, and 2,2′-azobisisobutyronitrile 2.5 parts was charged, and a polymerization reaction was performed at 80 to 85 ° C. for 5 hours while stirring under a nitrogen stream. Subsequently, 11.5 parts of acetic acid and 300 parts of water were added. 17.7 parts of epichlorohydrin was added to the obtained copolymer, and the mixture was kept at 80 ° C. for 2 hours to quaternize the copolymer to form a cationic copolymer compound. Was adjusted to 20% to obtain a cationic water-soluble polymer (A1). Table 1 shows the viscosity and pH of the obtained cationic water-soluble polymer (A1) at 25 ° C.
(合成例2〜13)
合成例1において、合成に用いたモノマーの種類と使用量、4級化に用いたエピクロルヒドリンの使用量を表1に示すように変化させた他は、合成例1と同様にして反応を行ない不揮発分濃度20%の各種のカチオン性水溶性ポリマー(A2〜A13)を得た。得られたカチオン性水溶性ポリマー(A2〜A13)の25℃の粘度、pHを表1に示す。
(Synthesis Examples 2 to 13)
In Synthesis Example 1, the reaction was carried out in the same manner as in Synthesis Example 1 except that the type and amount of monomers used in the synthesis and the amount of epichlorohydrin used in quaternization were changed as shown in Table 1. Various cationic water-soluble polymers (A2 to A13) having a partial concentration of 20% were obtained. Table 1 shows the viscosity and pH of the obtained cationic water-soluble polymer (A2 to A13) at 25 ° C.
DMA:ジメチルアミノエチルメタクリレート、DMAA:ジメチルアミノプロピルアクリルアミド、MMA:メチルメタクリレート、2EHA:2−エチルヘキシルアクリレート、BA:ブチルアクリレート、LA:ラウリルアクリレート、ECH:エピクロルヒドリン
DMA: dimethylaminoethyl methacrylate, DMAA: dimethylaminopropyl acrylamide, MMA: methyl methacrylate, 2EHA: 2-ethylhexyl acrylate, BA: butyl acrylate, LA: lauryl acrylate, ECH: epichlorohydrin
[製紙用表面塗工液の調製と性能評価試験]
上記により得られた各カチオン性水溶性ポリマーを用いて塗工液を調製し、(1)中性上質原紙、(2)酸性上質原紙および(3)板紙に塗工して、以下の試験方法により、それらの性能を評価した。
[Preparation and performance evaluation test of surface coating solution for papermaking]
A coating solution is prepared using each of the cationic water-soluble polymers obtained as described above, and applied to (1) neutral high-quality base paper, (2) acidic high-quality base paper, and (3) paperboard, and the following test method Thus, their performance was evaluated.
(ステキヒトサイズ度;Testing Method for Stoeckigt Sizing Degree of Paper)
JIS P−8122に準拠して、ステキヒトサイズ度(秒)を測定した。数値が大きいほど良好なサイズ度を表す。
(Sticking sizing degree; Testing Method for Stoechizing Sizing Degree of Paper)
In accordance with JIS P-8122, the Steecht sizing degree (second) was measured. The larger the value, the better the sizing degree.
(ペン書きサイズ度)
ペン書きサイズ度の評価は、J.Tappi
No.12に準拠してペン書きサイズ度を測定した。インキ滲みの全くないものを6とし、インキが滲んで、線が全体的に太くなるものを1とした。数値が大きいほど良好なサイズ度を表す。
(Pen writing size)
The evaluation of pen writing sizing degree is described in J. Tappi
No. 12 was used to measure the pen writing size. A sample having no ink bleeding was designated as 6, and a material in which ink was blurred and the line was thickened as a whole was designated as 1. The larger the value, the better the sizing degree.
(吸水度試験〔コッブ法;Cobb Test〕)
JIS P−8140に準拠して、コッブ値(g/m2)を測定した。水との接触時間は2分間とし、数値が小さいほど良好なサイズ度を表す。
(Water absorption test [Cobb method])
Cobb value (g / m 2 ) was measured according to JIS P-8140. The contact time with water is 2 minutes, and the smaller the value, the better the sizing degree.
(1)中性上質紙での評価
(実施例1) 製紙用表面塗工液の調製
(C)成分として酸化澱粉を不揮発分濃度15%で糊化を行い、これを用いて不揮発分濃度で(C)成分5%濃度の澱粉溶液を調製した。この澱粉溶液を用いて、それぞれ不揮発分換算で(C)成分100部に対し、(B)成分として硫酸アルミニウム 3部および(A)成分として合成例1で得られたカチオン性水溶性ポリマーA1 4部を混合し表面塗工液を得た。
(1) Evaluation with neutral fine paper (Example 1) Preparation of surface coating liquid for papermaking (C) Oxidized starch was gelatinized at a non-volatile content of 15% as a component, and this was used as a non-volatile content. (C) A 5% concentration starch solution was prepared. Using this starch solution, the cationic water-soluble polymer A1 4 obtained in Synthesis Example 1 as the component (B) and 3 parts of the aluminum sulfate as the component (A) and 100 parts of the component (C) in terms of nonvolatile content, respectively. Parts were mixed to obtain a surface coating solution.
(実施例2〜26および比較例1〜4) 製紙用表面塗工液の調製
実施例1で使用する(A)〜(C)成分を表2のものに変更したこと以外は、実施例1と同様にして製紙用表面塗工液を調製した。なお、実施例26は、用いる(A)成分(A12)が4級化されたものではないため、参照例扱いとする。
(Examples 2 to 26 and Comparative Examples 1 to 4) Preparation of surface coating liquid for papermaking Example 1 except that components (A) to (C) used in Example 1 were changed to those in Table 2. In the same manner, a paper coating surface coating solution was prepared. In addition, since Example (A) component (A12) to be used is not quaternized, Example 26 is treated as a reference example.
表中の記号は、以下のとおりである。
ALUM;硫酸アルミニウム、PAC;ポリ塩化アルミニウム、塩基ALUM;塩基性硫酸アルミニウム、APS澱粉;過硫酸アンモニウム変性澱粉
The symbols in the table are as follows.
ALUM; aluminum sulfate, PAC; polyaluminum chloride, base ALUM; basic aluminum sulfate, APS starch; ammonium persulfate modified starch
(製紙用表面塗工液の性能試験)
下記配合のスラリーを用いて坪量70g/m2の中性紙をpH7.2で抄造した。
スラリーの配合:L−BKP(360mlCSF)65部、N−BKP(420mlCSF)35部、炭酸カルシウム(タマパール121 奥多摩工業株式会社製)10部、中性ロジンサイズ剤(サイズパインNT−78 荒川化学工業株式会社製)0.2部、硫酸アルミニウム0.5部、両性澱粉(Cato 3210 日本NSC社製)1部、歩留まり向上剤(ポリテンション1000 荒川化学工業株式会社製)0.03部
得られた原紙に、ラボサイズプレス塗工機を用いて実施例1〜26および比較例1〜4の各塗工液(表2)を塗工した後、105℃の回転式ドラムドライヤーに1分間通して乾燥させて塗工紙を得、それらのステキヒトサイズ度、ペン書きサイズ度を以下に示す方法により測定した。結果を表3に示す。
なお、本性能試験および以下の性能試験において、スラリーの配合に使用したパルプ種の略称は、以下の通りである。
L-BKP:広葉樹さらしクラフトパルプ
N-BKP:針葉樹さらしクラフトパルプ
L-UKP:広葉樹未さらしクラフトパルプ
(Performance test of paper coating surface coating solution)
A neutral paper having a basis weight of 70 g / m 2 was made at pH 7.2 using a slurry having the following composition.
Blending of slurry: 65 parts of L-BKP (360 ml CSF), 35 parts of N-BKP (420 ml CSF), 10 parts of calcium carbonate (Tama Pearl 121 manufactured by Okutama Kogyo Co., Ltd.), neutral rosin sizing agent (Size Pine NT-78 Arakawa Chemical Industries) Co., Ltd.) 0.2 part, aluminum sulfate 0.5 part, amphoteric starch (Cata 3210 made by Nippon NSC Co., Ltd.) 1 part, yield improver (Polytension 1000 Arakawa Chemical Industries, Ltd.) 0.03 part was obtained. After coating each of the coating liquids of Examples 1 to 26 and Comparative Examples 1 to 4 (Table 2) on a base paper using a lab size press coating machine, it was passed through a rotary drum dryer at 105 ° C. for 1 minute. Coated paper was obtained by drying, and the sizing degree and pen writing sizing degree were measured by the following methods. The results are shown in Table 3.
In this performance test and the following performance tests, the abbreviations of the pulp types used for blending the slurry are as follows.
L-BKP: Hardwood bleached kraft pulp N-BKP: Softwood bleached kraft pulp L-UKP: Hardwood unbleached kraft pulp
(2)酸性上質紙での評価
(実施例27〜45および比較例5〜8) 製紙用表面塗工液の調製
上記実施例1で使用した(A)〜(C)成分を表4のものに変更したこと以外は、実施例1と同様にして製紙用表面塗工液を調製した。なお、実施例45は、用いる(A)成分(A12)が4級化されたものではないため、参照例扱いとする。
(2) Evaluation on acidic fine paper (Examples 27 to 45 and Comparative Examples 5 to 8) Preparation of surface coating solution for papermaking The components (A) to (C) used in Example 1 above are those in Table 4. A surface coating solution for papermaking was prepared in the same manner as in Example 1 except that it was changed to. In addition, since Example (A) component (A12) to be used is not quaternized, Example 45 is treated as a reference example.
(製紙用表面塗工液の性能試験)
下記配合のスラリーを用いて坪量80g/m2の酸性紙をpH4.7で抄造した。
スラリーの配合:L−BKP(350mlCSF)60部、N−BKP(400mlCSF)40 部、タルク(タルクND 日本タルク株式会社製)20部、ロジンエマルジョンサイズ剤(サイズパインN−773 荒川化学工業株式会社製)0.2部、硫酸アルミニウム1.25部、歩留まり向上剤(ポリテンション1000 荒川化学工業株式会社製)0.03部
得られた原紙に、ラボサイズプレス塗工機を用いて、実施例27〜45および比較例5〜8の各塗工液(表4)を塗工した後、105℃の回転式ドラムドライヤーに1分間通して乾燥させて塗工紙を得、それらのステキヒトサイズ度、ペン書きサイズ度を測定した。結果を表5に示す。
(Performance test of paper coating surface coating solution)
An acidic paper having a basis weight of 80 g / m 2 was made at pH 4.7 using a slurry having the following composition.
Blending of slurry: 60 parts of L-BKP (350 ml CSF), 40 parts of N-BKP (400 ml CSF), 20 parts of talc (manufactured by Talc ND Japan Talc Co., Ltd.), rosin emulsion sizing agent (Size Pine N-773 Arakawa Chemical Industries, Ltd.) 0.2 parts, aluminum sulfate 1.25 parts, yield improver (Polytension 1000 Arakawa Chemical Industries, Ltd.) 0.03 parts
After applying each coating liquid (Table 4) of Examples 27-45 and Comparative Examples 5-8 to the obtained base paper using a laboratory size press coating machine, it was applied to a rotary drum dryer at 105 ° C. The coated paper was obtained by drying for 1 minute to obtain coated papers. The results are shown in Table 5.
(3)板紙での評価
(実施例46〜63および比較例9〜12) 製紙用表面塗工液の調製
上記実施例1で使用した(A)〜(C)成分を表6のものに変更したこと以外は、実施例1と同様にして製紙用表面塗工液を調製した。なお、実施例63は、用いる(A)成分(A12)が4級化されたものではないため、参照例扱いとする。
(3) Evaluation with paperboard (Examples 46 to 63 and Comparative Examples 9 to 12) Preparation of surface coating solution for papermaking The components (A) to (C) used in Example 1 above were changed to those in Table 6 A paper coating surface coating solution was prepared in the same manner as in Example 1 except that. In addition, since Example 63 (A) component (A12) to be used is not quaternized, it is treated as a reference example.
(製紙用表面塗工液の性能試験)
下記配合のスラリーを用いて坪量160g/m2の原紙をpH6.8で抄造した
スラリーの配合:L−UKP(400mlCSF)100 部、硫酸アルミニウム0.125部
得られた原紙に、ラボサイズプレス塗工機を用いて、実施例46〜63および比較例9〜12の各塗工液(表6)を塗工した後、105℃の回転式ドラムドライヤーに1分間通して乾燥させて塗工紙を得、それらの吸水度試験(コッブ法;Cobb Test)を行った。結果を表7に示す。
(Performance test of paper coating surface coating solution)
Slurry prepared by making a base paper having a basis weight of 160 g / m 2 at pH 6.8 using a slurry having the following composition: 100 parts of L-UKP (400 ml CSF), 0.125 part of aluminum sulfate After coating each of the coating liquids of Examples 46 to 63 and Comparative Examples 9 to 12 (Table 6) using a coating machine, the coating liquid was dried by passing through a rotary drum dryer at 105 ° C. for 1 minute. Papers were obtained and their water absorption test (Cobb method) was carried out. The results are shown in Table 7.
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