JP5135999B2 - Image forming apparatus - Google Patents

Description

  The present invention relates to an image forming apparatus, and more particularly to an image forming apparatus provided with a mechanism for developing an electrostatic latent image on a photoreceptor surface with toner and transferring the toner image onto a sheet.

  2. Description of the Related Art Conventionally, image forming apparatuses such as copiers and printers uniformly charge the surface of a photoconductor to a predetermined potential, and then perform image exposure on the surface of the photoconductor to obtain an electrostatic latent image corresponding to image information. Then, the electrostatic latent image is developed with toner by a developing device and visualized, and the formed toner image is transferred and fixed on a recording sheet to form an image.

  In an image forming apparatus that forms an image with toner as described above, if the internal temperature exceeds a certain level, the image forming failure due to toner fixation (toner blocking) in the developing unit or the destruction of parts due to the allowable heat limit, the user There will be safety problems when operating.

  For this reason, the image forming apparatus requires an air flow system for the purpose of suppressing an increase in the temperature inside the apparatus and collecting exhaust substances. Normally, an image forming apparatus is composed of a plurality of process units, but some units generate heat, and the internal temperature rises due to the generated heat. For example, an image fixing unit, a power source, and the like are typical heat sources. Nowadays, as the need for miniaturization of equipment increases, it is necessary to arrange internal components (for example, power supply, developing unit, etc.) at high density and close to each other, so the heat generated by the heat source affects the developing unit. (Temperature rise) becomes a problem.

  In order to prevent the temperature rise of the developing unit and to prevent toner blocking, a configuration in which cooling air is forcibly blown between the developing units arranged in tandem with a fan has been proposed (for example, see Patent Document 1). There is a possibility that dust or fiber dust outside the apparatus may enter the developing unit, or toner floating inside the apparatus may diffuse and adhere to the developing unit, sensor, etc., leading to degradation of image quality and reliability.

  In addition, a configuration has been proposed in which a control board (heating element) arranged at the lower part of the developing unit is partitioned by a shielding member, and a fan arranged in the partitioned space is used to exhaust heat generated by the control board (for example, However, since the developing unit is not cooled, there is a concern that the temperature rise value of the developing unit is increased due to the influence of convection heat from the control board.

Further, in Patent Document 2, the intake portion of the fan arranged in the partitioned space is provided at a location away from the developing unit, thereby preventing the toner and the like from being mixed in the vicinity of the control board. It is difficult to collect the control board system including the central processing unit in one place and isolate it from the developing unit, which may increase the size of the entire apparatus.
JP 2005-148290 A Japanese Patent Laying-Open No. 2005-165090

  An object of the present invention is to solve the above problems.

  That is, an object of the present invention is to provide an image forming apparatus capable of efficiently cooling the developing unit and preventing toner from entering a heat generating part such as a power supply unit.

The image forming apparatus according to claim 1 is an image forming apparatus that develops an electrostatic latent image formed on a surface of an image carrier with toner, and includes a developing unit that performs the development, and a lower part of the developing unit. An electrical component that generates heat, a partition that is provided between the developing unit and the electrical component, and that vertically separates the developing unit and the electrical component, and a housing that is vertically divided by the partition And a first air blowing means for sending cooling air flowing along the side of the electric part of the partition wall , wherein the partition wall is provided integrally with an image forming unit including the developing unit. To do.

In the invention with the above configuration, a partition wall is provided between the heat generating electrical component and the developing unit provided on the image forming unit, and the cooling air is supplied to the lower surface of the partition wall so as to be integrated with the image forming unit. The partition provided in the plate can also be cooled, and the developing unit can be cooled in a state where the developing unit and the electrical component are separated.

The image forming apparatus according to claim 2, further comprising an exhaust unit that exhausts internal air from below the partition in the housing , and the exhaust unit has passed a predetermined time after the first air blowing unit is activated. It starts later and stops before the said 1st ventilation means stops predetermined time .

In the invention having the above-described configuration, the exhaust unit is operated only when the first air blowing unit is activated, so that the pressure below the partition is always positive and toner or the like can be prevented from entering from the developing unit side .

According to a third aspect of the present invention, there is provided the image forming apparatus according to the third aspect, wherein the partition forms a duct having a horizontally-placed cylindrical structure, and includes a second blowing unit that sends cooling air flowing through the duct .

In the invention with the above configuration, the partition wall and the development can be more effectively performed by flowing cooling air through the duct in the partition wall.
The part can be cooled .

  According to a fourth aspect of the present invention, the image forming apparatus includes a plurality of the developing units and the duct that branches along a shape of the developing unit.

  In the invention with the above configuration, in a configuration having a plurality of developing units, the duct can be branched along the shape of the developing unit, and each developing unit can be cooled more effectively.

  The image forming apparatus according to claim 5 is characterized in that the duct and the electric component side of the partition wall communicate with each other at one place or a plurality of places.

  In the invention with the above configuration, the duct and the lower side of the partition wall communicate with each other, so that air in the duct can be sucked and discharged by the air flow on the electrical component side, and the partition wall and the developing unit can be cooled more effectively. .

  Since the present invention has the above-described configuration, an image forming apparatus capable of efficiently cooling the developing unit and preventing toner from entering a heat generating part such as a power supply unit can be obtained.

<Overview of image forming apparatus>
1 to 3 show an image forming apparatus according to a first embodiment of the present invention.

  FIG. 1 is a cross-sectional view showing the internal structure of the image forming apparatus according to the first embodiment of the present invention.

  As shown in FIG. 1, the image forming apparatus 10 is provided with an intermediate transfer belt 18 on which a toner image is transferred and an image forming unit 20Y to 20K that forms a toner image on the surface of the intermediate transfer belt 18. The part is composed.

  The image forming units 20Y to 20K mainly include a CRU 16 including a photosensitive drum 22 that forms an electrostatic latent image on the surface, a charging device 24 for primary charging that contacts and charges the photosensitive drum 12, and a photosensitive drum 22 on the photosensitive drum 22. The optical scanning device 26 forms an electrostatic latent image and the developing unit 14 develops the electrostatic latent image with toner.

  By supplying the respective color toners from the toner cartridges 30Y to 30K provided in the image forming apparatus 10 to the developing units 14Y to 14K, the respective color toners consumed in the image formation are replenished.

  The intermediate transfer belt 18 has an endless belt shape, is wound around a plurality of rolls, and is stretched in the apparatus with a predetermined tension. The intermediate transfer belt 18 is driven in a direction indicated by a white arrow in the drawing at a predetermined speed by a drive motor (not shown), and rotates while being in contact with the photosensitive drum 22.

  A primary transfer roll 32 provided at a position facing the photosensitive drum 22 and the intermediate transfer belt 18, and an intermediate transfer belt 18 driven as indicated by a white arrow in the drawing while contacting the rotating photosensitive drum 22. At the nip position, the toner image formed on the photosensitive drum 22 is transferred from the surface of the photosensitive drum 22 to the intermediate transfer belt 18.

  The recording paper P accommodated in the tray 40 and conveyed along the paper conveyance path (black arrow in the figure) is pressed against the intermediate transfer belt 18 pressed against the secondary transfer roll 34 at the nip position 34A. Here, the toner image transferred from the photosensitive drum 22 to the intermediate transfer belt 18 is transferred to the recording paper P.

  The recording paper P to which the toner image has been transferred is transported along the transport path, passes through the fixing device 36, and the thermally welded toner image is fixed. The recording paper P on which the image is formed is discharged out of the apparatus and output as an image.

Under the image forming unit 20, a high voltage power supply unit 50 that supplies electric power to the entire image forming apparatus 10 is provided, and supplies electric power necessary for driving and controlling the entire apparatus. Partition wall 12 is provided integrally with the image forming unit 20 is provided between the high-voltage power supply unit 50 and the developing unit 14, and cut off the high voltage power supply unit 50 and the developing unit 14 by preventing the flow of heat or air .

<First Embodiment>
2 to 5 are perspective views showing the internal structure around the high-voltage power supply unit of the image forming apparatus according to the first embodiment of the present invention.

  2 to 5 show the internal structure around the high-voltage power supply unit of the image forming apparatus according to the first embodiment of the present invention. In the figure, UP represents the upper side and FR represents the front side.

  As shown in FIG. 2, in the image forming apparatus 10, an image forming unit 20 including a developing unit 14 and a CRU 16 is arranged for each YMCK color along the driving direction of the intermediate transfer belt 18 (left and right direction in the drawing). ing.

  As shown in FIGS. 3 and 4, the partition wall 12 is integrated with the lower surface of the image forming unit 20 so as to isolate the high voltage power source unit 50 from the image forming unit 20 together with the duct 80 </ b> B on the near side. The partition wall 12 is provided with a temperature sensor 38 for measuring the surface temperature of the partition wall 12, that is, the temperature of the developing unit 14.

  A duct 70 and an intake fan 72 are provided behind the high-voltage power supply unit 50 on the lower side of the partition wall 12 integrally provided on the lower side of the image forming unit 20. Is sucked and introduced into the vicinity of the high-voltage power supply unit 50 from the back surface, and an air flow flowing under the partition wall 12 is formed as indicated by a black arrow in the figure. A dust filter (not shown) can be attached to the intake side of the intake fan 72.

  FIG. 5 shows the structure in the vicinity of the partition wall 12 from the lower side. The airflow flowing while cooling the high-voltage power supply unit 50 by the rectifying plate 74 formed on the lower surface of the partition wall 12 gathers in the exhaust ducts 80A and 80B, and is exhausted from the front side to the outside by the exhaust fans 82A and 82B.

  At this time, since the airflow flows along the lower surface of the partition wall 12, heat is discharged outside the apparatus while absorbing and cooling not only the heat released from the high-voltage power supply unit 50 but also the heat of the partition wall 12 itself.

  FIG. 6 shows a modification of the image forming apparatus according to the first embodiment of the present invention.

  As shown in FIG. 6, a low voltage power supply unit 52 is provided above the partition wall 12 and is separated from the image forming unit 20 by a partition wall 53 or the like. An intake fan 71 is provided in the vicinity of the low-voltage power supply unit 52, and outside air outside the machine is sucked and introduced near the low-voltage power supply unit 52 to form an airflow that flows to the front side of the apparatus as indicated by a black arrow in the figure.

<Effect>
Since the present embodiment has the above configuration, it has the following excellent effects.

  In other words, since the outside air is introduced into the lower surface of the partition wall 12 by the intake fan 72, the pressure is higher than that in the vicinity of the image forming unit 20, and toner can be prevented from entering the vicinity of the high-voltage power supply unit 50 from the image forming unit 20. it can. This eliminates the possibility of toner being thermally welded in the vicinity of the high-voltage power supply unit 50 that is a heating element.

Further, since the airflow flows along the lower surface of the partition wall 12, it absorbs and cools not only the heat released from the high voltage power supply unit 50 but also the heat of the partition wall 12 itself. Thereby, the partition wall 12 is cooled, and the image forming unit 20 provided integrally with the partition wall 12 can also be cooled. Since this cooling effect is configured so as not to introduce and exhaust directly outside of the cooling air in the developing unit 14, toner or the like there is no risk of leakage to the outside of the machine from the developing unit 14.

  Further, at this time, by making the air volume / static pressure of the intake fan 72 larger than the air volume / static pressure of the exhaust fans 82A, 82B, the air pressure in the vicinity of the high-voltage power supply unit 50 is made higher than that in the vicinity of the image forming unit 20, and the image forming unit 20 From the toner to the vicinity of the high-voltage power supply 50 can be prevented.

  Further, when the heat generation amount of the high-voltage power supply unit 50 and the image forming unit 20 is small, the exhaust fans 82A and 82B are configured not to operate, or when it is premised that the heat generation amount is small in advance for models with a small number of processed sheets. Since the exhaust fans 82A and 82B are not provided, the air volume and static pressure of the intake fan 72 can be reduced.

Furthermore, the temperature of the partition 12 is measured by providing a temperature sensor 38 on the partition 12, and when the temperature in the vicinity of the developing unit 14 becomes higher than a predetermined value, the intake fan 72 and the exhaust fans 82A and 82B are operated. In addition, the operation time of the intake fan 72 and the exhaust fans 82A and 82B can be shortened, and foreign matter such as dust from the outside of the apparatus can be prevented.

  Further, as shown in the timing chart of FIG. 7A, when only the exhaust fans 82A and 82B are operated by starting the operation start timing of the intake fan 72 by A1 earlier than the exhaust fans 82A and 82B. Therefore, it is possible to prevent the toner from entering the vicinity of the high-voltage power supply unit 50 from the gap due to the negative pressure generated in the toner.

  Similarly, the stop timing of the intake fan 72 is always delayed by A2 with respect to the exhaust fans 82A and 82B, so that the vicinity of the high-voltage power supply unit 50 can be always positive.

  Further, as shown in FIG. 7B, when the air volume of the intake fan 72 is controlled in two steps (LOW / HIGH) in accordance with the output of the temperature sensor 38 (temperature of the partition wall 12), the air volume is low (LOW). The exhaust fans 82A and 82B are stopped, and when the air volume is high (HIGH), the exhaust fans 82A and 82B are operated by delaying A1 as in FIG. 4A, and the stop timing of the intake fan 72 is also By stopping the exhaust fans 82A and 82B with a delay of A2, it is possible to prevent the toner from entering the vicinity of the high-voltage power supply unit 50 from the gap due to the negative pressure generated when only the exhaust fans 82A and 82B are operated. be able to.

As an example of the operation control during driving of the intake fan 72 and the exhaust fans 82A and 82B for cooling, the following conditions can be considered. Alternatively, a flow as shown in FIG. 12 can be considered.
・ The fan stops rotating after turning it High once for POWER ON.
・ Rotation stops during standby.
When the temperature sensor value during image output exceeds a threshold value (for example, 32 ° C., which may be variable according to various conditions), it rotates at high.
・ High rotation is continued until a predetermined time has elapsed after the image output is completed, and the system goes to standby.
-After the image output is completed, after the high rotation for a predetermined time, if the temperature sensor value is below the threshold value, the rotation is stopped.
・ After the image output ends, if the temperature sensor value is higher than the threshold after high rotation for a predetermined time, the low rotation is continued, and if the temperature sensor value is lower than the threshold, the rotation stops.
・ Rotation stops at low power and when power is off.
-Even if the temperature sensor value exceeds the threshold value during standby, the motor is not set to high rotation.
・ Switching between fan rotation, speed change, and stop is performed when the temperature sensor value has exceeded / below the threshold value even once.

Second Embodiment
8 to 10 are perspective views showing the internal structure around the high-voltage power supply unit of the image forming apparatus according to the second embodiment of the present invention.

  8 to 10 show the internal structure around the high-voltage power supply unit of the image forming apparatus according to the second embodiment of the present invention.

  As shown in FIGS. 8 and 9, a duct 60 is formed in the partition wall 12 integrally provided on the lower side of the image forming unit 20. The duct 60 is a substantially cylindrical space formed in the partition wall 12, and is disposed in the partition wall 12 for each color (M, C, K) with the longitudinal direction of the image forming apparatus 10 as the longitudinal direction. The duct 60 and a sealing member 62 such as a mylar film, a sealing member 64 such as a foam material, and the lower surface of the developing unit 14 have a closed space 66 for each color on the duct 60 with the longitudinal direction of the image forming apparatus 10 as the longitudinal direction. The closed space 66 is formed and communicated with the duct 60 through the opening 68.

  As shown in FIG. 9, the front side of the partition wall 12 is provided with a standing wall 13 on the partition wall 12, the gap between the partition wall 12 and the lower surface of the development 14 is closed, and the front side of the partition wall 12 is closed with the sealing member 63. 60 airtightness is secured.

  As in the first embodiment, as shown in FIG. 10, outside air is sucked and introduced from the rear side of the high-voltage power supply unit 50 by the duct 70 and the intake fan 72 arranged on the back side of the apparatus, and an exhaust duct (not shown) provided on the front side of the apparatus. More exhausted.

  On the other hand, air outside the machine is sucked and introduced by the intake fan 84 provided on the front side of the apparatus, and is distributed to the branch duct 60 for each color (M, C, K) by the duct 86 provided on the front side of the apparatus. It is introduced into the closed space 66 via the part 68.

<Effect>
Since the present embodiment has the above configuration, it has the following excellent effects.

  That is, the outside air introduced from the intake fan 84 into the closed space 66 through the duct 60 and the opening 68 provided in the partition wall 12 through the duct 86 cools the developing unit 14 from below. As a result, no airflow is directly generated in the image forming unit 20, so that the developing unit 14 can be effectively cooled while preventing scattering of toner and intrusion of dust from the outside.

In addition, since an air layer is formed between the high-voltage power supply unit 50 and the developing unit 14, the heat from the high-voltage power supply unit 50 can be blocked and the influence of heat on the image forming unit 20 can be suppressed.

<Third Embodiment>
FIG. 11 is a perspective view showing the internal structure around the high-voltage power supply unit of the image forming apparatus according to the third embodiment of the present invention.

  FIG. 11 shows the internal structure around the high-voltage power supply unit of the image forming apparatus according to the third embodiment of the present invention.

  Similar to the second embodiment, also in this embodiment, a duct 60 is formed in the partition wall 12 integrally provided below the image forming unit 20. The duct 60 is a substantially cylindrical space formed in the partition wall 12, and is disposed in the partition wall 12 for each color (M, C, K) with the longitudinal direction of the image forming apparatus 10 as the longitudinal direction. The duct 60 and a sealing member 62 such as a mylar film, a sealing member 64 such as a foam material, and the lower surface of the developing unit 14 have a closed space 66 for each color on the duct 60 with the longitudinal direction of the image forming apparatus 10 as the longitudinal direction. The closed space 66 is formed and communicated with the duct 60 through the opening 68.

As in the second embodiment, also in this embodiment, as shown in FIG. 9, the front side of the partition wall 12 is provided with a standing wall 13 on the partition wall 12 to close the gap between the partition wall 12 and the lower surface of the developing unit 14. The airtightness of the duct 60 is ensured by closing the front side of the partition wall 12 with 63.

  In the present embodiment, unlike the first and second embodiments, the heated air in the vicinity of the high-voltage power supply unit 50 is sucked backward by a duct 70 arranged at the back of the apparatus as shown in FIG. 11 and an exhaust fan (not shown). Then, the air is exhausted from a duct 70 provided on the back of the apparatus.

  Furthermore, in this embodiment, the duct 60 communicates with the duct 70 at the rear end portion of the apparatus to form an air flow. That is, air outside the apparatus is sucked and introduced by the intake fan 84 provided on the front side of the apparatus, and is distributed to the branch duct 60 for each color (M, C, K) by the duct 86 provided on the front side of the apparatus. The air introduced into the closed space 66 via 68 is connected to the duct 60 and the duct 70, so that the air in the vicinity of the high-voltage power supply unit 50 is discharged out of the machine from the back through the duct 70. Discharged.

<Effect>
Since the present embodiment has the above configuration, it has the following excellent effects.

  That is, as in the second embodiment, the outside air introduced from the intake fan 84 through the duct 86 into the closed space 66 through the duct 60 and the opening 68 provided in the partition wall 12 cools the developing unit 14 from below. To do. As a result, no airflow is directly generated in the image forming unit 20, so that the developing unit 14 can be effectively cooled while preventing scattering of toner and intrusion of dust from the outside.

Further, as in the second embodiment, since an air layer is formed between the high-voltage power supply unit 50 and the developing unit 14 , the heat from the high-voltage power supply unit 50 is blocked and the influence of the heat on the developing unit 14 is suppressed. Can do.

Further, since the air flow flowing from the duct 60 to the duct 70 is formed, the air introduced into the duct 60 is discharged from the duct 70. Thereby, air does not stay in the duct 60 and the closed space 66, and the developing unit 14 can be cooled more effectively.

<Others>
As mentioned above, although the Example of this invention was described, it cannot be overemphasized that this invention is not limited to said Example at all, and can implement in a various aspect in the range which does not deviate from the summary of this invention.

  That is, in this embodiment, an example of an image forming apparatus that employs a tandem configuration of a four-color engine using four-color toners of YMCK is given as an example. However, the present invention is not limited to this, and is not limited to this. The present invention can also be applied to an image forming apparatus having more than colors.

1 is a conceptual diagram illustrating an image forming apparatus according to the present invention. 1 is a perspective view showing the vicinity of an image forming unit of an image forming apparatus according to a first embodiment of the present invention. 1 is a perspective view showing the vicinity of an image forming unit of an image forming apparatus according to a first embodiment of the present invention. 1 is a perspective view showing the vicinity of a high-voltage power supply unit of an image forming apparatus according to a first embodiment of the present invention. 1 is a perspective view showing a partition wall in the vicinity of a high-voltage power supply unit of an image forming apparatus according to a first embodiment of the present invention from below. It is a perspective view which shows the modification of the image forming apparatus which concerns on 1st Embodiment of this invention. It is a graph which shows the operation timing of the fan which concerns on embodiment of this invention. FIG. 6 is a side view showing the vicinity of an image forming unit of an image forming apparatus according to a second embodiment of the present invention. FIG. 6 is a side view showing the vicinity of an image forming unit of an image forming apparatus according to a second embodiment of the present invention. FIG. 6 is a perspective view showing the vicinity of a high-voltage power supply unit of an image forming apparatus according to a second embodiment of the present invention. It is a perspective view which shows the high voltage power supply part vicinity of the image forming apparatus which concerns on 3rd Embodiment of this invention. It is a flowchart which shows the operation | movement control of the fan which concerns on embodiment of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 Image forming apparatus 12 Partition 13 Standing wall 14 Developing part 16 CRU
18 Intermediate transfer belt 20 Image forming unit 22 Photosensitive drum 38 Temperature sensor 50 High-voltage power supply unit 52 Low-voltage power supply unit 53 Bulkhead 60 Duct 62 Sealing member 63 Sealing member 64 Sealing member 66 Closed space 68 Opening 70 Duct 71 Intake fan 72 Intake Fan 74 Rectification Plate 80A Exhaust Duct 82A Exhaust Fan 84 Intake Fan 86 Duct

Claims (5)

An image forming apparatus for developing an electrostatic latent image formed on the surface of an image carrier with toner,
A developing unit for performing the development;
An electrical component that is provided under the developing unit and generates heat;
A partition wall provided between the developing unit and the electrical component and separating the developing unit and the electrical component vertically;
A housing whose interior is vertically divided by the partition;
First blowing means for sending cooling air flowing along the side of the electric part of the partition;
The image forming apparatus, wherein the partition is provided integrally with an image forming unit including the developing unit . An exhaust unit that exhausts air from below the partition in the housing ;
After the evacuation unit that started the first blowing means, starts after a predetermined time, according to claim 1, wherein the first blowing means, characterized in that the stop before the predetermined time from the stop Image forming apparatus. 3. The image forming apparatus according to claim 1 , further comprising: a second air blowing unit configured to form a duct having a horizontal cylindrical structure and to send cooling air flowing through the duct . 4. A plurality of the developing sections;
The image forming apparatus according to claim 3, further comprising the duct that branches along the shape of the developing unit. The image forming apparatus according to claim 3 , wherein the duct and the electric component side of the partition wall communicate with each other at one place or a plurality of places.

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