JP5135543B2 - Coke oven riser dust collection method - Google Patents
Coke oven riser dust collection method Download PDFInfo
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本発明は、コークス炉上昇管の集塵方法に関するものである。 The present invention relates to a dust collection method for a coke oven riser pipe.
図3にコークス炉の概要を部分断面図で示す。コークス炉においては、炉上を往復する装炭車5に石炭を積み込み、炭化室1の上部に配設した複数の装入口2から石炭を装入し、炭化室1内に装入炭層7を形成させる。炭化室1内の装入炭層7は、隣接する燃焼室より炉壁煉瓦を介する間接加熱により十数時間をかけて乾留される。乾留中に発生するガスは上昇管4により回収される。乾留終了後、押出し機6でコークスを炉外に押出し、コークスを製造する。 FIG. 3 is a partial sectional view showing an outline of the coke oven. In the coke oven, coal is loaded into a coal loading vehicle 5 that reciprocates on the furnace, coal is charged from a plurality of inlets 2 disposed in the upper part of the carbonizing chamber 1, and a charged coal layer 7 is formed in the carbonizing chamber 1. Let The charged coal layer 7 in the carbonization chamber 1 is dry-distilled over 10 hours by indirect heating through the furnace wall brick from the adjacent combustion chamber. Gas generated during dry distillation is recovered by the riser 4. After completion of dry distillation, coke is extruded out of the furnace with an extruder 6 to produce coke.
このときコークス炉の炭化室1の内壁や装入口2,上昇管4の内壁には、炉の稼働率にもよるが石炭の乾留時に発生するコークス炉ガスの熱分解によって生じるカーボンが付着する。付着したカーボンは、レンガ目地を緻密に密閉するという有用な働きをする一方で、そのまま放置しておくと成長して、押出し機6の押詰まりに繋がる原因になったり、ガス回収を阻害して乾留不良を引きおこす原因となる。従って、上記の弊害を防止するため、定期的にカーボンを除去する必要がある。 At this time, carbon generated by the thermal decomposition of the coke oven gas generated during the dry distillation of coal adheres to the inner wall of the coking chamber 1 of the coke oven and the inner wall of the charging port 2 and the rising pipe 4 depending on the operating rate of the furnace. The adhering carbon has a useful function of tightly sealing the brick joints. On the other hand, it can grow if left untouched, leading to clogging of the extruder 6, and inhibiting gas recovery. Causes dry distillation failure. Therefore, in order to prevent the above-described adverse effects, it is necessary to periodically remove carbon.
付着カーボンを除去する方法としては、上昇管5基部に高圧のガスを吹き付けて剥離除去したり、装入口2等からランスを装入し炉内に酸素含有ガスを導入して燃焼除去する等の方法が採用させれている。このとき、上昇管4上部から多量の粉塵が過熱空気に同伴されて飛散し、作業環境を悪化させ、大気を汚染する場合がある。従って、環境保護の観点から、カーボンの過剰な成長を抑制するため、炉温を下げるなど稼働率を下げて操業を行っている。 As a method for removing the adhering carbon, high pressure gas is blown to the base of the rising pipe 5 to separate and remove, or a lance is inserted from the inlet 2 and the like, and an oxygen-containing gas is introduced into the furnace to remove it by combustion. The method is adopted. At this time, a large amount of dust is entrained and scattered from the upper part of the ascending pipe 4 by the superheated air, which may deteriorate the working environment and pollute the atmosphere. Therefore, from the viewpoint of environmental protection, in order to suppress the excessive growth of carbon, the operation rate is lowered, for example, the furnace temperature is lowered.
一方、稼働率を落とすことなく操業を行う方法として、コークス炉上昇管4から放出される粉塵の集塵対策も行われている。その方法としては、上昇管4の構造を大きく改造して、皿弁を設けた天蓋下部に設置したノズルにより、上昇管4内を通過する粉塵含有ガスに高圧水を当てて洗浄集塵した後、大気放出する方法が提案されている(特許文献1)。
一般的にコークス炉は1炉団で数十門の炉が連なっており、各炉に一本づつ上昇管4を有している。上記特許文献1に記載された技術のように、数十本〜数百本の上昇管4の構造を改造するためには、膨大な設備投資が必要となる。また、洗浄集塵を行うには処理ガス1m3あたり最低でも0.5リットル程度の水が必要であるため、付着カーボン除去作業中に発生するガス量数千m3を洗浄集塵するためには膨大な水量が必要である。特許文献1に記載された技術のように皿弁を閉にした状態で貯水しておくには水量が膨大なので、別途大型の排水処理設備が必要である。 In general, a coke oven is composed of several tens of furnaces in one furnace group, and has one riser 4 for each furnace. In order to remodel the structure of several tens to several hundred ascending pipes 4 as in the technique described in Patent Document 1, a huge capital investment is required. Also, since at least 0.5 liters of water per 1 m 3 of processing gas is required to perform cleaning and dust collection, it is necessary to clean and collect thousands of m 3 of gas generated during the carbon removal operation. Requires a huge amount of water. Since the amount of water is enormous in order to store water with the tray valve closed as in the technique described in Patent Document 1, a separate large wastewater treatment facility is required.
更に、特許文献1に開示された技術では、除去された粉塵は全てドライメーンの内部に堆積することになる。上昇管4基部に付着したカーボンは塊状のものも多く存在しており、それらがドライメーン内部に堆積すれば、ドライメーンの流路を閉塞して圧力損失が高まりガス回収率が低下するという問題がある。 Furthermore, in the technique disclosed in Patent Document 1, all the removed dust is accumulated inside the dry main. Many carbon adhering to the base of the ascending pipe 4 is in the form of a lump, and if they accumulate inside the dry main, the problem is that the flow path of the dry main is blocked and the pressure loss increases and the gas recovery rate decreases. There is.
一方で、除塵しきれず炉周りに一旦落下した粉塵や、上昇管4以外の箇所、例えば窯口等から漏洩して炉周りに落下した粉塵は、天候の状態で再び巻き上げられ大気に飛散する危険性がある。これらの問題を解決するために、主に散水による堆積物の湿潤が行われているが、散水範囲が広大であり、散水ノズルを数箇所に設置する必要があるため、多大な設備費及び点検整備費がかかるという問題がある。 On the other hand, dust that has fallen around the furnace once it has not been removed, or dust that has leaked from places other than the riser 4, such as the kiln opening, and dropped around the furnace, can be rolled up again in the weather and scattered into the atmosphere. There is sex. In order to solve these problems, deposits are mainly moistened by watering, but the watering range is vast and it is necessary to install watering nozzles at several locations. There is a problem that it costs maintenance.
本発明が解決しようとする課題は、コークス炉上昇管から排出される粉塵含有ガスを少ない設備投資で効率よく集塵できるコークス炉上昇管排出ガスの集塵方法を提供することにある。 The problem to be solved by the present invention is to provide a dust collection method for coke oven riser exhaust gas that can efficiently collect dust-containing gas discharged from the coke oven riser with little capital investment.
本発明者らが鋭意検討を重ねた結果、洗浄集塵を行う場合に、液滴径の異なる多層の噴霧層でコークス炉上昇管から排出される粉塵含有ガスを集塵することにより、効率的に集塵を行えることを見出し、本発明を完成するに至った。すなわち、本発明の要旨は、下記の通りである。
(1) コークス炉上昇管から排出される粉塵含有ガスに対して、微粒化した液体を上昇管上部に噴射するコークス炉上昇管排出ガスの集塵方法であって、噴射された微粒化液体が液滴径の異なる多層の噴霧層を形成し、該多層の噴霧層において、上方に位置する噴霧層の液滴径が下方に位置する噴霧層の液滴径より小さいことを特徴とするコークス炉上昇管排出ガスの集塵方法。
As a result of repeated studies by the present inventors, when cleaning dust collection, the dust-containing gas discharged from the coke oven riser pipe is collected efficiently by a multi-layer spray layer having different droplet diameters. The inventors have found that dust collection can be performed, and have completed the present invention. That is, the gist of the present invention is as follows.
( 1 ) A method for collecting dust from a coke oven riser exhaust gas, in which the atomized liquid is jetted to the upper part of the riser pipe with respect to the dust-containing gas discharged from the coke oven riser pipe. to form different multi-spray layer with droplet diameter, in the spray layer of the multilayer, to said the droplet size of the spray layer located above is smaller than the droplet diameter of the sprayed layer located below Turkey Dust collection method for the exhaust gas from the riser furnace.
本発明は、大規模な設備改造を行うことなく、最低限の設備改造でコークス炉上昇管から排出される粉塵含有ガスの集塵を効率的に行うことができる。また、炉周りに堆積した粉塵が濡れるので、炉周りに堆積した粉塵の飛散を防止することができる。 The present invention can efficiently collect the dust-containing gas discharged from the coke oven riser pipe with the minimum equipment modification without performing a large-scale equipment modification. Further, since the dust accumulated around the furnace is wetted, it is possible to prevent the dust accumulated around the furnace from being scattered.
本発明の集塵の対象となる、コークス炉上昇管から排出される粉塵含有ガスとは、カーボン除去手段の稼働によって排出されるカーボン粉塵を含むガスであり、カーボン除去手段は限定されるものではないが、例えば、炉壁に付着したカーボンを除去するカーボンランス、上昇管基部に付着したカーボンを除去する上昇管基部スカーフィング、炉天井に付着したカーボンを除去する天井スカーフィング等を挙げることができる。 The dust-containing gas discharged from the coke oven riser pipe, which is the target of dust collection of the present invention, is a gas containing carbon dust discharged by the operation of the carbon removing means, and the carbon removing means is not limited. For example, there are carbon lances for removing carbon adhering to the furnace wall, riser base scarfing for removing carbon adhering to the riser base, ceiling scarfing for removing carbon adhering to the furnace ceiling, etc. it can.
本発明の集塵方法は、コークス炉上昇管から排出される粉塵含有ガスに対して、微粒化した液体を上昇管上部に噴射して集塵することであって、噴射された微粒化液体群が液滴径の異なる多層の噴霧層を形成していることを特徴とするものである。液滴径の異なる多層の噴霧層とすることにより、粒径の異なる粒子をより効率的に集塵することができ、粉塵の集塵効率を上げることができる。 The dust collection method of the present invention is to collect dust by jetting atomized liquid to the upper part of the riser pipe with respect to the dust-containing gas discharged from the coke oven riser pipe, and the jetted atomized liquid group Are characterized by forming a multi-layer spray layer having different droplet diameters. By using a multilayer spray layer with different droplet diameters, particles with different particle diameters can be collected more efficiently, and dust collection efficiency can be increased.
一方で噴射された微粒化液体が混在するように噴射し、微粒化液体の空間充填率を向上させた単一層として噴射しても良い。また、排ガス中の粉塵の粒度分布が狭い範囲である場合は、多層とせず単一層としても良い。 On the other hand, you may inject so that the injected atomization liquid may be mixed and may inject as a single layer which improved the space filling rate of atomization liquid. When the particle size distribution of the dust in the exhaust gas is in a narrow range, a single layer may be used instead of a multilayer.
噴射された液体の液滴径としては、対象粉塵の粒径やノズルから上昇管4までの距離にもよるが、対象粉塵粒径に対し、液滴平均粒径が粉塵粒径の50倍以上の液滴径となるように噴霧すればよく、その際に噴射された微粒化液体が液滴径の異なる多層の噴霧層を形成するように噴射すればよい。 The droplet diameter of the ejected liquid depends on the particle size of the target dust and the distance from the nozzle to the riser 4, but the average droplet diameter is 50 times or more the particle size of the target dust particle size. What is necessary is just to spray so that it may become the droplet diameter of this, and what is necessary is just to inject so that the atomized liquid injected at that time may form the multilayer spray layer from which a droplet diameter differs.
多層の噴霧層を形成する場合、上方に位置する噴霧層の液滴径を下方に位置する噴霧層の液滴径より小さくすることで、下層の大きな液滴で比較的粗い粒子を集塵し、下層を通過してきた細かい粒子を上層の小さい液滴で、集塵する。 When forming a multi-layer spray layer, the droplet diameter of the upper spray layer is made smaller than the droplet diameter of the lower spray layer to collect relatively coarse particles with the large lower layer droplets. The fine particles that have passed through the lower layer are collected by small droplets in the upper layer.
噴霧層は2層以上の多層であればよいが、2層で十分な集塵効率を得られる。2層の噴霧層を形成させる場合は、上層の噴霧層の液滴径は対象粉塵最小粒径の50倍、下層の噴霧層の液滴径を対象粉塵最大粒径の50倍範囲で適宜選択すればよい。 The spray layer may be a multilayer of two or more layers, but sufficient dust collection efficiency can be obtained with two layers. When forming two spray layers, the droplet diameter of the upper spray layer is selected 50 times the minimum particle size of the target dust, and the droplet size of the lower spray layer is appropriately selected within the range of 50 times the maximum particle size of the target dust. do it.
3層以上とする場合も同様に、上方に位置する噴霧層の液滴径を下方に位置する噴霧層の液滴径より小さくすると良い。しかしながら、強風等に煽られ上方に位置させた微細な液滴が目的点である上昇管上部まで到達しない場合は、最上層と最下層を大きな液滴とし、その間を微粒な液滴としても良い。 Similarly, when the number of layers is three or more, the droplet diameter of the spray layer positioned above may be smaller than the droplet diameter of the spray layer positioned below. However, if the fine liquid droplets that are trapped by strong winds and so on do not reach the upper part of the riser, which is the target point, the uppermost layer and the lowermost layer may be large droplets, and the fine droplets between them may be used. .
噴霧する液体としては、水、界面活性剤などの薬液、電気的な力を加えたイオン化溶液等を挙げることができるが、最も低コストな水が好ましい。 Examples of the liquid to be sprayed include water, a chemical solution such as a surfactant, an ionized solution to which an electric force is applied, and the like. The most inexpensive water is preferable.
液体を噴射する位置は、粉塵含有ガスが排出される上昇管4の上部である。噴射角度は、指定無しの範囲で適宜選択すればよい。 The position for injecting the liquid is the upper part of the riser 4 where the dust-containing gas is discharged. What is necessary is just to select an injection angle suitably in the range without specification.
液体の噴霧は、処理ガス1m3あたり最低でも0.5リットル〜4リットル程度の流量で行えばよい。 The spraying of the liquid may be performed at a flow rate of about 0.5 liter to 4 liters per 1 m 3 of the processing gas.
噴霧した液体は、上昇管上部で粉塵を捕集した後、そのまま炉周りに落下させる。噴霧した液体の余剰水を利用して、炉周りに堆積した粉塵を湿潤させ、二次飛散を抑制する。上昇管は1m〜1.5m程度の間隔で連なって設置されており、全上昇管に噴霧することで緻密で広範囲の散水が可能である。 The sprayed liquid collects dust at the upper part of the riser and then drops it around the furnace. The excess water of the sprayed liquid is used to wet the dust accumulated around the furnace and suppress secondary scattering. The ascending pipes are installed continuously at intervals of about 1 m to 1.5 m, and by spraying all the ascending pipes, fine and wide-range watering is possible.
余剰水と共に炉周りに落下させた粉塵は、清掃作業車等を用いて回収する。一般的にコークス炉では、清掃体制が整っているため、地上に落下した粉塵は比較的簡易に回収できる。
この結果、炉周りの散水設備や、水処理設備等の大規模設備投資を回避できる。
The dust dropped around the furnace together with the excess water is collected using a cleaning vehicle or the like. Generally, in a coke oven, a cleaning system is in place, so dust that has fallen on the ground can be recovered relatively easily.
As a result, it is possible to avoid large-scale capital investment such as watering equipment around the furnace and water treatment equipment.
液体を噴霧する手段は特に限定されないが、ノズルを用いて液体を噴霧すればよい。2層の噴霧層を形成するためのノズルの配置を図1に示す。 The means for spraying the liquid is not particularly limited, but the liquid may be sprayed using a nozzle. The arrangement of the nozzles for forming two spray layers is shown in FIG.
2層の噴霧層が形成されるように液滴径の異なるノズル31、32を千鳥状に配置すればよく、その際上層の噴霧層を形成する液滴径が下層の噴霧層を形成する液滴径より小さくなるようにノズル径の異なるノズル31、32を配置すればよい。 The nozzles 31 and 32 having different droplet diameters may be arranged in a staggered manner so that two spray layers are formed. In this case, the droplet diameter that forms the upper spray layer is a liquid that forms the lower spray layer. What is necessary is just to arrange | position the nozzles 31 and 32 from which a nozzle diameter differs so that it may become smaller than a droplet diameter.
本発明方法の一実施形態を図2に示す。散水用のノズル3は装炭車5に設置すればよい。貯水タンクやコンプレッサー等は炉上を移動する装炭車5もしくは、装炭車5が牽引する架台に設置するのがよい。コークス炉の操業上、装炭する窯と押出しする窯の間の間隔は一定であるので、装炭車5もしくは装炭車が牽引する架台に、窯間隔を考慮した位置に液体噴射設備を設置する。この結果、炉上に大規模な散水設備を設置することなく、上昇管4の上部への散水が可能となる。 One embodiment of the method of the present invention is shown in FIG. The nozzle 3 for sprinkling may be installed in the charcoal vehicle 5. It is preferable to install the water storage tank, the compressor, etc. on the charcoal vehicle 5 that moves on the furnace or on the platform to which the charcoal vehicle 5 pulls. In the operation of the coke oven, the interval between the kiln to be loaded and the kiln to be pushed out is constant. Therefore, the liquid injection equipment is installed at a position in consideration of the interval between the kilns on the charcoal vehicle 5 or a frame pulled by the charcoal vehicle. As a result, water can be sprinkled on the upper part of the riser 4 without installing a large-scale watering facility on the furnace.
本発明をコークス3炉において実施した。対象粉塵粒径が10〜20μmであったので、下層の平均液滴径を1000μmとし、上層の平均液滴径を500μmとした。なお、平均液滴径は(1)式より算出したものである。 The present invention was carried out in a coke 3 furnace. Since the target dust particle diameter was 10 to 20 μm, the average droplet diameter of the lower layer was set to 1000 μm, and the average droplet diameter of the upper layer was set to 500 μm. The average droplet diameter is calculated from the equation (1).
集塵を行った水を回収し、回収した水の中に含有された粉塵量と発生粉塵量から、集塵効率を算出した。比較として上層と下層のノズルを変更した場合、平均液滴径を変更した場合の集塵効率を測定した。その結果を表1、表2に示す。表1、表2に示すように本発明によって高い集塵効率を得られることを確認した。 The collected water was collected, and the dust collection efficiency was calculated from the amount of dust contained in the collected water and the amount of generated dust. As a comparison, when the upper and lower nozzles were changed, the dust collection efficiency when the average droplet diameter was changed was measured. The results are shown in Tables 1 and 2. As shown in Tables 1 and 2, it was confirmed that high dust collection efficiency can be obtained by the present invention.
本発明は、コークス炉上昇管から排出される粉塵含有ガスを少ない設備投資で効率よく集塵できるので、極めて有用である。 The present invention is extremely useful because dust-containing gas discharged from the coke oven riser can be efficiently collected with a small capital investment.
1 炭化室
2 装入口
3、31、32 散水ノズル
4 上昇管
5 装炭車
6 押出しラム
7 装入炭層
8 噴霧層
DESCRIPTION OF SYMBOLS 1 Carbonization chamber 2 Charging inlet 3, 31, 32 Sprinkling nozzle 4 Rising pipe 5 Charcoal wheel 6 Extrusion ram 7 Charging layer 8 Spraying layer
Claims (1)
A method for collecting dust from a coke oven riser exhaust gas, in which the atomized liquid is jetted to the upper part of the riser tube with respect to the dust-containing gas discharged from the coke oven riser tube. different multilayer to form a spray layer, in a spray layer of the multilayer, features and to Turkey Kusu furnace is smaller than the droplet diameter of the sprayed layer that droplet size of the spray layer is positioned below positioned above rise in Dust collection method for pipe exhaust gas.
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