JP5124091B2 - Abnormal light emission prevention device for light source laser of separate type reflection type photoelectric encoder - Google Patents

Abnormal light emission prevention device for light source laser of separate type reflection type photoelectric encoder Download PDF

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JP5124091B2
JP5124091B2 JP2005366105A JP2005366105A JP5124091B2 JP 5124091 B2 JP5124091 B2 JP 5124091B2 JP 2005366105 A JP2005366105 A JP 2005366105A JP 2005366105 A JP2005366105 A JP 2005366105A JP 5124091 B2 JP5124091 B2 JP 5124091B2
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真吾 黒木
基弘 大崎
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Mitutoyo Corp
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本発明は、セパレート型の反射型光電式エンコーダの光源レーザの異常発光防止装置に係り、特に、レーザダイオード(LD)を光源とするセパレート型の反射型光電式エンコーダに用いるのに好適な、セパレート型の反射型光電式エンコーダの光源レーザの異常発光防止装置に関する。 The present invention relates to an abnormal light emitting device for preventing a light source a laser reflection type photoelectric encoder separate type, suitable in particular, for use with a laser diode (LD) in a separate type reflective photoelectric encoder according to the light source, separate The present invention relates to an apparatus for preventing abnormal light emission of a light source laser of a reflection type photoelectric encoder .

スケール10と検出器12が分離されたセパレート型の光電式エンコーダとして、図1(A)に示す如く、スケール10を挟み込むように検出器12が構成された透過型エンコーダと、図1(B)に示す如く、スケール10と対峙するように検出器12が構成された反射型エンコーダがある。図において、16はフォトダイオード(PD)等の受光素子である。   As a separate photoelectric encoder in which the scale 10 and the detector 12 are separated, as shown in FIG. 1A, a transmission encoder in which the detector 12 is configured to sandwich the scale 10, and FIG. As shown in FIG. 2, there is a reflective encoder in which a detector 12 is configured to face the scale 10. In the figure, 16 is a light receiving element such as a photodiode (PD).

検出器12の光源14として半導体レーザを使用する場合、前者の透過型では、外部にそのままレーザ光15が放出されることはないが、後者の反射型の場合、スケール10と対峙していない状態では、レーザ光15が外部に放出される。   When a semiconductor laser is used as the light source 14 of the detector 12, the laser beam 15 is not emitted to the outside in the former transmission type, but is not opposed to the scale 10 in the latter reflection type. Then, the laser beam 15 is emitted to the outside.

従って、放出されるレーザ光15の強度を人体に影響の無い範囲に抑える必要がある。又、レーザダイオード(LD)の駆動回路上に部品故障や断線等による異常が発生した場合でも、人体に影響の無い範囲の放射出力に抑えなければならない。透過型の場合、レーザ光15が直接外部に出ることはないので、駆動回路上に異常が発生しても通常は問題ないが、反射型では問題を生じる可能性がある Therefore, it is necessary to suppress the intensity of the emitted laser beam 15 within a range that does not affect the human body. Further, even if an abnormality due to a component failure or disconnection occurs on the laser diode (LD) drive circuit, the radiation output must be suppressed within a range that does not affect the human body. In the case of the transmissive type, the laser light 15 does not directly go outside, so that even if an abnormality occurs on the drive circuit, there is usually no problem, but in the case of the reflective type, a problem may occur .

特許文献1には、自動パワー制御(APC)区間内で変化している制御量から、ラッチに記憶された制御量を減算した値が、所定の基準値よりも大きくなった場合に、半導体レーザに何らかの異常が発生したと判断してAPCエラー信号を生成すると共に、前記制御量のそれ以上の増加を停止することで、駆動電流源の駆動電流値の増加も停止することが記載されている。   Patent Document 1 discloses a semiconductor laser in which a value obtained by subtracting a control amount stored in a latch from a control amount changing in an automatic power control (APC) section is larger than a predetermined reference value. It is described that an increase in the drive current value of the drive current source is also stopped by generating an APC error signal by judging that some abnormality has occurred and stopping the further increase in the control amount. .

特開平9−321386号公報JP-A-9-321386

しかしながら従来は、構成が複雑であり、コストがかかるという問題点を有していた。   Conventionally, however, there is a problem that the configuration is complicated and expensive.

本発明は、前記従来の問題点を解消するべくなされたもので、反射光もモニタして、レーザの異常発光を、低いコストで確実に防止することが可能な、セパレート型の反射型光電式エンコーダの光源レーザの異常発光防止装置を提供することを課題とする。 The present invention, wherein those so has been made to solve the conventional problems, the reflected light is also monitored, which can abnormal emission of the laser, to reliably prevent a low cost, separate type of reflective photoelectric It is an object of the present invention to provide an apparatus for preventing abnormal light emission of a light source laser of an encoder .

本発明は、レーザダイオードの発光量を直接検出するための第1の受光手段と、測定対象物からの反射光量を直接検出するための第2の受光手段と、通常は前記第2の受光手段で検出される測定対象物からの反射光量に応じて前記レーザダイオードの発光量をフィードバック制御し、測定対象物がなくなった場合には、前記第1の受光手段で検出されるレーザダイオードの発光量に応じて前記レーザダイオードの発光量をフィードバック制御するための制御ループを備えたレーザダイオードの駆動回路であって、前記制御ループの電圧をモニタするためのウィンドコンパレータと、前記制御ループの電圧が所定範囲外となった時に、発光を停止するための発光停止手段と、を備えたことを特徴とするセパレート型の反射型光電式エンコーダの光源レーザ光の異常発光防止装置により、前記課題を解決したものである。 The present invention includes a first light receiving means for directly detecting the light emission amount of a laser diode, a second light receiving means for directly detecting the amount of light reflected from a measurement object, and usually the second light receiving means. The amount of light emitted from the laser diode is feedback-controlled in accordance with the amount of reflected light from the measurement object detected in step 1, and when the measurement object disappears, the amount of light emitted from the laser diode detected by the first light receiving means. A laser diode drive circuit having a control loop for feedback control of the light emission amount of the laser diode in response to a window comparator for monitoring the voltage of the control loop, and a voltage of the control loop being predetermined. when out of range, the separate type, characterized by comprising: a light emission stop means for stopping the light emission of the reflection type photoelectric encoder The abnormal light emitting device for preventing source laser beam is obtained by solving the above problems.

又、電源投入時に前記発光停止手段の動作を妨げるための遅延回路を備えることにより、電源投入時の立上りの誤作動を防止するようにしたものである。   In addition, by providing a delay circuit for preventing the operation of the light emission stop means when the power is turned on, a malfunction at the rise when the power is turned on is prevented.

本発明によれば、レーザダイオードの発光量及び測定対象物からの反射光量の両方に応じてレーザダイオードの発光量をフィードバック制御するための制御ループ上の素子が何れか1つでも故障あるいは破損した場合には、直ちにレーザの発光が停止されるので、コスト上昇を最小に抑えて、セパレート型の反射型光電式エンコーダの光源レーザの異常発光を確実に防止することができる。 According to the present invention, any one of the elements on the control loop for feedback control of the light emission amount of the laser diode according to both the light emission amount of the laser diode and the reflected light amount from the measurement object is broken or damaged. In this case, since the laser emission is stopped immediately, an increase in cost can be minimized and abnormal light emission of the light source laser of the separate reflection type photoelectric encoder can be surely prevented.

以下図面を参照して、本発明の実施形態を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

参考例は、図2に示す如く、レーザダイオードパッケージ20中のレーザダイオード(LD)の発光量に応じて、該LDの発光量をフィードバック制御するための、例えば前記レーザダイオードパッケージ20に組み込まれたフォトダイオードPD1、該PD1の出力電流を制御電圧V1に変換する電流−電圧変換部32、該制御電圧V1と基準電圧Vrefの差を増幅する差動増幅器34を含む制御ループ30、及び、LDの駆動電流を制御するためのLD駆動トランジスタTr1を備えたレーザにおいて、前記制御ループ30の電圧をモニタするための、コンパレータCmp1、Cmp2を含むウィンドコンパレータ36と、該ウィンドコンパレータ36の出力によりオン・オフされる、アナログの発光停止スイッチ38と、電源投入時に該発光停止スイッチ38がオフとならないようにするための、コンデンサC1及び抵抗R4を含む遅延回路40と、ANDゲートIC1を備えたものである。 As shown in FIG. 2, the reference example is incorporated in the laser diode package 20 for feedback control of the light emission amount of the LD according to the light emission amount of the laser diode (LD) in the laser diode package 20, for example. A photodiode PD1, a current-voltage converter 32 for converting the output current of the PD1 to a control voltage V1, a control loop 30 including a differential amplifier 34 for amplifying the difference between the control voltage V1 and a reference voltage Vref, and an LD In a laser including an LD drive transistor Tr1 for controlling a drive current, a window comparator 36 including comparators Cmp1 and Cmp2 for monitoring the voltage of the control loop 30 and an output of the window comparator 36 are turned on / off. The analog light emission stop switch 38 and the light emission stop switch when the power is turned on. A delay circuit 40 including a capacitor C1 and a resistor R4 and an AND gate IC1 are provided to prevent the switch 38 from being turned off.

参考例において、まず正常動作時には、電源を投入すると、レーザダイオードパッケージ20のLDが発光し、PD1には光パワーに比例した電流が発生する。そして、電流−電圧変換部32で電流が制御電圧V1に変換され、差動増幅器34の正入力端子の基準電圧VrefとV1が等しくなるように、トランジスタTr1でLDの電流が制御される。なお、電流−電圧変換部32の可変抵抗器VR1で、光パワーが使用上最適になるように調整する。 In this reference example , first, in normal operation, when the power is turned on, the LD of the laser diode package 20 emits light, and a current proportional to the optical power is generated in PD1. Then, the current is converted into the control voltage V1 by the current-voltage converter 32, and the current of the LD is controlled by the transistor Tr1 so that the reference voltages Vref and V1 of the positive input terminal of the differential amplifier 34 are equal. The variable resistor VR1 of the current-voltage conversion unit 32 is adjusted so that the optical power is optimal for use.

正常動作時では、このようにして、異常発光を防止できるが、制御ループ30上の素子が故障したり破損した場合には、制御の基準電圧Vrefに制御電圧V1を保つことができなくなり、制御電圧V1が基準電圧Vrefより正か負の方向に異なってくる。   In normal operation, abnormal light emission can be prevented in this manner. However, if an element on the control loop 30 fails or is damaged, the control voltage V1 cannot be maintained at the control reference voltage Vref, and control is performed. The voltage V1 is different from the reference voltage Vref in the positive or negative direction.

そこで、ウィンドコンパレータ36により予め設定された基準値Vref±α内を制御電圧V1が外れると、コンパレータCmp1又はCmp2の出力が低レベルとなり、発光停止スイッチ38がオフとなる。よって、LDに電源を供給できなくなり、LDの発光が強制的にオフとされる。   Therefore, when the control voltage V1 falls outside the reference value Vref ± α set in advance by the window comparator 36, the output of the comparator Cmp1 or Cmp2 becomes low level, and the light emission stop switch 38 is turned off. Therefore, it becomes impossible to supply power to the LD, and the light emission of the LD is forcibly turned off.

なお、電源投入時の立上りはLDが発光を始める時間が必要なので、遅延回路40のコンデンサC1及び抵抗R4の時定数時間だけ、発光停止スイッチ38を強制的にオンとし、その後上記動作で逐次制御電圧V1を監視する。   Since the power-on rise requires time for the LD to start emitting light, the light emission stop switch 38 is forcibly turned on only for the time constant time of the capacitor C1 and the resistor R4 of the delay circuit 40, and then sequentially controlled by the above operation. Monitor the voltage V1.

次に、本発明の実施形態を詳細に説明する。 Next , embodiments of the present invention will be described in detail.

本実施形態は、参考例と同様の回路において、更に、図3に示す如く、制御ループ30に、測定対象物からの反射光を受光するフォトダイオードPD2と、該PD2の出力電流を電圧に変換する電流−電圧変換部42と、ダイオードD1、D2を設け、電流−電圧変換部32と42の出力の高い方を制御電圧V1とするようにしたものである。 In the present embodiment, in the same circuit as the reference example , as shown in FIG. 3, the control loop 30 receives a photodiode PD2 that receives the reflected light from the measurement object, and converts the output current of the PD2 into a voltage. The current-voltage converter 42 and the diodes D1 and D2 are provided so that the higher output of the current-voltage converters 32 and 42 is the control voltage V1.

他の点については、前記参考例と同様であるので、説明は省略する。 The other points are the same as in the reference example, and the description is omitted.

本実施形態において、まず正常動作時は、電源を投入すると、レーザダイオードパッケージ20のLDが発光し、該レーザダイオードパッケージ20内に内蔵されているフォトダイオードPD1及び測定対象物から反射された光を受光するフォトダイオードPD2に、光パワーに比例した電流が発生する。このPD1及びPD2に発生した光電流は、電流−電圧変換部32、42でそれぞれ電圧に変換され、ダイオードD1、D2で高い方の電圧が選ばれて制御電圧V1となる。そして、該制御電圧V1が差動増幅器34の正入力端子の基準電圧Vrefと等しくなるように、トランジスタTr1でLDの駆動電流が制御される。   In this embodiment, first, in normal operation, when the power is turned on, the LD of the laser diode package 20 emits light, and the light reflected from the photodiode PD1 incorporated in the laser diode package 20 and the measurement object is reflected. A current proportional to the optical power is generated in the photodiode PD2 that receives the light. The photocurrents generated in PD1 and PD2 are converted into voltages by current-voltage converters 32 and 42, respectively, and the higher voltage is selected by diodes D1 and D2 to become control voltage V1. The drive current of the LD is controlled by the transistor Tr1 so that the control voltage V1 becomes equal to the reference voltage Vref of the positive input terminal of the differential amplifier 34.

具体的には、通常は、測定対象物からの反射信号(PD2側)でフィードバックされるが、測定対象物が無くなった場合には、光パワーのリミッタとしてPD1が働く。なお、電流−電圧変換部32、42の可変抵抗器VR1、VR2で、光パワーが使用上最適になるように調整する。   Specifically, feedback is normally made with a reflected signal (PD2 side) from the measurement object, but when the measurement object is lost, PD1 functions as an optical power limiter. The variable resistors VR1 and VR2 of the current-voltage converters 32 and 42 are adjusted so that the optical power is optimal for use.

一方、測定対象物からの反射がなく、且つ、制御ループ30上の素子が故障したり破損した場合には、制御の基準電圧Vrefに制御電圧V1を保つことができなくなり、制御電圧V1が基準電圧Vrefより正か負の方向に異なってくる。   On the other hand, when there is no reflection from the measurement object and an element on the control loop 30 fails or is damaged, the control voltage V1 cannot be maintained at the control reference voltage Vref, and the control voltage V1 is the reference voltage. It differs from the voltage Vref in the positive or negative direction.

そこで、ウィンドコンパレータ36により予め設定された基準値Vref±α内を制御電圧V1が外れると、コンパレータCmp1又はCmp2の出力が低レベルとなり、発光停止スイッチ38がオフとなる。よって、LDに電源を供給できなくなり、LDの発光が強制的にオフとされる。   Therefore, when the control voltage V1 falls outside the reference value Vref ± α set in advance by the window comparator 36, the output of the comparator Cmp1 or Cmp2 becomes low level, and the light emission stop switch 38 is turned off. Therefore, it becomes impossible to supply power to the LD, and the light emission of the LD is forcibly turned off.

本実施形態においては、反射光もモニタしているので動作が確実である。   In this embodiment, since the reflected light is also monitored, the operation is reliable.

前記実施形態においては、回路をアナログ回路としていたので、構成が単純である。なお、特許文献1のようにデジタルのロジック回路で構成することも可能である。発光停止手段も、アナログのスイッチに限定されない。 In the embodiment, since the circuits were analog circuitry, construction is simple. In addition, it is also possible to comprise with a digital logic circuit like patent document 1. FIG. The light emission stopping means is not limited to an analog switch.

又、前記実施形態においては、本発明が、リニアエンコーダに適用されていたが、本発明の適用対象はこれに限定されず、ロータリエンコーダにも同様に適用できる。 Further, in the above embodiment, the present invention has been applied to a Linear encoder, application of the present invention is not limited to this and can be similarly applied to a B over Tali encoder.

光電式エンコーダの代表的な構成を示す図Diagram showing a typical configuration of a photoelectric encoder 参考例の構成を示す回路図Circuit diagram showing configuration of reference example 本発明の実施形態の構成を示す回路図 The circuit diagram which shows the structure of embodiment of this invention

符号の説明Explanation of symbols

20…レーザダイオードパッケージ
LD…レーザダイオード
PD1、PD2…フォトダイオード
30…制御ループ
32、42…電流−電圧変換部
34…差動増幅器
36…ウィンドコンパレータ
38…発光停止スイッチ
40…遅延回路
Tr1…LD駆動トランジスタ
DESCRIPTION OF SYMBOLS 20 ... Laser diode package LD ... Laser diode PD1, PD2 ... Photodiode 30 ... Control loop 32, 42 ... Current-voltage conversion part 34 ... Differential amplifier 36 ... Window comparator 38 ... Light emission stop switch 40 ... Delay circuit Tr1 ... LD drive Transistor

Claims (2)

レーザダイオードの発光量を直接検出するための第1の受光手段と、
測定対象物からの反射光量を直接検出するための第2の受光手段と、
通常は前記第2の受光手段で検出される測定対象物からの反射光量に応じて前記レーザダイオードの発光量をフィードバック制御し、測定対象物がなくなった場合には、前記第1の受光手段で検出されるレーザダイオードの発光量に応じて前記レーザダイオードの発光量をフィードバック制御するための制御ループを備えたレーザダイオードの駆動回路であって、
前記制御ループの電圧をモニタするためのウィンドコンパレータと、
前記制御ループの電圧が所定範囲外となった時に、発光を停止するための発光停止手段と、
を備えたことを特徴とするセパレート型の反射型光電式エンコーダの光源レーザの異常発光防止装置。
First light receiving means for directly detecting the light emission amount of the laser diode;
A second light receiving means for directly detecting the amount of reflected light from the measurement object;
Usually, the amount of light emitted from the laser diode is feedback-controlled according to the amount of reflected light from the measurement object detected by the second light receiving means, and when the measurement object disappears, the first light receiving means A laser diode drive circuit comprising a control loop for feedback-controlling the light emission amount of the laser diode according to the light emission amount of the detected laser diode,
A window comparator for monitoring the voltage of the control loop;
Light emission stop means for stopping light emission when the voltage of the control loop is out of a predetermined range;
An apparatus for preventing abnormal light emission of a light source laser of a separate type reflection type photoelectric encoder, comprising:
電源投入時に前記発光停止手段の動作を妨げるための遅延回路を備えたことを特徴とする請求項1に記載のセパレート型の反射型光電式エンコーダの光源レーザの異常発光防止装置。 2. The apparatus for preventing abnormal light emission of a light source laser of a separate reflection type photoelectric encoder according to claim 1, further comprising a delay circuit for preventing the operation of the light emission stop means when the power is turned on.
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