JP5115042B2 - Separating device for steel plate after slitting - Google Patents
Separating device for steel plate after slitting Download PDFInfo
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- JP5115042B2 JP5115042B2 JP2007155073A JP2007155073A JP5115042B2 JP 5115042 B2 JP5115042 B2 JP 5115042B2 JP 2007155073 A JP2007155073 A JP 2007155073A JP 2007155073 A JP2007155073 A JP 2007155073A JP 5115042 B2 JP5115042 B2 JP 5115042B2
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- 229910000831 Steel Inorganic materials 0.000 title claims description 122
- 239000010959 steel Substances 0.000 title claims description 122
- 238000003780 insertion Methods 0.000 claims description 55
- 230000037431 insertion Effects 0.000 claims description 55
- 238000000926 separation method Methods 0.000 claims description 22
- 238000004804 winding Methods 0.000 claims description 22
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 239000010960 cold rolled steel Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- -1 for example Substances 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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Description
本発明は、鋼板を長手方向に沿って２条以上にスリットするスリッタと、このスリットされた鋼板を巻き取るための巻取り装置との間に設けられ、スリット後の鋼板を分離するための分離装置に関する。 The present invention is provided between a slitter for slitting a steel plate into two or more strips along the longitudinal direction and a winding device for winding up the slit steel plate, and for separating the steel plate after slitting. about the equipment.
圧延工程で最終板厚とされた鋼板はユーザの要求に応じて所定の板幅に分割されて出荷される。鋼板を分割する際には、スリッタと呼ばれる装置により、鋼板を長手方向に沿って２条以上にスリットすることで行われる。 The steel plate having the final thickness in the rolling process is divided into a predetermined plate width and shipped according to the user's request. When dividing a steel plate, it is performed by slitting the steel plate into two or more strips along the longitudinal direction by a device called a slitter.
このような、鋼板を長手方向に沿ってスリットするスリッタラインにおいては、スリット後の鋼板は、スリッタライン出側にある巻取り装置に巻き取られる。ここで、巻取り装置において、スリット後の鋼板を１つのテンションリールで巻き取る際に、スリットした鋼板の例えば１条目と２条目が重なり合う現象が発生する場合がある。テンションリールでスリット後の鋼板同士が重なると、巻き取り後に巻取りリールを抜き取る作業が困難となり、また、無理に抜き取ると重なり部分に傷が生じて製品の歩留り低下を招く。 In such a slitter line that slits the steel sheet along the longitudinal direction, the steel sheet after slitting is wound up by a winding device on the slitter line exit side. Here, in the winding device, when the steel plate after slitting is wound with one tension reel, a phenomenon may occur in which the first and second strips of the slit steel plate overlap. If the steel plates after slitting with the tension reel overlap, the operation of extracting the take-up reel after winding becomes difficult, and if it is forcibly extracted, the overlapping portion will be damaged and the yield of the product will be reduced.
そのため、スリッタと巻取り装置との間に分離装置を設置して、スリットした鋼板の１条目と２条目が重なり合う現象を防止するようにしている。ここで、前記分離装置によるスリット後の鋼板の分離は、分離装置に備える円盤状の挿入部材を鋼板の間に挿入することで行われている。このとき、前記分離装置により分離される鋼板の板間隔は、前記挿入部材の厚みの大きさとなる。なお、前記挿入部材は、分離する鋼板の走行するスピードに合わせて回転するように構成されている。 Therefore, a separation device is installed between the slitter and the winding device to prevent the phenomenon in which the first and second strips of the slit steel plate overlap. Here, the separation of the steel plate after slitting by the separation device is performed by inserting a disc-shaped insertion member provided in the separation device between the steel plates. At this time, the plate | board space | interval of the steel plate isolate | separated by the said separator becomes the magnitude | size of the thickness of the said insertion member. The insertion member is configured to rotate in accordance with the traveling speed of the steel plate to be separated.
スリッタラインにおける実操業においては、スリット後の鋼板の先端が前記挿入部材に衝突するのを回避するためや鋼板の重なりが発生した際の処置に要する作業時間を確保するために、低速での操業を余儀なくされている。そのため、ラインの生産能力は大きく阻害されていた。また、鋼板の重なりが発生した場合、ライン内への立ち入り等の異常作業が発生する為、作業の安全性確保のためのライン停止や作業負荷の増大といった問題もあった。 In the actual operation on the slitter line, the operation at a low speed is performed in order to prevent the front end of the steel plate after the slit from colliding with the insertion member and to secure the work time required for the treatment when the overlap of the steel plates occurs. Have been forced to. Therefore, the production capacity of the line was greatly hindered. In addition, when the steel plates overlap, abnormal work such as entry into the line occurs, which causes problems such as line stop for ensuring work safety and increased work load.
スリット後の鋼板の重なり合いを防止する他の手段として、例えば、スリッタライン出側の巻取り装置にテンションリールを２機設けて別々に巻き取る方法や、スリッタと巻取り装置との間にベンディングロールを配置する事により鋼板を分離する方法が知られている。 As other means for preventing the overlapping of the steel plates after slitting, for example, a method of providing two tension reels on the winding device on the slitter line exit side and winding them separately, or a bending roll between the slitter and the winding device There is known a method of separating steel plates by arranging them.
また、特許文献１には、スリッタラインにおけるテンションブライドルの前に２列に竪ロールを配置し、鋼板の板厚に応じて２列の竪ロールの間隔を変える事で、スリット後の板間隔を強制的に拡大させて巻き取る方法が開示されている。
しかし、上記スリッタライン出側の巻取り装置にテンションリールを２機設けて別々に巻き取る方法やスリッタと巻取り装置との間にベンディングロールを配置する方法は、鋼板の重なり合い防止には有効であるが、どちらも大幅な設備改造が必要であり、工期・改造金額的に短期間での改善は困難である。 However, a method of winding two tension reels on the winding device on the slitter line exit side and winding them separately and a method of arranging a bending roll between the slitter and the winding device are effective in preventing the overlap of the steel plates. However, both require major equipment modifications, and it is difficult to improve the construction period and cost in a short period of time.
また、上記特許文献１に記載の方法は、スリッタとテンションリールとの間に、ルーピングピットやテンションブライドルを備えていなければ実現は困難であり、それらの設置スペースを確保する必要性や設備改造費用が増大するという面で問題がある。 Further, the method described in Patent Document 1 is difficult to implement unless a looping pit or tension bridle is provided between the slitter and the tension reel. There is a problem in that it increases.
本発明は上記課題を解決するためになされたもので、設備費および設置スペースを増大させることなく、スリット後の鋼板の重なりを確実に防止するとともに高い生産性を確保することが可能なスリット後の鋼板の分離装置を提供することを目的とする。 The present invention has been made in order to solve the above-mentioned problems. After the slit, it is possible to reliably prevent the overlapping of the steel plates after the slit and ensure high productivity without increasing the equipment cost and the installation space. and to provide a separation equipment of the steel sheet.
本発明者等は、既存の設備の変更を最小限とし、生産性を向上させつつ、スリット後の鋼板の重なりを確実に防止し、さらに、スリット後の鋼板の先端が分離装置に備える挿入部材に衝突するのを回避することが可能な方法について検討を行った。 The inventors of the present invention minimize the change of existing equipment and improve productivity while reliably preventing the overlapping of steel plates after slitting, and further, the insertion member provided at the tip of the steel plate after slitting is provided in the separation device We studied a method that can avoid the collision with the robot.
スリッタラインにおける実操業においては、板厚２．５ｍｍ以上の厚物材でスリット後の鋼板の重なりが特に多く発生している。このような事実に鑑み、本発明者らは、スリット後の鋼板の重なり防止には、その板厚に応じた鋼板の板間隔を分離装置で確保する事が重要であるという点に着目した。 In actual operation in the slitter line, there is particularly a large overlap of steel plates after slitting with a thick material having a thickness of 2.5 mm or more. In view of such facts, the present inventors have focused on the point that it is important to secure the plate interval of the steel plates according to the plate thickness with a separation device in order to prevent the overlapping of the steel plates after slitting.
そこで、スリット後の鋼板の板間隔を調整するため、厚みの異なる複数種類の挿入部材を準備し、スリットする鋼板の板厚に応じて挿入部材を交換して操業を行った。板厚の増加に伴って挿入部材の厚みを厚くすることで、鋼板の重なり防止には効果があることは確認できた。しかし、板厚変更の都度に挿入部材交換に伴うライン停止が発生し、結果として生産性の向上には繋がらなかった。また、スリット後の鋼板の先端が挿入部材に衝突するという問題に対しては改善が図れなかった。 Therefore, in order to adjust the plate interval of the steel plates after slitting, a plurality of types of insertion members having different thicknesses were prepared, and the operation was performed by replacing the insertion members according to the plate thickness of the steel plate to be slit. It was confirmed that increasing the thickness of the insertion member with the increase in the plate thickness was effective in preventing the overlapping of the steel plates. However, every time the plate thickness is changed, a line stop occurs due to the replacement of the insertion member, and as a result, productivity is not improved. Moreover, it was not possible to improve the problem that the tip of the steel plate after the slit collided with the insertion member.
そこで、さらに検討を重ねた結果、挿入部材の外周部に端部に行くに従って厚みが薄くなるようなテーパを付与し、挿入部材の高さレベルを上下に可変にする事で、ライン停止を発生させる事無く、鋼板の板間隔を調整することが可能であることを見出した。また、挿入部材の外周部に端部に行くに従って厚みが薄くなるようなテーパを付与することで、挿入部材外周部の断面がＶ字形状となる為、スリット後の鋼板の先端が挿入部材に衝突するのを回避できることを見出した。 Therefore, as a result of further investigations, a taper is applied to the outer periphery of the insertion member so that the thickness decreases as it goes to the end. The present inventors have found that it is possible to adjust the plate interval of the steel plates without causing them. Moreover, since the cross section of the outer periphery of the insertion member is V-shaped by giving the outer periphery of the insertion member a taper that decreases in thickness toward the end, the tip of the steel plate after the slit becomes the insertion member. I found that I could avoid collisions.
本発明は、上記知見に基づきなされたもので以下のような特徴を有する。
［１］鋼板を長手方向に沿って２条以上にスリットするスリッタと、該スリッタによりスリットされた鋼板を巻き取るための巻取り装置との間に設けられ、前記スリッタによりスリットされた後の鋼板を分離するための分離装置であって、
該分離装置が、スリット後の鋼板の間に挿入され、鋼板同士の板間隔を所定量広げるための円盤状の挿入部材を備え、
該挿入部材における鋼板と接触する部分の少なくとも外周部が、端部に行くに従って厚みが薄くなるようなテーパが設けられており、
さらに、該分離装置は、該挿入部材の高さレベルを上下方向に調整可能な移動手段が設けられて、スリットされる鋼板の板厚に基づいて決定される下記（１）式の範囲を満たす所定の板間隔Ｙ（ｍｍ）となるように、鋼板の間に挿入される挿入部材の位置調整が可能なように構成されていることを特徴とする分離装置。
２Ｘ≦Ｙ≦２Ｘ＋３ ・・・（１）
ここで、Ｘ：鋼板板厚（ｍｍ）
The present invention has been made based on the above findings and has the following characteristics.
[1] A steel plate that is provided between a slitter that slits a steel plate into two or more along the longitudinal direction and a winding device for winding the steel plate slit by the slitter, and is slit by the slitter. Separating device for separating
The separation device is inserted between the steel plates after the slit, and includes a disc-shaped insertion member for widening the plate interval between the steel plates by a predetermined amount,
A taper is provided such that at least the outer peripheral portion of the portion in contact with the steel plate in the insertion member becomes thinner as it goes to the end ,
Further, the separating device is provided with a moving means capable of adjusting the height level of the insertion member in the vertical direction, and satisfies the range of the following formula (1) determined based on the plate thickness of the steel plate to be slit. A separation apparatus configured to be capable of adjusting a position of an insertion member inserted between steel plates so as to have a predetermined plate interval Y (mm) .
2X ≦ Y ≦ 2X + 3 (1)
Here, X: Steel plate thickness (mm)
本発明によれば、設備費および設置スペースを増大させることなく、スリット後の鋼板の重なりを確実に防止するとともに高い生産性を確保することが可能なスリット後の鋼板の分離装置が提供される。 According to the present invention, without increasing the equipment cost and installation space, separation equipment of the steel sheet after high a productivity can be ensured slit thereby reliably prevent the overlap of the steel sheet after the slit has been provided The
以下、本発明を実施するための最良の形態の一例を説明する。 Hereinafter, an example of the best mode for carrying out the present invention will be described.
本発明に係る分離装置は、鋼板を長手方向に沿って２条以上にスリットするスリッタと、このスリッタによりスリットされた鋼板を巻き取るための巻取り装置との間に設けられる。ここで、前記分離装置は、スリット後の鋼板の間に挿入され、鋼板同士の板間隔を所定量広げるための円盤状の挿入部材を備えている。 The separation device according to the present invention is provided between a slitter that slits a steel plate into two or more strips along the longitudinal direction, and a winding device for winding the steel plate slit by the slitter. Here, the separation device includes a disk-shaped insertion member that is inserted between the steel plates after slitting and expands the plate interval between the steel plates by a predetermined amount.
図１に、本発明に係る分離装置１の概略構成を示す。図１は、スリットする鋼板２を、鋼板の長手方向から見た側面図であり、一例として、鋼板を２条にスリットする場合を示している。なお、例えば、鋼板を３条以上にスリットする場合には、分離装置１を、（スリットする条数−１）台、つまり、３条にスリットする場合であれば２台配置してスリットされる。 FIG. 1 shows a schematic configuration of a separation apparatus 1 according to the present invention. FIG. 1 is a side view of a steel plate 2 to be slit viewed from the longitudinal direction of the steel plate, and shows a case where the steel plate is slit into two strips as an example. For example, when slitting the steel sheet into three or more strips, the separation device 1 is slit by arranging (two slits-1), that is, two slits if slitting into three strips. .
図１において、スリット後の鋼板２同士の間に円盤状の挿入部材１１が挿入されて、スリット後の鋼板２同士の板間隔を所定量に広げている。ここで、前記挿入部材１１の鋼板２と接触する部分の少なくとも外周部には、端部に行くに従って厚みが薄くなるようなテーパが設けられている。 In FIG. 1, a disc-shaped insertion member 11 is inserted between the steel plates 2 after slitting to increase the plate interval between the steel plates 2 after slitting to a predetermined amount. Here, at least the outer peripheral portion of the portion of the insertion member 11 that contacts the steel plate 2 is provided with a taper that decreases in thickness toward the end portion.
なお、前記挿入部材１１の材質としては、スリットされる鋼板よりも硬い材質のものを用いる必要がある。そのような材質のものとして、例えば、合金工具鋼を用いることができ、その中で、ＳＫＤ５（ＨＲＣ≧５９）を用いることが特に好ましい。 In addition, as a material of the said insertion member 11, it is necessary to use a material harder than the steel plate to be slit. As such a material, for example, alloy tool steel can be used, and among them, it is particularly preferable to use SKD5 (HRC ≧ 59).
スリット後の鋼板２同士の板間隔は、その間に挿入される挿入部材１１の厚みの大きさとなる。つまり、テーパ部の厚みがスリット後の鋼板２同士の板間隔となるため、テーパ部の挿入位置を調整することで、板間隔を、テーパ部における厚さの変化の範囲内で任意に調整することが可能となる。 The plate | board space | interval of the steel plates 2 after a slit becomes the magnitude | size of the thickness of the insertion member 11 inserted between them. That is, since the thickness of the taper portion becomes the plate interval between the steel plates 2 after slitting, the plate interval is arbitrarily adjusted within the range of the thickness change in the taper portion by adjusting the insertion position of the taper portion. It becomes possible.
図２に、前記円盤状の挿入部材１１を側面方向から見た断面図を示す。なお、図２に示す例は、単なる一例であって、テーパ部の形状や、先端部および平坦部の厚さ等は任意に変更できる。 FIG. 2 shows a cross-sectional view of the disc-shaped insertion member 11 as viewed from the side. The example shown in FIG. 2 is merely an example, and the shape of the tapered portion, the thickness of the tip portion and the flat portion, and the like can be arbitrarily changed.
図２に示す例では、挿入部材１１の挿入位置を調整することで、スリット後の鋼板の板間隔を１ｍｍ超えから１０ｍｍの範囲で調整できる。 In the example shown in FIG. 2, by adjusting the insertion position of the insertion member 11, the plate interval of the steel plates after the slit can be adjusted in the range of more than 1 mm to 10 mm.
また、挿入部材１１の端部は断面Ｖ字形状となっているので、スリット後の鋼板２の先端が挿入部材１１に衝突するのを回避することが可能となる。 Further, since the end portion of the insertion member 11 has a V-shaped cross section, it is possible to avoid the front end of the steel plate 2 after the slit from colliding with the insertion member 11.
ここで、図２には図示を省略しているが、分離装置１には、挿入部材１１の高さレベルを上下方向に調整可能な移動手段が設けられている。なお、挿入部材１１の高さレベルを上下方向に調整可能な移動手段とは、スリット後のそれぞれの鋼板２の間で、挿入部材１１のテーパ部を任意の位置で固定できるように構成したものであればどのような手段を用いてもよい。 Here, although not shown in FIG. 2, the separating device 1 is provided with moving means that can adjust the height level of the insertion member 11 in the vertical direction. The moving means capable of adjusting the height level of the insertion member 11 in the vertical direction is configured such that the taper portion of the insertion member 11 can be fixed at any position between the respective steel plates 2 after the slit. Any means may be used as long as it is.
前記挿入部材１１の高さレベルを調整する際には、下記式（１）の範囲を満たす所定の板間隔Ｙ（ｍｍ）となるように、スリット後の鋼板の間に挿入される挿入部材１１の位置調整を行うことが好ましい。 When the height level of the insertion member 11 is adjusted, the insertion member 11 is inserted between the steel plates after the slit so that a predetermined plate interval Y (mm) satisfying the range of the following formula (1) is satisfied. It is preferable to adjust the position.
２Ｘ≦Ｙ≦２Ｘ＋３ ・・・（１）
ここで、Ｘ：鋼板板厚（ｍｍ）。
2X ≦ Y ≦ 2X + 3 (1)
Here, X: steel plate thickness (mm).
上式（１）を満たす範囲で板間隔Ｙを調整することで、スリット後の鋼板２の重なりを確実に防止することが可能となる。 By adjusting the plate interval Y within a range that satisfies the above formula (1), it is possible to reliably prevent the steel plates 2 from overlapping after being slit.
また、下記式（２）の範囲を満たす所定の板間隔Ｙ（ｍｍ）となるように、スリット後の鋼板の間に挿入される挿入部材１１の位置調整を行うことがより好ましい。 In addition, it is more preferable to adjust the position of the insertion member 11 inserted between the steel plates after the slit so that a predetermined plate interval Y (mm) satisfying the range of the following formula (2) is satisfied.
２Ｘ＋１≦Ｙ≦２Ｘ＋２ ・・・（２）
ここで、Ｘ：鋼板板厚（ｍｍ）。
2X + 1 ≦ Y ≦ 2X + 2 (2)
Here, X: steel plate thickness (mm).
上式（２）を満たす範囲で板間隔Ｙを調整することで、鋼板の通板速度を１００ｍ／分まで上げた場合であってもスリット後の鋼板２の重なりを確実に防止することが可能となる。 By adjusting the sheet spacing Y within the range satisfying the above formula (2), it is possible to reliably prevent the overlapping of the steel sheets 2 after slitting even when the sheet passing speed is increased to 100 m / min. It becomes.
上述のように、分離装置１に備える円盤状の挿入部材１１の外周部を、端部に行くに従って厚みが薄くなるようにテーパを設け、さらに、挿入部材１１の高さレベルを上下方向に調整可能とすることで、スリット後の鋼板２の重なり、および、スリット後の鋼板２の先端が挿入部材１１に衝突するのを確実に防止することが可能となる。これにより、挿入部材１１の交換等によるライン停止を発生させる事なく高い生産性でスリッタラインでの作業が可能となる。 As described above, the outer peripheral portion of the disc-shaped insertion member 11 provided in the separation device 1 is tapered so that the thickness decreases toward the end, and the height level of the insertion member 11 is adjusted in the vertical direction. By making it possible, it becomes possible to reliably prevent the overlap of the steel plates 2 after slitting and the tip of the steel plate 2 after slitting from colliding with the insertion member 11. Accordingly, it is possible to work on the slitter line with high productivity without causing a line stop due to replacement of the insertion member 11 or the like.
また、本発明に係る分離装置１の設置は、大きな設置スペースや改造費用などを必要とせず、短期間に設置することが可能である。 In addition, the separation apparatus 1 according to the present invention can be installed in a short period of time without requiring a large installation space or modification costs.
以下、本発明を実施例に基づいて説明する。 Hereinafter, the present invention will be described based on examples.
［実施例１］
スリッタと巻取り装置との間に本発明に係る分離装置を備えたスリッタラインにおいて、以下に示す仕様の鋼板のスリット作業を、スリット後の鋼板の板間隔を、鋼板の間に挿入する挿入部材の位置調整を行うことで種々に変更しながら行った。
鋼種：引張強度：３０ｋｇｆ／ｍｍ２（２９０ＭＰａ）〜６０ｋｇｆ／ｍｍ２（５９０ＭＰａ）クラスの冷延鋼板、溶融亜鉛鍍金鋼板または電気亜鉛鍍金鋼板
板厚：０．３５〜３．４ｍｍ
板幅(スリット作業前)：９００〜１８２９ｍｍ
スリット幅：４５０〜９１４ｍｍ
図３に、種々の板厚の鋼板を、スリット後の鋼板の板間隔を種々に変更しながらスリット作業を行った際の、スリット後の鋼板の重なり、および、スリット後における鋼板の挿入部材への衝突が起こったか否かを調査した結果を示す。
[Example 1]
In a slitter line equipped with a separation device according to the present invention between a slitter and a winding device, a slitting operation of a steel plate having the following specifications is inserted, and an insertion member for inserting the interval between the steel plates after slitting between the steel plates The position was adjusted and various changes were made.
Steels: Tensile Strength: 30kgf / mm 2 (290MPa) ~60kgf / mm 2 (590MPa) cold rolled steel class, molten zinc plated steel sheet or an electrically galvanized steel plate thickness: 0.35～3.4Mm
Sheet width (before slitting): 900-1829mm
Slit width: 450-914mm
FIG. 3 shows the overlap of the steel plates after slitting and the steel plate insertion member after slitting when the slitting operation is performed while variously changing the plate spacing of the steel plates after slitting. The result of investigating whether or not a collision occurred is shown.
図中で、「○」は鋼板の通板速度を１００ｍ／分まで上げた場合であってもスリット後の鋼板の重なり、および、スリット後における鋼板の挿入部材への衝突が起こらなかった場合、「△」は鋼板の通板速度は従来と同様の５５ｍ／分とした場合でスリット後の鋼板の重なり、および、スリット後における鋼板の挿入部材への衝突が起こらなかった場合、「×」は鋼板の通板速度は従来と同様とした場合でスリット後の鋼板の重なり、または、スリット後における鋼板の挿入部材への衝突が起こった場合を示している。 In the figure, “◯” indicates the overlap of the steel plates after slitting even when the plate passing speed of the steel plate is increased to 100 m / min, and when the collision with the insertion member of the steel plate after slitting does not occur. “△” indicates that the steel plate passing speed is 55 m / min, which is the same as the conventional case, and when the steel plates overlap after slitting and the steel plate does not collide with the inserted member after slitting, “×” The plate passing speed of the steel plate is the same as the conventional case, and shows the case where the overlap of the steel plates after slitting or the collision of the steel plate after the slit with the insertion member occurs.
図３に示すように、２Ｘ≦Ｙ≦２Ｘ＋３（ここで、Ｘ：鋼板板厚（ｍｍ））の範囲を満たす所定の板間隔Ｙ（ｍｍ）となるように、スリット後の鋼板の間に挿入される挿入部材の位置調整を行うことで、スリット後の鋼板の重なり、および、スリット後における鋼板の挿入部材への衝突を防止できることが確認できた。また、２Ｘ＋１≦Ｙ≦２Ｘ＋２（ここで、Ｘ：鋼板板厚（ｍｍ））の範囲を満たす所定の板間隔Ｙ（ｍｍ）となるように、スリット後の鋼板の間に挿入される挿入部材の位置調整を行うことで、鋼板の通板速度を上げた場合であってもスリット後の鋼板の重なり、および、スリット後における鋼板の挿入部材への衝突を防止できることが確認できた。 As shown in FIG. 3, it is inserted between the steel plates after slitting so that a predetermined plate interval Y (mm) satisfying the range of 2X ≦ Y ≦ 2X + 3 (where X: steel plate thickness (mm)) is satisfied. It was confirmed that by adjusting the position of the inserted member, it was possible to prevent the overlapping of the steel plates after slitting and the collision of the steel plates after the slit to the inserting member. Further, the insertion member inserted between the steel plates after slitting so as to have a predetermined plate interval Y (mm) satisfying a range of 2X + 1 ≦ Y ≦ 2X + 2 (where X: steel plate thickness (mm)). By adjusting the position, it was confirmed that even when the sheet passing speed of the steel plate was increased, the overlapping of the steel plates after the slits and the collision of the steel plates after the slits with the insertion member could be prevented.
［実施例２］
スリッタと巻取り装置との間に本発明に係る分離装置を備えたスリッタラインにおいて、本発明例として、以下に示す仕様の鋼板のスリット作業を、スリットする鋼板の板厚に応じて下表１に示す板間隔となるように調整して行った。また、比較例として、分離装置に備える挿入部材の厚さが３．０ｍｍで一様な（テーパを設けていない）従来技術に係るものを用いて同様な条件でスリット作業を行った。
鋼種：引張強度：３０ｋｇｆ／ｍｍ２（２９０ＭＰａ）〜６０ｋｇｆ／ｍｍ２（５９０ＭＰａ）クラスの冷延鋼板
板厚：０．６〜３．２ｍｍ
[Example 2]
In the slitter line provided with the separation device according to the present invention between the slitter and the winding device, as an example of the present invention, the slitting operation of the steel plate having the following specifications is performed according to the thickness of the steel plate to be slit. It adjusted so that it might become the board space | interval shown in. In addition, as a comparative example, the slitting operation was performed under the same conditions using a material according to the related art in which the thickness of the insertion member included in the separation device is 3.0 mm and is uniform (no taper is provided).
Steel type: Tensile strength: 30 kgf / mm 2 (290 MPa) to 60 kgf / mm 2 (590 MPa) class cold-rolled steel sheet thickness: 0.6 to 3.2 mm
表１に示す条件で行った本発明例においては、鋼板の通板速度を上げてもスリット後の鋼板の重なり、および、スリット後における鋼板の挿入部材への衝突が起こらず、２８．９トン／時の生産性が確保できた。それに対して、比較例においては、スリット後の鋼板の重なり、および、スリット後における鋼板の挿入部材への衝突を回避するために鋼板の通板速度の低下を余儀なくされるため、１８．０トン／時の生産性にとどまった。また、比較例においては、鋼板の通板速度を下げても、スリット後の鋼板の重なり、および、スリット後における鋼板の挿入部材への衝突を完全に回避することはできず、ライン停止を余儀なくされる場合も発生した。 In the example of the present invention performed under the conditions shown in Table 1, even when the sheet passing speed is increased, the overlapping of the steel plates after the slit and the collision with the inserted member of the steel plate after the slit do not occur, and 28.9 tons / The productivity at the time was secured. On the other hand, in the comparative example, in order to avoid the overlap of the steel plates after slitting and the collision of the steel plates after the slit to the insertion member, the plate passing speed of the steel plates is inevitably lowered, so 18.0 tons / Stayed in productivity at the time. Moreover, in the comparative example, even if the sheet passing speed of the steel plate is lowered, the overlap of the steel plates after the slit and the collision with the insertion member of the steel plate after the slit cannot be completely avoided, and the line must be stopped. Also happened.
このように、本発明例においては、従来技術に比べて６０％の生産性の向上が図られた。 Thus, in the example of the present invention, the productivity was improved by 60% compared to the prior art.
１ 分離装置
１１ 挿入部材
２ 鋼帯
DESCRIPTION OF SYMBOLS 1 Separator 11 Insertion member 2 Steel strip
Claims (1)
該分離装置が、スリット後の鋼板の間に挿入され、鋼板同士の板間隔を所定量広げるための円盤状の挿入部材を備え、
該挿入部材における鋼板と接触する部分の少なくとも外周部が、端部に行くに従って厚みが薄くなるようなテーパが設けられており、
さらに、該分離装置は、該挿入部材の高さレベルを上下方向に調整可能な移動手段が設けられて、スリットされる鋼板の板厚に基づいて決定される下記（１）式の範囲を満たす所定の板間隔Ｙ（ｍｍ）となるように、鋼板の間に挿入される挿入部材の位置調整が可能なように構成されていることを特徴とする分離装置。
２Ｘ≦Ｙ≦２Ｘ＋３ ・・・（１）
ここで、Ｘ：鋼板板厚（ｍｍ） Provided between a slitter that slits the steel sheet into two or more along the longitudinal direction and a winding device for winding the steel sheet slit by the slitter, and separates the steel sheet after being slit by the slitter Separating device for
The separation device is inserted between the steel plates after the slit, and includes a disc-shaped insertion member for widening the plate interval between the steel plates by a predetermined amount,
A taper is provided such that at least the outer peripheral portion of the portion in contact with the steel plate in the insertion member becomes thinner as it goes to the end ,
Further, the separating device is provided with a moving means capable of adjusting the height level of the insertion member in the vertical direction, and satisfies the range of the following formula (1) determined based on the plate thickness of the steel plate to be slit. A separation apparatus configured to be capable of adjusting a position of an insertion member inserted between steel plates so as to have a predetermined plate interval Y (mm) .
2X ≦ Y ≦ 2X + 3 (1)
Here, X: Steel plate thickness (mm)
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