JP5112760B2 - Fitting pipe and cleaning method - Google Patents

Fitting pipe and cleaning method Download PDF

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JP5112760B2
JP5112760B2 JP2007166738A JP2007166738A JP5112760B2 JP 5112760 B2 JP5112760 B2 JP 5112760B2 JP 2007166738 A JP2007166738 A JP 2007166738A JP 2007166738 A JP2007166738 A JP 2007166738A JP 5112760 B2 JP5112760 B2 JP 5112760B2
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valve body
rubber plate
valve
pipe
cylindrical
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JP2009001327A (en
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雅彦 近藤
純一 北野
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Asahi Breweries Ltd
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Asahi Breweries Ltd
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Description

本発明は、一端が配管に接続される筒状部と、この筒状部の他端にタンクが接続される接続部とを備えた継手管、及び継手管と配管を洗浄液で洗浄する洗浄方法に関する。   The present invention relates to a joint pipe provided with a cylindrical part whose one end is connected to a pipe, a connection part whose tank is connected to the other end of the cylindrical part, and a cleaning method for cleaning the joint pipe and the pipe with a cleaning liquid. About.

従来から、継手管の一端がタンクに接続されると共に、継手管の他端が配管に接続され、タンク内の液体が継手管を通じて配管からサーバーへ送られる液送装置が知られている。このような液送装置では、飲料などの液体を供給する場合に配管を定期的に洗浄する必要がある。   2. Description of the Related Art Conventionally, a liquid feeding device is known in which one end of a joint pipe is connected to a tank, the other end of the joint pipe is connected to a pipe, and liquid in the tank is sent from the pipe to the server through the joint pipe. In such a liquid feeding device, it is necessary to periodically clean the piping when supplying a liquid such as a beverage.

配管を洗浄するための機構を備えた装置として、例えば、閉鎖できる充填用管路を通じて貯蔵タンクから充填することができ、また移動可能なピストンにより配合用管路を通じて流出することができる充填シリンダを設けた構成が開示されている。この装置では、充填装置が貯蔵タンクと共に充填シリンダの軸の周囲を回転するように構成されており、貯蔵タンクが上方位置をとる第1の回転位置では充填用管路を開放し、貯蔵タンクが下方位置をとる第2の回転位置では充填用管路を閉鎖する。そして、閉鎖した充填用管路では、配合剤が充填シリンダに達しないように構成している(特許文献1を参照)。
特開平6−86963号公報
As a device with a mechanism for cleaning the piping, for example, a filling cylinder which can be filled from a storage tank through a filling line which can be closed and which can be discharged through a compounding line by means of a movable piston. The provided arrangement is disclosed. In this device, the filling device is configured to rotate around the axis of the filling cylinder together with the storage tank, and in the first rotational position where the storage tank takes the upper position, the filling line is opened, and the storage tank is The filling line is closed in the second rotational position, which is the lower position. And in the closed filling pipeline, it is comprised so that a compounding agent may not reach a filling cylinder (refer patent document 1).
JP-A-6-86963

しかしながら、特許文献1に記載の装置では、構成が複雑でコストが増大するという問題がある。また、配管などに洗浄用のスポンジ玉を導入して洗浄する場合に、配管などの接続部分を取り外してスポンジ玉をセットする必要があり、作業が煩雑で手間がかかる。また、充填シリンダにスポンジ玉を通すとスポンジ玉が詰まるという問題がある。   However, the apparatus described in Patent Document 1 has a problem that the configuration is complicated and the cost increases. In addition, when a cleaning sponge ball is introduced into a pipe for cleaning, it is necessary to remove the connecting part of the pipe and set the sponge ball, which is cumbersome and laborious. Further, there is a problem that the sponge balls are clogged when the sponge balls are passed through the filling cylinder.

本発明は、上記問題点に鑑みてなされたものであり、スポンジ部材が詰まることを抑制し、継手管と配管を効率よく洗浄することができる継手管及び洗浄方法を提供することを目的とする。   The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a joint pipe and a cleaning method that can prevent the sponge member from being clogged and can efficiently wash the joint pipe and the pipe. .

上記課題を解決するために、請求項1に記載の発明は、一端が配管に接続され流路が形成された筒状部と、前記筒状部の他端に設けられ、タンクに接続される接続部と、前記接続部と前記筒状部の間に設けられた開閉弁と、を備えた継手管であって、前記接続部は、前記配管を通って洗浄可能なスポンジ部材がセット可能な大きさに形成され、前記筒状部と前記接続部の間には、前記筒状部の内径を前記接続部の内径より大として段差部が形成されており、前記開閉弁は、前記段差部に固定されるゴム板を備え、前記ゴム板に一部を残して円状にカットされたスリットを形成して、円状部を前記流路を閉じる弁体とし、前記一部を前記弁体の端部を前記筒状部側へ回動可能に支持する支持部材とし、さらに前記支持部材を前記ゴム板の厚さよりも薄くし、前記支持部材の周囲の前記ゴム板及び前記弁体の厚さを、他の前記ゴム板及び前記弁体の厚さよりも薄くすることを特徴としている。 In order to solve the above-mentioned problem, the invention according to claim 1 is provided with a cylindrical part in which one end is connected to a pipe and a flow path is formed, and the other end of the cylindrical part is connected to a tank. A joint pipe provided with a connection part and an on-off valve provided between the connection part and the tubular part, and the connection part can be set with a sponge member that can be washed through the pipe A stepped portion is formed between the tubular portion and the connecting portion with an inner diameter of the tubular portion larger than an inner diameter of the connecting portion, and the on-off valve is formed of the stepped portion. A rubber plate fixed to the rubber plate, forming a slit that is cut in a circular shape leaving a part in the rubber plate, the circular portion serving as a valve body that closes the flow path, and the part as the valve body A support member that rotatably supports the end portion of the rubber plate toward the cylindrical portion side, and further, the support member has a thickness corresponding to the thickness of the rubber plate. Also thin, the thickness of the rubber plate and the valve body around the support member, and characterized in that thinner than the thickness of the other of the rubber plate and the valve body.

請求項1に記載の発明よれば、筒状部の一端に配管が接続され、筒状部の他端に設けられた接続部にタンクが接続されている。接続部には、配管を通って洗浄可能なスポンジ部材がセット可能となっている。また、筒状部と接続部の間には、筒状部の内径を接続部の内径より大として段差部が形成されており、この段差部に開閉弁を構成するゴム板が固定されている。開閉弁は、ゴム板に一部を残して円状にカットされたスリットを形成して、円状部を流路を閉じる弁体とし、上記一部を弁体の端部を筒状部側へ回動可能に支持する支持部材としている。開閉弁は、タンクから液体が導入されない状態では、弁体が段差部に沿った位置に配置されて流路を閉じており、タンクから接続部に液体が導入されると、ゴム板の一部である支持部材が伸びて弁体が筒状部側へ回動し、流路が開放される。また、支持部材をゴム板の厚さよりも薄くすることで、流体が導入されたときに弁体が筒状部側へ回動しやすい。   According to invention of Claim 1, piping is connected to the end of a cylindrical part, and the tank is connected to the connection part provided in the other end of the cylindrical part. A sponge member that can be cleaned through a pipe can be set in the connecting portion. In addition, a step portion is formed between the tubular portion and the connecting portion with the inner diameter of the cylindrical portion larger than the inner diameter of the connecting portion, and a rubber plate constituting the on-off valve is fixed to the step portion. . The on-off valve forms a slit that is cut in a circular shape, leaving a part in the rubber plate, and the circular part is used as a valve body that closes the flow path, and the above part is used as the cylindrical part side. It is set as the support member supported so that rotation is possible. In the state where the liquid is not introduced from the tank, the on-off valve is arranged at a position along the step portion to close the flow path, and when the liquid is introduced from the tank to the connection portion, a part of the rubber plate The support member is extended, the valve body is rotated toward the cylindrical portion, and the flow path is opened. Further, by making the support member thinner than the thickness of the rubber plate, the valve body can easily turn to the cylindrical portion side when the fluid is introduced.

この継手管では、接続部にスポンジ部材をセットし、液体を導入することで、弁体が筒状部側へ回動してスポンジ部材が弁体を通過し、筒状部に送られる。これによって、スポンジ部材が継手管の弁体付近に詰まることが抑制される。さらに、弁体を通過したスポンジ部材は筒状部の他端から配管に送られる。このため、スポンジ部材によって筒状部や配管の内部を効率よく洗浄することが可能となる。また、弁体を開閉する構造が複雑化することなく、低コスト化が可能である。   In this joint pipe, the sponge member is set in the connection portion and the liquid is introduced, whereby the valve body rotates to the cylindrical portion side, and the sponge member passes through the valve body and is sent to the cylindrical portion. This suppresses the sponge member from clogging in the vicinity of the valve body of the joint pipe. Furthermore, the sponge member that has passed through the valve body is sent to the pipe from the other end of the cylindrical portion. For this reason, it becomes possible to wash | clean the inside of a cylindrical part and piping efficiently with a sponge member. In addition, the cost can be reduced without complicating the structure for opening and closing the valve body.

さらに、支持部材の周囲のゴム板及び弁体の厚さが、他のゴム板及び弁体の厚さよりも薄いので、流体を導入したときに弁体が筒状部側へより一層回動しやすくなる。このため、スポンジ部材が継手管の弁体付近に詰まることがより一層抑制される。 Further, since the thickness of the rubber plate and the valve body around the support member is thinner than the thickness of the other rubber plates and the valve body, the valve body is further rotated to the cylindrical portion side when the fluid is introduced. It becomes easy. For this reason, it is further suppressed that the sponge member is clogged in the vicinity of the valve body of the joint pipe.

請求項に記載の発明は、請求項に記載の継手管において、前記弁体の中央部には、液体の逆流を防ぐための剛性部材が取り付けられていることを特徴としている。 The invention according to claim 2 is characterized in that, in the joint pipe according to claim 1 , a rigid member for preventing a back flow of liquid is attached to a central portion of the valve body.

請求項に記載の発明では、弁体の中央部に剛性部材が取り付けられているので、タンクから液体が導入されない状態等では、段差部に沿って流路を閉じる位置に弁体を保持し、タンクから液体が導入されることによって、剛性部材を備えた弁体を筒状部側へスムーズに回動させることが可能となる。このため、液体の逆流が防止され、一定の方向に流体を流すことが可能となる。 In the second aspect of the invention, since the rigid member is attached to the central portion of the valve body, the valve body is held at a position where the flow path is closed along the stepped portion when the liquid is not introduced from the tank. By introducing the liquid from the tank, the valve body provided with the rigid member can be smoothly rotated toward the cylindrical portion. For this reason, the back flow of the liquid is prevented, and the fluid can flow in a certain direction.

請求項に記載の発明は、請求項1又は請求項に記載の継手管を備え、前記配管を洗浄する洗浄方法であって、前記接続部にスポンジ部材をセットした後、前記接続部を前記洗浄液が充填された洗浄タンクに接続し、前記洗浄タンクから前記接続部を通じて前記筒状部に前記洗浄液を導入して前記開閉弁を開放させ、前記スポンジ部材を前記筒状部から前記配管内へ送ることを特徴としている。 The invention according to claim 3, comprising a coupling tube according to claim 1 or claim 2, a cleaning method of cleaning the pipe, after setting the sponge member to the connecting portion, the connecting portion Connected to the cleaning tank filled with the cleaning liquid, introduced the cleaning liquid from the cleaning tank to the cylindrical part through the connecting part to open the on-off valve, and the sponge member from the cylindrical part into the pipe It is characterized by sending to.

請求項に記載の発明では、筒状部の一端に設けられた接続部にスポンジ部材をセットした後、接続部に洗浄液が充填された洗浄タンクを接続する。そして、洗浄タンクから接続部を通じて筒状部に洗浄液を導入する。洗浄液の導入により、開閉弁を構成する弁体が開放され、スポンジ部材が弁体を通過して筒状部に送られ、さらに配管内へ送られる。これによって、少ない工程で筒状部及び配管の内部を効率よく洗浄することが可能となる。 In the invention according to claim 3 , after setting the sponge member in the connecting portion provided at one end of the cylindrical portion, the cleaning tank filled with the cleaning liquid is connected to the connecting portion. And a washing | cleaning liquid is introduce | transduced into a cylindrical part through a connection part from a washing tank. By introducing the cleaning liquid, the valve body constituting the on-off valve is opened, and the sponge member passes through the valve body and is sent to the cylindrical portion, and further sent into the pipe. This makes it possible to efficiently clean the inside of the tubular portion and the piping with a small number of steps.

本発明によれば、筒状部の弁体付近にスポンジ部材が詰まることを抑制でき、継手管及び配管の内部を少ない工程で効率よく洗浄することができる。   ADVANTAGE OF THE INVENTION According to this invention, it can suppress that a sponge member is clogged by the valve body vicinity of a cylindrical part, and can wash | clean the inside of a joint pipe and piping efficiently with few processes.

以下、本発明の実施の形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の第1実施形態である継手管10を示す断面図である。この継手管10は、筒状部12を備えている。筒状部12の内周側には、液体(例えば、ビールなど)が通過可能な流路14が形成されている。筒状部12の内周側は、流体の導入方向上流側(図1中の下側)の大径部12Aと、その大径部12Aから流体の導入方向下流側に向かって径が徐々に縮小するテーパー部12Bと、そのテーパー部12Bより流体の導入方向下流側に連なる小径部12Cと、を備えている。すなわち、流路14は、大径部12Aとテーパー部12Bと小径部12Cとで構成されている。   FIG. 1 is a cross-sectional view showing a joint pipe 10 according to a first embodiment of the present invention. The joint pipe 10 includes a cylindrical portion 12. A flow path 14 through which a liquid (for example, beer) can pass is formed on the inner peripheral side of the cylindrical portion 12. The inner peripheral side of the cylindrical portion 12 has a large diameter portion 12A on the upstream side in the fluid introduction direction (lower side in FIG. 1), and the diameter gradually increases from the large diameter portion 12A toward the downstream side in the fluid introduction direction. The taper part 12B which reduces is provided, and the small diameter part 12C which continues in the fluid introduction direction downstream from the taper part 12B. That is, the flow path 14 is comprised by the large diameter part 12A, the taper part 12B, and the small diameter part 12C.

図3に示すように、液体の導入方向下流側(図3中の上側)である筒状部12の一端には、継手18を介してホース62(配管)が接続されている。ホース62は、例えばビールなどを供給するためのサーバー(図示省略)に接続されている。また、液体の導入方向上流側(図3中の下側)である筒状部12の他端には、筒状の接続部16が設けられており、この接続部16が洗浄タンク70に接続されている。   As shown in FIG. 3, a hose 62 (pipe) is connected via a joint 18 to one end of the cylindrical portion 12 that is downstream in the liquid introduction direction (upper side in FIG. 3). The hose 62 is connected to a server (not shown) for supplying beer, for example. Further, a cylindrical connecting portion 16 is provided at the other end of the cylindrical portion 12 which is the upstream side in the liquid introduction direction (lower side in FIG. 3), and this connecting portion 16 is connected to the cleaning tank 70. Has been.

図1に示すように、筒状部12の他端側(液体の導入方向上流側)の内周部は、大径部12Aよりさらに大径であり、その内周部にねじ部12Dが形成されている。また、接続部16の洗浄タンク70と反対側の外周部は、大径となっており、その外周部にねじ部12Dと螺合されるねじ部16Aが形成されている。そして、筒状部12のねじ部12Dに接続部16のねじ部16Aを螺合することにより、筒状部12に接続部16が取付けられている。   As shown in FIG. 1, the inner peripheral portion on the other end side (upstream side in the liquid introduction direction) of the cylindrical portion 12 has a larger diameter than the large diameter portion 12A, and a screw portion 12D is formed on the inner peripheral portion. Has been. Moreover, the outer peripheral part on the opposite side to the cleaning tank 70 of the connection part 16 has a large diameter, and a screw part 16A to be screwed with the screw part 12D is formed on the outer peripheral part. The connecting portion 16 is attached to the cylindrical portion 12 by screwing the screw portion 16 </ b> A of the connecting portion 16 into the screw portion 12 </ b> D of the cylindrical portion 12.

接続部16の芯部には、流体が流れる開口部16Bが形成されており、開口部16Bは、ホース62内を洗浄するための略円柱状のスポンジ部材30(図3参照)がセット可能な大きさに形成されている。開口部16Bの内径は、筒状部12の大径部12Aの内径よりも小径となっており、接続部16の洗浄タンク70と反対側の端部には段差部22が形成されている。接続部16と筒状部12の間には、流路14を開閉可能な開閉弁20が段差部22と隣接して配設されている。開閉弁20の取付け構造については後述する。   An opening 16B through which a fluid flows is formed in the core of the connection portion 16, and the opening 16B can set a substantially cylindrical sponge member 30 (see FIG. 3) for cleaning the inside of the hose 62. It is formed in size. The inner diameter of the opening 16B is smaller than the inner diameter of the large-diameter portion 12A of the cylindrical portion 12, and a step portion 22 is formed at the end of the connection portion 16 opposite to the cleaning tank 70. An opening / closing valve 20 that can open and close the flow path 14 is disposed adjacent to the step portion 22 between the connection portion 16 and the cylindrical portion 12. The mounting structure of the on-off valve 20 will be described later.

図2(A)〜(B)に示すように、開閉弁20は、円形状のゴム板24を備えており、このゴム板24の円周部24Aより内径側に円の一部である支持部25を残して円状にカットされたスリットS1が形成され、スリットS1の内側の円形部が弁体26とされている。支持部25及び支持部25の周囲には、ゴム板24の両面に凹部27が形成されており、支持部25及び支持部25の周囲の肉厚が他の部分のゴム板24の厚さより薄く形成されている。凹部27内の角部27Aは、R形状に切り欠かれている。また、弁体26の中央部には、円形状の開口26Bが形成されている。本実施形態では、ゴム板24の中心に対するスリットS1の周方向の両端部の角度θ1は約40°に設定されており、ゴム板24の中心に対する凹部27の周方向の両端部の角度θ2は約60°に設定されている。   As shown in FIGS. 2A to 2B, the on-off valve 20 includes a circular rubber plate 24, and a support that is a part of a circle on the inner diameter side of the circumferential portion 24 </ b> A of the rubber plate 24. A slit S1 that is cut in a circular shape leaving the portion 25 is formed, and a circular portion inside the slit S1 is a valve body 26. Concave portions 27 are formed on both sides of the rubber plate 24 around the support portion 25 and the support portion 25, and the thickness around the support portion 25 and the support portion 25 is thinner than the thickness of the rubber plate 24 in other portions. Is formed. A corner portion 27A in the recess 27 is cut out in an R shape. A circular opening 26 </ b> B is formed at the center of the valve body 26. In the present embodiment, the angle θ1 of both ends in the circumferential direction of the slit S1 with respect to the center of the rubber plate 24 is set to about 40 °, and the angle θ2 of both ends in the circumferential direction of the concave portion 27 with respect to the center of the rubber plate 24 is It is set to about 60 °.

図1に示すように、弁体26の開口26Bには、弁体26の上面と下面に支持される支持部28A、28Bを備えた剛性部材28がはめ込まれている。この剛性部材28は、弁体26の円形部が変形しないように、弁体26のゴム材料よりも硬い材料(例えば樹脂)で形成されている。   As shown in FIG. 1, a rigid member 28 including support portions 28 </ b> A and 28 </ b> B supported on the upper surface and the lower surface of the valve body 26 is fitted in the opening 26 </ b> B of the valve body 26. The rigid member 28 is formed of a material (for example, resin) harder than the rubber material of the valve body 26 so that the circular portion of the valve body 26 is not deformed.

筒状部12と接続部16の間には、段差部22より液体の導入方向下流側に、段差部22と大径部12Aの端面17とこれに隣接する筒状部12の内周部で構成される溝が形成されており、この溝にゴム板24の円周部24Aが挟まれている。そして、筒状部12のねじ部12Dへの接続部16のねじ部16Aの締付け量を調整することで、ゴム板24の円周部24Aが接続部16の段差部22と筒状部12の端面17との間に固定されている。   Between the cylindrical portion 12 and the connecting portion 16, the stepped portion 22, the end surface 17 of the large-diameter portion 12 </ b> A, and the inner peripheral portion of the cylindrical portion 12 adjacent thereto are disposed downstream of the stepped portion 22 in the liquid introduction direction. A configured groove is formed, and a circumferential portion 24A of the rubber plate 24 is sandwiched between the grooves. Then, by adjusting the tightening amount of the threaded portion 16A of the connecting portion 16 to the threaded portion 12D of the tubular portion 12, the circumferential portion 24A of the rubber plate 24 is connected to the stepped portion 22 of the connecting portion 16 and the tubular portion 12. It is fixed between the end face 17.

開閉弁20は、通常の状態では、支持部25により弁体26とゴム板24が同一平面上にあり、弁体26が段差部22と接触して流路14が閉じられている。一方、図4に示すように、液体の導入時には、ゴム製の支持部25が伸びて弁体26が液体の導入方向下流側に回動することで、流路14が開放されるようになっている。その際、支持部25及び支持部25の周囲の凹部27の部分の肉厚がゴム板24の厚さよりも薄いことにより、支持部25が伸びやすく、低い流圧で流体が導入されたときでも弁体26に回動しやすくなる。また、弁体26の中央部に剛性部材28が設けられているので、流路14を閉じる位置に弁体26を安定して保持するとともに、液体の導入によって弁体26を筒状部12側へスムーズに回動させることが可能となる。これによって、流体の逆流を抑制することができる。   In a normal state, the opening / closing valve 20 has the valve body 26 and the rubber plate 24 on the same plane by the support portion 25, and the flow path 14 is closed by the valve body 26 contacting the stepped portion 22. On the other hand, as shown in FIG. 4, when the liquid is introduced, the rubber support portion 25 extends, and the valve body 26 rotates downstream in the liquid introduction direction, so that the flow path 14 is opened. ing. At that time, since the thickness of the support portion 25 and the concave portion 27 around the support portion 25 is thinner than the thickness of the rubber plate 24, the support portion 25 is easily stretched and even when fluid is introduced at a low fluid pressure. It becomes easy to turn to the valve body 26. In addition, since the rigid member 28 is provided in the central portion of the valve body 26, the valve body 26 is stably held at a position where the flow path 14 is closed, and the valve body 26 is moved to the cylindrical portion 12 side by introducing liquid. It is possible to rotate smoothly. Thereby, the back flow of the fluid can be suppressed.

なお、開閉弁20としてのゴム板24を構成する材料としては、例えば、SBR、NBR、EPDM、シリコーンゴム、フッ素ゴム、IIR(ブチルゴム)、天然ゴムなどが用いられている。また、剛性部材28の材料は、ゴム板24の円形部の変形を防止するためにゴム板24よりも硬い材料が望ましく、例えば、PBT(ポリブチレンテレフタレート)、ポリプロピレン、ポリアセタールなどが用いられている。   In addition, as a material which comprises the rubber plate 24 as the on-off valve 20, SBR, NBR, EPDM, silicone rubber, fluororubber, IIR (butyl rubber), natural rubber, etc. are used, for example. Further, the material of the rigid member 28 is preferably a material harder than the rubber plate 24 in order to prevent deformation of the circular portion of the rubber plate 24. For example, PBT (polybutylene terephthalate), polypropylene, polyacetal, or the like is used. .

図3に示すように、継手18は、略L字状の筒状の継手本体40の一端に袋ナット42を備えている。この袋ナット42のネジ部42Aは、筒状部12の他端に形成されたネジ部12Eに螺合されている。袋ナット42の内壁には環状の係止部材44が配設されており、この係止部材44に継手本体40の一端に設けられた突起部40Aが係止されている。また、継手本体40の突起部40Aの長手方向端面と筒状部12の長手方向端面との間には、環状のシール部材46が配設されており、袋ナット42と継手本体40とがシールされている。   As shown in FIG. 3, the joint 18 includes a cap nut 42 at one end of a substantially L-shaped tubular joint body 40. The screw portion 42A of the cap nut 42 is screwed into a screw portion 12E formed at the other end of the cylindrical portion 12. An annular locking member 44 is disposed on the inner wall of the cap nut 42, and a protrusion 40 </ b> A provided at one end of the joint body 40 is locked to the locking member 44. An annular seal member 46 is disposed between the longitudinal end face of the protrusion 40A of the joint body 40 and the longitudinal end face of the tubular portion 12, and the cap nut 42 and the joint body 40 are sealed. Has been.

また、継手本体40の他端には、継手本体40の内周面に形成された溝部に設けられたOリング48と、溝部に隣接して配置されるリング部材52と、ホース62を固定する断面が略V字状のロック爪50とが設けられている。さらに、ロック爪50を拡径してロック爪50のホース62への食い込みを解除する解放リング54と、継手本体40の内周側で解放リング54の継手本体40からの抜けを防止する保持部材56とが設けられている。   Further, an O-ring 48 provided in a groove formed on the inner peripheral surface of the joint body 40, a ring member 52 disposed adjacent to the groove, and a hose 62 are fixed to the other end of the joint body 40. A lock claw 50 having a substantially V-shaped cross section is provided. Further, the release claw 50 expands the diameter of the lock claw 50 to release the lock claw 50 from getting into the hose 62, and the holding member prevents the release ring 54 from coming off from the joint body 40 on the inner peripheral side of the joint body 40. 56 are provided.

ホース62を継手本体40の他端に設けられた挿入口から挿入すると、ホース62の外周面がロック爪50を摺接しながら継手本体40の奥側へ挿入され、ホース62が結合状態となる。この結合状態で、ホース62内に液体が流れて内圧が作用すると、ホース62が継手本体40から抜ける方向の力を受け、ホース62とロック爪50が挿入口側に若干移動し、ロック爪50がホース62の外周面に食い込む。これにより、ロック爪50のホース62への把持力が大きくなり、継手18とホース62とが強固に連結されるようになっている。   When the hose 62 is inserted from the insertion port provided at the other end of the joint body 40, the outer peripheral surface of the hose 62 is inserted into the back side of the joint body 40 while sliding the lock claw 50, and the hose 62 is in a coupled state. In this coupled state, when a liquid flows into the hose 62 and an internal pressure is applied, the hose 62 receives a force in a direction in which the hose 62 comes out of the joint body 40, and the hose 62 and the lock claw 50 move slightly to the insertion port side. Bites into the outer peripheral surface of the hose 62. As a result, the gripping force of the lock claw 50 on the hose 62 is increased, and the joint 18 and the hose 62 are firmly connected.

次に、本発明の継手管10の作用であって、継手管10及びこの継手管10に継手18を介して連結されるホース62の洗浄方法について説明する。   Next, as a function of the joint pipe 10 of the present invention, a method for cleaning the joint pipe 10 and the hose 62 connected to the joint pipe 10 via the joint 18 will be described.

継手管10には、筒状部12の一端に設けられた接続部16がビール樽(図示省略)に接続されている。ホース62及びサーバーを洗浄する際には、図3に示すように、接続部16のビール樽(図示省略)を取り外して、接続部16内に略円柱状のスポンジ部材30をセットする。このスポンジ部材30としては、例えば、発泡性のポリウレタンが用いられている。さらに、接続部16に洗浄液としての水が充填された洗浄タンク70を取り付ける。そして、図4に示すように、所定のガス(例えば炭酸ガス)を導入してガス圧により水を接続部16から継手管10の流路14内に導入すると、開閉弁20の弁体26が導入方向下流側に回動し、流路14が開放される。このとき、図4(B)及び図4(C)に示すように、弁体26の開放により水と共にスポンジ部材30が開閉弁20を通過し、流路14内を移動する。その際、弁体26の支持部25及びその周囲の肉厚はゴム板24の厚さよりも薄いので、支持部25が伸びやすく、弁体26が導入方向下流側に回動しやすい。このため、弁体26付近にスポンジ部材30が詰まることを防止することができる。   A connecting portion 16 provided at one end of the tubular portion 12 is connected to the joint pipe 10 to a beer barrel (not shown). When cleaning the hose 62 and the server, as shown in FIG. 3, the beer barrel (not shown) of the connecting portion 16 is removed, and the substantially cylindrical sponge member 30 is set in the connecting portion 16. For example, foaming polyurethane is used as the sponge member 30. Further, a cleaning tank 70 filled with water as a cleaning liquid is attached to the connecting portion 16. Then, as shown in FIG. 4, when a predetermined gas (for example, carbon dioxide gas) is introduced and water is introduced into the flow path 14 of the joint pipe 10 by the gas pressure, the valve body 26 of the on-off valve 20 is It rotates downstream in the introduction direction, and the flow path 14 is opened. At this time, as shown in FIGS. 4B and 4C, the sponge member 30 passes through the on-off valve 20 together with water by opening the valve body 26 and moves in the flow path 14. At this time, since the support portion 25 of the valve body 26 and the surrounding thickness are thinner than the thickness of the rubber plate 24, the support portion 25 is easily extended, and the valve body 26 is easily rotated downstream in the introduction direction. For this reason, it is possible to prevent the sponge member 30 from being clogged in the vicinity of the valve body 26.

図5に示すように、弁体26を通過したスポンジ部材30は、筒状部12の流路14内を移動する。その際、筒状部12の小径部12Cの内径はスポンジ部材30の外径より小さく設定されており、スポンジ部材30が圧縮されて小径部12Cの内壁に接触しながら移動することで、小径部12Cの内部が洗浄される。さらに、図6に示すように、スポンジ部材30は水の導入方向に沿って継手管10から継手18を通ってホース62内に送られる。その際、ホース62の内径はスポンジ部材30の外径より小さく設定されており、スポンジ部材30がホース62の内壁に接触しながら移動することで、ホース62の内部が洗浄される。さらにスポンジ部材30はホース62の下流側のサーバー(図示省略)に送られ、サーバーの内部が洗浄される。   As shown in FIG. 5, the sponge member 30 that has passed through the valve body 26 moves in the flow path 14 of the cylindrical portion 12. At this time, the inner diameter of the small-diameter portion 12C of the cylindrical portion 12 is set to be smaller than the outer diameter of the sponge member 30, and the sponge member 30 is compressed and moves while contacting the inner wall of the small-diameter portion 12C. The inside of 12C is cleaned. Further, as shown in FIG. 6, the sponge member 30 is sent from the joint pipe 10 through the joint 18 into the hose 62 along the water introduction direction. At this time, the inner diameter of the hose 62 is set to be smaller than the outer diameter of the sponge member 30, and the inside of the hose 62 is cleaned by the sponge member 30 moving while contacting the inner wall of the hose 62. Further, the sponge member 30 is sent to a server (not shown) on the downstream side of the hose 62, and the inside of the server is cleaned.

このような継手管10では、接続部16に接続されたビール樽(図示省略)を取り外した後、接続部16にスポンジ部材30をセットして洗浄タンク70を取り付けるため、少ない工程で継手管10、ホース62及びサーバー(図示省略)を効率よく洗浄することができる。また、継手管10に流体を導入しないとき(スポンジ部材30を通す方向へ加圧しない場合)は、弁体26が段差部22に接触することで弁体26が閉止されており、弁体26から逆方向(接続部16側)への漏れの発生を抑制することができる。   In such a joint pipe 10, the beer barrel (not shown) connected to the connection portion 16 is removed, and then the sponge member 30 is set in the connection portion 16 and the cleaning tank 70 is attached. The hose 62 and the server (not shown) can be efficiently cleaned. When the fluid is not introduced into the joint pipe 10 (when the pressure is not applied in the direction in which the sponge member 30 is passed), the valve body 26 is closed by contacting the stepped portion 22, and the valve body 26 is closed. Can be prevented from leaking in the opposite direction (on the side of the connecting portion 16).

また、図7に示すように、開閉弁を構成するゴム板90として、スリットS2の周方向の長さを長くして、支持部92の周方向の長さを短くしてもよい。支持部92及びその周囲には、ゴム板90の両面に凹部93が形成されている。本実施形態では、ゴム板90の中心に対するスリットS2の周方向の両端部の角度θ1は約25°に設定されており、ゴム板90の中心に対する凹部93の周方向の両端部の角度θ2は約50°に設定されている。このゴム板90を用いた開閉弁では、図2に示す開閉弁に比べて、流体の導入時に支持部92がさらに伸びやすくなり、弁体26が導入方向下流側へより一層回動しやすくなる。このため、スポンジ部材30(図3参照)が弁体26付近で詰まることをより効果的に防止することができる。   Moreover, as shown in FIG. 7, as the rubber plate 90 constituting the on-off valve, the circumferential length of the slit S2 may be increased and the circumferential length of the support portion 92 may be shortened. Concave portions 93 are formed on both sides of the rubber plate 90 around the support portion 92 and its periphery. In the present embodiment, the angle θ1 of both ends in the circumferential direction of the slit S2 with respect to the center of the rubber plate 90 is set to about 25 °, and the angle θ2 of both ends in the circumferential direction of the recess 93 with respect to the center of the rubber plate 90 is It is set to about 50 °. In the on-off valve using the rubber plate 90, the support portion 92 is more easily extended when the fluid is introduced, and the valve body 26 is more easily rotated downstream in the introduction direction, as compared to the on-off valve shown in FIG. . For this reason, it can prevent more effectively that the sponge member 30 (refer FIG. 3) clogs in the valve body 26 vicinity.

次に、本発明の開閉弁を用いてスポンジ部材で洗浄試験を行った結果について説明する。   Next, a description will be given of the results of a cleaning test using a sponge member using the on-off valve of the present invention.

この洗浄試験では、ビールサーバーに通常の配管(ホース62等)を接続し、実際にスポンジ部材30を導入して洗浄を行う。但し、通常の洗浄では、炭酸ガス圧により洗浄タンク70内の洗浄液を継手管10及び配管に導入して洗浄を行うが、本洗浄試験では、炭酸ガスの代わりにエアーを用いて洗浄を行った。   In this cleaning test, normal piping (such as a hose 62) is connected to the beer server, and the sponge member 30 is actually introduced for cleaning. However, in normal cleaning, cleaning is performed by introducing the cleaning liquid in the cleaning tank 70 into the joint pipe 10 and the piping by carbon dioxide gas pressure. In this cleaning test, cleaning was performed using air instead of carbon dioxide. .

図2に示すように、開閉弁のゴム板24として、凹部27の薄肉部の肉厚を0.6mmに設定し、スリットS1の両端部の角度θ1を40°、凹部27の周方向の両端部の角度θ2を60°に設定したものをサンプル1とした。また、開閉弁のゴム板24として、凹部27の薄肉部の肉厚を1.0mmに設定し、スリットS1の端部の角度θ1を40°、凹部27の周方向端部の角度θ2を60°に設定したものをサンプル2とした。さらに、図7に示すように、開閉弁のゴム板90として、凹部93の薄肉部の肉厚を0.6mmに設定し、スリットS2の両端部の角度θ1を25°、凹部27の周方向の両端部の角度θ2を50°に設定したものをサンプル3とした。また、エアーの圧力は0.1MPa、0.15MPa又は0.2MPaに設定した。そのときの開閉弁にスポンジ部材30が詰まるかどうかを確認した。その結果を表1に示す。   As shown in FIG. 2, as the rubber plate 24 of the on-off valve, the thickness of the thin portion of the recess 27 is set to 0.6 mm, the angle θ1 of both ends of the slit S1 is 40 °, and both ends in the circumferential direction of the recess 27 Sample 1 was prepared by setting the angle θ2 of the part to 60 °. Further, as the rubber plate 24 of the on-off valve, the thickness of the thin portion of the recess 27 is set to 1.0 mm, the angle θ1 of the end of the slit S1 is 40 °, and the angle θ2 of the circumferential end of the recess 27 is 60. Sample 2 was set at 0 °. Further, as shown in FIG. 7, as the rubber plate 90 of the on-off valve, the thickness of the thin portion of the recess 93 is set to 0.6 mm, the angle θ1 of both ends of the slit S2 is 25 °, and the circumferential direction of the recess 27 Sample 3 was prepared by setting the angle θ2 of both ends of the plate to 50 °. The air pressure was set to 0.1 MPa, 0.15 MPa, or 0.2 MPa. It was confirmed whether the opening / closing valve at that time was clogged with the sponge member 30. The results are shown in Table 1.

Figure 0005112760
Figure 0005112760

表1に示すように、サンプル1〜3では、エアーの圧力が0.15MPaのときにスポンジ部材30が通過し、特にサンプル1、3についてはすべての試料でスポンジ部材30が通過することが確認された。また、サンプル1〜3では、エアーの圧力が0.2MPaのときは、すべての試料でスポンジ部材30が通過することが確認された。一方、サンプル1〜3では、エアーの圧力が0.1MPaのときは、スポンジ部材30が詰まることが確認された。これに対して、図9に示すように、支持部102をゴム板100の厚さと同一に形成した開閉弁を用いて洗浄試験を行うと、エアーの圧力が0.15MPaのときに、スポンジ部材30が詰まることが確認された。   As shown in Table 1, in samples 1 to 3, the sponge member 30 passes when the air pressure is 0.15 MPa, and it is confirmed that the samples 1 and 3 pass the sponge member 30 in all samples. It was done. In Samples 1 to 3, it was confirmed that the sponge member 30 passed through all samples when the air pressure was 0.2 MPa. On the other hand, in samples 1 to 3, it was confirmed that the sponge member 30 was clogged when the air pressure was 0.1 MPa. On the other hand, as shown in FIG. 9, when a cleaning test is performed using an on-off valve in which the support portion 102 is formed to have the same thickness as the rubber plate 100, a sponge member is obtained when the air pressure is 0.15 MPa. 30 was confirmed to be clogged.

従って、サンプル1〜3の開閉弁を用いた継手管10では、エアーの圧力が低い場合(約0.15MPa〜約0.2MPa)でも、スポンジ部材30が詰まることを抑制できることが確認された。   Therefore, in the joint pipe 10 using the on-off valves of Samples 1 to 3, it was confirmed that the sponge member 30 can be prevented from being clogged even when the air pressure is low (about 0.15 MPa to about 0.2 MPa).

次に、継手管10にスポンジ部材30が通過する方向とは逆向きに圧力を加えたときに、逆流しないかどうかを調べる実験を行った。本実験では、より厳しい評価を行うために液体を用いずに気体(空圧)を利用して実験を行った。図9に示されるように、本実験では、約0.01MPa〜約0.7MPaの空圧をスポンジ部材30が通過する方向とは逆向き(矢印A方向)に1分間加え、サンプル1〜3の開閉弁の逆方向への漏れ(逆流)等の異常の有無を確認した。その結果を表2に示す。   Next, an experiment was conducted to examine whether or not a reverse flow occurs when pressure is applied to the joint pipe 10 in the direction opposite to the direction in which the sponge member 30 passes. In this experiment, an experiment was performed using a gas (pneumatic pressure) without using a liquid in order to perform a stricter evaluation. As shown in FIG. 9, in this experiment, an air pressure of about 0.01 MPa to about 0.7 MPa was applied for 1 minute in the direction opposite to the direction in which the sponge member 30 passes (in the direction of arrow A), and samples 1 to 3 were applied. The presence or absence of abnormalities such as reverse leakage (back flow) of the on-off valve was confirmed. The results are shown in Table 2.

Figure 0005112760
Figure 0005112760

表2に示すように、サンプル1〜3では、0.05MPa〜0.65MPaの空圧を加えたときに、漏れ等の異常が発生しないことが確認された。また、より低圧の0.01MPa〜0.03MPaの空圧を加えたときには、漏れが発生することが確認された。   As shown in Table 2, in Samples 1 to 3, it was confirmed that no abnormality such as leakage occurred when an air pressure of 0.05 MPa to 0.65 MPa was applied. It was also confirmed that leakage occurred when a lower pressure of 0.01 MPa to 0.03 MPa was applied.

次に、継手管10に水圧を加えて耐圧性を調べる実験を行った。本実験では、10MPaまで水圧を加えて、開閉弁の漏れ(逆流)の有無を確認した。その結果を表3に示す。   Next, an experiment was conducted to examine pressure resistance by applying water pressure to the joint pipe 10. In this experiment, water pressure was applied up to 10 MPa, and the presence or absence of leakage (backflow) of the on-off valve was confirmed. The results are shown in Table 3.

Figure 0005112760
Figure 0005112760

表3に示すように、サンプル1〜3では、10MPaまで加圧したときに、開閉弁の破損がなく、漏れ等の異常が発生しないことが確認された。   As shown in Table 3, it was confirmed that in Samples 1 to 3, when the pressure was increased to 10 MPa, the on-off valve was not damaged and abnormalities such as leakage did not occur.

次に、継手管10を繰り返し加圧して異常の有無を確認する実験を行った(エアーインパルス試験)。本実験では、図9に示すように、スポンジ部材30が通過する方向とは逆向き(矢印A方向)に0〜0.6MPaの加圧を10万回繰り返して行い、開閉弁の漏れ(逆流)の有無を確認した。さらに、10万回の加圧試験の後、図10に示すように、継手管10の開閉弁20を水122で満たされた水槽120内に水没させて、逆向き(矢印A方向)に0.05〜0.7MPの空圧を加え、漏れ等の有無を確認する実験を行った。その結果を表4に示す。   Next, an experiment was conducted to repeatedly pressurize the joint pipe 10 to confirm the presence or absence of an abnormality (air impulse test). In this experiment, as shown in FIG. 9, pressurization of 0 to 0.6 MPa was repeated 100,000 times in the opposite direction (arrow A direction) to the direction in which the sponge member 30 passes, and leakage of the on-off valve (reverse flow) ) Was confirmed. Further, after 100,000 pressurization tests, as shown in FIG. 10, the on-off valve 20 of the joint pipe 10 is submerged in a water tank 120 filled with water 122, and is zero in the reverse direction (arrow A direction). An experiment was conducted to check the presence or absence of leakage by applying an air pressure of 0.05 to 0.7 MP. The results are shown in Table 4.

Figure 0005112760
Figure 0005112760

表4に示すように、サンプル1〜3では、10万回まで加圧を繰り返しても、漏れ等の異常が発生しないことが確認された。さらに、継手管10の開閉弁を水没させて、0.05〜0.7MPの空圧を加えたところ、サンプル1〜3はいずれも漏れ等の異常がなく、気密性が良好であることが確認された。   As shown in Table 4, in Samples 1 to 3, it was confirmed that no abnormality such as leakage occurred even when the pressurization was repeated 100,000 times. Furthermore, when the on-off valve of the joint pipe 10 was submerged and an air pressure of 0.05 to 0.7 MP was applied, all of the samples 1 to 3 had no abnormality such as leakage and had good airtightness. confirmed.

なお、上記実施形態では、開閉弁20は、1枚のゴム板24を用いてスリットS1部分をカットすることで、円周部24Aと支持部25と弁体26を一体に構成しているが、この構成に限定するものではなく、弁体と弁体を支持する支持部材などを別体で構成しても良い。   In the above embodiment, the on-off valve 20 integrally forms the circumferential portion 24A, the support portion 25, and the valve body 26 by cutting the slit S1 portion using a single rubber plate 24. The present invention is not limited to this configuration, and the valve body and the support member that supports the valve body may be configured separately.

また、開閉弁20は、ゴム板24の円周部24Aと弁体26の厚さが同じであるが、円周部24Aと弁体26とを異なる厚さに設定してもよい。   In the on-off valve 20, the circumferential portion 24A of the rubber plate 24 and the valve body 26 have the same thickness, but the circumferential portion 24A and the valve body 26 may be set to different thicknesses.

本発明の第1実施形態に係る継手管を示す断面図である。It is sectional drawing which shows the coupling pipe which concerns on 1st Embodiment of this invention. 図1に示す継手管に設けられる開閉弁を構成するゴム板を示す平面図及び断面図である。It is the top view and sectional drawing which show the rubber plate which comprises the on-off valve provided in the joint pipe shown in FIG. 図1に示す継手管の接続部にスポンジ部材をセットすると共に、洗浄タンクを接続した状態を示す断面図である。It is sectional drawing which shows the state which set the sponge member to the connection part of the coupling pipe shown in FIG. 1, and connected the washing tank. 図3示すスポンジ部材が継手管の筒状部内を移動する過程を示す断面図である。It is sectional drawing which shows the process in which the sponge member shown in FIG. 3 moves within the cylindrical part of a joint pipe. スポンジ部材が筒状部内を移動する過程を示す断面図である。It is sectional drawing which shows the process in which a sponge member moves the inside of a cylindrical part. スポンジ部材がホース内を移動する過程を示す断面図である。It is sectional drawing which shows the process in which a sponge member moves in the hose. 開閉弁を構成するゴム板の変形例を示す平面図及び断面図である。It is the top view and sectional drawing which show the modification of the rubber plate which comprises an on-off valve. 比較例の開閉弁を構成するゴム板を示す平面図及び断面図である。It is the top view and sectional drawing which show the rubber plate which comprises the on-off valve of a comparative example. 継手管に設けられた開閉弁の逆方向の漏れを確認する実験を説明する断面図である。It is sectional drawing explaining the experiment which confirms the leak of the reverse direction of the on-off valve provided in the joint pipe. 継手管に設けられた開閉弁の気密性を確認する実験を説明する断面図である。It is sectional drawing explaining the experiment which confirms the airtightness of the on-off valve provided in the joint pipe.

符号の説明Explanation of symbols

10 継手管
12 筒状部
14 流路
16 接続部
20 開閉弁
22 段差部
24 ゴム板
24A 円周部
25 支持部(支持部材)
26 弁体
26B 開口
27 凹部
27A 角部
28 剛性部材
30 スポンジ部材
62 ホース(配管)
70 洗浄タンク
90 ゴム板
92 支持部(支持部材)
93 凹部
93A 角部
S1 スリット
S2 スリット
DESCRIPTION OF SYMBOLS 10 Joint pipe 12 Tubular part 14 Flow path 16 Connection part 20 On-off valve 22 Step part 24 Rubber plate 24A Circumferential part 25 Support part (support member)
26 Valve body 26B Opening 27 Recessed portion 27A Corner portion 28 Rigid member 30 Sponge member 62 Hose (pipe)
70 Washing tank 90 Rubber plate 92 Support part (support member)
93 Recess 93A Corner S1 Slit S2 Slit

Claims (3)

一端が配管に接続され流路が形成された筒状部と、前記筒状部の他端に設けられ、タンクに接続される接続部と、前記接続部と前記筒状部の間に設けられた開閉弁と、を備えた継手管であって、
前記接続部は、前記配管を通って洗浄可能なスポンジ部材がセット可能な大きさに形成され、
前記筒状部と前記接続部の間には、前記筒状部の内径を前記接続部の内径より大として段差部が形成されており、
前記開閉弁は、前記段差部に固定されるゴム板を備え、前記ゴム板に一部を残して円状にカットされたスリットを形成して、円状部を前記流路を閉じる弁体とし、前記一部を前記弁体の端部を前記筒状部側へ回動可能に支持する支持部材とし、
さらに前記支持部材を前記ゴム板の厚さよりも薄くし、
前記支持部材の周囲の前記ゴム板及び前記弁体の厚さを、他の前記ゴム板及び前記弁体の厚さよりも薄くすることを特徴とする継手管。
A cylindrical portion having one end connected to a pipe and a flow path formed, a connection portion provided at the other end of the cylindrical portion, connected to a tank, and provided between the connection portion and the cylindrical portion A joint pipe provided with an open / close valve,
The connecting portion is formed in a size capable of setting a sponge member that can be washed through the pipe,
Between the cylindrical part and the connecting part, a step part is formed with an inner diameter of the cylindrical part larger than an inner diameter of the connecting part,
The on-off valve includes a rubber plate that is fixed to the stepped portion, forms a slit that is cut in a circular shape, leaving a part of the rubber plate, and the circular portion serves as a valve body that closes the flow path. The part is a support member that rotatably supports the end of the valve body toward the cylindrical part,
Furthermore, the support member is made thinner than the rubber plate ,
The joint pipe , wherein the thickness of the rubber plate and the valve body around the support member is made thinner than the thickness of the other rubber plate and the valve body .
前記弁体の中央部には、液体の逆流を防ぐための剛性部材が取り付けられていることを特徴とする請求項1に記載の継手管。 The joint pipe according to claim 1, wherein a rigid member for preventing a back flow of liquid is attached to a central portion of the valve body . 請求項1又は請求項2に記載の継手管を備え、前記配管を洗浄する洗浄方法であって、A cleaning method comprising the joint pipe according to claim 1 or 2, wherein the pipe is cleaned.
前記接続部にスポンジ部材をセットした後、After setting a sponge member in the connection part,
前記接続部を前記洗浄液が充填された洗浄タンクに接続し、Connecting the connecting part to a cleaning tank filled with the cleaning liquid;
前記洗浄タンクから前記接続部を通じて前記筒状部に前記洗浄液を導入して前記開閉弁を開放させ、前記スポンジ部材を前記筒状部から前記配管内へ送ることを特徴とする洗浄方法。A cleaning method, wherein the cleaning liquid is introduced from the cleaning tank into the cylindrical portion through the connection portion to open the on-off valve, and the sponge member is sent from the cylindrical portion into the pipe.
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