JP5096546B2 - Spark plug - Google Patents

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JP5096546B2
JP5096546B2 JP2010251513A JP2010251513A JP5096546B2 JP 5096546 B2 JP5096546 B2 JP 5096546B2 JP 2010251513 A JP2010251513 A JP 2010251513A JP 2010251513 A JP2010251513 A JP 2010251513A JP 5096546 B2 JP5096546 B2 JP 5096546B2
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effective diameter
thread
spark plug
tip
metal shell
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JP2011066006A (en
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直道 宮下
守 無笹
渉 松谷
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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Description

本発明は、内燃機関用のスパークプラグに関するものである。   The present invention relates to a spark plug for an internal combustion engine.

従来、内燃機関には点火のためのスパークプラグが用いられている。一般的なスパークプラグは、中心電極が挿設された絶縁碍子を保持する主体金具と、この主体金具の先端面に溶接された接地電極を有しており、その接地電極の他端部と、中心電極の先端部とが対向して火花放電ギャップを形成している。そして、中心電極と接地電極との間で火花放電が行われる。このようなスパークプラグを内燃機関に組み付けるには、通常、主体金具の外周面上に設けた雄ねじを、エンジンヘッドに設けた雌ねじに螺合させている。   Conventionally, spark plugs for ignition are used in internal combustion engines. A general spark plug has a metal shell for holding an insulator with a center electrode inserted therein, and a ground electrode welded to the front end surface of the metal shell, and the other end of the ground electrode, A spark discharge gap is formed facing the tip of the center electrode. Then, a spark discharge is performed between the center electrode and the ground electrode. In order to assemble such a spark plug in an internal combustion engine, normally, a male screw provided on the outer peripheral surface of the metal shell is screwed into a female screw provided on the engine head.

このようなスパークプラグでは、エンジンから伝達される熱や振動によりねじ緩みが発生する虞がある。そこで従来のスパークプラグでは、ねじの有効径を大きくしたり、ばね性能の高いワッシャー(ガスケット)をエンジンヘッドの座面と主体金具の座面との間に設け、初期締め付けトルクを大きくして初期軸力を向上させることで、ねじ緩みを防止していた。なお、「有効径」とは、雄ねじ部のねじ山の幅とねじ溝の幅とが等しくなるような仮想的な円筒または円錐の直径をいう。   In such a spark plug, there is a risk that screw loosening may occur due to heat or vibration transmitted from the engine. Therefore, in the conventional spark plug, the initial diameter is increased by increasing the effective diameter of the screw or by providing a washer (gasket) with high spring performance between the seat surface of the engine head and the seat surface of the metal shell. By improving the axial force, screw loosening was prevented. The “effective diameter” refers to a virtual cylindrical or conical diameter such that the width of the thread of the male screw portion is equal to the width of the thread groove.

ところで、近年の自動車のエンジン出力の向上にともなって、燃焼室内の温度は上昇する傾向にある。このようなエンジンに取り付けられるスパークプラグには従来より熱負荷が大きくかかるため、スパークプラグの寿命を確保するには電極部分の放熱を十分に行う必要が生ずる。そのためにはエンジンヘッドのウォータージャケットを拡大してスパークプラグからの放熱効率を高めることが有効であり、これに合わせてエンジンヘッドに係合する主体金具のねじリーチ(雄ねじ部の長さ)を長くしたスパークプラグが利用されている(例えば、特許文献1参照。)。このようなスパークプラグをエンジンヘッドに取り付けたとき、主体金具とエンジンヘッドとの接合面(互いのねじ部)には、次のような力が働いている。   By the way, the temperature in the combustion chamber tends to rise as the engine output of automobiles in recent years increases. The spark plug attached to such an engine is subjected to a larger heat load than before, so that it is necessary to sufficiently dissipate the electrode portion in order to ensure the life of the spark plug. For this purpose, it is effective to enlarge the water jacket of the engine head to increase the heat dissipation efficiency from the spark plug. In accordance with this, the screw reach (length of the male thread) of the metal shell that engages the engine head is increased. A spark plug is used (see, for example, Patent Document 1). When such a spark plug is attached to the engine head, the following forces are acting on the joint surface (mutual thread portion) between the metal shell and the engine head.

主体金具は雄ねじ部のねじ山がエンジンヘッドの雌ねじ部と螺合することによって、自身の座面またはガスケットを基点として締め付け方向の力が内部に働く。この力は主体金具とエンジンヘッドのそれぞれのねじ部において、ねじ山同士の面圧として応力を及ぼし合う様態である。スパークプラグをエンジンヘッドに取り付けたエンジン始動前、すなわちエンジンの冷間時では、上記面圧は、ねじ部の元部側(エンジンヘッドにおいて燃焼室側とは反対側の外表面側)より燃焼室側において、大きく作用している。   In the metal shell, when the thread of the male thread part is screwed with the female thread part of the engine head, a force in the tightening direction acts on the inside with the seat surface or gasket as a base point. This force is a state in which stress is exerted as a surface pressure between the screw threads in the respective thread portions of the metal shell and the engine head. Before starting the engine with the spark plug attached to the engine head, that is, when the engine is cold, the surface pressure is higher than the front side of the threaded portion (outer surface side opposite to the combustion chamber side in the engine head) from the combustion chamber. On the side, it works a lot.

特開平11−273827号公報Japanese Patent Laid-Open No. 11-273727

しかしながら、エンジンが駆動すると、ねじ部の先端側にある燃焼室が高温となるため、主体金具およびエンジンヘッドは燃焼室側から元部側へ向かって高温から低温となる熱分布となる(これを熱間時と称する。)。燃焼室の温度上昇にともなって、主体金具およびエンジンヘッドはそれぞれの材質の熱膨張率に基づき熱膨張する。このとき両者の熱膨張率の差から、ねじ部の先端側において過大な面圧が発生する。この過大な面圧によりねじ部には負荷がかかるため、ねじ部の燃焼室側でクリープをともなった塑性変形を生じてしまう場合がある。この変形はエンジンを駆動するたび、すなわちエンジンの冷熱によって、繰り返し発生する可能性がある。その結果ねじ部が塑性変形してしまうと、変形した部分での面圧は低下してしまい、ねじ緩みが発生しやすくなる虞が生ずる。また、繰り返して変形を起こすことによって、ねじ部の燃焼室側のみで生じていた変形が徐々に元部へ進行してしまう虞もあり、ひいては主体金具とエンジンヘッドとのねじピッチが異なってしまい、補修用のスパークプラグが使用できなくなる懸念もある。なお、「ねじ部」とは、主体金具に形成される雄ねじおよびエンジンヘッドに形成される雌ねじの両者を統合した呼称とする。   However, when the engine is driven, the combustion chamber on the tip side of the threaded portion becomes high temperature, so that the metal shell and the engine head have a heat distribution from high temperature to low temperature from the combustion chamber side to the base portion side (this is It is called hot time.) As the temperature of the combustion chamber rises, the metal shell and the engine head thermally expand based on the coefficient of thermal expansion of each material. At this time, an excessive surface pressure is generated on the tip end side of the threaded portion due to the difference in thermal expansion coefficient between the two. Since this excessive surface pressure places a load on the threaded portion, plastic deformation accompanied by creep may occur on the combustion chamber side of the threaded portion. This deformation may occur repeatedly every time the engine is driven, that is, due to the cold heat of the engine. As a result, when the threaded portion is plastically deformed, the surface pressure at the deformed portion is lowered, and there is a possibility that the screw is liable to be loosened. In addition, by repeatedly causing deformation, there is a possibility that the deformation that has occurred only on the combustion chamber side of the screw portion may gradually progress to the base portion, and consequently the screw pitch between the metal shell and the engine head will be different. There is also a concern that the spark plug for repair cannot be used. The “thread portion” is a name obtained by integrating both a male screw formed on the metal shell and a female screw formed on the engine head.

本発明は上記問題点を解決するためになされたものであり、エンジンヘッドに螺合する主体金具のねじ緩みを防止することができるスパークプラグを提供することを目的とする。   The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a spark plug capable of preventing loosening of a metal shell screwed into an engine head.

上記目的を達成するために、請求項1に係る発明のスパークプラグは、自身の先端部を発火部とする中心電極と、前記中心電極の軸線方向に延びる軸孔を有し、その軸孔の内部で前記中心電極を保持する絶縁碍子と、前記絶縁碍子の径方向周囲を取り囲んで保持する筒状体で、内燃機関のエンジンヘッドに取り付けるための座面よりも先端側の外周に形成された、前記エンジンヘッドの取付孔に螺合する雄ねじ部を有する主体金具とを備えたスパークプラグであって、前記雄ねじ部は、前記主体金具の前記エンジンヘッドへの取り付け方向において先端側の部位である先部と、後端側の部位である元部と、前記先部および前記元部の間の部位である胴部とから構成され、前記胴部その有効径が最大となる部位を有し、かつ、当該有効径が最大となる部位から前記先部にかけての部分の有効径が、前記最大となる部位の有効径よりも小さく形成されていることを特徴とする。 In order to achieve the above object, a spark plug according to a first aspect of the present invention includes a center electrode having a tip portion as a firing portion, and an axial hole extending in an axial direction of the central electrode. An insulator that holds the center electrode inside, and a cylindrical body that surrounds and holds the periphery of the insulator in the radial direction, and is formed on the outer periphery on the tip side of the seating surface for mounting on the engine head of an internal combustion engine A spark plug comprising a metal shell having a male threaded portion that is screwed into a mounting hole of the engine head, wherein the male threaded portion is a portion on the distal end side in the mounting direction of the metal shell to the engine head. It is composed of a front part, a base part which is a part on the rear end side, and a body part which is a part between the front part and the base part, and the body part has a part where the effective diameter is maximum. and, the effective diameter of the outermost The effective diameter of the portion ranging the tip portion from the site where the, characterized in that it is formed smaller than the effective diameter of the portion to be the maximum.

また、請求項に係る発明のスパークプラグは、請求項に記載の発明の構成に加え、前記雄ねじ部は、さらに、前記有効径が最大となる部位から前記元部にかけての部分の有効径が、前記最大となる部位の有効径よりも小さく形成されていることを特徴とする。
また、請求項3に係る発明のスパークプラグは、請求項1または2に記載の発明の構成に加え、前記雄ねじ部の前記有効径が最大となる部位の有効径は、前記エンジンヘッドの前記取付孔の有効径と略同一であり、前記主体金具を前記エンジンヘッドへ取り付けた場合、前記雄ねじ部の前記有効径が最大となる部位において、前記雄ねじ部のねじ山の斜面は、前記取付孔のねじ山の斜面に対してその略全面で当接し、前記雄ねじ部の前記有効径が最小となる部位において、前記雄ねじ部のねじ山の斜面は、前記取付孔のねじ山の斜面に対してその一部が当接することを特徴とする。
The spark plug according to claim 2, in addition to the configuration of the invention according to claim 1, the pre-Symbol externally threaded portion, and further, effective from the site where the effective diameter is the largest portion ranging the root portions The diameter is smaller than the effective diameter of the maximum portion.
According to a third aspect of the present invention, in addition to the configuration of the first or second aspect of the invention, the spark plug of the invention has a configuration in which the effective diameter of the portion where the effective diameter of the male screw portion is maximized is the attachment of the engine head. It is substantially the same as the effective diameter of the hole, and when the metal shell is attached to the engine head, the slope of the screw thread of the male screw portion is the portion of the mounting hole at the portion where the effective diameter of the male screw portion is maximum. In the part where the effective diameter of the male threaded portion is minimized, the threaded slope of the male threaded portion is in contact with the threaded slope of the mounting hole. It is characterized in that a part is in contact.

請求項1に係る発明のスパークプラグでは、雄ねじ部の有効径が最大となる部位を胴部もしくは元部に有し、かつ、有効径が最小となる部位を少なくとも先部に有したことで、主体金具をエンジンヘッドの取付孔に螺合した際に、先部よりも胴部もしくは元部において、ねじ山同士の当接面積を大きくして面圧を高めることができる。元部側にて有効径を大きくしたので、エンジン駆動中の熱間時においても、燃焼室からの熱は元部に達するまでにエンジンヘッドへも逃げてゆくことも加味し、冷間時と同様に締め付けによる面圧を得ることが可能となる。さらに先部(燃焼室側)において有効径を小さくしていることから、エンジンヘッドの雌ねじ部へ与える面圧を小さくすることができ、雌ねじ部のクリープをともなった塑性変形を低減させることが可能となる。ねじ部の先部での面圧が小さくなるため、従来のものに比較して熱間時にかかる面圧を小さくすることができ、先部における変形を低減できることに加え、元部へ進行する変形をも抑制することが可能となる。このように元部での面圧を維持しつつねじ部の変形を抑制するので、ねじ緩みの発生を防止することができる。   In the spark plug of the invention according to claim 1, it has a portion where the effective diameter of the male screw portion is maximum in the body portion or the base portion, and has a portion where the effective diameter is minimum in at least the front portion, When the metal shell is screwed into the mounting hole of the engine head, the contact area between the screw threads can be increased in the body portion or the base portion rather than the tip portion, thereby increasing the surface pressure. Since the effective diameter has been increased on the base side, even when the engine is running hot, the heat from the combustion chamber also escapes to the engine head before reaching the base. Similarly, it is possible to obtain a surface pressure by tightening. In addition, since the effective diameter is reduced at the tip (combustion chamber side), the surface pressure applied to the internal thread of the engine head can be reduced, and plastic deformation accompanying creep of the internal thread can be reduced. It becomes. Since the surface pressure at the tip of the threaded portion is reduced, the surface pressure applied during hot operation can be reduced compared to the conventional one, and in addition to being able to reduce deformation at the tip, deformation that proceeds to the base portion Can also be suppressed. Thus, since the deformation of the screw portion is suppressed while maintaining the surface pressure at the base portion, it is possible to prevent the occurrence of screw loosening.

スパークプラグ100の部分断面図である。1 is a partial cross-sectional view of a spark plug 100. FIG. 雄ねじ部52付近を拡大したスパークプラグ100の側面図である。It is the side view of the spark plug 100 which expanded the external thread part 52 vicinity. 雄ねじ部52の元部522におけるエンジンヘッド200の雌ねじ部202との螺合の状態を示す断面図である。FIG. 6 is a cross-sectional view showing a state in which the base portion 522 of the male screw portion 52 is screwed with the female screw portion 202 of the engine head 200. 雄ねじ部52の先部521におけるエンジンヘッド200の雌ねじ部202との螺合の状態を示す断面図である。FIG. 6 is a cross-sectional view showing a state of screwing with a female screw portion 202 of an engine head 200 at a tip portion 521 of a male screw portion 52. 太鼓型の主体金具の外形形状を示す模式図である。It is a schematic diagram which shows the external shape of a drum-type metal shell. ストレート型、先細型および先太型の主体金具の外形形状を示す模式図である。It is a schematic diagram which shows the external shape of a straight type, a taper type, and a thick metal shell. 雄ねじ部の後端から有効径が最大となる位置までの距離(最大径距離)と、戻しトルクとの関係を示すグラフである。It is a graph which shows the relationship between the distance (maximum diameter distance) from the rear end of an external thread part to the position where an effective diameter becomes the maximum, and a return torque.

以下、本発明を具体化したスパークプラグの一実施の形態について、図面を参照して説明する。まず、図1を参照して、本発明に係るスパークプラグの一例としてスパークプラグ100の構造について説明する。図1は、スパークプラグ100の部分断面図である。なお、図1に示す軸線O方向において、中心電極20が設けられた側をスパークプラグ100の先端側(前方側)とし、接続端子40が設けられた側を後端側(後方側)として説明する。   Hereinafter, an embodiment of a spark plug embodying the present invention will be described with reference to the drawings. First, the structure of a spark plug 100 will be described with reference to FIG. 1 as an example of the spark plug according to the present invention. FIG. 1 is a partial cross-sectional view of a spark plug 100. In the direction of the axis O shown in FIG. 1, the side on which the center electrode 20 is provided is described as the front end side (front side) of the spark plug 100, and the side on which the connection terminal 40 is provided is described as the rear end side (rear side). To do.

図1に示すように、スパークプラグ100は、概略、絶縁碍子10と、この絶縁碍子10を保持する主体金具50と、絶縁碍子10の軸孔12内に保持された中心電極20と、主体金具50に接合され、先端部31が中心電極20の先端部22に対向する接地電極30と、絶縁碍子10の後端側に設けられた接続端子40とから構成されている。   As shown in FIG. 1, the spark plug 100 generally includes an insulator 10, a metal shell 50 that holds the insulator 10, a center electrode 20 that is held in the shaft hole 12 of the insulator 10, and a metal shell. The ground electrode 30 is joined to the front end portion 31 of the center electrode 20 so as to be opposed to the front end portion 22 of the center electrode 20, and the connection terminal 40 is provided on the rear end side of the insulator 10.

まず、このスパークプラグ100の絶縁碍子10について説明する。絶縁碍子10は、周知のようにアルミナ等を焼成して形成され、軸線O方向に軸孔12を有する筒状の絶縁部材である。軸線O方向の略中央には外径が最も大きな鍔部19が形成されており、これより後端側には後端側胴部18が形成されている。また、その後端側胴部18よりさらに後端側に、沿面距離を稼ぐためのコルゲーション部16が形成されている。鍔部19より先端側には後端側胴部18より外径の小さな先端側胴部17が形成され、さらにその先端側胴部17よりも先端側に、先端側胴部17よりも外径の小さな脚長部13が形成されている。脚長部13は先端側ほど縮径されており、スパークプラグ100が図示外の内燃機関に組み付けられた際には、その燃焼室に曝される。   First, the insulator 10 of the spark plug 100 will be described. The insulator 10 is a cylindrical insulating member that is formed by firing alumina or the like and has an axial hole 12 in the direction of the axis O as is well known. A flange portion 19 having the largest outer diameter is formed substantially at the center in the direction of the axis O, and a rear end side body portion 18 is formed on the rear end side. Further, a corrugation portion 16 for increasing a creepage distance is formed further on the rear end side than the rear end side body portion 18. A front end side body portion 17 having an outer diameter smaller than that of the rear end side body portion 18 is formed on the front end side from the flange portion 19, and the outer diameter of the front end side body portion 17 is further closer to the front end side than the front end side body portion 17. A small leg length portion 13 is formed. The long leg portion 13 is reduced in diameter toward the distal end side, and is exposed to the combustion chamber when the spark plug 100 is assembled to an internal combustion engine (not shown).

次に、中心電極20について説明する。中心電極20は、インコネル(商標名)600または601等のニッケル系合金等からなる電極母材の中心部に、放熱促進のための銅、あるいは銅合金などで構成された芯材23が埋設された棒状の電極である。中心電極20の先端部22は絶縁碍子10の先端面から突出しており、先端側に向かって径小となるように形成されている。その先端部22の先端面には、耐火花消耗性を向上するための貴金属からなる貴金属チップ90が接合されている。   Next, the center electrode 20 will be described. In the center electrode 20, a core material 23 made of copper or copper alloy for radiating heat is embedded in the center of an electrode base material made of nickel-based alloy such as Inconel (trade name) 600 or 601. It is a rod-shaped electrode. The distal end portion 22 of the center electrode 20 protrudes from the distal end surface of the insulator 10 and is formed so as to become smaller in diameter toward the distal end side. A noble metal tip 90 made of a noble metal for improving spark wear resistance is joined to the distal end surface of the distal end portion 22.

また中心電極20は、軸孔12の内部に設けられたシール材14およびセラミック抵抗3を経由して、軸孔12の後端側に保持される接続端子40と電気的に接続されている。接続端子40の後端部42は絶縁碍子10の後端より露出され、この後端部42に、プラグキャップ(図示外)を介して高圧ケーブル(図示外)が接続され、高電圧が印加されるようになっている。   The center electrode 20 is electrically connected to a connection terminal 40 held on the rear end side of the shaft hole 12 via a sealing material 14 provided in the shaft hole 12 and the ceramic resistor 3. The rear end portion 42 of the connection terminal 40 is exposed from the rear end of the insulator 10, and a high voltage cable (not shown) is connected to the rear end portion 42 via a plug cap (not shown), and a high voltage is applied. It has become so.

次に、接地電極30について説明する。接地電極30は耐腐食性の高い金属から構成され、一例として、インコネル(商標名)600または601などのニッケル合金が用いられている。この接地電極30は、自身の長手方向と直交する横断面が略長方形を有しており、屈曲された角棒状の外形を呈している。そして、角棒状の基端側の基部32が、主体金具50の先端側の先端面57に抵抗溶接により接合されている。一方、この接地電極30の基部32とは反対側の先端部31は、中心電極20の先端部22に対向するように屈曲されている。中心電極20に対向する側の面である接地電極30の内面33は軸線Oに対して略直交しており、中心電極20の貴金属チップ90が対向する位置に、貴金属チップ90と同様の貴金属チップ91が抵抗溶接されている。そして、この貴金属チップ91と貴金属チップ90との間で火花放電ギャップが形成される。   Next, the ground electrode 30 will be described. The ground electrode 30 is made of a metal having high corrosion resistance. As an example, a nickel alloy such as Inconel (trade name) 600 or 601 is used. The ground electrode 30 has a substantially rectangular cross section perpendicular to the longitudinal direction of the ground electrode 30, and has a bent rectangular bar-like outer shape. The base 32 on the base end side in the shape of a square bar is joined to the front end surface 57 on the front end side of the metal shell 50 by resistance welding. On the other hand, the tip 31 of the ground electrode 30 opposite to the base 32 is bent so as to face the tip 22 of the center electrode 20. The inner surface 33 of the ground electrode 30, which is the surface facing the center electrode 20, is substantially orthogonal to the axis O, and the noble metal tip similar to the noble metal tip 90 is located at a position where the noble metal tip 90 of the center electrode 20 faces. 91 is resistance welded. A spark discharge gap is formed between the noble metal tip 91 and the noble metal tip 90.

次に、主体金具50について説明する。主体金具50は絶縁碍子10を保持し、図示外の内燃機関にスパークプラグ100を固定するためのものである。主体金具50は、絶縁碍子10の鍔部19近傍の後端側胴部18から、鍔部19、先端側胴部17および脚長部13を取り囲むようにして絶縁碍子10を保持している。主体金具50は低炭素鋼材で形成され、図示外のスパークプラグレンチが嵌合する工具係合部51と、図示外の内燃機関のエンジンヘッド200に形成された雌ねじ部202(図3,図4参照)に螺合する雄ねじ部52とを備えている。   Next, the metal shell 50 will be described. The metal shell 50 is for holding the insulator 10 and fixing the spark plug 100 to an internal combustion engine (not shown). The metal shell 50 holds the insulator 10 so as to surround the flange portion 19, the distal end side trunk portion 17, and the leg length portion 13 from the rear end side barrel portion 18 in the vicinity of the flange portion 19 of the insulator 10. The metal shell 50 is formed of a low carbon steel material, and a tool engaging portion 51 into which a spark plug wrench (not shown) is fitted, and a female screw portion 202 (FIGS. 3 and 4) formed on the engine head 200 of the internal combustion engine (not shown). And a male threaded portion 52 that is screwed onto (see).

さらに、主体金具50は工具係合部51の後端側に加締め部53を有しており、この加締め部53を加締めることにより、主体金具50の内周に形成した段部56に、絶縁碍子10の先端側胴部17と脚長部13との間の段部15が板パッキン8を介して支持され、主体金具50と絶縁碍子10とが一体にされる。加締めによる密閉を完全なものとするため、主体金具50の加締め部53近傍の内周面と、絶縁碍子10の鍔部19近傍の後端側胴部18の外周面との間に環状のリング部材6,7が介在され、リング部材6,7の間にはタルク(滑石)9の粉末が充填されている。また、主体金具50の中央部には鍔部54が形成され、雄ねじ部52の後端部側(図1における上部)近傍、すなわち鍔部54の座面55にはガスケット5が嵌挿されている。   Further, the metal shell 50 has a caulking portion 53 on the rear end side of the tool engaging portion 51. By caulking the caulking portion 53, a step 56 formed on the inner periphery of the metal shell 50 is provided. The step portion 15 between the front end side body portion 17 and the leg long portion 13 of the insulator 10 is supported via the plate packing 8, and the metal shell 50 and the insulator 10 are integrated. In order to complete sealing by caulking, an annular shape is formed between the inner peripheral surface in the vicinity of the caulking portion 53 of the metal shell 50 and the outer peripheral surface of the rear end side body portion 18 in the vicinity of the flange portion 19 of the insulator 10. Ring members 6 and 7 are interposed, and talc (talc) 9 powder is filled between the ring members 6 and 7. A flange 54 is formed at the center of the metal shell 50, and the gasket 5 is fitted into the vicinity of the rear end side (upper part in FIG. 1) of the male screw 52, that is, the seat surface 55 of the flange 54. Yes.

ここで図2に示すように、主体金具50の雄ねじ部52において、軸線O方向におけるスパークプラグ100の先端側(主体金具50の先端面57側)に位置する部位を先部521、後端側(主体金具50の座面55側)に位置する部位を元部522、先部521と元部522との間に位置する部位を胴部523とする。より具体的には、先部521は、軸線O方向の先端側のねじ山の起点(ねじ山の形成開始位置)から5山目のねじ山までの部位を指し、元部522は、後端側のねじ山の起点から5山目のねじ山までの部位を指す。本実施の形態のスパークプラグ100では、雄ねじ部52の有効径から構成される仮想の円筒体の形状が、元部522から胴部523を経て先部521に向けて次第に細くなるテーパ形状となるように構成されている。すなわち、雄ねじ部52の先部521における有効径Aと比べ、元部522における有効径Bは大きく構成されている。   Here, as shown in FIG. 2, in the male thread portion 52 of the metal shell 50, a portion located on the front end side (the front end surface 57 side of the main metal shell 50) of the spark plug 100 in the direction of the axis O is the front portion 521 and the rear end side. A portion located on the seat surface 55 side of the metal shell 50 is referred to as a base portion 522, and a portion located between the tip portion 521 and the base portion 522 is referred to as a trunk portion 523. More specifically, the tip portion 521 indicates a portion from the starting point of the thread on the tip side in the direction of the axis O (thread formation start position) to the fifth thread, and the base portion 522 is the rear end. The part from the starting point of the side thread to the fifth thread. In the spark plug 100 according to the present embodiment, the shape of the virtual cylindrical body constituted by the effective diameter of the male screw portion 52 becomes a tapered shape that gradually becomes thinner from the base portion 522 to the tip portion 521 through the body portion 523. It is configured as follows. That is, the effective diameter B at the base portion 522 is configured to be larger than the effective diameter A at the tip portion 521 of the male screw portion 52.

なお、図2では説明のため、先部521の有効径Aと元部522の有効径Bとの差が明確となるように図示しているが、本実施の形態では、有効径Aと有効径Bとの差をd、ねじリーチ(軸線O方向において雄ねじ部52のねじ山の両起点間の長さ)をLとしたとき、(d/L)×100が0.8(%)以上1.97(%)以下となることが望ましい。(d/L)×100が1.97(%)より大きいと、主体金具50の雄ねじ部52と、エンジンヘッド200の雌ねじ部202(図3参照)との間に間隙が生じ、中心電極20や接地電極30の熱を主体金具50を介して効率よくエンジンヘッド200に逃がすことが難しくなり、スパークプラグ100の耐久性が低下してしまう。また、(d/L)×100が0.8(%)未満であれば、先部521の有効径より元部522の有効径を十分に大きくすることができず、エンジンヘッド200とスパークプラグ100との螺合を確実に元部522側で維持させることが難しくなり、後述する評価試験の結果に基づくと、ねじ緩みの発生を効果的に防止することができない。   In FIG. 2, for the sake of explanation, the difference between the effective diameter A of the front portion 521 and the effective diameter B of the base portion 522 is illustrated, but in this embodiment, the effective diameter A and the effective diameter B are illustrated. When the difference from the diameter B is d and the screw reach (the length between both starting points of the threads of the male screw portion 52 in the direction of the axis O) is L, (d / L) × 100 is 0.8 (%) or more. It is desirable to be 1.97 (%) or less. When (d / L) × 100 is larger than 1.97 (%), a gap is generated between the male threaded portion 52 of the metal shell 50 and the female threaded portion 202 (see FIG. 3) of the engine head 200, and the center electrode 20. In addition, it becomes difficult to efficiently release the heat of the ground electrode 30 to the engine head 200 through the metal shell 50, and the durability of the spark plug 100 is lowered. Also, if (d / L) × 100 is less than 0.8 (%), the effective diameter of the base part 522 cannot be made sufficiently larger than the effective diameter of the front part 521, and the engine head 200 and the spark plug It is difficult to reliably maintain the screw engagement with 100 on the base portion 522 side, and based on the result of an evaluation test described later, it is not possible to effectively prevent the occurrence of screw loosening.

このようなスパークプラグ100を、主体金具50の雄ねじ部52の元部522の有効径Bと略同一の有効径Dを有する雌ねじ部202(図3参照)が形成されたエンジンヘッド200に組み付けた場合、図3に示すように、雄ねじ部52の元部522において、元部522のねじ山の斜面525は、雌ねじ部202のねじ山の斜面205に対してその略全面で当接する。一方、図4に示すように、雄ねじ部52の先部521では有効径Aが有効径Dより小さいため、先部521のねじ山の斜面526は、雌ねじ部202のねじ山の斜面206に対してその一部が当接することとなる。   Such a spark plug 100 is assembled to an engine head 200 in which a female screw portion 202 (see FIG. 3) having an effective diameter D substantially the same as the effective diameter B of the base portion 522 of the male screw portion 52 of the metal shell 50 is formed. In this case, as shown in FIG. 3, in the base portion 522 of the male screw portion 52, the threaded slope 525 of the base portion 522 abuts on the substantially entire surface of the threaded slope 205 of the female screw portion 202. On the other hand, as shown in FIG. 4, since the effective diameter A is smaller than the effective diameter D at the tip 521 of the male screw portion 52, the thread slope 526 of the tip 521 is in contrast to the thread slope 206 of the female thread 202. A part of them will come into contact.

ところでスパークプラグ100は、内燃機関の駆動にともない発生した熱により加熱されるが、この熱を主体金具50を介しエンジンヘッド200に逃がしている。主体金具50自身にも燃焼ガスからの熱が直接流入されるため、雄ねじ部52では元部522よりも先部521の方が冷熱サイクルによる温度差が大きい。そのため、主体金具50とエンジンヘッド200との熱膨張差により、エンジンヘッド200の雌ねじ部202のねじ山や、その雌ねじ部202と当接する主体金具50の雄ねじ部52のねじ山にはクリープをともなった塑性変形(クリープ変形)が生じやすい。しかし雄ねじ部52の元部522やその元部522に当接するエンジンヘッド200の雌ねじ部202のねじ山では、先部521側よりも燃焼室から遠く冷熱サイクルの影響が小さいため、こうしたクリープ変形が生じにくい。本実施の形態のスパークプラグ100では、先部521側よりも元部522側のねじ山が、エンジンヘッド200の雌ねじ部202のねじ山に対してより小さな接触面積で当接するようにして、接触面積の大きい元部522側では面圧を維持するとともに、ねじ部52,202の変形の発生自体を抑制し、ねじ緩みの発生を防止している。   By the way, the spark plug 100 is heated by the heat generated when the internal combustion engine is driven, and this heat is released to the engine head 200 through the metal shell 50. Since heat from the combustion gas directly flows into the metal shell 50 itself, in the male screw part 52, the temperature difference due to the cooling cycle is larger in the tip part 521 than in the base part 522. Therefore, due to the difference in thermal expansion between the metal shell 50 and the engine head 200, the screw thread of the female screw portion 202 of the engine head 200 and the screw thread of the male screw portion 52 of the metal shell 50 in contact with the female screw portion 202 are accompanied by creep. Plastic deformation (creep deformation) is likely to occur. However, in the thread portion of the male screw portion 52 and the thread portion of the female screw portion 202 of the engine head 200 that abuts on the base portion 522, the creep cycle is less affected by the cooling cycle farther from the combustion chamber than the front portion 521 side. Hard to occur. In the spark plug 100 according to the present embodiment, the thread on the base part 522 side rather than the front part 521 side makes contact with the thread on the female thread part 202 of the engine head 200 with a smaller contact area. On the side of the base portion 522 having a large area, the surface pressure is maintained, and the occurrence of deformation of the screw portions 52 and 202 is suppressed, thereby preventing the occurrence of screw loosening.

もっとも、こうしたねじ緩みの防止の効果を得るためには、雄ねじ部52の有効径から構成される仮想の円筒体の形状が、必ずしも元部522から先部521に向けて細くなるテーパ状である必要はない。つまり、有効径の最大となる位置が雄ねじ部52の先部521ではなく胴部523や元部522にあれば、冷熱サイクルの影響が小さく、上記同様の効果を得ることができる。このためには雄ねじ部52の有効径から構成される仮想の円筒体の形状が、本実施の形態のように元部522から先部521に向けて先細るテーパ状であってもよいし、少なくとも先部521では有効径が最小であり、元部522や胴部523において有効径が最大の部位を有する形状であってもよい。本実施の形態では、後述する評価試験の結果に基づき、雄ねじ部52の後端、すなわち、雄ねじ部52の後端側のねじ山の起点から軸線O方向に20mm以内の位置に、有効径が最大となる部位を形成している。   However, in order to obtain the effect of preventing such screw loosening, the shape of the virtual cylindrical body constituted by the effective diameter of the male threaded portion 52 is not necessarily tapered from the base portion 522 toward the tip portion 521. There is no need. In other words, if the position where the effective diameter is maximized is not the tip portion 521 of the male screw portion 52 but the trunk portion 523 or the base portion 522, the effect of the cooling cycle is small, and the same effect as described above can be obtained. For this purpose, the shape of the virtual cylindrical body composed of the effective diameter of the male screw portion 52 may be a tapered shape that tapers from the base portion 522 toward the tip portion 521 as in the present embodiment, At least the tip portion 521 may have a shape having the smallest effective diameter, and the base portion 522 and the body portion 523 may have a shape having the largest effective diameter. In the present embodiment, based on the result of an evaluation test described later, the effective diameter is at a position within 20 mm in the direction of the axis O from the rear end of the male screw portion 52, that is, the starting point of the screw thread on the rear end side of the male screw portion 52. The largest part is formed.

このように、主体金具50の雄ねじ部52の有効径が最大となる部位を規定したことによる効果を確認するため、以下に示す評価試験を行った。   Thus, in order to confirm the effect by having prescribed | regulated the site | part in which the effective diameter of the external thread part 52 of the metal shell 50 becomes the maximum, the following evaluation test was done.

[実施例1]
この評価試験では、図5に示すように、主体金具のねじリーチ(雄ねじ部の軸線O方向の長さ)をL、鍔部の座面から有効径が最大となる位置までの距離(最大径距離)をaとし、ねじリーチLと最大径距離aとの組合せを異ならせた複数の主体金具(太鼓型)のサンプルを作製した。そして、これら各サンプルをアルミ材から作製したアルミブッシュに組み付け、熱負荷を加えた後、戻しトルク(主体金具の取り外しに必要なトルク)を測定して評価を行った。
[Example 1]
In this evaluation test, as shown in FIG. 5, the screw reach of the metal shell (the length of the male screw portion in the direction of the axis O) is L, and the distance from the seat surface of the collar portion to the position where the effective diameter is maximized (maximum diameter). A sample of a plurality of metal shells (drum type) having a distance) a and a different combination of the screw reach L and the maximum diameter distance a was produced. Each of these samples was assembled into an aluminum bush made of an aluminum material, and after applying a thermal load, the return torque (torque required for removing the metal shell) was measured and evaluated.

アルミブッシュは、アルミ製のバー材に、JIS B8031に記載されたスパークプラグのM12雌ねじ有効径(中央値が11.278mm±0.02mm)を有する雌ねじ部をNC加工にて形成し、作製した。主体金具は、ねじリーチLが12.7mm,19.0mm,26.5mm,34.0mmのものを用意し、それぞれの雄ねじ部の最大径距離aとして、2.5mm,5mm,10mm,15mm,20mm,25mm,30mmのうち可能な組合せでねじ山を形成した。なお、各サンプルの雄ねじ部の有効径は、JIS B8031に記載されたスパークプラグのM12雄ねじ有効径の範囲内となるように、最大径(距離a部分の有効径)を11.125mmとし、雄ねじ部の先部が雄ねじ部において最小となるように10.993mmと設定した。なお、このように作製した各サンプルは、公知の三針法を用いてその有効径を測定し、上記各値を満たしているか確認した。   The aluminum bush was manufactured by forming an internal thread portion having an effective diameter of M12 internal thread of the spark plug described in JIS B8031 (median value: 11.278 mm ± 0.02 mm) by NC processing on an aluminum bar material. . The metal shells with screw reach L of 12.7 mm, 19.0 mm, 26.5 mm, 34.0 mm are prepared, and the maximum diameter distance a of each male screw part is 2.5 mm, 5 mm, 10 mm, 15 mm, Threads were formed with possible combinations of 20 mm, 25 mm, and 30 mm. The effective diameter of the male thread portion of each sample is set to 11.125 mm with the maximum diameter (effective diameter at the distance a) so that it is within the range of the M12 male thread effective diameter of the spark plug described in JIS B8031. It was set as 10.993 mm so that the front part of the part might become the minimum in an external thread part. In addition, each sample produced in this way measured the effective diameter using the well-known three-needle method, and confirmed whether each said value was satisfy | filled.

また比較例として、図6に示す、ねじリーチLが26.5mmで、元部から先部にかけての有効径がテーパ状に細くなるもの(先細型)、太くなるもの(先太型)、変わらないもの(ストレート型)の主体金具を作製した。先細型の主体金具は、雄ねじ部の元部の1山目のねじ山の有効径が11.05mm、先部の1山目のねじ山の有効径が10.99mmとなるようにねじ山を形成した。先太型の主体金具は、元部の1山目のねじ山の有効径が10.99mm、先部の1山目のねじ山の有効径が11.05mmとなるようにねじ山を形成した。そしてストレート型の主体金具は、元部および先部の各1山目のねじ山の有効径が11.05mmとなるようにねじ山を形成した(表1参照)。   As a comparative example, the screw reach L shown in FIG. 6 is 26.5 mm, and the effective diameter from the base part to the tip part is tapered (tapered type), thicker (taped type), A non-straight (straight type) metal shell was produced. The tapered metal shell is threaded so that the effective diameter of the first thread of the first thread of the male thread is 11.05 mm and the effective diameter of the first thread of the leading thread is 11.99 mm. Formed. The tip-shaped metal shell was formed with a thread so that the effective diameter of the first thread of the first part was 11.99 mm, and the effective diameter of the first thread of the first part was 11.05 mm. . The straight metal shell was threaded so that the effective diameter of the first thread of each of the base part and the tip part was 11.05 mm (see Table 1).

これら各サンプルの座面に銅製のワッシャーを設け、所定の締め付けトルクで各サンプルをアルミブッシュに組み付け固定した。次いで、これらサンプルを200℃の加熱器に入れ、室温から200℃まで1時間かけて昇温し、その後200℃のまま10時間の熱負荷を加え、室温となるまで5時間かけて冷却した。そして、それぞれのサンプルについて、主体金具をアルミブッシュから取り外す際の戻しトルクを測定した。この評価試験の結果をグラフ化したものを図7に示す。   A copper washer was provided on the seating surface of each sample, and each sample was assembled and fixed to the aluminum bush with a predetermined tightening torque. Next, these samples were put in a heater at 200 ° C., heated from room temperature to 200 ° C. over 1 hour, then heated at 200 ° C. for 10 hours, and cooled down to room temperature over 5 hours. And about each sample, the return torque at the time of removing a metal shell from an aluminum bush was measured. FIG. 7 shows a graph of the results of this evaluation test.

図7に示すように、ねじリーチLが12.7,19.0,26.5,34.0(mm)のいずれの主体金具も、最大径距離aが15mm未満であれば、戻しトルクが12.5N・mより大きい値を示した。さらに最大径距離aが20mm未満であれば、燃焼ガスの吹き抜け等の問題が発生しうる戻しトルクの限界値としての5N・m(スパークプラグを内燃機関に組み付け駆動させた際にねじ緩みによる燃焼圧の吹き抜けが発生しない戻しトルクであり、本評価試験とは別に行った予備試験により約5N・mであることが確認されている。)より大きい値を示した。一方、比較例としての先細型、ストレート型、先太型の各主体金具では、戻しトルクがそれぞれ16.0,13.0,3.0(N・m)となった(表1参照)。なお、この比較例としての主体金具は、ねじリーチLが26.5mmのものを用い、戻しトルクの測定を行った。   As shown in FIG. 7, in any metal shell having a screw reach L of 12.7, 19.0, 26.5, 34.0 (mm), if the maximum diameter distance a is less than 15 mm, the return torque is A value greater than 12.5 N · m was exhibited. Further, if the maximum diameter distance a is less than 20 mm, 5 N · m as the limit value of the return torque that may cause problems such as blowout of combustion gas (combustion due to loosening of the screw when the spark plug is assembled and driven to the internal combustion engine) It is a return torque that does not cause pressure blow-off, and has been confirmed to be about 5 N · m by a preliminary test conducted separately from this evaluation test. On the other hand, in each of the tapered, straight, and thick metal shells as comparative examples, the return torques were 16.0, 13.0, and 3.0 (N · m), respectively (see Table 1). In addition, the metal shell as this comparative example used that whose screw reach L is 26.5 mm, and measured the return torque.

Figure 0005096546
この評価試験の結果、主体金具の雄ねじ部には、その元部で鍔部の座面から20mm以内の部位に有効径が最大となる部位が形成されるように、ねじ山を形成すれば、少なくとも上記限界値より大きい戻しトルクを得られ、冷熱サイクルによるねじ緩みを防止することができることがわかった。また、鍔部の座面から15mm以内の部位に有効径が最大となる部位が形成されるようにねじ山を形成すれば、ストレート型よりも大きな戻しトルクを得ることができ望ましい。さらには、有効径が最大となる部位が鍔部に近づくほど、より大きな戻しトルクを得られることがわかった。すなわち、スパークプラグの雄ねじ部の有効径からなる仮想円筒の形状は、図6に示す先細型、図5に示す太鼓型、図6に示すストレート型、そして先太型の順に、戻しトルクが小さくなるが、いずれも上記限界値よりは大きく、ねじ緩みを防止できることが分かった。そして先太型のスパークプラグでは、上記限界値よりも戻しトルクが小さくなり、ねじ緩みが発生してしまう虞があることが分かった。
Figure 0005096546
As a result of this evaluation test, if the screw thread is formed in the male screw part of the metal shell so that the part having the maximum effective diameter is formed in the part within 20 mm from the seating surface of the collar part at the base part, It has been found that a return torque greater than at least the above limit value can be obtained, and screw loosening due to the thermal cycle can be prevented. Further, it is desirable that a return torque larger than that of the straight type can be obtained if a thread is formed so that a portion having the maximum effective diameter is formed within a portion within 15 mm from the seating surface of the buttocks. Furthermore, it has been found that a larger return torque can be obtained as the portion having the maximum effective diameter approaches the buttocks. That is, the shape of the virtual cylinder comprising the effective diameter of the male thread portion of the spark plug is such that the return torque decreases in the order of taper type shown in FIG. 6, drum type shown in FIG. 5, straight type shown in FIG. However, both were larger than the above limit values, and it was found that screw loosening can be prevented. In addition, it has been found that with a thick-type spark plug, the return torque is smaller than the above limit value, and screw loosening may occur.

なお、本発明は上記実施の形態に限られず、各種の変更が可能である。例えば、雄ねじ部52の有効径から構成される仮想の円筒体の形状を、元部522から先部521に向けて次第に細くなるテーパ形状としたが、少なくとも元部522または胴部523において有効径が最大となる部位を設け、その部位以外の有効径が一定となるように段状に形成してもよい。   The present invention is not limited to the above embodiment, and various modifications can be made. For example, although the shape of the virtual cylindrical body configured from the effective diameter of the male screw portion 52 is a tapered shape that gradually decreases from the base portion 522 toward the tip portion 521, at least the base portion 522 or the body portion 523 has an effective diameter. May be formed in a step shape so that the effective diameter other than that portion is constant.

また、主体金具50の座面55は、本実施の形態ではスパークプラグ100の軸線方向と直交する面として構成しているが、テーパシートであってもよい。また、ガスケット5として平板状のワッシャーを用いてもよく、本実施の形態のように平板の加工によりその断面がS字状となるように形成したものに限定されるものではない。   In addition, the seating surface 55 of the metal shell 50 is configured as a surface orthogonal to the axial direction of the spark plug 100 in the present embodiment, but may be a tapered sheet. Further, a flat washer may be used as the gasket 5, and the gasket 5 is not limited to the one formed so as to have an S-shaped cross section by processing a flat plate as in the present embodiment.

また、スパークプラグは接地電極を複数備えていてもよい。また、接地電極が棒状に突出しておらず、主体金具の先端部と中心電極との間で火花放電間隙を形成するようなものであってもよい。もちろん、貴金属チップの有無を問うものでもない。   The spark plug may include a plurality of ground electrodes. The ground electrode may not project in a rod shape, and a spark discharge gap may be formed between the tip of the metal shell and the center electrode. Of course, it doesn't ask for the presence of precious metal tips.

本発明は、主体金具の外周に形成した雄ねじ部を内燃機関のエンジンヘッドに螺合させるスパークプラグやグロープラグに適用することができる。   The present invention can be applied to a spark plug or a glow plug in which a male thread portion formed on the outer periphery of a metal shell is screwed into an engine head of an internal combustion engine.

10 絶縁碍子
12 軸孔
20 中心電極
50 主体金具
52 雄ねじ部
100 スパークプラグ
521 先部
522 元部
523 胴部
DESCRIPTION OF SYMBOLS 10 Insulator 12 Shaft hole 20 Center electrode 50 Main metal fitting 52 Male screw part 100 Spark plug 521 Tip part 522 Base part 523 Trunk part

Claims (3)

自身の先端部を発火部とする中心電極と、前記中心電極の軸線方向に延びる軸孔を有し、その軸孔の内部で前記中心電極を保持する絶縁碍子と、前記絶縁碍子の径方向周囲を取り囲んで保持する筒状体で、内燃機関のエンジンヘッドに取り付けるための座面よりも先端側の外周に形成された、前記エンジンヘッドの取付孔に螺合する雄ねじ部を有する主体金具とを備えたスパークプラグであって、
前記雄ねじ部は、前記主体金具の前記エンジンヘッドへの取り付け方向において先端側の部位である先部と、後端側の部位である元部と、前記先部および前記元部の間の部位である胴部とから構成され、前記胴部その有効径が最大となる部位を有し、かつ、当該有効径が最大となる部位から前記先部にかけての部分の有効径が、前記最大となる部位の有効径よりも小さく形成されていることを特徴とするスパークプラグ。
A central electrode having its own tip as an ignition part, an axial hole extending in the axial direction of the central electrode, an insulator holding the central electrode inside the axial hole, and a radial periphery of the insulator And a metal shell having a male threaded portion that is formed on the outer periphery of the front end side of the seat surface for mounting on the engine head of the internal combustion engine and has a male threaded portion that is screwed into the mounting hole of the engine head. A spark plug provided,
The male screw portion is a tip portion that is a tip side portion in a direction in which the metallic shell is attached to the engine head, a base portion that is a rear end side portion, and a portion between the tip portion and the base portion. is composed of a certain body part has its effective diameter is maximum portion on the barrel, and the effective diameter of the portion ranging the tip portion from the site where the effective diameter is maximum, and the maximum A spark plug characterized by being formed smaller than the effective diameter of the part .
記雄ねじ部は、さらに、前記有効径が最大となる部位から前記元部にかけての部分の有効径が、前記最大となる部位の有効径よりも小さく形成されていることを特徴とする請求項に記載のスパークプラグ。 Claims before Symbol externally threaded portion, and further, the effective diameter of the portion ranging the source unit from the site where the effective diameter is maximized, characterized in that it is formed smaller than the effective diameter of the portion to be the maximum The spark plug according to 1 . 前記雄ねじ部の前記有効径が最大となる部位の有効径は、前記エンジンヘッドの前記取付孔の有効径と略同一であり、The effective diameter of the portion where the effective diameter of the male screw portion is maximized is substantially the same as the effective diameter of the mounting hole of the engine head,
前記主体金具を前記エンジンヘッドへ取り付けた場合、When the metal shell is attached to the engine head,
前記雄ねじ部の前記有効径が最大となる部位において、前記雄ねじ部のねじ山の斜面は、前記取付孔のねじ山の斜面に対してその略全面で当接し、In the portion where the effective diameter of the male screw portion is the maximum, the slope of the thread of the male screw portion abuts on the substantially entire surface of the slope of the thread of the mounting hole,
前記雄ねじ部の前記有効径が最小となる部位において、前記雄ねじ部のねじ山の斜面は、前記取付孔のねじ山の斜面に対してその一部が当接することを特徴とする請求項1または2に記載のスパークプラグ。The part of the slope of the thread of the male thread part abuts against the slope of the thread of the mounting hole at a portion where the effective diameter of the male thread part is minimum. 2. The spark plug according to 2.
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