JP5090338B2 - Method for producing liquid developer and liquid developer obtained by the method - Google Patents
Method for producing liquid developer and liquid developer obtained by the method Download PDFInfo
- Publication number
- JP5090338B2 JP5090338B2 JP2008506319A JP2008506319A JP5090338B2 JP 5090338 B2 JP5090338 B2 JP 5090338B2 JP 2008506319 A JP2008506319 A JP 2008506319A JP 2008506319 A JP2008506319 A JP 2008506319A JP 5090338 B2 JP5090338 B2 JP 5090338B2
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- Prior art keywords
- group
- compound
- carbodiimide
- chain
- liquid developer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 238000000034 method Methods 0.000 title description 40
- -1 carbodiimide compound Chemical class 0.000 claims description 150
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- 239000002245 particle Substances 0.000 claims description 46
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 44
- 239000002270 dispersing agent Substances 0.000 claims description 40
- 238000006243 chemical reaction Methods 0.000 claims description 38
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- 125000001302 tertiary amino group Chemical group 0.000 claims description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 35
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 35
- 239000002253 acid Substances 0.000 description 33
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- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 230000026683 transduction Effects 0.000 description 1
- 238000010361 transduction Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/12—Developers with toner particles in liquid developer mixtures
- G03G9/122—Developers with toner particles in liquid developer mixtures characterised by the colouring agents
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/12—Developers with toner particles in liquid developer mixtures
- G03G9/13—Developers with toner particles in liquid developer mixtures characterised by polymer components
- G03G9/132—Developers with toner particles in liquid developer mixtures characterised by polymer components obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Liquid Developers In Electrophotography (AREA)
- Other Resins Obtained By Reactions Not Involving Carbon-To-Carbon Unsaturated Bonds (AREA)
Description
本発明は、印刷機、複写機、プリンター、ファクシミリなどに用いられる電子写真あるいは静電記録用の液体現像剤の製造方法及びその製造方法により得られる液体現像剤に関する。 The present invention relates to a method for producing a liquid developer for electrophotography or electrostatic recording used in printing machines, copiers, printers, facsimiles, and the like, and a liquid developer obtained by the method.
液体現像剤は、一般に、顔料等の着色剤を内包する着色樹脂粒子(トナー粒子)を高絶縁性の有機媒体中に分散させたものである。そして、この液体現像剤を用いる電子写真法あるいは静電記録法では、電場を印加する事により、トナー粒子が有機媒体中を電気泳動する現象を利用して現像が行われる。実際には、対向する電極の一方の側に現像剤を貯留あるいは塗布しておき、反対側の電極との間で電気潜像に応じた電場を印可することにより、電場の力を受けたトナー粒子のみを選択的に泳動させ、画像部へ付着させることにより現像される。 The liquid developer is generally obtained by dispersing colored resin particles (toner particles) enclosing a colorant such as a pigment in a highly insulating organic medium. In the electrophotographic method or electrostatic recording method using this liquid developer, development is performed by utilizing the phenomenon that toner particles are electrophoresed in an organic medium by applying an electric field. In practice, the developer is stored or applied on one side of the opposite electrode, and an electric field corresponding to the electric latent image is applied between the opposite electrode and the toner receiving the force of the electric field. Development is performed by selectively migrating only the particles and attaching them to the image area.
今日、現像速度がより早く、得られる画像がより高精細である事が要望されており、そのために、まず着色剤がトナー粒子を構成する樹脂中で良好に分散し、さらにトナー粒子も有機媒体中で良好に分散されていなければならない。着色剤とトナー粒子の両方において分散性が良好であれば、着色力の向上、現像剤の低粘度化、トナー粒子の泳動性向上などにより、現像の高速度化と画像品質の向上等が期待される。 Today, there is a demand for faster development speeds and higher-definition images. For this reason, first, the colorant is well dispersed in the resin constituting the toner particles, and the toner particles are also organic media. Must be well dispersed in. If the dispersibility is good in both the colorant and the toner particles, it is expected to increase the development speed and improve the image quality by improving the coloring power, lowering the viscosity of the developer, and improving the migration property of the toner particles. Is done.
現在では、着色剤としてほとんど顔料が利用されるが、上記の要望を実現すべく、液体現像剤中の顔料やトナー粒子の分散性の改善が試みられてきた。例えば、特に現像性能に大きな影響を及ぼすトナー粒子の分散性を改良する方法としては、ポリ(ヒドロキシカルボン酸エステル)やその末端に塩基などの極性基をもつ材料を用いる方法(例えば、特許文献1参照)が開示されている。しかし、上記分散剤では分散性を充分に改善できず、また、その末端に塩基等の極性基を有する場合は、極性基成分に由来する有機媒体の絶縁性の低下やトナーの帯電特性の悪化をまねき、良好な画像品質が得られないという問題もある。 At present, almost all pigments are used as colorants, but attempts have been made to improve the dispersibility of pigments and toner particles in a liquid developer in order to realize the above-mentioned demand. For example, as a method for improving the dispersibility of toner particles that particularly has a great influence on the development performance, a method using poly (hydroxycarboxylic acid ester) or a material having a polar group such as a base at its terminal (for example, Patent Document 1). Reference). However, the dispersant cannot sufficiently improve the dispersibility, and when the terminal has a polar group such as a base, the insulation property of the organic medium derived from the polar group component is deteriorated or the charging property of the toner is deteriorated. There is also a problem that good image quality cannot be obtained.
さらに、一般的な方法で得られた顔料内包着色樹脂粒子を湿式粉砕法により微粒子化すると、顔料−樹脂界面で破砕されることが多く、得られるトナー粒子の表面には顔料が露出した状態となる。ところが、利用する各色顔料の帯電特性や、樹脂と顔料との帯電特性はそれぞれ異なるものである。その結果、電場を印加した際に帯電特性が低下して、トナー粒子の泳動性が悪くなる上に、それぞれ色毎に、そして、同色であっても表面に露出する顔料の多少によってトナー粒子の帯電特性が異なり、良好な画像品質を得るのが一層困難になる。
このように、特に公知な湿式粉砕法により得られるトナー粒子を利用して、絶縁性や帯電特性の維持と顔料やトナー粒子の分散性を両立する方法は未だ不十分であるというのが現状である。
As described above, it is currently inadequate to use toner particles obtained by a known wet pulverization method to achieve both maintenance of insulation and charging characteristics and dispersibility of pigments and toner particles. is there.
本発明は、電子写真あるいは静電記録用の液体現像剤において、顔料の分散性とトナー粒子の分散安定性が改善され、液体現像剤の電気抵抗やトナー粒子の帯電特性への悪影響を最小限に抑えた液体現像剤の製造方法、及びその製造方法により得られる液体現像剤を提供する事を課題とする。 The present invention improves the dispersibility of the pigment and the dispersion stability of the toner particles in a liquid developer for electrophotography or electrostatic recording, and minimizes adverse effects on the electrical resistance of the liquid developer and the charging characteristics of the toner particles. It is an object of the present invention to provide a method for producing a liquid developer suppressed to a low level and a liquid developer obtained by the method.
本発明者らは、上記の課題を解決するために鋭意検討した結果、予め特定のカルボジイミド系化合物で処理した顔料を利用する事により、顔料の分散性、トナー粒子の分散安定性を改善し、湿式粉砕法で形成されるトナー粒子の帯電特性や液体現像剤の電気抵抗への悪影響を最小限に抑えることができる事を見出し、本発明を完成するに至った。
すなわち、本発明は、(1)分散剤として、下記条件1を満足するカルボジイミド系化合物を用いて処理した顔料を樹脂内に分散させて顔料樹脂複合体を得た後、当該顔料樹脂複合体を分散媒体中で湿式粉砕して、顔料内包着色樹脂粒子を分散媒体中に分散させることを特徴とする液体現像剤の製造方法に関する。
条件1:カルボジイミド基と反応する基を有する化合物を、カルボジイミド基に反応させる事により導入された鎖を分子内に有するカルボジイミド系化合物である。
また、本発明は、(2)前記分散剤が、カルボジイミド基との反応を介してポリエステル鎖、ポリアクリル鎖、及びポリシロキサン鎖からなる群から選択される少なくとも1つの鎖が導入されたカルボジイミド系化合物であることを特徴とする請求項1記載の液体現像剤の製造方法に関する。
また、本発明は、(3)上記分散剤として、カルボジイミド当量100〜50000のカルボジイミド系化合物を用いてなる上記(1)又は(2)記載の液体現像剤の製造方法に関する。
また、本発明は、(4)上記分散剤として、塩基性窒素含有基を有するカルボジイミド系化合物を用いてなる上記(1)〜(3)いずれか1項記載の液体現像剤の製造方法に関する。
また、本発明は、(5)上記分散剤として、主鎖に塩基性窒素含有基を有するカルボジイミド系化合物を用いてなる上記(4)記載の液体現像剤の製造方法に関する。
また、本発明は、(6)上記塩基性窒素含有基が、3級アミノ基であることを特徴とする上記(4)又は(5)記載の液体現像剤の製造方法に関する。
また、本発明は、(7)上記分散剤として、ポリエステル鎖、ポリアクリル鎖、及びポリシロキサン鎖からなる群から選択される少なくとも1つの鎖の数平均分子量が200〜10000であるカルボジイミド系化合物を用いてなる上記(1)〜(6)いずれか1項記載の液体現像剤の製造方法に関する。
As a result of intensive studies to solve the above problems, the present inventors have improved the dispersibility of the pigment and the dispersion stability of the toner particles by using a pigment previously treated with a specific carbodiimide compound, The inventors have found that adverse effects on the charging characteristics of toner particles formed by the wet pulverization method and the electric resistance of the liquid developer can be minimized, and the present invention has been completed.
That is, in the present invention, (1) as a dispersant, a pigment treated with a carbodiimide compound satisfying the following condition 1 is dispersed in a resin to obtain a pigment resin composite, and then the pigment resin composite is obtained. The present invention relates to a method for producing a liquid developer, which comprises wet pulverization in a dispersion medium to disperse pigment-encapsulated colored resin particles in the dispersion medium.
Condition 1: A carbodiimide compound having a chain introduced by reacting a compound having a group that reacts with a carbodiimide group with a carbodiimide group.
The present invention also provides (2) a carbodiimide system in which the dispersant is introduced with at least one chain selected from the group consisting of a polyester chain, a polyacryl chain, and a polysiloxane chain through a reaction with a carbodiimide group. 2. The method for producing a liquid developer according to claim 1, wherein the liquid developer is a compound.
The present invention also relates to (3) the method for producing a liquid developer according to (1) or (2) above, wherein a carbodiimide compound having a carbodiimide equivalent of 100 to 50000 is used as the dispersant.
The present invention also relates to (4) the method for producing a liquid developer according to any one of (1) to (3) above, wherein a carbodiimide-based compound having a basic nitrogen-containing group is used as the dispersant.
The present invention also relates to (5) the method for producing a liquid developer according to (4), wherein a carbodiimide compound having a basic nitrogen-containing group in the main chain is used as the dispersant.
The present invention also relates to (6) the method for producing a liquid developer according to (4) or (5) above, wherein the basic nitrogen-containing group is a tertiary amino group.
The present invention also provides (7) a carbodiimide compound in which the number average molecular weight of at least one chain selected from the group consisting of a polyester chain, a polyacryl chain, and a polysiloxane chain is 200 to 10,000 as the dispersant. It is related with the manufacturing method of the liquid developer of any one of said (1)-(6) used .
以下、本発明の液体現像剤について詳細に説明する。
本発明で使用する顔料は、無機顔料、有機顔料が挙げられ、具体的には、アセチレンブラック、黒鉛、ベンガラ、黄鉛、群青、カーボンブラックなどの無機顔料や、アゾ顔料、レーキ顔料、フタロシアニン顔料、イソインドリン顔料、アントラキノン顔料、キナクリドン顔料などの有機顔料が挙げられる。Hereinafter, the liquid developer of the present invention will be described in detail.
Examples of the pigment used in the present invention include inorganic pigments and organic pigments. Specifically, inorganic pigments such as acetylene black, graphite, bengara, yellow lead, ultramarine, carbon black, azo pigments, lake pigments, and phthalocyanine pigments. Organic pigments such as isoindoline pigments, anthraquinone pigments and quinacridone pigments.
上記顔料は、後述のカルボジイミド系化合物が塩基性窒素含有基を有するものである場合、塩基性窒素含有基との吸着部を有するものが好ましく、その塩基性窒素含有基との吸着部としては、代表的には酸基であって、好ましくはカルボキシル基やスルホン酸基等の塩基性窒素含有基と反応可能な官能基である。なお、未処理の状態で塩基性窒素含有基との吸着部のない顔料でも、カルボキシル基やスルホン酸基を導入する方法として、顔料表面の誘導体処理やスルホン化処理等、通常の官能基の導入方法で処理して利用する事ができる。 When the carbodiimide-based compound described later has a basic nitrogen-containing group, the pigment preferably has an adsorption part with a basic nitrogen-containing group, and the adsorption part with the basic nitrogen-containing group is as follows: Typically, it is an acid group, preferably a functional group capable of reacting with a basic nitrogen-containing group such as a carboxyl group or a sulfonic acid group. As a method for introducing carboxyl groups and sulfonic acid groups even in pigments that have not been adsorbed with basic nitrogen-containing groups in an untreated state, introduction of normal functional groups such as pigment surface derivative treatment and sulfonation treatment It can be processed and used by the method.
上記顔料は、後述のカルボジイミド系化合物がカルボジイミド基を有するものである場合、更に、カルボジイミド基と反応可能な官能基を有する顔料である事が好ましい。ここで、カルボジイミド基と反応可能な官能基としては、カルボキシル基、水酸基、燐酸基及びアミノ基からなる群より選択される少なくとも1種の官能基が好ましい。また、カルボジイミド基と反応可能な官能基を有さない顔料であっても、表面処理により官能基を導入する事ができ、上記誘導体処理やスルホン化処理以外にも、例えば、「顔料分散安定化と表面処理技術・評価」第1刷、技術情報協会(出版)、2001年12月25日、p.76〜85に記載のプラズマ処理や酸素・紫外線処理、特開昭58−217559号公報に記載の低温プラズマ法等によって、上記カルボジイミド基と反応可能な官能基が導入できる。
本発明において、顔料の含有量は特に限定されるものではないが、画像濃度の点から、最終的な液体現像剤中に0.5〜40質量%となることが好ましい。When the carbodiimide-based compound described later has a carbodiimide group, the pigment is preferably a pigment having a functional group that can react with a carbodiimide group. Here, the functional group capable of reacting with the carbodiimide group is preferably at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, a phosphoric acid group and an amino group. Even if the pigment does not have a functional group capable of reacting with a carbodiimide group, the functional group can be introduced by surface treatment. In addition to the above-described derivative treatment and sulfonation treatment, for example, “pigment dispersion stabilization” And surface treatment technology / evaluation ", first edition, Technical Information Association (published), December 25, 2001, p. The functional group capable of reacting with the carbodiimide group can be introduced by plasma treatment described in 76 to 85, oxygen / ultraviolet treatment, low-temperature plasma method described in JP-A-58-217559, and the like.
In the present invention, the pigment content is not particularly limited, but is preferably 0.5 to 40% by mass in the final liquid developer from the viewpoint of image density.
次に、本発明で使用する分散剤としては、カルボジイミド基と反応する基を有する化合物を、カルボジイミド基に反応させることにより導入された鎖を分子内に有するカルボジイミド系化合物が挙げられる。
本明細書における「カルボジイミド系化合物」とは、カルボジイミド基を有する化合物(カルボジイミド化合物)と、カルボジイミド基と反応する基を有する化合物とを、当該官能基同士反応させて得られる化合物であり、最終的に得られた化合物の分子内にカルボジイミド基を有しているものはもちろん、有していないものも含む。Next, as a dispersing agent used by this invention, the carbodiimide type compound which has the chain | strand introduce | transduced in the molecule | numerator by making the compound which has the group which reacts with a carbodiimide group react with a carbodiimide group is mentioned.
The “carbodiimide compound” in the present specification is a compound obtained by reacting a compound having a carbodiimide group (carbodiimide compound) and a compound having a group that reacts with a carbodiimide group with each other. In addition to those having a carbodiimide group in the molecule of the obtained compound, those having no carbodiimide are also included.
以下、本発明においては、鎖の構造の大きさにかかわらず、カルボジイミド基を有する化合物に由来する部分を「主鎖」といい、カルボジイミド基と、カルボジイミド基と反応する基を有する化合物との反応により導入された鎖をすべて「側鎖」という。
側鎖としては、例えばポリエステル鎖、ポリエーテル鎖、ポリアクリル鎖、塩基性窒素含有鎖、顔料誘導体鎖、顔料中間体鎖、色素誘導体鎖、色素中間体鎖、紫外線増感能を有する鎖、ラジカル開始能鎖、アミド基を有する鎖、ポリブタジエン鎖及びポリシロキサン鎖からなる群より選択される少なくとも1種が挙げられる。上記側鎖として、好ましくはポリエステル鎖、ポリアクリル鎖、及びポリシロキサン鎖からなる群から選択される少なくとも1種である。Hereinafter, in the present invention, regardless of the size of the chain structure, the portion derived from the compound having a carbodiimide group is referred to as a “main chain”, and the reaction between the carbodiimide group and the compound having a group that reacts with the carbodiimide group. All the chains introduced by are referred to as “side chains”.
Examples of the side chain include polyester chain, polyether chain, polyacryl chain, basic nitrogen-containing chain, pigment derivative chain, pigment intermediate chain, dye derivative chain, dye intermediate chain, chain having ultraviolet sensitizing ability, radical Examples thereof include at least one selected from the group consisting of an initiating chain, a chain having an amide group, a polybutadiene chain, and a polysiloxane chain. The side chain is preferably at least one selected from the group consisting of a polyester chain, a polyacryl chain, and a polysiloxane chain.
上記カルボジイミド系化合物としては、好ましくは、カルボジイミド基と、それと反応可能な官能基との反応を利用して、ポリエステル鎖、ポリアクリル鎖及びポリシロキサン鎖からなる群より選択される少なくとも1種を分子内に導入した化合物が利用できる。なお、本発明において、このようなカルボジイミド基と官能基との反応をグラフト化反応と呼ぶことがあり、その方法で導入された側鎖をグラフト化側鎖、例えば、導入されたポリエステル側鎖をグラフト化ポリエステル側鎖と呼ぶこともある。 As the carbodiimide-based compound, preferably, at least one selected from the group consisting of a polyester chain, a polyacryl chain, and a polysiloxane chain is used as a molecule by utilizing a reaction between a carbodiimide group and a functional group capable of reacting with the carbodiimide group. The compounds introduced in can be used. In the present invention, such a reaction between a carbodiimide group and a functional group may be referred to as a grafting reaction. A side chain introduced by the method is referred to as a grafted side chain, for example, an introduced polyester side chain is referred to as a grafting side chain. Sometimes called grafted polyester side chain.
上記グラフト化側鎖を有するカルボジイミド系化合物としては、まず、分子内にカルボジイミド基を1つ以上有する化合物をもとに、グラフト化反応によりポリエステル側鎖、ポリアクリル側鎖及びポリシロキサン側鎖からなる群より選択される少なくとも1種の側鎖を1つ以上付加する方法で得られる化合物を挙げることできる。 The carbodiimide compound having a grafted side chain is first composed of a polyester side chain, a polyacryl side chain, and a polysiloxane side chain by a grafting reaction based on a compound having one or more carbodiimide groups in the molecule. Mention may be made of compounds obtained by a method of adding at least one side chain selected from the group.
上記分子内にカルボジイミド基を1つ以上有する化合物としては、例えば、有機溶媒中で、カルボジイミド化触媒の存在下、ジイソシアネート化合物を脱炭酸反応によりカルボジイミド化して得られる化合物が利用できる。上記脱炭酸反応させるジイソシアネート化合物としては、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、トリレンジイソシアネート、ジフェニルメタンジイソシアネート、シクロヘキサンジイソシアネート、ジシクロヘキシルメタンジイソシアネート、キシリレンジイソシアネート、テトラメチレンジイソシアネート、テトラメチルキシリレンジイソシアネート等の脂肪族、脂環族、芳香族、芳香脂肪族ジイソシアネート化合物を挙げることができる。 As the compound having one or more carbodiimide groups in the molecule, for example, a compound obtained by carbodiimidizing a diisocyanate compound by decarboxylation in the presence of a carbodiimidization catalyst in an organic solvent can be used. Examples of the diisocyanate compound to be decarboxylated include aliphatics such as hexamethylene diisocyanate, isophorone diisocyanate, tolylene diisocyanate, diphenylmethane diisocyanate, cyclohexane diisocyanate, dicyclohexylmethane diisocyanate, xylylene diisocyanate, tetramethylene diisocyanate, and tetramethylxylylene diisocyanate. Mention may be made of cyclic, aromatic and araliphatic diisocyanate compounds.
また、利用可能な有機溶媒としては、沸点が高く、かつ、イソシアネート化合物や生成するカルボジイミド基を有する化合物と反応するような活性水素を持たないものであり、具体的には、トルエン、キシレン、ジエチルベンゼン等の芳香族炭化水素;ジエチレングリコールジアセテート、ジプロピレングリコールジブチレート、ヘキシレングリコールジアセテート、グリコールジアセテート、メチルグリコールアセテート、エチルグリコールアセテート、ブチルグリコールアセテート、エチルジグリコールアセテート、ブチルジグリコールアセテート等のグリコールエーテルエステル類;エチルブチルケトン、アセトフェノン、プロピオフェノン、ジイソブチルケトン、シクロヘキサノン等のケトン類;酢酸アミル、プロピオン酸プロピル、酪酸エチル等の脂肪族エステル等を挙げることができる。
また、利用可能なカルボジイミド化触媒としては、ホスホレン類やホスホレンオキサイド類等が挙げられ、具体的には、1−エチル−3−メチル−3−ホスホレンオキサイド、1−フェニル−3−メチル−3−ホスホレンオキサイド、1−フェニル−3−メチル−2−ホスホレンオキサイド等が例示できる。Further, usable organic solvents are those having a high boiling point and no active hydrogen that reacts with an isocyanate compound or a compound having a carbodiimide group to be generated. Specifically, toluene, xylene, diethylbenzene Aromatic hydrocarbons such as: diethylene glycol diacetate, dipropylene glycol dibutyrate, hexylene glycol diacetate, glycol diacetate, methyl glycol acetate, ethyl glycol acetate, butyl glycol acetate, ethyl diglycol acetate, butyl diglycol acetate, etc. Glycol ether esters; ketones such as ethyl butyl ketone, acetophenone, propiophenone, diisobutyl ketone, cyclohexanone; amyl acetate, propyl propionate And aliphatic esters such as ethyl butyrate and the like.
Examples of the carbodiimidization catalyst that can be used include phospholenes and phospholene oxides. Specifically, 1-ethyl-3-methyl-3-phospholene oxide, 1-phenyl-3-methyl- Examples include 3-phospholene oxide and 1-phenyl-3-methyl-2-phospholene oxide.
これらの材料を用いてイソシアネート基の脱炭酸反応を行う方法としては、既知の方法が利用でき、例えば、窒素雰囲気下で、100〜200℃の反応温度で行うことができる。なお、上記カルボジイミド基を有する化合物を得る他の方法としては、例えば、米国特許第2941956号、特公昭47−33279号公報、特開平5−178954号公報、特開平6−56950号公報等の方法が挙げられる。 As a method for performing a decarboxylation reaction of an isocyanate group using these materials, a known method can be used. For example, the reaction can be performed at a reaction temperature of 100 to 200 ° C. in a nitrogen atmosphere. Examples of other methods for obtaining the above compound having a carbodiimide group include methods such as US Pat. No. 2,941,956, Japanese Patent Publication No. 47-33279, Japanese Patent Application Laid-Open No. 5-178954, and Japanese Patent Application Laid-Open No. 6-56950. Is mentioned.
このような方法を用いて、例えば、K(≧2)モルのジイソシアネート化合物を脱炭酸して得られる化合物は以下の一般式(1)で表すことができる。 Using such a method, for example, a compound obtained by decarboxylation of K (≧ 2) moles of a diisocyanate compound can be represented by the following general formula (1).
なお、上記一般式中、Aは、カルボジイミド化合物の合成に用いたジイソシアネート化合物のイソシアネート基を除く残基である。
上記一般式(1)で表されるカルボジイミド基を有する化合物の市販品としては、テトラメチルキシリレンジイソシアネートを原料としたカルボジイミドとしてカルボジライトV−03、V−05等(いずれも商品名、日清紡社製)等が挙げられる。In the above general formula, A is a residue excluding the isocyanate group of the diisocyanate compound used for the synthesis of the carbodiimide compound.
As a commercial product of the compound having a carbodiimide group represented by the general formula (1), carbodiimide made of tetramethylxylylene diisocyanate as a raw material, carbodilite V-03, V-05, etc. (both trade names, manufactured by Nisshinbo Co., Ltd.) ) And the like.
上記一般式(1)で表される化合物は、分子内にイソシアネート基を有するが、本発明で用いるカルボジイミド系化合物を合成する上で、先にこのイソシアネート基を反応により消失させておいて、後からカルボジイミド基との反応を行う方が好ましい場合がある。特に後述のグラフト化により側鎖を形成させる成分が、カルボジイミド基と反応可能な官能基以外にイソシアネート基と反応可能な官能基をも有する時、及び、カルボジイミド基と比較してイソシアネート基への反応性が同等以上の官能基を有する時は、イソシアネート基が消失していることが好ましい。
このような場合、残余のカルボジイミド基と反応性が低くて、先にイソシアネート基と選択的に反応する化合物をイソシアネート基と反応させることにより、本発明のカルボジイミド系化合物を形成する元になる、分子内にカルボジイミド基を1つ以上有する化合物として利用することもできる。The compound represented by the general formula (1) has an isocyanate group in the molecule, but when the carbodiimide compound used in the present invention is synthesized, the isocyanate group is first eliminated by a reaction, It may be preferable to carry out the reaction with a carbodiimide group. Especially when the component that forms a side chain by grafting described later has a functional group that can react with an isocyanate group in addition to a functional group that can react with a carbodiimide group, and the reaction to an isocyanate group compared to a carbodiimide group When having a functional group having the same or better properties, it is preferable that the isocyanate group has disappeared.
In such a case, the molecule that is low in reactivity with the remaining carbodiimide group and that forms the carbodiimide compound of the present invention by reacting the compound that selectively reacts with the isocyanate group with the isocyanate group first. It can also be used as a compound having one or more carbodiimide groups.
本発明の分散剤であるカルボジイミド系化合物は、分子内に塩基性窒素含有基を有するものが好ましい。上記「塩基性窒素含有基」とは、水中で4級アンモニウムイオンを形成する窒素を含有する基はもとより、ルイス塩基として作用する窒素を含有する基も含むものであり、その代表的なものとしてはアミノ基や含窒素複素環基等である。アミノ基としては、3級アミノ基が挙げられる。塩基性窒素含有基としては、3級アミノ基が好ましい。
このようなカルボジイミド系化合物を得る方法としては、上記イソシアネート基との反応を利用して、カルボジイミド基含有化合物に塩基性窒素含有基を導入するのも、その好適な一つの方法である。そして、カルボジイミド基含有化合物に塩基性窒素含有基を導入する際には、上記の条件から、イソシアネート基と選択的に反応可能な官能基として好適な水酸基と、カルボジイミド基やイソシアネート基との反応に関与しない3級アミノ基又は塩基性窒素含有複素環基とを有する化合物を利用することが好ましい。The carbodiimide compound that is the dispersant of the present invention preferably has a basic nitrogen-containing group in the molecule. The above-mentioned “basic nitrogen-containing group” includes not only a group containing nitrogen that forms a quaternary ammonium ion in water but also a group containing nitrogen that acts as a Lewis base. Is an amino group or a nitrogen-containing heterocyclic group. The amino group includes a tertiary amino group. As the basic nitrogen-containing group, a tertiary amino group is preferable.
As a method for obtaining such a carbodiimide-based compound, it is a preferable method to introduce a basic nitrogen-containing group into the carbodiimide group-containing compound by utilizing the reaction with the isocyanate group. And when introducing a basic nitrogen-containing group into a carbodiimide group-containing compound, from the above conditions, a reaction with a hydroxyl group suitable as a functional group that can selectively react with an isocyanate group, and a carbodiimide group or an isocyanate group. It is preferable to use a compound having a non-participating tertiary amino group or basic nitrogen-containing heterocyclic group.
具体的には、水酸基1つと3級アミノ基とを有する化合物としては、例えば、N,N−ジメチルエタノールアミン、N,N−ジエチルエタノールアミン等のN,N−ジアルキルアルカノールアミン化合物;二級アミン化合物のエチレンオキサイド付加物、二級アミン化合物とエポキシ化合物との反応物等を挙げることができる。また、水酸基2つと3級アミノ基とを有する化合物としては、例えば、N−メチルジエタノールアミン、N−エチルジエタノールアミン等のN−アルキルジアルカノールアミン化合物;一級アミン化合物のエチレンオキサイド付加物、一級アミン化合物とエポキシ化合物との反応物等を挙げることができる。 Specifically, examples of the compound having one hydroxyl group and a tertiary amino group include N, N-dialkylalkanolamine compounds such as N, N-dimethylethanolamine and N, N-diethylethanolamine; Examples thereof include an ethylene oxide adduct of a compound, a reaction product of a secondary amine compound and an epoxy compound, and the like. Examples of the compound having two hydroxyl groups and a tertiary amino group include N-alkyl dialkanolamine compounds such as N-methyldiethanolamine and N-ethyldiethanolamine; ethylene oxide adducts of primary amine compounds, primary amine compounds, and the like. The reaction material with an epoxy compound etc. can be mentioned.
更に、水酸基及び塩基性窒素含有複素環基を有する化合物としては、例えば、ヒドロキシピリジンや、ピリジンメタノール、ピリジンエタノール等、ピリジン、ピラジン、トリアジン、キノリン等の3級の塩基性窒素を含有する複素環及び水酸基を有する化合物が使用できる。また、ピペリジンやピペラジン等の2級の塩基性窒素を含有する複素環化合物であっても、アルキル化して3級化し、水酸基を含有させることにより使用することができる。 Further, examples of the compound having a hydroxyl group and a basic nitrogen-containing heterocyclic group include, for example, a heterocyclic ring containing tertiary basic nitrogen such as hydroxypyridine, pyridinemethanol, pyridineethanol, pyridine, pyrazine, triazine, quinoline and the like. And a compound having a hydroxyl group can be used. Moreover, even a heterocyclic compound containing secondary basic nitrogen such as piperidine or piperazine can be used by alkylating and tertiaryizing to contain a hydroxyl group.
そして、水酸基を1つ有する化合物2モルを、上記一般式(1)で表される化合物1モルと反応させて主鎖末端に塩基性窒素含有基を導入してもよく、また、水酸基を2つ有する化合物を、上記一般式(1)で表される化合物に、イソシアネート基の方が水酸基より過剰となる量で反応させて、主鎖中に塩基性窒素含有基を導入してもよく、このような主鎖に塩基性窒素含有基を導入した化合物は、より好ましい化合物である。 Then, 2 moles of the compound having one hydroxyl group may be reacted with 1 mole of the compound represented by the general formula (1) to introduce a basic nitrogen-containing group at the end of the main chain. A basic nitrogen-containing group may be introduced into the main chain by allowing the compound represented by the general formula (1) to react with the compound represented by the general formula (1) in an amount in which the isocyanate group is in excess of the hydroxyl group. A compound in which a basic nitrogen-containing group is introduced into such a main chain is a more preferable compound.
更に、塩基性窒素含有基を有さない化合物も反応に利用でき、例えば、メタノール、エタノール等の低分子モノアルコール化合物、(ポリ)アルキレングリコールのモノアルキルエステル化合物、後述の水酸基を一つ含有するポリエステル化合物、ポリアクリル化合物等を挙げることができる。 Further, a compound having no basic nitrogen-containing group can also be used in the reaction. For example, it contains a low molecular monoalcohol compound such as methanol or ethanol, a monoalkyl ester compound of (poly) alkylene glycol, and one hydroxyl group described later. A polyester compound, a polyacryl compound, etc. can be mentioned.
上記方法等を用いて得た、分子内に1つ以上のカルボジイミド基を有する化合物に、更にグラフト化反応によりポリエステル側鎖、ポリアクリル側鎖及び/又はポリシロキサン側鎖を導入することができる。 A polyester side chain, a polyacryl side chain and / or a polysiloxane side chain can be further introduced into the compound having one or more carbodiimide groups in the molecule obtained by the above method by grafting reaction.
そして、グラフト化反応によりこれらの側鎖を分子内に導入する代表的な方法としては、カルボジイミド基と反応可能な官能基、例えば、カルボキシル基、スルホン酸基、燐酸基、水酸基、アミノ基等を有するポリエステル化合物、ポリアクリル化合物、ポリシロキサン鎖含有化合物を、カルボジイミド化合物のカルボジイミド基と反応させる方法が利用できる。 As a typical method for introducing these side chains into the molecule by grafting reaction, a functional group capable of reacting with a carbodiimide group, for example, a carboxyl group, a sulfonic acid group, a phosphoric acid group, a hydroxyl group, an amino group, etc. The method of making the polyester compound, polyacryl compound, and polysiloxane chain containing compound which have it react with the carbodiimide group of a carbodiimide compound can be utilized.
上記官能基を有するポリエステル化合物としては、まず、
(1)オキシカルボン酸、モノアルコール、低分子ジオール化合物等を開始剤とした環状エステル化合物の開環重合化合物(例えば、乳酸、カプロン酸、12−ヒドロキシステアリン酸、ジメチロールプロピオン酸、ジメチロールブタン酸等のモノ又はポリオキシカルボン酸を開始剤として用い、ε−カプロラクトン、γ−ブチロラクトン、2−メチルカプロラクトン、4−メチルカプロラクトン、β−プロピオラクトン、δ−バレロラクトン、β−メチル−δ−バレロラクトン等の環状エステル化合物を開環重合して得られるカルボキシル基と水酸基を含有するポリエステル化合物;メタノール、エタノール等の低分子モノオール化合物を開始剤として用い、上記環状エステル化合物を開環重合して得られる水酸基を含有するポリエステルモノオール化合物;エチレングリコール、プロピレングリコール等の低分子ジオール化合物を開始剤として用い、上記環状エステル化合物を開環重合して得られる水酸基を含有するポリエステルジオール化合物等)を挙げることができる。As the polyester compound having the functional group, first,
(1) Ring-opening polymerization compound of cyclic ester compound using oxycarboxylic acid, monoalcohol, low molecular diol compound or the like as an initiator (for example, lactic acid, caproic acid, 12-hydroxystearic acid, dimethylolpropionic acid, dimethylolbutane) Mono- or polyoxycarboxylic acid such as acid is used as an initiator, and ε-caprolactone, γ-butyrolactone, 2-methylcaprolactone, 4-methylcaprolactone, β-propiolactone, δ-valerolactone, β-methyl-δ- A polyester compound containing a carboxyl group and a hydroxyl group obtained by ring-opening polymerization of a cyclic ester compound such as valerolactone; a ring-opening polymerization of the cyclic ester compound using a low-molecular monool compound such as methanol or ethanol as an initiator. Polyester monoester containing hydroxyl groups Lumpur compounds, ethylene glycol, used as the initiator of low molecular weight diol compounds such as propylene glycol, and polyester diol compounds) having a hydroxyl group obtained by ring-opening polymerization of the cyclic ester compound.
また、(2)オキシカルボン酸の自己重縮合化合物(例えば、乳酸、カプロン酸、12−ヒドロキシステアリン酸等のモノオキシカルボン酸を重縮合して得られるカルボキシル基と水酸基を含有するポリエステル化合物等)を挙げることができる。
また、(3)低分子ジオール化合物と低分子ジカルボン酸化合物とを重縮合させて得られる化合物(例えば、エチレングリコール、1,3−プロパンジオール、1,4−ブタンジオール、1,6−ヘキサンジオール等の直鎖状グリコール類、1,2−プロパンジオール、ネオペンチルグリコール、3−メチル−1,5−ペンタンジオール、エチルブチルプロパンジオール等の分岐グリコール類等の低分子ジオール化合物成分と、コハク酸、アジピン酸、アゼライン酸、セバシン酸、マレイン酸等の飽和及び不飽和脂肪族ジカルボン酸、フタル酸等の芳香族ジカルボン酸等の低分子ジカルボン酸化合物成分とを、低分子ジオール化合物の過剰存在下で反応させて得られる水酸基を含有するポリエステルジオール化合物等)を挙げることができる。(2) Self-polycondensation compound of oxycarboxylic acid (for example, polyester compound containing carboxyl group and hydroxyl group obtained by polycondensation of monooxycarboxylic acid such as lactic acid, caproic acid, 12-hydroxystearic acid, etc.) Can be mentioned.
(3) Compounds obtained by polycondensation of low molecular diol compounds and low molecular dicarboxylic acid compounds (for example, ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol) Low molecular weight diol compound components such as linear glycols such as 1,2-propanediol, neopentyl glycol, branched glycols such as 3-methyl-1,5-pentanediol, ethylbutylpropanediol, and succinic acid A low molecular weight diol compound in the presence of an excess of a low molecular weight diol compound such as adipic acid, azelaic acid, sebacic acid, maleic acid and other saturated and unsaturated aliphatic dicarboxylic acids, and aromatic dicarboxylic acid such as phthalic acid. And polyester diol compounds containing a hydroxyl group obtained by reaction with
また、(4)モノアルコールを開始剤とした環状エステル化合物の開環重合物のリン酸エステル化合物(例えば、上記ポリエステルモノオール化合物をリン酸とエステル化反応させて得られるリン酸基を含有するポリエステルジオール化合物等)、(5)アミノ基含有スルホン酸化合物を開始剤とした環状エステル化合物の開環重合化合物(例えば、タウリン等のアミノ基含有スルホン酸化合物を開始剤として、上記環状エステル化合物を開環重合して得られるスルホン酸基を含有するポリエステルジオール化合物等)を挙げることができる。 And (4) a phosphate ester compound of a ring-opening polymer of a cyclic ester compound using a monoalcohol as an initiator (for example, containing a phosphate group obtained by esterifying the polyester monool compound with phosphoric acid). Polyester diol compounds, etc.), (5) ring-opening polymerization compounds of cyclic ester compounds using an amino group-containing sulfonic acid compound as an initiator (for example, an amino group-containing sulfonic acid compound such as taurine as an initiator, And polyester diol compounds containing sulfonic acid groups obtained by ring-opening polymerization.
また、(6)モノアルコールを開始剤とした環状エステル化合物の開環重合物の亜硫酸ガス付加物(例えば、上記ポリエステルモノオール化合物に亜硫酸ガスを付加して得られるスルホン酸基を含有するポリエステルジオール化合物等)を挙げることができる。なお、このようなリン酸基やスルホン酸基を有するポリエステル化合物としては、ポリカプロラクトンの開環重合によって得られるポリエステル鎖を有する化合物であることが好ましい。 (6) A sulfurous acid gas adduct of a ring-opening polymer of a cyclic ester compound using a monoalcohol as an initiator (for example, a polyester diol containing a sulfonic acid group obtained by adding sulfurous acid gas to the polyester monool compound) Compounds). The polyester compound having a phosphoric acid group or a sulfonic acid group is preferably a compound having a polyester chain obtained by ring-opening polymerization of polycaprolactone.
次に、上記官能基を有するポリアクリル化合物としては、カルボキシル基、スルホン酸基、燐酸基、水酸基及びアミノ基からなる群より選択される少なくとも1種を有する(メタ)アクリルモノマーから選択される少なくとも1種を含有する単量体成分を重合してなる(メタ)アクリル系重合体が好ましい。そのようなものとしては、例えば、カルボキシル基を有する(メタ)アクリル系モノマー:(メタ)アクリル酸、クロトン酸、マレイン酸、フマル酸、シトコラン酸、イタコン酸等;スルホン酸基を有する(メタ)アクリル系モノマー:(メタ)アクリル酸スルホエチル、(メタ)アクリル酸スルホプロピル等;燐酸基を有する(メタ)アクリル系モノマー:2−メタクリロイロキシエチルアシッドホスフェイト、トリスアクリロイルオキシエチルホスフェート等;水酸基を有する(メタ)アクリル系モノマー:2−ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシペンチル(メタ)アクリレート等の(メタ)アクリル酸ヒドロキシアルキルエステル;アミノ基を有する(メタ)アクリルモノマー:(メタ)アクリルアミド、N−メチル(メタ)アクリルアミド、N−エチル(メタ)アクリルアミド、N−プロピル(メタ)アクリルアミド、N−ブチル(メタ)アクリルアミド、N−ヘキシル(メタ)アクリルアミド、N−オクチル(メタ)アクリルアミド、N,N−ジメチルアミノエチル(メタ)アクリルアミド、N,N−ジエチルアミノエチル(メタ)アクリルアミド、N,N−ジメチルアミノプロピル(メタ)アクリルアミド等の単量体から選択される少なくとも1種のモノマー成分と必要に応じて上記以外の一般にアクリル系樹脂の反応成分として使用されるアルキルエステルやスチレン系モノマー等、既知のモノマーとを重合して得られる(メタ)アクリル重合体等を挙げることができる。 Next, the polyacrylic compound having the functional group is at least selected from a (meth) acrylic monomer having at least one selected from the group consisting of a carboxyl group, a sulfonic acid group, a phosphoric acid group, a hydroxyl group and an amino group. A (meth) acrylic polymer obtained by polymerizing a monomer component containing one kind is preferred. As such, for example, a (meth) acrylic monomer having a carboxyl group: (meth) acrylic acid, crotonic acid, maleic acid, fumaric acid, cytocoranoic acid, itaconic acid, etc .; having a sulfonic acid group (meth) Acrylic monomers: (meth) acrylic acid sulfoethyl, (meth) acrylic acid sulfopropyl, etc .; (meth) acrylic monomers having a phosphate group: 2-methacryloyloxyethyl acid phosphate, trisacryloyloxyethyl phosphate, etc .; (Meth) acrylic monomer having: (meth) acrylic acid hydroxyalkyl ester such as 2-hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate and hydroxypentyl (meth) acrylate; (meth) acrylic mono having an amino group -: (Meth) acrylamide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N-propyl (meth) acrylamide, N-butyl (meth) acrylamide, N-hexyl (meth) acrylamide, N-octyl At least one selected from monomers such as (meth) acrylamide, N, N-dimethylaminoethyl (meth) acrylamide, N, N-diethylaminoethyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide and the like. (Meth) acrylic polymers obtained by polymerizing various monomer components and known monomers such as alkyl esters and styrene monomers generally used as reaction components for acrylic resins other than the above, if necessary be able to.
なお、上記官能基を有し、更にポリエステル鎖を有するポリアクリル化合物を用いてもよく、例えばポリエステル鎖を分子内に含む(メタ)アクリル系モノマーを用いて得られるポリアクリル化合物を挙げる事ができる。 In addition, you may use the polyacryl compound which has the said functional group, and also has a polyester chain, for example, the polyacryl compound obtained using the (meth) acrylic-type monomer which contains a polyester chain in a molecule | numerator can be mentioned, for example. .
これらのポリエステル化合物及びポリアクリル化合物は、中でも、カルボジイミド基との反応性の面からはカルボキシル基、スルホン酸基、燐酸基を有する方が有利である。 Among these polyester compounds and polyacryl compounds, it is advantageous to have a carboxyl group, a sulfonic acid group, and a phosphoric acid group from the viewpoint of reactivity with a carbodiimide group.
また、もととなるカルボジイミド基を有する化合物が更にイソシアネート基を有する場合、水酸基を有する化合物は、カルボジイミド基より先にイソシアネート基との反応が起こり、反応の制御が困難となり、更に、水酸基を2つ以上有する化合物は、グラフト化反応の間に架橋してゲル化を起こす可能性がある。
そこで、官能基が水酸基のみの化合物については、更に、無水フタル酸、無水マレイン酸、無水コハク酸等の酸無水物を反応させて、カルボキシル基を一つ含有するポリエステル化合物又はポリアクリル化合物を得てから、グラフト化反応させることが望ましい。
なお、側鎖としてカルボジイミド系化合物の分子内に導入されるポリエステル化合物又はポリアクリル化合物の中でも、塩基性窒素含有基を有するものは、側鎖と同時に塩基性窒素含有基もカルボジイミド系化合物に導入できることになる。
官能基が水酸基のみの場合の対応や塩基性窒素含有基を有する点については、ポリエステル化合物及びポリアクリル化合物以外の、側鎖の導入に用いる他の化合物についても同様である。In addition, when the original compound having a carbodiimide group further has an isocyanate group, the compound having a hydroxyl group reacts with the isocyanate group prior to the carbodiimide group, making it difficult to control the reaction. Compounds having more than one can crosslink and cause gelation during the grafting reaction.
Therefore, for a compound having only a hydroxyl group, a polyester compound or polyacryl compound containing one carboxyl group is obtained by further reacting with an acid anhydride such as phthalic anhydride, maleic anhydride, or succinic anhydride. After that, it is desirable to carry out a grafting reaction.
Among polyester compounds or polyacrylic compounds introduced into the carbodiimide compound molecule as a side chain, those having a basic nitrogen-containing group can introduce a basic nitrogen-containing group into the carbodiimide compound simultaneously with the side chain. become.
About the correspondence in case a functional group is only a hydroxyl group, and the point which has a basic nitrogen containing group, it is the same also about other compounds used for introduction | transduction of a side chain other than a polyester compound and a polyacryl compound.
次に、ポリシロキサン鎖を導入するために用いる、上記官能基を有するポリシロキサン鎖含有化合物としては、例えば、下記の材料が利用できる。
(1)ポリシロキサンポリオールに酸無水物を反応させた化合物
具体例としては、ポリシロキサンポリオールに無水フタル酸、無水マレイン酸、無水コハク酸、無水安息香酸、スチレン−無水マレイン酸樹脂等の酸無水物を反応させた化合物等。
(2)片末端に酸基を有するポリシロキサン鎖含有重合体
カルボジイミド基と反応する官能基を有するポリシロキサン鎖含有化合物として、酸基含有連鎖移動剤の存在下で、末端にラジカル重合性不飽和結合を有する酸基非含有ポリシロキサンの少なくとも1種を含む酸基非含有ラジカル重合性化合物を重合して得られる、片末端に酸基を有するポリシロキサン鎖含有重合体を利用することができる。Next, as the polysiloxane chain-containing compound having the functional group used for introducing the polysiloxane chain, for example, the following materials can be used.
(1) Specific examples of a compound obtained by reacting an acid anhydride with a polysiloxane polyol include acid anhydrides such as phthalic anhydride, maleic anhydride, succinic anhydride, benzoic anhydride, and styrene-maleic anhydride resin. A compound obtained by reacting a product.
(2) Polysiloxane chain-containing polymer having an acid group at one end As a polysiloxane chain-containing compound having a functional group that reacts with a carbodiimide group, in the presence of an acid group-containing chain transfer agent, a radical polymerizable unsaturated at the end A polysiloxane chain-containing polymer having an acid group at one end obtained by polymerizing an acid group-free radically polymerizable compound containing at least one acid group-free polysiloxane having a bond can be used.
上記酸基含有連鎖移動剤としては、メルカプト酢酸、2−メルカプトプロピオン酸、3−メルカプトプロピオン酸、メルカプト安息香酸等のカルボキシル基を有する連鎖移動剤;2−クロロエタンスルホン酸、2−クロロエタンスルホン酸ナトリウム、4−クロロフェニルスルホキシド、4−クロロベンゼンスルホンアミド、p−クロロベンゼンスルホン酸、p−クロロベンゼンスルホン酸ナトリウム、2−ブロモエタンスルホン酸ナトリウム、4−(ブロモメチル)ベンゼンスルホン酸ナトリウム等のスルホン酸基含有連鎖移動剤等が挙げられる。これら上記酸基含有連鎖移動剤のなかでもチオール系の酸基含有連鎖移動剤が好ましく、メルカプト酢酸、2−メルカプトプロピオン酸、3−メルカプトプロピオン酸、メルカプト安息香酸がより好ましい。 Examples of the acid group-containing chain transfer agent include chain transfer agents having a carboxyl group such as mercaptoacetic acid, 2-mercaptopropionic acid, 3-mercaptopropionic acid, mercaptobenzoic acid; 2-chloroethanesulfonic acid, sodium 2-chloroethanesulfonate , 4-chlorophenylsulfoxide, 4-chlorobenzenesulfonamide, p-chlorobenzenesulfonic acid, sodium p-chlorobenzenesulfonate, sodium 2-bromoethanesulfonate, sodium 4- (bromomethyl) benzenesulfonate, etc. Agents and the like. Among these acid group-containing chain transfer agents, thiol-based acid group-containing chain transfer agents are preferable, and mercaptoacetic acid, 2-mercaptopropionic acid, 3-mercaptopropionic acid, and mercaptobenzoic acid are more preferable.
また、末端にラジカル重合性不飽和結合を有する酸基非含有ポリシロキサンとしては、末端にメタクリロイル基等を有する酸基非含有のポリジメチルシロキサンモノマー、シリコーン系マクロモノマー等が例示できる。
また、必要に応じて、性能が低下しない範囲において、酸基非含有ラジカル重合性不飽和単量体を併用して使用することも可能である。
具体例としては、アルキル(メタ)アクリレート系単量体(例えば、メチルメタクリレート等)、芳香族環を有する(メタ)アクリレート系単量体(例えば、アリルアクリレート、アリルメタクリレート、ベンジルアクリレート、ベンジルメタクリレート等)の(メタ)アクリル酸エステル化合物;スチレン、α−メチルスチレン等のスチレン系単量体を挙げる事ができる。Examples of the acid group-free polysiloxane having a radical polymerizable unsaturated bond at the terminal include an acid group-free polydimethylsiloxane monomer having a methacryloyl group at the terminal, a silicone macromonomer, and the like.
In addition, if necessary, an acid group-free radically polymerizable unsaturated monomer can be used in combination as long as the performance does not deteriorate.
Specific examples include alkyl (meth) acrylate monomers (for example, methyl methacrylate), (meth) acrylate monomers having an aromatic ring (for example, allyl acrylate, allyl methacrylate, benzyl acrylate, benzyl methacrylate, etc.) ) (Meth) acrylic acid ester compounds; styrene monomers such as styrene and α-methylstyrene.
このような成分を用いて、片末端に酸基を有するポリシロキサン鎖含有重合体を合成するに際して、通常用いられる開始剤、例えば、アゾ−ニトリル化合物:2,2’−アゾ−ビス−イソブチロニトリル、1,1’−アゾ−ビス−1−シクロブタンニトリル、2,2’−アゾ−ビス−2メチルブチロニトリル等、アゾ化合物:2,3−ジアザ−ビシクロ[2,2,1]ヘプテン、2,2,2’−アゾ−ビス−プロパン、1,1’−アゾ−ビス−1−フェニルエタン等、パーオキサイド化合物:t−ブチルパーオキサイド、ベンゾイルパーオキサイド、t−ブチルハイドロパーオキサイド、クメンハイドロパーオキサイド等が使用できる。
上記片末端に酸基を有するポリシロキサン鎖含有重合体は、酸基含有連鎖移動剤以外はカルボジイミド基と反応可能な酸基を有しない材料から合成され、カルボジイミド基と反応可能な官能基は分子の片末端の酸基一つだけである。When such a component is used to synthesize a polysiloxane chain-containing polymer having an acid group at one end, a commonly used initiator such as an azo-nitrile compound: 2,2′-azo-bis-isobuty Ronitrile, 1,1′-azo-bis-1-cyclobutanenitrile, 2,2′-azo-bis-2methylbutyronitrile, etc., azo compounds: 2,3-diaza-bicyclo [2,2,1] Heptene, 2,2,2'-azo-bis-propane, 1,1'-azo-bis-1-phenylethane, peroxide compounds: t-butyl peroxide, benzoyl peroxide, t-butyl hydroperoxide , Cumene hydroperoxide and the like can be used.
The polysiloxane chain-containing polymer having an acid group at one end is synthesized from a material having no acid group capable of reacting with a carbodiimide group other than the acid group-containing chain transfer agent, and the functional group capable of reacting with the carbodiimide group is a molecule. There is only one acid group at one end.
上記分子の片末端に酸基を有するポリシロキサン鎖含有重合体は、塊状重合、溶液重合、必要に応じて懸濁重合等の重合法を用いて、全量仕込み法、開始剤滴下法あるいはモノマー滴下法により、開始剤の分解温度以上、通常は70〜170℃の反応温度で、1〜8時間反応せしめることにより合成することができる。この重合において、連鎖移動剤として、酸基含有連鎖移動剤を用いることにより、片末端に酸基を有するポリシロキサン鎖含有重合体を得ることができる。 The polysiloxane chain-containing polymer having an acid group at one end of the molecule can be prepared by using a polymerization method such as bulk polymerization, solution polymerization, and suspension polymerization as necessary. According to the method, it can be synthesized by reacting at a reaction temperature of not less than the decomposition temperature of the initiator, usually 70 to 170 ° C. for 1 to 8 hours. In this polymerization, by using an acid group-containing chain transfer agent as the chain transfer agent, a polysiloxane chain-containing polymer having an acid group at one end can be obtained.
上記で例示したポリエステル化合物等をグラフト化により分子内に少なくとも1つ導入した化合物は、カルボジイミド基の数が0であってもよく、好ましくは1つ以上であり、例えば、上記一般式(1)で表されるポリカルボジイミド化合物にグラフト化反応により側鎖を導入した場合、下記一般式(2)、(3)で表されるカルボジイミド化合物を得ることができる。 The compound in which at least one polyester compound or the like exemplified above is introduced into the molecule by grafting may have 0 carbodiimide groups, preferably one or more. For example, the above general formula (1) When a side chain is introduced into the polycarbodiimide compound represented by formula (1) by a grafting reaction, carbodiimide compounds represented by the following general formulas (2) and (3) can be obtained.
ここで、Aは、ポリカルボジイミド化合物の合成に用いたジイソシアネート化合物のイソシアネート基を除く残基である。Xは、同一又は異なって、カルボジイミド基とそれに反応可能な官能基とを反応させて得られる3価の連結基、Yは、同一又は異なって、ポリエステル鎖、ポリアクリル鎖、ポリシロキサン鎖等の鎖であり、l、m及びnは1以上の整数を表す。そして、一般式(2)の化合物及び、一般式(3)の化合物では、Yにおいて、塩基性窒素含有基を有していてもよく、側鎖中に塩基性窒素含有基が導入されていることになる。
一方、一般式(2)において、Yに塩基性窒素含有基が含まれていない場合、更に残余のカルボジイミド基にアミノ酸や上記水酸基と塩基性窒素含有基とを有する化合物等をグラフト化反応させることにより、分子内に塩基性窒素含有基を導入して利用することが可能である。Here, A is a residue excluding the isocyanate group of the diisocyanate compound used for the synthesis of the polycarbodiimide compound. X is the same or different, and a trivalent linking group obtained by reacting a carbodiimide group and a functional group capable of reacting with it, Y is the same or different, such as a polyester chain, polyacryl chain, polysiloxane chain, etc. It is a chain, and l, m, and n represent an integer of 1 or more. In the compound of the general formula (2) and the compound of the general formula (3), Y may have a basic nitrogen-containing group, and a basic nitrogen-containing group is introduced into the side chain. It will be.
On the other hand, in the general formula (2), when Y does not contain a basic nitrogen-containing group, an amino acid or a compound having a hydroxyl group and a basic nitrogen-containing group is further grafted to the remaining carbodiimide group. Thus, a basic nitrogen-containing group can be introduced into the molecule for use.
なお、上記Xで表される3価の連結基として、例えば、カルボジイミド基とカルボキシル基との反応から形成される連結基は、以下の一般式(4)、(5)、カルボジイミド基と水酸基との反応から形成される連結基は、以下の一般式(6)、(7)、カルボジイミド基とアミノ基との反応から形成される連結基は、以下の一般式(8)、カルボジイミド基とスルホン酸基との反応から形成される連結基は、以下の一般式(9)、カルボジイミド基と燐酸基との反応から形成される連結基は、以下の一般式(10)で表される。 In addition, as a trivalent coupling group represented by said X, for example, the coupling group formed from the reaction of a carbodiimide group and a carboxyl group includes the following general formulas (4) and (5), carbodiimide group and hydroxyl group: The linking group formed from the reaction of the following general formulas (6) and (7), the linking group formed from the reaction of the carbodiimide group and the amino group is the following general formula (8), carbodiimide group and sulfone The linking group formed from the reaction with the acid group is represented by the following general formula (9), and the linking group formed from the reaction between the carbodiimide group and the phosphoric acid group is represented by the following general formula (10).
上記一般式中、Rは、水素原子又は炭素数1以上の炭化水素基を表す。 In the above general formula, R represents a hydrogen atom or a hydrocarbon group having 1 or more carbon atoms.
更に一般式(2)、(3)で表されるカルボジイミド系化合物は、分子内にイソシアネート基を有するが、上述したものと同様の方法でイソシアネート基と反応可能な官能基を有する化合物を反応させることも可能であり、結果的には先にイソシアネート基を消失させたカルボジイミド基を有する化合物に側鎖を形成させる成分を反応させた場合に得られるものと同じ化合物を得る事ができる。 Further, the carbodiimide compounds represented by the general formulas (2) and (3) have an isocyanate group in the molecule, but react with a compound having a functional group capable of reacting with the isocyanate group in the same manner as described above. As a result, the same compound as that obtained when a component having a side chain is reacted with a compound having a carbodiimide group from which an isocyanate group has been eliminated can be obtained.
例えば、水酸基を一つ有する化合物を、一般式(2)、(3)で表されるカルボジイミド系化合物の両末端のイソシアネート基と反応させて得られるカルボジイミド系化合物は、下記一般式(11)、(12)で表すことができ、この化合物も本発明におけるカルボジイミド系化合物として利用することができる。 For example, a carbodiimide compound obtained by reacting a compound having one hydroxyl group with isocyanate groups at both ends of the carbodiimide compound represented by the general formulas (2) and (3) is represented by the following general formula (11), This compound can also be used as a carbodiimide compound in the present invention.
上記一般式中、Z1及びZ2は、それぞれ独立に、異なる構造を有してもよい、イソシアネート基と反応可能な官能基を有する化合物の、当該官能基を除く残基を表す。Aは、ポリカルボジイミド化合物の合成に用いたジイソシアネート化合物のイソシアネート基を除く残基である。Xは、同一又は異なって、カルボジイミド基とそれに反応可能な官能基を反応させて得られる3価の連結基、Yは、同一又は異なって、ポリエステル鎖、ポリアクリル鎖、ポリシロキサン鎖等の鎖であり、l、m及びnは1以上の整数を表す。そして、一般式(11)の化合物及び、一般式(12)の化合物では、Z1、Z2、Yのいずれかにおいて、塩基性窒素含有基を有していてもよく、上記Z1、Z2として塩基性窒素含有基を有するものは主鎖中に、上記Yとして塩基性窒素含有基を有するものは側鎖中に塩基性窒素含有基が導入されていることになる。
一方、一般式(11)において、Z1、Z2及びYのいずれにも塩基性窒素含有基が含まれていない場合、更に残余のカルボジイミド基にアミノ酸や上記水酸基と塩基性窒素含有基とを有する化合物等をグラフト化反応させることにより、分子内に塩基性窒素含有基を導入して利用することが可能である。In the above general formula, Z 1 and Z 2 each independently represent a residue other than the functional group of a compound having a functional group capable of reacting with an isocyanate group, which may have a different structure. A is a residue excluding the isocyanate group of the diisocyanate compound used for the synthesis of the polycarbodiimide compound. X is the same or different, a trivalent linking group obtained by reacting a carbodiimide group and a functional group capable of reacting with it, Y is the same or different, and is a chain such as a polyester chain, polyacryl chain, polysiloxane chain, etc. And l, m, and n represent an integer of 1 or more. And in the compound of the general formula (11) and the compound of the general formula (12), any of Z 1 , Z 2 , and Y may have a basic nitrogen-containing group, and the above Z 1 , Z the backbone having 2 as the basic nitrogen-containing group, those with a basic nitrogen-containing group as the Y will be a basic nitrogen-containing groups are introduced into the side chain.
On the other hand, in the general formula (11), when none of Z 1 , Z 2 and Y contains a basic nitrogen-containing group, an amino acid or the above hydroxyl group and a basic nitrogen-containing group are further added to the remaining carbodiimide group. It is possible to introduce a basic nitrogen-containing group into the molecule and use it by grafting the compound having the same.
なお、以上に挙げた反応、すなわち、上記水酸基含有化合物を開始剤とした環状エステル化合物の開環反応、オキシカルボン酸の重縮合反応、低分子ジオール化合物と低分子ジカルボン酸化合物との重縮合反応、水酸基含有エステル化合物と酸無水物の開環反応、カルボジイミド基と、カルボキシル基や水酸基等との反応、更にはイソシアネート基と水酸基等との反応には常法が利用できる。
また、上記カルボジイミド系化合物は、グラフト化反応に用いる材料を反応させる順序が異なっても、最終的に得られる化合物が同一の分子構造を有すれば、得られる性能も異なるものではない。In addition, the reaction mentioned above, ie, the ring-opening reaction of the cyclic ester compound using the hydroxyl group-containing compound as an initiator, the polycondensation reaction of oxycarboxylic acid, the polycondensation reaction of the low-molecular diol compound and the low-molecular dicarboxylic acid compound Conventional methods can be used for the ring-opening reaction of a hydroxyl group-containing ester compound and an acid anhydride, the reaction of a carbodiimide group with a carboxyl group or a hydroxyl group, and the reaction of an isocyanate group with a hydroxyl group or the like.
In addition, even if the order of reacting the materials used for the grafting reaction is different, the obtained carbodiimide-based compound does not have different performance as long as the finally obtained compound has the same molecular structure.
従って、上記一般式(11)、(12)の化合物において、例えばグラフト化によりポリエステル側鎖を導入するために、カルボジイミド基と反応可能な官能基を含有するポリエステル化合物を先に合成して、カルボジイミド基に反応させて側鎖とする方法を説明したが、別の方法としては、カルボジイミド基と反応可能な官能基を有する化合物とカルボジイミド基とを反応させた後、ポリエステル鎖を分子内に導入させることによっても側鎖を導入することができる。 Accordingly, in the compounds of the general formulas (11) and (12), for example, in order to introduce a polyester side chain by grafting, a polyester compound containing a functional group capable of reacting with a carbodiimide group is synthesized first, and carbodiimide Although the method of reacting with a group to form a side chain has been described, as another method, a compound having a functional group capable of reacting with a carbodiimide group is reacted with a carbodiimide group, and then a polyester chain is introduced into the molecule. The side chain can also be introduced.
すなわち、グラフト化ポリエステル側鎖を導入する場合であれば、例えば、オキシカルボン酸を先にカルボジイミド基に反応させて、水酸基をカルボジイミド化合物の分子内に導入した後、環状ポリエステル化合物を開環重合させて、ポリエステル鎖をグラフト結合する方法であってもよい。また、グラフト化ポリアクリル鎖を導入する場合であれば、例えば、ラジカル重合性不飽和二重結合と、酸基や水酸基等のカルボジイミド基と反応可能な官能基とを有する化合物を、先にカルボジイミド基と反応させて、ラジカル重合性不飽和二重結合をカルボジイミド化合物の分子内に導入した後、アクリル系単量体を重合させてポリアクリル鎖をグラフト結合する方法であってもよい。そして、これらの反応の順序については、好ましくない副反応生成物が最も少なくなるような条件で合成することが望ましい。 That is, when a grafted polyester side chain is introduced, for example, an oxycarboxylic acid is first reacted with a carbodiimide group, a hydroxyl group is introduced into the molecule of the carbodiimide compound, and then the cyclic polyester compound is subjected to ring-opening polymerization. Alternatively, a method of grafting polyester chains may be used. In the case of introducing a grafted polyacryl chain, for example, a compound having a radical polymerizable unsaturated double bond and a functional group capable of reacting with a carbodiimide group such as an acid group or a hydroxyl group is first converted into a carbodiimide. Alternatively, a method may be used in which a radical polymerizable unsaturated double bond is introduced into a carbodiimide compound molecule by reacting with a group, and then an acrylic monomer is polymerized to graft a polyacryl chain. And about the order of these reaction, it is desirable to synthesize | combine on the conditions that there are few undesirable side reaction products.
上記分子内にグラフト化側鎖を有するカルボジイミド系化合物の好ましい形態として、カルボジイミド基を1つ以上有する化合物(一般式(2)や一般式(11)で表される化合物)を合成する際には、分子内にグラフト化側鎖を有しない化合物(m=0)と分子内にカルボジイミド基を有しない化合物(l=0)の両方が生成される可能性がある。
そこで、分子内にグラフト化側鎖とカルボジイミド基とを1つ以上有する化合物のみを合成する方法としては、上記一般式(1)で表される化合物と、カルボジイミド基の全てをグラフト化ポリエステル鎖、グラフト化ポリアクリル鎖、グラフト化ポリシロキサン鎖等の鎖とした上記一般式(3)で表される化合物とをもとにした、次の方法を挙げることができる。When synthesizing a compound having at least one carbodiimide group (a compound represented by general formula (2) or general formula (11)) as a preferred form of the carbodiimide compound having a grafted side chain in the molecule, There is a possibility that both a compound having no grafted side chain in the molecule (m = 0) and a compound having no carbodiimide group in the molecule (l = 0) are produced.
Therefore, as a method of synthesizing only a compound having one or more grafted side chains and carbodiimide groups in the molecule, the compound represented by the above general formula (1) and all of the carbodiimide groups are grafted polyester chains, The following method based on the compound represented by the above general formula (3), which is a chain such as a grafted polyacryl chain and a grafted polysiloxane chain, can be mentioned.
まず、一般式(1)で表される化合物、又は、一般式(3)で表される化合物を用い、両末端のイソシアネート基にジオール化合物を反応させて、両末端が水酸基の化合物を得る。例えば、一般式(1)で表される化合物1モルとジオール化合物2モルとを反応させて得られる化合物は、下記一般式(13)で表され、一方、一般式(3)で表される化合物1モルとジオール化合物2モルとを反応させて得られる化合物は、下記一般式(14)で表される。 First, using a compound represented by the general formula (1) or a compound represented by the general formula (3), a diol compound is reacted with an isocyanate group at both ends to obtain a compound having hydroxyl groups at both ends. For example, a compound obtained by reacting 1 mol of the compound represented by the general formula (1) and 2 mol of the diol compound is represented by the following general formula (13), while represented by the general formula (3). A compound obtained by reacting 1 mol of a compound with 2 mol of a diol compound is represented by the following general formula (14).
上記一般式中、Gは、同一又は異なって、ジオール化合物の、イソシアネート基と反応した水酸基を除く残基を表す。
そして、上記カルボジイミド基を有するジオール化合物(一般式(13)で表される化合物)に対して、グラフト化ポリエステル鎖、グラフト化ポリアクリル鎖、グラフト化ポリシロキサン鎖等の鎖を有するジイソシアネート化合物(一般式(3)で表される化合物)を反応させて得られる化合物、その逆として、グラフト化側鎖を有するジオール化合物(一般式(14)で表される化合物)に対して、カルボジイミド基を有するジイソシアネート化合物(一般式(1)で表される化合物)を反応させて得られる化合物は、グラフト化側鎖とカルボジイミド基とを必ず1つ以上有する化合物である。更に、この方法で分子内に塩基性窒素含有基を有するジオール化合物を用いると、同時に分子内に塩基性窒素含有基を導入することができて好適である。In said general formula, G is the same or different and represents the residue except the hydroxyl group which reacted with the isocyanate group of the diol compound.
Then, a diisocyanate compound having a chain such as a grafted polyester chain, a grafted polyacryl chain, or a grafted polysiloxane chain (general) with respect to the diol compound having the carbodiimide group (the compound represented by the general formula (13)). A compound obtained by reacting a compound represented by the formula (3), and conversely, a diol compound having a grafted side chain (a compound represented by the general formula (14)), which has a carbodiimide group. A compound obtained by reacting a diisocyanate compound (a compound represented by the general formula (1)) is a compound having at least one grafted side chain and a carbodiimide group. Further, when a diol compound having a basic nitrogen-containing group in the molecule is used in this method, it is preferable because a basic nitrogen-containing group can be introduced into the molecule at the same time.
このように、グラフト化反応を利用するとカルボジイミド系化合物に側鎖を簡単に導入できるが、グラフト化反応以外の方法で、カルボジイミド系化合物の側鎖を導入することも可能であり、その方法としては、例えば、上記一般式(1)で表されるポリカルボジイミド化合物を、ポリエステル鎖又はポリアクリル鎖を有する鎖伸長剤を用いて鎖伸長させる方法等が利用できる。 As described above, when the grafting reaction is used, the side chain can be easily introduced into the carbodiimide compound, but the side chain of the carbodiimide compound can also be introduced by a method other than the grafting reaction. For example, the method of extending | stretching the polycarbodiimide compound represented by the said General formula (1) using the chain extender which has a polyester chain or a polyacryl chain, etc. can be utilized.
このような鎖伸長剤としては、ポリエステル鎖を有するものとして、トリメチロールプロパン、ペンタエリスリトール等の水酸基を3つ以上有するポリオール化合物に、上記環状エステル化合物を開環重合させて得られる化合物、上記低分子ジオール化合物に一部トリオール化合物を併用して、上記低分子ジカルボン酸と重縮合させて得られる化合物、ジメチロールプロピオン酸等のジオールモノカルボン酸に、ポリエステル鎖を分子内に有するエポキシ化合物を反応させて得られる化合物等を挙げることができる。ポリアクリル鎖を有するものとしては、上記ポリオール化合物に、カルボキシル基を有する(メタ)アクリル系重合体を反応させて得られる化合物等を挙げることができる。 Examples of such chain extenders include compounds obtained by ring-opening polymerization of the cyclic ester compound to a polyol compound having three or more hydroxyl groups such as trimethylolpropane and pentaerythritol, having a polyester chain, A compound obtained by polycondensation with a low molecular dicarboxylic acid and a diol monocarboxylic acid such as dimethylolpropionic acid, partially combined with a molecular diol compound and a triol compound, reacts with an epoxy compound having a polyester chain in the molecule. The compound etc. which are made to let it be mentioned can be mentioned. As what has a polyacryl chain, the compound etc. which are obtained by making the (meth) acrylic-type polymer which has a carboxyl group react with the said polyol compound can be mentioned.
上記カルボジイミド系化合物は、塩基性窒素含有基を有する場合、カルボジイミド系化合物1gあたりの塩基性窒素含有基の量が0.02〜4mmolであることが好ましく、より好ましくは、0.05〜3mmolである。カルボジイミド系化合物1gあたりの塩基性窒素含有基の量が上記範囲にあると、良好な分散安定性が得られる。 When the carbodiimide compound has a basic nitrogen-containing group, the amount of the basic nitrogen-containing group per 1 g of the carbodiimide compound is preferably 0.02 to 4 mmol, more preferably 0.05 to 3 mmol. is there. When the amount of the basic nitrogen-containing group per 1 g of the carbodiimide compound is in the above range, good dispersion stability can be obtained.
上記カルボジイミド系化合物において、側鎖として導入するポリエステル鎖、ポリアクリル鎖、ポリシロキサン鎖等の鎖は、分散媒体中での顔料内包着色樹脂粒子の分散安定性を向上させる作用を有するものであれば特に制約されるものではないが、数平均分子量が200以上、また、10000以下が好ましい。より好ましくは、300以上、また、5000以下である。本発明の数平均分子量は、ゲルパーミエーションクロマトグラフィー法(GPC法)<ポリスチレン換算>に基づいて得られるものであり、装置としてはWater 2690(ウォーターズ社製)、カラムとしてはPLgel 5μ MIXED−D(Polymer Laboratories社製)を用いる。 In the carbodiimide compound, a chain such as a polyester chain, a polyacryl chain, or a polysiloxane chain introduced as a side chain has an effect of improving the dispersion stability of the pigment-encapsulated colored resin particles in the dispersion medium. Although not particularly limited, the number average molecular weight is preferably 200 or more and 10,000 or less. More preferably, it is 300 or more and 5000 or less. The number average molecular weight of the present invention is obtained on the basis of gel permeation chromatography method (GPC method) <polystyrene conversion>, as a device Water 2690 (manufactured by Waters), and as a column PLgel 5μ MIXED-D. (Polymer Laboratories) is used.
上記カルボジイミド系化合物が分子内に1つ以上のカルボジイミド基を有する場合、カルボジイミド当量は、100〜50000が好ましく、とりわけ、200〜10000となる範囲がより好ましい。カルボジイミド当量が上記範囲であると、分散安定性を向上させる効果が高くなる。なお、カルボジイミド当量とは、(カルボジイミド系化合物の分子量)/(カルボジイミド系化合物分子中のカルボジイミド基の数)で表される数を意味するものである。 When the carbodiimide compound has one or more carbodiimide groups in the molecule, the carbodiimide equivalent is preferably from 100 to 50,000, and more preferably from 200 to 10,000. When the carbodiimide equivalent is in the above range, the effect of improving the dispersion stability is enhanced. The carbodiimide equivalent means a number represented by (molecular weight of carbodiimide compound) / (number of carbodiimide groups in carbodiimide compound molecule).
本発明で用いるカルボジイミド系化合物の数平均分子量としては、1000以上、また、100000以下のものが好ましく、より好ましくは、1000以上、また、50000以下である。カルボジイミド系化合物の数平均分子量が100000を超えると、液体現像剤として適切な粘度のものが得られにくくなり、特に高濃度の組成物が必要なときは好ましくない。一方、数平均分子量が1000未満であると、分散安定性が低下して好ましくない。 The number average molecular weight of the carbodiimide compound used in the present invention is preferably 1000 or more and 100000 or less, more preferably 1000 or more and 50000 or less. When the number average molecular weight of the carbodiimide compound exceeds 100,000, it becomes difficult to obtain a liquid developer having an appropriate viscosity, which is not preferable when a high-concentration composition is required. On the other hand, if the number average molecular weight is less than 1000, the dispersion stability is lowered, which is not preferable.
本発明のカルボジイミド系化合物の使用量は、液体現像剤中の顔料に対して0.1〜200質量%が好ましい。本発明のカルボジイミド系化合物の使用量が0.1質量%未満の場合は、分散性が不十分な場合があり、また200質量%を超える場合は液体現像剤として適切な粘度のものが得られにくいため好ましくない。
上記カルボジイミド系化合物は、1種又は2種以上を用いることができる。なお、上記カルボジイミド系化合物の種類は、分散媒体の種類に応じて適宜選択することができる。The amount of the carbodiimide compound of the present invention is preferably 0.1 to 200% by mass with respect to the pigment in the liquid developer. When the amount of the carbodiimide compound of the present invention is less than 0.1% by mass, dispersibility may be insufficient, and when it exceeds 200% by mass, a liquid developer having an appropriate viscosity is obtained. It is not preferable because it is difficult.
The said carbodiimide type compound can use 1 type (s) or 2 or more types. In addition, the kind of the said carbodiimide type compound can be suitably selected according to the kind of dispersion medium.
次に、本発明でトナー粒子となる顔料内包着色樹脂粒子の形成のために使用する樹脂について説明する。上記樹脂としては、印刷用紙等の被着体に対して定着性を有する熱可塑性樹脂が好ましく、具体的にはポリオレフィン樹脂を変性しカルボキシル基を導入したもの、エチレン−(メタ)アクリル酸共重合体、エチレン−酢酸ビニル共重合体、エチレン−酢酸ビニル共重合体の部分ケン化物、エチレン−(メタ)アクリル酸エステル共重合体、ポリエチレン樹脂、ポリプロピレン樹脂などのオレフィン樹脂;熱可塑性飽和ポリエステル樹脂、スチレン−アクリル系共重合体樹脂、スチレン−アクリル変性ポリエステル樹脂などのスチレン系樹脂;アルキッド樹脂、フェノール樹脂、エポキシ樹脂、ロジン変性フェノール樹脂、ロジン変性マレイン樹脂、ロジン変性フマル酸樹脂、(メタ)アクリル酸エステル樹脂などのアクリル系樹脂、塩化ビニル樹脂、酢酸ビニル樹脂、塩化ビニリデン樹脂、フッ素系樹脂、ポリアミド系樹脂、ポリアセタール樹脂などが挙げられる。これらは、1種又は2種以上を用いることができる。
なお、本発明の液体現像剤中に占める顔料、分散剤及び樹脂との合計割合は、5〜50質量%が好ましく、より好ましくは10〜40質量%である。5質量%より少ないと、液体現像剤として充分な濃度のものが得られない場合があり、50質量%より多いと、液体現像剤の粘度が上がり過ぎる問題が生じることがある。
上記顔料内包着色樹脂粒子は、分散剤であるカルボジイミド系化合物を用いて予め処理した顔料を樹脂に分散させて得られたものであり、液体現像剤中での平均粒子径が0.1〜10.0μmであるものが好ましい。上記顔料内包着色樹脂粒子の平均粒子径は、粒度分布計(動的光散乱法)により測定することができる。Next, the resin used for forming pigment-encapsulated colored resin particles that become toner particles in the present invention will be described. As the resin, a thermoplastic resin having fixing properties to an adherend such as printing paper is preferable. Specifically, a polyolefin resin is modified to introduce a carboxyl group, ethylene- (meth) acrylic acid copolymer Polymers, ethylene-vinyl acetate copolymers, partially saponified ethylene-vinyl acetate copolymers, olefin resins such as ethylene- (meth) acrylate copolymers, polyethylene resins, polypropylene resins; thermoplastic saturated polyester resins; Styrene resins such as styrene-acrylic copolymer resins and styrene-acrylic modified polyester resins; alkyd resins, phenolic resins, epoxy resins, rosin-modified phenolic resins, rosin-modified maleic resins, rosin-modified fumaric acid resins, (meth) acrylic Acrylic resin such as acid ester resin, vinyl chloride Le resins, vinyl acetate resins, vinylidene chloride resins, fluorine resins, polyamide resins, and polyacetal resins. These can use 1 type (s) or 2 or more types.
In addition, 5-50 mass% is preferable, and, as for the total ratio with the pigment, a dispersing agent, and resin which occupy in the liquid developer of this invention, More preferably, it is 10-40 mass%. When the amount is less than 5% by mass, a liquid developer having a sufficient concentration may not be obtained. When the amount is more than 50% by mass, the viscosity of the liquid developer may increase excessively.
The pigment-encapsulated colored resin particles are obtained by dispersing in a resin a pigment that has been treated in advance using a carbodiimide compound that is a dispersant, and the average particle size in the liquid developer is 0.1 to 10%. Those having a thickness of 0.0 μm are preferable. The average particle diameter of the pigment-encapsulated colored resin particles can be measured by a particle size distribution meter (dynamic light scattering method).
本発明の液体現像剤を構成する分散媒体としては、静電潜像を乱さない程度の抵抗値(1011〜1016Ω・cm程度)のものが使用される。例えば、シリコーンオイル等のシリコーン系分散媒体の他、ノルマルパラフィン系炭化水素、イソパラフィン系炭化水素等の脂肪族炭化水素;シクロパラフィン系炭化水素等の脂環式炭化水素;芳香族炭化水素、ハロゲン化炭化水素等を用いることができるが、本発明ではシリコーン系分散媒体が好ましい。シリコーン系分散媒体としては、低粘度の合成ジメチルポリシロキサン、環状メチルポリシロキサン等のシリコーンオイルが挙げられる。As the dispersion medium constituting the liquid developer of the present invention, one having a resistance value (about 10 11 to 10 16 Ω · cm) that does not disturb the electrostatic latent image is used. For example, in addition to silicone dispersion media such as silicone oil, aliphatic hydrocarbons such as normal paraffin hydrocarbons and isoparaffin hydrocarbons; alicyclic hydrocarbons such as cycloparaffin hydrocarbons; aromatic hydrocarbons, halogenated Hydrocarbons and the like can be used, but in the present invention, a silicone-based dispersion medium is preferable. Examples of the silicone dispersion medium include silicone oils such as low-viscosity synthetic dimethylpolysiloxane and cyclic methylpolysiloxane.
本発明の液体現像剤は、これらの材料の他に、必要に応じて更に荷電制御剤を含んでもよく、大別して以下に説明する(1)及び(2)の2つのタイプがある。
(1)トナー粒子の表面をイオン化あるいはイオンの吸着を行い得る物質で被覆するタイプである。このタイプとして、アマニ油、大豆油などの油脂;アルキッド樹脂、ハロゲン化重合体、芳香族ポリカルボン酸、酸性基含有水溶性染料、芳香族ポリアミンの酸化縮合物などが好適である。
(2)絶縁性炭化水素系有機溶媒に溶解し、トナー粒子とイオンの授受を行い得るような物質を共存させるタイプであり、ナフテン酸コバルト、ナフテン酸ニッケル、ナフテン酸鉄、ナフテン酸亜鉛、オクチル酸コバルト、オクチル酸ニッケル、オクチル酸亜鉛、ドデシル酸コバルト、ドデシル酸ニッケル、ドデシル酸亜鉛、2−エチルヘキサン酸コバルトなどの金属石鹸類;石油系スルホン酸金属塩、スルホコハク酸エステルの金属塩などのスルホン酸金属塩類;レシチンなどの燐脂質;t−ブチルサリチル酸金属錯体などのサリチル酸金属塩類;ポリビニルピロリドン樹脂、ポリアミド樹脂、スルホン酸含有樹脂、ヒドロキシ安息香酸誘導体などが好適である。
また、その他にも、必要に応じて他の添加剤を配合することができる。In addition to these materials, the liquid developer of the present invention may further contain a charge control agent as necessary, and is roughly classified into the following two types (1) and (2).
(1) A type in which the surface of toner particles is coated with a substance that can ionize or adsorb ions. As this type, oils and fats such as linseed oil and soybean oil; alkyd resins, halogenated polymers, aromatic polycarboxylic acids, acidic group-containing water-soluble dyes, and oxidative condensates of aromatic polyamines are suitable.
(2) A type that coexists with a substance capable of exchanging toner particles and ions by dissolving in an insulating hydrocarbon organic solvent. Cobalt naphthenate, nickel naphthenate, iron naphthenate, zinc naphthenate, octyl Metal soaps such as cobalt acid, nickel octylate, zinc octylate, cobalt dodecylate, nickel dodecylate, zinc dodecylate, cobalt 2-ethylhexanoate; petroleum metal sulfonates, metal salts of sulfosuccinates, etc. Suitable are sulfonic acid metal salts; phospholipids such as lecithin; salicylic acid metal salts such as t-butyl salicylic acid metal complex; polyvinylpyrrolidone resin, polyamide resin, sulfonic acid-containing resin, hydroxybenzoic acid derivative and the like.
In addition, other additives can be blended as necessary.
次に本発明の液体現像剤の製造方法について説明する。
本発明では、分散剤として上記カルボジイミド系化合物を用いて処理した顔料が使用される。ここで、顔料の処理(顔料表面処理工程)は、上記顔料、上記分散剤であるカルボジイミド系化合物及び溶媒等を含む組成物をペイントシェーカー、アイガーミル等で分散し、次いで溶媒を留去等で除去すること、等の方法により行うことができる。Next, a method for producing the liquid developer of the present invention will be described.
In the present invention, a pigment treated with the carbodiimide compound is used as a dispersant. Here, the pigment treatment (pigment surface treatment step) is carried out by dispersing the composition containing the pigment, the carbodiimide compound as a dispersant and a solvent with a paint shaker, Eiger mill or the like, and then removing the solvent by evaporating or the like. It can be performed by the method of doing.
本発明では、次に、上記顔料表面処理工程で得られた処理顔料を、上記樹脂内に分散させて顔料樹脂複合体を得る工程(顔料樹脂複合体化工程)が行われる。上記顔料樹脂複合体化工程は、上記処理顔料に、上記樹脂を添加して樹脂の軟化点よりも高い温度で3本ロールミル、2軸押出し機等で加熱混練し、必要に応じて冷却すること、等の方法により行うことができる。 Next, in the present invention, a step of dispersing the treated pigment obtained in the pigment surface treatment step in the resin to obtain a pigment resin composite (pigment resin composite formation step) is performed. In the pigment resin complexing step, the resin is added to the treated pigment, heated and kneaded at a temperature higher than the softening point of the resin with a three-roll mill, a twin screw extruder, or the like, and cooled as necessary. , Etc.
本発明では、続いて、上記顔料樹脂複合体化工程で得られた顔料樹脂複合体を分散媒体中で湿式粉砕して、顔料内包着色樹脂粒子を分散媒体中に分散させる工程(トナー化工程)が行われる。上記トナー化工程は、得られた顔料樹脂複合体を、必要に応じて更に分散剤を添加し、上記分散媒体中で、アトライター、サンドミル、ダイノミル、ボールミル、DCPミル、アペックスミル、パールミル等のメディア型分散機、アルティマイザー(スギノマシン社製)、ナノマイザー(ナノマイザー社製)、マイクロフルダイザー(みずほ工業社製)、DeBee2000(DeBee社製)等のメディアレス粉砕機等の湿式粉砕機で湿式粉砕することにより行うことができる。上記分散工程の前に、得られた顔料樹脂複合体を、ハンマーミル、ジェットミル、ピンミル、ターボミル、カッターミル、ボールミル等の粉砕機を用いて乾式粉砕してもよい。上述した製造方法により本発明の液体現像剤を得ることができる。
また、上記顔料、上記分散剤及び上記樹脂を同時に添加して3本ロールミル、2軸押出し機等で加熱混練した後に顔料樹脂複合体を作ってもかまわない。
尚、液体現像剤に必要に応じて加えることができる荷電制御剤は、湿式粉砕時及び/又は湿式粉砕後に添加することができる。In the present invention, subsequently, the step of wet-pulverizing the pigment resin composite obtained in the pigment resin composite formation step in a dispersion medium to disperse the pigment-encapsulated colored resin particles in the dispersion medium (tonerization step) Is done. In the toner forming step, the obtained pigment resin composite is further added with a dispersant as necessary, and in the dispersion medium, such as attritor, sand mill, dyno mill, ball mill, DCP mill, apex mill, pearl mill, etc. Wet with wet type pulverizers such as media type dispersers, media type pulverizers such as media type dispersers, ultimateizer (manufactured by Sugino Machine), nanomizer (manufactured by nanomizer), micro full dither (manufactured by Mizuho Kogyo Co.) This can be done by grinding. Prior to the dispersing step, the obtained pigment resin composite may be dry pulverized using a pulverizer such as a hammer mill, a jet mill, a pin mill, a turbo mill, a cutter mill, or a ball mill. The liquid developer of the present invention can be obtained by the manufacturing method described above.
Further, the pigment resin composite may be formed after the pigment, the dispersant and the resin are simultaneously added and heated and kneaded with a three-roll mill, a twin screw extruder or the like.
Note that the charge control agent that can be added to the liquid developer as necessary can be added during wet pulverization and / or after wet pulverization.
本発明の製造方法を使用する事により、あらゆる顔料を使用した液体現像剤にも適用でき、顔料の分散性、トナー粒子の分散安定性が改善され、かつ液体現像剤の電気抵抗やトナー粒子の帯電特性への悪影響を最小限に抑えられた液体現像剤が得られる。 By using the production method of the present invention, it can be applied to a liquid developer using any pigment, the dispersibility of the pigment and the dispersion stability of the toner particles are improved, and the electric resistance of the liquid developer and the toner particles A liquid developer can be obtained in which adverse effects on charging characteristics are minimized.
以下、実施例によって、本発明の液体現像剤をさらに詳細に説明するが、本発明はその趣旨と適用範囲を逸脱しない限りこれらに限定されるものではない。なお、以下の記述中において、特に断りのない限り、「部」および「%」は、それぞれ「質量部」及び「質量%」を意味する。
(合成例1)
<分散剤1>(ポリエステル側鎖含有カルボジイミド系化合物)
還流冷却管、窒素ガス導入管、攪拌棒、温度計を備えた四つ口フラスコに、イソシアネート基を有するカルボジイミド当量316のポリカルボジイミド化合物のトルエン溶液(固形分50%)132.6部、N−メチルジエタノールアミンを12.8部仕込み、約100℃で3時間保持して、イソシアネート基と水酸基とを反応させた。次いで末端にカルボキシル基を有する数平均分子量1600の12−ヒドロキシステアリン酸自己重縮合物169.3部を仕込み、約80℃で2時間保持して、カルボジイミド基とカルボキシル基とを反応させた後、減圧下でトルエンを留去して数平均分子量約9300、アミン価23.5、カルボジイミド当量2400の分散剤1(固形分100%)を得た。Hereinafter, the liquid developer of the present invention will be described in more detail by way of examples. However, the present invention is not limited to these examples without departing from the spirit and scope of application. In the following description, unless otherwise specified, “part” and “%” mean “part by mass” and “% by mass”, respectively.
(Synthesis Example 1)
<Dispersant 1> (Polyester side chain-containing carbodiimide compound)
In a four-necked flask equipped with a reflux condenser, a nitrogen gas inlet tube, a stirrer, and a thermometer, 132.6 parts of a toluene solution of a polycarbodiimide compound having a carbodiimide equivalent of 316 having an isocyanate group (solid content 50%), N- 12.8 parts of methyldiethanolamine was charged and maintained at about 100 ° C. for 3 hours to react an isocyanate group with a hydroxyl group. Next, 169.3 parts of a 12-hydroxystearic acid self-polycondensate having a number average molecular weight of 1600 having a carboxyl group at the end was charged and held at about 80 ° C. for 2 hours to react a carbodiimide group with a carboxyl group, Toluene was distilled off under reduced pressure to obtain Dispersant 1 (100% solid content) having a number average molecular weight of about 9300, an amine number of 23.5, and a carbodiimide equivalent of 2400.
(合成例2)
<分散剤2>(ポリシロキサン側鎖含有カルボジイミド系化合物)
(a)還流冷却管、窒素ガス導入管、攪拌棒、温度計を備えた四つ口フラスコに、トルエン45部、3−メルカプトポロピオン酸10部、片末端にメタクリロイル基を有する分子量1000のポリジメチルシロキサン180部を仕込み、85℃に昇温した。内温を約85℃に保持して攪拌しながら、トルエン80部、アゾビスイソブチロニトリル1.9部の混合物を2時間かけて滴下した。その後、内温を約85℃に保持しつつ2時間攪拌して、固形分60%、数平均分子量約2000のカルボキシル基含有ポリシロキサン樹脂1を得た。
(b)還流冷却管、窒素ガス導入管、攪拌棒、温度計を備えた四つ口フラスコに、イソシアネート基を有するカルボジイミド当量316のポリカルボジイミド化合物のトルエン溶液(固形分50%)114.8部、メチルジエタノールアミンを11.1部仕込み、約100℃で3時間保持して、イソシアネート基と水酸基とを反応させた。次いで上記(a)で得られたポリシロキサン樹脂1を306.5部仕込み、約80℃で2時間保持して、カルボジイミド基とカルボキシル基とを反応させた後、減圧下でトルエンを留去して数平均分子量約11000、カルボジイミド当量2774の分散剤2(固形分100%)を得た。(Synthesis Example 2)
<Dispersant 2> (polysiloxane side chain-containing carbodiimide compound)
(A) A four-necked flask equipped with a reflux condenser, a nitrogen gas inlet tube, a stirrer, and a thermometer, 45 parts of toluene, 10 parts of 3-mercaptopropionic acid, and a molecular weight of 1000 having a methacryloyl group at one end 180 parts of dimethylsiloxane was charged and the temperature was raised to 85 ° C. While maintaining the internal temperature at about 85 ° C., a mixture of 80 parts of toluene and 1.9 parts of azobisisobutyronitrile was added dropwise over 2 hours. Thereafter, the mixture was stirred for 2 hours while maintaining the internal temperature at about 85 ° C. to obtain a carboxyl group-containing polysiloxane resin 1 having a solid content of 60% and a number average molecular weight of about 2000.
(B) A toluene solution of a polycarbodiimide compound having a carbodiimide equivalent of 316 having an isocyanate group (solid content 50%) 114.8 parts in a four-necked flask equipped with a reflux condenser, a nitrogen gas inlet tube, a stirring rod, and a thermometer. Then, 11.1 parts of methyldiethanolamine was charged and maintained at about 100 ° C. for 3 hours to react an isocyanate group with a hydroxyl group. Next, 306.5 parts of the polysiloxane resin 1 obtained in the above (a) was charged and held at about 80 ° C. for 2 hours to react the carbodiimide group and the carboxyl group, and then toluene was distilled off under reduced pressure. Thus, Dispersant 2 (solid content: 100%) having a number average molecular weight of about 11,000 and a carbodiimide equivalent of 2774 was obtained.
(合成例3)
<樹脂>
スチレン(St)76.7部、ステアリルメタクリレート(SMA)14.7部、ジメチルアクリルアミド(DMAA)8.6部、トルエン160部及び開始剤としてアゾビスイソブチロニトリル1.5部を混合し、80℃で10時間ラジカル重合を行った。得られた樹脂溶液を更に150℃、70cmHg(≒93kPa)、8時間減圧下で加熱する事によりトルエン、未反応モノマー及び低分子オリゴマーを留去し、樹脂を得た。得られた樹脂は、組成(St:SMA:DMAA=85:5:10、モル比)、重量平均分子量45800、融点92℃であった。(Synthesis Example 3)
<Resin>
Styrene (St) 76.7 parts, stearyl methacrylate (SMA) 14.7 parts, dimethylacrylamide (DMAA) 8.6 parts, toluene 160 parts and azobisisobutyronitrile 1.5 parts as an initiator, Radical polymerization was performed at 80 ° C. for 10 hours. The obtained resin solution was further heated under reduced pressure at 150 ° C. and 70 cmHg (≈93 kPa) for 8 hours to distill off toluene, unreacted monomers and low molecular weight oligomers, thereby obtaining a resin. The obtained resin had a composition (St: SMA: DMAA = 85: 5: 10, molar ratio), a weight average molecular weight of 45800, and a melting point of 92 ° C.
(実施例1)
カーボンブラック(MA285、三菱化学製)10質量部と分散剤1を10質量部と、メチルエチルケトン(以下MEKと省略)80質量部とをペイントシェーカーにてプレ分散後、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:D−50)を用いて分散した。その後、攪拌棒、温度計、冷却管等を備えた四つ口フラスコに、上記分散物を投入後、減圧下で加熱攪拌しながらMEKを留去して表面処理顔料を得た。次に、上記表面処理顔料50質量部、合成例3で得られた樹脂50質量部とを3本熱ロールを用いて160℃にて溶融混練して得られた練肉物を冷却後、ジェットミルにより微粉化した。その後、微粉化物20質量部と、上記分散剤2を1質量部と、キャリア液SH200(東レ・ダウコーニング・シリコーン製、ポリジメチルポリシロキサン)79質量部を、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:M−250)を用いて温度40℃で約90分間湿式粉砕し、実施例1の液体現像剤を得た。Example 1
10 parts by mass of carbon black (MA285, manufactured by Mitsubishi Chemical), 10 parts by mass of dispersant 1, and 80 parts by mass of methyl ethyl ketone (hereinafter abbreviated as MEK) are pre-dispersed in a paint shaker, and then filled with 0.5 mmΦ zirconia beads. The Eiger mill (trade name: D-50) was dispersed. Thereafter, the dispersion was charged into a four-necked flask equipped with a stirrer, a thermometer, a cooling tube, etc., and then MEK was distilled off while heating and stirring under reduced pressure to obtain a surface-treated pigment. Next, after cooling the kneaded material obtained by melt-kneading 50 parts by mass of the surface-treated pigment and 50 parts by mass of the resin obtained in Synthesis Example 3 at 160 ° C. using three hot rolls, Micronized with a mill. Thereafter, 20 parts by mass of the fine powder, 1 part by mass of the dispersant 2, and 79 parts by mass of carrier liquid SH200 (manufactured by Toray Dow Corning Silicone, polydimethylpolysiloxane) were filled with zirconia beads of 0.5 mmΦ. Using an Eiger mill (trade name: M-250), wet pulverization was performed at a temperature of 40 ° C. for about 90 minutes to obtain a liquid developer of Example 1.
(実施例2)
カーボンブラック(MA285、三菱化学製)10質量部と分散剤1を4質量部と、メチルエチルケトン(以下MEKと省略)86質量部とをペイントシェーカーにてプレ分散後、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:D−50)を用いて分散した。その後、攪拌棒、温度計、冷却管等を備えた四つ口フラスコに、上記分散物を投入後、減圧下で加熱攪拌しながらMEKを留去して表面処理顔料を得た。次に、上記表面処理顔料35質量部、合成例3で得られた樹脂65質量部とを3本熱ロールを用いて160℃にて溶融混練して得られた練肉物を冷却後、ジェットミルにより微粉化した。その後、微粉化物20質量部と、上記分散剤2を1質量部と、キャリア液SH200(東レ・ダウコーニング・シリコーン製、ポリジメチルポリシロキサン)79質量部を、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:M−250)を用いて温度40℃で約90分間湿式粉砕し、実施例2の液体現像剤を得た。(Example 2)
10 parts by weight of carbon black (MA285, manufactured by Mitsubishi Chemical), 4 parts by weight of dispersant 1 and 86 parts by weight of methyl ethyl ketone (hereinafter abbreviated as MEK) are pre-dispersed in a paint shaker and filled with 0.5 mmΦ zirconia beads. The Eiger mill (trade name: D-50) was dispersed. Thereafter, the dispersion was charged into a four-necked flask equipped with a stirrer, a thermometer, a cooling tube, etc., and then MEK was distilled off while heating and stirring under reduced pressure to obtain a surface-treated pigment. Next, after cooling the kneaded material obtained by melting and kneading 35 parts by mass of the surface-treated pigment and 65 parts by mass of the resin obtained in Synthesis Example 3 at 160 ° C. using three hot rolls, Micronized with a mill. Thereafter, 20 parts by mass of the fine powder, 1 part by mass of the dispersant 2, and 79 parts by mass of carrier liquid SH200 (manufactured by Toray Dow Corning Silicone, polydimethylpolysiloxane) were filled with zirconia beads of 0.5 mmΦ. Using an Eiger mill (trade name: M-250), wet pulverization was performed at a temperature of 40 ° C. for about 90 minutes to obtain a liquid developer of Example 2.
(実施例3)
カーボンブラック(MA285、三菱化学製)10質量部と分散剤1を2質量部と、メチルエチルケトン(以下MEKと省略)88質量部とをペイントシェーカーにてプレ分散後、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:D−50)を用いて分散した。その後、攪拌棒、温度計、冷却管等を備えた四つ口フラスコに、上記分散物を投入後、減圧下で加熱攪拌しながらMEKを留去して表面処理顔料を得た。次に、上記表面処理顔料30質量部、合成例3で得られた樹脂70質量部とを3本熱ロールを用いて160℃にて溶融混練して得られた練肉物を冷却後、ジェットミルにより微粉化した。その後、微粉化物20質量部と、上記分散剤2を1質量部と、キャリア液SH200(東レ・ダウコーニング・シリコーン製、ポリジメチルポリシロキサン)79質量部を、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:M−250)を用いて温度40℃で約90分間湿式粉砕し、実施例3の液体現像剤を得た。(Example 3)
10 parts by weight of carbon black (MA285, manufactured by Mitsubishi Chemical), 2 parts by weight of dispersant 1 and 88 parts by weight of methyl ethyl ketone (hereinafter abbreviated as MEK) are pre-dispersed in a paint shaker and filled with 0.5 mmΦ zirconia beads. The Eiger mill (trade name: D-50) was dispersed. Thereafter, the dispersion was charged into a four-necked flask equipped with a stirrer, a thermometer, a cooling tube, etc., and then MEK was distilled off while heating and stirring under reduced pressure to obtain a surface-treated pigment. Next, after cooling the kneaded material obtained by melting and kneading 30 parts by mass of the surface-treated pigment and 70 parts by mass of the resin obtained in Synthesis Example 3 at 160 ° C. using three hot rolls, Micronized with a mill. Thereafter, 20 parts by mass of the fine powder, 1 part by mass of the dispersant 2, and 79 parts by mass of carrier liquid SH200 (manufactured by Toray Dow Corning Silicone, polydimethylpolysiloxane) were filled with zirconia beads of 0.5 mmΦ. Using an Eiger mill (trade name: M-250), wet pulverization was performed at a temperature of 40 ° C. for about 90 minutes to obtain a liquid developer of Example 3.
(実施例4)
カーボンブラック(MA285、三菱化学製)10質量部と分散剤1を1質量部と、メチルエチルケトン(以下MEKと省略)89質量部とをペイントシェーカーにてプレ分散後、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:D−50)を用いて分散した。その後、攪拌棒、温度計、冷却管等を備えた四つ口フラスコに、上記分散物を投入後、減圧下で加熱攪拌しながらMEKを留去して表面処理顔料を得た。次に、上記表面処理顔料27.5質量部、合成例3で得られた樹脂72.5質量部とを3本熱ロールを用いて160℃にて溶融混練して得られた練肉物を冷却後、ジェットミルにより微粉化した。その後、微粉化物20質量部と、上記分散剤2を1質量部と、キャリア液SH200(東レ・ダウコーニング・シリコーン製、ポリジメチルポリシロキサン)79質量部を、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:M−250)を用いて温度40℃で約90分間湿式粉砕し、実施例4の液体現像剤を得た。Example 4
10 parts by mass of carbon black (MA285, manufactured by Mitsubishi Chemical), 1 part by mass of dispersant 1 and 89 parts by mass of methyl ethyl ketone (hereinafter abbreviated as MEK) are pre-dispersed in a paint shaker, and then filled with 0.5 mmΦ zirconia beads. The Eiger mill (trade name: D-50) was dispersed. Thereafter, the dispersion was charged into a four-necked flask equipped with a stirrer, a thermometer, a cooling tube, etc., and then MEK was distilled off while heating and stirring under reduced pressure to obtain a surface-treated pigment. Next, 27.5 parts by mass of the surface-treated pigment and 72.5 parts by mass of the resin obtained in Synthesis Example 3 were melt-kneaded at 160 ° C. using three hot rolls. After cooling, it was pulverized by a jet mill. Thereafter, 20 parts by mass of the fine powder, 1 part by mass of the dispersant 2, and 79 parts by mass of carrier liquid SH200 (manufactured by Toray Dow Corning Silicone, polydimethylpolysiloxane) were filled with zirconia beads of 0.5 mmΦ. Using an Eiger mill (trade name: M-250), wet pulverization was performed at a temperature of 40 ° C. for about 90 minutes to obtain a liquid developer of Example 4.
(実施例5)
カーボンブラック(MA285、三菱化学製)10質量部と分散剤1を0.1質量部と、メチルエチルケトン(以下MEKと省略)89.9質量部とをペイントシェーカーにてプレ分散後、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:D−50)を用いて分散した。その後、攪拌棒、温度計、冷却管等を備えた四つ口フラスコに、上記分散物を投入後、減圧下で加熱攪拌しながらMEKを留去して表面処理顔料を得た。次に、上記表面処理顔料25.25質量部、合成例3で得られた樹脂74.75質量部とを3本熱ロールを用いて160℃にて溶融混練して得られた練肉物を冷却後、ジェットミルにより微粉化した。その後、微粉化物20質量部と、上記分散剤2を1質量部と、キャリア液SH200(東レ・ダウコーニング・シリコーン製、ポリジメチルポリシロキサン)79質量部を、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:M−250)を用いて温度40℃で約90分間湿式粉砕し、実施例5の液体現像剤を得た。(Example 5)
After predispersing 10 parts by mass of carbon black (MA285, manufactured by Mitsubishi Chemical), 0.1 part by mass of dispersant 1 and 89.9 parts by mass of methyl ethyl ketone (hereinafter abbreviated as MEK) with a paint shaker, 0.5 mmΦ The mixture was dispersed using an Eiger mill (trade name: D-50) filled with zirconia beads. Thereafter, the dispersion was charged into a four-necked flask equipped with a stirrer, a thermometer, a cooling tube, etc., and then MEK was distilled off while heating and stirring under reduced pressure to obtain a surface-treated pigment. Next, a paste obtained by melt-kneading 25.25 parts by mass of the surface-treated pigment and 74.75 parts by mass of the resin obtained in Synthesis Example 3 at 160 ° C. using three hot rolls. After cooling, it was pulverized by a jet mill. Thereafter, 20 parts by mass of the fine powder, 1 part by mass of the dispersant 2, and 79 parts by mass of carrier liquid SH200 (manufactured by Toray Dow Corning Silicone, polydimethylpolysiloxane) were filled with zirconia beads of 0.5 mmΦ. A liquid developer of Example 5 was obtained by wet pulverization for about 90 minutes at a temperature of 40 ° C. using an Eiger mill (trade name: M-250).
(実施例6)
カーボンブラック(MA285、三菱化学製)10質量部と分散剤2を4質量部と、メチルエチルケトン(以下MEKと省略)86質量部とをペイントシェーカーにてプレ分散後、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:D−50)を用いて分散した。その後、攪拌棒、温度計、冷却管等を備えた四つ口フラスコに、上記分散物を投入後、減圧下で加熱攪拌しながらMEKを留去して表面処理顔料を得た。次に、上記表面処理顔料35質量部、合成例3で得られた樹脂65質量部とを3本熱ロールを用いて160℃にて溶融混練して得られた練肉物を冷却後、ジェットミルにより微粉化した。その後、微粉化物20質量部と、上記分散剤2を1質量部と、キャリア液SH200(東レ・ダウコーニング・シリコーン製、ポリジメチルポリシロキサン)79質量部を、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:M−250)を用いて温度40℃で約90分間湿式粉砕し、実施例6の液体現像剤を得た。(Example 6)
10 parts by weight of carbon black (MA285, manufactured by Mitsubishi Chemical), 4 parts by weight of dispersant 2 and 86 parts by weight of methyl ethyl ketone (hereinafter abbreviated as MEK) are pre-dispersed in a paint shaker and then filled with 0.5 mmΦ zirconia beads. The Eiger mill (trade name: D-50) was dispersed. Thereafter, the dispersion was charged into a four-necked flask equipped with a stirrer, a thermometer, a cooling tube, etc., and then MEK was distilled off while heating and stirring under reduced pressure to obtain a surface-treated pigment. Next, after cooling the kneaded material obtained by melting and kneading 35 parts by mass of the surface-treated pigment and 65 parts by mass of the resin obtained in Synthesis Example 3 at 160 ° C. using three hot rolls, Micronized with a mill. Thereafter, 20 parts by mass of the fine powder, 1 part by mass of the dispersant 2, and 79 parts by mass of carrier liquid SH200 (manufactured by Toray Dow Corning Silicone, polydimethylpolysiloxane) were filled with zirconia beads of 0.5 mmΦ. Using an Eiger mill (trade name: M-250), wet pulverization was performed at a temperature of 40 ° C. for about 90 minutes to obtain a liquid developer of Example 6.
(実施例7)
フタロシアニンブルー(127EPS、大日精化製)10質量部と分散剤1を4質量部と、メチルエチルケトン(以下MEKと省略)86質量部とをペイントシェーカーにてプレ分散後、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:D−50)を用いて分散した。その後、攪拌棒、温度計、冷却管等を備えた四つ口フラスコに、上記分散物を投入後、減圧下で加熱攪拌しながらMEKを留去して表面処理顔料を得た。次に、上記表面処理顔料35質量部、合成例3で得られた樹脂65質量部とを3本熱ロールを用いて160℃にて溶融混練して得られた練肉物を冷却後、ジェットミルにより微粉化した。その後、微粉化物20質量部と、上記分散剤2を1質量部と、キャリア液SH200(東レ・ダウコーニング・シリコーン製、ポリジメチルポリシロキサン)79質量部を、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:M−250)を用いて温度40℃で約90分間湿式粉砕し、実施例7の液体現像剤を得た。(Example 7)
After pre-dispersing 10 parts by weight of phthalocyanine blue (127EPS, manufactured by Dainichi Seika), 4 parts by weight of dispersant 1 and 86 parts by weight of methyl ethyl ketone (hereinafter abbreviated as MEK) with a paint shaker, 0.5 mmΦ zirconia beads are added. It disperse | distributed using the filled Eiger mill (brand name: D-50). Thereafter, the dispersion was charged into a four-necked flask equipped with a stirrer, a thermometer, a cooling tube, etc., and then MEK was distilled off while heating and stirring under reduced pressure to obtain a surface-treated pigment. Next, after cooling the kneaded material obtained by melting and kneading 35 parts by mass of the surface-treated pigment and 65 parts by mass of the resin obtained in Synthesis Example 3 at 160 ° C. using three hot rolls, Micronized with a mill. Thereafter, 20 parts by mass of the fine powder, 1 part by mass of the dispersant 2, and 79 parts by mass of carrier liquid SH200 (manufactured by Toray Dow Corning Silicone, polydimethylpolysiloxane) were filled with zirconia beads of 0.5 mmΦ. Using an Eiger mill (trade name: M-250), wet pulverization was performed at a temperature of 40 ° C. for about 90 minutes to obtain a liquid developer of Example 7.
(比較例1)
カーボンブラック(MA285、三菱化学製)の25質量部、樹脂の75質量部とを3本熱ロールを用いて160℃にて溶融混練して得られた練肉物を冷却後、微粉化した。その後、微粉砕化物20質量部、上記分散剤2の1質量部、キャリア液SH200(東レ・ダウコーニング・シリコーン製、ポリジメチルポリシロキサン)79質量部を、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:M−250)を用いて温度40℃で約90分間、湿式粉砕し、比較例1の液体現像剤を得た。(Comparative Example 1)
A kneaded product obtained by melt-kneading 25 parts by mass of carbon black (MA285, manufactured by Mitsubishi Chemical) and 75 parts by mass of resin at 160 ° C. using three hot rolls was cooled and then pulverized. Thereafter, 20 parts by mass of the finely pulverized product, 1 part by mass of the above-mentioned dispersant 2, 79 parts by mass of carrier liquid SH200 (manufactured by Toray Dow Corning Silicone, polydimethylpolysiloxane), Eiger mill filled with 0.5 mmφ zirconia beads (Trade name: M-250) was used and wet pulverized at a temperature of 40 ° C. for about 90 minutes to obtain a liquid developer of Comparative Example 1.
(比較例2)
カーボンブラック(MA285、三菱化学製)の25質量部、樹脂の75質量部とを3本熱ロールを用いて160℃にて溶融混練して得られた練肉物を冷却後、微粉化した。その後、微粉砕化物20質量部、キャリア液SH200(東レ・ダウコーニング・シリコーン製、ポリジメチルポリシロキサン)80質量部を、0.5mmΦのジルコニアビーズを充填したアイガーミル(商品名:M−250)を用いて温度40℃で約90分間、湿式粉砕し、比較例2の液体現像剤を得た。(Comparative Example 2)
A kneaded product obtained by melt-kneading 25 parts by mass of carbon black (MA285, manufactured by Mitsubishi Chemical) and 75 parts by mass of resin at 160 ° C. using three hot rolls was cooled and then pulverized. Thereafter, an Eiger mill (trade name: M-250) in which 20 parts by mass of finely pulverized product, 80 parts by mass of carrier liquid SH200 (made by Toray Dow Corning Silicone, polydimethylpolysiloxane) and 0.5 mmφ zirconia beads were filled. A liquid developer of Comparative Example 2 was obtained by wet pulverization at a temperature of 40 ° C. for about 90 minutes.
<評価方法>
以下のような評価方法により各液体現像剤を評価した。その結果を表1に示す。
(帯電性及び電気泳動性)
泳動セルを用いて粒子の観察を行った(条件:電極間距離:80μm、印加電圧:200V)。電気泳動性については、以下のように評価した。
○:粒子が凝集することなくスムーズに泳動する
△:粒子が凝集体を形成しながら泳動する
×:粒子が電極間で凝集し動かない<Evaluation method>
Each liquid developer was evaluated by the following evaluation method. The results are shown in Table 1.
(Chargeability and electrophoretic properties)
Particles were observed using an electrophoresis cell (conditions: distance between electrodes: 80 μm, applied voltage: 200 V). The electrophoretic properties were evaluated as follows.
○: The particles migrate smoothly without agglomeration Δ: The particles migrate while forming an aggregate ×: The particles aggregate between the electrodes and do not move
帯電性については、泳動セルに電圧をかけた時に、−電極側に90%以上のトナー粒子が泳動した場合、帯電性を「+」とし、+電極側に90%以上のトナー粒子が泳動した場合、帯電性を「−」とし、それ以外の場合を「±」と評価した。
なお、比較例2に関しては、凝集がひどいため、帯電性の評価はできなかった。Regarding the charging property, when 90% or more of the toner particles migrate to the negative electrode side when voltage is applied to the migration cell, the charging property is “+”, and 90% or more of the toner particles migrate to the positive electrode side. In this case, the chargeability was evaluated as “−”, and other cases were evaluated as “±”.
In Comparative Example 2, the chargeability could not be evaluated due to severe aggregation.
(平均粒子径)
平均粒子径は粒度分布計(動的光散乱法)により測定を行い、測定機としてはマイクロトラック9340−UPA(日機装(株)製)を使用した。
(分散性)
室温で1週間静置後の分散性を目視にて評価した。
○:沈降がない
×:沈降がある(Average particle size)
The average particle size was measured by a particle size distribution meter (dynamic light scattering method), and Microtrac 9340-UPA (Nikkiso Co., Ltd.) was used as a measuring device.
(Dispersibility)
The dispersibility after standing at room temperature for 1 week was visually evaluated.
○: No sedimentation ×: There is sedimentation
本発明の製造方法を使用する事により、あらゆる顔料を使用した液体現像剤にも適用でき、顔料の分散性、トナー粒子の分散安定性が改善され、かつ液体現像剤の電気抵抗やトナー粒子の帯電特性への悪影響を最小限に抑えられた液体現像剤が得られる。 By using the production method of the present invention, it can be applied to a liquid developer using any pigment, the dispersibility of the pigment and the dispersion stability of the toner particles are improved, and the electric resistance of the liquid developer and the toner particles are improved. A liquid developer can be obtained in which adverse effects on charging characteristics are minimized.
Claims (7)
条件1:カルボジイミド基と反応する基を有する化合物を、カルボジイミド基に反応させる事により導入された鎖を分子内に有するカルボジイミド系化合物である。As a dispersant, a pigment treated with a carbodiimide compound that satisfies the following condition 1 is dispersed in a resin to obtain a pigment resin composite, and then the pigment resin composite is wet-ground in a dispersion medium, A method for producing a liquid developer, comprising dispersing pigment-encapsulated colored resin particles in a dispersion medium.
Condition 1: A carbodiimide compound having a chain introduced by reacting a compound having a group that reacts with a carbodiimide group with a carbodiimide group.
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US10423084B2 (en) | 2017-11-20 | 2019-09-24 | Canon Kabushiki Kaisha | Method for producing liquid developer |
JP7034780B2 (en) | 2018-03-16 | 2022-03-14 | キヤノン株式会社 | Liquid developer |
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