JP5088922B2 - Wire-cut EDM method - Google Patents

Description

  The present invention relates to a wire-cut electric discharge machining method in a wire-cut electric discharge machine that does not include an automatic connection device. In particular, the present invention relates to a wire-cut electric discharge machining method for executing an NC program effective on a wire-cut electric discharge machine equipped with an automatic wire connection device with a wire-cut electric discharge machine not equipped with an automatic wire connection device.

  The numerically controlled wire cut electric discharge machine decodes NC programs created in advance, executes the NC programs in the order of decoding, and performs wire cut electric discharge machining. The NC program includes an NC code, and causes each device such as a movement control device, a machining fluid control device, and a machining power supply device to perform a required operation in accordance with the NC code command.

  By the way, in wire cut electric discharge machining, it is necessary to stretch a wire electrode between a pair of wire guides provided with a workpiece sandwiched therebetween. For example, when the wire electrode is inadvertently disconnected, the disconnected tip portion of the wire electrode is cut and connected and stretched. Alternatively, the wire electrode is once cut at a predetermined location, and the wire electrode is inserted into another processing start hole to be connected and stretched. Some wire cut electric discharge machines are equipped with an automatic connection device that automatically cuts the wire electrode or inserts and connects the wire electrode.

  When cutting and connecting wire electrodes using an automatic connection device at a fixed location, it is necessary to program in advance the NC code for cutting the wire electrode and the NC code for inserting and connecting the wire electrode in the NC program. (See Patent Document 1). On the other hand, in a wire-cut electric discharge machine that does not include an automatic connection device, when cutting and connecting wire electrodes at a predetermined location, the execution of the NC program is temporarily stopped at a predetermined location in the NC program in advance. The code needs to be inserted.

  When performing the same machining, the NC program for the wire cut electrical discharge machine with the automatic connection device is the same as the NC program for the wire cut electrical discharge machine without the automatic connection device, except that the automatic connection device is operated. Therefore, it is troublesome to create an NC program for each wire cut electric discharge machine.

Japanese Patent No. 3571093

  However, when an NC program created for a wire cut electric discharge machine equipped with an automatic wire connection device is to be executed by a wire cut electric discharge machine without an automatic wire connection device, the wire electrode is cut during the NC program. If there is an NC code or an NC code for inserting and connecting a wire electrode, it cannot be executed because there is no automatic connection device, so that the next NC code is ignored and executed.

  If the NC code that cuts or connects the wire electrode is not executed and a next NC code is executed, a problem occurs. For example, if a wire electrode is not cut at a certain processing location and the next processing location is reached and an attempt is made there, the processing becomes impossible.

  Therefore, when an NC program created for a wire cut electric discharge machine equipped with an automatic wire connection device is to be executed on a wire cut electric discharge machine not equipped with an automatic wire connection device, the wire cut electric discharge equipped with an automatic wire connection device. It is necessary to rewrite the NC program, such as adding NC codes that temporarily interrupt the execution of the NC program before and after the NC code that cuts the wire electrode of the NC program created for a processing machine or the NC code that inserts and connects the wire electrode. is there.

  When there are many places where wire electrodes are cut and wire electrodes are inserted and connected as in the case of multi-piece machining, it takes a lot of time and effort to edit NC programs. In addition, if this NC program is to be executed again by a wire-cut electric discharge machine equipped with an automatic connection device, the NC code for temporarily interrupting the execution of the NC program must be removed.

  In view of the above circumstances, the present invention can use an NC program created for a wire cut electric discharge machine equipped with an automatic wire connection device on a wire cut electric discharge machine without an automatic wire connection device without editing the NC program. The purpose is to do so.

The wire-cut electric discharge machining method of the present invention executes an NC program for a wire-cut electric discharge machine equipped with an automatic connection device on a wire-cut electric discharge machine not equipped with an automatic wire connection device, and performs an operation required for each device according to the NC program. In the wire-cut electric discharge machining method, when the NC code for cutting the wire electrode or inserting and connecting the wire electrode is included in the NC program, the setting for temporarily stopping the execution of the NC program is turned on. a step of storing in the storage device, the NC program when the suspends settings where there is NC code for inserting wired or wire electrode to cut the wire electrode during the NC program when it is on Automatically suspends the execution of the NC program in a state where it can be decrypted and resumed. Both a step interrupting the decryption of the next NC program, the steps of the suspend and the key-on of performing resumption state of the NC program causes displaying suspended on a screen of the display device, the operator manually A process of cutting the wire electrode or inserting and connecting the wire electrode with the NC program, and the NC program from the next position where the NC program is temporarily suspended by pressing the key and restarting the execution of the NC program. Resuming the execution of.

  When there was an NC code that cuts the wire electrode or inserts and connects the wire electrode with a wire-cut electric discharge machine without an automatic connection device, it was automatically suspended and the connection work was performed manually. Since the NC program is resumed from the next location where the NC program was temporarily interrupted later, even an NC program created for a wire-cut electric discharge machine equipped with an automatic wiring device does not have an automatic wiring device. It can be processed with a cut electrical discharge machine. As a result, an NC program created for a wire cut electric discharge machine equipped with an automatic wire connection device can be used for a wire cut electric discharge machine without an automatic wire connection device, reducing the time and effort of creating an NC program, There is an effect of improving work efficiency.

  FIG. 1 is a flowchart showing a wire cut electric discharge machining method of the present invention. FIG. 2 is a block diagram showing an apparatus for carrying out the wire cut electric discharge machining method of the present invention. Hereinafter, the wire-cut electric discharge machining method of the present invention will be described using the flowchart of FIG.

  Before work, if the NC code has a wire electrode cutting (T90) and a wire electrode insertion connection (T91) in a wire cut electric discharge machine that does not have an automatic connection device using the setting means 1, it is temporarily suspended. The setting to turn on is turned on (S1). Specifically, the setting means 1 includes an input device such as a touch panel provided on a keyboard or a display and a storage device that stores setting values.

  When the execution of the NC program is started, the decoding means 2 of the arithmetic device sequentially decodes the NC program (S2). Then, the execution means 3 executes the NC program based on the NC data in the decoded order, and causes each device 4 such as a movement control device, a machining fluid control device, and a machining power supply device to perform a required operation (S4). .

  When the setting for temporary suspension by the setting unit 1 is turned on, the interruption unit 5 checks the NC code to be executed by the execution unit 3. If the NC code includes "T90" (wire electrode cutting) or "T91" (wire electrode insertion connection) (S3), the execution of the NC program is interrupted (S5). At the same time, the interruption means 5 displays a message of interruption on the display device 6 and turns on the “HALT” key for temporarily suspending and resuming the NC program (S6).

  As a result, even if there is no suspended NC code in the NC program, the execution of the NC program can be suspended while the NC program can be decoded and resumed. Further, the operator can recognize that the execution of the NC program is temporarily interrupted in the cutting of the wire electrode or the insertion connection of the wire electrode by displaying the interruption message. The wire electrode can be inserted and connected. In the embodiment, the execution of the NC program is interrupted and the decoding of the next NC program is interrupted.

  When “T90” or “T91” exists in the NC code and the execution of the NC program is temporarily interrupted, the operator performs an operation of cutting the wire electrode. Alternatively, an operation of passing the wire electrode through the pilot hole and connecting the wire electrode is performed (S7).

  When the operation of cutting the wire electrode or inserting / connecting the wire electrode is completed, the operator restarts the execution of the NC program by the restarting means 7 (S8). Specifically, the NC program is resumed by pressing the “HALT” key. At this time, the execution of the NC program is resumed from the block next to “T90” or “T91” in which the NC program is temporarily suspended. The operations from step S3 to step S7 are repeated until the NC program is completed (S9).

  The present invention can be applied to a wire cut electric discharge machine that does not include a device that automatically performs operations such as a pallet changer, regardless of a wire cut electric discharge machine that does not include an automatic connection device.

  The present invention is used for wire cut electric discharge machining. The wire cut electric discharge machining method of the present invention has an effect of improving work efficiency and contributes to the development of wire cut electric discharge machining.

It is a flowchart which shows the wire cut electric discharge machining method of this invention. It is a block diagram which shows the apparatus which enforces the wire cut electric discharge machining method of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Setting means 2 Decoding means 3 Execution means 4 Each apparatus 5 Interruption means 6 Display apparatus 7 Resume means

Claims (1)

In the wire cut electric discharge machining method for executing an NC program for a wire cut electric discharge machine equipped with an automatic wire connection device on a wire cut electric discharge machine not equipped with an automatic wire connection device and causing each device to perform a required operation according to the NC program, a step of the turn on the suspends setting the execution of the NC program and stores the set value in the storage device when there is NC code for inserting connecting the cutting to or wire electrode wire electrode in the NC program, the one o'clock When the setting to suspend is on, the NC program can be decoded and resumed when there is an NC code for cutting or inserting the wire electrode while the NC program is being executed. Automatically pauses the execution of the NC program and deciphers the next NC program. Step and a step of the suspended and the key-on of performing resumption state of the NC program causes displaying suspended on a screen of the display device, the operator cuts the wire electrode by hand or wire electrodes And a process of restarting the execution of the NC program from the next place where the NC program is temporarily suspended by pressing the key and restarting the execution of the NC program. A wire cut electric discharge machining method.

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