JP5086923B2 - A pair of combination members for forming a coated tube, and a method of attaching the coated tube using the same - Google Patents

A pair of combination members for forming a coated tube, and a method of attaching the coated tube using the same Download PDF

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JP5086923B2
JP5086923B2 JP2008178998A JP2008178998A JP5086923B2 JP 5086923 B2 JP5086923 B2 JP 5086923B2 JP 2008178998 A JP2008178998 A JP 2008178998A JP 2008178998 A JP2008178998 A JP 2008178998A JP 5086923 B2 JP5086923 B2 JP 5086923B2
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diameter
core member
cylindrical
elastic body
small
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JP2010020967A (en
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健 阿辺山
仁 斉藤
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Fujikura Ltd
Fujikura Composites Inc
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Fujikura Rubber Ltd
Fujikura Ltd
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Description

本発明は、電線の接続部に、防湿、電気的な絶縁、及び機械的保護処理を施すための被覆チューブに関するものであって、特に、電線接続部の被覆チューブ形成用の1対の組合せ部材等に関する。   The present invention relates to a coated tube for applying moisture proofing, electrical insulation, and mechanical protection to a connecting portion of an electric wire, and in particular, a pair of combination members for forming a coated tube of an electric wire connecting portion. Etc.

従来、いわゆる被覆電線同士の接続箇所を、防湿、電気的絶縁、機械的保護等の目的で被覆処理するために、例えば、特開平7−57798号に開示されているような被覆チューブが用いられている。   Conventionally, for example, a coated tube as disclosed in Japanese Patent Application Laid-Open No. 7-57798 has been used in order to coat a connection portion between so-called covered wires for the purpose of moisture prevention, electrical insulation, mechanical protection, and the like. ing.

この被覆チューブは、電気絶縁性を有した可撓性材料からなる管状のスリーブ部と、このスリーブ部の複数の端部に管状のシール部と、を有して構成され、管状のスリーブ部が電気接続部における電線の露出長さ部分を被覆するように構成され、管状のシール部が露出部長部分に隣接する電線外皮を包囲するように電線接続部に装着される構造を有している。そして、シール部は、電線接続部の電線外皮の外表面に密着する弾性収縮要素を備え、この弾性収縮要素の内部には、被覆チューブの装着前に一時的に電線外皮の外径よりも大きな挿入径を形成するためのコア要素が挿入されている。コア要素は被覆チューブ装着時に除去される。   The coated tube includes a tubular sleeve portion made of a flexible material having electrical insulation, and a tubular seal portion at a plurality of ends of the sleeve portion. The electric connection portion is configured to cover the exposed length portion of the electric wire, and has a structure in which the tubular seal portion is attached to the electric wire connection portion so as to surround the electric wire outer sheath adjacent to the exposed portion length portion. The seal portion includes an elastic contraction element that is in close contact with the outer surface of the electric wire outer sheath of the electric wire connection portion, and the inner diameter of the elastic contraction element is temporarily larger than the outer diameter of the electric wire outer sheath before the covering tube is attached. A core element for forming an insertion diameter is inserted. The core element is removed when the coated tube is installed.

しかしながら、このような従来の被覆チューブは、接続対象となる一方の被覆電線を被覆チューブ内に挿通させ、しかる後、被覆チューブの外のエリアで他方の被覆電線と電線接続部を形成した後、この接続形成された電線接続部を被覆チューブの略中央内部に位置させるために、挿通させた一方の被覆電線を元に引き戻す作業が必要となる。そのため、電線接続部の最大外径はスリーブ部の最小内径寸法よりも小さくする必要があり、これにより電線接続部の形成の大きさ(特に、径方向)に制限が生じる。   However, in such a conventional coated tube, one coated electric wire to be connected is inserted into the coated tube, and then, after forming the other coated electric wire and the electric wire connecting portion in an area outside the coated tube, In order to position the connected and formed electric wire connecting portion substantially inside the center of the covered tube, it is necessary to pull back one of the inserted covered electric wires. Therefore, it is necessary to make the maximum outer diameter of the wire connection portion smaller than the minimum inner diameter dimension of the sleeve portion, and this restricts the size (in particular, the radial direction) of forming the wire connection portion.

近時、電線接続部においては、電線の露出部分を残すことは希であり、露出部分を完全にシールテープなどで厚く覆ってから、次いでこの上に被覆チューブを被せる操作が行えるということが、高電圧接続の場合などに要望される場合がある。このような操作は、上述した従来の被覆チューブでは挿通させた一方の被覆電線を元に引き戻す作業ができないために適用できないという問題がある。   Recently, in the wire connection part, it is rare to leave an exposed part of the wire, and after covering the exposed part completely with a seal tape or the like, it is possible to perform an operation of covering the covered tube on this, There may be a demand for high voltage connections. There is a problem that such an operation cannot be applied because the above-described conventional covered tube cannot perform an operation of pulling back one covered electric wire that has been inserted.

また、従来の被覆チューブは、従来例の図からも明らかなようにコア要素を介して端部のシール部を大きく拡径させておく必要があり、拡径作業が極めて困難であるという問題がある。また、拡径できるにしても、ゴム収縮度には限度があり、コア要素を除去した後の電線外皮の外表面への密着度が不十分になる傾向が生じ、密着性を確実に行うためには特別な物性のゴムを用いることが必要となる。   In addition, as is apparent from the drawings of the conventional example, the conventional coated tube needs to have a large diameter enlarged seal part at the end via the core element, and there is a problem that the diameter expansion work is extremely difficult. is there. Moreover, even if the diameter can be expanded, there is a limit to the degree of rubber shrinkage, and there is a tendency for the degree of adhesion to the outer surface of the electric wire skin after removing the core element to occur, so that the adhesion is ensured It is necessary to use rubber with special physical properties.

また、従来の被覆チューブでは挿通させた一方の被覆電線を引き戻す作業を行った後に、触診により電線接続部が被覆チューブの中央に位置することを確認しなければならず、その作業は決して容易であるとは言えるものではない。   In addition, after performing the work of pulling back one of the covered wires inserted in the conventional covered tube, it must be confirmed by palpation that the wire connection portion is located at the center of the covered tube, which is never easy. It cannot be said that there is.

特開平7−57798号公報JP-A-7-57798

このような実状のもとに本発明は、創案されたものであり、その目的は、(1)電線接続部においては、電線接続部の最大外径が、被覆チューブの実質的な最小内径寸法よりも大きくなるような場合において、被覆チューブを被せる操作を行なうことができ、(2)コア要素を介して被覆チューブの端部のシール部の拡径の程度を小さくできて、拡径作業が容易で、かつ、コア要素を除去した後の電線外皮の外表面への密着性が良く、かつ(3)電線接続部を被覆チューブの中央に位置させる位置決めが容易である電線接続部の被覆チューブ形成用の1対の組合せ部材、およびそれを用いた電線接続部の被覆チューブ、さらにはその取り付け方法を提供することを目的とする。   The present invention has been created under such circumstances, and the purpose of the present invention is as follows: (1) In the wire connection portion, the maximum outer diameter of the wire connection portion is the substantial minimum inner diameter dimension of the coated tube. In such a case, the covering tube can be covered, and (2) the diameter of the sealing portion at the end of the covering tube can be reduced through the core element so that the diameter expanding operation can be performed. Easy and good adhesion to the outer surface of the outer sheath of the electric wire after removing the core element, and (3) Easy positioning for positioning the electric wire connecting portion at the center of the covering tube It is an object of the present invention to provide a pair of combination members for forming, a coated tube of an electric wire connection portion using the same, and a method for attaching the same.

このような課題を解決するために、本発明は、電線接続部の最大外径が、被覆チューブの実質的な最小内径寸法よりも大きい場合に用いられる電線接続部の被覆チューブ形成用の1対の組合せ部材であって、前記1対の組合せ部材は、第1の筒状部材と第2の筒状部材とから構成され、前記第1の筒状部材は、第1の筒状弾性体成形物と、その一方端の開口部内に装着されて拡径作用を有する第1小径コア部材と、を有し、前記第2の筒状部材は、第2の筒状弾性体成形物と、その一方端の開口部内に装着されて拡径作用を有する第2小径コア部材と、その他方端の開口部に装着されて拡径作用を有する大径コア部材と、を有し、前記第1の筒状弾性体成形物は、一方の端部が最小内径(D1min)を構成し、他方の端部が最大内径(D1max)を構成する筒状体であって、最小内径(D1min)側の開口部内に前記第1小径コア部材が挿入されており、前記第2の筒状弾性体成形物は、一方の端部が最小内径(D2min)を構成し、他方の端部が最大内径(D2max)を構成する筒状体であって、最小内径(D2min)側の開口部内に前記第2小径コア部材が挿入されており、最大内径(D2max)側の開口部内に前記大径コア部材が挿入されており、前記第1小径コア部材および第2小径コア部材は、それぞれ、電線を被覆している外皮の外径よりも大きな内径を有しており、前記大径コア部材の内径は、前記第1の筒状弾性体成形物の他方の端部の外径よりも大きく設定されており、当該第1の筒状弾性体成形物の他方の端部が、大径コア部材の中に装着可能となっており、前記第1小径コア部材および第2小径コア部材ならびに前記大径コア部材は、電線接続部を被覆するように装着する際に除去可能になっており、前記大径コア部材の除去によって、前記第1の筒状弾性体成形物の他方の端部の外径部位が、前記第2の筒状弾性体成形物の他方の端部の内径部位に嵌着されるようになっており、前記第1小径コア部材および第2小径コア部材の除去によって、前記第1の筒状弾性体成形物の一方の端部、および前記第2の筒状弾性体成形物の一方の端部は、電線を被覆している外皮と密着されるように構成される。   In order to solve such a problem, the present invention provides a pair for forming a covered tube of a wire connecting portion used when the maximum outer diameter of the wire connecting portion is larger than the substantially minimum inner diameter dimension of the covered tube. The pair of combination members includes a first cylindrical member and a second cylindrical member, and the first cylindrical member is formed of a first cylindrical elastic body. And a first small-diameter core member that is mounted in the opening at one end thereof and has a diameter-expanding action, and the second cylindrical member includes a second cylindrical elastic body molding, A second small-diameter core member mounted in the opening at one end and having a diameter-expanding action; and a large-diameter core member mounted in the opening at the other end and having a diameter-expanding action; In the cylindrical elastic body molded product, one end constitutes a minimum inner diameter (D1min) and the other end constitutes a maximum inner diameter (D1max). A cylindrical body to be configured, wherein the first small-diameter core member is inserted into an opening portion on the minimum inner diameter (D1min) side, and one end of the second cylindrical elastic body molding has a minimum inner diameter. (D2min) and the other end is a cylindrical body having a maximum inner diameter (D2max), and the second small-diameter core member is inserted into the opening on the minimum inner diameter (D2min) side, The large-diameter core member is inserted into an opening on the inner diameter (D2max) side, and each of the first small-diameter core member and the second small-diameter core member has an inner diameter larger than the outer diameter of the outer skin covering the electric wire. And the inner diameter of the large-diameter core member is set to be larger than the outer diameter of the other end portion of the first cylindrical elastic body molding, and the first cylindrical elastic body molding The other end of the object can be mounted in the large-diameter core member, and the first small-diameter core The member, the second small-diameter core member, and the large-diameter core member can be removed when mounting so as to cover the wire connection portion, and the first cylindrical elastic member can be removed by removing the large-diameter core member. An outer diameter portion of the other end portion of the body molded product is fitted to an inner diameter portion of the other end portion of the second cylindrical elastic body molded product, and the first small diameter core member and By removing the second small-diameter core member, one end of the first cylindrical elastic body molding and one end of the second cylindrical elastic body molding cover the electric wire. It is configured to be in close contact with.

また、本発明の電線接続部の被覆チューブ形成用の1対の組合せ部材の好ましい態様として、前記第1の筒状弾性体成形物および第2の筒状弾性体成形物の内腔部位(電線を被覆している外皮と密着される一方の端部部位を除く)には、組合せ後の形態において、中央から外方に向けて内径が漸減するテーパー部が形成されており、当該テーパー部に、電線を被覆している外皮よりも径の大きい電線接続部が係止可能になっているように構成される。   In addition, as a preferable aspect of the pair of combination members for forming the covering tube of the electric wire connecting portion of the present invention, the lumen portions (electric wires) of the first cylindrical elastic body molded product and the second cylindrical elastic body molded product In the form after the combination, a tapered portion whose inner diameter gradually decreases from the center toward the outside is formed in the tapered portion. The electric wire connecting portion having a diameter larger than that of the outer sheath covering the electric wire can be locked.

また、本発明の電線接続部の被覆チューブ形成用の1対の組合せ部材の好ましい態様として、前記第1の筒状弾性体成形物および前記第2の筒状弾性体成形物は、それぞれ、一方の端部側に電線被覆の外皮に密着できる最小内径領域と、これに連接し他端に向かって拡がる第1のテーパー領域と、この第1のテーパー領域に連接する第1の実質的ストレート領域と、この実質的ストレート領域に連接し他端に向かって拡がる第2のテーパー領域と、この第2のテーパー領域に連接する第2の実質的ストレート領域と、を有して構成される。   In addition, as a preferable aspect of the pair of combination members for forming the covering tube of the electric wire connecting portion of the present invention, the first cylindrical elastic body molded product and the second cylindrical elastic body molded product are respectively A minimum inner diameter region that can be in close contact with the outer sheath of the wire coating on the end side of the wire, a first taper region that is connected to and expands toward the other end, and a first substantially straight region that is connected to the first taper region And a second taper region connected to the substantially straight region and extending toward the other end, and a second substantially straight region connected to the second taper region.

また、本発明の電線接続部の被覆チューブ形成用の1対の組合せ部材の好ましい態様として、前記第1の筒状弾性体成形物および前記第2の筒状弾性体成形物の最小内径領域の内腔に、第1小径コア部材および第2小径コア部材を、それぞれ、挿着して前記最小内径領域を拡張させた時に、最小内径領域の外径と、第1の実質的ストレート領域の外径とが実質的に同じ外径となるように構成される。   In addition, as a preferable aspect of the pair of combination members for forming the covering tube of the wire connection portion of the present invention, the minimum inner diameter region of the first cylindrical elastic body molded product and the second cylindrical elastic body molded product When the first small-diameter core member and the second small-diameter core member are respectively inserted into the lumen to expand the minimum inner diameter region, the outer diameter of the minimum inner diameter region and the first substantially straight region The diameter is configured to be substantially the same outer diameter.

また、本発明の電線接続部の被覆チューブ形成用の1対の組合せ部材の好ましい態様として、前記第1の筒状弾性体成形物および前記第2の筒状弾性体成形物は、電気絶縁性を有する材料から構成される。   In addition, as a preferable aspect of the pair of combination members for forming the covering tube of the electric wire connection portion of the present invention, the first cylindrical elastic body molded product and the second cylindrical elastic body molded product are electrically insulating. It is comprised from the material which has.

また、本発明の電線接続部の被覆チューブ形成用の1対の組合せ部材の好ましい態様として、前記第1の筒状弾性体成形物および前記第2の筒状弾性体成形物は、ゴム材料からなり、当該ゴム材料は、200%モジュラスが100〜215N/cm2、引張強さが500〜1185N/cm2、伸びが500〜1100%、永久伸びが3〜25%(3倍伸張70℃、240Hr)の物性を備えてなるように構成される。 In addition, as a preferable aspect of the pair of combination members for forming the covering tube of the electric wire connection portion of the present invention, the first cylindrical elastic body molding and the second cylindrical elastic body molding are made of a rubber material. The rubber material has a 200% modulus of 100 to 215 N / cm 2 , a tensile strength of 500 to 1185 N / cm 2 , an elongation of 500 to 1100%, and a permanent elongation of 3 to 25% (three times expansion at 70 ° C., 240Hr) physical properties.

本発明は、上記の電線接続部の被覆チューブ形成用の1対の組合せ部材を用いて、電線接続部を形成した後に被覆チューブを取付ける方法であって、該方法は、電線接続対象である2本の被覆電線を準備し、一方の被覆電線を第1の筒状部材の中に挿通させ、他方の被覆電線を第2の筒状部材の中に挿通させ、第1の筒状部材と第2の筒状部材とを離した間隙で電線接続部を形成し、しかる後、第1の筒状部材と第2の筒状部材を組合せ、前記第1小径コア部材および第2小径コア部材ならびに前記大径コア部材を除去するように構成される。   The present invention is a method of attaching a covering tube after forming a wire connecting portion using a pair of combination members for forming a covering tube of the above wire connecting portion, which method is a wire connecting object 2 One covered electric wire is inserted into the first cylindrical member, the other covered electric wire is inserted into the second cylindrical member, and the first cylindrical member and the first A wire connecting portion is formed in a gap separated from the two cylindrical members, and then the first cylindrical member and the second cylindrical member are combined, and the first small diameter core member, the second small diameter core member, It is comprised so that the said large diameter core member may be removed.

本発明は、上記の電線接続部の被覆チューブ形成用の1対の組合せ部材を用いて、電線接続部を形成した後に被覆チューブを取付ける方法であって、該方法は、電線接続対象である2本の被覆電線を準備し、一方の被覆電線を第1の筒状部材の中に挿通させ、他方の被覆電線を第2の筒状部材の中に挿通させ、第1の筒状部材と第2の筒状部材とを離した間隙で電線接続部を形成した後、電線接続部が被覆チューブの中央となるように、第1の筒状部材または第2の筒状部材を位置合せし、位置合せした第1の筒状部材または第2の筒状部材の第1小径コア部材または第2小径コア部材を除去し、しかる後、第1の筒状部材と第2の筒状部材とを組み合わせ、残余の第1小径コア部材または第2小径コア部材ならびに前記大径コア部材を除去するように構成される。   The present invention is a method of attaching a covering tube after forming a wire connecting portion using a pair of combination members for forming a covering tube of the above wire connecting portion, which method is a wire connecting object 2 One covered electric wire is inserted into the first cylindrical member, the other covered electric wire is inserted into the second cylindrical member, and the first cylindrical member and the first After forming the electric wire connection part in the gap separated from the cylindrical member of 2, align the first cylindrical member or the second cylindrical member so that the electric wire connection part is the center of the coated tube, The first small-diameter core member or the second small-diameter core member of the aligned first cylindrical member or second cylindrical member is removed, and then the first cylindrical member and the second cylindrical member are combined. Combine, remove remaining first small diameter core member or second small diameter core member and the large diameter core member Configured so that.

本発明の電線接続部の被覆チューブは、上記の電線接続部の被覆チューブ形成用の1対の組合せ部材を組合せ、一体化させることにより構成される。   The covered tube of the electric wire connecting portion of the present invention is configured by combining and integrating the pair of combination members for forming the covered tube of the electric wire connecting portion.

電線接続部の最大外径が、被覆チューブの実質的な最小内径寸法よりも大きい場合に用いられる被覆チューブ形成用の1対の組合せ部材であって、前記1対の組合せ部材は、第1の筒状部材と第2の筒状部材とから構成され、前記第1の筒状部材は、第1の筒状弾性体成形物と、その一方端の開口部内に装着されて拡径作用を有する第1小径コア部材と、を有し、前記第2の筒状部材は、第2の筒状弾性体成形物と、その一方端の開口部内に装着されて拡径作用を有する第2小径コア部材と、その他方端の開口部に装着されて拡径作用を有する大径コア部材と、を有し、前記第1小径コア部材および第2小径コア部材ならびに前記大径コア部材は、電線接続部を被覆するように装着する際に除去可能になっており、前記大径コア部材の除去によって、前記第1の筒状弾性体成形物の他方の端部の外径部位が、前記第2の筒状弾性体成形物の他方の端部の内径部位に嵌着されるようになっており、前記第1小径コア部材および第2小径コア部材の除去によって、前記第1の筒状弾性体成形物の一方の端部、および前記第2の筒状弾性体成形物の一方の端部は、電線を被覆している外皮と密着されるように構成されているので、従来より例を見ない被覆チューブの被着操作が行え、いわゆる拡径作業が容易でかつコア要素を除去した後の電線外皮の外表面への密着性が良く、しかも電線接続部を被覆チューブの中央に位置させる位置決めが容易かつ確実に行えるという効果が奏される。   A pair of combination members for forming a coated tube used when the maximum outer diameter of the wire connection portion is larger than the substantially minimum inner diameter dimension of the coated tube, wherein the pair of combined members is a first combination member It is comprised from a cylindrical member and a 2nd cylindrical member, and the said 1st cylindrical member is mounted | worn in the 1st cylindrical elastic body molded object and the opening part of the one end, and has a diameter expansion effect | action. A first small-diameter core member, and the second cylindrical member is mounted in a second cylindrical elastic body molding and an opening at one end thereof and has a diameter-enlarging action. And a large-diameter core member that is attached to the opening at the other end and has a diameter-expanding action, wherein the first small-diameter core member, the second small-diameter core member, and the large-diameter core member It can be removed when mounting so as to cover the part, for the removal of the large-diameter core member Thus, the outer diameter portion of the other end portion of the first cylindrical elastic body molding is fitted into the inner diameter portion of the other end portion of the second cylindrical elastic body molding. By removing the first small-diameter core member and the second small-diameter core member, one end of the first cylindrical elastic body molding and one end of the second cylindrical elastic body molding The part is configured to be in close contact with the outer sheath covering the electric wire, so that the coating tube can be applied unprecedentedly, so that the so-called diameter expansion work is easy and the core element is removed. Adhesiveness to the outer surface of the subsequent outer sheath of the electric wire is good, and there is an effect that the positioning for positioning the electric wire connecting portion at the center of the coated tube can be easily and reliably performed.

以下、本発明を実施するための最良の形態について説明する。   Hereinafter, the best mode for carrying out the present invention will be described.

本発明は、電線接続部の被覆チューブ形成用の1対の組合せ部材、およびそれを用いた電線接続部の被覆チューブ、並びにその被覆チューブの取付け方法に関するものである。
図1は、被覆チューブ形成用の1対の組合せ部材の基礎部材である筒状弾性体成形物の断面図を示したものであり、図2は、電線接続部の被覆チューブ形成用の1対の組合せ部材の半片断面図を示したものであり、図3は、被覆チューブの取付け後の状態を半片断面図で示したものである。
The present invention relates to a pair of combination members for forming a covered tube of an electric wire connecting portion, a covered tube of an electric wire connecting portion using the same, and a method of attaching the covered tube.
FIG. 1 shows a cross-sectional view of a cylindrical elastic body molding that is a base member of a pair of combination members for forming a coated tube, and FIG. FIG. 3 is a half-sectional view showing a state after attachment of the covering tube.

まず、最初に図2を基本に参照しつつ、被覆チューブ形成用の1対の組合せ部材について説明する。   First, a pair of combination members for forming a coated tube will be described with reference to FIG.

〔被覆チューブ形成用の1対の組合せ部材についての説明〕
本発明は、電線接続部の最大外径が、被覆チューブの実質的な最小内径寸法よりも大きい場合に用いられる電線接続部の被覆チューブ形成用の1対の組合せ部材に関するものである。従って、被覆チューブの中には、被覆チューブの実質的な最小内径寸法よりも大きい寸法を有する電線接続部が内部に収納されていることになる。
[Description of a pair of combination members for forming a coated tube]
The present invention relates to a pair of combination members for forming a covered tube of a wire connecting portion used when the maximum outer diameter of the wire connecting portion is larger than the substantially minimum inner diameter dimension of the covered tube. Therefore, in the coated tube, an electric wire connecting portion having a dimension larger than the substantially minimum inner diameter dimension of the coated tube is accommodated inside.

ここで、「被覆チューブの実質的な最小内径寸法」とは、「電線外皮と密着する被覆チューブの両端部を除いた被覆チューブにおける、最小内径寸法」をいう。従来技術でいえば、スリーブ部の最小内径寸法ということになる。   Here, “substantially minimum inner diameter of the coated tube” means “minimum inner diameter of the coated tube excluding both ends of the coated tube that is in close contact with the outer sheath of the electric wire”. In the prior art, this is the minimum inner diameter of the sleeve portion.

本発明における被覆チューブ形成用の1対の組合せ部材は、図2に示されるように、第1の筒状部材10と、第2の筒状部材20とから構成される。   As shown in FIG. 2, the pair of combination members for forming the coated tube in the present invention includes a first cylindrical member 10 and a second cylindrical member 20.

第1の筒状部材10は、第1の筒状弾性体成形物11と、その一方端11aの開口部内に装着されて拡径作用を有する第1小径コア部材15と、を有している。   The first cylindrical member 10 includes a first cylindrical elastic body molding 11 and a first small-diameter core member 15 that is mounted in the opening of one end 11a and has a diameter expanding action. .

第2の筒状部材20は、第2の筒状弾性体成形物21と、その一方端21aの開口部内に装着されて拡径作用を有する第2小径コア部材と25、その他方端21bの開口部に装着されて拡径作用を有する大径コア部材26と、を有している。   The second cylindrical member 20 includes a second cylindrical elastic body 21, a second small-diameter core member 25 that is mounted in the opening of one end 21 a and has a diameter expanding action, 25, and the other end 21 b. And a large-diameter core member 26 that is attached to the opening and has a diameter expanding action.

第1の筒状弾性体成形物11および第2の筒状弾性体成形物21は、それぞれ、成形後の単体の状態では図1に示されるような形態をなしている。ここでは、これら双方の筒状弾性体成形物11,21が同一形状として成形されている場合を例にとって説明する。もちろん、筒状弾性体成形物11,21は同一形状とする必要はないが、同一形状とすることにより、金型作製費用や成形品単価の低減等、経済的なメリットが生じる。   The first cylindrical elastic body molded product 11 and the second cylindrical elastic body molded product 21 each have a form as shown in FIG. 1 in a single state after molding. Here, the case where both these cylindrical elastic body molded products 11 and 21 are shape | molded as the same shape is demonstrated as an example. Of course, the cylindrical elastic body molded products 11 and 21 do not need to have the same shape, but by using the same shape, there are economical advantages such as reduction in mold manufacturing cost and unit price of the molded product.

第1の筒状弾性体成形物11は、図1に示されるように、一方の端部が最小内径(D1min)を構成し、他方の端部が最大内径(D1max)を構成する筒状体である。そして、図2に示されるように、最小内径(D1min)側の開口部内に、第1小径コア部材15が挿入されている。   As shown in FIG. 1, the first cylindrical elastic body molded article 11 has a cylindrical body in which one end portion constitutes a minimum inner diameter (D1min) and the other end portion constitutes a maximum inner diameter (D1max). It is. And as FIG. 2 shows, the 1st small diameter core member 15 is inserted in the opening part by the side of the minimum internal diameter (D1min).

第2の筒状弾性体成形物21は、図1に示されるように、一方の端部が最小内径(D2min)を構成し、他方の端部が最大内径(D2max)を構成する筒状体である。そして、図2に示されるように、最小内径(D2min)側の開口部内に、第2小径コア部材25が挿入されており、最大内径(D2max)側の開口部内に大径コア部材26が挿入されている。   As shown in FIG. 1, the second cylindrical elastic body molded article 21 has a cylindrical body in which one end portion constitutes a minimum inner diameter (D2min) and the other end portion constitutes a maximum inner diameter (D2max). It is. As shown in FIG. 2, the second small-diameter core member 25 is inserted into the opening on the minimum inner diameter (D2min) side, and the large-diameter core member 26 is inserted into the opening on the maximum inner diameter (D2max) side. Has been.

第1小径コア部材15および第2小径コア部材25は、それぞれ、電線を被覆している外皮の外径よりも大きな内径を有している。被覆電線を挿通させる操作ができることが必要だからである。   The first small-diameter core member 15 and the second small-diameter core member 25 each have an inner diameter that is larger than the outer diameter of the outer skin covering the electric wire. This is because it is necessary to be able to perform an operation of inserting the covered electric wire.

図2に示されるように、大径コア部材26の内径Pは、第1の筒状弾性体成形物11の他方の端部11bの外径Qよりも大きく設定されている。第1の筒状弾性体成形物11の他方の端部11bを、大径コア部材26の中に装着可能とするためである。   As shown in FIG. 2, the inner diameter P of the large-diameter core member 26 is set to be larger than the outer diameter Q of the other end portion 11 b of the first cylindrical elastic body molding 11. This is because the other end 11 b of the first cylindrical elastic body 11 can be mounted in the large-diameter core member 26.

そして、第1小径コア部材15および第2小径コア部材25、ならびに大径コア部材26は、それぞれ、電線接続部を被覆するように装着する際に除去可能に構成されている。これらのコア部材の構成や、作用はすでに一般的に先行技術の中でも知られているものである。具体的には、第1小径コア部材15および第2小径コア部材25ならびに大径コア部材26は、それぞれ、例えば、硬質プラスチックからなる円筒形状の部材であり、通常、円筒壁の全長に亘って螺旋状に延びる切込みと、内部端面にストリップ状に延出する延長部15a、25a、26a(図2)を有し、延長部の先端は開口部の外方開口側に配置されている。   The first small-diameter core member 15, the second small-diameter core member 25, and the large-diameter core member 26 are configured to be removable when mounted so as to cover the electric wire connection portion. The configuration and operation of these core members are already generally known in the prior art. Specifically, each of the first small-diameter core member 15, the second small-diameter core member 25, and the large-diameter core member 26 is a cylindrical member made of, for example, hard plastic, and usually extends over the entire length of the cylindrical wall. A notch extending in a spiral shape and extension portions 15a, 25a, and 26a (FIG. 2) extending in a strip shape on the inner end face, and the distal end of the extension portion is disposed on the outer opening side of the opening portion.

前述したように大径コア部材26の内部(内径P)に、第1の筒状弾性体成形物11の他方の端部11b(外径Q)が装着される関係から、大径コア部材26のストリップ状に延出する延長部26aの先端は、装着隙間((P−Q)/2)から引き出される。そして、このものを引っ張ることにより、螺旋状に紐解かれるようになっている。   As described above, since the other end portion 11b (outer diameter Q) of the first cylindrical elastic body molding 11 is mounted inside the large diameter core member 26 (inner diameter P), the large diameter core member 26 is provided. The tip of the extension 26a extending in the form of a strip is pulled out from the mounting gap ((PQ) / 2). And by pulling this thing, the string is unscrewed.

なお、各コア部材15、25、26は、これらが筒状弾性体成形物の端部に装着される際には、筒状弾性体成形物の弾性回復力に抗して、拡径状態を保持するに足る十分な強度を有している。   Each core member 15, 25, 26 has a diameter-expanded state against the elastic recovery force of the cylindrical elastic body molding when these are attached to the end of the cylindrical elastic body molding. It has sufficient strength to hold.

図2に示される状態から、第1の筒状弾性体成形物11の他方の端部11bを、大径コア部材26の内径内に装着させ、しかる後、大径コア部材26を螺旋状に紐解きつつ除去することによって、第1の筒状弾性体成形物11の他方の端部11bの外径Qの部位が、第2の筒状弾性体成形物21の他方の端部21bの内径Pの部位に嵌着されるようになっている(図3の状態を参照)。   From the state shown in FIG. 2, the other end portion 11b of the first cylindrical elastic body molded article 11 is mounted within the inner diameter of the large-diameter core member 26, and then the large-diameter core member 26 is spirally formed. By removing while unraveling, the outer diameter Q of the other end 11b of the first cylindrical elastic body molding 11 is changed to the inner diameter P of the other end 21b of the second cylindrical elastic body molding 21. (Refer to the state of FIG. 3).

さらに、第1小径コア部材15および第2小径コア部材25を、それぞれ、螺旋状に紐解きつつ除去することによって、第1の筒状弾性体成形物11の一方の端部11a、および第2の筒状弾性体成形物21の一方の端部21aは、電線を被覆している外皮と密着されるようになっている(図3の状態を参照)。図3において符号33は電線外皮(いわゆる電線)を示している。   Further, the first small-diameter core member 15 and the second small-diameter core member 25 are removed while being unraveled in a spiral manner, respectively, so that one end 11a of the first cylindrical elastic body molded product 11 and the second small-diameter core member 11 are removed. One end 21a of the cylindrical elastic body molding 21 is in close contact with the outer skin covering the electric wire (see the state of FIG. 3). In FIG. 3, the code | symbol 33 has shown the electric wire outer sheath (what is called an electric wire).

図3に示されるように、第1の筒状弾性体成形物11および第2の筒状弾性体成形物21の内腔部位(電線を被覆している外皮と密着される一方の端部部位を除く)には、組合せ後の形態において、中央から外方に向けて内径が漸減するテーパー部Tが形成されている。そして、このテーパー部Tに、電線を被覆している外皮よりも径の大きい電線接続部50が係止可能になっている。つまり、本発明では、上述したように、被覆チューブの実質的な最小内径寸法よりも大きい寸法を有する電線接続部を内部に収納することができているのである。既存のもの(例えば、従来技術で開示の被覆チューブ)は、電線を被覆している外皮の径の約4倍以上大きい寸法の電線接続部は収納できない場合が多く、かつ、電線接続部の最大外径寸法がスリーブ部の最小内径寸法よりも大きくなると使用できない。   As shown in FIG. 3, lumen portions of the first cylindrical elastic body molding 11 and the second cylindrical elastic body molding 21 (one end portion that is in close contact with the outer skin covering the electric wire) In the configuration after the combination, a tapered portion T whose inner diameter gradually decreases from the center toward the outside is formed. And the electric wire connection part 50 whose diameter is larger than the outer skin | cover which coat | covers an electric wire can be latched to this taper part T. FIG. That is, in the present invention, as described above, the electric wire connecting portion having a dimension larger than the substantially minimum inner diameter dimension of the coated tube can be accommodated inside. The existing ones (for example, the coated tube disclosed in the prior art) often cannot accommodate a wire connecting portion having a dimension that is about four times larger than the diameter of the outer sheath covering the wire, and the maximum of the wire connecting portion. If the outer diameter is larger than the minimum inner diameter of the sleeve, it cannot be used.

本発明において、電線を被覆している外皮よりも径の大きい電線接続部50は、例えば、絶縁ゴム材料(EPTやシリコーンゴム等)のある程度の硬さを有する材料により剥き出しの接続部を被覆するようにして形成される。   In the present invention, the wire connection portion 50 having a diameter larger than the outer sheath covering the wire covers the exposed connection portion with a material having a certain degree of hardness, for example, an insulating rubber material (such as EPT or silicone rubber). Thus formed.

第1の筒状弾性体成形物11および第2の筒状弾性体成形物21のそれ自体の好適な一形態を挙げると、それぞれ、図1に示されるように、一方の端部側に電線被覆の外皮に密着できる最小内径領域(H)と、これに連接し他端に向かって拡がる第1のテーパー領域(I)と、この第1のテーパー領域(I)に連接する第1の実質的ストレート領域(J)と、この実質的ストレート領域(J)に連接し他端に向かって拡がる第2のテーパー領域(K)と、この第2のテーパー領域(K)に連接する第2の実質的ストレート領域(L)と、を有して構成される。ここでいう実質的ストレート領域とは、テーパー角度として表示した場合、5度以内のものをいう。   When the suitable one form of the 1st cylindrical elastic body molding 11 and the 2nd cylindrical elastic body molding 21 itself is given, respectively, as FIG. 1 shows, it is an electric wire in one edge part side. A minimum inner diameter region (H) that can be in close contact with the outer skin of the coating; a first taper region (I) that is connected to and expands toward the other end; and a first substance that is connected to the first taper region (I). A straight straight region (J), a second tapered region (K) connected to the substantially straight region (J) and extending toward the other end, and a second tapered region (K) connected to the second tapered region (K). And a substantially straight region (L). The substantially straight region here means a region within 5 degrees when expressed as a taper angle.

そして、第1の筒状弾性体成形物10および第2の筒状弾性体成形物20の最小内径領域(H)の内腔に、第1小径コア部材15および第2小径コア部材25を、それぞれ、挿着して最小内径領域(H)を拡張させた時に、最小内径領域(H)の外径と、第1の実質的ストレート領域(I)の外径とが実質的に同じ外径となり、段差をなくするように設計することが望ましい。実質的に同じ外径とは、±10%の径範囲内のものをいう。このように段差をなくするように設計することにより、1対の組合せ部材10、20そのもののハンドリングが極めて容易になり、被覆チューブの取付け作業をスムースに行うことができる。   Then, the first small-diameter core member 15 and the second small-diameter core member 25 are disposed in the lumen of the minimum inner diameter region (H) of the first cylindrical elastic body molded product 10 and the second cylindrical elastic body molded product 20. When the minimum inner diameter region (H) is expanded by insertion, the outer diameter of the minimum inner diameter region (H) is substantially the same as the outer diameter of the first substantially straight region (I). Therefore, it is desirable to design so as to eliminate the step. Substantially the same outer diameter means a diameter within a range of ± 10%. By designing so as to eliminate the step as described above, handling of the pair of combination members 10 and 20 itself becomes extremely easy, and the installation work of the coated tube can be performed smoothly.

第1の筒状弾性体成形物11および第2の筒状弾性体成形物21は、電気絶縁性および弾性の伸縮作用が必要である。従ってこれらのものは、ゴム材料から形成することが望ましく、使用されるゴム材料としては、200%モジュラスが100〜215N/cm2、引張強さが500〜1185N/cm2、伸びが500〜1100%、永久伸びが3〜25%(3倍伸張70℃、240Hr)の物性を備えていることが望ましい。 The 1st cylindrical elastic body molding 11 and the 2nd cylindrical elastic body molding 21 require electrical insulation and elastic expansion-contraction action. Accordingly, these materials are desirably formed from a rubber material. As a rubber material to be used, a 200% modulus is 100 to 215 N / cm 2 , a tensile strength is 500 to 1185 N / cm 2 , and an elongation is 500 to 1100. %, And a permanent elongation of 3 to 25% (3 times elongation 70 ° C., 240 Hr) is desirable.

次いで、上述してきた電線接続部の被覆チューブ形成用の1対の組合せ部材10、20を用いて、電線接続部を形成した後に被覆チューブを取付ける方法について説明する。   Next, a method of attaching the covering tube after forming the wire connecting portion using the pair of combination members 10 and 20 for forming the covering tube of the wire connecting portion described above will be described.

〔被覆チューブを取付ける方法についての説明〕
以下、好適な第1の方法および第2の方法について説明する。
[Explanation on how to install the coated tube]
Hereinafter, the preferable first method and second method will be described.

(第1の方法)
本発明の被覆チューブを取付けるには、まず、最初に電線接続対象である2本の被覆電線を準備する。そして、一方の被覆電線を第1の筒状部材10の中に挿通させる。他方の被覆電線を第2の筒状部材20の中に挿通させる。その後、第1の筒状部材10と第2の筒状部材20とを離した間隙において電線接続部50を形成する。この電線接続部50は径太に形成され、電線接続部50の最大外径が、被覆チューブの実質的な最小内径寸法よりも大きい寸法を有する。そのため、中央から外方に向けて内径が漸減するテーパー部Tに、電線を被覆している外皮よりも径の大きい電線接続部50が係止可能な構造となっている。
(First method)
In order to attach the covered tube of the present invention, first, two covered electric wires which are electric wire connection targets are prepared. Then, one of the covered electric wires is inserted into the first tubular member 10. The other covered electric wire is inserted into the second cylindrical member 20. Then, the electric wire connection part 50 is formed in the gap | interval which separated the 1st cylindrical member 10 and the 2nd cylindrical member 20. FIG. The electric wire connection portion 50 is formed to have a large diameter, and the maximum outer diameter of the electric wire connection portion 50 is larger than the substantial minimum inner diameter of the coated tube. Therefore, the taper portion T whose inner diameter gradually decreases from the center toward the outside has a structure in which the wire connecting portion 50 having a larger diameter than the outer sheath covering the wire can be locked.

しかる後、第1の筒状部材と第2の筒状部材を組合せる。つまり、第1の筒状弾性体成形物11の他方の端部11bを、大径コア部材26の中に入れた後、第1小径コア部材15および第2小径コア部材25ならびに大径コア部材26を除去する。大径コア部材26の除去によって、第1の筒状弾性体成形物11の他方の端部11bの外径部位が、第2の筒状弾性体成形物21の他方の端部21bの内径部位に嵌着される。第1小径コア部材15および第2小径コア部材25の除去によって、第1の筒状弾性体成形物11の一方の端部11a、および第2の筒状弾性体成形物21の一方の端部21aは、電線を被覆している外皮と密着される。   Thereafter, the first cylindrical member and the second cylindrical member are combined. That is, after the other end 11b of the first cylindrical elastic body 11 is placed in the large-diameter core member 26, the first small-diameter core member 15, the second small-diameter core member 25, and the large-diameter core member. 26 is removed. By removing the large-diameter core member 26, the outer diameter portion of the other end portion 11b of the first cylindrical elastic body molding 11 becomes the inner diameter portion of the other end portion 21b of the second cylindrical elastic body molding 21. To be fitted. By removing the first small-diameter core member 15 and the second small-diameter core member 25, one end 11a of the first cylindrical elastic body molding 11 and one end of the second cylindrical elastic body molding 21 are obtained. 21a is closely_contact | adhered with the outer skin | cover which has coat | covered the electric wire.

なお、第1の筒状弾性体成形物11の他方の端部11bと、第2の筒状弾性体成形物21の他方の端部21bの嵌着部位が、ある程度の強度を有するために、用いる双方の弾性体は、それぞれ、その硬度JISAが、40以上、特に50以上、肉厚が8mm以上、特に10mm以上というように設計されることが望ましい。   In addition, in order for the fitting part of the other end part 11b of the 1st cylindrical elastic body molding 11 and the other end part 21b of the 2nd cylindrical elastic body molding 21 to have a certain amount of strength, Both elastic bodies to be used are preferably designed such that the hardness JISA is 40 or more, particularly 50 or more, and the thickness is 8 mm or more, particularly 10 mm or more.

(第2の方法)
まず、最初に電線接続対象である2本の被覆電線を準備する。そして、一方の被覆電線を第1の筒状部材10の中に挿通させる。他方の被覆電線を第2の筒状部材20の中に挿通させる。その後、第1の筒状部材10と第2の筒状部材20とを離した間隙において電線接続部50を形成する。この電線接続部50は径太に形成され、電線接続部50の最大外径が、被覆チューブの実質的な最小内径寸法よりも大きい寸法を有する。
(Second method)
First, the two covered electric wires which are electric wire connection objects are prepared first. Then, one of the covered electric wires is inserted into the first tubular member 10. The other covered electric wire is inserted into the second cylindrical member 20. Then, the electric wire connection part 50 is formed in the gap | interval which separated the 1st cylindrical member 10 and the 2nd cylindrical member 20. FIG. The electric wire connection portion 50 is formed to have a large diameter, and the maximum outer diameter of the electric wire connection portion 50 is larger than the substantial minimum inner diameter of the coated tube.

その後、電線接続部50が被覆チューブの中央となるように、第1の筒状部材10または第2の筒状部材20を目視にて位置合せする。位置合せした第1の筒状部材10または第2の筒状部材20の第1小径コア部材15または第2小径コア部材25を除去する。しかる後、第1の筒状部材10と第2の筒状部材20とを組み合わせ、残余の第1小径コア部材15または第2小径コア部材25ならびに大径コア部材26を除去する。この方法では、電線接続部50の被覆チューブの中央への位置が容易かつ確実に行える。   Then, the 1st cylindrical member 10 or the 2nd cylindrical member 20 is visually aligned so that the electric wire connection part 50 may become the center of a covering tube. The first small diameter core member 15 or the second small diameter core member 25 of the aligned first cylindrical member 10 or second cylindrical member 20 is removed. Thereafter, the first cylindrical member 10 and the second cylindrical member 20 are combined, and the remaining first small-diameter core member 15 or second small-diameter core member 25 and large-diameter core member 26 are removed. In this method, the position of the wire connecting portion 50 to the center of the coated tube can be easily and reliably performed.

以上の説明からもわかるように、本願発明は、電線接続部の最大外径が、被覆チューブの実質的な最小内径寸法よりも大きい場合に用いられる電線接続部の被覆チューブ形成用の1対の組合せ部材であって、前記1対の組合せ部材は、第1の筒状部材と第2の筒状部材とから構成され、前記第1の筒状部材は、第1の筒状弾性体成形物と、その一方端の開口部内に装着されて拡径作用を有する第1小径コア部材と、を有し、前記第2の筒状部材は、第2の筒状弾性体成形物と、その一方端の開口部内に装着されて拡径作用を有する第2小径コア部材と、その他方端の開口部に装着されて拡径作用を有する大径コア部材と、を有し、前記第1小径コア部材および第2小径コア部材ならびに前記大径コア部材は、電線接続部を被覆するように装着する際に除去可能になっており、前記大径コア部材の除去によって、前記第1の筒状弾性体成形物の他方の端部の外径部位が、前記第2の筒状弾性体成形物の他方の端部の内径部位に嵌着されるようになっており、前記第1小径コア部材および第2小径コア部材の除去によって、前記第1の筒状弾性体成形物の一方の端部、および前記第2の筒状弾性体成形物の一方の端部は、電線を被覆している外皮と密着されるように構成されているので、従来より例を見ない被覆チューブの被着操作が行え、いわゆる拡径作業が容易でかつコア要素を除去した後の電線外皮の外表面への密着性が良く、しかも電線接続部を被覆チューブの中央に位置させる位置決めが容易かつ確実に行えるという効果が奏される。   As can be seen from the above description, the present invention is a pair of wire-connecting-tube forming tubes used when the maximum outer diameter of the wire connecting portion is larger than the substantially minimum inner diameter of the covering tube. It is a combination member, and the pair of combination members includes a first tubular member and a second tubular member, and the first tubular member is a first tubular elastic body molded product. And a first small-diameter core member that is mounted in an opening at one end thereof and has a diameter-expanding action, and the second cylindrical member includes a second cylindrical elastic body molding, A first small-diameter core having a second small-diameter core member mounted in the opening at the end and having a diameter-expanding action; and a large-diameter core member mounted in the opening at the other end and having a diameter-expanding action. The member, the second small-diameter core member, and the large-diameter core member are mounted so as to cover the wire connection portion. When the large-diameter core member is removed, an outer diameter portion of the other end portion of the first cylindrical elastic body molded product becomes the second cylindrical elastic body molded product. One end of the first cylindrical elastic body molded product is removed by removing the first small-diameter core member and the second small-diameter core member. And one end of the second cylindrical elastic body molding is configured to be in close contact with the outer skin covering the electric wire, so that the coating operation of the coated tube is unprecedented. It is easy to perform so-called diameter expansion work, has good adhesion to the outer surface of the wire sheath after removing the core element, and can easily and reliably position the wire connecting portion at the center of the coated tube. An effect is produced.

電線の接続部に、防湿、電気的な絶縁、及び機械的保護処理を施すための被覆チューブに関する技術に利用可能である。   It can utilize for the technique regarding the covering tube for performing a moisture-proof, electrical insulation, and a mechanical protection process to the connection part of an electric wire.

図1は、被覆チューブ形成用の1対の組合せ部材の基礎部材である筒状弾性体成形物の断面図を示したものである。FIG. 1 shows a cross-sectional view of a cylindrical elastic body molding that is a base member of a pair of combination members for forming a coated tube. 図2は、電線接続部の被覆チューブ形成用の1対の組合せ部材の半片断面図を示したものである。FIG. 2 shows a half-sectional view of a pair of combination members for forming a coated tube in an electric wire connecting portion. 図3は、被覆チューブの取付け後の状態を半片断面図で示したものである。FIG. 3 is a half-sectional view showing a state after the covering tube is attached.

符号の説明Explanation of symbols

10…第1の筒状部材
11…第1の筒状弾性体成形物
15…第1小径コア部材
20…第2の筒状部材
21…第2の筒状弾性体成形物
25…第2小径コア部材
26…大径コア部材
DESCRIPTION OF SYMBOLS 10 ... 1st cylindrical member 11 ... 1st cylindrical elastic body molding 15 ... 1st small diameter core member 20 ... 2nd cylindrical member 21 ... 2nd cylindrical elastic body molding 25 ... 2nd small diameter Core member 26 ... large-diameter core member

Claims (9)

電線接続部の最大外径が、被覆チューブの実質的な最小内径寸法よりも大きい場合に用いられる電線接続部の被覆チューブ形成用の1対の組合せ部材であって、
前記1対の組合せ部材は、第1の筒状部材と第2の筒状部材とから構成され、
前記第1の筒状部材は、第1の筒状弾性体成形物と、その一方端の開口部内に装着されて拡径作用を有する第1小径コア部材と、を有し、
前記第2の筒状部材は、第2の筒状弾性体成形物と、その一方端の開口部内に装着されて拡径作用を有する第2小径コア部材と、その他方端の開口部に装着されて拡径作用を有する大径コア部材と、を有し、
前記第1の筒状弾性体成形物は、一方の端部が最小内径(D1min)を構成し、他方の端部が最大内径(D1max)を構成する筒状体であって、最小内径(D1min)側の開口部内に前記第1小径コア部材が挿入されており、
前記第2の筒状弾性体成形物は、一方の端部が最小内径(D2min)を構成し、他方の端部が最大内径(D2max)を構成する筒状体であって、最小内径(D2min)側の開口部内に前記第2小径コア部材が挿入されており、最大内径(D2max)側の開口部内に前記大径コア部材が挿入されており、
前記第1小径コア部材および第2小径コア部材は、それぞれ、電線を被覆している外皮の外径よりも大きな内径を有しており、
前記大径コア部材の内径は、前記第1の筒状弾性体成形物の他方の端部の外径よりも大きく設定されており、当該第1の筒状弾性体成形物の他方の端部が、大径コア部材の中に装着可能となっており、
前記第1小径コア部材および第2小径コア部材ならびに前記大径コア部材は、電線接続部を被覆するように装着する際に除去可能になっており、前記大径コア部材の除去によって、前記第1の筒状弾性体成形物の他方の端部の外径部位が、前記第2の筒状弾性体成形物の他方の端部の内径部位に嵌着されるようになっており、前記第1小径コア部材および第2小径コア部材の除去によって、前記第1の筒状弾性体成形物の一方の端部、および前記第2の筒状弾性体成形物の一方の端部は、電線を被覆している外皮と密着されるようになっていることを特徴とする電線接続部の被覆チューブ形成用の1対の組合せ部材。
A pair of combination members for forming a coated tube of a wire connection portion used when the maximum outer diameter of the wire connection portion is larger than the substantially minimum inner diameter dimension of the coated tube,
The pair of combination members includes a first tubular member and a second tubular member,
The first cylindrical member has a first cylindrical elastic body molded article and a first small-diameter core member that is mounted in an opening at one end thereof and has a diameter expanding action,
The second cylindrical member is attached to a second cylindrical elastic body molded article, a second small-diameter core member having a diameter-expanding action that is attached in an opening at one end thereof, and an opening at the other end. A large-diameter core member having a diameter-expanding action,
The first cylindrical elastic body molding is a cylindrical body in which one end portion constitutes a minimum inner diameter (D1min) and the other end portion constitutes a maximum inner diameter (D1max), and the minimum inner diameter (D1min) The first small-diameter core member is inserted into the opening on the side)
The second cylindrical elastic body molding is a cylindrical body in which one end portion constitutes a minimum inner diameter (D2min) and the other end portion constitutes a maximum inner diameter (D2max), and the minimum inner diameter (D2min) ) The second small-diameter core member is inserted in the opening on the side, and the large-diameter core member is inserted in the opening on the maximum inner diameter (D2max) side,
Each of the first small-diameter core member and the second small-diameter core member has an inner diameter larger than the outer diameter of the outer skin covering the electric wire,
The inner diameter of the large-diameter core member is set to be larger than the outer diameter of the other end portion of the first cylindrical elastic body molded product, and the other end portion of the first cylindrical elastic body molded product. Can be installed in the large-diameter core member,
The first small-diameter core member, the second small-diameter core member, and the large-diameter core member can be removed when being mounted so as to cover the electric wire connection portion, and by removing the large-diameter core member, the first An outer diameter portion of the other end portion of the one cylindrical elastic body molding is fitted to an inner diameter portion of the other end portion of the second cylindrical elastic body molding, By removing the first small-diameter core member and the second small-diameter core member, one end of the first cylindrical elastic body molding and one end of the second cylindrical elastic body molding are A pair of combination members for forming a coated tube of an electric wire connecting portion, wherein the pair is formed in close contact with a covering outer skin.
前記第1の筒状弾性体成形物および第2の筒状弾性体成形物の内腔部位(電線を被覆している外皮と密着される一方の端部部位を除く)には、組合せ後の形態において、中央から外方に向けて内径が漸減するテーパー部が形成されており、当該テーパー部に、電線を被覆している外皮よりも径の大きい電線接続部が係止可能になっている請求項1に記載の電線接続部の被覆チューブ形成用の1対の組合せ部材。   In the lumen part of the first cylindrical elastic body molding and the second cylindrical elastic body molding (excluding one end part in close contact with the outer skin covering the electric wire) In the form, a tapered portion whose inner diameter gradually decreases from the center toward the outside is formed, and a wire connecting portion having a larger diameter than the outer skin covering the electric wire can be locked to the tapered portion. A pair of combination members for forming a covered tube of the electric wire connecting portion according to claim 1. 前記第1の筒状弾性体成形物および前記第2の筒状弾性体成形物は、それぞれ、一方の端部側に電線被覆の外皮に密着できる最小内径領域と、これに連接し他端に向かって拡がる第1のテーパー領域と、この第1のテーパー領域に連接する第1の実質的ストレート領域と、この実質的ストレート領域に連接し他端に向かって拡がる第2のテーパー領域と、この第2のテーパー領域に連接する第2の実質的ストレート領域と、を有して構成される請求項1または請求項2に記載の電線接続部の被覆チューブ形成用の1対の組合せ部材。   Each of the first cylindrical elastic body molding and the second cylindrical elastic body molding has a minimum inner diameter region that can be in close contact with the outer sheath of the wire coating on one end side, and a second inner end that is connected to the other end. A first taper region extending toward the first taper region, a first substantially straight region connected to the first taper region, a second taper region connected to the substantially straight region and extending toward the other end, and A pair of combination members for forming a coated tube for a wire connection portion according to claim 1 or 2, wherein the pair of combination members are configured to have a second substantially straight region connected to the second tapered region. 前記第1の筒状弾性体成形物および前記第2の筒状弾性体成形物の最小内径領域の内腔に、第1小径コア部材および第2小径コア部材を、それぞれ、挿着して前記最小内径領域を拡張させた時に、最小内径領域の外径と、第1の実質的ストレート領域の外径とが実質的に同じ外径となる請求項3に記載の電線接続部の被覆チューブ形成用の1対の組合せ部材。   The first small-diameter core member and the second small-diameter core member are inserted into the inner cavities of the minimum inner diameter regions of the first cylindrical elastic body molding and the second cylindrical elastic body molding, respectively. The covered tube formation for a wire connecting portion according to claim 3, wherein when the minimum inner diameter region is expanded, the outer diameter of the minimum inner diameter region and the outer diameter of the first substantially straight region become substantially the same outer diameter. A pair of combination members for use. 前記第1の筒状弾性体成形物および前記第2の筒状弾性体成形物は、電気絶縁性を有する材料から構成される請求項1ないし請求項4のいずれかに記載の電線接続部の被覆チューブ形成用の1対の組合せ部材。   5. The wire connecting portion according to claim 1, wherein the first cylindrical elastic body molded product and the second cylindrical elastic body molded product are made of an electrically insulating material. A pair of combination members for forming a coated tube. 前記第1の筒状弾性体成形物および前記第2の筒状弾性体成形物は、ゴム材料からなり、当該ゴム材料は、200%モジュラスが100〜215N/cm2、引張強さが500〜1185N/cm2、伸びが500〜1100%、永久伸びが3〜25%(3倍伸張70℃、240Hr)の物性を備えてなる請求項1ないし請求項5のいずれかに記載の電線接続部の被覆チューブ形成用の1対の組合せ部材。 The first cylindrical elastic body molding and the second cylindrical elastic body molding are made of a rubber material, and the rubber material has a 200% modulus of 100 to 215 N / cm 2 and a tensile strength of 500 to 500. 1185N / cm 2, elongation from 500 to 1100%, the permanent elongation from 3 to 25% (3 times stretching 70 ° C., 240 hours) the wire connecting portion according to any one of claims 1 to 5 comprising comprises the physical properties of A pair of combination members for forming a coated tube. 請求項1ないし請求項6のいずれかに記載された電線接続部の被覆チューブ形成用の1対の組合せ部材を用いて、電線接続部を形成した後に被覆チューブを取付ける方法であって、
該方法は、
電線接続対象である2本の被覆電線を準備し、一方の被覆電線を第1の筒状部材の中に挿通させ、他方の被覆電線を第2の筒状部材の中に挿通させ、第1の筒状部材と第2の筒状部材とを離した間隙で電線接続部を形成し、しかる後、第1の筒状部材と第2の筒状部材を組合せ、前記第1小径コア部材および第2小径コア部材ならびに前記大径コア部材を除去することを特徴とする被覆チューブの取付け方法。
A method of attaching a covering tube after forming a wire connecting portion using a pair of combination members for forming a covering tube of a wire connecting portion according to any one of claims 1 to 6,
The method
Two covered electric wires to be connected are prepared, one covered electric wire is inserted into the first tubular member, the other covered electric wire is inserted into the second cylindrical member, and the first Forming a wire connecting portion with a gap separating the cylindrical member and the second cylindrical member, and then combining the first cylindrical member and the second cylindrical member, and the first small-diameter core member and A method for attaching a coated tube, wherein the second small-diameter core member and the large-diameter core member are removed.
請求項1ないし請求項6のいずれかに記載された電線接続部の被覆チューブ形成用の1対の組合せ部材を用いて、電線接続部を形成した後に被覆チューブを取付ける方法であって、
該方法は、
電線接続対象である2本の被覆電線を準備し、一方の被覆電線を第1の筒状部材の中に挿通させ、他方の被覆電線を第2の筒状部材の中に挿通させ、第1の筒状部材と第2の筒状部材とを離した間隙で電線接続部を形成した後、電線接続部が被覆チューブの中央となるように、第1の筒状部材または第2の筒状部材を位置合せし、位置合せした第1の筒状部材または第2の筒状部材の第1小径コア部材または第2小径コア部材を除去し、しかる後、第1の筒状部材と第2の筒状部材とを組み合わせ、残余の第1小径コア部材または第2小径コア部材ならびに前記大径コア部材を除去することを特徴とする被覆チューブの取付け方法。
A method of attaching a covering tube after forming a wire connecting portion using a pair of combination members for forming a covering tube of a wire connecting portion according to any one of claims 1 to 6,
The method
Two covered electric wires to be connected are prepared, one covered electric wire is inserted into the first tubular member, the other covered electric wire is inserted into the second cylindrical member, and the first After forming the electric wire connection portion with a gap separating the cylindrical member and the second cylindrical member, the first cylindrical member or the second cylindrical shape so that the electric wire connection portion becomes the center of the coated tube. The members are aligned, the first small-diameter core member or the second small-diameter core member of the aligned first cylindrical member or second cylindrical member is removed, and then the first cylindrical member and the second cylindrical member are removed. And the remaining first small-diameter core member or second small-diameter core member and the large-diameter core member are removed.
請求項1ないし請求項6のいずれかに記載された電線接続部の被覆チューブ形成用の1対の組合せ部材を組合せ、一体化させることにより形成された電線接続部の被覆チューブ。   A covered tube of an electric wire connecting portion formed by combining and integrating a pair of combination members for forming a covered tube of an electric wire connecting portion according to any one of claims 1 to 6.
JP2008178998A 2008-07-09 2008-07-09 A pair of combination members for forming a coated tube, and a method of attaching the coated tube using the same Expired - Fee Related JP5086923B2 (en)

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Publication number Priority date Publication date Assignee Title
CN105720489A (en) * 2016-02-19 2016-06-29 四川汉舟电气股份有限公司 Sheath for electric energy metering box

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CN105514922B (en) * 2016-02-19 2018-02-06 四川汉舟电气股份有限公司 A kind of sheath with taper

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JPS59173275U (en) * 1983-05-04 1984-11-19 名伸電機株式会社 sleeve cover
JPS60102879U (en) * 1983-12-17 1985-07-13 名伸電機株式会社 Gap sealing material for wire insulation covers
JPH0357074Y2 (en) * 1987-01-16 1991-12-25
JP3278502B2 (en) * 1993-08-13 2002-04-30 住友スリーエム株式会社 Insulation tube for wire connection
JP3299134B2 (en) * 1996-12-13 2002-07-08 藤倉ゴム工業株式会社 Connection part covering member
JP4082757B2 (en) * 1997-06-11 2008-04-30 スリーエム カンパニー Covered tube of wire connection part and wire connection device
JPH117998A (en) * 1997-06-11 1999-01-12 Minnesota Mining & Mfg Co <3M> Cover tube for wire connection part and wire connection device
JP2002015790A (en) * 2000-06-30 2002-01-18 Fujikura Ltd Normal temperature contracting water barrier tube and inner core integrated normal temperature contracting water barrier tube

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105720489A (en) * 2016-02-19 2016-06-29 四川汉舟电气股份有限公司 Sheath for electric energy metering box
CN105720489B (en) * 2016-02-19 2018-04-03 四川汉舟电气股份有限公司 A kind of electrical energy metering tank sheath

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