JP5086819B2 - Foundry sand kneading adjusting device and kneading adjusting method - Google Patents

Foundry sand kneading adjusting device and kneading adjusting method Download PDF

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JP5086819B2
JP5086819B2 JP2008007804A JP2008007804A JP5086819B2 JP 5086819 B2 JP5086819 B2 JP 5086819B2 JP 2008007804 A JP2008007804 A JP 2008007804A JP 2008007804 A JP2008007804 A JP 2008007804A JP 5086819 B2 JP5086819 B2 JP 5086819B2
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foundry sand
kneading
kneader
calibration curve
water supply
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JP2009166097A (en
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裕介 脇田
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Aisin Takaoka Co Ltd
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Description

本発明は、鋳造用の生型の造型に用いられる鋳物砂の混練調整装置及び混練調整方法に関するものである。   The present invention relates to a foundry sand kneading adjusting device and a kneading adjusting method used for forming a green mold for casting.

一般に、鋳造用の生型(鋳型)を造型する生型造型ラインにおいては、鋳物砂の混練調整装置により鋳物砂が混練調整され、その混練調整された鋳物砂が造型機により造型されて生型となる。そして、鋳造ラインにおいては、生型に取鍋から溶湯が注湯され、注湯後の生型は、型バラシ機により型バラシされ、鋳物砂として回収される。その後、回収された鋳物砂(回収砂)は、再び生型造型ラインの混練調整装置に戻される。以上のように、鋳物砂は、一連の循環サイクルを通じて何度も使用されるようになっている。この場合、鋳物砂の混練調整装置には、必要に応じて新砂(新しい鋳物砂)が加えられることもある。   In general, in a molding molding line that molds a casting mold (mold), casting sand is kneaded and adjusted by a foundry sand kneading adjusting device, and the kneaded and adjusted casting sand is molded by a molding machine. It becomes. In the casting line, molten metal is poured from the ladle into the green mold, and the green mold after pouring is mold-divided by a mold-balancing machine and collected as foundry sand. Thereafter, the recovered foundry sand (recovered sand) is returned again to the kneading adjusting device of the green mold making line. As described above, foundry sand is used many times through a series of circulation cycles. In this case, new sand (new foundry sand) may be added to the foundry sand kneading adjusting device as necessary.

ここで従来、鋳物砂の混練調整装置及び混練調整方法としては、例えば、特許文献1に記載されたものが知られている。この鋳物砂の混練調整装置及び混練調整方法は、混練中の鋳物砂の砂高さを距離センサーで測定し、この砂高さとコンパクタビリティ値(CB値)との相関関係から鋳物砂の混練状態を把握し、鋳物砂の不足水分量を演算器及び注水器により注水制御して当該鋳物砂の混練調整を行うものである。
特開平5−212490号公報
Heretofore, as a kneading adjusting device and a kneading adjusting method for foundry sand, for example, the one described in Patent Document 1 is known. This foundry sand kneading adjustment device and kneading adjustment method measure the sand height of the foundry sand during kneading with a distance sensor, and the foundry sand kneading state from the correlation between the sand height and the compactability value (CB value). The amount of water deficient in the foundry sand is controlled to be injected by a calculator and a water injector to adjust the kneading of the foundry sand.
JP-A-5-212490

しかしながら、上述した従来技術に係る鋳物砂の混練調整装置及び混練調整方法では、混練中の鋳物砂の砂高さとCB値との相関関係に基づいて水の添加量を制御することから、混練調整時において鋳物砂の温度が大きく異なる場合には、水の添加量が適切でないことがあり、混練後の鋳物砂の砂特性を安定させることができなかった。すなわち、鋳物砂の混練調整装置が稼動するまで(長時間)放置されていた鋳物砂と、鋳物砂の混練調整装置を経由して得られる鋳型の型バラシ後に回収された鋳物砂(回収砂)とでは、放置されていた鋳物砂の温度よりも回収砂の温度が高くて大きく異なることから、当該回収砂を混練調整する場合には、添加する水の蒸発分も考慮して水の添加量を適切なものとしなければならず、混練後の砂特性が安定しないという問題がある。   However, in the kneading adjusting device and kneading adjusting method according to the prior art described above, the amount of water added is controlled based on the correlation between the sand height of the foundry sand being kneaded and the CB value. In some cases, when the temperature of the foundry sand is greatly different, the amount of water added may not be appropriate, and the sand characteristics of the foundry sand after kneading could not be stabilized. That is, the foundry sand that has been left for a long time until the foundry sand kneading adjusting device is in operation, and the foundry sand that has been recovered after mold casting of the mold obtained via the foundry kneading adjusting device (recovered sand) Therefore, when the recovered sand is kneaded and adjusted, the amount of water added is also taken into account when the recovered sand is kneaded and adjusted. There is a problem that the sand characteristics after kneading are not stable.

本発明は、上述した実情に鑑みてなされたものであり、鋳物砂の混練調整装置の稼動開始時と稼動中とに関わらず、鋳物砂を適切に混練調整できて、混練後の鋳物砂の砂特性を安定させることができる鋳物砂の混練調整装置及び混練調整方法を提供することを課題とする。   The present invention has been made in view of the above-described circumstances. Regardless of whether the foundry sand kneading adjusting device is in operation or not, the foundry sand can be appropriately kneaded and adjusted, It is an object of the present invention to provide a foundry sand kneading adjusting device and a kneading adjusting method capable of stabilizing sand characteristics.

上記課題を解決するため、請求項1に記載の発明は、鋳物砂を水と共に混練可能な混練機と、前記混練機に設けられ、前記混練機内における混練前の鋳物砂の温度及び水分量を測定する第1測定手段と、前記混練機内の鋳物砂に対して水を供給するための給水手段と、前記混練機内の鋳物砂に対して前記給水手段により供給する水の給水量を制御する制御装置と、前記混練機内で混練された混練後の鋳物砂の特性値を測定する第2測定手段とを備えた鋳物砂の混練調整装置であって、前記制御装置は、前記第1測定手段、前記給水手段及び前記第2測定手段にそれぞれ接続された制御部を有すると共に、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂の温度及び水分量に基づき、前記混練機内の混練前の鋳物砂に対する前記給水量を決定するための第1検量線と、鋳物砂の混練調整装置を経由して得られる鋳型の型バラシ後に回収された鋳物砂の温度及び水分量に基づき、前記混練機内の混練前の鋳物砂に対する前記給水量を決定するための第2検量線とを有しており、前記制御部は、前記第2測定手段で測定した混練後の鋳物砂の特性値に応じて、当該特性値が管理範囲内にあるときには、前記第1検量線に基づく制御を行うことにより、前記第1測定手段で測定した鋳物砂の温度及び水分量と前記第1検量線とに基づいて前記給水量を決定すると共に、当該給水量を制御し、当該特性値が管理範囲から外れるとき、又は、当該特性値が管理範囲から連続して外れるときには、前記第1検量線に基づく制御から前記第2検量線に基づく制御に切り換えることにより、前記第1測定手段で測定した鋳物砂の温度及び水分量と前記第2検量線とに基づいて前記給水量を決定すると共に、当該給水量を制御することをその要旨としている。   In order to solve the above-mentioned problem, the invention according to claim 1 is provided with a kneader capable of kneading foundry sand together with water, and the kneading machine provided with the kneading machine temperature and moisture content before kneading in the kneader. First measuring means for measuring, water supply means for supplying water to the foundry sand in the kneader, and control for controlling the amount of water supplied by the water supply means to the foundry sand in the kneader A foundry sand kneading adjusting device comprising: a device; and a second measuring means for measuring a characteristic value of the kneaded foundry sand kneaded in the kneader, wherein the control device includes the first measuring means, Based on the temperature and water content of the foundry sand that has been left until the foundry sand kneading adjustment device is operated, and having a control unit connected to each of the water supply means and the second measuring means, before kneading in the kneader Water supply for foundry sand Casting sand before kneading in the kneading machine based on the first calibration curve for determining the temperature and the water content of the foundry sand recovered after mold casting of the mold obtained via the molding sand kneading adjustment device A second calibration curve for determining the amount of water supply to the control, and the control unit manages the characteristic value according to the characteristic value of the foundry sand after kneading measured by the second measuring means. When it is within the range, the amount of water supply is determined based on the temperature and water content of the foundry sand measured by the first measuring means and the first calibration curve by performing control based on the first calibration curve. In addition, the water supply amount is controlled, and when the characteristic value is out of the management range, or when the characteristic value is continuously out of the management range, the control based on the first calibration curve is based on the second calibration curve. By switching to control, And determines the water supply amount on the basis of the serial temperature and moisture content of molding sand was measured by the first measuring means and to said second calibration curve, and its gist to control the water supply amount.

請求項1に記載の発明によれば、鋳物砂の混練調整装置を稼動した場合、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂が水と共に混練機で混練される。この場合、混練機内の鋳物砂に対して給水手段で供給する水の給水量は、第1測定手段で測定された混練前の鋳物砂の温度及び水分量と第1検量線とに基づいて制御装置の制御部で決定され、その決定された給水量の水は、給水手段によって混練機内の鋳物砂に対して供給される。鋳物砂と水との混練後、混練機内で混練された混練後の鋳物砂は、その特性値が第2測定手段で測定され、第2測定手段で測定された鋳物砂の特性値に応じ、混練機内の鋳物砂に対する給水量が制御部で決定されて制御されるようになる。この場合、混練後の鋳物砂の特性値が管理範囲内にあるときには、制御部で第1検量線に基づく制御が行われることとなり、第1測定手段で測定した鋳物砂の温度及び水分量と第1検量線とに基づいて給水量が決定されると共に、当該給水量が制御される。一方、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂の他に、又は、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂に変わって、鋳物砂の混練調整装置を経由して得られる鋳型の型バラシ後に回収された鋳物砂が混練機内で水と共に混練された場合には、混練後の鋳物砂の特性値が管理範囲から外れるとき、又は、混練後の鋳物砂の特性値が管理範囲から連続して外れるときがあることから、混練後の鋳物砂の特性値が管理範囲から外れたとき、又は、混練後の鋳物砂の特性値が管理範囲から連続して外れたときには、制御部で第1検量線に基づく制御から第2検量線に基づく制御に切り換えられることとなり、第1測定手段で測定した鋳物砂の温度及び水分量と第2検量線とに基づいて給水量が決定されると共に、当該給水量が制御される。以上のようにして、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂や、鋳物砂の混練調整装置を経由して得られる鋳型の型バラシ後に回収された鋳物砂は、その混練後の鋳物砂の特性値に応じて、第1検量線又は第2検量線に基づく制御部での制御によって給水量が決定され、当該給水量の水と共に混練機内で混練調整される。   According to the first aspect of the present invention, when the foundry sand kneading adjusting device is operated, the foundry sand that has been left until the foundry sand kneading adjusting device is operated is kneaded with water by the kneader. In this case, the amount of water supplied by the water supply means to the foundry sand in the kneader is controlled based on the temperature and moisture content of the foundry sand before kneading measured by the first measuring means and the first calibration curve. Water determined by the control unit of the apparatus and the determined water supply amount is supplied to the foundry sand in the kneader by the water supply means. After the kneading of the foundry sand and water, the kneaded foundry sand kneaded in the kneader has its characteristic value measured by the second measuring means, and according to the characteristic value of the foundry sand measured by the second measuring means, The amount of water supplied to the foundry sand in the kneader is determined and controlled by the control unit. In this case, when the characteristic value of the foundry sand after kneading is within the control range, the control unit performs control based on the first calibration curve, and the temperature and moisture content of the foundry sand measured by the first measuring means A water supply amount is determined based on the first calibration curve, and the water supply amount is controlled. On the other hand, in addition to the foundry sand that was left until the foundry sand kneading adjustment device is operated, or instead of the foundry sand that was left until the foundry sand kneading adjustment device is operated, the foundry sand kneading adjustment device When the foundry sand recovered after mold casting of the mold obtained through the above is kneaded with water in a kneader, the characteristic value of the foundry sand after kneading is out of the control range, or the foundry after kneading Since the characteristic value of sand may deviate continuously from the control range, the characteristic value of the foundry sand after kneading deviates from the control range, or the characteristic value of the foundry sand after kneading continues from the control range. The control unit switches from the control based on the first calibration curve to the control based on the second calibration curve, so that the temperature and moisture content of the foundry sand measured by the first measuring means and the second calibration curve are switched. The water supply amount is determined based on The water supply amount is controlled. As described above, the foundry sand that has been left until the foundry sand kneading adjustment device is operated, and the foundry sand that has been recovered after mold casting of the mold obtained via the foundry sand kneading adjustment device is kneaded. In accordance with the characteristic value of the subsequent foundry sand, the amount of water supply is determined by the control by the control unit based on the first calibration curve or the second calibration curve, and kneading is adjusted in the kneader together with the water of the water supply amount.

請求項2に記載の発明は、請求項1に記載の発明の鋳物砂の混練調整装置を用いて鋳物砂を混練調整する方法である。すなわち、請求項2に記載の発明の鋳物砂の混練調整方法は、鋳物砂を水と共に混練可能な混練機と、前記混練機に設けられ、前記混練機内における混練前の鋳物砂の温度及び水分量を測定する第1測定手段と、前記混練機内の鋳物砂に対して水を供給するための給水手段と、前記混練機内の鋳物砂に対して前記給水手段により供給する水の給水量を制御する制御装置と、前記混練機内で混練された混練後の鋳物砂の特性値を測定する第2測定手段とを備え、前記制御装置は、前記第1測定手段、前記給水手段及び前記第2測定手段にそれぞれ接続された制御部を有すると共に、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂の温度及び水分量に基づき、前記混練機内の混練前の鋳物砂に対する前記給水量を決定するための第1検量線と、鋳物砂の混練調整装置を経由して得られる鋳型の型バラシ後に回収された鋳物砂の温度及び水分量に基づき、前記混練機内の混練前の鋳物砂に対する前記給水量を決定するための第2検量線とを有してなる鋳物砂の混練調整装置を用いて鋳物砂を混練調整する方法であって、
前記鋳物砂の混練調整装置を稼動するにあたり、前記鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂を前記混練機内に投入すると共に、前記混練機内に投入された混練前の鋳物砂の温度及び水分量を前記第1測定手段で測定し、前記第1測定手段で測定された鋳物砂の温度及び水分量と前記第1検量線とに基づいて前記制御部が前記給水量を決定すると共に、当該給水量を制御して前記給水手段から前記混練機内の鋳物砂に対して水を供給し、当該鋳物砂を前記水と共に混練機で混練した後、前記混練機内で混練された混練後の鋳物砂の特性値を前記第2測定手段で測定し、前記第2測定手段で測定された混練後の鋳物砂の特性値に応じて、当該特性値が管理範囲内にあるときには、前記制御部が前記第1検量線に基づく制御を行うことにより、前記第1測定手段で測定された鋳物砂の温度及び水分量と前記第1検量線とに基づいて前記給水量を決定すると共に、当該給水量を制御し、当該特性値が管理範囲から外れるとき、又は、当該特性値が管理範囲から連続して外れるときには、前記制御部が前記第1検量線に基づく制御から前記第2検量線に基づく制御に切り換えることにより、前記第1測定手段で測定された鋳物砂の温度及び水分量と前記第2検量線とに基づいて前記給水量を決定すると共に、当該給水量を制御し、前記第1検量線に基づく制御から前記第2検量線に基づく制御に切り換えた後の前記鋳物砂の混練調整装置の稼動中においては、前記第1測定手段で測定された鋳物砂の温度及び水分量と前記第2検量線とに基づいて前記制御部が前記給水量を決定すると共に、当該給水量を制御することをその要旨としている。
A second aspect of the present invention is a method for kneading and adjusting foundry sand using the foundry sand kneading adjusting device of the first aspect of the invention. That is, the method for adjusting kneading of foundry sand according to claim 2 is provided with a kneader capable of kneading foundry sand together with water, and the temperature and moisture of the foundry sand before kneading in the kneader. A first measuring means for measuring the amount, a water supply means for supplying water to the foundry sand in the kneader, and a water supply amount to be supplied by the water supply means to the foundry sand in the kneader. And a second measuring means for measuring the characteristic value of the kneaded foundry sand kneaded in the kneader, wherein the control apparatus comprises the first measuring means, the water supply means, and the second measurement. The water supply amount to the foundry sand before kneading in the kneader is controlled based on the temperature and moisture content of the foundry sand that has been left until the foundry sand kneading adjustment device is operated. First to decide The amount of water to be supplied to the foundry sand before kneading in the kneader is determined based on the weight line and the temperature and moisture content of the foundry sand collected after mold casting of the mold obtained via the foundry kneading adjusting device. And a second calibration curve for adjusting the foundry sand using a foundry sand kneading adjusting device,
In operating the foundry sand kneading adjusting device, the foundry sand which has been left until the foundry sand kneading adjusting device is operated is put into the kneader and the foundry sand before kneading is put into the kneader. The control unit determines the water supply amount based on the temperature and moisture content of the foundry sand measured by the first measurement means and the first calibration curve. In addition, the water supply amount is controlled to supply water from the water supply means to the foundry sand in the kneading machine, and the foundry sand is kneaded with the water in the kneader and then kneaded in the kneader. The characteristic value of the subsequent foundry sand is measured by the second measuring means, and when the characteristic value is within the control range according to the characteristic value of the kneaded foundry sand measured by the second measuring means, The control unit performs control based on the first calibration curve. Thus, the water supply amount is determined based on the temperature and water content of the foundry sand measured by the first measuring means and the first calibration curve, and the water supply amount is controlled, and the characteristic value is managed. When the control value is out of the range or when the characteristic value is continuously out of the management range, the control unit switches from the control based on the first calibration curve to the control based on the second calibration curve, whereby the first measurement is performed. The water supply amount is determined based on the temperature and moisture content of the foundry sand measured by the means and the second calibration curve, and the water supply amount is controlled, and the second calibration from the control based on the first calibration curve. During operation of the foundry sand kneading adjustment device after switching to control based on the line, the control is performed based on the temperature and moisture content of the foundry sand measured by the first measuring means and the second calibration curve. Is the water supply With determining, and the gist thereof to control the water supply amount.

請求項2に記載の発明によれば、鋳物砂の混練調整装置を稼動するにあたり、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂が混練機内に投入されると共に、混練機内に投入された混練前の鋳物砂の温度及び水分量が第1測定手段で測定される。第1測定手段で測定された鋳物砂の温度及び水分量と第1検量線とに基づいて制御部により給水量が決定されると共に、当該給水量が制御されて給水手段から混練機内の鋳物砂に対して水が供給される。鋳物砂が水と共に混練機で混練された後、混練機内で混練された混練後の鋳物砂の特性値が第2測定手段で測定され、第2測定手段で測定された混練後の鋳物砂の特性値に応じ、混練機内の鋳物砂に対する給水量が制御部で決定されて制御されるようになる。この場合、混練後の鋳物砂の特性値が管理範囲内にあるときには、制御部で第1検量線に基づく制御が行われることとなり、第1測定手段で測定した鋳物砂の温度及び水分量と第1検量線とに基づいて給水量が決定されると共に、当該給水量が制御される。一方、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂の他に、又は、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂に変わって、鋳物砂の混練調整装置を経由して得られる鋳型の型バラシ後に回収された鋳物砂が混練機内に投入されて水と共に混練された場合には、混練後の鋳物砂の特性値が管理範囲から外れるとき、又は、混練後の鋳物砂の特性値が管理範囲から連続して外れるときがあることから、混練後の鋳物砂の特性値が管理範囲から外れたとき、又は、混練後の鋳物砂の特性値が管理範囲から連続して外れたときには、制御部で第1検量線に基づく制御から第2検量線に基づく制御に切り換えられることとなり、第1測定手段で測定した鋳物砂の温度及び水分量と第2検量線とに基づいて給水量が決定されると共に、当該給水量が制御される。そして、第1検量線に基づく制御から第2検量線に基づく制御に切り換えた後の鋳物砂の混練調整装置の稼動中においては、第1測定手段で測定された鋳物砂の温度及び水分量と第2検量線とに基づいて制御部によって給水量が決定されると共に、当該給水量が制御される。以上のようにして、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂や、鋳物砂の混練調整装置を経由して得られる鋳型の型バラシ後に回収された鋳物砂は、その混練後の鋳物砂の特性値に応じて、第1検量線又は第2検量線に基づく制御部での制御によって給水量が決定され、当該給水量の水と共に混練機内で混練調整される。   According to the second aspect of the present invention, when the foundry sand kneading adjusting device is operated, the foundry sand that has been left until the foundry sand kneading adjusting device is operated is put into the kneader and the kneader is also put into the kneader. The temperature and water content of the cast sand before mixing are measured by the first measuring means. The water supply amount is determined by the control unit based on the temperature and water content of the foundry sand measured by the first measuring means and the first calibration curve, and the water supply amount is controlled so that the foundry sand in the kneader is controlled from the water supply means. Is supplied with water. After the foundry sand is kneaded with water in a kneader, the characteristic value of the kneaded foundry sand kneaded in the kneader is measured by the second measuring means, and the foundry sand after kneading is measured by the second measuring means. In accordance with the characteristic value, the amount of water supplied to the foundry sand in the kneader is determined and controlled by the control unit. In this case, when the characteristic value of the foundry sand after kneading is within the control range, the control unit performs control based on the first calibration curve, and the temperature and moisture content of the foundry sand measured by the first measuring means A water supply amount is determined based on the first calibration curve, and the water supply amount is controlled. On the other hand, in addition to the foundry sand that was left until the foundry sand kneading adjustment device is operated, or instead of the foundry sand that was left until the foundry sand kneading adjustment device is operated, the foundry sand kneading adjustment device When the foundry sand recovered after the mold separation of the mold obtained through the process is put into a kneader and kneaded with water, the characteristic value of the foundry sand after kneading is out of the control range, or kneaded Since the characteristic value of the foundry sand after the removal may be continuously out of the control range, the characteristic value of the foundry sand after the kneading is out of the control range, or the characteristic value of the foundry sand after the kneading is within the control range. When the control unit deviates continuously from the first calibration curve, the control unit switches from the control based on the first calibration curve to the control based on the second calibration curve, and the temperature and moisture content of the foundry sand measured by the first measuring means and the second calibration curve. The amount of water supply is determined based on the line Rutotomoni, the water supply amount is controlled. During the operation of the foundry sand kneading adjustment device after switching from the control based on the first calibration curve to the control based on the second calibration curve, the temperature and moisture content of the foundry sand measured by the first measuring means The water supply amount is determined by the control unit based on the second calibration curve, and the water supply amount is controlled. As described above, the foundry sand that has been left until the foundry sand kneading adjustment device is operated, and the foundry sand that has been recovered after mold casting of the mold obtained via the foundry sand kneading adjustment device is kneaded. In accordance with the characteristic value of the subsequent foundry sand, the amount of water supply is determined by the control by the control unit based on the first calibration curve or the second calibration curve, and kneading is adjusted in the kneader together with the water of the water supply amount.

本発明によれば、鋳物砂の混練調整装置の稼動開始時と稼動中とに関わらず、鋳物砂を適切に混練調整できて、混練後の鋳物砂の砂特性を安定させることができる。その結果、一連の循環サイクルを通じて鋳物砂を何度も使用することができるようになるため、鋳物砂の有効利用を図ることができる。   According to the present invention, it is possible to appropriately knead and adjust the foundry sand regardless of whether the foundry sand kneading adjustment device is in operation or not, and can stabilize the sand characteristics of the foundry sand after kneading. As a result, since the foundry sand can be used many times through a series of circulation cycles, the foundry sand can be effectively used.

以下に、本発明に係る鋳物砂の混練調整装置及び鋳物砂の混練調整方法について、詳細に説明することとする。図1は、本発明における鋳物砂の混練調整装置の一実施形態を示す正面図である。   Hereinafter, the foundry sand kneading adjusting device and the foundry sand kneading adjusting method according to the present invention will be described in detail. FIG. 1 is a front view showing an embodiment of a foundry sand kneading adjusting apparatus according to the present invention.

図1に示すように、鋳物砂の混練調整装置11は、鋳物砂を水と共に混練可能な混練機12と、混練機12内における混練前の鋳物砂の温度及び水分量を測定する第1測定手段13(例えば、砂温・水分測定センサ)と、混練機12内に水を供給するための給水手段14と、混練機12内の鋳物砂に対して供給する水の給水量、すなわち給水手段14の給水量を制御する制御装置15と、混練後の鋳物砂(以下、「混練砂」と言う。)の特性値〔特にCB値及び/又は抗圧力(圧縮強さ)〕を測定する第2測定手段16(例えば、砂特性値測定センサ)とを備えている。なお、鋳物砂の特性値として、CB値を用いることが好ましく、CB値及び抗圧力(圧縮強さ)を用いることがより好ましい。   As shown in FIG. 1, a foundry sand kneading adjusting device 11 includes a kneader 12 capable of kneading foundry sand together with water, and a first measurement for measuring the temperature and moisture content of the foundry sand before kneading in the kneader 12. Means 13 (for example, a sand temperature / moisture measurement sensor), water supply means 14 for supplying water into the kneader 12, and the amount of water supplied to the foundry sand in the kneader 12, that is, water supply means And a control device 15 for controlling the water supply amount 14 and a characteristic value [especially CB value and / or coercive pressure (compressive strength)] of the cast sand after mixing (hereinafter referred to as “mixed sand”). 2 measuring means 16 (for example, sand characteristic value measuring sensor). In addition, it is preferable to use CB value as a characteristic value of foundry sand, and it is more preferable to use CB value and coercive pressure (compressive strength).

混練機12の一側部には、第1測定手段13が設けられており、混練機12の下部には、混練砂ホッパー17及び切出しフィーダー18が設けられている。そして、鋳物砂が混練機12で混練調整された混練後において、その混練砂が混練機12から混練砂ホッパー17へと排出され、混練砂ホッパー17から切出しフィーダー18へと案内されるようになっている。なお、鋳物砂を水と共に混練機12で混練して調整する際には、混練機12内の鋳物砂に対して添加剤(例えばベントナイト)を添加することが好ましい。   A first measuring means 13 is provided at one side of the kneading machine 12, and a kneading sand hopper 17 and a cutting feeder 18 are provided at the lower part of the kneading machine 12. After the kneaded sand is kneaded and adjusted by the kneader 12, the kneaded sand is discharged from the kneader 12 to the kneaded sand hopper 17 and guided from the kneaded sand hopper 17 to the cutting feeder 18. ing. When the foundry sand is kneaded and adjusted with the kneader 12 together with water, it is preferable to add an additive (for example, bentonite) to the foundry sand in the kneader 12.

制御装置15は、第1測定手段13、給水手段14及び第2測定手段16にそれぞれ接続された制御部15aを有する。また、制御装置15は、鋳物砂の混練調整装置11が稼動されるまで放置されていた鋳物砂(混練前の長時間放置されていた鋳物砂)の温度及び水分量に基づき、混練機12内の鋳物砂に対する給水量を決定するための第1検量線19と、鋳物砂の混練調整装置11を経て形成される鋳型(生型)の型バラシ後に回収された鋳物砂(回収砂)の温度及び水分量に基づき、混練機12内の鋳物砂に対する給水量を決定するための第2検量線20とを有している。なお、第1検量線19及び第2検量線20は、実際のデータに基づいて経験的に設定されている。また、第1検量線19及び第2検量線20は、それぞれ、横軸に温度(鋳物砂の温度)、縦軸に水分量(鋳物砂の必要とする水分量)の関係で表されたグラフである。   The control device 15 includes a control unit 15 a connected to the first measurement unit 13, the water supply unit 14, and the second measurement unit 16. Further, the control device 15 controls the inside of the kneader 12 based on the temperature and the amount of water of the foundry sand that has been left until the foundry sand kneading adjusting device 11 is operated (the foundry sand that has been left for a long time before kneading). Of the foundry sand (collected sand) recovered after the mold dispersion of the mold (green mold) formed via the first calibration curve 19 for determining the amount of water supply to the foundry sand and the kneading adjusting device 11 for the foundry sand And a second calibration curve 20 for determining the amount of water supplied to the foundry sand in the kneader 12 based on the amount of moisture. The first calibration curve 19 and the second calibration curve 20 are set empirically based on actual data. In addition, the first calibration curve 19 and the second calibration curve 20 are respectively graphs represented by the relationship of the temperature (casting sand temperature) on the horizontal axis and the moisture content (water content required by the casting sand) on the vertical axis. It is.

制御部15aは、第1測定手段13、給水手段14及び第2測定手段16にそれぞれ接続されている。そして、第1測定手段13で測定された混練機12内の鋳物砂の温度及び水分量に係る情報が第1測定手段13から制御部15aに伝達され、制御部15aでは、当該情報と第1検量線19又は第2検量線20とに基づいて給水手段14から混練機12内へ供給する水の給水量を算出し(決定し)、給水手段14から混練機12内へ供給する水の給水量を制御する。また、第1検量線19に基づく制御を行っている状態において、第2測定手段16で測定された混練砂の特性値〔特にCB値及び/又は抗圧力(圧縮強さ)〕の情報が第2測定手段16から制御部15aに伝達され、制御部15aでは、当該特性値が管理範囲から外れると、第1検量線19に基づく制御から第2検量線20に基づく制御に即座に切り換えるようになっている。なお、制御部15aにおいては、当該特性値が管理範囲から連続(例えば数回〜5回)して外れたときに、第1検量線19に基づく制御から第2検量線20に基づく制御に切り換えるようにしても良い。また、特性値は、目標とする値(ネライ値)から例えば±20%の値、±10%の値、±5%の値までの管理範囲で管理されている。   The control unit 15a is connected to the first measurement unit 13, the water supply unit 14, and the second measurement unit 16, respectively. Then, information related to the temperature and moisture content of the foundry sand in the kneader 12 measured by the first measuring means 13 is transmitted from the first measuring means 13 to the control unit 15a, and the control unit 15a receives the information and the first information. Based on the calibration curve 19 or the second calibration curve 20, the amount of water supplied from the water supply means 14 into the kneader 12 is calculated (determined), and the water supplied from the water supply means 14 into the kneader 12 is supplied. Control the amount. Further, in the state where the control based on the first calibration curve 19 is performed, information on the characteristic value of the kneaded sand [particularly the CB value and / or the coercive pressure (compressive strength)] measured by the second measuring means 16 is the first 2 When the characteristic value is out of the management range, the control unit 15a immediately switches from the control based on the first calibration curve 19 to the control based on the second calibration curve 20. It has become. Note that the control unit 15a switches from the control based on the first calibration curve 19 to the control based on the second calibration curve 20 when the characteristic value deviates continuously (for example, several times to five times) from the management range. You may do it. Further, the characteristic value is managed in a management range from a target value (Nerai value) to a value of ± 20%, a value of ± 10%, a value of ± 5%, for example.

鋳物砂の混練調整装置11を稼動する前において、ホッパー21内には、(長時間)放置されていた混練前の鋳物砂が収容されている。この放置されていた鋳物砂は、鋳型(生型)の型バラシによって得られる鋳物砂(回収砂)とは、その温度及び/又は水分量や膨潤度の点で異なっている。ホッパー21の下方には、ベルトコンベア22が設けられており、ベルトコンベア22と混練機12との間には、両者を橋渡しするようにバケットコンベア23が設けられている。そして、ホッパー21から排出された混練前の鋳物砂は、ベルトコンベア22によってバケットコンベア23へ運ばれ、バケットコンベア23へ運ばれた混練前の鋳物砂は、バケットコンベア23によって下から上へ移動された後、混練機12内に投入される。その後、混練機12内に投入された鋳物砂は、水と共に混練機12で混練調整され、その混練砂は、混練機12からホッパー17及び切出しフィーダー18を介して下方へ排出されるようになっている。なお、混練砂の特性値〔特にCB値及び/抗圧力(圧縮強さ)〕を第2測定手段16で測定する場合には、後述するように、混練機12の外方で行われる。   Before the foundry sand kneading adjusting device 11 is operated, the hopper 21 contains the foundry sand before kneading that has been left for a long time. This neglected foundry sand is different from foundry sand (collected sand) obtained by mold variation of the mold (green mold) in terms of temperature and / or moisture content and swelling degree. A belt conveyor 22 is provided below the hopper 21, and a bucket conveyor 23 is provided between the belt conveyor 22 and the kneader 12 so as to bridge the both. And the foundry sand before kneading discharged from the hopper 21 is carried to the bucket conveyor 23 by the belt conveyor 22, and the foundry sand before kneading carried to the bucket conveyor 23 is moved from the bottom to the top by the bucket conveyor 23. After that, it is put into the kneader 12. Thereafter, the foundry sand thrown into the kneader 12 is kneaded and adjusted with the kneader 12 together with water, and the kneaded sand is discharged downward from the kneader 12 via the hopper 17 and the cutting feeder 18. ing. In addition, when the characteristic value [especially CB value and / or coercive pressure (compressive strength)] of kneading sand is measured by the 2nd measuring means 16, it is performed outside kneader 12 as mentioned below.

切出しフィーダー18の下方には、ベルトコンベア24が設けられており、ベルトコンベア24の途中には、第2測定手段16が設けられている。ベルトコンベア24上に排出された混練砂は、ベルトコンベア24によって左から右へ移動されると共に、第2測定手段16により特性値〔特にCB値及び/抗圧力(圧縮強さ)〕が測定され、当該混練砂は、ベルトコンベア24により造型機(図示略)の方へ案内されるようになっている。   A belt conveyor 24 is provided below the cutting feeder 18, and second measuring means 16 is provided in the middle of the belt conveyor 24. The kneaded sand discharged onto the belt conveyor 24 is moved from the left to the right by the belt conveyor 24, and the characteristic values [particularly CB value and / or coercive pressure (compressive strength)] are measured by the second measuring means 16. The kneaded sand is guided by a belt conveyor 24 toward a molding machine (not shown).

次に、鋳物砂の混練調整装置11を用いた鋳物砂の混練調整方法の一実施形態について、図1及び図2を併せ参照して以下に説明する。図2は、鋳物砂の一連の循環サイクルを示す工程図である。   Next, an embodiment of a foundry sand kneading adjustment method using the foundry sand kneading adjusting device 11 will be described below with reference to FIGS. FIG. 2 is a process diagram showing a series of circulation cycles of foundry sand.

まず、鋳物砂の混練調整装置11を稼動するにあたり、ホッパー21内に(長時間)放置されていた混練前の鋳物砂を、ホッパー21の下方のベルトコンベア22へ排出した後、ベルトコンベア22によってバケットコンベア23へ運ぶ。そして、バケットコンベア23へ運んだ混練前の鋳物砂を、バケットコンベア23によって下から上へ移動させた後、混練機12内に投入する。このとき、混練機12内の混練前の鋳物砂における温度及び水分量を第1測定手段13で測定し、当該鋳物砂の温度及び水分量に係る情報と第1検量線19とに基づいて、制御装置15の制御部15aで制御を行う。すなわち、制御部15aは、鋳物砂の温度及び水分量に係る情報と第1検量線19とに基づいて、混練機12内へ供給する水の給水量(不足する水の給水量)を算出し(決定し)、当該給水量の水を給水手段14から混練機12内の鋳物砂に対して供給するように制御する。そして、図2に示したS21の砂混練工程において、混練機12内の鋳物砂を所定給水量の水と共に混練機12で混練して調整し、その混練砂を混練機12から混練ホッパー17及び切出しフィーダー18を介してベルトコンベア24上に排出する。   First, when the foundry sand kneading adjusting device 11 is operated, the foundry sand before kneading that has been left in the hopper 21 (for a long time) is discharged to the belt conveyor 22 below the hopper 21, and then is moved by the belt conveyor 22. Carry to bucket conveyor 23. Then, the casting sand before kneading carried to the bucket conveyor 23 is moved from the bottom to the top by the bucket conveyor 23 and then put into the kneader 12. At this time, the temperature and water content in the foundry sand before kneading in the kneading machine 12 are measured by the first measuring means 13, and based on the information relating to the temperature and moisture content of the foundry sand and the first calibration curve 19, Control is performed by the control unit 15 a of the control device 15. That is, the control unit 15a calculates the amount of water supplied to the kneading machine 12 (the amount of water supply that is insufficient) based on the information relating to the temperature and moisture content of the foundry sand and the first calibration curve 19. (Determine) and control so that the water supply amount is supplied from the water supply means 14 to the foundry sand in the kneader 12. Then, in the sand kneading step of S21 shown in FIG. 2, the foundry sand in the kneader 12 is kneaded and adjusted with the kneader 12 together with a predetermined amount of water, and the kneaded sand is fed from the kneader 12 to the kneading hopper 17 and The paper is discharged onto the belt conveyor 24 through the cutting feeder 18.

その後、ベルトコンベア24上に排出した混練砂をベルトコンベア24によって左から右へ移動させて、混練砂の特性値〔特にCB値及び/又は抗圧力(圧縮強さ)〕を第2測定手段16により測定すると共に、第1検量線19に基づく制御を行っている状態で、当該特性値が管理範囲から外れていないかどうか制御部15aで判断し、当該混練砂をベルトコンベア24により造型機(図示略)の方へ案内する。このとき、混練砂の特性値が管理範囲から外れていない場合には、第1検量線19に基づく制御部15aでの制御を続けて行う。そして、図2に示したS22の造型工程において、造型機(図示略)へ案内した混練砂を造型に用いることで鋳型として形成し、図2に示したS23の注湯工程において、鋳型に溶湯を注湯する。その後、図2に示したS24の型バラシ工程において、鋳型を型バラシ機(図示略)でバラシ、図2に示したS25の砂回収工程において、型バラシによって得られる鋳物砂を回収装置25で回収する。なお、この回収した鋳物砂は、鋳型の型バラシ後に得られることから、比較的温度が高く、水分量も少なくなっている。   Thereafter, the kneaded sand discharged onto the belt conveyor 24 is moved from the left to the right by the belt conveyor 24, and the characteristic value [especially CB value and / or coercive force (compressive strength)] of the kneaded sand is measured by the second measuring means 16. In the state where the control based on the first calibration curve 19 is being performed, the control unit 15a determines whether the characteristic value is out of the management range, and the kneaded sand is transferred to the molding machine ( (Not shown) At this time, if the characteristic value of the kneaded sand is not out of the management range, the control by the control unit 15a based on the first calibration curve 19 is continued. In the molding process of S22 shown in FIG. 2, kneaded sand guided to a molding machine (not shown) is used for molding as a mold, and in the pouring process of S23 shown in FIG. Pour hot water. Thereafter, in the mold separating process of S24 shown in FIG. 2, the mold is separated by a mold separating machine (not shown), and in the sand collecting process of S25 shown in FIG. to recover. Since the recovered foundry sand is obtained after mold casting, the temperature is relatively high and the water content is low.

次に、図2に示したS25の砂回収工程から図2に示したS21の砂混練工程に移り、鋳物砂の混練調整装置11に鋳物砂を戻す。すなわち、回収装置25で回収した鋳物砂(回収砂)をホッパー21に運び、ホッパー21からベルトコンベア22及びバケットコンベア23を介して混練機12内に投入する。回収装置25で回収した鋳物砂(回収砂)も、既述した放置されていた鋳物砂の場合と同様に、S21の砂混練工程において、混練機12によって混練する。そして、ベルトコンベア24上に排出した混練砂を、ベルトコンベア24によって左から右へ移動させて、第2測定手段16により混練砂の特性値〔特にCB値及び/又は抗圧力(圧縮強さ)〕を測定すると共に、第1検量線19に基づく制御を行っている状態で、当該特性値が管理範囲から外れていないかどうか制御部15aで判断し、当該混練砂をベルトコンベア24により造型機(図示略)の方へ案内する。このとき、測定手段16で測定した特性値〔特にCB値及び/又は抗圧力(圧縮強さ)〕が管理範囲から外れている場合には、制御部15aで第1検量線19に基づく制御から第2検量線20に基づく制御に即座に切り換える。すなわち、制御部15aは、鋳物砂の温度及び水分量に係る情報と第2検量線20とに基づいて、混練機12内へ供給する水の給水量(不足する水の給水量)を算出し(決定し)、当該給水量の水を給水手段14から混練機12内の鋳物砂に対して供給するように制御する。   Next, the process proceeds from the sand collecting step of S25 shown in FIG. 2 to the sand kneading step of S21 shown in FIG. 2 and returns the foundry sand to the foundry sand kneading adjusting device 11. That is, the foundry sand (collected sand) recovered by the recovery device 25 is transported to the hopper 21 and is put into the kneader 12 from the hopper 21 via the belt conveyor 22 and the bucket conveyor 23. The foundry sand (collected sand) recovered by the recovery device 25 is also kneaded by the kneader 12 in the sand kneading step of S21, as in the case of the previously found casting sand. Then, the kneaded sand discharged onto the belt conveyor 24 is moved from the left to the right by the belt conveyor 24, and the second measurement means 16 performs characteristic values of the kneaded sand [especially CB value and / or coercive pressure (compressive strength). In the state where the control based on the first calibration curve 19 is being performed, the control unit 15a determines whether or not the characteristic value is out of the management range, and the kneaded sand is transferred to the molding machine by the belt conveyor 24. Guide to (not shown). At this time, if the characteristic value [especially CB value and / or coercive pressure (compressive strength)] measured by the measuring means 16 is out of the management range, the control unit 15a starts the control based on the first calibration curve 19. The control is immediately switched to the control based on the second calibration curve 20. In other words, the control unit 15a calculates the amount of water supplied to the kneader 12 (the amount of water supply that is insufficient) based on the information related to the temperature and moisture content of the foundry sand and the second calibration curve 20. (Determine) and control so that the water supply amount is supplied from the water supply means 14 to the foundry sand in the kneader 12.

以上のように、本実施形態における鋳物砂の混練調整装置及び混練調整方法によれば、混練後の鋳物砂の特性値に応じて、制御装置15の制御部15aで第1検量線19に基づく制御から第2検量線20に基づく制御に即座に切り換えることにより、鋳物砂の混練調整装置11の稼動開始時と稼動中とに関わらず、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂や、鋳物砂の混練調整装置を経由して得られる鋳型の型バラシ後に回収された鋳物砂を適切に混練調整できて、混練機12から排出された混練砂の砂特性を安定させることができる。換言すれば、鋳物砂の混練調整装置及び混練調整方法において、(長時間)放置されていた鋳物砂に対しては第1検量線に基づく制御をすると共に、鋳型の鋳造後の型バラシによって得られる鋳物砂(回収砂)に対しては第2検量線に基づく制御をすることで、砂特性〔特にCB値及び/又は抗圧力(圧縮強さ)〕の安定した混練砂をS22の造型工程の造型機(図示略)へ供給することができる。その結果、一連の循環サイクル(砂混練工程S21、造型工程S22、注湯工程S23、型バラシ工程S24、砂回収工程S25)を通じて鋳物砂を何度も使用することができるようになるため、鋳物砂の有効利用を図ることができる。   As described above, according to the foundry sand kneading adjusting device and the kneading adjusting method in the present embodiment, the control unit 15a of the control device 15 based on the first calibration curve 19 according to the characteristic value of the foundry sand after kneading. By immediately switching from the control to the control based on the second calibration curve 20, the foundry sand kneading adjusting device 11 was left until the foundry sand kneading adjusting device was operated regardless of whether the foundry sand kneading adjusting device 11 was in operation or not. It is possible to properly knead and adjust the foundry sand recovered after casting mold and mold casting obtained via the foundry sand kneading adjustment device, and to stabilize the sand characteristics of the kneaded sand discharged from the kneader 12 Can do. In other words, in the foundry sand kneading adjusting apparatus and kneading adjusting method, the casting sand that has been left for a long time is controlled based on the first calibration curve, and is obtained by mold variation after casting the mold. For the foundry sand (recovered sand) to be obtained, the control based on the second calibration curve is performed, so that the kneaded sand having stable sand characteristics [especially CB value and / or coercive pressure (compressive strength)] is formed in S22. To a molding machine (not shown). As a result, the foundry sand can be used many times through a series of circulation cycles (sand kneading step S21, molding step S22, pouring step S23, mold breaking step S24, sand recovery step S25). Effective use of sand can be achieved.

本発明に係る鋳物砂の混練調整装置の一実施形態を示す正面図である。It is a front view which shows one Embodiment of the kneading | mixing adjustment apparatus of the foundry sand which concerns on this invention. 鋳物砂の一連の循環サイクルを簡略化して示す工程図である。It is process drawing which simplifies and shows a series of circulation cycles of foundry sand.

符号の説明Explanation of symbols

11 鋳物砂の混練調整装置
12 混練機
13 第1測定手段
14 給水手段
15 制御装置
15a 制御部
16 第2測定手段
19 第1検量線
20 第2検量線
S21 砂混練(砂混練工程)
S22 造型(造型工程)
S23 注湯(注湯工程)
S24 型バラシ(型バラシ工程)
S25 砂回収(砂回収工程)
DESCRIPTION OF SYMBOLS 11 Foundry kneading adjustment apparatus 12 Kneading machine 13 1st measurement means 14 Water supply means 15 Control apparatus 15a Control part 16 2nd measurement means 19 1st calibration curve 20 2nd calibration curve S21 Sand kneading (sand kneading process)
S22 Molding (molding process)
S23 Pouring (pouring process)
S24 type separation (type separation process)
S25 Sand collection (sand collection process)

Claims (2)

鋳物砂を水と共に混練可能な混練機と、
前記混練機に設けられ、前記混練機内における混練前の鋳物砂の温度及び水分量を測定する第1測定手段と、
前記混練機内の鋳物砂に対して水を供給するための給水手段と、
前記混練機内の鋳物砂に対して前記給水手段により供給する水の給水量を制御する制御装置と、
前記混練機内で混練された混練後の鋳物砂の特性値を測定する第2測定手段と
を備えた鋳物砂の混練調整装置であって、
前記制御装置は、
前記第1測定手段、前記給水手段及び前記第2測定手段にそれぞれ接続された制御部を有すると共に、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂の温度及び水分量に基づき、前記混練機内の混練前の鋳物砂に対する前記給水量を決定するための第1検量線と、鋳物砂の混練調整装置を経由して得られる鋳型の型バラシ後に回収された鋳物砂の温度及び水分量に基づき、前記混練機内の混練前の鋳物砂に対する前記給水量を決定するための第2検量線とを有しており、
前記制御部は、
前記第2測定手段で測定した混練後の鋳物砂の特性値に応じて、
当該特性値が管理範囲内にあるときには、前記第1検量線に基づく制御を行うことにより、前記第1測定手段で測定した鋳物砂の温度及び水分量と前記第1検量線とに基づいて前記給水量を決定すると共に、当該給水量を制御し、
当該特性値が管理範囲から外れるとき、又は、当該特性値が管理範囲から連続して外れるときには、前記第1検量線に基づく制御から前記第2検量線に基づく制御に切り換えることにより、前記第1測定手段で測定した鋳物砂の温度及び水分量と前記第2検量線とに基づいて前記給水量を決定すると共に、当該給水量を制御することを特徴とする鋳物砂の混練調整装置。
A kneader capable of kneading foundry sand with water;
A first measuring means provided in the kneader for measuring the temperature and moisture content of the foundry sand before kneading in the kneader;
Water supply means for supplying water to the foundry sand in the kneader;
A control device for controlling the amount of water supplied by the water supply means to the foundry sand in the kneader;
A foundry sand kneading adjusting device comprising a second measuring means for measuring a characteristic value of the kneaded foundry sand kneaded in the kneader,
The controller is
Based on the temperature and moisture content of the foundry sand that has been left until the foundry sand kneading adjustment device is operated, having a control unit connected to each of the first measuring means, the water supply means, and the second measuring means, The first calibration curve for determining the amount of water supplied to the foundry sand before kneading in the kneader, and the temperature and moisture of the foundry sand recovered after mold casting of the mold obtained via the foundry kneading adjustment device A second calibration curve for determining the amount of water supplied to the foundry sand before kneading in the kneader based on the amount,
The controller is
According to the characteristic value of the foundry sand after kneading measured by the second measuring means,
When the characteristic value is within the control range, by performing control based on the first calibration curve, the temperature and water content of the foundry sand measured by the first measurement means and the first calibration curve Determine the water supply amount and control the water supply amount,
When the characteristic value deviates from the management range, or when the characteristic value deviates continuously from the management range, the control based on the first calibration curve is switched to the control based on the second calibration curve. 2. A foundry sand kneading adjusting apparatus, wherein the water supply amount is determined based on the temperature and water content of the foundry sand measured by the measuring means and the second calibration curve, and the water supply amount is controlled.
鋳物砂を水と共に混練可能な混練機と、
前記混練機に設けられ、前記混練機内における混練前の鋳物砂の温度及び水分量を測定する第1測定手段と、
前記混練機内の鋳物砂に対して水を供給するための給水手段と、
前記混練機内の鋳物砂に対して前記給水手段により供給する水の給水量を制御する制御装置と、
前記混練機内で混練された混練後の鋳物砂の特性値を測定する第2測定手段と
を備え、
前記制御装置は、
前記第1測定手段、前記給水手段及び前記第2測定手段にそれぞれ接続された制御部を有すると共に、鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂の温度及び水分量に基づき、前記混練機内の混練前の鋳物砂に対する前記給水量を決定するための第1検量線と、鋳物砂の混練調整装置を経由して得られる鋳型の型バラシ後に回収された鋳物砂の温度及び水分量に基づき、前記混練機内の混練前の鋳物砂に対する前記給水量を決定するための第2検量線とを有してなる鋳物砂の混練調整装置を用いて鋳物砂を混練調整する方法であって、
前記鋳物砂の混練調整装置を稼動するにあたり、前記鋳物砂の混練調整装置が稼動するまで放置されていた鋳物砂を前記混練機内に投入すると共に、前記混練機内に投入された混練前の鋳物砂の温度及び水分量を前記第1測定手段で測定し、前記第1測定手段で測定された鋳物砂の温度及び水分量と前記第1検量線とに基づいて前記制御部が前記給水量を決定すると共に、当該給水量を制御して前記給水手段から前記混練機内の鋳物砂に対して水を供給し、当該鋳物砂を前記水と共に混練機で混練した後、前記混練機内で混練された混練後の鋳物砂の特性値を前記第2測定手段で測定し、前記第2測定手段で測定された混練後の鋳物砂の特性値に応じて、当該特性値が管理範囲内にあるときには、前記制御部が前記第1検量線に基づく制御を行うことにより、前記第1測定手段で測定された鋳物砂の温度及び水分量と前記第1検量線とに基づいて前記給水量を決定すると共に、当該給水量を制御し、当該特性値が管理範囲から外れるとき、又は、当該特性値が管理範囲から連続して外れるときには、前記制御部が前記第1検量線に基づく制御から前記第2検量線に基づく制御に切り換えることにより、前記第1測定手段で測定された鋳物砂の温度及び水分量と前記第2検量線とに基づいて前記給水量を決定すると共に、当該給水量を制御し、
前記第1検量線に基づく制御から前記第2検量線に基づく制御に切り換えた後の前記鋳物砂の混練調整装置の稼動中においては、前記第1測定手段で測定された鋳物砂の温度及び水分量と前記第2検量線とに基づいて前記制御部が前記給水量を決定すると共に、当該給水量を制御することを特徴とする鋳物砂の混練調整方法。
A kneader capable of kneading foundry sand with water;
A first measuring means provided in the kneader for measuring the temperature and moisture content of the foundry sand before kneading in the kneader;
Water supply means for supplying water to the foundry sand in the kneader;
A control device for controlling the amount of water supplied by the water supply means to the foundry sand in the kneader;
A second measuring means for measuring the characteristic value of the kneaded foundry sand kneaded in the kneader,
The controller is
Based on the temperature and moisture content of the foundry sand that has been left until the foundry sand kneading adjustment device is operated, having a control unit connected to each of the first measuring means, the water supply means, and the second measuring means, The first calibration curve for determining the amount of water supplied to the foundry sand before kneading in the kneader, and the temperature and moisture of the foundry sand recovered after mold casting of the mold obtained via the foundry kneading adjustment device This is a method of kneading and adjusting foundry sand using a foundry sand kneading adjusting device having a second calibration curve for determining the amount of water supplied to the foundry sand before kneading in the kneader based on the amount. And
In operating the foundry sand kneading adjusting device, the foundry sand which has been left until the foundry sand kneading adjusting device is operated is put into the kneader and the foundry sand before kneading is put into the kneader. The control unit determines the water supply amount based on the temperature and moisture content of the foundry sand measured by the first measurement means and the first calibration curve. In addition, the water supply amount is controlled to supply water from the water supply means to the foundry sand in the kneading machine, and the foundry sand is kneaded with the water in the kneader and then kneaded in the kneader. The characteristic value of the subsequent foundry sand is measured by the second measuring means, and when the characteristic value is within the control range according to the characteristic value of the kneaded foundry sand measured by the second measuring means, The control unit performs control based on the first calibration curve. Thus, the water supply amount is determined based on the temperature and water content of the foundry sand measured by the first measuring means and the first calibration curve, and the water supply amount is controlled, and the characteristic value is managed. When the control value is out of the range or when the characteristic value is continuously out of the management range, the control unit switches from the control based on the first calibration curve to the control based on the second calibration curve, whereby the first measurement is performed. Determining the water supply amount based on the temperature and water content of the foundry sand measured by the means and the second calibration curve, and controlling the water supply amount,
During operation of the foundry sand kneading adjustment apparatus after switching from the control based on the first calibration curve to the control based on the second calibration curve, the temperature and moisture of the foundry sand measured by the first measuring means. A method for adjusting kneading of foundry sand, wherein the control unit determines the water supply amount based on the amount and the second calibration curve, and controls the water supply amount.
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