JP5084248B2 - Screw type extrusion molding machine - Google Patents

Screw type extrusion molding machine Download PDF

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JP5084248B2
JP5084248B2 JP2006345346A JP2006345346A JP5084248B2 JP 5084248 B2 JP5084248 B2 JP 5084248B2 JP 2006345346 A JP2006345346 A JP 2006345346A JP 2006345346 A JP2006345346 A JP 2006345346A JP 5084248 B2 JP5084248 B2 JP 5084248B2
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screw
rod
molding material
molding machine
molded body
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JP2008155442A (en
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利彰 武藤
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Kyocera Corp
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Description

本発明は、棒状成形体を得るためのスクリュー式の押出成形機に関する。   The present invention relates to a screw-type extruder for obtaining a rod-shaped molded body.

従来から、棒状成形体を得るための成形方法として、押出成形法が用いられている。この押出成形法に用いる押出成形機は、粘土状に調製された成形材料を特定の出口形状を有する金型から押し出すことによって、特定の出口形状を断面形状とする棒状成形体を連続的に成形することができるものであり、棒状成形体の効率的な量産に好適に用いられている。   Conventionally, an extrusion molding method has been used as a molding method for obtaining a rod-shaped molded body. The extrusion molding machine used for this extrusion molding method continuously forms a rod-shaped molded body having a specific outlet shape in cross-sectional shape by extruding a molding material prepared in a clay shape from a mold having a specific outlet shape. And can be suitably used for efficient mass production of rod-shaped molded bodies.

この押出成形機には、プランジャー式やスクリュー式等があるが、成形材料の供給がバッチ式であるプランジャー式と比較して、連続成形が可能で量産性に優れるという点でスクリュー式の押出成形機が一般的によく用いられる。   This extrusion molding machine includes a plunger type and a screw type, but the screw type is superior in that it can be continuously formed and has excellent mass productivity as compared with the plunger type in which the supply of molding material is a batch type. Extruders are commonly used.

図5は、棒状成形体を得るための従来のスクリュー式の押出成形機の一例を示す概略断面図である。   FIG. 5 is a schematic cross-sectional view showing an example of a conventional screw-type extruder for obtaining a rod-shaped molded body.

図5に示すスクリュー式の押出成形機20は、上段スクリュー24と下段スクリュー27との間に真空室25を有し、上段スクリュー24は上段バレル23に、下段スクリュー27は下段バレル26にそれぞれ覆われている。また、上段バレル23の一部に成形材料の投入口22を開口してあり、下段バレル26の出口側に金型28が接続された構成とされている。   The screw-type extruder 20 shown in FIG. 5 has a vacuum chamber 25 between an upper screw 24 and a lower screw 27. The upper screw 24 covers the upper barrel 23 and the lower screw 27 covers the lower barrel 26, respectively. It has been broken. Also, a molding material inlet 22 is opened in a part of the upper barrel 23, and a mold 28 is connected to the outlet side of the lower barrel 26.

さらに、上段スクリュー24および下段スクリュー27には螺旋状の凸部31が形成され、それぞれ片方を上段軸受け29および下段軸受け30に接続固定されて、動力源(不図示)に接続されている。そして、真空室25にはその内部を真空引きするための真空ポンプ(不図示)が接続されている。   Furthermore, the upper stage screw 24 and the lower stage screw 27 are formed with a spiral convex portion 31, one of which is connected and fixed to the upper stage bearing 29 and the lower stage bearing 30 and connected to a power source (not shown). The vacuum chamber 25 is connected to a vacuum pump (not shown) for evacuating the inside of the vacuum chamber 25.

次に、このスクリュー式の押出成形機20を用いた棒状成形体の成形手順を説明する。   Next, a procedure for forming a rod-shaped molded body using the screw type extruder 20 will be described.

まず、例えば小麦粉と水とを、またはセラミック粉体とバインダと水とを混合し、混練して粘土状の成形材料とする。そして、この成形材料を押出成形機20の投入口22より投入する。投入された成形材料は、上段スクリュー24の回転によって、上段スクリュー24と上段バレル部23との隙間を通って、真空室25へと押し出される。真空室25へと押し出された成形材料は、真空室25に接続された真空ポンプによって減圧されて成形材料の内部の気泡を排出する。その後、下段スクリュー27の回転により、下段スクリュー27と下段バレル26との隙間を通って金型28の方向へと押し出され、金型28の出口部28aを通過することにより、出口形状に対応した特定の断面形状を有する棒状成形体が得られる。   First, for example, flour and water, or ceramic powder, a binder and water are mixed and kneaded to obtain a clay-like molding material. Then, this molding material is introduced from the inlet 22 of the extrusion molding machine 20. The charged molding material is pushed out to the vacuum chamber 25 through the gap between the upper screw 24 and the upper barrel portion 23 by the rotation of the upper screw 24. The molding material extruded into the vacuum chamber 25 is decompressed by a vacuum pump connected to the vacuum chamber 25 and discharges bubbles inside the molding material. After that, by rotating the lower screw 27, it is pushed out through the gap between the lower screw 27 and the lower barrel 26 in the direction of the mold 28, and passes through the outlet portion 28a of the mold 28, thereby corresponding to the outlet shape. A rod-shaped molded body having a specific cross-sectional shape is obtained.

このようにして得られた棒状成形体は、小麦粉と水とを用いた成形材料としたときは、例えば棒状の麺製品となる。また、セラミック粉体とバインダと水とを用いた成形材料としたときは、得られた成形体を乾燥して焼成することにより、棒状セラミック部材となる。   The rod-shaped molded body thus obtained is, for example, a rod-shaped noodle product when a molding material using flour and water is used. Moreover, when it is set as the molding material using ceramic powder, a binder, and water, it becomes a rod-shaped ceramic member by drying and baking the obtained molded object.

しかしながら、このスクリュー式の押出成形機20によれば、棒状成形体の連続成形が可能であるが、得られた棒状成形体はその断面において密度のばらつきが大きいという問題点を有している。   However, according to the screw-type extrusion molding machine 20, it is possible to continuously form a rod-shaped molded body, but the obtained rod-shaped molded body has a problem that the variation in density in the cross section is large.

すなわち、スクリュー式の押出成形機20において、成形材料に加わる押し出し圧力は、下段スクリュー27の外周部に設けられた螺旋状の凸部31による剪断作用によって加えられるものであるが、この剪断作用による押し出し圧力には場所によってばらつきがあり、密度の低い部分は、下段スクリュー27の軸心の延長上のスクリュー先端部27aと金型28の出口部28aとを結ぶ成形材料の中央部(以下、単に中央部と称す。)に集中しやすくなる現象が起こる。そのために、得られた棒状成形体の内部に密度のばらつきが生じて、中央部の密度が極端に低くなって、内部に空洞を生じたり、棒状成形体を乾燥時や焼成時に変形やクラックを生じたりするという問題点があった。   That is, in the screw type extrusion molding machine 20, the extrusion pressure applied to the molding material is applied by the shearing action by the spiral convex portion 31 provided on the outer peripheral part of the lower screw 27. The extrusion pressure varies depending on the location, and the low-density part is the central part of the molding material (hereinafter simply referred to as “connecting the screw tip part 27a on the extension of the axis of the lower screw 27 and the outlet part 28a of the mold 28”). A phenomenon that makes it easier to concentrate on the center part) occurs. For this reason, density variation occurs inside the obtained rod-shaped molded body, the density of the central portion becomes extremely low, creating a cavity inside, and deformation or cracking occurs when the rod-shaped molded body is dried or fired. There was a problem that it occurred.

この問題点に対し、特許文献1には、下段スクリュー27と金型28との間に、成形材料の流れを整えるための筒状整流部を備え、整流部内に入口と出口とを結ぶ複数の流路を形成して成形材料の流れを分割し、整流部入口において中心部に流入する成形材料を整流部出口において周縁部に、整流部入口において周縁部に流入する成形材料を整流部出口において中心部にそれぞれ変更した押出成形機が開示されている。この押出成形機によれば、成形材料をバレル内で無理なく混合できるため密度ばらつきが緩和され、強度が高く、曲がりや反り、内部にクラックの発生が少ない成形体が得られるというものである。
特開2006−103072号公報
In order to solve this problem, Patent Document 1 includes a cylindrical rectifying unit for adjusting the flow of the molding material between the lower screw 27 and the mold 28, and a plurality of connecting the inlet and the outlet in the rectifying unit. A flow path is formed to divide the flow of the molding material, and the molding material flowing into the central portion at the rectifying unit inlet is at the peripheral portion at the rectifying portion outlet, and the molding material flowing into the peripheral portion at the rectifying portion inlet is at the rectifying portion outlet. Disclosed are extrusion machines that are each modified in the center. According to this extrusion molding machine, since the molding material can be mixed without difficulty in the barrel, the density variation is alleviated, and a molded body having high strength, bending, warping, and occurrence of cracks inside is obtained.
JP 2006-1003072 A

しかしながら、特許文献1に開示された押出成形機は、筒状整流部における成形材料の流れに対する抵抗が極めて大きくなるため、押し出し圧力の小さい小型の押出成形機においては使用することができなかった。   However, since the resistance to the flow of the molding material in the cylindrical rectifying unit becomes extremely large, the extruder disclosed in Patent Document 1 cannot be used in a small-sized extruder with a small extrusion pressure.

また、筒状整流部において、成形材料が複数の流路に完全に分離されることにより、筒状整流部の後方においても分離された成形材料が完全に一体化することができず、得られた成形体の表面に線状のキズが発生するという問題点があった。   Further, in the cylindrical rectifying unit, the molding material is completely separated into a plurality of flow paths, so that the molding material separated even at the rear of the cylindrical rectifying unit cannot be completely integrated and obtained. There was a problem that linear flaws occurred on the surface of the molded body.

また、筒状整流部の構造が複雑であるため、押出成形機の作製コストが増加したり、メンテナンスがし難く、成形作業の効率が悪化したりするという問題点が生じていた。   Further, since the structure of the cylindrical rectifying unit is complicated, there are problems that the production cost of the extrusion molding machine is increased, the maintenance is difficult, and the efficiency of the molding operation is deteriorated.

本発明は、上記課題を解決すべく案出されたものであり、筒状整流部を用いずに単純な構造である押し分け部材を用いて、密度ばらつきの少ない棒状成形体を得るためのスクリュー式の押出成形機を提供することを目的とする。   The present invention has been devised to solve the above-described problems, and uses a pushing member having a simple structure without using a cylindrical rectifying unit, and a screw type for obtaining a rod-shaped molded body with less density variation. It is an object of the present invention to provide an extrusion molding machine.

本発明のスクリュー式の押出成形機は、スクリュー先端部と金型の出口部とを結ぶ線上に、成形材料の流れを押し分けるように前記出口部より大きな複数の押し分け部材を、前記スクリュー先端部から見て前記出口部を覆うように配設してなり、前記押し分け部材は、前記スクリュー式の押出成形機の内壁に向かって支持脚を有し、前記複数の押し分け部材部材は、前記線上の異なる位置に設けられていることを特徴とするものである。
The screw-type extrusion molding machine according to the present invention includes a plurality of pushing members larger than the outlet part on the line connecting the screw tip part and the outlet part of the mold, and the screw tip part. The pushing member has a support leg toward the inner wall of the screw-type extruder, and the plurality of pushing member members are arranged on the line. It is provided at different positions .

さらに、本発明のスクリュー式の押出成形機は、上記構成において、前記複数の押し分け部材の前記支持脚を前記スクリュー先端部から見て円周方向に等間隔に配設したことを特徴とするものである。
Furthermore, the screw type extrusion molding machine according to the present invention is characterized in that, in the above configuration, the support legs of the plurality of pushing members are arranged at equal intervals in the circumferential direction when viewed from the screw tip. It is.

本発明のスクリュー式の押出成形機によれば、スクリュー先端部と金型の出口部とを結ぶ線上に、成形材料の流れを押し分けるように出口部より大きな押し分け部材を、スクリュー先端部から見て出口部を覆うように配設したことにより、スクリューの軸心の延長線上のスクリュー先端部と金型の出口部とを結ぶ成形材料の中央部の密度の低い部分を、押し分け部材によって一旦中央部から外周方向に押し分けるように分散させることによって、中央部への密度の低い部分の集中が緩和されるので、得られた成形体は密度のばらつきが小さく内部に空洞の発生が少なく、また、棒状成形体を乾燥、焼成する時の変形やクラックが少ないものとなる。さらに押出成形機の構造が単純で部品点数が少なくてすむことから、スクリュー式の押出成形機の作製コストが低く抑えられ、メンテナンスがしやすく、成形効率も向上する。   According to the screw type extrusion molding machine of the present invention, the pushing member larger than the outlet portion is seen from the screw tip portion so as to push the flow of the molding material on the line connecting the screw tip portion and the die outlet portion. The low density part of the central part of the molding material that connects the screw tip and the outlet part of the mold on the extension line of the screw shaft center is once centered by the pushing member. Since the concentration of the low density portion in the central portion is alleviated by being distributed so as to be pushed away from the portion in the outer peripheral direction, the obtained molded body has a small variation in density and few cavities are generated inside, and In addition, deformation and cracks are reduced when the rod-shaped molded body is dried and fired. Furthermore, since the structure of the extrusion molding machine is simple and the number of parts is small, the production cost of the screw type extrusion molding machine is kept low, maintenance is easy, and molding efficiency is improved.

また、成形材料が押し分け部材を通過する際の抵抗が小さいために、押し出し圧力が小さな小型の押出成形機に使用しても密度のばらつきが少ない棒状成形体を得ることが可能となる。   In addition, since the resistance when the molding material passes through the pressing member is small, it is possible to obtain a rod-shaped molded body with little variation in density even when used in a small extrusion molding machine having a small extrusion pressure.

また、本発明のスクリュー式の押出成形機によれば、複数の押し分け部材をスクリュー先端部と金型の出口部とを結ぶ線上の異なる位置に配設したときには、スクリュー先端部の延長線上のスクリュー先端部と金型の出口部とを結ぶ成形材料の中央部の密度の低い部分が、複数の押し分け部材によってさらに効果的に分散させることができるため、より密度のばらつきが少ない棒状成形体を得ることが可能となる。   Further, according to the screw type extrusion molding machine of the present invention, when a plurality of separating members are arranged at different positions on the line connecting the screw tip portion and the outlet portion of the mold, the screw on the extension line of the screw tip portion Since the low density portion of the central portion of the molding material connecting the tip portion and the outlet portion of the mold can be more effectively dispersed by a plurality of pushing members, a rod-shaped molded body with less variation in density is obtained. It becomes possible.

さらに、本発明のスクリュー式の押出成形機によれば、複数の押し分け部材がそれぞれ成形機の内壁に向かって支持脚を有しており、支持脚をスクリュー先端部から見て円周方向に等間隔に配設したときには、成形材料が支持脚部を通過する際の抵抗が周方向で均一化するため、密度ばらつきがより効果的に解消され、乾燥時における変形やクラックの発生が少ない棒状成形体を得ることが可能となる。   Furthermore, according to the screw type extrusion molding machine of the present invention, each of the plurality of separation members has a support leg toward the inner wall of the molding machine, and the like in the circumferential direction when the support leg is viewed from the screw tip. When arranged at intervals, the resistance when the molding material passes through the support legs is made uniform in the circumferential direction, so that density variation is more effectively eliminated, and rod-shaped molding with less deformation and cracking during drying The body can be obtained.

以下、本発明を実施するための最良の形態について説明する。   Hereinafter, the best mode for carrying out the present invention will be described.

図1は、本実施形態のスクリュー式の押出成形機の一例を示す、(a)は概略断面図であり、(b)は(a)における下段スクリューのスクリュー先端部側から金型の出口部を見た断面図である。
1A and 1B show an example of a screw-type extrusion molding machine according to the present embodiment , in which FIG. 1A is a schematic sectional view, and FIG. 1B is an exit of a mold from the screw tip side of a lower screw in FIG. It is sectional drawing which looked at the part.

スクリュー式の押出成形機1は、上段スクリュー4と下段スクリュー7との間に真空室5を有し、上段スクリュー4は上段バレル3に、下段スクリュー7は下段バレル6にそれぞれ覆われている。また、上段バレル3の一部に成形材料の投入口2が開口してあり、下段バレル6の出口側には金型8が接続された構成としてある。ここで、スクリュー式の押出成形機1とは、押出成形機と金型8とを合わせた装置のことを言う。   The screw-type extruder 1 has a vacuum chamber 5 between an upper screw 4 and a lower screw 7, and the upper screw 4 is covered with an upper barrel 3 and the lower screw 7 is covered with a lower barrel 6. Further, a molding material inlet 2 is opened in a part of the upper barrel 3, and a mold 8 is connected to the outlet side of the lower barrel 6. Here, the screw-type extrusion molding machine 1 refers to an apparatus in which the extrusion molding machine and the mold 8 are combined.

さらに、上段スクリュー4および下段スクリュー7には螺旋状の凸部12が形成され、それぞれ片方を上段軸受け10および下段軸受け11に接続固定されて、動力源(不図示)に接続している。そして、真空室5はその内部を真空引きするための真空ポンプ(不図示)と接続している。   Furthermore, the upper stage screw 4 and the lower stage screw 7 are formed with a spiral convex portion 12, one of which is connected and fixed to the upper stage bearing 10 and the lower stage bearing 11 and connected to a power source (not shown). The vacuum chamber 5 is connected to a vacuum pump (not shown) for evacuating the inside of the vacuum chamber 5.

次に、スクリュー式の押出成形機1を用いて、例えばセラミック製の棒状成形体を成形する手順を説明する。   Next, a procedure for forming, for example, a ceramic rod-shaped molded body using the screw-type extruder 1 will be described.

まず、セラミック粉体とバインダと水とを混合撹拌ミキサーで混合し、さらに3本ロール混練機に3回通して混練し、粘土状の成形材料とする。そして、この成形材料をスクリュー式の押出成形機1の投入口2より投入する。投入された成形材料は、上段スクリュー4の回転によって、凸部12に剪断されながら上段スクリュー4と上段バレル3との隙間を通って、真空室5へと押し出される。真空室5へと押し出された成形材料は、真空室5に接続された真空ポンプによって減圧されて成形材料の内部の気泡を排出し、その後、下段スクリュー7の回転により、凸部12に剪断されながら下段スクリュー7と下段バレル6との隙間を通って金型8の方向へと押し出され、金型8の出口部8aを通過することにより、棒状成形体となる。   First, ceramic powder, a binder, and water are mixed with a mixing and stirring mixer, and further passed through a three-roll kneader three times to knead to obtain a clay-like molding material. Then, this molding material is charged from the charging port 2 of the screw type extrusion molding machine 1. The input molding material is pushed out to the vacuum chamber 5 through the gap between the upper screw 4 and the upper barrel 3 while being sheared by the convex portion 12 by the rotation of the upper screw 4. The molding material extruded into the vacuum chamber 5 is decompressed by a vacuum pump connected to the vacuum chamber 5 to discharge bubbles inside the molding material, and then sheared to the convex portion 12 by the rotation of the lower screw 7. However, it is pushed out in the direction of the mold 8 through the gap between the lower screw 7 and the lower barrel 6, and passes through the outlet 8 a of the mold 8, thereby forming a rod-shaped molded body.

この様なスクリュー式の押出成形機1を用いて押出成形する場合には、成形材料に加わる押し出し圧力は、下段スクリュー7の外周部に設けられた螺旋状の凸部12による剪断作用によって加えられるものであるが、この剪断作用による押し出し圧力にはばらつきがあり、押し出される成形材料の密度の低い部分は、下段スクリュー7の軸心の延長上のスクリュー先端部7aと金型8の出口部8aとを結ぶ成形材料の中央部に集中する現象が起こる。   When extrusion is performed using such a screw-type extrusion molding machine 1, the extrusion pressure applied to the molding material is applied by a shearing action by the spiral convex portion 12 provided on the outer peripheral portion of the lower screw 7. However, the extrusion pressure due to this shearing action varies, and the low-density portion of the extruded molding material has a screw tip 7 a on the extension of the axis of the lower screw 7 and an outlet 8 a of the mold 8. Phenomenon that concentrates in the center of the molding material.

この中央部の密度が低いと、乾燥時および焼成時における収縮のばらつきにより、棒状成形体にクラックや変形を生じるという問題点が生じる。また、中央部の密度が極端に低くなることによって、成形時に空洞状の欠陥を形成したり、焼成時に中央部が緻密化しなかったりして、不良となる等の問題点が生じる。   If the density of the central portion is low, there arises a problem that cracks and deformation occur in the rod-shaped molded body due to variations in shrinkage during drying and firing. In addition, since the density of the central portion becomes extremely low, a hollow defect is formed at the time of molding, or the central portion is not densified at the time of firing, resulting in a defect.

そこで本発明者は、密度ばらつきの少ない棒状成形体が得られるよう、種々の検討を重ねた結果、図1に示すように、スクリュー先端部7aと金型8の出口部8aとを結ぶ線上に、成形材料の流れを押し分けるように金型8の出口部8aより大きな押し分け部材9を、スクリュー先端部7a側から見て金型8の出口部8aを覆うように配設したスクリュー式の押出成形機1によって、成形した棒状成形体の内部に空洞が生じず、乾燥時や焼成時においも変形やクラックが生じることのない棒状成形体を提供できることを突き止めた。   Therefore, the present inventor has made various studies so as to obtain a rod-shaped molded body with less variation in density. As a result, as shown in FIG. 1, the inventor is on a line connecting the screw tip portion 7a and the outlet portion 8a of the mold 8. Screw-type extrusion in which a pressing member 9 larger than the outlet portion 8a of the mold 8 is arranged so as to cover the outlet portion 8a of the mold 8 when viewed from the screw tip portion 7a side so as to push the flow of the molding material. It has been found that the molding machine 1 can provide a rod-shaped molded body in which no voids are formed in the molded rod-shaped molded body, and no deformation or cracking occurs during drying or firing.

これは、成形材料の中央部に集中した密度の低い部分が、押し分け部材9によって中央部から外周方向に向けて一旦分散された後に、金型8の出口部8aの方向に向かって押し出されながら再度加圧充填されることによって、中央部と周縁部との密度のばらつきが少なくなり、その後、金型8の出口部8aを通過して棒状成形体となるため、得られた棒状成形体は中心部と外周部とで密度のばらつきが少なく、成形した棒状成形体の内部に空洞が生じず、乾燥時や焼成時においても変形やクラックが生じることがないのである。   This is because the low-density portion concentrated in the central portion of the molding material is once dispersed from the central portion toward the outer peripheral direction by the pushing member 9 and then extruded toward the outlet portion 8a of the mold 8. By being pressure-filled again, the variation in density between the central portion and the peripheral portion is reduced, and then passes through the outlet portion 8a of the mold 8 to become a rod-shaped molded body. There is little variation in density between the central part and the outer peripheral part, no cavities are formed in the molded rod-shaped molded body, and no deformation or cracking occurs during drying or firing.

ここで、押し分け部材9をスクリュー先端部7a側から見て金型8の出口部8aを覆うように配設したのは、スクリュー先端部7a側から見て金型8の出口部8aが完全に覆われていない場合には、成形材料の中央部に集中した密度の低い部分が、押し分け部材9によって外周方向に完全に分散されずに、一部がそのまま金型8の出口部8aを通過して棒状成形体となるために、得られた棒状成形体は中心部と外周部とで密度のばらつきが大きくなり、成形された棒状成形体の内部に空洞が生じ、乾燥時や焼成時に変形やクラックが生じるからである。   Here, the pushing member 9 is disposed so as to cover the outlet portion 8a of the mold 8 when viewed from the screw tip portion 7a side, so that the outlet portion 8a of the die 8 is completely viewed from the screw tip portion 7a side. If not covered, the low density portion concentrated in the central portion of the molding material is not completely dispersed in the outer peripheral direction by the pushing member 9, and a part passes through the outlet portion 8 a of the mold 8 as it is. Therefore, the obtained rod-shaped molded body has a large variation in density between the central portion and the outer peripheral portion, a cavity is formed inside the molded rod-shaped molded body, and deformation or deformation occurs during drying or firing. This is because cracks occur.

したがって、スクリュー先端部7aと金型8の出口部8aとを結ぶ線上に、成形材料の流れを押し分けるように金型8の出口部8aより大きな押し分け部材9を、スクリュー先端部7a側から見て金型8の出口部8aを覆うように配設したスクリュー式の押出成形機1を用いれば、成形した棒状成形体の内部に空洞のない、乾燥時や焼成時においては変形やクラックが生じることのない棒状成形体を提供できるために、押出成形機の構造が単純でコストが押さえられメンテナンスがし易いスクリュー式の押出成形機1が提供できる。また、得られた棒状成形体は、量産性に優れ、コストの低いものにすることができる。   Accordingly, the pushing member 9 larger than the outlet portion 8a of the mold 8 is seen from the screw tip portion 7a side so as to push the flow of the molding material on the line connecting the screw tip portion 7a and the outlet portion 8a of the die 8. If the screw-type extruder 1 disposed so as to cover the outlet 8a of the mold 8 is used, there is no cavity inside the molded rod-shaped body, and deformation and cracks occur during drying and firing. Since a rod-shaped molded body can be provided, the screw-type extrusion molding machine 1 can be provided with a simple structure of the extrusion molding machine, low cost and easy maintenance. Moreover, the obtained rod-shaped molded body is excellent in mass productivity and low in cost.

スクリュー式の押出成形機には、さまざまな大きさのものがあり、所望する成形体のサイズに応じて適宜選択すればよいが、量産性およびメンテナンス性を考慮すると下段スクリュー7の直径が30mm〜200mm程度のものが適している。   There are various types of screw-type extrusion molding machines, which may be appropriately selected according to the size of the desired molded body, but considering the mass productivity and maintainability, the diameter of the lower screw 7 is 30 mm to About 200 mm is suitable.

なお、押し分け部材9は、金型8の出口部8aを覆うような大きさに配設するのがよく、スクリュー先端部7aと金型8の出口部8aとを結ぶ線に垂直な押し分け部材9の断面積が、下段スクリュー7の軸心方向の断面積の50%までとすることが好ましく、50%を越えると成形材料の流れを阻害する様に働くので大きすぎても好ましくない。   The pushing member 9 is preferably arranged in a size so as to cover the outlet portion 8 a of the mold 8, and the pushing member 9 is perpendicular to the line connecting the screw tip portion 7 a and the outlet portion 8 a of the die 8. Is preferably up to 50% of the cross-sectional area in the axial direction of the lower screw 7, and if it exceeds 50%, the flow of the molding material is hindered.

また、本発明のスクリュー式の押出成形機1は、図2(a)にスクリュー先端部付近の拡大断面図で、また(b)にスクリュー先端部から金型の出口部を見たときの拡大断面図で示すように、複数の押し分け部材9a,9bをスクリュー先端部7aと金型8の出口部8aとを結ぶ線上に、金型8の異なる位置に配設したことを特徴としている。   Moreover, the screw type extrusion molding machine 1 of the present invention is an enlarged cross-sectional view of the vicinity of the screw tip portion in FIG. 2 (a), and an enlarged view when the outlet portion of the mold is viewed from the screw tip portion. As shown in the sectional view, a plurality of pressing members 9 a and 9 b are arranged at different positions of the mold 8 on the line connecting the screw tip 7 a and the outlet 8 a of the mold 8.

こうすることにより、成形材料の中央部に集中した密度の低い部分が、複数の押し分け部材9a,9bによって、中央部から外周方向に向けてより効果的に分散するため、得られた棒状成形体はより密度のばらつきが少なくなり、成形した棒状成形体の内部に空洞が少なく、乾燥時や焼成時において変形やクラックの生じることがより少なくなるのである。   By doing so, the low density portion concentrated in the central portion of the molding material is more effectively dispersed from the central portion toward the outer peripheral direction by the plurality of pushing members 9a and 9b. The variation in density is further reduced, there are fewer cavities inside the molded rod-shaped molded body, and deformation and cracks are less likely to occur during drying and firing.

さらに、本発明のスクリュー式の押出成形機1は、図3に図2(b)と同様の拡大断面図で示すように、複数の押し分け部材9c,9d,9eがそれぞれ押出成形機1の内壁に向かって支持脚を有しており、支持脚をスクリュー先端部8aから見て円周方向に等間隔に配設したことを特徴とするものである。   Further, in the screw type extrusion molding machine 1 of the present invention, as shown in an enlarged sectional view similar to FIG. 2 (b) in FIG. 3, a plurality of separation members 9 c, 9 d, 9 e are respectively provided on the inner wall of the extrusion molding machine 1. The support legs are arranged at equal intervals in the circumferential direction as viewed from the screw tip 8a.

こうすることにより、成形材料が支持脚部を通過する際の抵抗が周方向で均一化するため、得られた棒状成形体はより密度のばらつきの少ないものとなり、成形された棒状成形体の乾燥時における変形やクラックの発生がより少なくなるのである。   By doing so, the resistance when the molding material passes through the support leg is made uniform in the circumferential direction, so that the obtained rod-shaped molded body has less variation in density, and the molded rod-shaped molded body is dried. Less deformation and cracks occur at the time.

次に、この棒状成形体の製造方法としては、成形材料として例えば、小麦粉と水とを混合混練して成形材料とした場合であれば、得られた棒状成形体は、必要な水分量になるまで乾燥させることによって、うどんやスパゲティ等の棒状の乾燥麺製品となり、密度のばらつきが少ないことから、乾燥時に変形や折れを生じることが少なく、また歩留まりの優れた低コストの乾燥麺製品を作製することができる。   Next, as a method for manufacturing this rod-shaped molded body, if the molding material is, for example, a mixture of wheat flour and water to form a molding material, the obtained rod-shaped molded body has a necessary water content. By drying to a stick-shaped dry noodle product such as udon and spaghetti, and because there is little variation in density, there is little deformation or breakage during drying, and a low-cost dry noodle product with excellent yield is produced. can do.

また、成形材料として熱硬化性の樹脂を用いた場合であれば、得られた棒状成形体は、樹脂が硬化するために必要な熱処理を施すことによって、棒状の樹脂部材として、例えば電子機器用の絶縁部材として使用することができる。   Further, if a thermosetting resin is used as a molding material, the obtained rod-shaped molded body is subjected to a heat treatment necessary for the resin to be cured, and as a rod-shaped resin member, for example, for an electronic device. It can be used as an insulating member.

また、棒状セラミック部材を得るための製造方法としては、セラミック粉体、バインダおよび水、可塑剤、分散剤等の添加剤を混合して成形材料を作製し、この成形材料を本発明のスクリュー式の押出成形機1を用いて金型8より押し出して棒状成形体を成形し、得られた棒状成形体を乾燥し、適切な焼成炉で焼成すればよい。   Further, as a manufacturing method for obtaining a rod-shaped ceramic member, a molding material is prepared by mixing ceramic powder, a binder, and additives such as water, a plasticizer, and a dispersant, and the molding material is used as a screw type of the present invention. The extrusion molding machine 1 is used to extrude from the mold 8 to form a rod-shaped molded body, and the obtained rod-shaped molded body is dried and fired in an appropriate firing furnace.

この場合、セラミック粉体としては、アルミナ,ジルコニア,窒化硅素,炭化硅素,窒化アルミニウム,フェライト,コージェライト等がその使用目的に応じて適宜選択され、必要に応じて酸化硅素,酸化カルシウム,酸化マグネシウム,酸化ニッケル,酸化亜鉛,酸化銅等の焼結助剤を添加してもよい。また、バインダとしては、押し出し成形時の流動性、成形体の保形性、成形体の強度、ハンドリング性を総合的に考慮すると、セルロース係のバインダを用いるのがよく、なかでも水溶性のセルロースエーテルを使用するのが好ましい。   In this case, as the ceramic powder, alumina, zirconia, silicon nitride, silicon carbide, aluminum nitride, ferrite, cordierite, etc. are appropriately selected according to the purpose of use, and silicon oxide, calcium oxide, magnesium oxide are used as necessary. Sintering aids such as nickel oxide, zinc oxide and copper oxide may be added. In addition, as a binder, considering the flowability at the time of extrusion molding, the shape retention of the molded body, the strength of the molded body, and the handling property, it is preferable to use a cellulose-related binder, especially water-soluble cellulose. It is preferred to use ether.

なお、スクリュー式の押出成形機1の内部の成形材料は、上段スクリュー4と上段バレル3との間および下段スクリュー7と下段バレル6との間で発生する剪断力を受けるために、摩擦熱によって温度が上昇する。成形材料によっては、この摩擦熱による温度上昇によって流動性が悪化したり、特性が劣化したりするため、スクリュー式の押出成形機1のバレル部やスクリュー内部は、冷却水で冷却できるジャケット構造とすることが好ましい。   The molding material inside the screw-type extruder 1 is subjected to frictional heat because it receives shearing forces generated between the upper screw 4 and the upper barrel 3 and between the lower screw 7 and the lower barrel 6. The temperature rises. Depending on the molding material, the fluidity deteriorates or the characteristics deteriorate due to the temperature rise due to this frictional heat. Therefore, the barrel portion and the screw interior of the screw-type extruder 1 can be cooled with cooling water. It is preferable to do.

そして、本発明のスクリュー式の押出成形機1によって棒状セラミック部材を得るための成形手順は、まず、セラミック粉体とバインダと水とを混合撹拌ミキサーで混合し、さらに3本ロール混練機に3回通して混練して、粘土状の成形材料とする。このとき、混練後の粘土状の成形材料は、例えば(株)島津製作所製フローテスターCFT−500C型を用いて、圧力6MPa,温度20℃,金型口径1mm,金型長さ1mmの設定条件における測定値が1×10〜1×10Pa・sの粘度範囲となるように調整するのがよい。 The molding procedure for obtaining the rod-shaped ceramic member by the screw-type extruder 1 of the present invention is as follows. First, the ceramic powder, the binder, and water are mixed with a mixing and stirring mixer, and further mixed into a three-roll kneader. Knead and knead to obtain a clay-like molding material. At this time, the clay-shaped molding material after kneading is, for example, a flow tester CFT-500C type manufactured by Shimadzu Corporation. Setting conditions of pressure 6 MPa, temperature 20 ° C., die diameter 1 mm, and die length 1 mm It is good to adjust so that the measured value in may become the viscosity range of 1 * 10 < 2 > -1 * 10 < 4 > Pa * s.

そして、この成形材料をスクリュー式の押出成形機1の投入口2より投入する。投入された成形材料は、上段スクリュー4の回転によって、上段スクリュー4と上段バレル3との隙間を通って真空室5へと押し出される。真空室5へと押し出された成形材料は、真空室5に接続された真空ポンプによって減圧されて成形材料の内部の気泡を排出し、その後、下段スクリュー7の回転により、下段スクリュー7と下段バレル6との隙間を通って金型8の方向へと押し出され、金型8の出口部8aを通過することにより、棒状成形体が得られる。   Then, this molding material is charged from the charging port 2 of the screw type extrusion molding machine 1. The charged molding material is pushed out to the vacuum chamber 5 through the gap between the upper screw 4 and the upper barrel 3 by the rotation of the upper screw 4. The molding material extruded into the vacuum chamber 5 is decompressed by a vacuum pump connected to the vacuum chamber 5 to discharge bubbles inside the molding material, and then the lower screw 7 and the lower barrel are rotated by the rotation of the lower screw 7. The rod-shaped molded body is obtained by being pushed out in the direction of the mold 8 through the gap with 6 and passing through the outlet portion 8 a of the mold 8.

そして、この棒状成形体を乾燥させる。急激な乾燥は棒状成形体を変形させるため、自然乾燥でもよいが、一定時間自然乾燥した後、さらに残留する水分を乾燥させるためには、灯油ボイラ等で室温80℃前後に設定された乾燥室での乾燥を組み合わせて実施することが好ましい。   And this rod-shaped molded object is dried. Rapid drying may be natural drying because it deforms the rod-shaped molded body, but after drying for a certain period of time, in order to further dry the remaining moisture, a drying chamber set at a room temperature of about 80 ° C with a kerosene boiler or the like It is preferable to carry out drying in combination.

棒状成形体の乾燥後、焼成を行なう。焼成の温度パターンは使用するセラミック粉体によって異なるが、例えばアルミナを使用する場合であれば、まず室温から300〜500℃の温度までを2〜6時間かけて昇温し、その後1〜4時間の保持時間を設けることによって、棒状成形体に含まれるバインダを焼失させる。その後、1400〜1650℃の最高温度まで2〜6時間かけて昇温し、1〜4時間の保持時間を設けた後、室温まで徐々に冷却すればよい。   After the rod-shaped body is dried, firing is performed. The firing temperature pattern varies depending on the ceramic powder used. For example, when alumina is used, the temperature is first raised from room temperature to a temperature of 300 to 500 ° C. over 2 to 6 hours, and then 1 to 4 hours. Thus, the binder contained in the rod-shaped molded body is burned out. Thereafter, the temperature is raised to a maximum temperature of 1400 to 1650 ° C. over 2 to 6 hours, a holding time of 1 to 4 hours is provided, and then gradually cooled to room temperature.

このようにして得られた棒状セラミック部材は、耐熱性や絶縁性が必要とされる温度ヒューズ、ブレーカー等に使用される絶縁部材として好適に使用することができる。   The rod-like ceramic member obtained in this way can be suitably used as an insulating member used for a thermal fuse, a breaker or the like that requires heat resistance and insulation.

以下、本発明のスクリュー式の押出成形機1の実施例を示す。   Examples of the screw type extruder 1 of the present invention will be described below.

(実施例1)
図1に示す本実施形態のスクリュー式の押出成形機1および図5に示す従来のスクリュー式の押出成形機20を用いて棒状成形体を作製し、得られた棒状成形体に変形やクラック、または、密度のばらつきにより発生する内部に空洞などの欠陥の少ないものとなるかどうかを確認するために比較試験を行なった。このときの金型8の出口部8aの寸法は、直径が5mmの円形状とした。
Example 1
A rod-shaped molded body is produced using the screw-type extruder 1 of the present embodiment shown in FIG. 1 and the conventional screw-type extruder 20 shown in FIG. 5, and the obtained rod-shaped molded body is deformed or cracked. Alternatively, a comparative test was performed in order to confirm whether or not defects such as cavities were generated inside due to variations in density. At this time, the dimension of the outlet portion 8a of the mold 8 was a circular shape having a diameter of 5 mm.

まず、押し出し成形用の成形材料を作製した。用いる原料粉体としては、純度が99%、平均粒径が1μmの市販のアルミナ原料を使用した。このアルミナ原料100質量部と、アルミナ原料100質量部に対して3質量部の焼結助剤と、バインダとして4質量部の水溶性セルロースエーテルと、6質量部の界面活性剤と、8質量部の水とを市販の混合撹拌ミキサーに入れて混合した。次に、これを3本ロール混練機に3回通して混練し、粘土状の成形材料とした。   First, a molding material for extrusion molding was produced. As a raw material powder to be used, a commercially available alumina raw material having a purity of 99% and an average particle diameter of 1 μm was used. 100 parts by mass of this alumina raw material, 3 parts by mass of sintering aid, 100 parts by mass of alumina raw material, 4 parts by mass of water-soluble cellulose ether as a binder, 6 parts by mass of surfactant, and 8 parts by mass Were mixed in a commercially available mixing and stirring mixer. Next, this was passed through a three-roll kneader three times and kneaded to obtain a clay-like molding material.

次に、この成形材料を図1に示す本実施形態のスクリュー式の押出成形機1の投入口2から投入して押し出し成形を行なった。
Next, this molding material was put into the screw-type extrusion molding machine 1 of the present embodiment shown in FIG.

なお、スクリュー式の押出成形機1の上段バレル3,下段バレル6,下段スクリュー7の内部は水冷ジャケット構造とし、10℃以下に設定された冷却水を循環させることによって、成形材料の温度上昇を防止した。さらに、真空ポンプを作動させ、真空室5の脱気しながら成形を行なった。   The inside of the upper barrel 3, the lower barrel 6 and the lower screw 7 of the screw type extrusion molding machine 1 has a water cooling jacket structure, and the cooling water set to 10 ° C. or less is circulated to increase the temperature of the molding material. Prevented. Further, the vacuum pump was operated and molding was performed while the vacuum chamber 5 was evacuated.

なお、スクリュー式の押出成形機1の成形条件としては、棒状成形体の成形速度が8〜12m/分となるように、上段スクリュー4および下段スクリュー7の回転数を調整した。   In addition, as the molding conditions of the screw-type extruder 1, the rotational speeds of the upper screw 4 and the lower screw 7 were adjusted so that the molding speed of the rod-shaped molded body was 8 to 12 m / min.

そして、得られた棒状成形体は、成形直後に10cmの長さに切断した後、自然乾燥で12時間の乾燥を行なった後に、バッチ式の焼成炉内に入炉し、焼成して棒状セラミック部材を得た。このときの焼成パターンは、大気中で常温から400℃までを3時間で上昇させた後、2時間保持し、その後1600℃までを6時間で上昇させた後、2時間保持し、6時間かけて常温まで冷却するパターンとした。棒状セラミック部材はそれぞれの成形機で100本ずつ作製した。   The obtained rod-shaped compact was cut to a length of 10 cm immediately after molding, dried for 12 hours by natural drying, and then placed in a batch-type firing furnace and fired to form a rod-shaped ceramic. A member was obtained. The firing pattern at this time was raised from room temperature to 400 ° C. in the air in 3 hours and then held for 2 hours, then raised to 1600 ° C. in 6 hours and then held for 2 hours, taking 6 hours. The pattern was cooled to room temperature. 100 rod-shaped ceramic members were produced by each molding machine.

得られた棒状セラミック部材の変形量を測定するための位置を図4に示す。   The position for measuring the deformation amount of the obtained rod-shaped ceramic member is shown in FIG.

棒状セラミック部材50を工具顕微鏡のテーブル(不図示)に載せて、工具顕微鏡の寸法測定目盛りを有した接眼レンズから棒状セラミック部材50を見て確認し、その時に見える十字線51を棒状セラミック部材50の両端に合うようにテーブルを調整して、変形量が最大の場所の変形量Hを測定すれば良い。また、クラックの発生の有無は、浸透探傷液で処理した後、目視にて確認した。さらに、棒状セラミック部材の長さ方向の中央部付近をダイヤモンド砥石を装着した回転式の切断機にて切断し、断面を倍率30倍の双眼顕微鏡で観察して内部における空洞の発生の有無を確認した。   The rod-shaped ceramic member 50 is placed on a table (not shown) of the tool microscope, and the rod-shaped ceramic member 50 is confirmed by looking at the rod-shaped ceramic member 50 from an eyepiece having a dimension measurement scale of the tool microscope. It is only necessary to adjust the table so as to match both ends of the plate and measure the deformation amount H at the place where the deformation amount is the maximum. Moreover, the presence or absence of the generation | occurrence | production of a crack was confirmed visually after processing with a penetrant flaw detection liquid. Furthermore, the central part of the length of the rod-shaped ceramic member is cut with a rotary cutting machine equipped with a diamond grindstone, and the cross section is observed with a binocular microscope with a magnification of 30 times to confirm the presence of internal cavities. did.

その結果、本発明のスクリュー式の押出成形機1を用いて成形した棒状セラミック部材は、変形量Hの最大値が1.2mmであり、クラックの発生数は100本中3本であった。これに対し、従来のスクリュー式の押出成形機20を用いて成形した棒状セラミック部材は、変形量Hの最大値が2.8mmと大きく、クラックの発生数も100本中8本と多かった。   As a result, the rod-shaped ceramic member formed using the screw-type extruder 1 of the present invention had a maximum deformation amount H of 1.2 mm, and the number of cracks generated was 3 out of 100. On the other hand, the rod-shaped ceramic member formed by using the conventional screw-type extruder 20 had a large maximum deformation amount H of 2.8 mm, and the number of cracks was as many as 8 out of 100.

また、本発明のスクリュー式の押出成形機1を用いて成形した棒状セラミック部材は、内部の空洞の発生数が100本中0本であったのに対し、従来のスクリュー式の押出成形機20を用いて成形した棒状セラミック部材は、内部の空洞の発生数が100本中21本と多かった。   Further, the rod-shaped ceramic member formed by using the screw-type extruder 1 of the present invention had 0 of 100 internal cavities, whereas the conventional screw-type extruder 20 In the rod-shaped ceramic member formed using, the number of internal cavities was as high as 21 out of 100.

このことから、スクリュー先端部7aと金型8の出口部8aとを結ぶ線上に、成形材料の流れを押し分けるように金型8の出口部8aより大きな押し分け部材9を、スクリュー先端部7aから見て金型8の出口部8aを覆うように配設した本発明のスクリュー式の押出成形機1で得られた棒状成形体は、密度のばらつきが少なく、成形した棒状成形体の内部に空洞が少なく、乾燥時や焼成時における変形やクラックの発生が少ないものとなることが確認された。   From this, on the line connecting the screw tip 7a and the outlet 8a of the mold 8, the pushing member 9 larger than the outlet 8a of the die 8 is pushed from the screw tip 7a so as to push the flow of the molding material. The rod-shaped molded body obtained by the screw-type extrusion molding machine 1 of the present invention disposed so as to cover the outlet portion 8a of the mold 8 when viewed has little variation in density and has a cavity inside the molded rod-shaped molded body. It was confirmed that the amount of deformation and cracking during drying or firing was small.

(実施例2)
次に、図2に示す、2つの押し分け部材9aおよび9bをスクリュー先端部7aと金型8の出口部8aとを結ぶ線上の異なる位置に配設した本発明のスクリュー式の押出成形機1を用いて、実施例1と同様に棒状セラミック部材を作製し、得られた棒状セラミック部材が変形やクラック、内部の空洞の少ないものとなるかどうかを確認する試験を行なった。
(Example 2)
Next, the screw type extrusion molding machine 1 of the present invention shown in FIG. 2 in which the two separating members 9a and 9b are arranged at different positions on the line connecting the screw tip portion 7a and the outlet portion 8a of the mold 8 will be described. Using this, a rod-shaped ceramic member was produced in the same manner as in Example 1, and a test was conducted to confirm whether the obtained rod-shaped ceramic member was deformed, cracked, or has few internal cavities.

その結果、得られた棒状セラミック部材の変形量Hの最大値は0.8mmであり、クラック発生数は100本中1本であった。また、内部の空洞の発生数は100本中0本であった。   As a result, the maximum amount of deformation H of the obtained rod-shaped ceramic member was 0.8 mm, and the number of cracks generated was 1 out of 100. The number of internal cavities was 0 out of 100.

このことから、複数の押し分け部材9a,9bをスクリュー先端部7aと金型8の出口部8aとを結ぶ線上の異なる位置に配設したスクリュー式の押出成形機1を用いて得られる棒状成形体は、密度ばらつきがより少なく、乾燥時や焼成時における変形やクラックがより少ないものとなることが確認された。   From this, a rod-shaped molded body obtained by using the screw-type extrusion molding machine 1 in which a plurality of separation members 9a and 9b are arranged at different positions on the line connecting the screw tip portion 7a and the outlet portion 8a of the mold 8. It was confirmed that there was less variation in density and less deformation and cracks during drying and firing.

(実施例3)
次に、図3に示すように、押し分け部材9c,9dおよび9eをスクリュー先端部7aと金型8の出口部8aとを結ぶ線上の異なる3箇所に配設し、これらの押し分け部材9c,9d,9eがそれぞれスクリュー式の押出成形機1の内壁に向かって支持脚を有しており、これらの支持脚をスクリュー先端部7aから見て円周方向に角度120度ずつの等間隔に配設した本発明のスクリュー式の押出成形機1を用いて、実施例1,2と同様に棒状セラミック部材を作製し、得られた棒状セラミック部材が変形やクラック、内部の空洞の少ないものとなるかどうかを確認する試験を行なった。
(Example 3)
Next, as shown in FIG. 3, the pushing members 9c, 9d and 9e are arranged at three different locations on the line connecting the screw tip 7a and the outlet 8a of the mold 8, and these pushing members 9c, 9d. 9e have support legs facing the inner wall of the screw type extruder 1, and these support legs are arranged at equal intervals of 120 degrees in the circumferential direction when viewed from the screw tip 7a. Using the screw-type extruder 1 of the present invention, a rod-shaped ceramic member was produced in the same manner as in Examples 1 and 2, and the resulting rod-shaped ceramic member would have few deformations, cracks, and internal cavities. A test was conducted to confirm whether or not.

その結果、得られた棒状セラミック部材の変形量Hの最大値は0.4mmであり、クラック発生数は100本中0本であった。また、内部の空洞の発生数は100本中0本であった。   As a result, the maximum value of the deformation amount H of the obtained rod-shaped ceramic member was 0.4 mm, and the number of cracks generated was 0 out of 100. The number of internal cavities was 0 out of 100.

このことから、複数の押し分け部材9c,9d,9eがそれぞれスクリュー式の押出成形機1の内壁に向かって支持脚を有しており、支持脚をスクリュー先端部7aから見て円周方向に等間隔に配設した本発明のスクリュー式の押出成形機1を用いて得られる棒状成形体は、密度ばらつきがさらに少なく、乾燥時や焼成時における変形やクラックがさらに少ないものとなることが確認された。   Therefore, the plurality of separating members 9c, 9d, and 9e each have a support leg toward the inner wall of the screw-type extrusion molding machine 1, and the support leg is seen in the circumferential direction when viewed from the screw tip 7a. It is confirmed that the rod-shaped molded body obtained by using the screw-type extrusion molding machine 1 of the present invention disposed at intervals is further less uneven in density, and is less deformed and cracked during drying and firing. It was.

なお、以上の実施例では、押し分け部材9の数を1〜3個としたが、本発明はこれらに限定されるものではなく、その数は任意とすることができる。しかし、スクリュー式の押出成形機1の作製コストおよびメンテナンス性の観点から言えば、押し分け部材9の数は6個以内であることが望ましい。   In the above embodiment, the number of the separating members 9 is 1 to 3, but the present invention is not limited to these, and the number can be arbitrary. However, from the viewpoint of manufacturing cost and maintainability of the screw-type extrusion molding machine 1, the number of the separating members 9 is desirably 6 or less.

また、以上の実施例においては、押し分け部材9およびその支持脚は共に平板形状としたが、例えばスクリュー先端部7aと金型8の出口部8aとを結ぶ線上に、成形材料の流れを押し分けるように金型8の出口部8aより大きな押し分け部材9であれば、円柱形状や翼形状としても良い。その場合は、成形材料が通過する際の抵抗が少なくなり、押し出し圧力の小さい小型のスクリュー式の押出成形機1においても密度ばらつきの少ない棒状成形体を得ることができて、さらに好適である。   Further, in the above embodiment, the pushing member 9 and its supporting leg are both flat, but for example, the flow of the molding material is pushed onto the line connecting the screw tip 7a and the outlet 8a of the mold 8. Thus, if it is the pushing member 9 larger than the exit part 8a of the metal mold | die 8, it is good also as a column shape or a wing | blade shape. In that case, the resistance when the molding material passes is reduced, and a rod-shaped molded body with little variation in density can be obtained even in the small screw-type extrusion molding machine 1 with a small extrusion pressure, which is more preferable.

実施形態のスクリュー式の押出成形機の一例を示す、(a)は概略断面図、(b)は(a)におけるスクリュー先端部から金型の出口部を見たときの拡大断面図である。 An example of the screw-type extrusion molding machine of this embodiment is shown, (a) is a schematic cross-sectional view, (b) is an enlarged cross-sectional view when the exit portion of the mold is viewed from the screw tip portion in (a). is there. 本発明のスクリュー式の押出成形機の実施の形態の一例を示す、(a)はスクリュー先端部付近の拡大断面図、(b)は(a)におけるスクリュー先端部から金型の出口部を見たときの拡大断面図である。An example of an embodiment of a screw type extrusion molding machine of the present invention is shown, (a) is an enlarged cross-sectional view of the vicinity of the screw tip, and (b) is a view of the outlet of the mold from the screw tip in (a). FIG. 本発明のスクリュー式の押出成形機の実施の形態の一例を示す、スクリュー先端部から金型の出口部を見たときの拡大断面図である。It is an expanded sectional view when the exit part of a metal mold | die is seen from the screw front-end | tip part which shows an example of embodiment of the screw type extrusion molding machine of this invention. 本発明の棒状セラミック部材の変形量を測定する位置を示す図である。It is a figure which shows the position which measures the deformation amount of the rod-shaped ceramic member of this invention. 従来のスクリュー式の押出成形機の一例を示す概略断面図である。It is a schematic sectional drawing which shows an example of the conventional screw type extrusion molding machine.

符号の説明Explanation of symbols

1:押出成形機
2:投入口
3:上段バレル
4:上段スクリュー
5:真空室
6:下段バレル
7:下段スクリュー
7a:スクリュー先端部
8:金型
8a:出口部
9、9a、9b、9c、9d、9e:押し分け部材
10:上段軸受け
11:下段軸受け
12:凸部
1: Extruder 2: Input port 3: Upper barrel 4: Upper screw 5: Vacuum chamber 6: Lower barrel 7: Lower screw 7a: Screw tip 8: Mold 8a: Outlet portions 9, 9a, 9b, 9c, 9d, 9e: Pushing member
10: Upper bearing
11: Lower stage bearing
12: Convex

Claims (2)

スクリュー式の押出成形機において、スクリュー先端部と金型の出口部とを結ぶ線上に、成形材料の流れを押し分けるように前記出口部より大きな複数の押し分け部材を、前記スクリュー先端部から見て前記出口部を覆うように配設してなり、前記押し分け部材は、前記スクリュー式の押出成形機の内壁に向かって支持脚を有し、前記複数の押し分け部材部材は、前記線上の異なる位置に設けられていることを特徴とするスクリュー式の押出成形機。 In a screw-type extrusion molding machine, a plurality of pushing members larger than the outlet portion are seen from the screw tip portion so as to push the flow of the molding material on the line connecting the screw tip portion and the outlet portion of the mold. The pushing member is disposed so as to cover the outlet portion, the pushing member has a support leg toward the inner wall of the screw-type extruder, and the plurality of pushing member members are at different positions on the line. A screw-type extrusion molding machine characterized by being provided . 前記複数の押し分け部材の前記支持脚前記スクリュー先端部から見て円周方向に等間隔に配設されていることを特徴とする請求項に記載のスクリュー式押出成形機。 Extruder screw of claim 1, wherein the support legs of the plurality of thrust through members are arranged at equal intervals in the circumferential direction as viewed from the screw tip.
JP2006345346A 2006-12-22 2006-12-22 Screw type extrusion molding machine Expired - Fee Related JP5084248B2 (en)

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