JP5079482B2 - Optical pickup - Google Patents

Optical pickup Download PDF

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JP5079482B2
JP5079482B2 JP2007322353A JP2007322353A JP5079482B2 JP 5079482 B2 JP5079482 B2 JP 5079482B2 JP 2007322353 A JP2007322353 A JP 2007322353A JP 2007322353 A JP2007322353 A JP 2007322353A JP 5079482 B2 JP5079482 B2 JP 5079482B2
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chassis
support substrate
mounting surface
adhesive reservoir
adhesive
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JP2009146498A (en
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雅人 小原
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Alpine Electronics Inc
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Alpine Electronics Inc
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Description

本発明は、CDやDVD等のディスク状記録媒体(以下、ディスクと略称)に対して信号を記録/再生する光学式ピックアップに係り、特に、半導体レーザを含む受発光ユニットが取り付けられた支持基板をシャーシに接着するための取付構造に関する。   The present invention relates to an optical pickup for recording / reproducing a signal to / from a disk-shaped recording medium (hereinafter abbreviated as a disk) such as a CD or a DVD, and in particular, a support substrate to which a light emitting / receiving unit including a semiconductor laser is attached. The present invention relates to a mounting structure for adhering to a chassis.

光学式ピックアップは、半導体レーザから出射された光ビームを対物レンズによってディスクの記録面上に集光し、該ディスクからの戻り光ビームを対物レンズを介して光検出器で受光することによって、信号の記録/再生が行えるようになっている。対物レンズはレンズホルダに取り付けられており、このレンズホルダはホルダ支持部に移動可能に支持されている。また、マグネットやヨーク等によって構成される電磁駆動手段が、このレンズホルダをフォーカス方向およびトラッキング方向へ駆動できるようになっている。光源となる半導体レーザと受光用の光検出器はユニット化されており、この受発光ユニットが支持基板に取り付けられている。支持基板としてプリント基板が用いられることもあるが、半導体レーザで発生する熱を外部へ効率良く放熱させるために、金属板からなる支持基板の片面にフレキシブルプリント基板を固定し、このフレキシブルプリント基板に受発光ユニットを実装することが多い。また、ホルダ支持部や電磁駆動手段や支持基板等は基台であるシャーシに担持されており、このシャーシも放熱に利用できるため、アルミダイキャスト等の金属製のシャーシが広く用いられている。   The optical pickup condenses the light beam emitted from the semiconductor laser on the recording surface of the disc by the objective lens, and receives the return light beam from the disc by the photodetector through the objective lens. Can be recorded / reproduced. The objective lens is attached to a lens holder, and this lens holder is movably supported by a holder support portion. Further, an electromagnetic driving means constituted by a magnet, a yoke or the like can drive the lens holder in the focus direction and the tracking direction. A semiconductor laser as a light source and a photodetector for light reception are unitized, and this light emitting / receiving unit is attached to a support substrate. A printed circuit board may be used as the support substrate. In order to efficiently dissipate the heat generated by the semiconductor laser to the outside, a flexible printed circuit board is fixed to one side of the support substrate made of a metal plate. In many cases, a light emitting / receiving unit is mounted. In addition, since the holder support portion, the electromagnetic drive means, the support substrate, and the like are carried by a chassis that is a base, and this chassis can also be used for heat dissipation, a metal chassis such as aluminum die cast is widely used.

このような光学式ピックアップの組立工程において、受発光ユニットを取り付けた支持基板はシャーシの一側面である取付面に接着固定され、その場合の接着剤としては一般的に紫外線硬化樹脂が用いられる。その際、支持基板をシャーシの取付面に対して回転方向に変位させることによって、シャーシ側で設定されている所定の光路に対して受発光ユニットを位置決め調整した後、該取付面に設けられている接着剤溜りにディスペンサ等を用いて未硬化の接着剤(紫外線硬化樹脂)を適量塗布し、この後、紫外線を照射して接着剤溜り内の接着剤を硬化させる。   In such an optical pickup assembly process, the support substrate to which the light emitting / receiving unit is attached is bonded and fixed to an attachment surface which is one side surface of the chassis, and an ultraviolet curable resin is generally used as an adhesive in that case. At that time, by positioning the light receiving and emitting unit with respect to a predetermined optical path set on the chassis side by displacing the support substrate in the rotation direction with respect to the mounting surface of the chassis, the support substrate is provided on the mounting surface. An appropriate amount of uncured adhesive (ultraviolet curable resin) is applied to the adhesive reservoir using a dispenser or the like, and thereafter, the adhesive in the adhesive reservoir is cured by irradiating ultraviolet rays.

図9は、この種の光学式ピックアップに備えられる従来のシャーシを示す斜視図である。同図において、シャーシ30の一側部には図示せぬ受発光ユニットが挿入される開口部31が設けられており、この開口部31の奥側で上部カバー40に覆われた内部空間に所定の光路が形成される。開口部31が露出しているシャーシ30の側面は取付面32となっており、この取付面32には一対の接着剤溜り33が設けられている。これら接着剤溜り33は取付面32の外縁の一部を切り欠いた浅い凹所として形成されている。そして、受発光ユニットが取り付けられた図示せぬ支持基板をシャーシ30の取付面32に対向して配置し、該支持基板を回転方向に位置決め調整した後、接着剤溜り33内に未硬化の接着剤(紫外線硬化樹脂)を塗布して該接着剤に紫外線を照射することにより、支持基板をシャーシ30に接着固定する。これにより、支持基板に取り付けられた受発光ユニットが位置決め状態でシャーシ30に保持されることとなる。   FIG. 9 is a perspective view showing a conventional chassis provided in this type of optical pickup. In the drawing, an opening 31 into which a light emitting / receiving unit (not shown) is inserted is provided on one side of the chassis 30, and a predetermined space is provided in an internal space covered by the upper cover 40 on the back side of the opening 31. The optical path is formed. The side surface of the chassis 30 from which the opening 31 is exposed is a mounting surface 32, and a pair of adhesive reservoirs 33 are provided on the mounting surface 32. These adhesive reservoirs 33 are formed as shallow recesses in which a part of the outer edge of the mounting surface 32 is cut out. Then, a support substrate (not shown) to which the light emitting / receiving unit is attached is arranged so as to face the mounting surface 32 of the chassis 30, and the support substrate is positioned and adjusted in the rotation direction, and then uncured in the adhesive reservoir 33. The support substrate is bonded and fixed to the chassis 30 by applying an agent (ultraviolet curable resin) and irradiating the adhesive with ultraviolet rays. As a result, the light emitting / receiving unit attached to the support substrate is held by the chassis 30 in a positioned state.

また、他の従来例として、シャーシの取付面を縦断する凹溝形状の接着剤溜りを一対設け、これら接着剤溜りに紫外線硬化樹脂を塗布するという構造の光学式ピックアップも知られている(例えば、特許文献1参照)。
特開2001−291272号公報
As another conventional example, there is also known an optical pickup having a structure in which a pair of concave groove-shaped adhesive reservoirs that longitudinally cut the mounting surface of the chassis is provided, and an ultraviolet curable resin is applied to these adhesive reservoirs (for example, , See Patent Document 1).
JP 2001-291272 A

ところで、特許文献1に記載されている従来例のように、シャーシの取付面を縦断する凹溝形状の接着剤溜りが設けられている光学式ピックアップの場合、該取付面に支持基板を対向させた状態で行われる紫外線照射工程で、凹溝の開口端付近に塗布されている接着剤(紫外線硬化樹脂)に対しては紫外線を照射することができるが、凹溝の延在方向の中央部に塗布されている接着剤に対しては紫外線を効率良く照射することが困難であった。それゆえ、接着剤の硬化が不十分で所要の接着強度が確保できなかったり、紫外線の照射時間が長引いて生産性が悪くなるといった不具合が発生しやすかった。   By the way, in the case of an optical pickup provided with a concave groove-shaped adhesive reservoir that vertically cuts the mounting surface of the chassis as in the conventional example described in Patent Document 1, a support substrate is made to face the mounting surface. In the ultraviolet irradiation process performed in a state where the adhesive is applied near the opening end of the concave groove (ultraviolet curable resin), the central portion in the extending direction of the concave groove can be irradiated with ultraviolet rays. It was difficult to efficiently irradiate the adhesive applied to the surface with ultraviolet rays. Therefore, the adhesive is not sufficiently cured and the required adhesive strength cannot be ensured, and the problem that the productivity is deteriorated due to prolonged irradiation time of ultraviolet rays is likely to occur.

これに対して、図9に示す従来例のように、接着剤溜り33がシャーシ30の取付面32の外縁の一部を切り欠いた浅い凹所として形成されている場合には、この接着剤溜り33内の接着剤(紫外線硬化樹脂)に対して紫外線を効率良く照射することができるため、所要の接着強度を確保することができる。しかしながら、支持基板の長手方向に沿う一辺端の近傍がシャーシ30の取付面32に接着固定されることになるため、環境温度の変化に伴って接着剤が膨脹・収縮すると、支持基板に傾きが発生しやすいという不具合があった。そして、このように受発光ユニットを保持している支持基板がシャーシ30の取付面32に対して傾くと、受発光ユニットが一緒に傾いて光軸の傾きを起こしてしまうため、信号の記録/再生特性が劣化しやすくなる。   On the other hand, when the adhesive reservoir 33 is formed as a shallow recess in which a part of the outer edge of the mounting surface 32 of the chassis 30 is cut out as in the conventional example shown in FIG. Since it is possible to efficiently irradiate the adhesive (ultraviolet curable resin) in the reservoir 33 with ultraviolet rays, the required adhesive strength can be ensured. However, since the vicinity of one side along the longitudinal direction of the support substrate is bonded and fixed to the mounting surface 32 of the chassis 30, when the adhesive expands / contracts as the environmental temperature changes, the support substrate is inclined. There was a problem that it was likely to occur. When the support substrate holding the light emitting / receiving unit is tilted with respect to the mounting surface 32 of the chassis 30 as described above, the light receiving / emitting unit is tilted together and the optical axis is tilted. Reproduction characteristics are likely to deteriorate.

本発明は、このような従来技術の実情に鑑みてなされたものであり、その目的は、受発光ユニットを保持する支持基板をシャーシの取付面に簡単かつ確実に接着できると共に、環境温度が変化しても受発光ユニットの傾きに起因する性能劣化を抑制できる高信頼性の光学式ピックアップを提供することにある。   The present invention has been made in view of the actual situation of the prior art, and the object thereof is to easily and reliably bond the support substrate holding the light emitting / receiving unit to the mounting surface of the chassis and to change the environmental temperature. Even so, an object of the present invention is to provide a highly reliable optical pickup capable of suppressing performance degradation caused by the inclination of the light emitting / receiving unit.

本発明は、支持基板の長手方向に沿う中心線の近傍で受発光ユニットを挟んで略点対称な位置関係にある2箇所を被接着部となし、この支持基板が接着固定されるシャーシの取付面に、支持基板の被接着部と対向する凹状の接着剤溜りと、この接着剤溜りよりも幅広な凹所で該接着剤溜りに連続して取付面の外縁に至る導入路とを設けた。そして、接着剤溜りに紫外線硬化樹脂を充填してシャーシの取付面と支持基板とを接着し、接着剤溜りの入口に形成された幅広な導入路に熱伝導性に優れる放熱用シール材を充填することとした。 According to the present invention, two locations that are substantially point-symmetrical with respect to the light receiving / emitting unit in the vicinity of the center line along the longitudinal direction of the support substrate are formed as adherends, and the chassis to which the support substrate is bonded and fixed is attached. On the surface, there was provided a concave adhesive reservoir facing the adherend portion of the support substrate, and an introduction path extending continuously from the adhesive reservoir to the outer edge of the mounting surface at a recess wider than the adhesive reservoir. . Then, the adhesive reservoir is filled with UV curable resin to bond the mounting surface of the chassis and the support substrate, and the wide introduction path formed at the inlet of the adhesive reservoir is filled with a heat radiation sealing material with excellent thermal conductivity. It was decided to.

本発明の光学式ピックアップによれば、シャーシの取付面に設けられた接着剤溜りと対向する支持基板の被接着部が、該支持基板の一辺端部に片寄らずバランス良く分散されているため、環境温度の変化に伴って接着剤が膨脹・収縮しても支持基板が傾く虞は少なく、よって受発光ユニットの傾きに起因する性能劣化が発生しにくくなって信頼性の向上を期待できる。また、シャーシの取付面には接着剤溜りに連続して該接着剤溜りよりも幅広な導入路が設けられており、この導入路を介して接着剤溜り内の接着剤(紫外線硬化樹脂)に対して紫外線を効率良く照射することができるため、所要の接着強度を容易に確保できて生産性が良好となる。さらに、導入路に充填した放熱用シール材を介して支持基板側の熱がシャーシへ伝わりやすくなるため、放熱効果も高まる。   According to the optical pickup of the present invention, the adherend portion of the support substrate that opposes the adhesive reservoir provided on the mounting surface of the chassis is dispersed in a well-balanced manner without being shifted to one end of the support substrate. Even if the adhesive expands and contracts as the environmental temperature changes, the support substrate is less likely to be tilted. Therefore, performance deterioration due to the tilt of the light emitting / receiving unit is less likely to occur, and an improvement in reliability can be expected. In addition, the mounting surface of the chassis is provided with an introduction path that is wider than the adhesive reservoir, and is connected to the adhesive (ultraviolet curable resin) in the adhesive reservoir via the introduction path. On the other hand, since the ultraviolet rays can be efficiently irradiated, the required adhesive strength can be easily secured and the productivity is improved. Furthermore, since the heat on the support substrate side is easily transmitted to the chassis through the heat radiation sealing material filled in the introduction path, the heat radiation effect is enhanced.

本発明は、金属製のシャーシに、対物レンズが取り付けられたレンズホルダを移動可能に支持するホルダ支持部と、前記レンズホルダを駆動する電磁駆動手段と、半導体レーザを含む受発光ユニットが取り付けられた支持基板とが担持されており、前記シャーシの取付面に前記支持基板が紫外線硬化樹脂によって接着されている光学式ピックアップにおいて、前記支持基板の長手方向に沿う中心線の近傍で前記受発光ユニットを挟んで略点対称な位置関係にある2箇所を被接着部となし、かつ、前記シャーシの取付面に、前記被接着部に対向する凹状の接着剤溜りと、この接着剤溜りよりも幅広な凹所で該接着剤溜りに連続して該取付面の外縁に至る導入路とを設け、前記接着剤溜りに前記紫外線硬化樹脂を充填すると共に、前記導入路に放熱用シール材を充填するという構成にした。 According to the present invention, a holder supporting portion that movably supports a lens holder to which an objective lens is attached, an electromagnetic driving means that drives the lens holder, and a light receiving and emitting unit that includes a semiconductor laser are attached to a metal chassis. In the optical pickup, in which the support substrate is bonded to the mounting surface of the chassis with an ultraviolet curable resin, the light emitting / receiving unit near the center line along the longitudinal direction of the support substrate Two locations that are substantially point-symmetrical with respect to each other are formed as adherend portions, a concave adhesive reservoir facing the adherend portion on the mounting surface of the chassis, and wider than the adhesive reservoir. In addition, the adhesive reservoir is provided with an introduction path that continues to the outer edge of the mounting surface, and the adhesive reservoir is filled with the ultraviolet curable resin and is released to the introduction path. And the configuration of filling the use sealant.

このように構成された光学式ピックアップでは、支持基板の長手方向に沿う中心線の近傍で受発光ユニットを挟んで略点対称な位置関係にあってバランス良く分散された2箇所が被接着部となっており、これら被接着部がシャーシの取付面の接着剤溜りに充填された接着剤によって接着されるため、高温環境下や低温環境下で接着剤が膨脹したり収縮しても、支持基板がシャーシの取付面に対して傾く虞は少ない。それゆえ、この光学式ピックアップは、環境温度が変化しても受発光ユニットの傾きに起因する性能劣化が発生しにくい。また、シャーシの取付面には、接着剤溜りよりも幅広な凹所である導入路が該接着剤溜りに連続して設けられており、支持基板を取付面に対向させた状態で行われる紫外線照射工程では、この導入路を介して接着剤溜り内の接着剤に効率良く紫外線を照射することができるため、紫外線の照射時間を長引かせなくても所要の接着強度を容易に確保できる。しかも、導入路には熱伝導性に優れる放熱用シール材が充填されているため、支持基板側の熱を放熱用シール材を介してシャーシへ伝えやすくなり、その分、放熱効果が高まる。 In the optical pickup configured in this way, two locations that are in a substantially point-symmetrical positional relationship with the light emitting / receiving unit sandwiched between the center line along the longitudinal direction of the support substrate and are well-balanced are Since these parts to be bonded are bonded by the adhesive filled in the adhesive reservoir on the mounting surface of the chassis, the support substrate can be used even if the adhesive expands or contracts in a high temperature environment or a low temperature environment. Is less likely to tilt with respect to the mounting surface of the chassis. Therefore, this optical pickup is unlikely to deteriorate in performance due to the inclination of the light emitting / receiving unit even if the environmental temperature changes. In addition, the mounting surface of the chassis is provided with an introduction path, which is a recess wider than the adhesive reservoir, and is continuously provided in the adhesive reservoir, and ultraviolet rays are performed with the support substrate facing the mounting surface. In the irradiation step, the adhesive in the adhesive reservoir can be efficiently irradiated with ultraviolet rays through this introduction path, so that the required adhesive strength can be easily ensured without prolonging the irradiation time of the ultraviolet rays. Moreover, since the introduction path is filled with a heat radiation sealing material having excellent thermal conductivity, the heat on the support substrate side can be easily transmitted to the chassis via the heat radiation sealing material, and the heat radiation effect is increased accordingly.

上記の構成において、支持基板が、シャーシの取付面に接着される金属板と、この金属板に固定されたフレキシブルプリント基板とを有し、このフレキシブルプリント基板に受発光ユニットが実装されていることが好ましく、こうすることによって、受発光ユニット(半導体レーザ)で発生する熱を支持基板の金属板を介して効率良く放熱させることができる。   In the above configuration, the support substrate has a metal plate bonded to the mounting surface of the chassis and a flexible printed circuit board fixed to the metal plate, and the light emitting and receiving unit is mounted on the flexible printed circuit board. Preferably, heat generated by the light emitting / receiving unit (semiconductor laser) can be efficiently radiated through the metal plate of the support substrate.

実施例について図面を参照して説明すると、図1は実施例に係る光学式ピックアップの分解斜視図、図2は該光学式ピックアップを天面側から見た斜視図、図3は該光学式ピックアップを底面側から見た斜視図、図4は該光学式ピックアップの底面図、図5は該光学式ピックアップの側面図、図6は受発光ユニットの背面を露出させた状態を示す該光学式ピックアップの側面図、図7は該光学式ピックアップのシャーシを示す斜視図、図8は該シャーシの側面図である。   An embodiment will be described with reference to the drawings. FIG. 1 is an exploded perspective view of the optical pickup according to the embodiment, FIG. 2 is a perspective view of the optical pickup viewed from the top side, and FIG. 4 is a perspective view of the optical pickup, FIG. 4 is a bottom view of the optical pickup, FIG. 5 is a side view of the optical pickup, and FIG. FIG. 7 is a perspective view showing the chassis of the optical pickup, and FIG. 8 is a side view of the chassis.

これらの図に示す光学式ピックアップは、アルミダイキャスト等の金属製のシャーシ1と、このシャーシ1上に担持された後述するホルダ支持部や電磁駆動手段と、該ホルダ支持部に移動可能に支持されるレンズホルダ2に取り付けられた対物レンズ3と、図示せぬコリメートレンズと、光源となる半導体レーザと受光用の光検出器をユニット化した受発光ユニット4と、この受発光ユニット4を保持してシャーシ1の取付面1aに接着固定された支持基板5と、セット側である図示せぬ光ディスクプレーヤに接続されて延出部6aが支持基板5に固定されたフレキシブルプリント基板(以下、FPCと略称)6と、対物レンズ3の真下でシャーシ1の内底部に固定された反射ミラー7と、受発光ユニット4の背面4aに圧接されたアルミニウム等からなる放熱体(ヒートシンク)8と、この放熱体8を受発光ユニット4に向けて弾性付勢する金属製の押えばね9と、シャーシ1上の内部空間の一部を覆う上部カバー10等によって主に構成されている。ホルダ支持部は、レンズホルダ2を弾性的に支持している複数本の導電性のワイヤ11と、各ワイヤ11が挿通された支持部材12等によって構成されている。電磁駆動手段は、マグネット13やヨーク等によって構成されており、対物レンズ3をDVD等のディスクのフォーカス方向およびトラッキング方向へ駆動可能である。また、電磁駆動手段への通電用として兼用される各ワイヤ11はFPC6に電気的に接続されており、このFPC6の延出部6aに受発光ユニット4が実装されている。   The optical pickup shown in these drawings includes a chassis 1 made of metal such as an aluminum die-cast, a holder support portion and electromagnetic driving means, which will be described later, carried on the chassis 1, and supported movably on the holder support portion. An objective lens 3 attached to the lens holder 2 to be used, a collimator lens (not shown), a semiconductor laser serving as a light source, and a light receiving / emitting unit 4 formed as a unit, and holding the light receiving / emitting unit 4 Then, a support substrate 5 bonded and fixed to the mounting surface 1a of the chassis 1 and a flexible printed circuit board (hereinafter referred to as FPC) in which an extension portion 6a is fixed to the support substrate 5 connected to an optical disc player (not shown) on the set side. 6), a reflection mirror 7 fixed to the inner bottom of the chassis 1 directly below the objective lens 3, and an aluminum press-contacted to the back surface 4a of the light emitting / receiving unit 4. A heat sink (heat sink) 8 made of a metal, a metal presser spring 9 that elastically biases the heat sink 8 toward the light emitting / receiving unit 4, and an upper cover 10 that covers a part of the internal space on the chassis 1. Etc. are mainly composed. The holder support portion includes a plurality of conductive wires 11 that elastically support the lens holder 2, a support member 12 through which each wire 11 is inserted, and the like. The electromagnetic drive means is composed of a magnet 13 and a yoke, and can drive the objective lens 3 in the focus direction and tracking direction of a disc such as a DVD. Each wire 11 also used for energizing the electromagnetic drive means is electrically connected to the FPC 6, and the light emitting / receiving unit 4 is mounted on the extending portion 6a of the FPC 6.

支持基板5の中央部には矩形状の貫通孔5aが形成されており、支持基板5の一隅には位置調整用の図示せぬ治具を係合させるための切欠き5bが形成されている。支持基板5は金属板の一面にFPC6の延出部6aを固定した積層構造体からなり、このFPC6の延出部6aに受発光ユニット4の端子部4bが半田付けされてることにより、受発光ユニット4は支持基板5に一体化されている。この支持基板5の他面はシャーシ1の一側面である取付面1aに接着固定され、受発光ユニット4の先端部が貫通孔5aを貫通してシャーシ1の開口部1bに挿入されている。   A rectangular through hole 5a is formed at the center of the support substrate 5, and a notch 5b for engaging a jig (not shown) for position adjustment is formed at one corner of the support substrate 5. . The support substrate 5 is composed of a laminated structure in which the extending portion 6a of the FPC 6 is fixed to one surface of a metal plate, and the terminal portion 4b of the light emitting / receiving unit 4 is soldered to the extending portion 6a of the FPC 6, thereby receiving and emitting light. The unit 4 is integrated with the support substrate 5. The other surface of the support substrate 5 is bonded and fixed to a mounting surface 1 a that is one side surface of the chassis 1, and the tip of the light emitting / receiving unit 4 passes through the through hole 5 a and is inserted into the opening 1 b of the chassis 1.

かかる支持基板5の取付構造について詳しく説明すると、支持基板5の前記他面(取付面1aとの対向面)のうち、その長手方向に沿う中心線の近傍で受発光ユニット4を挟んで略点対称な位置関係にある2箇所を被接着部5c(図1参照)となしている。シャーシ1の取付面1aには、開口部1bを挟んで位置して底面側が開放している一対の凹陥部15が設けられている。この凹陥部15は、被接着部5cと対向する円柱状凹所である接着剤溜り15aと、接着剤溜り15aよりも幅広な四角柱状凹所で該接着剤溜り15aに連続して取付面1aの外縁(下縁)に至る導入路15bとからなる2段構造に形成されている。そして、図8に示すように、接着剤溜り15aに未硬化の接着剤(紫外線硬化樹脂)16が充填され、この接着剤16を硬化させて支持基板5が取付面1aに接着固定された後、導入路15bに放熱用シール材17が充填されるようになっている。   The mounting structure of the support substrate 5 will be described in detail. Of the other surface of the support substrate 5 (the surface facing the mounting surface 1a), the light receiving / emitting unit 4 is sandwiched in the vicinity of the center line along the longitudinal direction. Two places which are in a symmetrical positional relationship are made to be bonded portions 5c (see FIG. 1). The mounting surface 1a of the chassis 1 is provided with a pair of recessed portions 15 that are located across the opening 1b and open on the bottom surface side. The recessed portion 15 includes an adhesive reservoir 15a that is a cylindrical recess facing the bonded portion 5c, and a rectangular column-shaped recess that is wider than the adhesive reservoir 15a, and is continuously attached to the adhesive reservoir 15a. It is formed in a two-stage structure including an introduction path 15b that reaches the outer edge (lower edge) of the. Then, as shown in FIG. 8, after the uncured adhesive (ultraviolet curable resin) 16 is filled in the adhesive reservoir 15a, the adhesive 16 is cured, and the support substrate 5 is bonded and fixed to the mounting surface 1a. The introduction path 15b is filled with a heat radiation sealing material 17.

すなわち、受発光ユニット4が取り付けられた支持基板5はシャーシ1の取付面1aに位置合わせして接着されるが、その際、まず受発光ユニット4の先端部をシャーシ1の開口部1bに挿入して支持基板5を取付面1aに対向配置させ、この状態で支持基板5の切欠き5bに図示せぬ治具を係合させて、支持基板5を取付面1aに対して回転方向に変位させることによって、シャーシ1側で設定されている所定の光路に対して受発光ユニット4を位置決め調整する。次いで、取付面1aに設けられている接着剤溜り15a内にディスペンサ等を用いて未硬化の接着剤(紫外線硬化樹脂)16を適量充填した後、シャーシ1と支持基板5との間のすき間に露出する凹陥部15の入口部分に紫外線を照射して、凹陥部15の奥部に存する接着剤16を硬化させる。つまり、比較的幅広な導入路15bを介して接着剤溜り15a内の接着剤16に紫外線を照射し、この接着剤16を硬化させることによって、受発光ユニット4を保持した支持基板5をシャーシ1の取付面1aに位置決め状態で接着固定する。しかる後、導入路15b内にディスペンサ等を用いて放熱用シール材17を充填して硬化させる。ただし、この放熱用シール材17は硬化後も適度な弾力を有するため、環境温度が変化しても支持基板5にストレスを与える虞はない。   That is, the support substrate 5 to which the light emitting / receiving unit 4 is attached is aligned and bonded to the mounting surface 1 a of the chassis 1. At that time, the tip of the light emitting / receiving unit 4 is first inserted into the opening 1 b of the chassis 1. Then, the support substrate 5 is disposed opposite to the mounting surface 1a, and in this state, a jig (not shown) is engaged with the notch 5b of the support substrate 5 to displace the support substrate 5 in the rotational direction with respect to the mounting surface 1a. By doing so, the light emitting / receiving unit 4 is positioned and adjusted with respect to a predetermined optical path set on the chassis 1 side. Next, an appropriate amount of uncured adhesive (ultraviolet curable resin) 16 is filled into the adhesive reservoir 15a provided on the mounting surface 1a using a dispenser or the like, and then the gap between the chassis 1 and the support substrate 5 is filled. The entrance part of the exposed recessed part 15 is irradiated with ultraviolet rays to cure the adhesive 16 existing in the inner part of the recessed part 15. That is, the support substrate 5 holding the light emitting / receiving unit 4 is attached to the chassis 1 by irradiating the adhesive 16 in the adhesive reservoir 15a with ultraviolet rays through the relatively wide introduction path 15b and curing the adhesive 16. Are fixed to the mounting surface 1a in a positioning state. Thereafter, the heat radiation sealing material 17 is filled into the introduction path 15b using a dispenser or the like and cured. However, since the heat radiation sealing material 17 has an appropriate elasticity even after curing, there is no risk of stressing the support substrate 5 even if the environmental temperature changes.

押えばね9はねじ18を用いてシャーシ1に片持ち針状に固定されており、この押えばね9の付勢力によって放熱体8が受発光ユニット4の背面4aに面接触しているため、受発光ユニット4の半導体レーザで発生する熱が放熱体8を介して効率良く放熱できるようになっている。なお、図中の符号19はシャーシ1にねじ止めされて図示せぬ光ディスクプレーヤのガイド軸に弾接状態で係合する係合片を示しており、光学式ピックアップは該ガイド軸に沿って移送されるようになっている。   The presser spring 9 is fixed to the chassis 1 in a cantilevered manner using screws 18, and the heat radiating member 8 is in surface contact with the back surface 4 a of the light emitting / receiving unit 4 by the biasing force of the presser spring 9. Heat generated by the semiconductor laser of the light emitting unit 4 can be efficiently radiated through the radiator 8. Reference numeral 19 in the figure denotes an engagement piece that is screwed to the chassis 1 and engages with a guide shaft of an optical disk player (not shown) in a resilient contact state. The optical pickup is transferred along the guide shaft. It has come to be.

このように構成された光学式ピックアップは、受発光ユニット4の半導体レーザから出射されてコリメートレンズで平行光束に変換された光ビームが、シャーシ1の内底部上で反射ミラー7で反射され、その真上に位置する対物レンズ3によってディスクの記録面上に集光されるようになっている。また、該ディスクからの戻り光ビームは対物レンズ3を透過して反射ミラー7で真横に反射されて、受発光ユニット4の光検出器で受光されるようになっている。   In the optical pickup configured as described above, the light beam emitted from the semiconductor laser of the light receiving and emitting unit 4 and converted into a parallel light beam by the collimating lens is reflected by the reflection mirror 7 on the inner bottom portion of the chassis 1, The light is condensed on the recording surface of the disk by the objective lens 3 positioned directly above. Further, the return light beam from the disk is transmitted through the objective lens 3, reflected right by the reflection mirror 7, and received by the photodetector of the light receiving / emitting unit 4.

以上説明したように、本実施例に係る光学式ピックアップにあっては、支持基板5の長手方向に沿う中心線の近傍で受発光ユニット4を挟んで略点対称な領域が一対の被接着部5cとなっており、これら被接着部5cがシャーシ1の取付面1aの接着剤溜り15aに充填された接着剤16によって接着されるため、硬化後の接着剤16が高温環境下や低温環境下で膨脹したり収縮しても、支持基板5が取付面1aに対して傾く虞が少ない。それゆえ、この光学式ピックアップは、環境温度が変化しても受発光ユニット4の傾きに起因する性能劣化が発生しにくい。また、シャーシ1の取付面1aには接着剤溜り15aよりも幅広な凹所である導入路15bが該接着剤溜り15aに連続して設けられており、支持基板5を取付面1aに対向させた状態で行われる紫外線照射工程では、この導入路15bを介して接着剤溜り15a内の接着剤16に効率良く紫外線を照射することができるため、紫外線の照射時間を長引かせなくても所要の接着強度を容易に確保できる。しかも、導入路15bには熱伝導性に優れる放熱用シール材17が充填されているため、支持基板5側の熱を放熱用シール材17を介してシャーシ1へ伝えやすくなり、その分、放熱効果が高まる。   As described above, in the optical pickup according to the present embodiment, a substantially point-symmetrical region sandwiching the light emitting / receiving unit 4 in the vicinity of the center line along the longitudinal direction of the support substrate 5 is a pair of adherends. 5c, and these bonded portions 5c are bonded by the adhesive 16 filled in the adhesive reservoir 15a of the mounting surface 1a of the chassis 1, so that the cured adhesive 16 is in a high temperature environment or a low temperature environment. The support substrate 5 is less likely to be inclined with respect to the mounting surface 1a even if it is expanded or contracted. Therefore, this optical pickup is less likely to deteriorate in performance due to the inclination of the light emitting / receiving unit 4 even if the environmental temperature changes. In addition, an introduction path 15b, which is a recess wider than the adhesive reservoir 15a, is continuously provided on the mounting surface 1a of the chassis 1 so that the support substrate 5 faces the mounting surface 1a. In the ultraviolet irradiation process performed in the above-described state, the adhesive 16 in the adhesive reservoir 15a can be efficiently irradiated with ultraviolet rays through the introduction path 15b, so that it is necessary even if the ultraviolet irradiation time is not prolonged. Adhesive strength can be easily secured. Moreover, since the introduction path 15b is filled with the heat radiation sealing material 17 having excellent thermal conductivity, the heat on the support substrate 5 side can be easily transmitted to the chassis 1 through the heat radiation sealing material 17, and the heat radiation is correspondingly increased. Increases effectiveness.

なお、上記実施例では、放熱用シール材17の充填量を稼ぐために導入路15bを四角柱形状の凹所としているが、導入路15bが他の形状、例えば漏斗形状等の凹所であっても良い。また、支持基板5の被接着部5cと対向する接着剤溜り15aの形成位置も適宜選択可能であり、要は、支持基板5の長手方向に沿う中心線の近傍で受発光ユニット4を挟んで位置する2箇所に被接着部5cがバランス良く分散されていれば、高低温環境下で懸念される支持基板5の傾きを効果的に抑制できる。   In the above embodiment, the introduction path 15b is a quadrangular prism-shaped recess in order to increase the filling amount of the heat radiation sealing material 17, but the introduction path 15b has another shape, for example, a funnel-shaped recess. May be. Moreover, the formation position of the adhesive reservoir 15a facing the adherend portion 5c of the support substrate 5 can also be selected as appropriate. In short, the light receiving and emitting unit 4 is sandwiched near the center line along the longitudinal direction of the support substrate 5. If the adherends 5c are dispersed in two positions in a well-balanced manner, the tilt of the support substrate 5 that is a concern in a high and low temperature environment can be effectively suppressed.

実施例に係る光学式ピックアップの分解斜視図である。It is a disassembled perspective view of the optical pick-up which concerns on an Example. 該光学式ピックアップを天面側から見た斜視図である。It is the perspective view which looked at this optical pick-up from the top side. 該光学式ピックアップを底面側から見た斜視図である。It is the perspective view which looked at this optical pick-up from the bottom side. 該光学式ピックアップの底面図である。It is a bottom view of the optical pickup. 該光学式ピックアップの側面図である。It is a side view of the optical pickup. 受発光ユニットの背面を露出させた状態を示す該光学式ピックアップの側面図である。It is a side view of this optical pick-up which shows the state which exposed the back surface of the light emitting / receiving unit. 該光学式ピックアップのシャーシを示す斜視図である。It is a perspective view which shows the chassis of this optical pick-up. 該シャーシの側面図である。It is a side view of this chassis. 従来例に係る光学式ピックアップのシャーシを示す斜視図である。It is a perspective view which shows the chassis of the optical pick-up which concerns on a prior art example.

符号の説明Explanation of symbols

1 シャーシ
1a 取付面
2 レンズホルダ
3 対物レンズ
4 受発光ユニット
5 支持基板
5a 貫通孔
5b 切欠き
5c 被接着部
6 フレキシブルプリント基板
6a 延出部
7 反射ミラー
8 放熱体
9 押えばね
11 ワイヤ(ホルダ支持部)
13 マグネット(電磁駆動手段)
15 凹陥部
15a 接着剤溜り
15b 導入路
16 接着剤(紫外線硬化樹脂)
17 放熱用シール材
DESCRIPTION OF SYMBOLS 1 Chassis 1a Mounting surface 2 Lens holder 3 Objective lens 4 Light emitting / receiving unit 5 Support substrate 5a Through-hole 5b Notch 5c Adhered part 6 Flexible printed circuit board 6a Extension part 7 Reflection mirror 8 Radiator 9 Holding spring 11 Wire (Holder support) Part)
13 Magnet (Electromagnetic drive means)
15 Recessed portion 15a Adhesive reservoir 15b Introduction path 16 Adhesive (UV curable resin)
17 Heat radiation sealing material

Claims (2)

金属製のシャーシに、対物レンズが取り付けられたレンズホルダを移動可能に支持するホルダ支持部と、前記レンズホルダを駆動する電磁駆動手段と、半導体レーザを含む受発光ユニットが取り付けられた支持基板とが担持されており、前記シャーシの取付面に前記支持基板が紫外線硬化樹脂によって接着されている光学式ピックアップにおいて、
前記支持基板の長手方向に沿う中心線の近傍で前記受発光ユニットを挟んで略点対称な位置関係にある2箇所を被接着部となし、かつ、前記シャーシの取付面に、前記被接着部に対向する凹状の接着剤溜りと、この接着剤溜りよりも幅広な凹所で該接着剤溜りに連続して該取付面の外縁に至る導入路とを設け、前記接着剤溜りに前記紫外線硬化樹脂を充填すると共に、前記導入路に放熱用シール材を充填したことを特徴とする光学式ピックアップ。
A holder supporting part for movably supporting a lens holder to which an objective lens is attached to a metal chassis, electromagnetic driving means for driving the lens holder, and a support substrate to which a light emitting / receiving unit including a semiconductor laser is attached In the optical pickup in which the support substrate is bonded to the mounting surface of the chassis with an ultraviolet curable resin,
Two locations that are substantially point symmetrical with respect to the light receiving / emitting unit in the vicinity of the center line along the longitudinal direction of the support substrate are defined as the adherend, and the attachment portion of the chassis includes the adherend. A concave adhesive reservoir opposite to the adhesive reservoir, and an introduction path extending continuously from the adhesive reservoir to the outer edge of the mounting surface at a recess wider than the adhesive reservoir, and the ultraviolet ray curing is provided in the adhesive reservoir. An optical pickup characterized in that it is filled with resin and the introduction path is filled with a heat radiation sealing material.
請求項1の記載において、前記支持基板が、前記シャーシの取付面に接着される金属板と、この金属板に固定されたフレキシブルプリント基板とを有し、このフレキシブルプリント基板に前記受発光ユニットが実装されていることを特徴とする光学式ピックアップ。   2. The support board according to claim 1, wherein the support board includes a metal plate bonded to the mounting surface of the chassis, and a flexible printed board fixed to the metal board, and the light emitting and receiving unit is provided on the flexible printed board. An optical pickup characterized by being mounted.
JP2007322353A 2007-12-13 2007-12-13 Optical pickup Expired - Fee Related JP5079482B2 (en)

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