JP5077150B2 - Terminal fitting - Google Patents

Terminal fitting Download PDF

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Publication number
JP5077150B2
JP5077150B2 JP2008218195A JP2008218195A JP5077150B2 JP 5077150 B2 JP5077150 B2 JP 5077150B2 JP 2008218195 A JP2008218195 A JP 2008218195A JP 2008218195 A JP2008218195 A JP 2008218195A JP 5077150 B2 JP5077150 B2 JP 5077150B2
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Prior art keywords
conductor
crimping
electric wire
wire crimping
wall
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JP2010055875A (en
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義裕 内山
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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Priority to JP2008218195A priority Critical patent/JP5077150B2/en
Priority to PCT/JP2009/061626 priority patent/WO2010024033A1/en
Priority to US13/059,073 priority patent/US8342894B2/en
Publication of JP2010055875A publication Critical patent/JP2010055875A/en
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Description

本発明は、端子金具に関するものである。   The present invention relates to a terminal fitting.

特許文献1には、電線を圧着により接続するための電線圧着部を備えた端子金具が開示されている。この端子金具では、電線圧着部における電線の導体との接触面に溝を形成し、この溝を導体の外周に引っ掛けることによって、電線圧着部と導体との固着力を高める構造が採用されている。
特開2005−222815公報
Patent Document 1 discloses a terminal fitting including an electric wire crimping portion for connecting electric wires by crimping. In this terminal fitting, a structure is adopted in which a groove is formed in the contact surface of the electric wire crimping portion with the conductor of the electric wire, and the groove is hooked on the outer periphery of the conductor, thereby increasing the fixing force between the electric wire crimping portion and the conductor. .
JP 2005-222815 A

上記の端子金具では、溝の深さが電線圧着部の板厚の範囲内に限られるため、溝における導体との係止代が小さい。そのため、電線圧着部の板厚が薄い場合には、十分な固着力を得ることができない場合がある。
本発明は上記のような事情に基づいて完成されたものであって、電線圧着部と電線の導体との固着力を向上させることを目的とする。
In said terminal metal fitting, since the depth of a groove | channel is limited in the range of the plate | board thickness of an electric wire crimping part, the latching allowance with the conductor in a groove | channel is small. Therefore, when the plate | board thickness of an electric wire crimping part is thin, sufficient adhering force may not be acquired.
This invention is completed based on the above situations, Comprising: It aims at improving the adhesive force of an electric wire crimping part and the conductor of an electric wire.

上記の目的を達成するための手段として、請求項1の発明は、電線の導体を圧着により接続するためのオープンバレル状の電線圧着部を有する端子金具において、前記電線圧着部には、前記電線圧着部の一部を前記導体側へ変位させた形態の固着壁と、前記固着壁の端縁部と前記電線圧着部とを段差状に連結する形態であって、前記電線圧着部及び前記固着壁よりも厚肉の係止部とが形成されているところに特徴を有する。   As means for achieving the above object, the invention of claim 1 is a terminal fitting having an open barrel-shaped wire crimping portion for connecting a conductor of a wire by crimping, and the wire crimping portion includes the wire A fixing wall in which a part of the crimping part is displaced to the conductor side, and an end edge part of the fixing wall and the wire crimping part are connected in a step shape, and the wire crimping part and the fixing It is characterized in that a locking portion thicker than the wall is formed.

請求項2の発明は、請求項1に記載のものにおいて、前記固着壁には、前記導体側へリブ状に突出する食い込み部が形成されているところに特徴を有する。   The invention of claim 2 is characterized in that, in the invention described in claim 1, the fixing wall is formed with a biting portion protruding in a rib shape toward the conductor.

<請求項1の発明>
電線圧着部に導体を圧着した状態では、段差状の係止部が導体に引っ掛かることにより、導体と電線圧着部との固着力が向上する。また、導体を圧着するときの締付け力が大きくても、肉厚の大きい係止部は変形し難いので、係止部における導体との係止代が減少することはない。
<Invention of Claim 1>
In a state where the conductor is crimped to the electric wire crimping portion, the step-shaped locking portion is hooked on the conductor, thereby improving the fixing force between the conductor and the electric wire crimping portion. Even if the tightening force when crimping the conductor is large, the locking portion having a large thickness is difficult to deform, so that the locking allowance with the conductor in the locking portion does not decrease.

<請求項2の発明>
食い込み部が導体の外周に食い込むように係止するので、固着力がさらに向上する。
<Invention of Claim 2>
Since the biting portion is locked so as to bite into the outer periphery of the conductor, the fixing force is further improved.

<実施形態1>
以下、本発明を具体化した実施形態1を図1乃至図4を参照して説明する。本実施形態の端子金具10は、所定形状に打ち抜いた金属板材10Pに曲げ加工等を施すことによって形成された雌形のものであり、前端側部分は角筒状をなす端子接続部11となっている。端子接続部11は、雄形の相手端子の細長いタブ(図示せず)との接続手段として機能する周知形態のものである。
<Embodiment 1>
A first embodiment of the present invention will be described below with reference to FIGS. The terminal fitting 10 of the present embodiment is a female shape formed by bending a metal plate material 10P punched into a predetermined shape, and the front end side portion is a terminal connection portion 11 having a rectangular tube shape. ing. The terminal connecting portion 11 has a well-known configuration that functions as a connecting means with a long and thin tab (not shown) of a male mating terminal.

端子金具10の後端側部分はオープンバレル状の電線圧着部12となっている。この電線圧着部12には、電線30の前端部が圧着により接続されている。電線30は、複数本の金属細線を撚り合わせた撚り線からなる導体31と、導体31を包囲する絶縁被覆32とから構成されている。電線30の前端部においては、端子金具10との接続準備として、予め、絶縁被覆32が除去されることにより導体31の前端部が露出した状態となっている。尚、導体31の材料としては、銅や、銅よりも剛性が高い材料(例えば、アルミニウム)や、銅よりも導電率の低い材料(例えば、アルミニウム)が用いられる。   The rear end portion of the terminal fitting 10 is an open barrel-shaped wire crimping portion 12. A front end portion of the electric wire 30 is connected to the electric wire crimping portion 12 by crimping. The electric wire 30 includes a conductor 31 made of a stranded wire obtained by twisting a plurality of fine metal wires, and an insulating coating 32 surrounding the conductor 31. At the front end portion of the electric wire 30, the front end portion of the conductor 31 is exposed by removing the insulating coating 32 in advance as preparation for connection to the terminal fitting 10. In addition, as a material of the conductor 31, copper, a material (for example, aluminum) whose rigidity is higher than copper, or a material (for example, aluminum) whose electrical conductivity is lower than copper is used.

電線圧着部12の前端側部分は導体31が接続されるワイヤバレル部13となっており、電線圧着部12の後端側部分は、電線30の前端部のうち導体31を包囲する絶縁被覆32が残っている部分が接続されるインシュレーションバレル部14となっている。ワイヤバレル部13は、底板部15の左右両側縁から左右対称な一対のカシメ片16を延出させた形態である。ワイヤバレル部13に圧着された電線30は、底板部15と一対のカシメ片16とにより全周に亘って包囲されて加圧され、この加圧により生じた固着力によりワイヤバレル部13に対して導通可能に固着される。   The front end portion of the wire crimping portion 12 is a wire barrel portion 13 to which the conductor 31 is connected, and the rear end portion of the wire crimping portion 12 is an insulating coating 32 that surrounds the conductor 31 in the front end portion of the wire 30. Insulation barrel part 14 to which the remaining part is connected is formed. The wire barrel portion 13 has a form in which a pair of symmetrical crimping pieces 16 are extended from the left and right side edges of the bottom plate portion 15. The electric wire 30 crimped to the wire barrel portion 13 is surrounded and pressurized by the bottom plate portion 15 and the pair of caulking pieces 16 and is pressed against the wire barrel portion 13 by the fixing force generated by the pressurization. It is fixed so that conduction is possible.

圧着状態では、導体31の前端部はカシメ片16の前端縁よりも更に前方へ突出するように位置する。ワイヤバレル(カシメ片16)のうち前後方向において、アプリケータのクリンパ(図示せず)により締め付けられる締付け領域17は、カシメ片16の前後両端部を除いた範囲に限定されており、締付け領域17の前方及び後方の端縁部は、締付け領域17よりも僅かに拡径するように斜め(テーパ状)をなすベルマウス18となっている。このように締付け領域17を限定してベルマウス18を形成しているので、カシメ片16の内周における前端縁及び後端縁のエッジが、導体31を構成する金属細線を切断することはない。   In the crimped state, the front end portion of the conductor 31 is positioned so as to protrude further forward than the front end edge of the crimping piece 16. A tightening region 17 to be tightened by a crimper (not shown) of the applicator in the front-rear direction of the wire barrel (crimping piece 16) is limited to a range excluding both front and rear ends of the crimping piece 16, and the tightening region 17 The front edge and the rear edge of the bell mouth 18 are inclined (tapered) so as to be slightly larger in diameter than the tightening region 17. Since the bell mouth 18 is formed by limiting the tightening region 17 as described above, the edges of the front end edge and the rear end edge in the inner periphery of the crimping piece 16 do not cut the fine metal wire constituting the conductor 31. .

ワイヤバレル部13には、固着壁20と係止部21とが形成されている。固着壁20は、ワイヤバレル部13のうち前後方向において締付け領域17の範囲内の部分を、導体31側(内周面側)へ変位させた形態である。曲げ加工前の平板状をなす金属板材10Pの状態では、固着壁20は、ワイヤバレル部13のうち固着壁20以外の領域(以下、非固着部22という)に対して平行をなしている。左右方向(圧着状態においては周方向)における固着壁20の形成領域は、一方のカシメ片16の立ち上がり端よりも内側(底板部15側)の位置から、底板部15を含み、他方のカシメ片16の立ち上がり端よりも内側(底板部15側)の位置に亘る範囲である。かかる固着壁20は、方形をなしている。また、固着壁20の板厚寸法Taは、全領域に亘って一定であり、非固着部22の板厚Tbと同一の寸法である。   The wire barrel portion 13 is formed with a fixing wall 20 and a locking portion 21. The fixed wall 20 has a configuration in which a portion of the wire barrel portion 13 within the range of the tightening region 17 in the front-rear direction is displaced toward the conductor 31 (inner peripheral surface). In the state of the flat metal plate 10P before bending, the fixed wall 20 is parallel to a region other than the fixed wall 20 in the wire barrel portion 13 (hereinafter referred to as a non-fixed portion 22). The formation region of the fixing wall 20 in the left-right direction (circumferential direction in the crimped state) includes the bottom plate portion 15 from the position inside the rising end of the one crimping piece 16 (on the bottom plate portion 15 side), and the other crimping piece. 16 is a range extending to a position on the inner side (bottom plate portion 15 side) from the rising edge of 16. The fixed wall 20 has a square shape. Further, the plate thickness dimension Ta of the fixed wall 20 is constant over the entire region, and is the same as the plate thickness Tb of the non-fixed portion 22.

係止部21は、固着壁20の前後両端縁と非固着部22及び固着壁20の左右両端縁縁部と固着部とを段差状に連結する形態であり、換言すると、係止部21は、固着壁20の全周に亘って連続した方形枠状をなす。かかる係止部21の板厚寸法Tcは、固着壁20及び非固着部22の板厚Ta,Tbよりも厚い。この係止部21の板厚Tcは、固着壁20の板厚Taの2倍よりも小さい寸法であるが、固着壁20の板厚Taの2倍より大きい寸法としてもよい。また、係止部21の内面(導体31との対向面)は固着壁20の内面(導体31との接触面)に対して面一状に連なり、係止部21の外面は非固着部22の外面に対して面一状に連なっている。また、前後方向において、係止部21は、締付け領域17の範囲内に位置している。   The locking portion 21 is a form in which the front and rear end edges of the fixing wall 20 and the non-fixing portion 22 and the right and left end edge edges of the fixing wall 20 and the fixing portion are connected in a stepped shape. A rectangular frame shape that is continuous over the entire circumference of the fixing wall 20 is formed. The plate thickness dimension Tc of the locking portion 21 is thicker than the plate thicknesses Ta and Tb of the fixed wall 20 and the non-fixed portion 22. The plate thickness Tc of the locking portion 21 is smaller than twice the plate thickness Ta of the fixing wall 20, but may be larger than twice the plate thickness Ta of the fixing wall 20. Further, the inner surface of the locking portion 21 (the surface facing the conductor 31) is continuous with the inner surface of the fixing wall 20 (the contact surface with the conductor 31), and the outer surface of the locking portion 21 is the non-fixing portion 22. It is connected to the outer surface of the same surface. Further, the locking portion 21 is located within the range of the tightening region 17 in the front-rear direction.

ワイヤバレル部13に導体31を圧着した状態では、固着壁20の内面と係止部21の内面とが導体31の外周に密着し、非固着部22の内面のうち係止部21の近傍の方形枠状領域は導体31とは非接触となる。同じく圧着状態では、係止部21の内面側のエッジ状の角縁部が、導体31の外周に対して食い込むことになり、この食い込み作用により、径方向において導体31とワイヤバレル部13との間で大きな係止代が確保される。これにより、ワイヤバレル部13と導体31との間における前後方向の固着力が高められている。   In a state where the conductor 31 is crimped to the wire barrel portion 13, the inner surface of the fixing wall 20 and the inner surface of the locking portion 21 are in close contact with the outer periphery of the conductor 31, and the inner surface of the non-fixing portion 22 is near the locking portion 21. The rectangular frame region is not in contact with the conductor 31. Similarly, in the crimped state, the edge-shaped corner edge on the inner surface side of the locking portion 21 bites into the outer periphery of the conductor 31, and this biting action causes the conductor 31 and the wire barrel portion 13 to be in the radial direction. A large locking allowance is secured between them. Thereby, the fixing force of the front-back direction between the wire barrel part 13 and the conductor 31 is heightened.

また、導体31を圧着するときの締付け力を大きく設定しても、肉厚の大きい係止部21は潰れ変形し難いので、係止部21における導体31との係止代が減少することはない。尚、導体31側からの反力によって固着壁20が係止部21の間で外側へ湾曲するような変形を生じたとしても、肉厚の係止部21は殆ど変形を来すことがないので、導体31と係止部21との係止代が減少する虞はない。   Even if the tightening force when crimping the conductor 31 is set large, the locking portion 21 having a large thickness is not easily crushed and deformed, so that the locking allowance with the conductor 31 in the locking portion 21 is reduced. Absent. In addition, even if the fixing wall 20 is deformed so as to bend outward between the locking portions 21 by the reaction force from the conductor 31 side, the thick locking portion 21 hardly deforms. Therefore, there is no possibility that the locking margin between the conductor 31 and the locking portion 21 is reduced.

<実施形態2>
次に、本発明を具体化した実施形態2を図5及び図6を参照して説明する。本実施形態2の端子金具40は、その電線圧着部41のワイヤバレル部42に形成される固着壁43を上記実施形態1とは異なる構成としたものである。その他の構成については上記実施形態1と同じであるため、同じ構成については、同一符号を付し、構造、作用及び効果の説明は省略する。
<Embodiment 2>
Next, a second embodiment of the present invention will be described with reference to FIGS. In the terminal fitting 40 of the second embodiment, the fixing wall 43 formed in the wire barrel portion 42 of the electric wire crimping portion 41 is configured differently from the first embodiment. Since other configurations are the same as those of the first embodiment, the same configurations are denoted by the same reference numerals, and descriptions of structures, operations, and effects are omitted.

本実施形態2のワイヤバレル部42には実施形態1と同様の固着壁43と係止部44とが形成されており、固着壁43には、導体31側へ突出する食い込み部45が形成されている。食い込み部45は、固着壁43に対し外面側から叩き出すようなプレス加工を施すことによって形成されている。食い込み部45は、導体31の軸線と交差する周方向(底板部15からのカシメ片16の立ち上がり方向と平行な方向)に延びており、前後方向に間隔を空けて複数、並列配置されている。各食い込み部45の断面形状は、略三角形をなしている。ワイヤバレル部42に電線30の導体31を圧着した状態では、食い込み部45が導体31の外周に食い込むことにより、高い固着力が発揮される。   The wire barrel portion 42 of the second embodiment is formed with a fixing wall 43 and a locking portion 44 similar to those of the first embodiment, and the fixing wall 43 is formed with a biting portion 45 protruding toward the conductor 31 side. ing. The biting portion 45 is formed by pressing the fixed wall 43 so as to knock it out from the outer surface side. The biting portion 45 extends in a circumferential direction intersecting the axis of the conductor 31 (a direction parallel to the rising direction of the caulking piece 16 from the bottom plate portion 15), and a plurality of the biting portions 45 are arranged in parallel at intervals in the front-rear direction. . The cross-sectional shape of each biting portion 45 is substantially triangular. In a state where the conductor 31 of the electric wire 30 is crimped to the wire barrel portion 42, the biting portion 45 bites into the outer periphery of the conductor 31, thereby exhibiting a high fixing force.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施態様も本発明の技術的範囲に含まれる。
(1)上記実施形態では固着壁の形成領域を電線圧着部の外縁部よりも内側の範囲内としたが、本発明によれば、固着壁の形成領域が電線圧着部の外縁部に達してもよい。
(2)上記実施形態では電線圧着部に1つの固着壁を形成したが、本発明によれば、1つの電線圧着部に複数の固着壁を形成してもよい。
(3)上記実施形態では雌形の端子金具に適用した例について説明したが、本発明は雄形の端子金具にも適用することができる。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1) In the said embodiment, although the formation area of the adhering wall was made into the range inside the outer edge part of an electric wire crimping | compression-bonding part, according to this invention, the formation area of an adhering wall reaches the outer edge part of an electric wire crimping part. Also good.
(2) In the above embodiment, one fixing wall is formed in the electric wire crimping portion. However, according to the present invention, a plurality of fixing walls may be formed in one electric wire crimping portion.
(3) Although the above embodiment has been described with reference to an example applied to a female terminal fitting, the present invention can also be applied to a male terminal fitting.

実施形態1において端子金具に電線を圧着した状態をあらわす側面図The side view showing the state which crimped the electric wire to the terminal metal fitting in Embodiment 1. 端子金具に電線を圧着した状態をあらわす平面図Plan view showing the state where wires are crimped to terminal fittings 金属板材の電線圧着部の形状をあらわす平面図Plan view showing the shape of the wire crimping part of the metal plate 図3のX−X線断面図XX sectional view of FIG. 実施形態2の金属板材の電線圧着部の形状をあらわす平面図The top view showing the shape of the electric wire crimping | compression-bonding part of the metal plate material of Embodiment 2. 図5のY−Y線断面図YY sectional view of FIG.

符号の説明Explanation of symbols

10…端子金具
12…電線圧着部
20…固着壁
21…係止部
30…電線
31…導体
40…端子金具
42…電線圧着部
43…固着壁
44…係止部
45…食い込み部
DESCRIPTION OF SYMBOLS 10 ... Terminal metal fitting 12 ... Wire crimping part 20 ... Adhering wall 21 ... Locking part 30 ... Electric wire 31 ... Conductor 40 ... Terminal metal fitting 42 ... Electric wire crimping part 43 ... Adhering wall 44 ... Locking part 45 ... Biting-in part

Claims (2)

電線の導体を圧着により接続するためのオープンバレル状の電線圧着部を有する端子金具において、
前記電線圧着部には、
前記電線圧着部の一部を前記導体側へ変位させた形態の固着壁と、
前記固着壁の端縁部と前記電線圧着部とを段差状に連結する形態であって、前記電線圧着部及び前記固着壁よりも厚肉の係止部とが形成されていることを特徴とする端子金具。
In the terminal fitting having an open barrel-shaped wire crimping part for connecting the conductor of the wire by crimping,
In the wire crimping part,
A fixing wall in a form in which a part of the wire crimping portion is displaced toward the conductor;
It is a form which connects the edge part of the above-mentioned fixed wall and the above-mentioned electric wire crimping part in the shape of a level difference, and is characterized by forming the above-mentioned electric wire crimping part and the locking part thicker than the above-mentioned fixed wall. Terminal fitting to be used.
前記固着壁には、前記導体側へリブ状に突出する食い込み部が形成されていることを特徴とする請求項1記載の端子金具。   2. The terminal fitting according to claim 1, wherein a biting portion protruding in a rib shape toward the conductor side is formed on the fixing wall.
JP2008218195A 2008-08-27 2008-08-27 Terminal fitting Expired - Fee Related JP5077150B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2008218195A JP5077150B2 (en) 2008-08-27 2008-08-27 Terminal fitting
PCT/JP2009/061626 WO2010024033A1 (en) 2008-08-27 2009-06-25 Terminal metal fitting and method of manufacturing terminal metal fitting
US13/059,073 US8342894B2 (en) 2008-08-27 2009-06-25 Terminal fitting

Applications Claiming Priority (1)

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JP2008218195A JP5077150B2 (en) 2008-08-27 2008-08-27 Terminal fitting

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JP5311962B2 (en) * 2008-10-24 2013-10-09 矢崎総業株式会社 Crimp terminal for aluminum wire and method for manufacturing crimp terminal for aluminum wire
JP5519382B2 (en) 2010-04-13 2014-06-11 矢崎総業株式会社 Crimping terminal and manufacturing method thereof
JP5434847B2 (en) * 2010-08-17 2014-03-05 住友電装株式会社 Terminal fitting
WO2017195597A1 (en) * 2016-05-12 2017-11-16 株式会社オートネットワーク技術研究所 Crimp terminal, electrical wire connection structure, production method for crimp terminal, and production method for terminal-equipped electrical wire
JP2019021376A (en) * 2017-07-11 2019-02-07 矢崎総業株式会社 Electric wire with terminal, terminal crimping device, and method of manufacturing electric wire with terminal
JP7080557B2 (en) * 2018-03-29 2022-06-06 矢崎総業株式会社 Wire with terminal, manufacturing method of wire with terminal, and terminal crimping device

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WO2007043345A1 (en) * 2005-09-30 2007-04-19 Autonetworks Technologies, Ltd. Method for manufacturing electric wire with terminals, electric wire with terminals, and terminal crimping device
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