JP5076864B2 - Acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution and method for producing the same - Google Patents

Acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution and method for producing the same Download PDF

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JP5076864B2
JP5076864B2 JP2007325942A JP2007325942A JP5076864B2 JP 5076864 B2 JP5076864 B2 JP 5076864B2 JP 2007325942 A JP2007325942 A JP 2007325942A JP 2007325942 A JP2007325942 A JP 2007325942A JP 5076864 B2 JP5076864 B2 JP 5076864B2
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salt
hydrogen peroxide
acrylic acid
aqueous solution
maleic acid
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正裕 藤原
洋一 桐戸
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Toagosei Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an aqueous solution of acrylic acid (salt)/maleic acid (salt) based copolymer with an excellent temporal stability and a method for producing the same. <P>SOLUTION: The aqueous solution of acrylic acid (salt)/maleic acid (salt) based copolymer including a copolymer obtained by polymerizing in an aqueous medium monomers in which a part or all of acrylic acid is neutralized and monomers in which a part or all of maleic acid is neutralized, and the aqueous medium includes 50 ppm or less of hydrogen peroxide. Since the hydrogen peroxide content is extremely low, the aqueous solution of the polymer shows less temporal coloring, can be stored for a long period of time and is useful as a dispersant, a detergent builder, a fiber treatment agent, a dyeing auxiliary, a scale controller and the like. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

本発明は、経時安定性に優れたアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液およびその製造方法を提供するものである。本発明のアクリル酸(塩)/マレイン酸(塩)系共重合体は、分散剤、洗剤ビルダー、繊維処理剤、染色助剤、スケールコントロール剤などに有用である。
なお、本発明において、アクリル酸またはその一部あるいは全部が中和されたものをアクリル酸(塩)、マレイン酸またはその一部あるいは全部が中和されたものをマレイン酸(塩)という。
The present invention provides an aqueous solution of an acrylic acid (salt) / maleic acid (salt) copolymer having excellent stability over time and a method for producing the same. The acrylic acid (salt) / maleic acid (salt) copolymer of the present invention is useful for dispersants, detergent builders, fiber treatment agents, dyeing assistants, scale control agents, and the like.
In the present invention, acrylic acid or a part or all of which is neutralized is referred to as acrylic acid (salt), and maleic acid or a part or all of which is neutralized is referred to as maleic acid (salt).

アクリル酸(塩)およびマレイン酸(塩)を含む単量体混合物を水溶液中で重合させる場合、重合開始剤として過酸化水素を使用することが一般的である。さらに、過酸化水素は分解速度が遅いため、重合を速くおこなわせるため還元剤を併用したり、金属イオンを添加して過酸化水素の分解を促進させることが知られている。
例えば、特許文献1(特開昭62−218407号公報)によれば、不飽和ジカルボン酸の重合において、金属イオンの存在下にpHを2〜7に維持しながら、約40℃〜150℃で反応させることで、残存モノマーを減少させる方法が記載されている。しかしながら、この方法によれば、重合液中に未分解の過酸化水素が多量に含まれるという問題がある。また、高温で反応させると過酸化水素は低減する反面、製品における着色が著しくなり問題となる。
When a monomer mixture containing acrylic acid (salt) and maleic acid (salt) is polymerized in an aqueous solution, it is common to use hydrogen peroxide as a polymerization initiator. Furthermore, since hydrogen peroxide has a slow decomposition rate, it is known that a reducing agent is used in combination to accelerate polymerization, or metal ions are added to promote decomposition of hydrogen peroxide.
For example, according to Patent Document 1 (Japanese Patent Laid-Open No. Sho 62-218407), in the polymerization of unsaturated dicarboxylic acid, the pH is maintained at about 40 ° C. to 150 ° C. while maintaining the pH at 2 to 7 in the presence of metal ions. A method for reducing the residual monomer by reacting is described. However, this method has a problem that a large amount of undecomposed hydrogen peroxide is contained in the polymerization solution. In addition, when the reaction is carried out at a high temperature, hydrogen peroxide is reduced.

また、特許文献2(特開平5−295033号公報)によれば、マレイン酸を含む単量体混合物に鉄、バナジウムまたは銅イオンを添加して重合する方法において、過酸化水素および次亜リン酸を使用してpHを2以下の条件で重合させることで、共重合体の生分解性および分子量分布を向上させる方法が記載されている。しかしながら、この方法で重合体水溶液を製造すると、水溶液中に未分解の過酸化水素が多量に含まれるという問題がある。   In addition, according to Patent Document 2 (Japanese Patent Laid-Open No. 5-29503), in a method of polymerizing a monomer mixture containing maleic acid by adding iron, vanadium or copper ions, hydrogen peroxide and hypophosphorous acid Describes a method for improving the biodegradability and molecular weight distribution of a copolymer by polymerizing the polymer under a pH of 2 or less. However, when an aqueous polymer solution is produced by this method, there is a problem that a large amount of undecomposed hydrogen peroxide is contained in the aqueous solution.

また、特許文献3(国際出願WO96/18714)には、マレイン酸を含む単量体混合物を過酸化水素と過硫酸塩で重合する方法において、重合開始時のpHを13〜14にして、多価金属イオンの存在下に重合させることで、鉄粒子沈着防止とカルシウムイオン安定が向上すると記載されている。しかしながら、この方法で重合体水溶液を製造すると、水溶液中に未分解の過酸化水素が多量に含まれるという問題がある。過硫酸塩を多く使用して過酸化水素を少なくすれば、製品に含まれる過酸化水素は少なくなるが、逆に多量の過硫酸塩を使用するため、製品に含まれる過硫酸塩の分解物が多量に含まれるという問題がある。さらに、過酸化水素の供給時間を単量体の供給時間より短くすることが好ましいと記載されているが、この方法では、末期に供給されたマレイン酸(塩)の反応が進み難くなるため、未反応のマレイン酸(塩)が多量に存在するという問題がある、   Patent Document 3 (International Application WO96 / 18714) describes a method in which a monomer mixture containing maleic acid is polymerized with hydrogen peroxide and persulfate, and the pH at the start of polymerization is 13 to 14, It is described that the polymerization in the presence of a valent metal ion improves the prevention of iron particle deposition and the stability of calcium ions. However, when an aqueous polymer solution is produced by this method, there is a problem that a large amount of undecomposed hydrogen peroxide is contained in the aqueous solution. If more persulfate is used and hydrogen peroxide is reduced, the amount of hydrogen peroxide contained in the product will be reduced, but conversely, since a large amount of persulfate is used, the decomposition product of persulfate contained in the product There is a problem that a large amount is included. Furthermore, although it is described that it is preferable to make the supply time of hydrogen peroxide shorter than the supply time of the monomer, in this method, the reaction of maleic acid (salt) supplied at the end stage is difficult to proceed, There is a problem that a large amount of unreacted maleic acid (salt) exists.

また、特許文献4(特開2000−53729号公報)には、マレイン酸を含む単量体混合物を重合する方法において、過酸化水素と金属イオンを併用して重合することにより、クレー分散能とカルシウムイオン補足能を向上させる方法が記載されている。しかしながら、この方法で製造された重合体水溶液には、未分解の過酸化水素が多量に含まれるという問題がある。なお、高温で重合すると過酸化水素は低減するが、製品における着色が
着色が著しくなり問題となる。
Patent Document 4 (Japanese Patent Application Laid-Open No. 2000-53729) discloses a method for polymerizing a monomer mixture containing maleic acid, by using a combination of hydrogen peroxide and a metal ion to polymerize clay dispersibility. A method for improving calcium ion scavenging ability is described. However, the aqueous polymer solution produced by this method has a problem that a large amount of undecomposed hydrogen peroxide is contained. When polymerized at a high temperature, hydrogen peroxide is reduced, but coloring in the product becomes a problem because the coloring becomes remarkable.

上記のとおり、従来のアクリル酸(塩)およびマレイン酸(塩)を含む単量体混合物を水溶液中で重合させる製造方法では、重合体水溶液に未分解の過酸化水素が多量に含まれる。
一方、過酸化水素を失活させるには、還元性硫黄化合物を等量以上添加する方法が知られている。ここで、還元性硫黄化合物とは、酸化数5以下の硫黄原子を含む化合物であり、亜硫酸ナトリウム、亜硫酸水素ナトリウム、チオ硫酸ナトリウム、ハイドロサルファイトナトリウム等が挙げられる。このような還元性硫黄化合物を存在する過酸化水素等量以上添加すれば、過酸化水素は失活できるものの、逆に還元性硫黄化合物が残存することになる。また、還元性硫黄化合物が残存すると、分散剤、洗剤ビルダー、繊維処理剤、染色助剤、スケールコントロール剤として使用する場合に、悪影響を及ぼすことが問題となっていた。
なお、重合体水溶液に含まれる過酸化水素の当量と同じ当量の還元性硫黄化合物を添加すれば、理論上は還元性硫黄化合物を含まず、かつ、過酸化水素の少ないものが得られるはずであるが、非常に厳密な添加量が求められ、工業用生産スケールでの製造装置においては、このような調整方法は極めて困難である。
特開昭62−218407号公報 特開平5−295033号公報 国際出願WO96/18714号公報 特開2000−53729号公報
As described above, in the production method in which a conventional monomer mixture containing acrylic acid (salt) and maleic acid (salt) is polymerized in an aqueous solution, the polymer aqueous solution contains a large amount of undecomposed hydrogen peroxide.
On the other hand, in order to deactivate hydrogen peroxide, a method of adding an equal amount or more of a reducing sulfur compound is known. Here, the reducing sulfur compound is a compound containing a sulfur atom having an oxidation number of 5 or less, and examples thereof include sodium sulfite, sodium hydrogen sulfite, sodium thiosulfate, and sodium hydrosulfite. If such a reducing sulfur compound is added in an amount equal to or greater than the amount of hydrogen peroxide present, the hydrogen peroxide can be deactivated, but the reducing sulfur compound remains. In addition, if the reducing sulfur compound remains, there is a problem of adverse effects when used as a dispersant, a detergent builder, a fiber treatment agent, a dyeing aid, or a scale control agent.
In addition, if a reductive sulfur compound equivalent to the equivalent amount of hydrogen peroxide contained in the aqueous polymer solution is added, theoretically, a reductive sulfur compound free from hydrogen peroxide should be obtained. However, a very strict addition amount is required, and such an adjustment method is extremely difficult in a manufacturing apparatus on an industrial production scale.
JP 62-218407 A JP-A-5-295033 International Application WO 96/18714 JP 2000-53729 A

本発明の目的は、アクリル酸(塩)およびマレイン酸(塩)を含む単量体混合物を水性媒体中で重合させて得られたアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液において、保存期間が長期になっても、経時的な着色および粘度上昇が少ない水溶液を提供することにある。   An object of the present invention is to provide an acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution obtained by polymerizing a monomer mixture containing acrylic acid (salt) and maleic acid (salt) in an aqueous medium. It is an object of the present invention to provide an aqueous solution with little coloration and viscosity increase over time even when the storage period is long.

上記課題を解決するために、本発明者は、重合反応終了後の水溶液中に存在する過酸化水素と還元性硫黄化合物の量に注目して、これらを特定な範囲以下で存在させることにより、経時的な着色および粘度上昇が少ないアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液が得られることを見出した。
また、本発明者は重合反応終了後の水溶液中に存在する過酸化水素を極めて効果的に減少させる方法として、過酸化水素の供給終了後に鉄イオンを含む化合物を添加することを特徴とする、アクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の製造方法を見出した。
In order to solve the above problems, the present inventor paid attention to the amount of hydrogen peroxide and reducing sulfur compound present in the aqueous solution after the completion of the polymerization reaction, and by making these present in a specific range or less, It has been found that an acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution with little coloration and viscosity increase over time can be obtained.
In addition, the present inventor is characterized by adding a compound containing iron ions after completion of the supply of hydrogen peroxide as a method of effectively reducing hydrogen peroxide present in the aqueous solution after the completion of the polymerization reaction, The present inventors have found a method for producing an acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution.

上記課題を解決する発明は、以下に記載するものである。
第1発明は、アクリル酸またはその一部あるいは全部が中和された単量体{アクリル酸(塩)}およびマレイン酸またはその一部あるいは全部が中和された単量体{マレイン酸(塩)}を水性媒体中で、重合開始剤として過酸化水素を使用して重合させて得られる共重合体および水性媒体からなり、当該過酸化水素添加終了後にカリ明礬を添加することを特徴とする、過酸化水素の含有量が50ppm以下であるアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の製造方法である。
第2発明は、過酸化水素の使用量が、全単量体100質量部に対して1〜8質量部であることを特徴とする上記第1発明に記載のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の製造方法である。
第3発明は、重合開始前にもカリ明礬を添加することを特徴とする上記第1発明または第2発明に記載のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の製造方法である。
さらに、第4発明は、過酸化水素添加終了後に添加するカリ明礬が、重合開始前に添加するカリ明礬の20〜500質量%であることを特徴とする上記第2発明に記載のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の製造方法である。
The invention for solving the above problems is described below.
The first invention is a monomer {acrylic acid (salt)} in which acrylic acid or a part or all thereof is neutralized and a monomer {maleic acid (salt) in which maleic acid or a part or all thereof is neutralized )} In an aqueous medium, comprising a copolymer obtained by polymerization using hydrogen peroxide as a polymerization initiator and an aqueous medium, and potassium alum is added after the addition of the hydrogen peroxide. The method for producing an aqueous solution of an acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution having a hydrogen peroxide content of 50 ppm or less.
According to a second aspect of the present invention, the amount of hydrogen peroxide used is 1 to 8 parts by mass with respect to 100 parts by mass of the total monomers. Acrylic acid (salt) / maleic acid according to the first aspect of the present invention This is a method for producing a (salt) copolymer aqueous solution .
According to a third aspect of the present invention, there is provided a process for producing an aqueous solution of an acrylic acid (salt) / maleic acid (salt) copolymer according to the first or second aspect of the invention, wherein potassium alum is added even before the start of polymerization. It is.
Furthermore, the fourth invention is the acrylic acid (2) according to the second invention, characterized in that the potassium alum added after the addition of hydrogen peroxide is 20 to 500% by mass of the potassium alum added before the start of polymerization. Salt) / maleic acid (salt) copolymer aqueous solution .

本発明のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液は、含有する過酸化水素の量が少ないので、長時間保管しても着色がなく、また、経時的な粘度上昇もなく、さらに、未反応の単量体が多量に存在しないので、金属容器に保管した場合でも金属容器が加圧状態にならない。また、残存する還元性硫黄化合物が極めて微量であるため分散性能などの経時的劣化がない。そのため、本発明のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液は、分散剤、洗剤ビルダー、繊維処理剤、染色助剤、スケールコントロール剤などに使用した場合に長期保存に優れた効果を発現する。   The aqueous solution of acrylic acid (salt) / maleic acid (salt) copolymer of the present invention contains a small amount of hydrogen peroxide, so there is no coloration even when stored for a long time, and the viscosity increases with time. In addition, since a large amount of unreacted monomer does not exist, the metal container does not become pressurized even when stored in the metal container. Further, since the remaining reducing sulfur compound is extremely small, there is no deterioration over time such as dispersion performance. Therefore, the acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution of the present invention is excellent in long-term storage when used as a dispersant, detergent builder, fiber treatment agent, dyeing aid, scale control agent, etc. To express the effect.

以下、本発明の実施形態について詳細に説明する。
本発明のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液に含有される過酸化水素は、アクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の50ppm以下である。
過酸化水素の含有量が50ppmを超えると、共重合体水溶液の粘度の経時変化および液の着色が生じやすくなり、特に保管した容器が加圧状態となりやすく、長期保管に不都合が生じる。
なお、含有する過酸化水素の量は、後述するように吸光度を測定する発色法で測定した値による。
Hereinafter, embodiments of the present invention will be described in detail.
Hydrogen peroxide contained in the acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution of the present invention is 50 ppm or less of the acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution.
If the hydrogen peroxide content exceeds 50 ppm, the viscosity of the aqueous copolymer solution tends to change with time and the liquid tends to be colored, and the stored container tends to be in a pressurized state, causing inconvenience for long-term storage.
The amount of hydrogen peroxide contained depends on the value measured by a color development method that measures absorbance as described later.

さらに、アクリル酸(塩)/マレイン酸(塩)系共重合体水溶液に含有される還元性硫黄化合物の量は、アクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の1ppm以下であることが望ましい。還元性硫黄化合物は酸化数5以下の硫黄原子を含む化合物であり、亜硫酸ナトリウム、亜硫酸水素ナトリウム、チオ硫酸ナトリウム、ハイドロサルファイトナトリウム等が挙げられる。還元性硫黄化合物の含有量が1ppmを超えると、共重合体水溶液の粘度の経時変化が生じやすい傾向にある。
なお、含有する還元性硫黄化合物の量は、後述するようにイオンクロマトグラフィーによる測定値である。
Furthermore, the amount of the reducing sulfur compound contained in the acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution is 1 ppm or less of the acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution. It is desirable to be. The reducing sulfur compound is a compound containing a sulfur atom having an oxidation number of 5 or less, and examples thereof include sodium sulfite, sodium hydrogen sulfite, sodium thiosulfate, and sodium hydrosulfite. If the content of the reducing sulfur compound exceeds 1 ppm, the viscosity of the aqueous copolymer solution tends to change with time.
The amount of the reducing sulfur compound contained is a value measured by ion chromatography as will be described later.

本発明におけるアクリル酸(塩)/マレイン酸(塩)系共重合体において、単量体としてアクリル酸およびマレイン酸は必須成分であり、必要に応じてそれ以外の単量体を共重合させてもよい。マレイン酸およびアクリル酸は、その一部あるいは全部が中和されたものでもよい。なお、マレイン酸としては無水マレイン酸でもよい。
アクリル酸塩としては、アクリル酸ナトリウム、アクリル酸カリウム等のアクリル酸アルカリ金属塩、アクリル酸アンモニウムおよびアクリル酸の有機アミン類の塩などを例示できる。
マレイン酸塩としては、マレイン酸ナトリウム、マレイン酸カリウム等のマレイン酸アルカリ金属塩、マレイン酸アンモニウムおよびマレイン酸の有機アミン類の塩などを例示できる。
なお、上記アクリル酸塩およびマレイン酸塩は、アクリル酸またはマレイン酸に水酸化ナトリウム、水酸化カリウム等のアルカリ金属の水酸化物、アンモニアまたはモノエタノールアミン等の有機アミン類を反応させることで、製造することができる。
In the acrylic acid (salt) / maleic acid (salt) copolymer in the present invention, acrylic acid and maleic acid are essential components as monomers, and other monomers are copolymerized as necessary. Also good. Maleic acid and acrylic acid may be partially or wholly neutralized. Maleic anhydride may be used as maleic acid.
Examples of the acrylate include alkali metal acrylates such as sodium acrylate and potassium acrylate, ammonium acrylate, and salts of organic amines of acrylic acid.
Examples of maleates include alkali metal maleates such as sodium maleate and potassium maleate, and salts of ammonium maleate and organic amines of maleate.
The acrylate and maleate are prepared by reacting acrylic acid or maleic acid with an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide, or an organic amine such as ammonia or monoethanolamine. Can be manufactured.

アクリル酸またはその一部あるいは全部が中和されたもの(以下、アクリル酸(塩)という)およびマレイン酸またはその一部あるいは全部が中和されたもの(以下、マレイン酸(塩)という)の割合としては、マレイン酸(塩)の使用量が全単量体100質量部に対して10〜80質量部であることが好ましく、20〜70質量部がさらに好ましく、30〜60質量部であることがもっとも好ましい。マレイン酸(塩)の割合が10質量未満の場合は分散剤などの性能が発現しない恐れがあり、80質量部を超える場合は共重合性が悪くなる。
また、アクリル酸(塩)の使用量は、全単量体100質量部に対して1〜90質量部であることが好ましく、10〜80質量部がさらに好ましく、20〜70質量部であることがもっとも好ましい。アクリル酸(塩)の割合が1質量部未満の場合は共重合性が悪くなる恐れがあり、90質量部を超える場合は分散剤などの性能が発現しない恐れがある。
Acrylic acid or a part or all of which is neutralized (hereinafter referred to as acrylic acid (salt)) and maleic acid or a part or all of which is neutralized (hereinafter referred to as maleic acid (salt)) As a ratio, it is preferable that the usage-amount of maleic acid (salt) is 10-80 mass parts with respect to 100 mass parts of all monomers, 20-70 mass parts is still more preferable, It is 30-60 mass parts. Most preferred. When the ratio of maleic acid (salt) is less than 10 mass, there is a possibility that the performance of a dispersant or the like may not be exhibited, and when it exceeds 80 mass parts, the copolymerizability is deteriorated.
Moreover, it is preferable that it is 1-90 mass parts with respect to 100 mass parts of all monomers, and, as for the usage-amount of acrylic acid (salt), 10-80 mass parts is more preferable, and it is 20-70 mass parts. Is most preferred. When the ratio of acrylic acid (salt) is less than 1 part by mass, the copolymerizability may be deteriorated, and when it exceeds 90 parts by mass, the performance of a dispersant or the like may not be exhibited.

さらに、アクリル酸(塩)およびマレイン酸(塩)以外の単量体としては、メタクリル酸、イタコン酸などの不飽和酸およびその塩、無水イタコン酸などの不飽和酸無水物、2−アクリルアミド−2−メチルプロパンスルホン酸、スチレンスルホン酸、スルホエチルアクリレート、アリルスルホン酸などの不飽和スルホン酸およびその塩、(メタ)アクリル
酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピルなどの(メタ)アクリル酸アルキルエステル、(メタ)アクリル酸ヒドロキシアルキルエステル、アクリルアミド、ポリアルキレンオキサイド骨格をエステルに含む(メタ)アクリル酸エステルなどが挙げられる。これらは2種類以上併用することができる。
これらの単量体は、全単量体100質量部に対して0〜50質量部であることが好ましく、0〜40質量部であることがさらに好ましい。50質量部を超えると共重合性が悪くなる恐れがある。
Further, monomers other than acrylic acid (salt) and maleic acid (salt) include unsaturated acids such as methacrylic acid and itaconic acid and salts thereof, unsaturated acid anhydrides such as itaconic anhydride, 2-acrylamide- Unsaturated sulfonic acids such as 2-methylpropane sulfonic acid, styrene sulfonic acid, sulfoethyl acrylate, and allyl sulfonic acid and salts thereof, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, etc. Examples include (meth) acrylic acid alkyl esters, (meth) acrylic acid hydroxyalkyl esters, acrylamides, and (meth) acrylic acid esters containing a polyalkylene oxide skeleton in the ester. Two or more of these can be used in combination.
These monomers are preferably 0 to 50 parts by mass, more preferably 0 to 40 parts by mass with respect to 100 parts by mass of all monomers. If it exceeds 50 parts by mass, the copolymerizability may be deteriorated.

単量体の反応器への供給に関して、マレイン酸(塩)は他の単量体に比べて共重合性が悪いため、あらかじめ反応開始時に反応器に全量添加することが好ましい。また、マレイン酸は重合開始前に、予め部分中和しておくことが好ましい。マレイン酸の部分中和物を調整するのは、例えば、水の入っている反応器に無水マレイン酸を添加して、アルカリを添加すればよい。アルカリの添加量は、無水マレイン酸の90〜110%が好ましい。アルカリとしては、水酸化ナトリウムが安価で取り扱いやすいため好ましい。   Regarding the supply of monomer to the reactor, maleic acid (salt) is poorly copolymerizable compared to other monomers, and therefore it is preferable to add the whole amount to the reactor in advance at the start of the reaction. Moreover, it is preferable that the maleic acid is partially neutralized in advance before the start of polymerization. The partially neutralized product of maleic acid can be prepared, for example, by adding maleic anhydride to a reactor containing water and adding alkali. The amount of alkali added is preferably 90 to 110% of maleic anhydride. As the alkali, sodium hydroxide is preferable because it is inexpensive and easy to handle.

マレイン酸(塩)以外の単量体は、連続的に反応器に滴下することが安全面、マレイン酸(塩)との共重合性の面から好ましい。マレイン酸(塩)以外の単量体は、一部を予め反応器に添加し、残りを連続的に添加しながら、反応を開始してもよい。連続滴下する時間は特に限定はされないが、2〜6時間で行うのが好ましい。6時間以上になると、反応液中の鉄分の影響で着色が著しくなり、製品に影響を与える恐れがある。
一方、2時間未満では、重合熱の除熱が難しくなり、安全面で問題となる恐れがある。
Monomers other than maleic acid (salt) are preferably dripped continuously into the reactor from the viewpoint of safety and copolymerization with maleic acid (salt). A part of the monomer other than maleic acid (salt) may be added to the reactor in advance, and the reaction may be started while the remainder is continuously added. The time for continuous dropping is not particularly limited, but it is preferably 2 to 6 hours. If it is longer than 6 hours, the coloring will be remarkable due to the iron content in the reaction solution, which may affect the product.
On the other hand, if it is less than 2 hours, it is difficult to remove the polymerization heat, which may cause a problem in safety.

本発明において、重合反応の開始剤には、過酸化水素を使用する必要がある。過酸化水素の使用量は、全単量体100質量部に対して1〜8質量部使用することが好ましく、さらに好ましくは2〜6質量部である。過酸化水素を8質量部を超えて使用した場合には、使用した過酸化水素に見合う効果が発現されず、最終製品への過酸化水素の残量が増加する恐れがあり、一方、1質量部未満では、未反応の単量体が多く残る恐れがある。
また、重合反応には過酸化水素以外に過硫酸塩を併用することが出来る。過硫酸塩を使用する場合には、過酸化水素の200質量%以下の範囲で使用することが好ましい。過硫酸塩の量が過酸化水素の200質量%を超えると、過硫酸塩の分解物が多量に重合体水溶液に含まれることになり、各種用途での性能の低下を引き起こす恐れがある。過硫酸塩としては、過硫酸ナトリウム、過硫酸カリウムおよび過硫酸アンモニウムなどが例示される。
In the present invention, it is necessary to use hydrogen peroxide as an initiator for the polymerization reaction. The amount of hydrogen peroxide to be used is preferably 1 to 8 parts by mass, more preferably 2 to 6 parts by mass with respect to 100 parts by mass of all monomers. When hydrogen peroxide is used in excess of 8 parts by mass, an effect commensurate with the hydrogen peroxide used may not be exhibited, and the remaining amount of hydrogen peroxide in the final product may increase. If it is less than the part, a large amount of unreacted monomer may remain.
In the polymerization reaction, persulfate can be used in combination with hydrogen peroxide. When persulfate is used, it is preferably used in a range of 200% by mass or less of hydrogen peroxide. When the amount of persulfate exceeds 200% by mass of hydrogen peroxide, a large amount of persulfate decomposition products are contained in the polymer aqueous solution, which may cause deterioration in performance in various applications. Examples of the persulfate include sodium persulfate, potassium persulfate, and ammonium persulfate.

本発明において、過酸化水素の分解を促進させるために、重合反応開始前に鉄イオンを添加することが好ましい。鉄イオンの添加量は、過酸化水素の0.005〜0.1質量%であることが好ましく、さらに好ましくは0.01〜0.05質量%である。
鉄イオンが過酸化水素の量の0.1質量%を超えると重合反応が進むにつれて水溶液の着色が著しくなる恐れがあり、一方、0.005質量%未満では、過酸化水素の分解が進まないため重合反応が進行しない恐れがある。
鉄イオンを含む化合物としては、カリ明礬、硫酸アンモニウム鉄(II)、硫酸アンモウニウム鉄(III)、硫酸鉄(II)、硫酸鉄(III)、塩化鉄(II)、塩化鉄(III)が挙げられる。これらの中でも好ましくは、カリ明礬および硫酸アンモニウム鉄(III)であり、さらに好ましくはカリ明礬である。
In the present invention, it is preferable to add iron ions before the start of the polymerization reaction in order to promote the decomposition of hydrogen peroxide. The amount of iron ions added is preferably 0.005 to 0.1% by mass of hydrogen peroxide, more preferably 0.01 to 0.05% by mass.
If the iron ion exceeds 0.1% by mass of the amount of hydrogen peroxide, the aqueous solution may become colored as the polymerization reaction proceeds. On the other hand, if it is less than 0.005% by mass, decomposition of hydrogen peroxide does not proceed. Therefore, the polymerization reaction may not proceed.
Examples of compounds containing iron ions include potassium alum, ammonium iron sulfate (II), ammonium iron sulfate (III), iron sulfate (II), iron sulfate (III), iron chloride (II), and iron chloride (III). . Among these, potassium alum and ammonium iron sulfate (III) are preferable, and potassium alum is more preferable.

重合温度は特に制限がなく広い範囲で実施可能であるが、重合温度は80〜100℃(重合反応液の沸点)で行うのが好ましい。80℃未満の場合、重合反応が遅くなるため生産性の面で好ましくない。また、反応は加圧あるいは減圧下で行うことも可能であるが、加圧あるいは減圧反応用の設備にするためのコストが必要となりので、常圧で行うことが好ましい。   The polymerization temperature is not particularly limited and can be carried out in a wide range, but the polymerization temperature is preferably 80 to 100 ° C. (the boiling point of the polymerization reaction solution). When it is less than 80 ° C., the polymerization reaction is slow, which is not preferable in terms of productivity. The reaction can also be carried out under pressure or reduced pressure, but it is preferable to carry out the reaction at normal pressure because of the cost required to make equipment for pressure or reduced pressure reaction.

連続的に滴下する単量体と過酸化水素は、同時に滴下を開始して同時に滴下を終了させることが好ましい。過酸化水素の滴下を先に終了させると、反応末期に供給した単量体の重合反応が進みにくくなる。逆に、単量体の滴下を先に終了させると、この後に供給される過酸化水素の重合体水溶液中に残りやすくなる。なお、単量体と過酸化水素の滴下が終了した後に、過硫酸塩を追触することは問題ない。   It is preferable that the monomer and hydrogen peroxide which are continuously dropped are started to be dropped at the same time and dropped at the same time. When the dropping of hydrogen peroxide is terminated first, the polymerization reaction of the monomer supplied at the end of the reaction becomes difficult to proceed. Conversely, when the dropping of the monomer is terminated first, it tends to remain in the aqueous polymer solution of hydrogen peroxide supplied thereafter. It should be noted that there is no problem in tracking the persulfate after the dropping of the monomer and hydrogen peroxide is completed.

本発明において、過酸化水素の滴下が終了した後に、カリ明礬を添加する必要がある。過酸化水素の滴下後にカリ明礬を添加することで、反応液中の過酸化水素を効率よく低減させることが可能になる。過酸化水素の滴下が終了した後に添加するカリ明礬は、重合反応開始前に添加した鉄イオンの20〜500質量%であることが好ましい。
20質量%未満では添加する効果の発現が少なく、過酸化水素が効率よく低減しない恐れがある。一方、500質量%を超えると、鉄分の影響で水溶液が着色する恐れがある。
In the present invention, it is necessary to add potash after completion of the dropwise addition of hydrogen peroxide. By adding potassium alum after dropwise addition of hydrogen peroxide, it becomes possible to efficiently reduce hydrogen peroxide in the reaction solution. It is preferable that the potassium alum added after the dropwise addition of hydrogen peroxide is 20 to 500% by mass of the iron ions added before the start of the polymerization reaction.
If it is less than 20% by mass, the effect of addition is small, and hydrogen peroxide may not be efficiently reduced. On the other hand, if it exceeds 500 mass%, the aqueous solution may be colored due to the influence of iron.

上記カリ明礬を添加した後、反応液は80〜100℃(重合反応液の沸点)の温度で、0.5〜3時間保持することが好ましく、より好ましくは、85〜95℃の温度で1〜2時間保持することである。
保持温度が80℃未満であると過酸化水素の分解が促進されず、本願発明の過酸化水素の量を0.1〜50ppmにコントロールすることが難しくなる。一方、加圧すれば100℃を超える温度で保持することも可能であるが、設備のコストの増加と運転操作が煩雑となる恐れがあり、さらに水溶液を高温で保持するため、反応液中の鉄分の影響で着色著しくなる恐れがある。
また、保持時間が0.5時間未満では過酸化水素の分解が促進されず、本願発明の過酸化水素の量を0.1〜50ppmにコントロールすることが難しくなる。一方、保持時間が3時間を超えると水溶液中の鉄分の影響で水溶液の着色が著しくなる恐れがある。
After adding the potassium alum , the reaction solution is preferably held at a temperature of 80 to 100 ° C. (boiling point of the polymerization reaction solution) for 0.5 to 3 hours, more preferably at a temperature of 85 to 95 ° C. Hold for ~ 2 hours.
When the holding temperature is less than 80 ° C., decomposition of hydrogen peroxide is not promoted, and it becomes difficult to control the amount of hydrogen peroxide of the present invention to 0.1 to 50 ppm. On the other hand, if it is pressurized, it can be maintained at a temperature exceeding 100 ° C., but there is a risk that the cost of the equipment increases and the operation operation becomes complicated, and the aqueous solution is kept at a high temperature. There is a possibility that coloring may become remarkable under the influence of iron.
On the other hand, when the holding time is less than 0.5 hours, the decomposition of hydrogen peroxide is not accelerated, and it becomes difficult to control the amount of hydrogen peroxide of the present invention to 0.1 to 50 ppm. On the other hand, if the holding time exceeds 3 hours, the aqueous solution may be markedly colored due to the iron content in the aqueous solution.

本発明の製造方法によれば、得られるアクリル酸(塩)/マレイン酸(塩)系共重合体の重量平均分子量は通常1000〜50000となり、分散度(重量平均分子量÷数平均分子量)は通常2.0〜7.0となる。なお、重量平均分子量の測定はGPC(ゲルパーミエーションクロマトグラフィー)による。   According to the production method of the present invention, the acrylic acid (salt) / maleic acid (salt) copolymer obtained usually has a weight average molecular weight of 1000 to 50000, and the dispersity (weight average molecular weight ÷ number average molecular weight) is usually 2.0 to 7.0. The weight average molecular weight is measured by GPC (gel permeation chromatography).

本発明で得られるアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液は、単独でも分散剤、洗剤ビルダー、繊維処理剤、染色助剤、スケール防止剤などに利用できるが、必要に応じて従来から公知である各種添加物を配合することができる。   The acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution obtained in the present invention can be used alone as a dispersant, detergent builder, fiber treatment agent, dyeing assistant, scale inhibitor, etc. Accordingly, various conventionally known additives can be blended.

以下、実施例により本願発明をさらに詳細に説明する。なお、特に断りのない限り、%は質量%を意味し、部は質量部を意味する。
<実施例1>
脱イオン水700kg、カリ明礬0.2kg、無水マレイン酸500kgおよび48%水酸化ナトリウム溶液450kgをSUS製槽型反応器に仕込んだ後、90℃まで温度を上げた。次いで、アクリル酸500kg、35%過酸化水素水200kgおよび30%
過硫酸ナトリウム水溶液80kgを4時間かけて反応器に滴下した。滴下終了後、カリ明礬0.2kgを添加し、さらに2時間反応液を90℃に保持した。次いで、48%水酸化ナトリウム水溶液(850kg)を添加して中和した。固形分濃度が43質量%、pHが7のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液を得た。
Hereinafter, the present invention will be described in more detail by way of examples. Unless otherwise specified,% means mass%, and part means mass part.
<Example 1>
After 700 kg of deionized water, 0.2 kg of potassium alum, 500 kg of maleic anhydride and 450 kg of 48% sodium hydroxide solution were charged into a SUS tank reactor, the temperature was raised to 90 ° C. Next, 500 kg of acrylic acid, 200 kg of 35% hydrogen peroxide and 30%
80 kg of aqueous sodium persulfate solution was dropped into the reactor over 4 hours. After the addition, 0.2 kg of potassium alum was added, and the reaction solution was kept at 90 ° C. for 2 hours. Subsequently, 48% sodium hydroxide aqueous solution (850 kg) was added and neutralized. An acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution having a solid content concentration of 43 mass% and a pH of 7 was obtained.

上記で得られた水溶液について、下記の方法で過酸化水素含有量およびAPHAを測定した。さらに、分散性能を評価するため、分散直後と7日後の分散液粘度を測定した。
(過酸化水素の含有量の測定)
重合体水溶液2gと30%硫酸チタン(IV)溶液10gを蒸留水で100mLに希釈したものを測定試料として、407nmの吸光度を測定する発色法により測定した。なお、該水溶液2gと25%硫酸10gを蒸留水で100mLに希釈したものをブランクとした。
(還元性硫黄化合物の測定)
イオンクロマトグラフィー(東ソー製8000シリーズ)により、亜硫酸イオンを測定した。
(APHAの測定)
重合体水溶液を50mL比色管に入れ、APHA標準液の入った比色管と目視で比較した。重合体水溶液と一番近い標準液の色数を読み取った。
着色の経時変化を測定するために、重合体水溶液をポリ容器に入れ、50℃の乾燥機で1ヶ月放置したものについてもAPHAを測定した。
About the aqueous solution obtained above, hydrogen peroxide content and APHA were measured by the following method. Furthermore, in order to evaluate the dispersion performance, the dispersion viscosity immediately after dispersion and after 7 days was measured.
(Measurement of hydrogen peroxide content)
Measurement was carried out by a color development method measuring absorbance at 407 nm using a sample obtained by diluting 2 g of a polymer aqueous solution and 10 g of a 30% titanium (IV) sulfate solution with distilled water to 100 mL. A blank was prepared by diluting 2 g of the aqueous solution and 10 g of 25% sulfuric acid to 100 mL with distilled water.
(Measurement of reducing sulfur compounds)
Sulfite ions were measured by ion chromatography (8000 series manufactured by Tosoh Corporation).
(Measurement of APHA)
The aqueous polymer solution was placed in a 50 mL colorimetric tube and visually compared with the colorimetric tube containing the APHA standard solution. The color number of the standard solution closest to the polymer aqueous solution was read.
In order to measure the color change over time, APHA was also measured for an aqueous polymer solution placed in a plastic container and left in a dryer at 50 ° C. for 1 month.

(分散液粘度の測定)
得られた共重合体0.4部(固形分)と蒸留水23部を攪拌して均一に溶解させて分散剤水溶液を調整した。この分散剤水溶液に軽質炭酸カルシウムの粉末77部を添加して、TKホモミキサー(特殊機化工業(株)製)を用いて、4000回転で15分間攪拌分散させた。分散直後および25℃で7日間放置後の粘度を測定した。なお、粘度はBL型粘度計を用いて25℃、60rpmの条件で測定した。
(ドラム缶での保管試験)
得られた重合体水溶液がドラム缶で安全に保管できるか調べるため、重合体水溶液をドラム缶(鋼鉄製で内面をエポキシ樹脂でコーティング加工したもの)に充填して、屋外で半年保管した後、ドラム缶の外観を観察した。
(Measurement of dispersion viscosity)
0.4 parts (solid content) of the obtained copolymer and 23 parts of distilled water were stirred and dissolved uniformly to prepare a dispersant aqueous solution. To this dispersant aqueous solution, 77 parts of light calcium carbonate powder was added, and the mixture was stirred and dispersed at 4000 rpm for 15 minutes using a TK homomixer (manufactured by Tokushu Kika Kogyo Co., Ltd.). The viscosity was measured immediately after dispersion and after standing at 25 ° C. for 7 days. The viscosity was measured using a BL type viscometer at 25 ° C. and 60 rpm.
(Storage test in drums)
In order to examine whether the obtained polymer aqueous solution can be safely stored in a drum can, the polymer aqueous solution was filled in a drum can (made of steel and coated with epoxy resin on the inner surface) and stored outdoors for half a year. The appearance was observed.

<実施例2>
単量体、過酸化水素および過硫酸ナトリウムの滴下終了後に添加するカリ明礬を0.1kgに変更した以外は、実施例1と同様に重合反応を行い、固形分濃度が43質量%、pHが7のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液を得た。
<Example 2>
The polymerization reaction was carried out in the same manner as in Example 1 except that the potassium alum added after the completion of dropping of the monomer, hydrogen peroxide and sodium persulfate was changed to 0.1 kg, the solid content concentration was 43% by mass, and the pH was 7 acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution was obtained.

<実施例3>
35%過酸化水素の量を250kg、30%過硫酸ナトリウム水溶液を使用しない以外は実施例1と同様に重合反応を行い、固形分濃度が43質量%、pHが7のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液を得た。
<Example 3>
A polymerization reaction was carried out in the same manner as in Example 1 except that the amount of 35% hydrogen peroxide was 250 kg and a 30% sodium persulfate aqueous solution was not used. Acrylic acid (salt) / solid content of 43% by mass and pH of 7 / A maleic acid (salt) copolymer aqueous solution was obtained.

<実施例4>
単量体として、アクリル酸500kgの代わりに、アクリル酸250kgおよび2−アクリルアミド−2−メチルプロパンスルホン酸(ATBS)250kgを使用した以外は実施例1と同様に重合反応を行い、固形分濃度が43質量%、pHが7のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液を得た。
<Example 4>
The polymerization reaction was conducted in the same manner as in Example 1 except that 250 kg of acrylic acid and 250 kg of 2-acrylamido-2-methylpropanesulfonic acid (ATBS) were used in place of 500 kg of acrylic acid as the monomer, and the solid concentration was An acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution having a mass of 43% by mass and a pH of 7 was obtained.

比較例5
単量体、過酸化水素および過硫酸ナトリウムの滴下終了後に添加するカリ明礬の代わりに亜硫酸ナトリウムを0.1kg添加した以外は、実施例1と同様に重合反応を行い、固形分濃度が43質量%、pHが7のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液を得た。
なお、該水溶液は残存する亜硫酸ナトリウムの効果で経時着色が少ないが、逆に亜硫酸ナトリウムの影響で分散性能が劣る結果となった。
< Comparative Example 5 >
A polymerization reaction was carried out in the same manner as in Example 1 except that 0.1 kg of sodium sulfite was added instead of potassium alum which was added after the dropwise addition of the monomer, hydrogen peroxide and sodium persulfate, and the solid content concentration was 43 mass. % Aqueous solution of acrylic acid (salt) / maleic acid (salt) copolymer having a pH of 7.
The aqueous solution was less colored with time due to the effect of the remaining sodium sulfite, but on the contrary, the dispersion performance was inferior due to the effect of sodium sulfite.

比較例6
単量体、過酸化水素および過硫酸ナトリウムの滴下終了後に添加するカリ明礬の代わりに亜硫酸ナトリウムを10kg添加した以外は、実施例1と同様に重合反応を行い、固形分濃度が43質量%、pHが7のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液を得た。
なお、該水溶液は残存する亜硫酸ナトリウムの効果で経時着色が少ないが、逆に亜硫酸ナトリウムの影響で分散性能が劣る結果となった。
< Comparative Example 6 >
A polymerization reaction was carried out in the same manner as in Example 1 except that 10 kg of sodium sulfite was added instead of potassium alum added after the dropwise addition of the monomer, hydrogen peroxide and sodium persulfate, and the solid content concentration was 43% by mass. An acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution having a pH of 7 was obtained.
The aqueous solution was less colored with time due to the effect of the remaining sodium sulfite, but on the contrary, the dispersion performance was inferior due to the effect of sodium sulfite.

<比較例1>
単量体および過酸化水素水溶液の滴下終了にカリ明礬を添加しなかった以外は実施例1と同様に重合反応を行い、固形分濃度が43質量%、pHが7のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液を得た。
なお、該水溶液を充填したドラム缶が3ヶ月経過後に膨れる現象が見られた。
<Comparative Example 1>
A polymerization reaction was performed in the same manner as in Example 1 except that potassium alum was not added at the end of the dropwise addition of the monomer and the aqueous hydrogen peroxide solution, and the acrylic acid (salt) / solid content concentration was 43% by mass and pH was 7. A maleic acid (salt) copolymer aqueous solution was obtained.
A phenomenon that the drum filled with the aqueous solution swells after 3 months was observed.

<比較例2>
単量体および過酸化水素水溶液の滴下終了にカリ明礬を添加せずに、90℃で8時間保持した以外は実施例1と同様に重合反応を行い、固形分濃度が43質量%、pHが7のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液を得た。なお、該水溶液は著しく着色していた。
また、該水溶液を充填したドラム缶が3ヶ月経過後に膨れる現象が見られた。
<Comparative example 2>
A polymerization reaction was carried out in the same manner as in Example 1 except that potassium alum was not added at the end of the dropwise addition of the monomer and aqueous hydrogen peroxide, and the mixture was held at 90 ° C. for 8 hours. 7 acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution was obtained. The aqueous solution was remarkably colored.
In addition, a phenomenon that the drum filled with the aqueous solution swells after 3 months was observed.

<比較例3>
単量体、過酸化水素および過硫酸ナトリウムの滴下終了後に添加するカリ明礬を0.05kgに変更した以外は、実施例1と同様に重合反応を行い、固形分濃度が43質量%、pHが7のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液を得た。
なお、該水溶液を充填したドラム缶が3ヶ月経過後に膨れる現象が見られた。
<Comparative Example 3>
The polymerization reaction was carried out in the same manner as in Example 1 except that the potassium alum added after completion of the dropwise addition of the monomer, hydrogen peroxide and sodium persulfate was changed to 0.05 kg, the solid content concentration was 43% by mass, and the pH was 7 acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution was obtained.
A phenomenon that the drum filled with the aqueous solution swells after 3 months was observed.

実施例1〜6および比較例1〜3の重合条件および測定結果を表1に示す。   Table 1 shows the polymerization conditions and measurement results of Examples 1 to 6 and Comparative Examples 1 to 3.

Figure 0005076864
Figure 0005076864

本発明のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液は還元剤を含まずに、過酸化水素の含有量が50ppm以下であるため、経時的な着色が少なく、経時的な粘度上昇が少なく、またドラム缶のような金属容器で保管しても加圧状態にならず、また、残存する還元剤による分散性能悪化を起こさないという特性を備えるものである。
したがって、該重合体水溶液は分散剤、洗剤ビルダー、繊維処理剤、染色助剤、スケールコントロール剤などに有用である。














































Since the acrylic acid (salt) / maleic acid (salt) copolymer aqueous solution of the present invention does not contain a reducing agent and the content of hydrogen peroxide is 50 ppm or less, there is little coloring over time, The viscosity increases little, and even when stored in a metal container such as a drum can, it is not in a pressurized state, and has the characteristics of not causing deterioration in dispersion performance due to the remaining reducing agent.
Therefore, the polymer aqueous solution is useful as a dispersant, a detergent builder, a fiber treatment agent, a dyeing aid, a scale control agent, and the like.














































Claims (4)

アクリル酸またはその一部あるいは全部が中和された単量体およびマレイン酸またはその一部あるいは全部が中和された単量体を水性媒体中で、重合開始剤として過酸化水素を使用して重合させて得られる共重合体および水性媒体からなり、当該過酸化水素添加終了後にカリ明礬を添加することを特徴とする、過酸化水素の含有量が50ppm以下であるアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の製造方法Acrylic acid or monomer partially or completely neutralized and maleic acid or monomer partially or fully neutralized in aqueous medium using hydrogen peroxide as a polymerization initiator Acrylic acid (salt) / maleic acid having a hydrogen peroxide content of 50 ppm or less, comprising a copolymer obtained by polymerization and an aqueous medium, wherein potassium alum is added after the addition of hydrogen peroxide A method for producing an acid (salt) copolymer aqueous solution. 上記過酸化水素の使用量が、全単量体100質量部に対して1〜8質量部であることを特徴とする請求項1に記載のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の製造方法。2. The acrylic acid (salt) / maleic acid (salt) system according to claim 1, wherein the amount of hydrogen peroxide used is 1 to 8 parts by mass with respect to 100 parts by mass of all monomers. A method for producing an aqueous polymer solution. 重合開始前にもカリ明礬を添加することを特徴とする請求項1または2に記載のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の製造方法。3. The method for producing an aqueous solution of acrylic acid (salt) / maleic acid (salt) copolymer according to claim 1 or 2, wherein potassium alum is added even before the start of polymerization. 過酸化水素添加終了後に添加するカリ明礬が、重合開始前に添加するカリ明礬の20〜500質量%であることを特徴とする請求項3に記載のアクリル酸(塩)/マレイン酸(塩)系共重合体水溶液の製造方法。The acrylic acid (salt) / maleic acid (salt) according to claim 3, wherein the potassium alum added after the hydrogen peroxide addition is 20 to 500% by mass of the potassium alum added before the start of polymerization. A method for producing an aqueous copolymer solution.
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