JP5073963B2 - Developing device, process cartridge, and image forming apparatus - Google Patents

Developing device, process cartridge, and image forming apparatus Download PDF

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JP5073963B2
JP5073963B2 JP2006134247A JP2006134247A JP5073963B2 JP 5073963 B2 JP5073963 B2 JP 5073963B2 JP 2006134247 A JP2006134247 A JP 2006134247A JP 2006134247 A JP2006134247 A JP 2006134247A JP 5073963 B2 JP5073963 B2 JP 5073963B2
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toner
stirring chamber
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side stirring
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一郎 門田
一己 鈴木
秀樹 小杉
圭亮 内田
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Ricoh Co Ltd
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Description

本発明は、複写機、ファクシミリ、プリンタ等の画像形成装置にかかり、特に二成分系の現像剤を用いる画像形成装置に関する。   The present invention relates to an image forming apparatus such as a copying machine, a facsimile machine, and a printer, and more particularly to an image forming apparatus using a two-component developer.

近年、複写機やプリンタ等の電子写真技術用いた画像形成装置の小型化やパーソナル化の要求に伴って、その現像装置の小型化が図られている。また、こうした要求に伴って、トナーが無くなった時点で、現像装置ごと交換する使い捨てタイプの現像装置や、この現像装置の他に、原稿画像の静電潜像が形成される潜像担持体(感光体)、および感光体上に残留したトナーを除去するクリーニング部等が一体化された、いわゆるプロセスカートリッジも一般に広く用いられるようになってきている。
しかしながら、このような小型化された現像装置においては、そのトナーと磁性キャリアとからなる現像剤の収容量が少ない。また、現像剤撹拌部の省スペース化も余儀なくされるため、補給されたトナーがその現像領域に到達するまでの時間が短く、トナーと磁性キャリアとの撹拌が不十分になってトナーの帯電量が小さくなり、浮遊トナーが発生し易くなる。浮遊トナーが発生した場合には、転写紙の地肌汚れがひどくなり好ましくない。このような現象は、特に画像面積率の高い原稿を連続して印刷した際のように、トナー補給量が多くなった時に補給トナーの分散・帯電不足で顕著に発生する。
また、機械の高速化に伴い現像剤攪拌搬送部材は高速で回転し、且つ、トナーは3〜12μmの微小粒子であるため、補給されたトナーの一部が現像剤とうまく攪拌されずに飛散、浮遊あるいは現像剤面を上滑りして移動する。このようなトナーが現像ローラに搬送されて現像領域へ搬送されると、未帯電、逆帯電、弱帯電の帯電不良トナーが、非画像部の地汚れ、濃度ムラを発生したり、トナー飛散が生じる。
In recent years, along with demands for downsizing and personalization of image forming apparatuses using electrophotographic technology such as copiers and printers, downsizing of developing devices has been attempted. Further, in response to such a request, when the toner runs out, the disposable developing device that is replaced with the developing device, or a latent image carrier (on which an electrostatic latent image of the original image is formed) in addition to the developing device. A so-called process cartridge in which a photosensitive member) and a cleaning unit that removes toner remaining on the photosensitive member are integrated is also widely used.
However, such a miniaturized developing device has a small amount of developer containing the toner and the magnetic carrier. In addition, since the space for the developer agitation unit is also inevitably reduced, the time required for the replenished toner to reach the development area is short, and the agitation between the toner and the magnetic carrier becomes insufficient, resulting in a charge amount of the toner. Becomes smaller, and floating toner is likely to be generated. When floating toner is generated, the background of the transfer paper becomes very dirty, which is not preferable. Such a phenomenon occurs remarkably when the amount of toner replenishment increases, such as when the amount of toner replenishment increases, as in the case of continuously printing a document with a high image area ratio.
In addition, as the machine speed increases, the developer agitating / conveying member rotates at high speed, and the toner is 3 to 12 μm fine particles, so that a part of the replenished toner is scattered without being well agitated with the developer. , Float or move on the developer surface. When such toner is transported to the development roller and transported to the development area, uncharged, reversely charged, and weakly charged poorly charged toner may cause non-image area background contamination, density unevenness, or toner scattering. Arise.

このような問題を解消するために、トナー補給部から補給されたトナーが剤面を上滑りして未帯電のまま現像ローラ側のスクリュー部に搬送されるのを防止する飛散防止部材を設けることが提案されている(例えば、特許文献1 参照。)。
しかしながらこれらの手段は、トナーが現像部に搬送されるまでに満たさねばならない2つの条件であるトナーの分散と帯電のうち、トナーの均一分散に重点を置いたものである。つまり補給トナーの現像剤への均一な分散までの機能をスクリュー部に与え、トナー帯電は従来と同じく現像剤規制ブレード近傍での現像剤の摺擦によってまかなっていた。このような現像システムの場合、トナーが現像剤規制ブレードの裏側の現像剤溜り部で大きな負荷を受け、現像剤が劣化するという問題点がある。劣化したトナーは弱帯電・逆帯電トナーになりやすく、長期にわたる画像形成プロセスを経ると帯電量分布がブロード化し、地肌汚れ・トナー飛散につながる。しかしながら安易に現像剤規制ブレード裏でのストレスを小さくするとトナーの帯電不足が発生し、かえって地肌汚れ・トナー飛散が多くなりかねない。
In order to solve such a problem, a scattering prevention member that prevents the toner replenished from the toner replenishing portion from sliding on the surface of the agent and being conveyed to the screw portion on the developing roller side without being charged is provided. It has been proposed (see, for example, Patent Document 1).
However, these means emphasize the uniform dispersion of the toner among the two conditions that must be satisfied before the toner is transported to the developing unit. In other words, the screw portion is provided with a function to uniformly distribute the replenishment toner to the developer, and the toner charging is covered by the rubbing of the developer in the vicinity of the developer regulating blade as before. In such a development system, there is a problem in that the toner is subjected to a large load in the developer reservoir on the back side of the developer regulating blade and the developer deteriorates. Deteriorated toner tends to be weakly charged / reversely charged toner, and after a long-time image forming process, the charge amount distribution is broadened, leading to background contamination and toner scattering. However, if the stress on the back of the developer regulating blade is easily reduced, insufficient charging of the toner may occur, and on the contrary, background stains and toner scattering may increase.

また、現像装置内の剤通過量規制部材を現像ローラに近づけるように作動させて帯電量を上昇させることが提案されている(例えば、特許文献2 参照。)。しかしこの構成では剤にかかる摺擦力が増すものの、剤を規制する場所がドクターブレード近傍であるため、その位置の搬送されるまでのトナーの分散が不完全だと現像剤規制手段を用いても濃度ムラが出てしまう懸念がある。
また、補給側攪拌室のスクリューの下流に付けるフィンの数を上流側よりも多くすることによって、補給側攪拌室の剤レベルを上流と下流で変化させる構成が提案されている(例えば、特許文献3 参照。)。
しかしながらこれらの発明においてはいずれも、補給トナーの上滑り防止、トナーの均一分散、トナーの帯電付与を十分に行い、かつ現像剤にかかる機械的な力を従来よりも弱くして現像剤の長寿命化を図るには不十分な点があった。
In addition, it has been proposed to increase the charge amount by operating the agent passage amount regulating member in the developing device so as to approach the developing roller (see, for example, Patent Document 2). However, in this configuration, although the rubbing force applied to the agent is increased, the place where the agent is regulated is in the vicinity of the doctor blade. There is also a concern that density unevenness may occur.
In addition, a configuration has been proposed in which the number of fins attached to the downstream side of the screw in the replenishment side stirring chamber is increased from the upstream side to change the agent level in the replenishment side stirring chamber upstream and downstream (for example, Patent Documents). 3).
However, in any of these inventions, it is possible to prevent the topping of the replenished toner, to uniformly disperse the toner, to sufficiently impart the toner, and to weaken the mechanical force applied to the developer as compared with the conventional one, thereby extending the life of the developer. There were points that were insufficient to make it easier.

特開平9−106161号公報JP-A-9-106161 特開平11−202573号公報JP-A-11-202573 特開2004−272017号公報JP 2004-272017 A

本発明は上記問題点に鑑み、補給されたトナーが低帯電もしくは未帯電状態で直接現像スリーブに到達することを防止でき、長期に渡り画像形成プロセスが繰り返された場合、或いはトナーの消費が少ない特殊な使用状態が長期間に及んだ場合にも、現像剤劣化が少なく、長期にわたって地肌汚れ・トナー飛散のない現像装置および画像形成装置を提供することを目的とする。
その根本となる思想は、トナーの帯電機能をトナーが補給される第一の現像剤攪拌部でも分担させることにより、現像装置全体として現像剤が受ける負担を減らし、現像剤の長寿命化を図るものである。
In view of the above problems, the present invention can prevent the replenished toner from directly reaching the developing sleeve in a low-charged state or an uncharged state, and when the image forming process is repeated over a long period of time, or consumes less toner. It is an object of the present invention to provide a developing device and an image forming apparatus in which the developer is hardly deteriorated even in a special use state for a long period of time and is free of background stain and toner scattering for a long period of time.
The fundamental idea is that the charging function of the toner is shared by the first developer agitation unit to which the toner is replenished, thereby reducing the burden on the developer as a whole of the developing device and extending the life of the developer. Is.

請求項1に記載の発明では、トナーとキャリアからなる二成分現像剤を、現像剤容器内に配設された2本の回転自在なスクリューで攪拌・分散して所定位置に搬送する攪拌手段と、現像によって消費されたトナーを補給するトナー補給手段と、現像剤のトナー濃度検知手段と、静電潜像が形成される像担持体表面に形成された基準トナー像の画像濃度を検知する画像濃度検知手段と、を備えた現像装置において、トナーが補給される側の現像剤収容部を補給側撹拌室、現像剤担持体と対向している側の現像剤収容部を現像側撹拌室とするとき、前記補給側攪拌室の現像剤搬送方向下流端部から前記現像側攪拌室へ現像剤を受け渡す開口部に、該開口部の面積を変化させる現像剤通過量規制部材を具備し、前記現像剤通過量規制部材は、前記補給側撹拌室と前記現像側撹拌室の受け渡し部の断面積が変化可能なシャッター部材で構成され、前記シャッター部材は、前記受け渡し部の天井から下向きに挿入された板状部材であり、該板状部材が上下に動くことによって開口部面積を変える構成であり、前記トナー濃度検知手段によって前記現像剤のトナー濃度が所定値以上であることが検知され、かつ前記画像濃度検知手段によって基準トナー像の画像濃度が所定レベルより低下したことが検知されたとき、前記現像剤通過量規制部材を作動させ、前記開口部の現像剤搬送方向上流側に現像剤を滞留させるように該開口部の面積を小さくすることを特徴とする。
請求項2に記載の発明では、トナーとキャリアからなる二成分現像剤を、現像剤容器内に配設された2本の回転自在なスクリューで攪拌・分散して所定位置に搬送する攪拌手段と、現像によって消費されたトナーを補給するトナー補給手段と、現像剤のトナー濃度検知手段と、静電潜像が形成される像担持体表面に形成された基準トナー像の画像濃度を検知する画像濃度検知手段と、を備えた現像装置において、トナーが補給される側の現像剤収容部を補給側撹拌室、現像剤担持体と対向している側の現像剤収容部を現像側撹拌室とするとき、前記補給側攪拌室の現像剤搬送方向下流端部から前記現像側攪拌室へ現像剤を受け渡す開口部に、該開口部の面積を変化させる現像剤通過量規制部材を具備し、前記現像剤通過量規制部材は、前記補給側撹拌室と前記現像側撹拌室の受け渡し部の断面積が変化可能なシャッター部材で構成され、前記シャッター部材は、前記受け渡し部の開口部を横方向にスライド可能な板状部材であり、該板状部材が左右に動くことによって開口部面積を変え構成であり、前記トナー濃度検知手段によって前記現像剤のトナー濃度が所定値以上であることが検知され、かつ前記画像濃度検知手段によって基準トナー像の画像濃度が所定レベルより低下したことが検知されたとき、前記現像剤通過量規制部材を作動させ、前記開口部の現像剤搬送方向上流側に現像剤を滞留させるように該開口部の面積を小さくすることを特徴とする
According to the first aspect of the present invention, there is provided an agitating means for agitating and dispersing the two-component developer composed of the toner and the carrier with two rotatable screws disposed in the developer container and transporting them to a predetermined position. A toner replenishing means for replenishing toner consumed by the development, a toner density detecting means for the developer, and an image for detecting the image density of the reference toner image formed on the surface of the image carrier on which the electrostatic latent image is formed. A developer containing portion on the side where toner is replenished, a developer containing portion on the side facing the developer carrying member, and a developing side stirring chamber. A developer passing amount regulating member that changes the area of the opening at the opening that delivers the developer from the downstream end of the replenishing side stirring chamber to the developing side stirring chamber, The developer passage amount restricting member is the auxiliary member. A cross-sectional area of the transfer section of the side stirring chamber and the developing side stirring chamber is configured by a shutter member that can change, and the shutter member is a plate-like member inserted downward from the ceiling of the transfer section, The opening area is changed by moving the member up and down, the toner density detecting unit detects that the toner density of the developer is equal to or higher than a predetermined value, and the image density detecting unit detects the reference toner image. When it is detected that the image density has fallen below a predetermined level, the developer passage amount regulating member is actuated to reduce the area of the opening so that the developer is retained upstream of the opening in the developer transport direction. It is characterized by being made small.
According to a second aspect of the present invention, there is provided an agitating means for agitating and dispersing a two-component developer comprising a toner and a carrier with two rotatable screws disposed in a developer container and conveying the mixture to a predetermined position. A toner replenishing means for replenishing toner consumed by the development, a toner density detecting means for the developer, and an image for detecting the image density of the reference toner image formed on the surface of the image carrier on which the electrostatic latent image is formed. A developer containing portion on the side where toner is replenished, a developer containing portion on the side facing the developer carrying member, and a developing side stirring chamber. A developer passing amount regulating member that changes the area of the opening at the opening that delivers the developer from the downstream end of the replenishing side stirring chamber to the developing side stirring chamber, The developer passage amount restricting member is the auxiliary member. A shutter member capable of changing a cross-sectional area of the transfer portion between the side stirring chamber and the developing side stirring chamber, and the shutter member is a plate-like member that is slidable laterally through the opening of the transfer portion; The opening area is changed by moving the plate-like member left and right, the toner density detecting means detects that the toner density of the developer is not less than a predetermined value, and the image density detecting means is a reference toner. When it is detected that the image density of the image has fallen below a predetermined level, the developer passage amount regulating member is operated, and the developer is retained in the developer conveyance direction upstream of the opening. Characterized by reducing the area

請求項3に記載の発明では、トナーとキャリアからなる二成分現像剤を、現像剤容器内に配設された2本の回転自在なスクリューで攪拌・分散して所定位置に搬送する攪拌手段と、現像によって消費されたトナーを補給するトナー補給手段と、現像剤のトナー濃度検知手段と、静電潜像が形成される像担持体表面に形成された基準トナー像の画像濃度を検知する画像濃度検知手段と、を備えた現像装置において、トナーが補給される側の現像剤収容部を補給側撹拌室、現像剤担持体と対向している側の現像剤収容部を現像側撹拌室とするとき、前記補給側攪拌室の現像剤搬送方向下流端部から前記現像側攪拌室へ現像剤を受け渡す開口部に、該開口部の面積を変化させる現像剤通過量規制部材を具備し、前記現像剤通過量規制部材は、前記補給側撹拌室と前記現像側撹拌室の受け渡し部の断面積が変化可能なシャッター部材で構成され、前記シャッター部材は、前記受け渡し部に設けられた複数の平行に設置された板状部材であり、該板状部材が角度を変えることによって開口部面積を変える構成であり、前記トナー濃度検知手段によって前記現像剤のトナー濃度が所定値以上であることが検知され、かつ前記画像濃度検知手段によって基準トナー像の画像濃度が所定レベルより低下したことが検知されたとき、前記現像剤通過量規制部材を作動させ、前記開口部の現像剤搬送方向上流側に現像剤を滞留させるように該開口部の面積を小さくすることを特徴とする。 According to a third aspect of the present invention, there is provided an agitating means for agitating and dispersing a two-component developer comprising a toner and a carrier with two rotatable screws disposed in a developer container and transporting them to a predetermined position. A toner replenishing means for replenishing toner consumed by the development, a toner density detecting means for the developer, and an image for detecting the image density of the reference toner image formed on the surface of the image carrier on which the electrostatic latent image is formed. A developer containing portion on the side where toner is replenished, a developer containing portion on the side facing the developer carrying member, and a developing side stirring chamber. A developer passing amount regulating member that changes the area of the opening at the opening that delivers the developer from the downstream end of the replenishing side stirring chamber to the developing side stirring chamber, The developer passage amount restricting member is the auxiliary member. It is composed of a shutter member capable of changing the cross-sectional area of the transfer section of the side stirring chamber and the development side stirring chamber, and the shutter member is a plurality of parallel plate-like members provided in the transfer section, The plate-like member is configured to change the opening area by changing the angle. The toner density detecting means detects that the toner density of the developer is equal to or higher than a predetermined value, and the image density detecting means is a reference. When it is detected that the image density of the toner image has fallen below a predetermined level, the developer passage amount regulating member is actuated so as to retain the developer upstream of the opening in the developer transport direction. The area is reduced .

請求項4に記載の発明では、請求項1ないし3のいずれか1つに記載の現像装置において、前記トナー濃度検知手段によって前記現像剤のトナー濃度が所定値以上であることが検知され、かつ前記画像濃度検知手段によって基準トナー像の画像濃度が所定レベルより低下したことが検知されたとき、前記補給側撹拌室の下流端部から前記現像側撹拌室へ受け渡された直後までの移流速度V1と、現像剤が現像器内を1周還流する平均移流速度V2が、
0.6<V1/V2<1
の関係を満たすように前記現像剤通過量規制部材を作動させることを特徴とする。
請求項5に記載の発明では、潜像担持体、帯電装置、潜像担持体のクリーニング装置の少なくとも2つと、請求項1ないし4のいずれか1つに記載の現像装置と、を一体としたプロセスカートリッジを特徴とする。
According to a fourth aspect of the present invention, in the developing device according to any one of the first to third aspects, the toner concentration detecting means detects that the toner concentration of the developer is not less than a predetermined value, and When the image density detecting means detects that the image density of the reference toner image has fallen below a predetermined level, the advection speed from the downstream end of the replenishing side stirring chamber to immediately after being transferred to the developing side stirring chamber V1 and the average advection speed V2 at which the developer recirculates once in the developing device,
0.6 <V1 / V2 <1
The developer passage amount regulating member is operated so as to satisfy the above relationship .
According to a fifth aspect of the present invention, at least two of the latent image carrier, the charging device, and the latent image carrier cleaning device are integrated with the developing device according to any one of the first to fourth aspects. Features a process cartridge .

請求項6に記載の発明では、請求項1ないし4のいずれか1つに記載の現像装置を備え、一連の画像形成プロセスによって形成された画像を記録媒体に記録する画像形成装置を特徴とする。 According to a sixth aspect of the invention, there is provided an image forming apparatus that includes the developing device according to any one of the first to fourth aspects and records an image formed by a series of image forming processes on a recording medium. .

本発明によれば、補給側撹拌室の下流端部から現像側撹拌室へ受け渡された直後までの移流速度を規制したので、補給側攪拌室で剤の滞留が生じ、現像剤の摺擦力が高まり、補給トナーの分散が促進されると同時にトナーの帯電が促進される。
現像剤経路の断面積を現像器内の現像剤の帯電状態に応じて変化させることにより、過不足のない摺擦力の付与が可能であり、余分な摺擦力を加えることによる現像剤劣化を抑制することができる。
According to the present invention, since the advection speed from the downstream end of the replenishment-side stirring chamber to just after being transferred to the development-side stirring chamber is restricted, the agent stays in the replenishment-side stirring chamber, and the developer is rubbed. The power is increased, the dispersion of the replenishing toner is promoted, and at the same time the charging of the toner is promoted.
By changing the cross-sectional area of the developer path according to the charged state of the developer in the developer unit, it is possible to apply a rubbing force without excess or deficiency, and developer deterioration due to applying an excessive rubbing force Can be suppressed.

図1は本発明の一実施の形態に係る現像装置を適用するカラー画像形成装置の内部構成図である。
同図において符号100は複写装置本体、200は複写装置本体100を載せる給紙テーブル、300は複写装置本体100上に取り付けるスキャナ(読取り光学系)、400はさらにその上に取り付ける原稿自動搬送装置(ADF)をそれぞれ示す。その他の符号は詳細な説明中で直接引用する。
以下、本発明を図面に示した実施の形態により詳細に説明する。同図に示す画像形成装置は、具体的にはタンデム型間接転写方式の電子写真複写装置である。複写装置本体100の中央位置には、横方向へ延びる無端ベルト状の中間転写体10を設ける。そして、図示例では中間転写体を3つの支持ローラ14・15・16に掛け回して図中時計回りに回転搬送可能とする。この図示例では、3つの支持ローラの中で、第2の支持ローラ15の左に、画像転写後に中間転写体10上に残留する残留トナーを除去する中間転写体クリーニング装置17を設ける。また、3つの支持ローラの中で第1の支持ローラ14と第2の支持ローラ15間に張り渡した中間転写体10上には、その搬送方向に沿って、ブラック・イエロー・マゼンタ・シアンの4つの画像形成手段18を横に並べて配置してタンデム画像形成部20を構成する。タンデム画像形成部20の直上には、図1に示すように、さらに露光装置21を設ける。一方、中間転写体10を挟んでタンデム画像形成部20と反対の側には、2次転写装置22を備える。2次転写装置22は、図示例では、2つのローラ23間に、無端ベルトである2次転写ベルト24を掛け渡して構成し、中間転写体10を介して第3の支持ローラ16に押し当てて配置し、中間転写体10上の画像をシートに転写する。2次転写装置22の横には、シート上の転写画像を定着する定着装置25を設ける。定着装置25は、無端ベルトである定着ベルト26に加圧ローラ27を押し当てて構成する。上述した2次転写装置22は、画像転写後のシートをこの定着装置25へと搬送するシート搬送機能も備えている。なお、図示例では、このような2次転写装置22および定着装置25の下に、上述したタンデム画像形成部20と平行に、シートの両面に画像を記録すべくシートを反転するシート反転装置28を備える。
FIG. 1 is an internal configuration diagram of a color image forming apparatus to which a developing device according to an embodiment of the present invention is applied.
In the figure, reference numeral 100 is a copying apparatus main body, 200 is a paper feed table on which the copying apparatus main body 100 is placed, 300 is a scanner (reading optical system) mounted on the copying apparatus main body 100, and 400 is an automatic document feeder (400) further mounted thereon. ADF) is shown respectively. Other symbols are directly cited in the detailed description.
Hereinafter, the present invention will be described in detail with reference to embodiments shown in the drawings. The image forming apparatus shown in the figure is specifically a tandem indirect transfer type electrophotographic copying apparatus. An endless belt-like intermediate transfer member 10 extending in the lateral direction is provided at the center position of the copying apparatus main body 100. In the illustrated example, the intermediate transfer member is wound around three support rollers 14, 15, and 16 so as to be able to rotate and convey clockwise in the drawing. In this illustrated example, an intermediate transfer body cleaning device 17 that removes residual toner remaining on the intermediate transfer body 10 after image transfer is provided to the left of the second support roller 15 among the three support rollers. Further, among the three support rollers, the intermediate transfer member 10 stretched between the first support roller 14 and the second support roller 15 has black, yellow, magenta, and cyan along the transport direction. The tandem image forming unit 20 is configured by arranging the four image forming units 18 side by side. An exposure device 21 is further provided immediately above the tandem image forming unit 20 as shown in FIG. On the other hand, a secondary transfer device 22 is provided on the opposite side of the intermediate transfer body 10 from the tandem image forming unit 20. In the illustrated example, the secondary transfer device 22 is configured by spanning a secondary transfer belt 24, which is an endless belt, between two rollers 23, and is pressed against the third support roller 16 via the intermediate transfer body 10. The image on the intermediate transfer body 10 is transferred to a sheet. A fixing device 25 for fixing the transfer image on the sheet is provided beside the secondary transfer device 22. The fixing device 25 is configured by pressing a pressure roller 27 against a fixing belt 26 that is an endless belt. The secondary transfer device 22 described above also has a sheet transport function for transporting the image-transferred sheet to the fixing device 25. In the illustrated example, a sheet reversing device 28 for reversing the sheet so as to record images on both sides of the sheet is provided below the secondary transfer device 22 and the fixing device 25 in parallel with the tandem image forming unit 20 described above. Is provided.

さて、いまこのカラー電子写真装置を用いてコピーをとるときは、原稿自動搬送装置400の原稿台30上に原稿をセットする。または、原稿自動搬送装置400を開いてスキャナ300のコンタクトガラス32上に原稿をセットし、原稿自動搬送装置400を閉じてそれで押さえる。不図示のスタートスイッチを押すと、原稿自動搬送装置400に原稿をセットしたときは、原稿を搬送してコンタクトガラス32上へと移動させた後、他方コンタクトガラス32上に原稿をセットしたときは、直ちにスキャナ300を駆動し、第1走行体33および第2走行体34を走行する。そして、第1走行体33で光源から光を発射するとともに原稿面からの反射光をさらに反射して第2走行体34に向け、第2走行体34のミラーで反射して結像レンズ35を通して読取りセンサ36に入れ、原稿内容を読み取る。また、不図示のスタートスイッチを押すと、不図示の駆動モータで支持ローラ14、15、16のうちの1つを回転駆動して他の2つの支持ローラを従動回転し、中間転写体10を回転搬送する。同時に、個々の画像形成手段18でその感光体40を回転して各感光体40上にそれぞれ、ブラック・イエロー・マゼンタ・シアンの単色画像を形成する。   Now, when making a copy using this color electrophotographic apparatus, a document is set on the document table 30 of the automatic document feeder 400. Alternatively, the automatic document feeder 400 is opened, a document is set on the contact glass 32 of the scanner 300, and the automatic document feeder 400 is closed and pressed by it. When a start switch (not shown) is pressed, when a document is set on the automatic document feeder 400, the document is transported and moved onto the contact glass 32, and then the document is set on the other contact glass 32. Immediately, the scanner 300 is driven, and the first traveling body 33 and the second traveling body 34 travel. Then, the first traveling body 33 emits light from the light source and further reflects the reflected light from the document surface toward the second traveling body 34, and is reflected by the mirror of the second traveling body 34 and passes through the imaging lens 35. The document is placed in the reading sensor 36 and the original content is read. When a start switch (not shown) is pressed, one of the support rollers 14, 15 and 16 is rotationally driven by a drive motor (not shown), and the other two support rollers are driven to rotate, so that the intermediate transfer body 10 is moved. Rotate and convey. At the same time, the individual image forming means 18 rotates the photoconductor 40 to form black, yellow, magenta, and cyan monochrome images on each photoconductor 40.

中間転写体10の搬送とともに、それらの単色画像を順次転写して中間転写体10上に合成カラー画像を形成する。一方、不図示のスタートスイッチを押すと、給紙テーブル200の給紙ローラ42の1つを選択回転し、ペーパーバンク43に多段に備える給紙カセット44の1つからシートを繰り出し、分離ローラ45で1枚ずつ分離して給紙路46に入れ、搬送ローラ47で搬送して複写機本体100内の給紙路48に導き、レジストローラ49に突き当てて止める。そして、中間転写体10上の合成カラー画像にタイミングを合わせてレジストローラ49を回転し、中間転写体10と2次転写装置22との間にシートを送り込み、2次転写装置22で転写してシート上にカラー画像を記録する。画像転写後のシートは、2次転写装置22で搬送して定着装置25へと送り込み、定着装置25で熱と圧力とを加えて転写画像を定着した後、切換爪55で切り換えて排出ローラ56で排出し、排紙トレイ57上にスタックする。または、切換爪55で切り換えてシート反転装置28に入れ、そこで反転して再び転写位置へと導き、裏面にも画像を記録して後、排出ローラ56で排紙トレイ57上に排出する。一方、画像転写後の中間転写体10は、中間転写体クリーニング装置17で、画像転写後に中間転写体10上に残留する残留トナーを除去し、タンデム画像形成部20による再度の画像形成に備える。   Along with the conveyance of the intermediate transfer member 10, these single color images are sequentially transferred to form a composite color image on the intermediate transfer member 10. On the other hand, when a start switch (not shown) is pressed, one of the paper feed rollers 42 of the paper feed table 200 is selectively rotated, and the sheet is fed out from one of the paper feed cassettes 44 provided in multiple stages in the paper bank 43, thereby separating rollers 45. Then, the sheets are separated one by one into the paper feed path 46, transported by the transport roller 47, guided to the paper feed path 48 in the copying machine main body 100, and abutted against the registration roller 49 and stopped. Then, the registration roller 49 is rotated in synchronization with the composite color image on the intermediate transfer member 10, the sheet is fed between the intermediate transfer member 10 and the secondary transfer device 22, and transferred by the secondary transfer device 22. A color image is recorded on the sheet. The image-transferred sheet is conveyed by the secondary transfer device 22 and sent to the fixing device 25. The fixing device 25 applies heat and pressure to fix the transferred image. Are discharged and stacked on the discharge tray 57. Alternatively, it is switched by the switching claw 55 and put into the sheet reversing device 28, where it is reversed and guided again to the transfer position, and an image is recorded also on the back surface, and then discharged onto the discharge tray 57 by the discharge roller 56. On the other hand, the intermediate transfer body 10 after the image transfer is removed by the intermediate transfer body cleaning device 17 to remove residual toner remaining on the intermediate transfer body 10 after the image transfer, so that the tandem image forming unit 20 can prepare for another image formation.

図2は上記画像形成装置に用いる現像装置の1実施形態を示す図である。
同図において、符号61は現像装置、65は現像剤容器、66はトナー補給側攪拌スクリュー、67は現像剤担持体側攪拌スクリュー、68は現像剤担持体(現像ローラ)、75はトナー濃度センサ、77はドクターブレード、86は補給側攪拌室、87は現像側攪拌室をそれぞれ示す。
図3は現像装置の長手方向断面図である。
同図において符号78は現像剤通過量規制部材、80はしきり板をそれぞれ示す。
上述したタンデム画像形成部20において、個々の画像形成手段18は、ドラム状の感光体40のまわりに、帯電装置、現像装置、1次転写装置、感光体クリーニング装置、除電装置などを備えている。
現像装置61は、現像剤容器65内に、現像剤攪拌・搬送手段としてのトナー補給側攪拌スクリュー66、現像剤担持体側攪拌スクリュー67、現像剤担持体(現像ローラ)68を備える。第一の現像剤撹拌室86の容器外壁には図示しない補給口を設けて図示しないトナー補給装置からトナーが供給される。(以後、第一の現像剤攪拌室を補給側攪拌室と呼ぶ。)トナー補給側の攪拌スクリュー66は、トナー補給装置から補給されたトナーと現像剤容器65内の現像剤(磁性粒子とトナーとを有する二成分現像剤)とを攪拌、搬送する。また、第二の現像剤撹拌室87(現像剤担持体側)の攪拌スクリュー67は、現像剤容器65内の現像剤を攪拌、搬送する。(以後、第二の現像剤攪拌室を現像側攪拌室と呼ぶ。)
補給側攪拌室と現像側攪拌室は図3に示すように仕切り板80で仕切られており、両端部に現像剤を受け渡す開口部がある。
FIG. 2 is a view showing an embodiment of a developing device used in the image forming apparatus.
In the figure, reference numeral 61 denotes a developing device, 65 denotes a developer container, 66 denotes a toner replenishment side stirring screw, 67 denotes a developer carrier side stirring screw, 68 denotes a developer carrier (developing roller), 75 denotes a toner density sensor, Reference numeral 77 denotes a doctor blade, 86 denotes a supply side stirring chamber, and 87 denotes a development side stirring chamber.
FIG. 3 is a longitudinal sectional view of the developing device.
In the figure, reference numeral 78 denotes a developer passage amount regulating member, and 80 denotes a threshold plate.
In the tandem image forming unit 20 described above, each image forming unit 18 includes a charging device, a developing device, a primary transfer device, a photoconductor cleaning device, a static elimination device, and the like around a drum-shaped photoconductor 40. .
The developing device 61 includes, in a developer container 65, a toner replenishment side stirring screw 66 as a developer stirring / conveying means, a developer carrier side stirring screw 67, and a developer carrier (developing roller) 68. A supply port (not shown) is provided on the outer wall of the container of the first developer stirring chamber 86, and toner is supplied from a toner supply device (not shown). (Hereinafter, the first developer stirring chamber is referred to as a replenishment side stirring chamber.) The toner replenishment side agitating screw 66 includes the toner replenished from the toner replenishing device and the developer in the developer container 65 (magnetic particles and toner). And a two-component developer). Further, the stirring screw 67 in the second developer stirring chamber 87 (on the developer carrying member side) stirs and conveys the developer in the developer container 65. (Hereinafter, the second developer stirring chamber is referred to as a development side stirring chamber.)
As shown in FIG. 3, the replenishing side stirring chamber and the developing side stirring chamber are partitioned by a partition plate 80, and there are openings for delivering the developer at both ends.

図4は本発明の他の実施形態を示す図である。
図5は或る位置におけるトナー濃度の時間的変化を示す図である。
図6は現像剤の移流速度を説明するための模式図である。
図7は仕切り板の変形例を示す図である。
本実施例では体積平均粒径が35μmのキャリアと6μmのトナーを用いてトナー濃度7wt%の条件で実験を行った。まず現像剤の移流速度の測定方法について説明する。実験に用いた現像装置には図3、図4に示すように補給側攪拌室と現像側攪拌室に複数のトナー濃度センサ75を取り付けてある。トナーを一定量補給して攪拌したときの個々のトナー濃度センサ出力の時間推移を調べると、図5に模式的に示すようにある位置におけるトナー濃度の時間推移が得られるので、平均的な移流速度成分(波形のピーク位置)の移流速度が求められる。これを平均移流速度とする。
現像剤が現像器内を1周するときの平均移流速度V2は、搬送経路長を、1周目から2周目のピークまでの時間で割ることによって求められる。
一方、補給側攪拌室から現像側攪拌室への受け渡し部の移流速度V1は、補給側攪拌室の下流部に設けられたトナー濃度センサと、現像側攪拌室の上流部に設けられたトナー濃度センサの波形ピークの時間差、およびセンサ間距離から求められる。
本実施例では受け渡し部の開口部は幅32mm×高さ26mmであり、この開口部に、図7に示すように天井部に補給側攪拌室と現像側攪拌室の仕切り板を延長するような形で、板状部剤を取り付け、開口部面積を狭くしたとき、開口部面積は、185mmであった。このとき、現像器内の局所的な移流速度は図6に示すようになっており、この条件で移流速度V1/V2を測定したところ0.62であった。
FIG. 4 is a diagram showing another embodiment of the present invention.
FIG. 5 is a diagram showing a temporal change in toner density at a certain position.
FIG. 6 is a schematic diagram for explaining the developer advection speed.
FIG. 7 is a view showing a modification of the partition plate.
In this example, an experiment was performed under the condition of a toner concentration of 7 wt% using a carrier having a volume average particle diameter of 35 μm and a toner having a particle diameter of 6 μm. First, a method for measuring the developer advection speed will be described. As shown in FIGS. 3 and 4, the developing device used in the experiment is provided with a plurality of toner concentration sensors 75 in the replenishing side stirring chamber and the developing side stirring chamber. When the time transition of each toner density sensor output when a certain amount of toner is replenished and agitated is examined, the time transition of toner density at a certain position is obtained as schematically shown in FIG. The advection speed of the velocity component (waveform peak position) is obtained. This is the average advection speed.
The average advection speed V2 when the developer makes one round in the developing device is obtained by dividing the transport path length by the time from the first round to the second round peak.
On the other hand, the advancing speed V1 of the transfer portion from the replenishing side stirring chamber to the developing side stirring chamber is determined by the toner concentration sensor provided in the downstream portion of the replenishing side stirring chamber and the toner concentration provided in the upstream portion of the developing side stirring chamber. It is determined from the time difference between the sensor waveform peaks and the distance between the sensors.
In this embodiment, the opening of the transfer section has a width of 32 mm × height of 26 mm, and a partition plate for the supply side stirring chamber and the development side stirring chamber is extended to the ceiling as shown in FIG. In the form, when the plate-shaped member was attached and the opening area was narrowed, the opening area was 185 mm 2 . At this time, the local advection speed in the developing unit is as shown in FIG. 6. When the advection speed V1 / V2 was measured under these conditions, it was 0.62.

この条件での受け渡し部手前の位置(現像剤が圧密状態になっている場所)での現像剤の挙動について説明する。受け渡し部の開口面積を小さくすると、受け渡し部を通過できる現像剤の量が減るため、補給側攪拌室の下流側の約1/3ほどの位置から現像剤が補給側攪拌室の天井蓋に接触する状態になる。すなわちスクリューのまわり360°現像剤が詰まっている。このとき以下の二つのことが懸念される。一つは、補給トナーが分散しきっていない状態で圧密領域に入った場合、現像剤がパッキングされて分散されずそのまま搬送されてしまうという懸念であり、もう一つは、スクリューが回転しても現像剤の一部(特にスクリュー羽根が掃引しない攪拌室の隅)が不動層を形成して現像剤が循環しないのではないかという懸念である。長期間、機械を動かさないで放置後に機械を動かした時などに、現像剤のかさ密度が小さくなって不動層だった現像剤が動くと、現像剤の不均一化の原因となるため、トナー濃度のムラ等の原因となる。   A description will be given of the behavior of the developer at a position in front of the delivery section (a place where the developer is in a compacted state) under these conditions. If the opening area of the delivery part is reduced, the amount of developer that can pass through the delivery part is reduced, so that the developer contacts the ceiling lid of the supply side stirring chamber from about 1/3 of the downstream side of the supply side stirring chamber. It becomes a state to do. That is, the 360 ° developer is clogged around the screw. At this time, there are two concerns. One is a concern that if the replenished toner enters the compaction area without being completely dispersed, the developer is packed and transported as it is without being dispersed, and the other is that even if the screw rotates. There is a concern that a part of the developer (particularly the corner of the stirring chamber where the screw blades do not sweep) may form a non-moving layer and the developer may not circulate. When the developer is moved without moving the machine for a long period of time and the machine is moved, the developer will become non-uniform if the bulk density of the developer decreases and the developer that has been a non-moving layer moves. It causes density unevenness.

現像剤は可視光を通過させないため、可視光では内部の流動状態を観察することはできない。そこでX線による可視化技術を用いて、内部の流動状態を確認することとした。
用いた観察装置は、東芝ITコントロール社製X線透過画像観察装置H3150である。また、現像剤の挙動を把握するためのトレーサーとして、キャリア粒径とほぼ等しい50μmのタングステン粒子を用いた。タングステンは現像剤内のキャリア(酸化鉄)よりも吸収率が大きいので、透過X線で観察するとその部分だけ周囲より黒く観察される。また、トレーサー粒子は十分少量のため、周囲の現像剤粉体と同一の挙動をしていると考えられるので、タングステンの流動状態を観察することで、現像剤挙動を可視化することができる。過去の実験によれば、粉体のスクリュー搬送では、トレーサー粒子と粉体粒子に密度に20倍以上の差があってもほぼ同一の挙動をすることが示されている。
現像剤挙動を観察する箇所に場の流れを乱さないように注意しながらスパチュラでトレーサーを少量補給した。静かに現像剤攪拌室の蓋をして、上記装置内に設置して、スクリューを回転させたときの現像剤挙動をX線で可視化した。
その結果、圧密領域に突入したトレーサーは補給側攪拌室のトナー補給位置から補給側攪拌室の中央部付近までの非圧密領域(剤レベルがスクリューの軸より少し上程度)と同様、分散がなされることがわかった。また、不動層も今回検討を行ったスクリューでは生じていないことが確認できた。
Since the developer does not pass visible light, the internal flow state cannot be observed with visible light. Therefore, it was decided to check the internal flow state using X-ray visualization technology.
The observation apparatus used is an X-ray transmission image observation apparatus H3150 manufactured by Toshiba IT Control. Further, as a tracer for grasping the behavior of the developer, 50 μm tungsten particles substantially equal to the carrier particle size were used. Tungsten has a higher absorption rate than the carrier (iron oxide) in the developer, so when observed with transmitted X-rays, only that portion is observed blacker than the surroundings. Further, since the tracer particles are sufficiently small, it is considered that the behavior of the developer is the same as that of the surrounding developer powder. Therefore, the developer behavior can be visualized by observing the flow state of tungsten. According to past experiments, it has been shown that in screw conveyance of powder, even if there is a difference of 20 times or more in density between the tracer particles and the powder particles, the behavior is almost the same.
A small amount of tracer was replenished with a spatula taking care not to disturb the flow of the field at the place where the developer behavior was observed. The developer stirring chamber was gently covered and installed in the apparatus, and the developer behavior when the screw was rotated was visualized by X-ray.
As a result, the tracer that has entered the consolidation area is dispersed in the same manner as in the non-consolidation area (agent level is slightly above the screw shaft) from the toner replenishment position of the replenishment side stirring chamber to the vicinity of the center of the replenishment side stirring chamber. I found out. Moreover, it was confirmed that the non-moving layer was not generated in the screw examined here.

図8は実施例に用いたスクリューを示す図である。
図9は実験結果を示す図である。同図(a)は比較例の結果、同図(b)は本実施例の結果をそれぞれ示す図である。
本実施例で用いたスクリューはピッチ25mm、外径20mm、軸径8mmの螺旋スクリューで、スクリュー羽根外周部に長手方向につながった1本の板状部材が備えられているものである。
一方、比較例として補給側攪拌室のスクリュー下流の端部で、スクリュー羽根の外径がその他の部分よりも細くなっているスクリューを使用した場合には、天井蓋と補給側攪拌室の外側の側壁がなす角の領域では、若干の不動層が存在することがわかり、本発明のように圧密領域を積極的に利用する条件との組み合わせには適していないことがわかった。
次に本実施例の条件でトナーの帯電立ち上がり性を調べる方法を説明する。補給トナーを1g、補給側攪拌室の最上流部に補給する。スクリューを所定の速度で回転させ、補給トナーのピークが現像側攪拌室に移流した時刻において、受け渡し部直後の現像剤の帯電量分布を測定する。その結果を図9(b)に示す。なお、このグラフは、現像剤通過量規制手段の効果のみを示すために、現像器から現像ローラ、ドクターブレードを外して単純な攪拌装置(補給側攪拌室、現像側攪拌室、スクリュー、仕切り板、現像剤通過量規制手段のみ)にて測定した結果である。現像剤通過量規制手段を使わない図9(a)の結果と比較して明らかに帯電の立ち上がりが促進されており、未帯電トナーが非常に少ないことが分かる。実際の現像装置ではドクターブレードによる摺擦も加わるため、この帯電立ち上がりは十分である。つぎにこの条件を実際の現像ユニット内で実施し、印字試験を行った。
その結果、トナー補給が厳しい条件(ベタ画像現像時)においても補給トナーは、現像側攪拌室に到達するまでの間に十分に、分散・帯電し、地肌汚れ・トナー飛散のない良好な画像形成が行えた。
FIG. 8 is a view showing a screw used in the example.
FIG. 9 is a diagram showing experimental results. FIG. 4A shows the result of the comparative example, and FIG. 4B shows the result of the present example.
The screw used in this example is a spiral screw having a pitch of 25 mm, an outer diameter of 20 mm, and an axial diameter of 8 mm, and is provided with a single plate-like member connected to the outer periphery of the screw blade in the longitudinal direction.
On the other hand, when using a screw whose outer diameter of the screw blade is thinner than the other part at the end downstream of the screw of the replenishment side stirring chamber as a comparative example, It was found that there was a slight immobile layer in the corner region formed by the side wall, and it was not suitable for the combination with the condition of actively using the consolidation region as in the present invention.
Next, a method for examining the charge rising property of the toner under the conditions of this embodiment will be described. 1 g of replenishment toner is replenished to the most upstream portion of the replenishment side stirring chamber. The screw is rotated at a predetermined speed, and the charge amount distribution of the developer immediately after the delivery portion is measured at the time when the peak of the replenished toner is transferred to the developing side stirring chamber. The result is shown in FIG. This graph shows a simple stirring device (replenishment side stirring chamber, developing side stirring chamber, screw, partition plate) by removing the developing roller and doctor blade from the developing device in order to show only the effect of the developer passage amount regulating means. , Only the developer passage amount regulating means). Compared with the result of FIG. 9A in which the developer passage amount regulating means is not used, the rising of the charge is clearly promoted, and it can be seen that the amount of uncharged toner is very small. In an actual developing device, rubbing by a doctor blade is also applied, so that this charging rise is sufficient. Next, this condition was carried out in an actual developing unit, and a printing test was conducted.
As a result, even under strict toner replenishment conditions (when developing solid images), the replenished toner is sufficiently dispersed and charged before reaching the development-side stirring chamber, and good image formation with no background contamination or toner scattering is achieved. Was done.

図10は本発明の他の実施例を説明するための図である。同図(a)は開口部を解放した状態、同図(b)は開口部をほぼ閉塞した状態をそれぞれ示す図である。
本実施例では現像剤通過量規制部材として、補給側撹拌室と現像側撹拌室の受け渡し部開口の断面積を制御可能なシャッター部材を用いた。シャッター部材は、補給側攪拌室と現像側攪拌室の受け渡し部の天井から下方に挿入された板状部材であり、シャッター部材が図示しない駆動制御手段で上下に駆動することによって、受け渡し部の開口面積を変えて、現像剤の帯電状態に応じて摺擦力を適切に加えることができる構成となっている。
本実施例で用いた現像器にはトナー濃度センサ(透磁率センサ)と、感光体上に形成された基準トナー像の画像濃度を検知する画像濃度センサを備えており、トナー濃度が所定の値以上であり、かつ、基準トナー像の画像濃度が所定レベルより低下したことが検知されたとき(すなわち、トナー濃度の割に帯電量が小さい状態のとき)に、受け渡し部のシャッター部材を、開口部面積が小さくなる方向に駆動する。シャッターが閉まる方向に移動すると、シャッターよりも搬送方向上流部で現像剤が滞留し、現像剤の摺擦力が高まる。その結果、補給トナーの分散促進と同時に帯電の立ち上がりが促進される。帯電が十分に立ち上がったあと、もしくは画像面積率が小さくてトナー補給がほとんどないような画像形成プロセスが続く場合には、帯電量をそれ以上立ち上げる必要がないので、前記シャッター部材を、開口部面積が広くなるように駆動して、現像剤に不必要なストレスを加えない。
FIG. 10 is a diagram for explaining another embodiment of the present invention. FIG. 4A shows a state in which the opening is released, and FIG. 3B shows a state in which the opening is almost closed.
In this embodiment, a shutter member capable of controlling the cross-sectional area of the transfer portion opening of the replenishing side stirring chamber and the developing side stirring chamber is used as the developer passage amount regulating member. The shutter member is a plate-like member inserted downward from the ceiling of the delivery portion of the replenishment side stirring chamber and the development side stirring chamber, and the shutter member is driven up and down by a drive control means (not shown) to open the delivery portion. The area can be changed, and the rubbing force can be appropriately applied according to the charged state of the developer.
The developing device used in the present embodiment includes a toner density sensor (permeability sensor) and an image density sensor for detecting the image density of the reference toner image formed on the photoreceptor, and the toner density is a predetermined value. When it is detected that the image density of the reference toner image is lower than the predetermined level (that is, when the charge amount is small with respect to the toner density), the shutter member of the transfer unit is opened. Drive in a direction that reduces the partial area. When the shutter moves in the closing direction, the developer stays in the upstream portion in the transport direction with respect to the shutter, and the rubbing force of the developer increases. As a result, the rising of charging is promoted simultaneously with the promotion of the dispersion of the replenishing toner. After the charge has risen sufficiently, or when the image forming process continues with little image area ratio and almost no toner replenishment, it is not necessary to raise the charge amount any further. It is driven to increase the area so that unnecessary stress is not applied to the developer.

このような開口面積制御を行ったとき、発明者らの検討の結果、現像剤が現像器内を1周する平均移流速度V2と、補給側撹拌室の下流端部から現像側撹拌室へ受け渡された直後までの移流速度V1との間に、
0.6<V1/V2<1
の関係が成り立つように制御すれば、ストレスが強すぎて現像剤の劣化を早めるといった不具合もなく、また、現像側攪拌室の現像剤が不足して汲み上げ不良が生じることもなく良好な画像形成が行えた。
なおV1/V2<0.6では剤にかかるストレスが過剰になり、現像器の攪拌トルクの増大や、トナーの劣化の原因となるため、適切ではない。一方、V1/V2>1では、受け渡し部手前での滞留がなくなるかわりに相対的にその他の場所での剤レベルが高くなり、例えばトナー補給位置で剤レベルが高くなると、補給トナーが現像剤中にうまく取り込まれなくなり、分散性が悪化する不具合が生じる。
When such an opening area control is performed, as a result of the investigations by the inventors, the average advection speed V2 at which the developer makes one round in the developing device and the downstream side end of the replenishing side stirring chamber receive the developing side stirring chamber. Between the advection velocity V1 immediately after being passed,
0.6 <V1 / V2 <1
If the control is performed so that the above relationship is satisfied, there is no problem that the stress is too strong and the deterioration of the developer is accelerated, and the developer in the developing side agitating chamber is insufficient, so that a good pumping is not caused. Was done.
V1 / V2 <0.6 is not appropriate because the stress applied to the agent becomes excessive, causing an increase in the stirring torque of the developing device and the deterioration of the toner. On the other hand, when V1 / V2> 1, the agent level at other locations is relatively high instead of no longer staying in front of the delivery unit. For example, when the agent level is high at the toner replenishment position, the replenishment toner is contained in the developer. Is not taken in well, resulting in a problem that the dispersibility deteriorates.

図11は本発明のさらに他の実施例を説明するための図である。
本実施例では実施例2と受け渡し部以外は同じ現像器を用い、シャッター部材が、補給側攪拌室と現像側攪拌室の受け渡し部の底面から天井方向に向かって突き出した板状部材であり、このシャッター部材が図示しない駆動制御手段で上下に動くことによって開口部面積を変える構成とした。
本実施例の構成で、トナー飛散・地肌汚れのない良好な画像形成を行うことができた。
FIG. 11 is a view for explaining still another embodiment of the present invention.
In this embodiment, the same developing unit as that of Example 2 is used except for the transfer section, and the shutter member is a plate-like member protruding toward the ceiling from the bottom surface of the transfer section of the supply side stirring chamber and the development side stirring chamber, The opening member area is changed by moving the shutter member up and down by a drive control means (not shown).
With the configuration of this example, it was possible to perform good image formation without toner scattering and background stains.

図12は本発明のさらに他の実施例を説明するための図である。
本実施例では実施例2と受け渡し部以外は同じ現像器を用い、シャッター部材が、補給側攪拌室と現像側攪拌室の受け渡し部を横方向にスライド可能な板部材であり、このシャッター部材が図示しない駆動制御手段で左右に動くことによって開口部面積を変える構成とした。
本実施例の構成で、トナー飛散・地肌汚れのない良好な画像形成を行うことができた。
FIG. 12 is a view for explaining still another embodiment of the present invention.
In this embodiment, the same developing device as that in Example 2 is used, and the shutter member is a plate member that can slide in the lateral direction between the supply side stirring chamber and the transfer side stirring chamber. The opening area is changed by moving left and right by a drive control means (not shown).
With the configuration of this example, it was possible to perform good image formation without toner scattering and background stains.

図13は本発明のさらに他の実施例を説明するための図である。
本実施例では実施例2と受け渡し部以外は同じ現像器を用い、シャッター部材が、補給側攪拌室と現像側攪拌室の受け渡し部に設けられた複数の平行に設置されたブラインドのような板部材から成り、図示しない駆動制御手段で個々のシャッター部材が連動して同じ向きに角度を変えることによって開口部断面積を変える構成とした。なおこのとき、個々のシャッターの板状部材が水平になったときでも、スクリュー羽根と干渉しないように十分幅の小さい板状部材が用いられている。本実施例では幅4mmの部材を用いた。
本実施例の構成で、トナー飛散・地肌汚れのない良好な画像形成を行うことができた。
FIG. 13 is a view for explaining still another embodiment of the present invention.
In this embodiment, the same developing device as that of the second embodiment is used except for the transfer section, and the shutter member is a plurality of parallel plates such as blinds provided in the transfer section of the supply side stirring chamber and the development side stirring chamber. It is composed of members, and the sectional area of the opening is changed by changing the angle in the same direction by interlocking the individual shutter members with a drive control means (not shown). At this time, a plate-like member having a sufficiently small width is used so as not to interfere with the screw blades even when the plate-like member of each shutter is horizontal. In this example, a member having a width of 4 mm was used.
With the configuration of this example, it was possible to perform good image formation without toner scattering and background stains.

本発明の一実施の形態に係る現像装置を適用するカラー画像形成装置の内部構成図である。1 is an internal configuration diagram of a color image forming apparatus to which a developing device according to an embodiment of the present invention is applied. 上記画像形成装置に用いる現像装置の1実施形態を示す図である。It is a figure which shows one Embodiment of the image development apparatus used for the said image forming apparatus. 現像装置の長手方向断面図である。It is longitudinal direction sectional drawing of a developing device. 本発明の他の実施形態を示す図である。It is a figure which shows other embodiment of this invention. 或る位置におけるトナー濃度の時間的変化を示す図である。It is a figure which shows the time change of the toner density in a certain position. 現像剤の移流速度を説明するための模式図である。It is a schematic diagram for demonstrating the advection speed of a developing agent. 仕切り板の変形例を示す図である。It is a figure which shows the modification of a partition plate. 実施例に用いたスクリューを示す図である。It is a figure which shows the screw used for the Example. 実験結果を示す図である。It is a figure which shows an experimental result. 本発明の他の実施例を説明するための図である。It is a figure for demonstrating the other Example of this invention. 本発明のさらに他の実施例を説明するための図である。It is a figure for demonstrating the further another Example of this invention. 本発明のさらに他の実施例を説明するための図である。It is a figure for demonstrating the further another Example of this invention. 本発明のさらに他の実施例を説明するための図である。It is a figure for demonstrating the further another Example of this invention.

符号の説明Explanation of symbols

66、67 撹拌スクリュー
75 トナー濃度センサ
78 現像剤通過量規制部材
80 仕切り板
86 補給側撹拌室
87 現像側撹拌室
66, 67 Agitating screw 75 Toner density sensor 78 Developer passage amount regulating member 80 Partition plate 86 Supply side agitating chamber 87 Developing side agitating chamber

Claims (6)

トナーとキャリアからなる二成分現像剤を、現像剤容器内に配設された2本の回転自在なスクリューで攪拌・分散して所定位置に搬送する攪拌手段と、現像によって消費されたトナーを補給するトナー補給手段と、現像剤のトナー濃度検知手段と、静電潜像が形成される像担持体表面に形成された基準トナー像の画像濃度を検知する画像濃度検知手段と、を備えた現像装置において、
トナーが補給される側の現像剤収容部を補給側撹拌室、現像剤担持体と対向している側の現像剤収容部を現像側撹拌室とするとき、前記補給側攪拌室の現像剤搬送方向下流端部から前記現像側攪拌室へ現像剤を受け渡す開口部に、該開口部の面積を変化させる現像剤通過量規制部材を具備し、
前記現像剤通過量規制部材は、前記補給側撹拌室と前記現像側撹拌室の受け渡し部の断面積が変化可能なシャッター部材で構成され、
前記シャッター部材は、前記受け渡し部の天井から下向きに挿入された板状部材であり、該板状部材が上下に動くことによって開口部面積を変える構成であり、
前記トナー濃度検知手段によって前記現像剤のトナー濃度が所定値以上であることが検知され、かつ前記画像濃度検知手段によって基準トナー像の画像濃度が所定レベルより低下したことが検知されたとき、前記現像剤通過量規制部材を作動させ、前記開口部の現像剤搬送方向上流側に現像剤を滞留させるように該開口部の面積を小さくすることを特徴とする現像装置。
Agitating means that agitates and disperses two-component developer consisting of toner and carrier with two rotatable screws disposed in the developer container and conveys it to a predetermined position, and replenishes toner consumed by development And a toner replenishing means for developing, a toner density detecting means for the developer, and an image density detecting means for detecting the image density of the reference toner image formed on the surface of the image carrier on which the electrostatic latent image is formed. In the device
When the developer container on the side where the toner is replenished is the replenishment side stirring chamber and the developer container on the side facing the developer carrier is the development side stirring chamber, the developer transport in the replenishment side stirring chamber A developer passage amount regulating member that changes an area of the opening at the opening that delivers the developer from the downstream end in the direction to the developing side stirring chamber;
The developer passage amount regulating member is composed of a shutter member capable of changing a cross-sectional area of a transfer portion of the replenishing side stirring chamber and the developing side stirring chamber.
The shutter member is a plate-like member inserted downward from the ceiling of the delivery unit, and the opening member area is changed by moving the plate-like member up and down,
When the toner density detecting means detects that the toner density of the developer is equal to or higher than a predetermined value, and the image density detecting means detects that the image density of the reference toner image is lower than a predetermined level, A developing device characterized in that a developer passage amount regulating member is actuated to reduce the area of the opening so as to retain the developer upstream of the opening in the developer transport direction.
トナーとキャリアからなる二成分現像剤を、現像剤容器内に配設された2本の回転自在なスクリューで攪拌・分散して所定位置に搬送する攪拌手段と、現像によって消費されたトナーを補給するトナー補給手段と、現像剤のトナー濃度検知手段と、静電潜像が形成される像担持体表面に形成された基準トナー像の画像濃度を検知する画像濃度検知手段と、を備えた現像装置において、
トナーが補給される側の現像剤収容部を補給側撹拌室、現像剤担持体と対向している側の現像剤収容部を現像側撹拌室とするとき、前記補給側攪拌室の現像剤搬送方向下流端部から前記現像側攪拌室へ現像剤を受け渡す開口部に、該開口部の面積を変化させる現像剤通過量規制部材を具備し、
前記現像剤通過量規制部材は、前記補給側撹拌室と前記現像側撹拌室の受け渡し部の断面積が変化可能なシャッター部材で構成され、
前記シャッター部材は、前記受け渡し部の開口部を横方向にスライド可能な板状部材であり、該板状部材が左右に動くことによって開口部面積を変える構成であり、
前記トナー濃度検知手段によって前記現像剤のトナー濃度が所定値以上であることが検知され、かつ前記画像濃度検知手段によって基準トナー像の画像濃度が所定レベルより低下したことが検知されたとき、前記現像剤通過量規制部材を作動させ、前記開口部の現像剤搬送方向上流側に現像剤を滞留させるように該開口部の面積を小さくすることを特徴とする現像装置。
Agitating means that agitates and disperses two-component developer consisting of toner and carrier with two rotatable screws disposed in the developer container and conveys it to a predetermined position, and replenishes toner consumed by development And a toner replenishing means for developing, a toner density detecting means for the developer, and an image density detecting means for detecting the image density of the reference toner image formed on the surface of the image carrier on which the electrostatic latent image is formed. In the device
When the developer container on the side where the toner is replenished is the replenishment side stirring chamber and the developer container on the side facing the developer carrier is the development side stirring chamber, the developer transport in the replenishment side stirring chamber A developer passage amount regulating member that changes an area of the opening at the opening that delivers the developer from the downstream end in the direction to the developing side stirring chamber;
The developer passage amount regulating member is composed of a shutter member capable of changing a cross-sectional area of a transfer portion of the replenishing side stirring chamber and the developing side stirring chamber.
The shutter member is a plate-like member that is slidable in the lateral direction through the opening of the delivery unit, and the opening member area is changed by moving the plate-like member left and right.
When the toner density detecting means detects that the toner density of the developer is equal to or higher than a predetermined value, and the image density detecting means detects that the image density of the reference toner image is lower than a predetermined level, A developing device characterized in that a developer passage amount regulating member is actuated to reduce the area of the opening so as to retain the developer upstream of the opening in the developer transport direction .
トナーとキャリアからなる二成分現像剤を、現像剤容器内に配設された2本の回転自在なスクリューで攪拌・分散して所定位置に搬送する攪拌手段と、現像によって消費されたトナーを補給するトナー補給手段と、現像剤のトナー濃度検知手段と、静電潜像が形成される像担持体表面に形成された基準トナー像の画像濃度を検知する画像濃度検知手段と、を備えた現像装置において、
トナーが補給される側の現像剤収容部を補給側撹拌室、現像剤担持体と対向している側の現像剤収容部を現像側撹拌室とするとき、前記補給側攪拌室の現像剤搬送方向下流端部から前記現像側攪拌室へ現像剤を受け渡す開口部に、該開口部の面積を変化させる現像剤通過量規制部材を具備し、
前記現像剤通過量規制部材は、前記補給側撹拌室と前記現像側撹拌室の受け渡し部の断面積が変化可能なシャッター部材で構成され、
前記シャッター部材は、前記受け渡し部に設けられた複数の平行に設置された板状部材であり、該板状部材が角度を変えることによって開口部面積を変える構成であり、
前記トナー濃度検知手段によって前記現像剤のトナー濃度が所定値以上であることが検知され、かつ前記画像濃度検知手段によって基準トナー像の画像濃度が所定レベルより低下したことが検知されたとき、前記現像剤通過量規制部材を作動させ、前記開口部の現像剤搬送方向上流側に現像剤を滞留させるように該開口部の面積を小さくすることを特徴とする現像装置。
Agitating means that agitates and disperses two-component developer consisting of toner and carrier with two rotatable screws disposed in the developer container and conveys it to a predetermined position, and replenishes toner consumed by development And a toner replenishing means for developing, a toner density detecting means for the developer, and an image density detecting means for detecting the image density of the reference toner image formed on the surface of the image carrier on which the electrostatic latent image is formed. In the device
When the developer container on the side where the toner is replenished is the replenishment side stirring chamber and the developer container on the side facing the developer carrier is the development side stirring chamber, the developer transport in the replenishment side stirring chamber A developer passage amount regulating member that changes an area of the opening at the opening that delivers the developer from the downstream end in the direction to the developing side stirring chamber;
The developer passage amount regulating member is composed of a shutter member capable of changing a cross-sectional area of a transfer portion of the replenishing side stirring chamber and the developing side stirring chamber.
The shutter member is a plurality of parallel plate-like members provided in the delivery unit, and the plate-like member is configured to change the opening area by changing the angle,
When the toner density detecting means detects that the toner density of the developer is equal to or higher than a predetermined value, and the image density detecting means detects that the image density of the reference toner image is lower than a predetermined level, A developing device characterized in that a developer passage amount regulating member is actuated to reduce the area of the opening so as to retain the developer upstream of the opening in the developer transport direction .
請求項1ないし3のいずれか1つに記載の現像装置において、
前記トナー濃度検知手段によって前記現像剤のトナー濃度が所定値以上であることが検知され、かつ前記画像濃度検知手段によって基準トナー像の画像濃度が所定レベルより低下したことが検知されたとき、前記補給側撹拌室の下流端部から前記現像側撹拌室へ受け渡された直後までの移流速度V1と、現像剤が現像器内を1周還流する平均移流速度V2が、
0.6<V1/V2<1
の関係を満たすように前記現像剤通過量規制部材を作動させることを特徴とする現像装置。
The developing device according to any one of claims 1 to 3,
When the toner density detecting means detects that the toner density of the developer is equal to or higher than a predetermined value, and the image density detecting means detects that the image density of the reference toner image is lower than a predetermined level, The advection speed V1 from the downstream end of the replenishment side stirring chamber to immediately after it is transferred to the development side stirring chamber, and the average advection speed V2 at which the developer recirculates once in the developing device,
0.6 <V1 / V2 <1
The developing device, wherein the developer passage amount regulating member is operated so as to satisfy the relationship .
潜像担持体、帯電装置、潜像担持体のクリーニング装置の少なくとも2つと、請求項1ないし4のいずれか1つに記載の現像装置と、を一体としたことを特徴とするプロセスカートリッジ 5. A process cartridge comprising: at least two of a latent image carrier, a charging device, and a latent image carrier cleaning device, and the developing device according to claim 1 . 請求項1ないし4のいずれか1つに記載の現像装置を備え、一連の画像形成プロセスによって形成された画像を記録媒体に記録することを特徴とする画像形成装置 An image forming apparatus comprising the developing device according to claim 1, wherein an image formed by a series of image forming processes is recorded on a recording medium .
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