JP5066904B2 - Electromagnetic induction heating type fixing device and magnetic flux generation unit - Google Patents

Electromagnetic induction heating type fixing device and magnetic flux generation unit Download PDF

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JP5066904B2
JP5066904B2 JP2006324234A JP2006324234A JP5066904B2 JP 5066904 B2 JP5066904 B2 JP 5066904B2 JP 2006324234 A JP2006324234 A JP 2006324234A JP 2006324234 A JP2006324234 A JP 2006324234A JP 5066904 B2 JP5066904 B2 JP 5066904B2
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coil
magnetic flux
fixing device
electromagnetic induction
generation unit
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JP2008139455A (en
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のぼる 米川
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Konica Minolta Business Technologies Inc
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本発明は,トナー画像を記録媒体に加熱定着させる電磁誘導加熱方式の定着装置に関する。さらに詳細には,消磁コイルを励磁コイル上に積載し,加熱回転体の長手方向の温度調節を行う定着装置に関するものである。   The present invention relates to an electromagnetic induction heating type fixing device that heat-fixes a toner image on a recording medium. More specifically, the present invention relates to a fixing device in which a degaussing coil is mounted on an exciting coil and the temperature of the heating rotating body is adjusted in the longitudinal direction.

近年,消費電力の低減,起動時間の短縮化の観点から,電磁誘導加熱方式の定着装置が提案されている。電磁誘導加熱方式の定着装置は,励磁コイル等を備えた磁束発生部を有し,その磁束発生部による磁界形成によって定着ローラ内の電磁誘導発熱層の発熱を促している。電磁誘導加熱方式の定着装置は,発熱層を直接加熱できるという特徴を有し,ハロゲンヒータと比較して定着部材の熱容量が小さい構成とすることが可能となる。これにより,高熱効率化や高速加熱化が図られる。   In recent years, electromagnetic induction heating type fixing devices have been proposed from the viewpoint of reducing power consumption and starting time. The electromagnetic induction heating type fixing device has a magnetic flux generating section provided with an exciting coil and the like, and promotes heat generation of the electromagnetic induction heat generating layer in the fixing roller by forming a magnetic field by the magnetic flux generating section. The electromagnetic induction heating type fixing device has a feature that the heat generating layer can be directly heated, and can have a structure in which the heat capacity of the fixing member is smaller than that of the halogen heater. As a result, high thermal efficiency and high-speed heating can be achieved.

また,定着装置では,様々なサイズの用紙に画像を形成するため,用紙のサイズに合わせて部分的に定着ローラを加熱する。電磁誘導加熱方式の定着装置の場合,定着ローラを軸方向に複数の領域に区画し,領域ごとに励磁コイルを並置し,各励磁コイルへの給電のオンオフにより定着ローラの加熱領域を調節するもの(例えば,特許文献1)が開示されている。   Further, in the fixing device, in order to form an image on various sizes of paper, the fixing roller is partially heated in accordance with the size of the paper. In the case of the electromagnetic induction heating type fixing device, the fixing roller is divided into a plurality of areas in the axial direction, the excitation coils are juxtaposed in each area, and the heating area of the fixing roller is adjusted by turning on / off the power supply to each excitation coil. (For example, Patent Document 1) is disclosed.

このような加熱領域を調節可能な磁束発生部を有する定着装置では,複数のコイルを軸方向に隣接配置している。そのため,隣り合うコイル間の絶縁性が問題となる。例えば,特許文献1では,隣り合うコイル間にボビンと一体成形された絶縁部材を配置し,コイル間の絶縁性を確保している。しかし,特許文献1の定着装置のように,定着ローラの軸方向に複数のコイルを並べると,コイル間に絶縁部材を配置するための領域,すなわちコイル同士の絶縁性を確保するための領域を設けなくてはならない。その結果として,定着ローラ1の軸方向に加熱ムラができる。   In such a fixing device having a magnetic flux generation unit capable of adjusting the heating region, a plurality of coils are arranged adjacent to each other in the axial direction. Therefore, insulation between adjacent coils becomes a problem. For example, in patent document 1, the insulation member integrally formed with the bobbin is arrange | positioned between adjacent coils, and the insulation between coils is ensured. However, like the fixing device of Patent Document 1, when a plurality of coils are arranged in the axial direction of the fixing roller, a region for arranging an insulating member between the coils, that is, a region for ensuring insulation between the coils is provided. Must be provided. As a result, heating unevenness is generated in the axial direction of the fixing roller 1.

そこで,加熱ムラを抑制した定着装置として,励磁コイルとは逆向きの磁界を形成する消磁コイルを励磁コイル上に積載し,消磁コイルの消磁効果により定着ローラの加熱領域を調節するもの(例えば,特許文献2)が開示されている。このように複数のコイルを積載する定着装置では,コイル間に絶縁紙等の可撓性を有する絶縁部材を挟むことにより両者の絶縁を図っている。
特開2001−319763号公報 特開2001−34097号公報
Therefore, as a fixing device that suppresses uneven heating, a demagnetizing coil that forms a magnetic field opposite to the exciting coil is mounted on the exciting coil, and the heating region of the fixing roller is adjusted by the demagnetizing effect of the demagnetizing coil (for example, Patent Document 2) is disclosed. In such a fixing device in which a plurality of coils are stacked, insulation between the coils is achieved by sandwiching a flexible insulating member such as insulating paper between the coils.
Japanese Patent Laid-Open No. 2001-319763 JP 2001-34097 A

しかしながら,前記した電磁誘導加熱方式の定着装置には,次のような問題があった。すなわち,複数のコイルを積載する定着装置では,ボビン内にコイルの位置決めを行うためのリブが設けられており,当該リブは複数のコイルで共有される。そのため,図15に示すように,コイル間に挟まれる絶縁部材900には,リブを通すための内穴901が設けられている。しかし,図16に示すように,絶縁部材900を挟んでコイル931,934を積層すると,リブ937を通す内穴周辺で下側に位置するコイル931と上側に位置するコイル934との間の沿面距離が短くなる。そのため,良好な絶縁性が得られない。一方,絶縁性を確保するために内穴901を塞ぐことも考えられるが,内穴901を塞いでしまうとリブ937によるコイル931,934の位置決めを行うことができなくなる。そのため,コイル931,934の位置決め精度が損なわれる。   However, the electromagnetic induction heating type fixing device has the following problems. That is, in a fixing device in which a plurality of coils are stacked, a rib for positioning the coil is provided in the bobbin, and the rib is shared by the plurality of coils. Therefore, as shown in FIG. 15, the insulating member 900 sandwiched between the coils is provided with an inner hole 901 through which the rib passes. However, as shown in FIG. 16, when the coils 931 and 934 are stacked with the insulating member 900 interposed therebetween, the creeping surface between the coil 931 positioned on the lower side and the coil 934 positioned on the upper side around the inner hole through which the rib 937 passes. The distance becomes shorter. Therefore, good insulation cannot be obtained. On the other hand, it is conceivable to close the inner hole 901 in order to ensure insulation, but if the inner hole 901 is blocked, the coils 931 and 934 cannot be positioned by the rib 937. Therefore, the positioning accuracy of the coils 931 and 934 is impaired.

本発明は,前記した従来の電磁誘導加熱方式の定着装置が有する問題点を解決するためになされたものである。すなわちその課題とするところは,コイルの位置決め精度を損なうことなく,積載されたコイル間の絶縁不良を抑制する電磁誘導加熱方式の定着装置を提供することにある。   The present invention has been made to solve the problems of the conventional electromagnetic induction heating type fixing device. That is, an object of the present invention is to provide an electromagnetic induction heating type fixing device that suppresses poor insulation between stacked coils without impairing the positioning accuracy of the coils.

この課題の解決を目的としてなされた定着装置は,電磁誘導発熱する発熱層を備えた加熱回転体と,加熱回転体の外周側に位置し,加熱回転体の軸方向に沿って加熱回転体に対向配置され,給電により磁束を発生させる磁束発生部とを有する電磁誘導加熱方式の定着装置であって,磁束発生部は,加熱回転体と対向するボビンと,ボビンに設けられ,磁束発生部内に固定配置された支柱部と,ボビン上に載置され,支柱部に巻回された第1コイルと,第1コイル上に積載され,支柱部に巻回された第2コイルと,第1コイルと第2コイルとに挟まれ,支柱部を貫通させる内穴が設けられた絶縁部材とを有し,絶縁部材は,内穴を形成する内周部に,第1コイル側または第2コイル側に突出する鍔部を備えることを特徴としている。 A fixing device made for the purpose of solving this problem is a heating rotator provided with a heat generating layer that generates electromagnetic induction heat, and is positioned on the outer peripheral side of the heating rotator, and is attached to the heating rotator along the axial direction of the heating rotator. An electromagnetic induction heating type fixing device that is disposed opposite to each other and has a magnetic flux generation unit that generates a magnetic flux by power feeding. The magnetic flux generation unit is provided on a bobbin that faces the heating rotator, and the bobbin. A fixed support column, a first coil mounted on the bobbin and wound on the support column, a second coil mounted on the first coil and wound on the support column, and a first coil And the second coil, and an insulating member provided with an inner hole penetrating the support column. The insulating member is arranged on the first coil side or the second coil side on the inner peripheral part forming the inner hole. It is characterized by having a collar part protruding to the surface.

すなわち,本発明の定着装置は,電磁誘導加熱方式であり,加熱回転体の外周側にその軸方向に沿って磁束発生部が対向配置されている。加熱回転体は,ローラ部材であってもベルト部材であってもよい。本発明の定着装置では,磁束発生部への電力供給によって磁束発生部と加熱回転体との間に磁界を発生させる。そして,その磁界の発生により加熱回転体の発熱層(電磁誘導発熱層)に渦電流が生じ,その発熱層が加熱される。   That is, the fixing device according to the present invention is of an electromagnetic induction heating type, and a magnetic flux generator is disposed opposite to the outer peripheral side of the heating rotator along the axial direction thereof. The heating rotator may be a roller member or a belt member. In the fixing device of the present invention, a magnetic field is generated between the magnetic flux generator and the heating rotator by supplying power to the magnetic flux generator. An eddy current is generated in the heat generating layer (electromagnetic induction heat generating layer) of the heating rotator by the generation of the magnetic field, and the heat generating layer is heated.

また,本定着装置の磁束発生部には,第1コイルおよび第2コイルが積み重なって配置される。これらのコイルは,例えば,給電によって磁束を発生させ,加熱回転体との間に磁界を形成する励磁コイルとして,あるいはその磁界の一部を消滅させる消磁コイルとして機能する。これらのコイルは,磁束発生部内に固定配置された支柱部に巻回される。すなわち,支柱部は第1コイルおよび第2コイルの共通の位置決め部材として機能する。よって,各コイルの位置決め精度は高い。   In addition, the first coil and the second coil are stacked on the magnetic flux generator of the fixing device. These coils function as, for example, an exciting coil that generates magnetic flux by feeding and forms a magnetic field with the heating rotator, or a degaussing coil that extinguishes part of the magnetic field. These coils are wound around a support column fixedly arranged in the magnetic flux generator. That is, the support column functions as a common positioning member for the first coil and the second coil. Therefore, the positioning accuracy of each coil is high.

また,第1コイルと第2コイルとの間には,支柱部を貫通させることが可能な内穴が設けられた絶縁部材が挟み込まれている。これにより,第1コイルと第2コイルとの絶縁が図られる。さらに,絶縁部材には,その内穴を形成する内周部に,一方のコイル側に突出する鍔部が設けられている。この鍔部が一方のコイル束の側面を覆うことにより,両コイル間に絶縁に十分な沿面距離が確保される。これにより,内穴周辺でのコイル間の絶縁不良が抑制される。   Further, an insulating member provided with an inner hole through which the support column can be passed is sandwiched between the first coil and the second coil. Thereby, the insulation between the first coil and the second coil is achieved. Further, the insulating member is provided with a flange portion protruding toward one of the coils on the inner peripheral portion forming the inner hole. By covering the side surface of one coil bundle with the flange, a creeping distance sufficient for insulation is secured between the two coils. This suppresses insulation failure between the coils around the inner hole.

また,絶縁部材の鍔部の高さは,突出側に位置するコイル束の高さよりも高いこととするとよりよい。すなわち,鍔部の高さを被覆するコイルの高さよりも高くすることで,一方のコイル束の側面が覆われ,両コイル間の沿面距離が大きくなる。そのため,両コイル間の絶縁性が高められる。   Moreover, it is better that the height of the flange portion of the insulating member is higher than the height of the coil bundle located on the protruding side. That is, by making the height of the collar portion higher than the height of the coil covering, the side surface of one coil bundle is covered, and the creeping distance between the two coils is increased. Therefore, the insulation between both coils is improved.

本発明によれば,コイルの位置決め精度を損なうことなく,積載されたコイル間の絶縁不良が抑制された電磁誘導加熱方式の定着装置が実現している。   According to the present invention, an electromagnetic induction heating type fixing device in which an insulation failure between stacked coils is suppressed without impairing the coil positioning accuracy is realized.

以下,本発明を具体化した実施の形態について,添付図面を参照しつつ詳細に説明する。なお,本実施の形態は,電子写真方式のプリンタに備えられた電磁誘導加熱方式の定着装置に本発明を適用したものである。   DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments embodying the present invention will be described below in detail with reference to the accompanying drawings. In this embodiment, the present invention is applied to an electromagnetic induction heating type fixing device provided in an electrophotographic printer.

本形態の画像形成装置は,電子写真方式のレーザプリンタであり,図1に示すように光学系にレーザ発振器102と,ポリゴンミラー103と,反射ミラー104とが配置され,画像プロセス部に感光体ドラム101と,帯電器105と,現像器106と,転写器107と,クリーニングブレード108とが配置されている。また,搬送部に給紙ローラ109と,排紙ローラ115と,給紙センサ110と,排紙センサ114と,定着装置100等とが配置されている。   The image forming apparatus according to the present embodiment is an electrophotographic laser printer. As shown in FIG. 1, a laser oscillator 102, a polygon mirror 103, and a reflecting mirror 104 are arranged in an optical system, and a photoconductor is provided in an image processing unit. A drum 101, a charging device 105, a developing device 106, a transfer device 107, and a cleaning blade 108 are arranged. In addition, a paper feed roller 109, a paper discharge roller 115, a paper feed sensor 110, a paper discharge sensor 114, a fixing device 100, and the like are disposed in the transport unit.

次に,上記のように構成されたレーザプリンタの動作を簡単に説明する。感光体ドラム101は図1中矢印方向に回転しており,帯電器105により表面を一様に帯電させられる。また,画像信号に基づいて,レーザ発振器102からレーザ光が変調発光される。このレーザ光は,ポリゴンミラー103により主走査方向に走査され,反射ミラー104により反射されて感光体ドラム101に入射する。これにより,感光体ドラム101上に静電潜像が形成される。この静電潜像は、現像器106により現像されてトナー像となる。トナー像は,感光体ドラム101に対向して配置された転写器107により,給紙ローラ109によって給紙された記録紙P上に転写される。その後,トナー像が転写された記録紙Pは,定着装置100において加熱され,その熱によりトナー像が溶融して記録紙P上に定着される。画像定着後,記録紙Pは,排紙ローラ115により装置外に排出される。以上の動作により,1枚分のプリントが行われる。   Next, the operation of the laser printer configured as described above will be briefly described. The photosensitive drum 101 rotates in the direction of the arrow in FIG. 1, and the surface is uniformly charged by the charger 105. Further, the laser light is modulated and emitted from the laser oscillator 102 based on the image signal. This laser beam is scanned in the main scanning direction by the polygon mirror 103, reflected by the reflection mirror 104, and incident on the photosensitive drum 101. Thereby, an electrostatic latent image is formed on the photosensitive drum 101. This electrostatic latent image is developed by the developing device 106 to become a toner image. The toner image is transferred onto the recording paper P fed by the paper feed roller 109 by a transfer device 107 disposed opposite to the photosensitive drum 101. Thereafter, the recording paper P onto which the toner image has been transferred is heated in the fixing device 100, and the toner image is melted and fixed on the recording paper P by the heat. After the image is fixed, the recording paper P is discharged out of the apparatus by a paper discharge roller 115. With the above operation, printing for one sheet is performed.

続いて,本形態の定着装置100の構成について説明する。図2は定着装置100を軸方向(正面)から見た概略構成図であり,図3は通紙方向上流側の側面から見た概略構成図である。定着装置100は,電磁誘導加熱方式の定着装置であり,定着ローラ1と,加圧ローラ2と,磁束発生部3と,温度センサ41,42と,通電遮蔽部7と,分離爪8とを有している。Pは用紙を示している。   Next, the configuration of the fixing device 100 of this embodiment will be described. 2 is a schematic configuration diagram of the fixing device 100 as viewed from the axial direction (front), and FIG. 3 is a schematic configuration diagram of the fixing device 100 as viewed from the side surface upstream in the sheet passing direction. The fixing device 100 is an electromagnetic induction heating type fixing device, and includes a fixing roller 1, a pressure roller 2, a magnetic flux generation unit 3, temperature sensors 41 and 42, a current-carrying shielding unit 7, and a separation claw 8. Have. P indicates a sheet.

定着ローラ1と加圧ローラ2とは定着ローラ1の軸方向(以下,「軸方向」と略す)に並行配置されている。加圧ローラ2は,モータ等の駆動機構により所定の速度で回転駆動される。また,加圧ローラ2は,バネ等の付勢部材によって定着ローラ1側に付勢されており,定着ローラ1との間でニップ部を形成している。さらに定着ローラ1は,加圧ローラ2との圧接摩擦力によって定着ローラ1の回転に従動回転するように設けられている。なお,定着ローラ1を回転駆動させて加圧ローラ2を従動回転させてもよい。   The fixing roller 1 and the pressure roller 2 are arranged in parallel in the axial direction of the fixing roller 1 (hereinafter abbreviated as “axial direction”). The pressure roller 2 is rotationally driven at a predetermined speed by a drive mechanism such as a motor. The pressure roller 2 is biased toward the fixing roller 1 by a biasing member such as a spring, and forms a nip portion with the fixing roller 1. Further, the fixing roller 1 is provided so as to be driven to rotate by the rotation of the fixing roller 1 by a pressure frictional force with the pressure roller 2. Note that the fixing roller 1 may be driven to rotate, and the pressure roller 2 may be driven to rotate.

定着ローラ1は,芯金上に,断熱層,電磁誘導発熱層,弾性層,および離型層が順次積層されている。また,ローラ硬度は,例えばアスカーC硬度で30度〜90度の範囲内に設定される。加圧ローラ2は,芯金上に,シリコンスポンジ層,および離型層が順次積載されている。加圧ローラ2は,定着ローラ1に対して300N〜500Nの荷重で加圧され,ニップ部の幅は5mm〜15mmの範囲内となっている。なお,記録紙の種別等により荷重を変化させてもよい。   In the fixing roller 1, a heat insulating layer, an electromagnetic induction heat generating layer, an elastic layer, and a release layer are sequentially laminated on a cored bar. The roller hardness is set, for example, in the range of 30 to 90 degrees as Asker C hardness. In the pressure roller 2, a silicon sponge layer and a release layer are sequentially stacked on a cored bar. The pressure roller 2 is pressed against the fixing roller 1 with a load of 300 N to 500 N, and the width of the nip portion is in the range of 5 mm to 15 mm. The load may be changed depending on the type of recording paper.

定着ローラ1の電磁誘導発熱層は,磁束発生部3による励磁によりジュール熱を発生させる層であり,高透磁率であり,適当な抵抗率を備えたものが使用される。また,非磁性材料でも,金属などの導電性がある材料の薄膜であっても使用可能である。また,樹脂に発熱粒子を混入したものを使用してもよい。電磁誘導発熱層には,後述する磁束発生部3による励磁により渦電流が流れる。電磁誘導発熱層は,熱容量が小さく,芯金側に位置する断熱層と接しているため,定着ローラ1の表層側に位置する弾性層あるいは離型層を迅速に加熱する。   The electromagnetic induction heat generating layer of the fixing roller 1 is a layer that generates Joule heat by excitation by the magnetic flux generator 3, and has a high magnetic permeability and an appropriate resistivity. Moreover, it is possible to use a non-magnetic material or a thin film of a conductive material such as metal. Further, a resin in which exothermic particles are mixed may be used. An eddy current flows through the electromagnetic induction heat generating layer by excitation by a magnetic flux generator 3 described later. Since the electromagnetic induction heat generating layer has a small heat capacity and is in contact with the heat insulating layer located on the core metal side, the elastic layer or the release layer located on the surface layer side of the fixing roller 1 is rapidly heated.

加圧ローラ2は,芯金上に,シリコンスポンジ層,および離型層が順次積層されている。加圧ローラ2は,定着ローラ1に対して300N〜500Nの荷重で加圧され,ニップ部の幅は5mm〜15mmの範囲内となっている。なお,記録紙の種別等により荷重を変化させてもよい。   In the pressure roller 2, a silicon sponge layer and a release layer are sequentially laminated on a cored bar. The pressure roller 2 is pressed against the fixing roller 1 with a load of 300 N to 500 N, and the width of the nip portion is in the range of 5 mm to 15 mm. The load may be changed depending on the type of recording paper.

磁束発生部3は,励磁コイル31と,磁性体コア32と,コイルボビン33と,消磁コイル34,35とを有している。磁束発生部3は,励磁コイル31への給電によって磁束を発生させ,定着ローラ1と対向する領域に磁界を形成するものである。励磁コイル31には,図4に示すように,高周波インバータ5(励磁回路)が接続されており,高周波インバータ5は制御回路6によって制御される。   The magnetic flux generator 3 includes an exciting coil 31, a magnetic core 32, a coil bobbin 33, and degaussing coils 34 and 35. The magnetic flux generator 3 generates a magnetic flux by supplying power to the exciting coil 31 and forms a magnetic field in a region facing the fixing roller 1. As shown in FIG. 4, a high frequency inverter 5 (excitation circuit) is connected to the excitation coil 31, and the high frequency inverter 5 is controlled by a control circuit 6.

また,磁束発生部3は,励磁コイル31の両端に配置され,励磁コイル31とは逆向きの磁界を形成する消磁コイル34,35の消磁効果によって励磁コイル31の磁界を減少させ,定着ローラ1の加熱範囲を調節する。磁束発生部3の詳細については後述する。   The magnetic flux generator 3 is disposed at both ends of the exciting coil 31 and reduces the magnetic field of the exciting coil 31 by the demagnetizing effect of the demagnetizing coils 34 and 35 that forms a magnetic field opposite to the exciting coil 31. Adjust the heating range. Details of the magnetic flux generator 3 will be described later.

温度センサ41,42は,定着ローラ1の表面温度を検出するためのものであり,定着ローラ1の外周上に配設される。また,温度センサ41は,軸方向上の略中央に配置されている。なお,温度センサ41は,軸方向上の位置が,定着装置100が規定する最小幅用紙が通紙される範囲内であればよい。また,温度センサ42は,軸方向上の端部に配置されている。なお,温度センサ42は,軸方向上の位置が,消磁コイル34が配置されている範囲内であればよい。温度センサ41,42としては,例えばサーミスタが使用可能である。温度センサ41,42の各検出信号は,制御回路6に入力される。   The temperature sensors 41 and 42 are for detecting the surface temperature of the fixing roller 1 and are arranged on the outer periphery of the fixing roller 1. Moreover, the temperature sensor 41 is arrange | positioned in the approximate center on the axial direction. The temperature sensor 41 only needs to have a position in the axial direction within a range in which the minimum width paper defined by the fixing device 100 is passed. Moreover, the temperature sensor 42 is arrange | positioned at the edge part on an axial direction. In addition, the temperature sensor 42 should just be in the range where the position on an axial direction has the demagnetizing coil 34 arrange | positioned. As the temperature sensors 41 and 42, for example, a thermistor can be used. Each detection signal of the temperature sensors 41 and 42 is input to the control circuit 6.

制御回路6は,高周波インバータ5およびスイッチ51,52の制御(すなわち,磁界の制御)を行う。制御回路6は,用紙サイズ情報や温度センサ41,42の検出信号を基に高周波インバータ5を制御して励磁コイル31への電力供給を増減させる。すなわち,定着ローラ1の表面温度が一定となるように自動制御を行う。また,スイッチ51,52を制御して定着ローラ1の発熱領域を調節する。   The control circuit 6 controls the high frequency inverter 5 and the switches 51 and 52 (that is, controls the magnetic field). The control circuit 6 controls the high-frequency inverter 5 based on the paper size information and the detection signals of the temperature sensors 41 and 42 to increase or decrease the power supply to the excitation coil 31. That is, automatic control is performed so that the surface temperature of the fixing roller 1 is constant. Further, the heat generation area of the fixing roller 1 is adjusted by controlling the switches 51 and 52.

通電遮蔽部7は,所定値以上の温度で回路を遮蔽し,励磁コイル31への電流を断つためのものであり,定着ローラ1の周囲に配置される。通電遮蔽部7により,定着ローラ1の表面温度が所定値以上となった際に発熱の動作を停止することができ,過昇温による定着ローラ1の劣化が抑制される。通電遮蔽部7としては,例えばサーモスタットや温度ヒューズが使用可能である。   The energization shielding unit 7 shields the circuit at a temperature equal to or higher than a predetermined value and cuts off the current to the exciting coil 31, and is disposed around the fixing roller 1. The energization shielding unit 7 can stop the operation of heat generation when the surface temperature of the fixing roller 1 exceeds a predetermined value, and the deterioration of the fixing roller 1 due to excessive temperature rise is suppressed. For example, a thermostat or a thermal fuse can be used as the energization shielding unit 7.

続いて,本形態の定着装置100での定着動作について説明する。まず,ウォーミングアップ動作として,加圧ローラ2が回転駆動され,これに伴い定着ローラ1も従動回転する。そして,磁束発生部3の励磁コイル31に交流電流を印加することにより,所定の磁界が形成される。この磁束発生部3の発生磁束の作用により,定着ローラ1の電磁誘導発熱層が磁束発生部3と対向する位置で発熱する。そして,定着ローラ1の表面温度が所定温度となるように自動制御される。電磁誘導発熱層は,その熱容量が小さくかつ断熱層により断熱保持されているため,定着ローラ1の表層側に位置する弾性層あるいは離型層が迅速に加熱される。すなわち,定着ローラ1の表面は定着可能温度に迅速に達する。   Next, a fixing operation in the fixing device 100 of this embodiment will be described. First, as a warm-up operation, the pressure roller 2 is rotationally driven, and the fixing roller 1 is also rotated in accordance with this. A predetermined magnetic field is formed by applying an alternating current to the exciting coil 31 of the magnetic flux generator 3. Due to the action of the magnetic flux generated by the magnetic flux generator 3, the electromagnetic induction heat generating layer of the fixing roller 1 generates heat at a position facing the magnetic flux generator 3. Then, the surface temperature of the fixing roller 1 is automatically controlled so as to become a predetermined temperature. Since the electromagnetic induction heating layer has a small heat capacity and is insulated and held by the heat insulating layer, the elastic layer or the release layer located on the surface layer side of the fixing roller 1 is rapidly heated. In other words, the surface of the fixing roller 1 quickly reaches the fixable temperature.

ウォーミングアップ動作が終了した後,定着ローラ1と加圧ローラ2とのニップ部に,未定着のトナー像を担持した記録紙Pが搬送される(図2参照)。制御回路6は,温度センサ42の情報を基に消磁コイル34,35の回路をオンオフし,磁界を制御する。これにより,定着ローラ1の所望の範囲が加熱される。記録紙Pが定着装置100まで達すると,記録紙P上のトナー像は定着ローラ1と対面する。ニップ部に導入された記録紙Pは,ニップ部を挟持搬送され,定着ローラ1からの熱で加熱される。これにより,未定着のトナー像が記録紙Pに溶融定着される。   After the warm-up operation is completed, the recording paper P carrying an unfixed toner image is conveyed to the nip portion between the fixing roller 1 and the pressure roller 2 (see FIG. 2). The control circuit 6 controls the magnetic field by turning on and off the circuits of the degaussing coils 34 and 35 based on the information of the temperature sensor 42. Thereby, a desired range of the fixing roller 1 is heated. When the recording paper P reaches the fixing device 100, the toner image on the recording paper P faces the fixing roller 1. The recording paper P introduced into the nip portion is nipped and conveyed through the nip portion and heated by heat from the fixing roller 1. As a result, the unfixed toner image is melted and fixed on the recording paper P.

ニップ部での定着処理を終えた記録紙Pは,定着ローラ1から分離されて搬出される。その際,定着ローラ1の表面に当接させて配置された分離爪8等により,記録紙Pが定着ローラ1の表面に貼り付いてしまっても強制的に分離される。これにより,定着装置100内でのジャムを防止する。   The recording paper P after the fixing process at the nip portion is separated from the fixing roller 1 and carried out. At that time, even if the recording paper P is stuck on the surface of the fixing roller 1 by the separation claw 8 arranged in contact with the surface of the fixing roller 1, it is forcibly separated. As a result, jamming in the fixing device 100 is prevented.

続いて,磁束発生部3の詳細について説明する。図5は定着装置100の磁束発生部3側から見た斜視図であり,図6は図5中のカバー部330を透視した場合の斜視透視図である。磁束発生部3は,図5に示したように,定着ローラ1の外側に位置するとともに,定着ローラ1に対向させて長手方向に沿って配設されている。   Next, details of the magnetic flux generator 3 will be described. FIG. 5 is a perspective view of the fixing device 100 as viewed from the magnetic flux generation unit 3 side, and FIG. 6 is a perspective perspective view of the fixing device 100 seen through the cover 330 in FIG. As shown in FIG. 5, the magnetic flux generator 3 is located outside the fixing roller 1 and is disposed along the longitudinal direction so as to face the fixing roller 1.

励磁コイル31は,軸方向に導線を巻きつけた構造を有している。また,励磁コイル31は,図4に示したように,高周波インバータ5に接続され,100W〜2000Wの高周波電力が供給される。そのため,細線を数十から数百本の範囲内で束ねてリッツ線にしたものを用いている。また,巻線に伝熱した場合を考慮し,耐熱性の樹脂で被覆している。   The exciting coil 31 has a structure in which a conducting wire is wound in the axial direction. Further, as shown in FIG. 4, the excitation coil 31 is connected to the high frequency inverter 5 and is supplied with high frequency power of 100 W to 2000 W. For this reason, a thin wire bundled within a range of several tens to several hundred wires is used as a litz wire. In consideration of the case where heat is transferred to the winding, it is covered with heat-resistant resin.

また,励磁コイル31には,高周波インバータ5により10kHz〜100kHzの交流電流が印加される。交流電流によって誘導された磁束は,フェライトコア32内を通り,さらに定着ローラ1の電磁誘導発熱層を通る。すなわち,定着ローラ1と磁束発生部3との間には磁界が形成される。そして,電磁誘導発熱層に渦電流が流れることにより,電磁誘導発熱層自体がジュール発熱する。これにより,定着ローラ1が加熱状態となる。   Further, an alternating current of 10 kHz to 100 kHz is applied to the excitation coil 31 by the high frequency inverter 5. The magnetic flux induced by the alternating current passes through the ferrite core 32 and further passes through the electromagnetic induction heating layer of the fixing roller 1. That is, a magnetic field is formed between the fixing roller 1 and the magnetic flux generator 3. Then, an eddy current flows through the electromagnetic induction heating layer, so that the electromagnetic induction heating layer itself generates Joule heat. As a result, the fixing roller 1 is heated.

磁性体コア32は,横断面が略U字形状であり,図3あるいは図6に示したように,励磁コイル31および消磁コイル34,35を跨ぐように配置され,さらに定着ローラ1の長手方向に所定の間隔で複数配置されている。さらに,磁性体コア32は,発熱効率を高めるため,中央部に定着ローラ側に突出した部位を設けて略E字形状としてもよい。磁性体コア32の材料としては,高透磁率かつ低損失のもの(例えば,フェライト)を使用する。パーマロイのような合金の場合には,コア内の渦電流損失が高周波領域で大きくなるため積層構造にするとよい。   The magnetic core 32 has a substantially U-shaped cross section, and is disposed so as to straddle the exciting coil 31 and the degaussing coils 34 and 35 as shown in FIG. 3 or FIG. Are arranged at predetermined intervals. Further, the magnetic core 32 may be formed in a substantially E shape by providing a central portion protruding toward the fixing roller in order to increase the heat generation efficiency. As the material of the magnetic core 32, a material having high permeability and low loss (for example, ferrite) is used. In the case of an alloy such as permalloy, the eddy current loss in the core increases in the high frequency region, so a laminated structure is preferable.

また,磁性体コア32は,磁気回路の高効率化と磁気遮蔽との両機能を備えている。なお,磁気遮蔽が十分にできる手段があれば空芯(コアなし)にしてもよい。また,コア材として樹脂材に磁性粉を混入させたものを用いると,形状の設計自由度が高くなる。   The magnetic core 32 has both functions of increasing the efficiency of the magnetic circuit and magnetic shielding. If there is a means capable of sufficient magnetic shielding, an air core (no core) may be used. In addition, if a core material made of a resin material mixed with magnetic powder is used, the design flexibility of the shape is increased.

また,コイルボビン33の内側には,図7に示すように,各コイルの位置決め用に各種のリブが設けられている。具体的に,長手方向の両端部には,リブ36,36が設けられている。そして,リブ36よりも磁束発生部3の長手方向の内側には,リブ37,37が設けられている。そしてさらに内側,つまり中央部には,長手方向に並行配置された一対のリブ38,38が設けられている。   Further, as shown in FIG. 7, various ribs are provided inside the coil bobbin 33 for positioning the coils. Specifically, ribs 36 are provided at both ends in the longitudinal direction. Ribs 37 and 37 are provided on the inner side in the longitudinal direction of the magnetic flux generation unit 3 than the ribs 36. Further, on the inner side, that is, in the central portion, a pair of ribs 38, 38 arranged in parallel in the longitudinal direction is provided.

すなわち,励磁コイル31は,リブ36,37,38,37,36を介して磁束発生部3の長手方向の全体にわたって巻回される。一方,消磁コイル34は,リブ36,37に巻回され,その巻回部が磁束発生部3の長手方向の両端部に存在する。また,消磁コイル35は,リブ36に巻回され,その巻回部が両端部に存在する。   That is, the exciting coil 31 is wound over the entire longitudinal direction of the magnetic flux generator 3 via the ribs 36, 37, 38, 37, 36. On the other hand, the degaussing coil 34 is wound around the ribs 36 and 37, and the winding portions exist at both ends in the longitudinal direction of the magnetic flux generation unit 3. Further, the demagnetizing coil 35 is wound around the rib 36, and the winding portion exists at both ends.

消磁コイル34,35は,図3に示すように,長手方向の両端部にそれぞれ導線を巻きつけた構造を有している。消磁コイル34,35は,軸方向の幅が異なることから,磁束が形成される範囲,すなわち励磁コイル31が形成した磁界を消滅させる範囲が異なる。具体的には,消磁コイル34は,励磁コイル31の両端部の領域に配置される。消磁コイル35は,軸方向上,消磁コイル34が配置される領域内に位置し,さらに軸方向の幅が消磁コイル34よりも狭く,定着ローラ1の端部側に配置される。   As shown in FIG. 3, each of the degaussing coils 34 and 35 has a structure in which a conducting wire is wound around both ends in the longitudinal direction. Since the demagnetizing coils 34 and 35 have different axial widths, the range in which magnetic flux is formed, that is, the range in which the magnetic field formed by the exciting coil 31 is extinguished is different. Specifically, the degaussing coil 34 is disposed in the region of both ends of the exciting coil 31. The demagnetizing coil 35 is located in the axial direction in a region where the demagnetizing coil 34 is disposed, and the axial width is narrower than the demagnetizing coil 34 and is disposed on the end side of the fixing roller 1.

また,消磁コイル34は,図4に示したようにスイッチ51を介して閉回路を構成している。また,消磁コイル35も,スイッチ52を介して閉回路を構成している。また,スイッチ51,52は,制御回路6によって適宜オンオフされる。消磁コイル34は,スイッチ51がオンされた場合,励磁コイル31からの磁束によって誘導逆起電力が発生し,励磁コイル31とは逆向きの磁界が形成され,消磁効果を発揮することになる。消磁コイル35も,スイッチ52がオンされた場合,消磁効果を発揮することになる。これにより,所定の領域におけるジュール熱の発生範囲が抑制される。   Further, the degaussing coil 34 forms a closed circuit through the switch 51 as shown in FIG. The degaussing coil 35 also forms a closed circuit via the switch 52. The switches 51 and 52 are appropriately turned on and off by the control circuit 6. When the switch 51 is turned on, the demagnetizing coil 34 generates an induced back electromotive force due to the magnetic flux from the exciting coil 31, forms a magnetic field opposite to the exciting coil 31, and exhibits a demagnetizing effect. The demagnetizing coil 35 also exhibits a demagnetizing effect when the switch 52 is turned on. Thereby, the generation range of Joule heat in the predetermined region is suppressed.

続いて,磁束発生部3内の各コイルの積載状態について説明する。本形態の磁束発生部3は,図8に示すように,励磁コイル31を最下層とし,励磁コイル31の上層として消磁コイル34が重ねられ,消磁コイル34の上層として消磁コイル35が重ねられた3層構造となっている。   Next, the loading state of each coil in the magnetic flux generator 3 will be described. As shown in FIG. 8, the magnetic flux generator 3 of this embodiment has the exciting coil 31 as the lowermost layer, the demagnetizing coil 34 is overlaid as the upper layer of the exciting coil 31, and the degaussing coil 35 is overlaid as the upper layer of the demagnetizing coil 34. It has a three-layer structure.

消磁コイル34と励磁コイル31との間には,両者を絶縁するための絶縁紙91が挟み込まれている。絶縁紙91は,図9に示すように,外形が略楕円形状をなすとともにその外形が消磁コイル34のコイル束の外形よりも大きい。また,絶縁紙91の中央部には,リブ36,37が貫通可能な内穴911が設けられている。そのため,励磁コイル31,消磁コイル34間に絶縁紙91を挟み込むことができる。また,絶縁紙91は,可撓性を有しており,図10に示すように,励磁コイル31の端部を覆うように湾曲して配置される。   Insulating paper 91 is interposed between the degaussing coil 34 and the exciting coil 31 to insulate them. As shown in FIG. 9, the outer shape of the insulating paper 91 is substantially elliptical, and the outer shape is larger than the outer shape of the coil bundle of the degaussing coil 34. Further, an inner hole 911 through which the ribs 36 and 37 can pass is provided in the central portion of the insulating paper 91. Therefore, the insulating paper 91 can be sandwiched between the exciting coil 31 and the degaussing coil 34. Further, the insulating paper 91 has flexibility, and is arranged so as to be curved so as to cover the end of the exciting coil 31 as shown in FIG.

また,絶縁紙91の内穴911を形成する内周部は,平行する2つの直線部911Aと直線部911A,911Aを繋ぐ曲線部911Bとによって構成され,直線部911Aには,消磁コイル34側に折り曲げられ,突起状をなす鍔部912が設けられている。鍔部912は,図11に示すように,リブ36,37と消磁コイル34との間に配置される。すなわち,図12に示すように,鍔部912が消磁コイル34のコイル束の内穴側側面の一部を覆うことになる。そのため,消磁コイル34と励磁コイル31との沿面距離が長くなる。よって,両コイル間に良好な絶縁性が得られる。   Further, the inner peripheral portion forming the inner hole 911 of the insulating paper 91 is configured by two parallel straight portions 911A and a curved portion 911B connecting the straight portions 911A and 911A, and the straight portion 911A includes the demagnetizing coil 34 side. A flange portion 912 that is bent into a protrusion shape is provided. As shown in FIG. 11, the flange portion 912 is disposed between the ribs 36 and 37 and the degaussing coil 34. That is, as shown in FIG. 12, the flange portion 912 covers a part of the side surface on the inner hole side of the coil bundle of the degaussing coil 34. Therefore, the creeping distance between the degaussing coil 34 and the exciting coil 31 becomes long. Therefore, good insulation can be obtained between both coils.

また,消磁コイル34,35の間には,両者を絶縁するための絶縁紙92が挟み込まれている。絶縁紙92は,図13に示すように,外形が略楕円形状をなすとともにその外形が消磁コイル35のコイル束の外形よりも大きい。また,絶縁紙92の中央部にリブ36が貫通可能な内穴921が設けられている。そのため,消磁コイル34,35間に絶縁紙92を挟み込むことができる。また,絶縁紙92は,可撓性を有しており,消磁コイル34の端部を覆うように湾曲して配置される。   Insulating paper 92 is interposed between the degaussing coils 34 and 35 to insulate them. As shown in FIG. 13, the insulating paper 92 has a substantially elliptical outer shape, and the outer shape is larger than the outer shape of the coil bundle of the degaussing coil 35. Further, an inner hole 921 through which the rib 36 can penetrate is provided in the central portion of the insulating paper 92. Therefore, the insulating paper 92 can be sandwiched between the degaussing coils 34 and 35. Further, the insulating paper 92 has flexibility, and is arranged so as to be curved so as to cover the end of the demagnetizing coil 34.

また,絶縁紙92の内穴921を形成する内周面は,平行する2つの直線部921Aと直線部921A,921Aを繋ぐ曲線部921Bとによって構成され,直線部921Aには,絶縁紙91と同様に,消磁コイル35側に折り曲げられ,突起状をなす鍔部922が設けられている。鍔部922は,図8に示したように,リブ36と消磁コイル35との間に配置される。すなわち,鍔部922が消磁コイル35の内穴側面の一部を覆うことになり,消磁コイル35と消磁コイル34との沿面距離が長くなる。よって,両コイル間の良好な絶縁性が得られる。   Further, the inner peripheral surface forming the inner hole 921 of the insulating paper 92 is constituted by two parallel straight portions 921A and a curved portion 921B connecting the straight portions 921A and 921A. The straight portion 921A includes the insulating paper 91 and Similarly, a flange portion 922 that is bent toward the degaussing coil 35 and has a protruding shape is provided. As shown in FIG. 8, the flange portion 922 is disposed between the rib 36 and the degaussing coil 35. That is, the flange 922 covers a part of the side surface of the inner hole of the degaussing coil 35, and the creeping distance between the degaussing coil 35 and the degaussing coil 34 is increased. Therefore, good insulation between both coils can be obtained.

なお,コイル間を絶縁する部材としては,絶縁紙に限らず,絶縁樹脂の成形品であってもよい。絶縁部材の材料としては,絶縁性および耐熱性に優れたものであればよく,例えばPIフィルム,PPSフィルム,ガラスクロスフィルム,アラミド紙が適用可能である。また,図14に示すように,鍔部932は,平面部だけではなく,内周面全体を囲うように設けてもよい。   The member that insulates the coils is not limited to insulating paper, and may be a molded product of insulating resin. As the material of the insulating member, any material having excellent insulating properties and heat resistance may be used. For example, PI film, PPS film, glass cloth film, and aramid paper are applicable. Further, as shown in FIG. 14, the flange portion 932 may be provided so as to surround not only the plane portion but the entire inner peripheral surface.

以上詳細に説明したように本形態の定着装置100は,電磁誘導加熱方式の定着装置であり,定着ローラ1の外側に,その軸方向に沿って磁束発生部3を設けることとしている。また,磁束発生部3では,消磁コイル34,35を励磁コイル31上に重ねて載置している。各コイルは,コイルの位置決め機能を備えた各種リブに巻回されている。そのため,各コイルの位置決め精度は高い。   As described in detail above, the fixing device 100 according to the present embodiment is an electromagnetic induction heating type fixing device, and the magnetic flux generation unit 3 is provided outside the fixing roller 1 along the axial direction thereof. In the magnetic flux generator 3, the demagnetizing coils 34 and 35 are placed on the exciting coil 31 so as to overlap each other. Each coil is wound around various ribs having a coil positioning function. Therefore, the positioning accuracy of each coil is high.

また,励磁コイル31,消磁コイル34間には,リブ36,37が貫通可能な内穴911が設けられた絶縁紙91が挟み込まれている。絶縁紙91の内周面には鍔部912があり,鍔部912が上層のコイル束である消磁コイル34の内周側側面を覆っている。そのため,励磁コイル31と消磁コイル34との沿面距離は大きく,両コイル間に良好な絶縁性が得られる。よって,コイルの位置決め精度を損なうことなく,積載されたコイル間の絶縁不良が抑制された電磁誘導加熱方式の定着装置が実現している。   Further, an insulating paper 91 provided with an inner hole 911 through which the ribs 36 and 37 can pass is sandwiched between the exciting coil 31 and the degaussing coil 34. On the inner peripheral surface of the insulating paper 91, there is a flange portion 912, and the flange portion 912 covers the inner peripheral side surface of the degaussing coil 34 which is an upper layer coil bundle. Therefore, the creeping distance between the exciting coil 31 and the degaussing coil 34 is large, and good insulation is obtained between the two coils. Therefore, an electromagnetic induction heating type fixing device is realized in which the insulation failure between the mounted coils is suppressed without impairing the positioning accuracy of the coils.

なお,本実施の形態は単なる例示にすぎず,本発明を何ら限定するものではない。したがって本発明は当然に,その要旨を逸脱しない範囲内で種々の改良,変形が可能である。例えば,実施の形態ではレーザプリンタに本発明を適用しているがこれに限るものではない。すなわち,複写機,スキャナ,FAXあるいはワードプロセッサ等であっても定着装置を備えるものであれば適用可能である。また,カラーに限らず,モノクロ画像専用のものであってもよい。また,タンデム方式であっても,4サイクル方式であってもよい。   Note that this embodiment is merely an example, and does not limit the present invention. Therefore, the present invention can naturally be improved and modified in various ways without departing from the gist thereof. For example, in the embodiment, the present invention is applied to a laser printer, but the present invention is not limited to this. That is, even a copying machine, scanner, FAX, word processor, or the like can be applied as long as it has a fixing device. Moreover, it is not limited to color but may be dedicated to monochrome images. Further, a tandem method or a four-cycle method may be used.

また,実施の形態では,定着ローラを加熱するものであるが,これに限るものではない。例えば,磁束発生部によって加熱される定着ベルトを備え,その定着ベルトと加圧ローラとを対向配置したタイプであってもよい。   In the embodiment, the fixing roller is heated. However, the present invention is not limited to this. For example, a type in which a fixing belt heated by a magnetic flux generation unit is provided and the fixing belt and a pressure roller are arranged to face each other may be used.

また,実施の形態の磁束発生部3は,励磁コイル31と消磁コイル34,35との3層構造であるが,これに限るものではない。例えば,2層構造としてもよい。勿論,4層以上の構造であってもよい。   Further, the magnetic flux generator 3 of the embodiment has a three-layer structure of the exciting coil 31 and the demagnetizing coils 34 and 35, but is not limited to this. For example, a two-layer structure may be used. Of course, a structure of four or more layers may be used.

また,実施の形態の磁束発生部3は,用紙搬送路が定着ローラ1の軸方向の中心を基準としているため,消磁コイル34を両端部に配置しているが,端部を基準とするならば消磁コイルを一方の端部のみに配置してもよい。   In the magnetic flux generation unit 3 according to the embodiment, since the sheet conveyance path is based on the center of the fixing roller 1 in the axial direction, the demagnetizing coils 34 are arranged at both ends. For example, the degaussing coil may be arranged only at one end.

実施の形態にかかるプリンタの概略構成を示す図である。1 is a diagram illustrating a schematic configuration of a printer according to an embodiment. 実施の形態にかかる定着装置の概略構成を示す図(正面視)である。1 is a diagram (front view) illustrating a schematic configuration of a fixing device according to an embodiment; 実施の形態にかかる定着装置の概略構成を示す図(側面視)である。1 is a diagram (side view) showing a schematic configuration of a fixing device according to an embodiment; 実施の形態にかかる定着装置の概略構成を示すブロック図である。1 is a block diagram illustrating a schematic configuration of a fixing device according to an embodiment. 実施の形態にかかる定着装置の磁束発生部側から見た斜視図である。It is the perspective view seen from the magnetic flux generation part side of the fixing device concerning an embodiment. 実施の形態にかかる定着装置の磁束発生部側から見た斜視透視図である。FIG. 3 is a perspective perspective view seen from the magnetic flux generation unit side of the fixing device according to the embodiment. コイルボビンの内側を磁束発生部側から見た図である。It is the figure which looked at the inner side of a coil bobbin from the magnetic flux generation part side. 磁束発生部内のコイルの積載状態(3層)を示す図である。It is a figure which shows the loading state (3 layers) of the coil in a magnetic flux generation part. 実施の形態にかかる絶縁紙(励磁コイル−消磁コイル間)の形状を示す図である。It is a figure which shows the shape of the insulating paper (between an exciting coil and a degaussing coil) concerning embodiment. 励磁コイル上に絶縁紙を積載した状態を示す図である。It is a figure which shows the state which loaded the insulating paper on the exciting coil. 磁束発生部内のコイルの積載状態(2層)を示す図である。It is a figure which shows the loading state (2 layers) of the coil in a magnetic flux generation part. 実施の形態にかかるコイル間の沿面距離を示す概略断面図である。It is a schematic sectional drawing which shows the creeping distance between the coils concerning embodiment. 実施の形態にかかる絶縁紙(消磁コイル−消磁コイル間)の形状を示す図である。It is a figure which shows the shape of the insulating paper (between a degaussing coil and a degaussing coil) concerning embodiment. 鍔部が内周全体に設けられた絶縁紙を示す図である。It is a figure which shows the insulating paper in which the collar part was provided in the whole inner periphery. 従来の形態にかかる絶縁紙の形状を示す図である。It is a figure which shows the shape of the insulating paper concerning the conventional form. 従来の形態にかかるコイル間の沿面距離を示す概略断面図である。It is a schematic sectional drawing which shows the creeping distance between the coils concerning the conventional form.

符号の説明Explanation of symbols

1 定着ローラ(加熱回転体)
2 加圧ローラ
3 磁束発生部
31 励磁コイル
32 磁性体コア
33 コイルボビン
34,35 消磁コイル
36,37,38 リブ
91,92 絶縁紙
911,921 内穴
912,922 鍔部
100 定着装置
1 Fixing roller (heated rotating body)
2 Pressure roller 3 Magnetic flux generator 31 Exciting coil 32 Magnetic core 33 Coil bobbins 34, 35 Demagnetizing coils 36, 37, 38 Ribs 91, 92 Insulating paper 911, 921 Inner holes 912, 922 Gutter 100 Fixing device

Claims (6)

電磁誘導発熱する発熱層を備えた加熱回転体と,前記加熱回転体の外周側に位置し,前記加熱回転体の軸方向に沿って前記加熱回転体に対向配置され,給電により磁束を発生させる磁束発生部とを有する電磁誘導加熱方式の定着装置において,
前記磁束発生部は,
前記加熱回転体と対向するボビンと,
前記ボビンに設けられ,前記磁束発生部内に固定配置された支柱部と,
前記ボビン上に載置され,前記支柱部に巻回された第1コイルと,
前記第1コイル上に積載され,前記支柱部に巻回された第2コイルと,
前記第1コイルと前記第2コイルとに挟まれ,前記支柱部を貫通させる内穴が設けられた絶縁部材とを有し,
前記絶縁部材は,前記内穴を形成する内周部に,前記第1コイル側または前記第2コイル側に突出する鍔部を備えることを特徴とする定着装置。
A heating rotator provided with a heat generating layer that generates electromagnetic induction heat, and is positioned on the outer peripheral side of the heating rotator, and is disposed opposite to the heating rotator along the axial direction of the heating rotator, and generates magnetic flux by power supply. In an electromagnetic induction heating type fixing device having a magnetic flux generator,
The magnetic flux generator is
A bobbin facing the heating rotator;
A strut portion provided on the bobbin and fixedly disposed in the magnetic flux generation portion;
A first coil mounted on the bobbin and wound on the support post;
A second coil loaded on the first coil and wound around the support;
An insulating member provided with an inner hole that is sandwiched between the first coil and the second coil and penetrates the support column;
The fixing device according to claim 1, wherein the insulating member includes a flange portion that protrudes toward the first coil side or the second coil side at an inner peripheral portion that forms the inner hole.
請求項1に記載する定着装置において,
前記鍔部の高さは,前記第1コイルと前記第2コイルとのうちの,突出側に位置するコイル束の高さよりも高いことを特徴とする定着装置。
The fixing device according to claim 1,
The fixing device is characterized in that a height of the flange portion is higher than a height of a coil bundle located on a protruding side of the first coil and the second coil.
請求項1または請求項2に記載する定着装置において,In the fixing device according to claim 1 or 2,
前記第1コイルは,励磁コイルであり,前記第2コイルは,消磁コイルであることを特徴とする定着装置。The fixing device according to claim 1, wherein the first coil is an exciting coil, and the second coil is a degaussing coil.
電磁誘導加熱方式の定着装置に用いられ,給電により磁束を発生させる磁束発生部を有する磁束発生ユニットおいて,In a magnetic flux generation unit used in an electromagnetic induction heating type fixing device and having a magnetic flux generation unit that generates magnetic flux by power feeding,
前記磁束発生部は,The magnetic flux generator is
ボビンと,With bobbin,
前記ボビンに設けられ,前記磁束発生部内に固定配置された支柱部と,A strut portion provided on the bobbin and fixedly disposed in the magnetic flux generation portion;
前記ボビン上に載置され,前記支柱部に巻回された第1コイルと,A first coil mounted on the bobbin and wound on the support post;
前記第1コイル上に積載され,前記支柱部に巻回された第2コイルと,A second coil loaded on the first coil and wound around the support;
前記第1コイルと前記第2コイルとに挟まれ,前記支柱部を貫通させる内穴が設けられた絶縁部材とを有し,An insulating member provided with an inner hole that is sandwiched between the first coil and the second coil and penetrates the support column;
前記絶縁部材は,前記内穴を形成する内周部に,前記第1コイル側または前記第2コイル側に突出する鍔部を備えることを特徴とする磁束発生ユニット。The magnetic flux generating unit, wherein the insulating member includes a flange portion protruding toward the first coil side or the second coil side on an inner peripheral portion forming the inner hole.
請求項4に記載する磁束発生ユニットにおいて,The magnetic flux generation unit according to claim 4,
前記鍔部の高さは,前記第1コイルと前記第2コイルとのうちの,突出側に位置するコイル束の高さよりも高いことを特徴とする磁束発生ユニット。The height of the said collar part is higher than the height of the coil bundle located in the protrusion side among the said 1st coil and the said 2nd coil, The magnetic flux generation unit characterized by the above-mentioned.
請求項4または請求項5に記載する磁束発生ユニットにおいて,In the magnetic flux generation unit according to claim 4 or 5,
前記第1コイルは,励磁コイルであり,前記第2コイルは,消磁コイルであることを特徴とする磁束発生ユニット。The magnetic flux generating unit, wherein the first coil is an exciting coil and the second coil is a degaussing coil.
JP2006324234A 2006-11-30 2006-11-30 Electromagnetic induction heating type fixing device and magnetic flux generation unit Expired - Fee Related JP5066904B2 (en)

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