JP5065125B2 - Crimp terminal - Google Patents

Description

  The present invention relates to, for example, a crimp terminal that is crimped to a conductor portion of a covered electric wire and attached to the tip of the covered electric wire.

Conventionally, as a terminal fitting to be attached to the tip of a covered electric wire, a crimp terminal provided with a crimping portion for crimping a conductor part with a sheath removed has been often used.
Specifically, the crimp terminal is composed of a terminal connection portion disposed on the distal end side in the longitudinal direction and a crimp portion disposed on the proximal end side in the longitudinal direction for crimping the conductor portion of the covered electric wire, and the crimp portion is The crimping bottom surface on which the conductor portion is placed, and a crimping piece called a wire barrel extending from both sides in the widthwise direction of the crimping bottom surface, and the crimping bottom surface is in the form of a groove in the width direction called serration. A plurality of grooves are provided at predetermined intervals in the longitudinal direction.

  The crimping terminal configured as described above can electrically and mechanically connect the terminal connecting portion and the conductor portion by crimping the conductor portion placed on the crimping bottom surface with a crimping piece.

  Even when the crimping portion is formed in a cylindrical shape and the crimping bottom surface is provided on the cylindrical inner surface, the conductor portion is inserted into the cylindrical shape and placed on the crimping bottom surface. The terminal connection portion and the conductor can also be electrically and mechanically connected by crushing and crimping from the outside.

  Further, by providing serrations on the crimping bottom surface, a part of the crimped conductor portion is deformed according to the groove shape of the serration, and the crimped conductor portion can be prevented from being pulled out from the crimping portion. That is, mechanical connectivity can be improved by serration.

  In addition, by providing serrations on the crimping bottom surface, the conductor part crimped to the crimping bottom surface by the crimping piece bites into the concave locking groove and deforms, thus increasing the contact area and reducing electrical resistance. Can be realized.

  However, in such a connection between the crimp terminal and the conductor part, if the crimping by the crimping piece is weak, the electrical resistance in the electrical connection with the conductor part is increased. The deformation load due to the deformation increases, the strength of the conductor portion decreases, and there is a concern that the conductor will be broken at a load less than that required for use.

  Therefore, by interposing a crimping member, which is a separate member, between the crimping part and the conductor part, the contact area is expanded and the electric resistance is reduced without performing strong crimping that breaks the conductor part. A crimping method that can be used has been proposed (see Patent Document 1).

  By using the crimping method of Patent Document 1, it is possible to achieve both good electrical connection and mechanical connection, but it is necessary to interpose a crimping member which is a separate member during crimping, and the number of crimping operations increases. At the same time, there is a problem that workability becomes difficult. Moreover, since the component cost of the crimping member is required, there is a problem that the cost related to the crimping terminal increases.

Furthermore, the miniaturization of electric wires according to the recent weight reduction and miniaturization of electronic devices has been achieved, and the terminals have also been miniaturized with the miniaturization of electric wires. In such a situation, when crimping an extremely thin conductor portion to a miniaturized crimp terminal, it is becoming increasingly difficult to interpose a crimp member constituted by another member therebetween.
JP 2005-302475 A

  An object of this invention is to provide the crimp terminal which can improve electrical connectivity and mechanical connectivity.

The present invention provides a crimping portion for crimping a conductor portion of a covered electric wire, a crimping bottom surface on which the conductor portion is placed, a crimping portion extending from both sides in the width direction of the crimping bottom surface, and having a widthwise end parallel to the longitudinal direction. And is formed in a groove shape on the bottom surface of the crimp, and includes a plurality of widthwise locking grooves arranged at predetermined intervals in the longitudinal direction, and at least a proximal-side locking groove on the proximal side A compression amount reducing structure for reducing the compression amount of the conductor portion compressed by the crimping by the locking groove portion in the crimping portion as compared with the compression amount by another locking groove , and the compression amount reducing structure, configure the base end side locking groove, you being a crimp terminal which is constituted by the long width dimension locking groove in the width direction than the other of the locking grooves.

As an aspect of the present invention, the width-long locking groove can be formed with a length in the width direction that reaches a curled portion of the crimped piece in a crimped state.
Further, as an aspect of the present invention, the side surface in the width direction that is the end portion in the width direction of the locking groove can be formed as an inclined side surface that is inclined upward in the width direction.

As an aspect of the present invention, the compression amount reducing structure is formed in a portion corresponding to at least the proximal end side locking groove in the crimping piece, and is constituted by a short piece portion having a shorter extension length than other portions. be able to.

  The groove shape is a rectangular cross-sectional groove shape, a polygonal cross-sectional groove shape, or a semicircular shape constituted by a distal-side groove side surface on the distal end side in the longitudinal direction, a proximal-side groove side surface on the proximal end side, and a groove bottom surface connecting the lower ends The locking groove formed in the groove shape, including a cross-sectional groove shape or a semi-elliptical cross-sectional groove shape, has a cross-sectional groove shape serration arranged in the width direction that is substantially perpendicular to the longitudinal direction. Including being.

  In addition, the base end side is a rear side in the longitudinal direction on the side where the covered electric wire to be crimped of the crimp terminal is disposed, and the distal end side is a side opposite to the base end side of the crimp terminal, for example, a crimping portion. In the case of a crimp terminal constituted by a terminal connecting portion, it includes the front in the longitudinal direction on the terminal connecting portion side.

  Furthermore, the longitudinal direction includes a direction connecting the proximal end side and the distal end side of the crimp terminal, and the width direction includes a direction orthogonal to the longitudinal direction and along the crimp bottom surface. .

The crimping part includes a crimping bottom surface and crimping pieces called barrel pieces arranged on both sides in the width direction of the crimping bottom surface. This includes a wire barrel of a closed barrel type having a substantially O-shaped rear view with the tip abutted upward. Note that the contact of the tip of the crimping piece includes a state joined by welding or the like, a contact state just contacted, or a substantially contact state with a slight gap.
The said crimping | compression-bonding bottom means that it is an opposing side part of the crimping | compression-bonding direction in which a crimping | compression-bonding piece is crimped | bonded by the crimper of a crimping applicator in a crimping | compression-bonding part.

  The crimp terminal includes a connection terminal including the crimp part and a female connector BOX, a male connector BOX, or a terminal connection part such as a screw insertion hole, or a connection terminal constituted by only the crimp part. .

  The covered electric wire is a covered electric wire in which a conductor portion in which a plurality of wires are made of pure copper, copper alloy, aluminum, or aluminum alloy is covered with an insulating covering, for example, a wire made of annealed copper wire A very thin covered electric wire having a conductor portion formed.

  The compression amount compressed by the crimping of the conductor part is a compressed volume based on the difference between the cross-sectional area of the conductor part before the crimping and the cross-sectional area of the conductor part compressed by the crimping piece. .

As described above, the crimping portion for crimping the conductor portion of the covered wire in the crimp terminal extends from the crimping bottom surface on which the conductor portion is placed and the widthwise ends of the crimping bottom surface, and is parallel to the longitudinal direction. A crimping piece having a width direction, and a plurality of widthwise locking grooves arranged at a predetermined interval in the longitudinal direction, and having at least a base end side engagement on the base end side. The compression groove is provided with a compression amount reduction structure for reducing the compression amount of the conductor portion compressed by the crimping by the locking groove portion in the crimping portion as compared with the compression amount by another locking groove , and the compression amount reduction structure The base end side locking groove is configured with a long locking groove which is longer in the width direction than the other locking grooves. And mechanical connections can be realized.

  Specifically, the provision of the locking groove on the crimping bottom surface causes the conductor portion crimped to the crimping bottom surface by the crimping piece to bite into the concave locking groove and deform, thereby increasing the contact area and increasing the electrical resistance. Less electrical connection. In addition, the pulling resistance of the conductor portion from the crimping portion can be increased by the deformation that bites into the locking groove of the conductor portion.

In addition, there is a possibility that the mechanical connectivity of the conductor part may be reduced due to a deformation load when a part of the crimped conductor part bites into the concave locking groove and deforms, but at least the proximal-side locking groove And a compression load reducing structure for reducing the compression amount of the conductor portion compressed by the crimping by the locking groove portion in the crimping portion as compared with the compression amount by the other locking groove crimping portion. that reduces the deformation load, without a fear of breaking against pullout force, it is possible to realize a highly machinery connectivity connection.

  Specifically, when the amount of compression of the conductor portion in the crimping portion increases, the electrical resistance value decreases and the electrical connectivity improves, but the load due to compression increases and the pullout strength of the conductor portion decreases, but the compression amount reducing structure Therefore, since the amount of compression can be reduced as compared with the crimping of the other locking groove portions, it is possible to realize a connection with high pullout strength and high conductor holding force, that is, excellent mechanical connectivity.

Further, among the plurality of locking grooves arranged at a predetermined interval, the base end side locking groove on the base end side is provided with a compression amount reducing structure, so that the electric resistance value of the other locking groove portions is reduced. it is possible to improve the low electrical connectivity, the crimping of the conductor portion in a single crimping portion, Ru can realize high achieves both electric connection and mechanical connectivity connection reliability connection.

In addition, since the compression amount reducing structure includes the base end side locking groove and is formed with a long locking groove that is longer in the width direction than the other locking grooves, a base member can be used without using another member. The amount of compression of the conductor portion in the end side locking groove portion can be easily reduced. Moreover, since it can crimp using the conventional crimping | compression-bonding jig | tool, its divertability is high and it is excellent in convenience.
In addition, by providing the compression amount reducing structure in the base end side engaging groove on which the pulling force acts most, the mechanical connectivity can be improved efficiently.

In particular, when the conductor part is a very fine electric wire that is thinner than a conventional stranded wire, it tends to break due to excessive compression load due to crimping, but the proximal end locking groove has a compression amount reducing structure. It is more preferable because the compressive load of the conductor portion which is an extra fine wire on which a pulling force acts can be reduced.
Furthermore, by the crimping pieces are formed in a shape having a longitudinal direction end portion in the width direction parallel to, Ru can be crimped to the conductor part stably in each locking around the groove.

Furthermore, as an aspect of the present invention, the width-long locking groove is formed with a length in the width direction reaching the curled portion of the crimped piece in the crimped state, thereby reliably reducing the amount of compression and improving the mechanical connectivity. be able to.

  Further, as an aspect of the present invention, the width direction side surface that is the width direction end portion of the locking groove is formed by the inclined side surface that is inclined upward in the width direction, so that the vicinity of the width direction end portion of the locking groove The burden due to the deformation of the conductor portion can be reduced, and the mechanical connectivity can be improved.

Further, as an aspect of the present invention, the compression amount reducing structure is formed in a portion corresponding to at least the base end side locking groove in the crimping piece, and a short piece portion having a shorter extension length than other portions. By comprising, the compression amount of the conductor part in a base end side locking groove part can be reduced easily, without using another member. Moreover, since it can crimp using the conventional crimping | compression-bonding jig | tool, its divertability is high and it is excellent in convenience.

  According to this invention, the crimp terminal which can improve electrical connectivity and mechanical connectivity can be obtained.

In particular, since the compression amount reducing structure is constituted by the base end side locking groove and a long locking groove which is longer in the width direction than the other locking grooves, the base end side can be used without using a separate member. The amount of compression of the conductor portion in the locking groove portion can be easily reduced, and since it can be crimped using a conventional crimping jig, there is an effect of high diversion and convenience.

  An embodiment of the present invention will be described below with reference to the drawings.

  1 is an explanatory view of the crimp terminal 1 by a perspective view, FIG. 2 is an explanatory view of the crimp terminal 1 by a plan view, etc. FIG. 3 is an explanatory view for explaining a crimp method of the wire barrel portion 10. 4 shows an explanatory view of the crimp terminal 1 in a crimped state by a longitudinal sectional view, FIG. 5 shows an explanatory view by a transverse sectional view of the wire barrel portion 10 in a crimped state, and FIG. The performance graph which shows the relationship between an intensity | strength and an electrical resistance value is shown.

  1A shows a perspective view of the crimp terminal 1 divided at the center in the width direction, FIG. 1B shows a perspective view of the crimp terminal 1 and the covered electric wire 100 before crimping, and FIG. Shows a perspective view of the crimp terminal 1 in a crimped state.

  2A shows a plan view of the crimp terminal 1 in a plate state before bending, FIG. 2B shows a plan view of the crimp terminal 1 subjected to bending, and FIG. 1 shows a longitudinal sectional view near the center in the width direction of the crimp terminal 1 subjected to bending.

4A is a cross-sectional view taken along line AA of the crimp terminal 1 shown in the cross-sectional position schematic diagram arranged in the vicinity of the center of FIG. 4, and FIG. 4B is a cross-sectional view taken along line BB of the crimp terminal 1. Show.
5A shows a cross-sectional view of the crimped short barrel piece 12b portion of the crimp terminal 1, and FIG. 5B shows a cross-sectional view of the crimped long barrel piece 12a portion.

  In the crimp terminal 1 of the present invention, the wire barrel portion 10 for crimping the core wire 102 of the covered electric wire 100 extends from both the barrel bottom portion 11 on which the core wire 102 is placed and the width direction Y of the barrel bottom portion 11. It is comprised with the wire barrel piece 12 which has the width direction edge part of the longitudinal direction X parallel to CL.

  The barrel bottom 11 is provided with serrations 20 (20a, 20b, 20c) in the width direction Y, which are formed in a groove shape and are arranged in the longitudinal direction X at predetermined intervals.

  Of the three serrations 20 arranged in the longitudinal direction X, the amount of compression compressed by the crimping of the core wire 102 by the rear serration 20c in the wire barrel portion 10 to the rear serration 20c on the proximal end side is set as the front serration 20a and the central serration 20b. It has a compression amount reduction structure that reduces the compression amount by the above.

The compression amount reducing structure is formed in a portion corresponding to the rear serration 20c in the wire barrel piece 12, and is constituted by a short barrel piece 12b having a shorter extension length (extension length L2) than other portions. .
Moreover, the width direction side surface 24 which is the edge part of the width direction Y in each serration 20 is formed in the taper surface which upper side inclines in the outer side direction of the said width direction Y.

  The configuration of the crimp terminal 1 described above will be described in detail. The crimp terminal 1 includes a connector box 2 that allows insertion of a male connector (not shown) from the front to the rear in the longitudinal direction X, and the rear of the connector box 2. A wire barrel portion 10 disposed via a first transition 18 having a predetermined length, and an insulation barrel portion 15 disposed behind a wire barrel portion 10 via a second transition 19 having a predetermined length. Are integrally formed.

In addition, the wire barrel part 10 crimps and crimps | bonds the core wire 102 of the covered electric wire 100, and the insulation barrel part 15 caulks and fixes the insulation coating 101 of the covered electric wire 100.
In addition, with the recent reduction in size and weight of the covered electric wire 100, the core wire 102 is configured by bundling ultrafine electric wires that are thinner than conventional stranded wires.

  As shown in FIG. 2A, the crimp terminal 1 is three-dimensionally configured by bending from a plate state before assembly. The connector box 2 is formed of an inverted hollow square column body, and includes a contact piece 2a that is bent toward the rear in the longitudinal direction X and contacts the inserted male connector.

  As shown in FIG. 1B, the wire barrel portion 10 before crimping is composed of a barrel bottom portion 11 and wire barrel pieces 12 extending obliquely outward and upward from both sides in the width direction Y. The insulation barrel portion 15 which is formed in a U shape and is not crimped is also composed of a barrel bottom portion 17 and an insulation barrel piece 16 extending obliquely outward from both sides in the width direction Y. Is formed.

  The barrel bottom portion 11 of the wire barrel portion 10 includes three serrations 20 (20a, 20b, 20c) in the width direction Y arranged at predetermined intervals in the longitudinal direction X, as shown in part a of FIG. ing.

  Of the three serrations 20, the serration that is the most distal side, that is, the connector box 2 side, is a front serration 20a, and the serration arranged between the three serrations is a central serration 20b. The most proximal side, that is, the rear serration is the rear serration 20c.

  These serrations 20 are parallel to the barrel bottom 11 connecting the front side 21 and the rear side 22 perpendicular to the barrel bottom 11 and the lower ends of the front side 21 and the rear side 22 as shown in the enlarged view of the part b in FIG. The groove has a rectangular cross-sectional groove shape in which the cross section in the longitudinal direction formed by the groove bottom surface 23 is a quadrangle.

  The wire barrel piece 12 extending obliquely outward and upward from both sides in the width direction Y of the barrel bottom 11 corresponds to the front serration 20a and the central serration 20b in the front in the longitudinal direction X, as shown in FIG. A long barrel piece 12a (extension length L1) with a long extension from the barrel bottom 11 and a short barrel piece with a short extension length from the barrel bottom 11 corresponding to the rear serration 20c in the rear in the longitudinal direction X 12b (extension length L2) is integrally formed.

  Specifically, the short barrel piece 12b is formed in a form in which a cutout portion 12c indicated by a dotted line in FIG. 2A is cut from the wire barrel piece 12 formed in a rectangular shape that is horizontally long in plan view with an extension length L1. Has been.

  The longitudinal direction of the long barrel piece 12a constituting the front of the wire barrel piece 12 and the widthwise end of the short barrel piece 12b constituting the rear are parallel to the width center CL. Are formed in a long rectangular shape in plan view.

  The extension length L is set to the length in the width direction Y with respect to the center CL in the width direction of the crimp terminal 1, and the extension length L1 of the long barrel piece 12a is a wire barrel of a general crimp terminal. The extension length L2 of the short barrel piece 12b is about 80% of the extension length L1.

  In the state before crimping of the crimp terminal 1 configured as described above, the wire barrel portion 10 and the covered electric wire 100 are arranged as shown in FIG. 1B and crimped by the crimp applicator 200 shown in FIG. As shown in FIG. 1 (c), the core wire 102 is crimped by the wire barrel portion 10, and the crimp terminal 1 can be attached to the covered electric wire 100.

  Specifically, the covered electric wire 100 is placed from above the crimp terminal 1 so that the core wire 102 of the covered electric wire 100 is inside the wire barrel portion 10 and the vicinity of the front end of the insulating coating 101 is inside the insulation barrel portion 15. (See FIG. 1B), set on the anvil 201 of the crimping applicator 200 shown in FIG. 3 (see FIG. 3A).

  Then, as shown in FIG. 3 (b), the crimper 202 is lowered from above the wire barrel part 10, and the wire barrel part 10 is sandwiched between the anvil 201 and the crimper 202, as shown in FIG. The wire barrel piece 12 is curled.

  Simultaneously with the crimping of the wire barrel 10 described above, the crimper for the insulation barrel (not shown) is lowered from the top of the insulation barrel 15, and the anvil for the insulation barrel and the crimper for the insulation barrel are used for the insulation. The insulation barrel piece 16 is curled by sandwiching the insulation barrel portion 15.

  Thereby, the core wire 102 is pressed against the barrel bottom 11 by the wire barrel piece 12, and further, the insulation coating 101 is pressed against the barrel bottom 17 by the insulation barrel piece 16, and the double-clamped crimping state adjacent in the width direction Y is achieved. It can comprise (refer FIG.3 (c) and FIG. 5).

  Thus, in the crimped state of the core wire 102 in the wire barrel portion 10, as shown in the enlarged view of the portion c in FIG. A biting deformation portion 103 protruding from the peripheral surface of the core wire 102 is formed.

  Specifically, the biting deformation portion 103 that has bitten into the serration 20 is deformed into a quadrangular cross-sectional shape corresponding to the quadrangular cross-sectional groove shape of the serration 20 and protrudes to the bottom surface side of the core wire 102.

  In this manner, the core wire 102 is crimped by the wire barrel piece 12 in the wire barrel portion 10, and the bite deforming portion 103 that has bitten into the serration 20 is formed on the core wire 102, whereby the contact between the barrel bottom portion 11 and the core wire 102. The area is increased, and the electrical connectivity between the wire barrel portion 10 and the core wire 102 can be improved.

  Further, the biting deformation portion 103 biting into the serration 20 can increase the resistance to the pulling direction of the core wire 102 with respect to the wire barrel portion 10, that is, the backward pulling force in the longitudinal direction X, thereby improving the mechanical connectivity. Can do.

  Therefore, the electrical connectivity and mechanical connectivity as described above can be improved by the deformation of the core wire 102 due to the provision of the serrations 20 at the barrel bottom 11.

  Furthermore, the wire barrel piece 12 is composed of a front long barrel piece 12a in the longitudinal direction X and a short barrel piece 12b in the rear in the longitudinal direction X, so that the core wire 102 is crimped by the wire barrel piece 12 in the wire barrel portion 10. In the state, as shown in the enlarged view of part c in FIG. 4A and FIG. 5, the long barrel piece 12a constituted by the extended length L1 surely bites into the upper portion of the core wire 102 and is crimped and extended. The short barrel piece 12b configured with the extended length L2 shorter than the length L1 can be crimped so as to cover the core wire 102.

  Thus, the crimped state by the short barrel piece 12b of the rear serration 20c portion shown in FIG. 5 (a) is compared with the crimped state by the long barrel piece 12a of the front serration 20a and the central serration 20b portion shown in FIG. 5 (b). Thus, it is possible to reduce the amount of compression of the long barrel piece 12a that is longer than the short barrel piece 12b, that is, the upper portion of the core wire 102 of the cutout portion 12c indicated by the dotted line.

  The amount of compression is the compressed volume of the core wire 102 based on the difference between the cross-sectional area of the core wire 102 before crimping and the cross-sectional area of the core wire 102 compressed by crimping the wire barrel piece 12.

  Thereby, the load by the compression which acts on the core wire 102 can be reduced, the drawing strength is high, and the conductor holding force is high, that is, a connection excellent in mechanical connectivity can be realized.

  The performance graph showing the relationship between the compression strength and the electrical resistance value depending on the compression ratio of the crimping portion in FIG. 6 for explaining the reason is shown on the right side of the graph (the ratio of the sectional area after crimping to the original sectional area). ) Is high (that is, it is not compressed too much), the crimping strength, that is, the pull-out strength of the conductor portion increases with a peak of about 90% and is excellent in mechanical connectivity, but has a high electrical resistance value and electrical connection. On the contrary, when the compression ratio on the left side of the graph is about 70% (that is, the amount of compression is increased), the electrical resistance value is lowered and the electrical connectivity is improved, but the drawing strength of the conductor portion is improved. It has been shown to decline.

  The above is a performance graph in the case of a copper wire, and the optimum value changes in the case of a copper alloy or an aluminum wire. However, there is a difference between the peak position of the tensile strength and the bottom position of the electrical resistance, and the former tends to come to the side with a higher compressibility.

  As can be seen from this, the drawing strength of the core wire 102 can be improved by setting the compression rate of the core wire 102 in the rear serration 20c portion by the short barrel piece 12b high, that is, by reducing the amount of compression.

  On the other hand, with respect to the front serration 20a and the central serration 20b portion by the long barrel piece 12a configured with the extended length L1 similar to the normal wire barrel piece, the compression amount is increased, that is, the compression rate is set low. Thus, the electrical connectivity is improved by making up for the decrease in electrical connectivity caused by reducing the amount of compression at the rear serration 20c.

  Furthermore, the width direction end of the long barrel piece 12a constituting the front of the wire barrel piece 12 and the width direction end of the short barrel piece 12b constituting the back are parallel to the width direction center CL. Since it is formed in a rectangular shape in plan view that is long in the longitudinal direction, a stable crimped state in the vicinity of each serration 20 can be obtained.

  Thus, in the wire barrel portion 10 of the crimp terminal 1, the pulling strength of the core wire 102 is improved by reducing the amount of compression of the rear serration 20c portion where the pulling force in the rearward direction in the longitudinal direction X is most effective. Mechanical connectivity and electrical connectivity are achieved by compensating for the decrease in electrical connectivity due to the increased electrical resistance value due to the reduction in the compression amount of the serration 20c portion by the forward serration 20a and the central serration 20b portions having a low compression rate. Both can achieve a connection with high connection reliability.

  Also, for example, the rear serration is formed shallower than the front serration and the central serration, and the deformation load is reduced by reducing the deformation amount of the deformed portion that bites into the rear serration where the pulling force acts most, and the wire barrel Compared with the case where the pulling strength of the core wire from the portion is increased, the wire of the present embodiment that reduces the amount of compression of the rear serration 20c portion where the pulling force acts most in the serration 20 all configured with the same groove depth. The barrel portion 10 can reliably increase the pulling strength.

  This is because the wire barrel portion 10 of the present embodiment ensures a sufficient amount of biting deformation even in the rear serration 20c where the pulling force acts most, so that it can exhibit a sufficient pulling resistance and reduce the amount of compression. This is because the compression load caused by the reduction is reduced.

  Thus, the enhancement of the drawing strength of the wire barrel portion 10 of the present embodiment is realized by a combination of the enhancement of the drawing resistance by securing the biting amount and the reduction of the compression load, and the deformation load can be reduced. The pulling strength can be further enhanced as compared with the crimping portion formed with a shallow rear serration in which the pulling resistance is reduced.

  Moreover, since the width direction side surface 24 which is the edge part of the width direction Y in the serration 20 is formed in the taper side surface, the load by the deformation | transformation of the core wire 102 by the width direction side surface 24 of the left-right direction of the serration 20 is reduced. .

  Specifically, when the width direction side surface 24 is configured by an end surface orthogonal to the barrel bottom portion 11, the deformation of the core wire 102 in the vicinity of the width direction side surface 24 of the serration 20 is caused in the longitudinal direction X by the front side surface 21 and the rear side surface 22. In addition to the deformation, deformation in the width direction Y by the end surface orthogonal to the barrel bottom 11 is also applied, so that a load due to the deformation acts, and for example, there is a possibility of breaking due to application of a pulling force.

  However, by forming the width direction side surface 24 as a tapered side surface, the deformation in the width direction Y of the biting deformation portion 103 by the width direction side surface 24 becomes gentle, and the load due to the deformation in the width direction side surface 24 of the serration 20 is reduced. Can do. Therefore, a more reliable and stable mechanical connection can be realized.

  Note that the portion of the wire barrel piece 12 corresponding to the rear serration 20c is constituted by the short barrel piece 12b, and the compression load is reduced by reducing the amount of compression of the rear serration 20c portion. In the case of the core wire 102 that is easily formed and made of a fine wire that is thinner than a conventional stranded wire, the drawing resistance can be further improved. Of course, the same effect can be obtained in a core wire that is formed of a normal stranded wire. be able to.

  Thus, the crimp terminal 1 of the present embodiment is configured such that the wire barrel piece 12 is composed of the long barrel piece 12a and the short barrel piece 12b without using a separate member, whereby the core wire of the rear serration 20c portion in the crimped state. Compared with the case where both the mechanical connectivity and the electrical connectivity are achieved by using a separate member by reducing the amount of compression of the 102 and realizing a highly reliable connection with high mechanical connectivity and electrical connectivity. Thus, both workability and cost are excellent.

  Moreover, although the crimp terminal 1 of a present Example comprises the wire barrel piece 12 by the long barrel piece 12a and the short barrel piece 12b, since it can crimp by the conventional crimping applicator 200 shown in FIG. For example, as compared with a crimp terminal that requires a dedicated crimp applicator, the manufacturing cost can be reduced, and versatility is high and convenience is high.

  Furthermore, in the case of a closed barrel type wire barrel having a substantially O-shaped rear view in which the tip of the wire barrel piece 12 is abutted upward in advance, a long barrel piece corresponding to the front serration 20a or the central serration 20b. The short barrel piece 12b corresponding to the rear serration 20c has a substantially U shape in the rear view in which the slit 12a is provided in the upper part of the tubular shape. The above-mentioned effect can be acquired by forming in.

Next, a crimp terminal 1 ′ which is another embodiment will be described with reference to FIGS.
7 is an explanatory view of the crimp terminal 1 ′ in a perspective view, FIG. 8 is an explanatory view of the crimp terminal 1 ′ in a plan view, etc., and FIG. 9 is an explanatory view in a longitudinal sectional view of the crimp terminal 1 ′ in a crimp state. FIG. 10 is an explanatory diagram showing a cross-sectional view of the wire barrel portion 10 ′ in the crimped state.

  7A shows a perspective view of the crimp terminal 1 ′ divided at the center in the width direction, FIG. 7B shows a perspective view of the crimp terminal 1 ′ and the covered electric wire 100 before crimping, and FIG. c) is a perspective view of the crimp terminal 1 ′ in a crimped state.

  FIG. 8A shows a plan view of the crimp terminal 1 ′ in a plate state before bending, and FIG. 8B shows a plan view of the crimp terminal 1 ′ subjected to bending. c) shows a longitudinal sectional view of the vicinity of the center in the width direction of the crimp terminal 1 ′ subjected to the bending process.

9A is a cross-sectional view taken along line AA of the crimp terminal 1 ′ shown in the cross-sectional position schematic diagram arranged in the vicinity of the center of FIG. 9, and FIG. 9B is a cross section taken along line BB of the crimp terminal 1 ′. The figure is shown.
10A shows a cross-sectional view of the crimped state of the rear serration 20c ′ of the crimp terminal 1 ′, and FIG. 10B shows a cross-section of the crimped state of the front serration 20a and the central serration 20b. The figure is shown.

In the crimp terminal 1 ′ of the present invention, the wire barrel portion 10 ′ for crimping the core wire 102 of the covered electric wire 100 extends from both the barrel bottom portion 11 ′ on which the core wire 102 is placed and the width direction Y of the barrel bottom portion 11 ′. And a wire barrel piece 12 'having a width direction end portion in the longitudinal direction X parallel to the width direction center CL.
The barrel bottom 11 ′ is provided with serrations 20 (20a, 20b, 20c) in the width direction Y, which are formed in a groove shape and are arranged in the longitudinal direction X at a predetermined interval.

  Of the three serrations 20 arranged in the longitudinal direction X, the amount of compression compressed by the crimping of the wire barrel piece 12 ′ by the rear serration 20c ′ in the wire barrel portion 10 ′ to the rear serration 20c ′ on the proximal end side is A compression amount reducing structure for reducing the compression amount by the serration 20a and the central serration 20b is provided.

The compression amount reducing structure is constituted by a rear serration 20c ′ having a long and long groove shape that is longer in the width direction Y than the front serration 20a and the central serration 20b. The wide groove shape of the rear serration 20c ′ is formed with a width direction length W2 in the width direction Y reaching the curled portion 12d ′ in the wire barrel piece 12 ′ in the crimped state.
Further, the width direction side surface 24 ′ that is an end portion of the width direction Y in each serration 20 ′ is formed by a tapered surface whose upper side is inclined outward in the width direction Y.

  The configuration of the above-described crimp terminal 1 ′ will be described in detail. The crimp terminal 1 ′ includes the connector box 2, the wire barrel portion 10 ′, the insulation barrel portion 15, and the crimp terminal 1 of the first embodiment. Are integrally formed.

  In addition, the covered electric wire 100 comprised by the insulation coating 101 and the core wire 102, the connector box 2, the first transition 18, the second transition 19, and the insulation barrel portion 15 in the crimp terminal 1 ′ are the same as those in the first embodiment. Since it is a structure, detailed description is abbreviate | omitted.

  The barrel bottom portion 11 ′ of the wire barrel portion 10 ′ has three serrations 20 ′ (20a, 20b, 20c) in the width direction Y arranged at predetermined intervals in the longitudinal direction X, as shown in part a of FIG. ') With.

  The front serration 20a at the front end side of the three, that is, the connector box 2 side, and the central serration 20b disposed between the three are the front serration 20a of the crimp terminal 1 in the first embodiment. And since it is the same structure as the center serration 20b, detailed description is abbreviate | omitted.

  Of the three, the most proximal side, that is, the rear rear serration 20c ', has a groove shape with the same groove depth and groove width in the longitudinal direction X as the front serration 20a and the central serration 20b.

  Specifically, the front side surface 21 ′ and the rear side surface 22 ′ in the substantially vertical direction orthogonal to the barrel bottom 11 ′ and the groove bottom surface 23 ′ connecting the lower ends of the front side surface 21 ′ and the rear side surface 22 ′ are shown in FIG. It is comprised by the square cross-sectional groove | channel shape similar to the front serration 20a and the center serration 20b as shown in the b section enlarged view.

  The rear serration 20c ′ is a width direction in which the length in the width direction Y is longer than the front serration 20a and the center serration 20b formed in the width direction length W1 that is approximately the same as the length in the width direction Y of the barrel bottom portion 11 ′. It is formed in the width long groove shape of length W2.

Specifically, the widthwise length W2 constituting the widthwise groove shape is formed approximately 1.3 times longer than the widthwise length W1 of the front serration 20a and the center serration 20b, and after crimping, the width direction of the wire barrel piece 12 ′ It has reached the vicinity of the center of Y.
In addition, width direction side surface 24 'which is the edge part of the width direction Y in each serration 20' is formed in the taper surface.

  As described in the above-described first embodiment, the crimp terminal 1 ′ thus configured is arranged with the wire barrel portion 10 ′ and the covered electric wire 100 as shown in FIG. Then, by crimping with the crimping applicator 200 shown in FIG. 3, the core wire 102 is crimped by the wire barrel portion 10 ′ as shown in FIG. 7C, and adjacent to the width direction Y as shown in FIG. The crimp terminal 1 ′ can be attached to the covered electric wire 100 in a double-sided crimped state.

Thus, in crimped state of the core wire 102 in the wire barrel portion 10 ', as shown in the enlarged view of portion c in FIG. 9 which shows a cross-sectional view of a longitudinal direction of the connection state (a), under the core 102 consists of a plurality of lines The side bites into the serration 20 ′ and is deformed, and a biting deformation portion 103 ′ (103 a, 103 b ′) protruding from the peripheral surface of the core wire 102 is formed.

  Specifically, the biting deformation portion 103a that bites into the front serration 20a and the central serration 20b is a quadrangle corresponding to the square cross-sectional groove shape of the front serration 20a and the central serration 20b, similar to the biting deformation portion 103a in the first embodiment. It deforms in cross-sectional shape and protrudes to the bottom surface side of the core wire 102.

  Similarly, the biting deformation portion 103b ′ due to the rear serration 20c ′ is also deformed in a quadrilateral cross-sectional shape corresponding to the quadrilateral cross-sectional groove shape, and protrudes to the bottom surface side of the core wire 102, similarly to the biting deformation portion 103a. .

  Further, as shown in FIG. 9B and FIG. 10, the biting deformation portion 103b ′ is a curled portion 12d ′ facing the barrel bottom portion 11 ′ of the wire barrel piece 12 ′ curled in the crimped state, that is, in the width direction. In a two-cylinder press-bonded state adjacent to Y, it is formed with a length that reaches the upper two crests.

  In other words, in the crimped state by the curled wire barrel piece 12 ′, the rear serration 20c formed in the widthwise groove shape of the widthwise length W2 that is the length reaching the curled portion 12d ′ that is the upper two crests. The bite deformation portion 103b 'is formed by biting into'.

Thus, as shown in FIG. 10 (b) for explaining the crimped state at the front serration 20a and the center serration 20b by a cross-sectional view, the front serration 20a and the center formed to the diagonally outer upper side in the width direction Y of the core wire 102 compared to the compression amount of biting deformed portion 103a of the serration 20b, the width long groove shape rear serrations 20c formed in the 'deformed portion 103b bite of the curled portion 12d' amount compressed by the deformed portion bites the extended building portion until It will be crimped in a reduced state.

  In this way, the core wire 102 is crimped by the wire barrel piece 12 ′ in the wire barrel portion 10 ′, and the bite deformed portion 103 ′ that bites into the serration 20 ′ is formed on the core wire 102, thereby the barrel bottom portion 11 ′ and The contact area with the core wire 102 is increased, and the electrical connectivity between the wire barrel portion 10 ′ and the core wire 102 can be improved.

Further, the biting deformation portion 103 ′ that has bitten into the serration 20 ′ can increase the resistance in the drawing direction of the core wire 102 with respect to the wire barrel portion 10 ′, thereby improving the mechanical connectivity.
Therefore, the electrical connectivity and the mechanical connectivity as described above can be improved by the deformation of the core wire 102 due to the provision of the serrations 20 ′ at the barrel bottom 11 ′.

  Further, the rear serration 20c ′ is formed in a wide groove shape having a width direction length W2 which is a length reaching the curled portion 12d ′ which is the upper two crests in the crimped state by the curled wire barrel piece 12 ′. As a result, in the crimped state of the core wire 102 by the wire barrel piece 12 ′ in the wire barrel portion 10 ′, as shown in FIG. 10, the amount of compression in the front serration 20a and the central serration 20b portion formed with the widthwise length W1. Thus, the amount of compression of the portion reaching the curled portion 12d ′ in the rear serration 20c ′ can be reduced.

  As a result, as shown in FIG. 6, the compression load acting on the core wire 102 can be reduced, and a connection with high pullout strength and high conductor holding force, that is, excellent mechanical connectivity is realized.

  Further, as shown in FIG. 10B, the front serration 20a and the central serration 20b are arranged in the width direction so that the compression amount in the front serration 20a and the central serration 20b is larger than the compression amount in the rear serration 20c ′. By forming the length W1, the amount of compression is increased, that is, the compression rate is lowered, and the amount of compression at the rear serration 20c ′ is reduced to compensate for the decrease in electrical connectivity. Has improved.

  Thus, in the wire barrel portion 10 ′ of the crimp terminal 1 ′, the pulling strength of the core wire 102 is improved by reducing the amount of compression of the rear serration 20c ′ portion where the pulling force in the rearward direction in the longitudinal direction X acts most. By connecting the decrease in the electrical connectivity due to the increased electrical resistance value by reducing the amount of compression in the rear serration 20c ′ portion with the front serration 20a and the central serration 20b portions set at a low compression ratio, the mechanical connection It is possible to realize a connection with high connection reliability and high electrical connection.

  In addition, for example, the rear serration where the pulling force acts most is formed with a shallower groove depth than the front serration and the central serration, and the deformation load is reduced by reducing the deformation amount of the deformed portion that bites into the rear serration, thereby reducing the wire barrel. This embodiment reduces the amount of compression of the rear serration 20c ′ where the pulling force acts most in the serration 20 ′ configured with the same groove depth as compared with the case where the pulling strength of the core wire from the portion is increased. The pullout strength in the wire barrel portion 10 'can be reliably increased.

  This is because the wire barrel portion 10 ′ of the present embodiment secures a sufficient amount of biting deformation even in the rear serration 20 c ′ where the pulling force acts most, and thus can exhibit a sufficient pulling resistance and a compression amount. This is because the compression load due to the reduction in the pressure is reduced.

  As described above, the enhancement of the drawing strength of the wire barrel portion 10 ′ of the present embodiment is realized by a combination of the enhancement of the drawing resistance by securing the amount of biting and the reduction of the compression load, and the deformation load can be reduced. The pull-out strength can be further enhanced as compared with the crimped portion in which the rear serration is formed with a shallow rear serration.

  Similarly to the serration 20 in the first embodiment described above, the width-direction side surface 24 ′, which is the end portion in the width direction Y of the serration 20 ′, is formed with a tapered side surface, so that the biting deformation by the width-direction side surface 24 ′. The deformation in the width direction Y of the portion 103 ′ becomes gradual, and the load due to the deformation in the width direction side surface 24 ′ of the serration 20 can be reduced. Therefore, a more reliable and stable mechanical connection can be realized.

  The rear serration 20c ′ is configured with a widthwise length W2 that is the length reaching the curled portion 12d ′ in the crimped state, and the compression load is reduced by reducing the amount of compression of the rear serration 20c ′. In the case of the core wire 102 formed of an extra fine electric wire that is easily damaged by the compression load of the wire, the pulling resistance can be further improved. Of course, the core wire made of a normal strand wire The same effect can be obtained in.

  As described above, the crimp terminal 1 ′ of the present embodiment is formed by forming the rear serration 20c in the shape of a wide groove having the width direction length W2 without using a separate member, whereby the core wire 102 of the rear serration 20c portion in the crimped state. Compared with the case where both mechanical connectivity and electrical connectivity are achieved by using a separate member, both the mechanical connectivity and electrical connectivity are high and the connection reliability is high. It is excellent in workability and cost.

  Moreover, since the crimp terminal 1 ′ of the present embodiment can be crimped by the conventional crimp applicator 200 shown in FIG. 3, for example, compared with a crimp terminal that requires a dedicated crimp applicator, the manufacturing cost is increased. And is highly versatile and convenient.

  Furthermore, even when the wire barrel piece 12 'is a closed barrel type wire barrel having a substantially O shape in rear view in which the tip of the wire barrel piece 12' is in contact with the upper side in advance, the above effect can be obtained.

In correspondence between the configuration of the present invention and the above-described embodiment,
The conductor portion of the present invention corresponds to the core wire 102,
Similarly,
The crimping part corresponds to the wire barrel part 10, 10 ′,
The crimping bottom surface corresponds to the barrel bottom 11, 11 ′,
The crimping piece corresponds to the wire barrel piece 12, 12 ′,
The locking groove corresponds to serrations 20 and 20 ′,
The proximal end side locking grooves correspond to the rear serrations 20c, 20c ′,
Short extending length corresponds to the length of extension L2,
The short piece portion corresponds to the short barrel piece 12b,
Although the facing portion corresponds to the curled portion 12d ′, the present invention is not limited to the configuration of the above-described embodiment, and many embodiments can be obtained.

Explanatory drawing by the perspective view of a crimp terminal. Explanatory drawing of a crimp terminal. Explanatory drawing explaining the crimping | compression-bonding method of a wire barrel part. Explanatory drawing by the longitudinal cross-sectional view of the crimp terminal in the crimped state. Explanatory drawing of the wire barrel part in a crimped state. The performance graph which shows the relationship between the crimping | compression-bonding intensity | strength by the compression rate of a wire barrel part, and an electrical resistance value. Explanatory drawing by the perspective view of the crimp terminal of 2nd Example. Explanatory drawing of the crimp terminal of 2nd Example. Explanatory drawing by the longitudinal cross-sectional view of the crimp terminal of the crimped state of 2nd Example. Explanatory drawing of the wire barrel part in the crimping state of a 2nd Example.

DESCRIPTION OF SYMBOLS 1,1 '... Crimp terminal 10, 10' ... Wire barrel part 11, 11 '... Barrel bottom part 12, 12' ... Wire barrel piece 12b ... Short barrel piece 12d '... Curl part 20, 20' ... Serration 20c, 20c ' ... rear serrations 24, 24 '... width direction side surface 100 ... covered wire 102 ... core wire L2 ... extension length W2 ... width direction length X ... longitudinal direction Y ... width direction

Claims (4)

The crimping part that crimps the conductor part of the covered wire
A crimping bottom surface on which the conductor part is placed, and a crimping piece extending from both sides in the width direction of the crimping bottom surface and having a width direction end parallel to the longitudinal direction,
On the crimping bottom surface,
Formed in a groove shape, provided with a plurality of widthwise locking grooves arranged at a predetermined interval in the longitudinal direction,
At least in the base end side locking groove on the base end side,
A compression amount reducing structure for reducing the compression amount of the conductor portion compressed by the crimping by the locking groove portion in the crimping portion from the compression amount by the other locking groove ;
The compression amount reducing structure is
A crimping terminal comprising the base end side locking groove and a long locking groove which is longer in the width direction than the other locking grooves . The long locking groove,
The crimp terminal according to claim 1, wherein the crimp terminal is formed with a length in a width direction reaching a curled portion of the crimped piece in a crimped state . A side surface in the width direction that is an end in the width direction in the locking groove,
Upward crimp terminal according to <br/> claim 1 or 2 formed by the inclined side surfaces which are inclined in the width direction outside. The compression amount reducing structure is
The one of claims 1 to 3, wherein the crimping piece is formed at least in a portion corresponding to the proximal-side locking groove and is a short piece portion having a shorter extension length than other portions. crimp pin according to claim.

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