JP5053777B2 - Air conditioner for vehicles - Google Patents

Air conditioner for vehicles Download PDF

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JP5053777B2
JP5053777B2 JP2007240847A JP2007240847A JP5053777B2 JP 5053777 B2 JP5053777 B2 JP 5053777B2 JP 2007240847 A JP2007240847 A JP 2007240847A JP 2007240847 A JP2007240847 A JP 2007240847A JP 5053777 B2 JP5053777 B2 JP 5053777B2
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expansion valve
wall
opening
air conditioning
air conditioner
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JP2009067356A (en
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智貴 佐々木
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Sanden Holdings Corp
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Sanden Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00507Details, e.g. mounting arrangements, desaeration devices
    • B60H1/00514Details of air conditioning housings
    • B60H1/00535Mounting or fastening of the housing to the vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00507Details, e.g. mounting arrangements, desaeration devices
    • B60H2001/00635Air-tight sealing devices

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gasket Seals (AREA)
  • Air-Conditioning For Vehicles (AREA)

Description

本発明は、車両用空調装置に係り、詳しくは、エンジンルーム内に載置された室外機と車室内に設けられた室内機との間で冷媒を循環させる冷媒配管をエンジンルームと室内間を仕切る隔壁に貫通させる際の当該冷媒配管周りのシール構造に関する。   The present invention relates to a vehicle air conditioner, and more specifically, a refrigerant pipe that circulates a refrigerant between an outdoor unit placed in an engine room and an indoor unit provided in a vehicle compartment between the engine room and the room. The present invention relates to a seal structure around the refrigerant pipe when penetrating through a partition wall.

車両用空調装置である車両用エアコンディショナ(以下、カーエアコン)としては、従来、エンジン等の駆動力で冷凍サイクルの圧縮機を作動させるものが一般的である。このようなカーエアコンでは、通常、エンジンルームと車室とを仕切るダッシュパネル(隔壁)の開口に冷媒配管を貫通させてエンジンルーム内の室外機(コンデンサ、圧縮機等)と車室内の室内機(エバポレータ等)とを連結するようにしている。   2. Description of the Related Art Conventionally, as a vehicle air conditioner (hereinafter referred to as a car air conditioner), which is a vehicle air conditioner, a compressor that operates a refrigeration cycle compressor with a driving force of an engine or the like is generally used. In such a car air conditioner, the refrigerant pipe is usually penetrated through an opening of a dash panel (partition wall) that partitions the engine room and the vehicle compartment, and an outdoor unit (condenser, compressor, etc.) in the engine room and an indoor unit in the vehicle compartment. (Evaporator etc.) are connected.

ところで、雨天時等において、上記ダッシュパネルのエンジンルーム側には、前輪の跳ね上げ等によって雨水が飛散する。この場合、冷媒配管の上記隔壁の貫通部分においてダッシュパネルの開口から雨水が車室内に浸入するという問題ある。そこで、冷媒配管周りにウレタンフォームからなるパッキンを巻き付け、当該パッキンによりダッシュパネルの開口を塞ぐようにしたシール構造が知られている。   By the way, in rainy weather or the like, rainwater is scattered on the engine room side of the dash panel due to the front wheel jumping up or the like. In this case, there is a problem that rainwater enters into the vehicle compartment from the opening of the dash panel at the through portion of the partition wall of the refrigerant pipe. Therefore, a seal structure is known in which a packing made of urethane foam is wound around the refrigerant pipe and the opening of the dash panel is closed by the packing.

一方、近年では、カーエアコンにおいて車室内の室内機の小型化、省スペース化が進んでおり、空調ダクトとして機能する樹脂性の空調ケース内にエバポレータ(蒸発器)や冷媒配管の一部であるエバポレータチューブを収納して一体化する技術が開発され実用化されている。また、一般的に、エバポレータチューブの上流側に配設される膨張弁は、騒音や振動を生じ易いことや交換し易いようにすること等からできるだけ車室内ではなくエンジンルーム側に配設したい一方、エンジンの熱から遠ざけたいという要請があり、例えばダッシュパネルの開口に配設するようにしている。しかしながら、このような構造では、ダッシュパネルの開口が大きくなる傾向にあり、例えば弾性体からなるグロメットでダッシュパネルの開口を塞ぐようにし、シール性等の改善を図る技術が開発されている(特許文献1)。
特開2002−301927号公報
On the other hand, in recent years, the downsizing and space-saving of indoor units in car air conditioners are progressing in car air conditioners, and they are part of an evaporator (evaporator) and refrigerant piping in a resin air conditioning case that functions as an air conditioning duct. A technology for housing and integrating the evaporator tube has been developed and put into practical use. In general, the expansion valve disposed on the upstream side of the evaporator tube is preferably disposed not on the vehicle compartment but on the engine room side as much as possible because noise and vibration are likely to be generated or replaced easily. There is a demand to keep away from the heat of the engine, and for example, it is arranged in the opening of the dash panel. However, in such a structure, the opening of the dash panel tends to be large. For example, a technique for improving the sealing performance by closing the opening of the dash panel with a grommet made of an elastic body has been developed (patent) Reference 1).
JP 2002-301927 A

しかしながら、上記特許文献1に開示の技術では、弾性体からなるグロメットによってエンジンルームからの雨水の車室内側への浸入は防止できるものの、例えばエバポレータチューブが空調ケースの外殻の開口を貫通するため、上記特許文献1にパッキンとして開示されているようなウレタンフォームでは、当該連結部分と空調ケースの外殻の開口との間の隙間から空調ケース内を流れる空気が外部に漏洩し易いという問題がある。   However, in the technique disclosed in Patent Document 1 described above, for example, the evaporator tube penetrates the opening of the outer shell of the air conditioning case, although the grommet made of an elastic body can prevent rainwater from entering the vehicle interior side from the engine room. In the urethane foam as disclosed in Patent Document 1 as a packing, there is a problem that air flowing in the air conditioning case is likely to leak to the outside through a gap between the connecting portion and the opening of the outer shell of the air conditioning case. is there.

また、膨張弁の作用によりエバポレータチューブは低温になり、空調ケース内を流れる空気中の水分がエバポレータチューブ上で結露し易いのであるが、上記公報に開示の技術では、当該結露した水滴も適切に排水されることなく外部、特に車室内に漏洩し易いという問題がある。
このようなことから、空調ケース内にエバポレータやエバポレータチューブを収納して一体化したカーエアコンにおいて、膨張弁による騒音や振動を回避しながら、エンジンルームからの雨水の車室内や空調ケース内への浸入を防止しつつ空調ケース内を流れる空気や結露による水滴の外部への漏洩を確実に防止するシール構造が求められるが、さらに、この場合において、斯かるシール構造を組み付け作業性の悪化なく如何に簡単に実現するかも課題となる。
In addition, the evaporator tube is cooled by the action of the expansion valve, and moisture in the air flowing in the air conditioning case is likely to condense on the evaporator tube. There is a problem that it is easy to leak to the outside, particularly into the passenger compartment without being drained.
For this reason, in a car air conditioner that integrates an evaporator and an evaporator tube in an air conditioning case, rainwater from the engine room enters the vehicle compartment and the air conditioning case while avoiding noise and vibration due to the expansion valve. There is a need for a seal structure that reliably prevents leakage of air flowing through the air-conditioning case and water droplets due to condensation while preventing intrusion, but in this case, the seal structure can be installed without any deterioration in workability. It is also a problem to realize it easily.

本発明は、このような課題に鑑みてなされたもので、その目的とするところは、エンジンルーム内の室外機と車室内の室内機とをエンジンルームと車室とを仕切る隔壁の開口に冷媒配管を貫通させて連結し、空調ダクトとして機能する車室内の空調ケース内に蒸発器や冷媒配管の一部を収納して一体化した車両用空調装置において、膨張弁による騒音や振動を回避し、簡単な構成にして組み付け作業性の悪化を防止しながら、エンジンルームからの雨水の車室内や空調ケース内への浸入を防止しつつ空調ケース内を流れる空気や結露による水滴の外部への漏洩を確実に防止してシール性の向上を図った車両用空調装置を提供することにある。   The present invention has been made in view of such problems, and an object of the present invention is to provide a refrigerant in an opening of a partition wall that partitions an outdoor unit in the engine room and an indoor unit in the vehicle compartment from the engine room and the vehicle compartment. In a vehicle air conditioning system that integrates a part of the evaporator and refrigerant piping in an air conditioning case in the passenger compartment that functions as an air conditioning duct by connecting through the piping, avoiding noise and vibration caused by the expansion valve Leakage of water droplets to the outside due to air or condensation flowing in the air-conditioning case while preventing rainwater from entering the engine compartment and air-conditioning case while preventing the deterioration of assembly workability with a simple configuration An object of the present invention is to provide a vehicle air conditioner that reliably prevents the occurrence of problems and improves the sealing performance.

上記の目的を達成するべく、請求項1の車両用空調装置は、エンジンルームと車室とを仕切る隔壁の開口に冷媒配管を貫通させて前記エンジンルーム内の室外機と前記車室内の室内機とを連結するとともに、前記冷媒配管の一部を空調ケースの外殻の開口孔に貫通させ該空調ケース内に収納して前記室内機を構成し、前記隔壁の開口及び前記開口孔の各隙間をシール部材で塞いでなる車両用空調装置において、前記冷媒配管には、前記隔壁の開口に位置して膨張弁部材が介装され、前記空調ケースの前記開口孔の周縁には、頂面が前記隔壁の開口周縁と前記シール部材を介して当接するよう外方に突出して内側に前記膨張弁部材を収納する周壁が形成され、前記シール部材は、前記隔壁の開口及び前記開口孔の各隙間を塞ぐべく弾性を有するラバー部材で一体に成形されるものであって、前記周壁の前記頂面を覆うフランジを備えるとともに前記膨張弁部材を包み込むよう前記周壁の内側に膨出する凹部を備え、該凹部に前記冷媒配管の一部を気密及び液密に貫通させる貫通孔を有してなり、前記周壁には、前記シール部材を介して前記膨張弁部材を囲うよう支持する支持壁が内側に向け延びて形成され、前記シール部材のうち前記支持壁の頂面と接する部位には、前記貫通孔の周縁を取り囲み且つ前記空調ケースの内方に向け前記支持壁を超えるよう延びて延長壁が形成され、該延長壁の下縁には、該延長壁の頂部から鉛直下方に延びて舌部が形成され、前記開口孔の周縁には、下部に位置して前記周壁まで達する切り欠きが形成されている、ことを特徴とする。 In order to achieve the above object, an air conditioner for a vehicle according to claim 1 is configured such that a refrigerant pipe is passed through an opening of a partition wall that partitions the engine room and the passenger compartment, and an outdoor unit in the engine compartment and an indoor unit in the passenger compartment. And a part of the refrigerant pipe penetrates through the opening hole of the outer shell of the air conditioning case and is housed in the air conditioning case to constitute the indoor unit, and the gap between the opening of the partition wall and the opening hole In the vehicular air conditioning apparatus, the refrigerant pipe is provided with an expansion valve member located at the opening of the partition wall, and a top surface is provided at the periphery of the opening hole of the air conditioning case. A peripheral wall is formed so as to protrude outwardly so as to abut against the opening peripheral edge of the partition wall via the seal member, and to house the expansion valve member on the inside, and the seal member includes a gap between the opening of the partition wall and each opening hole. Has elasticity to block The flange member is integrally formed with a bar member, and includes a flange that covers the top surface of the peripheral wall and a recess that bulges inside the peripheral wall so as to wrap the expansion valve member, and the refrigerant pipe in the recess A support wall that supports the expansion valve member so as to surround the expansion valve member via the seal member is formed extending inward on the peripheral wall. An extension wall is formed at a portion of the seal member that is in contact with the top surface of the support wall so as to surround the periphery of the through hole and extend inward of the air conditioning case so as to exceed the support wall. A tongue is formed on the lower edge extending vertically downward from the top of the extension wall, and a notch reaching the peripheral wall is formed on the periphery of the opening hole. Features.

た、請求項の車両用空調装置では、請求項において、前記舌部は先端が尖って逆三角形状をなしていることを特徴とする。
また、請求項の車両用空調装置では、請求項1または2において、前記膨張弁部材は、膨張弁本体と該膨張弁本体の背面に設けられて前記冷媒配管の一部を該膨張弁本体に締結部材により支持し固定するための膨張弁ステーとからなり、前記支持壁は、前記シール部材を介して前記膨張弁ステーを囲うよう支持することを特徴とする。
Also, the vehicle air conditioning apparatus according to claim 2, in claim 1, wherein the tongue is characterized in that it forms a reversed triangular shape pointed tip.
According to a third aspect of the present invention, there is provided the vehicle air conditioner according to the first or second aspect , wherein the expansion valve member is provided on an expansion valve main body and a back surface of the expansion valve main body, and a part of the refrigerant pipe is connected to the expansion valve main body. The expansion valve stay is supported and fixed by a fastening member, and the support wall is supported so as to surround the expansion valve stay via the seal member.

また、請求項の車両用空調装置では、請求項において、さらに、前記周壁は、前記シール部材を介して前記膨張弁本体を囲うよう保持することを特徴とする。
また、請求項の車両用空調装置では、請求項1乃至のいずれかにおいて、前記シール部材のうち前記支持壁の頂面と接する部位には、断続して厚肉部が形成されていることを特徴とする。
According to a fourth aspect of the present invention, in the vehicle air conditioner according to the third aspect , the peripheral wall further holds the expansion valve body so as to surround the expansion valve body via the seal member.
Moreover, in the vehicle air conditioner according to claim 5 , in any one of claims 1 to 4 , a thick portion is formed intermittently at a portion of the seal member that contacts the top surface of the support wall. It is characterized by that.

また、請求項の車両用空調装置では、請求項1乃至のいずれかにおいて、前記空調ケースは、前記開口孔を割るように上下方向でアッパーケースとロワケースとに分割されていることを特徴とする。 The vehicle air conditioner according to claim 6 is characterized in that in any one of claims 1 to 5 , the air conditioning case is divided into an upper case and a lower case in the vertical direction so as to divide the opening hole. And

請求項1の車両用空調装置によれば、エンジンルームと車室とを仕切る隔壁の開口及び室内機を構成する空調ケースに冷媒配管の一部を収納すべく該冷媒配管の一部を貫通させる外殻の開口孔の各隙間をシール部材で塞ぐ構造において、シール部材は、隔壁の開口及び開口孔の各隙間を塞ぐべく弾性を有するラバー部材で一体に成形され、空調ケースの開口孔の周縁に突出して形成された周壁の頂面を覆うフランジを備えるとともに冷媒配管に介装された膨張弁部材を包み込むよう周壁の内側に膨出する凹部を備え、該凹部に上記冷媒配管の一部を気密及び液密に貫通させる貫通孔を有しているので、空調ケースが車両に組み付けられると、シール部材のフランジの表面が周壁の頂面により隔壁の開口の周縁に押圧されて該周縁と当接することになり、エンジンルームと車室との連通が水密或いは気密に遮断される。これにより、エンジンルームにおいて雨水が飛散しても、当該雨水の車室内への浸入が確実に阻止される。また、冷媒配管の一部は貫通孔を気密及び液密に貫通しているため、エンジンルームと空調ケースの内部との連通も水密或いは気密に遮断される。これにより、雨水の空調ケース内への浸入が確実に阻止されるとともに、空調ケース内を流れる空気のエンジンルームへの漏洩が確実に阻止される。   According to the vehicle air conditioner of the first aspect, a part of the refrigerant pipe is penetrated to accommodate a part of the refrigerant pipe in the opening of the partition wall that partitions the engine room and the passenger compartment and the air conditioning case that constitutes the indoor unit. In the structure in which each gap of the opening hole of the outer shell is closed with a sealing member, the sealing member is integrally formed with an elastic rubber member so as to close each gap of the opening of the partition wall and the opening hole, and the periphery of the opening hole of the air conditioning case And a recess that bulges inside the peripheral wall so as to wrap around the expansion valve member interposed in the refrigerant pipe, and covers a part of the refrigerant pipe in the concave part. Since the air-conditioning case is assembled to the vehicle, the surface of the flange of the seal member is pressed against the peripheral edge of the opening of the partition wall by the top surface of the peripheral wall. Touch Becomes, communication between the engine room and the vehicle compartment is blocked in a watertight or airtight. As a result, even if rainwater scatters in the engine room, the rainwater is surely prevented from entering the passenger compartment. In addition, since a part of the refrigerant pipe penetrates the through hole in an airtight and liquid tight manner, the communication between the engine room and the inside of the air conditioning case is also shut off in a watertight or airtight manner. This reliably prevents rainwater from entering the air conditioning case and also prevents leakage of air flowing through the air conditioning case into the engine room.

さらに、空調ケースが車両に組み付けられると、シール部材のフランジの背面が周壁の頂面に押圧されて該頂面と当接することにもなり、車室と空調ケース内との連通が水密或いは気密に遮断される。これにより、空調ケース内を流れる空気の車室内への漏洩が確実に阻止されるとともに、冷媒配管の一部が低温になることで結露した水滴の車室内への漏洩が確実に阻止される。   Further, when the air conditioning case is assembled to the vehicle, the back surface of the flange of the seal member is pressed against the top surface of the peripheral wall and comes into contact with the top surface, so that the communication between the passenger compartment and the air conditioning case is watertight or airtight. Will be blocked. This reliably prevents the air flowing in the air conditioning case from leaking into the vehicle interior, and also reliably prevents water droplets that have condensed due to a part of the refrigerant piping from becoming low temperature from leaking into the vehicle interior.

また、シール部材は弾性を有するラバー部材で構成されているので、膨張弁部材により騒音や振動が生じても、これら騒音や振動がシール部材に良好に吸収される。
また、シール部材は隔壁の開口及び開口孔の各隙間を塞ぐべく一体に成形されているので、シール部材を簡単に構成でき、装置の組み付け作業性を悪化させることもない。
そして、上記周壁には、シール部材を介して膨張弁部材を囲うよう支持する支持壁が内側に向け延びて形成され、シール部材のうち上記支持壁の頂面と接する部位には、貫通孔の周縁を取り囲み且つ空調ケースの内方に向け支持壁を超えるよう延びて延長壁が形成され、該延長壁の下縁には、該延長壁の頂部から鉛直下方に延びて舌部が形成され、開口孔の周縁には、下部に位置して周壁まで達する切り欠きが形成されているので、冷媒配管の一部が低温になることで結露した水滴は支持壁によっても車室内への漏洩がある程度阻止されるが、当該水滴は冷媒配管の一部を伝って貫通孔の周縁に達したとしても延長壁に堰き止められて該延長壁に沿い流下し、さらに当該流下した水滴は舌部を伝って良好に滴下し、開口孔の周縁の切り欠きを通って空調ケース内に抜け、良好に排水される。
Further, since the seal member is made of an elastic rubber member, even if noise or vibration is generated by the expansion valve member, the noise or vibration is satisfactorily absorbed by the seal member.
Further, since the seal member is integrally formed so as to close the gaps between the opening and the opening hole of the partition wall, the seal member can be easily configured and the assembling workability of the apparatus is not deteriorated.
A support wall is formed on the peripheral wall so as to support the expansion valve member through the seal member. The support wall extends inward, and a portion of the seal member that contacts the top surface of the support wall has a through hole. An extension wall is formed to surround the periphery and extend beyond the support wall toward the inside of the air conditioning case, and at the lower edge of the extension wall , a tongue is formed extending vertically downward from the top of the extension wall , Since a notch reaching the peripheral wall is formed at the periphery of the opening hole, the water droplets condensed due to a part of the refrigerant pipe becoming low temperature may leak to the vehicle interior to some extent also by the support wall Although is blocked, the water droplets dammed the extension wall along flows down to the extension wall, further the falling water droplets are along the tongue as reaching the periphery of the through hole along the portion of the refrigerant pipe well was added dropwise Te, notches the periphery of the openings Omission in the air-conditioning case it, is well drained.

このように、本発明に係る請求項1の車両用空調装置によれば、膨張弁部材による騒音や振動を回避し、簡単な構成にして組み付け作業性の悪化を防止しながら、エンジンルームからの雨水の車室内や空調ケース内への浸入を防止しつつ空調ケース内を流れる空気や結露による水滴の外部への漏洩を確実に防止して冷媒配管周りのシール性の向上を図ることができる。   Thus, according to the vehicle air conditioner of the first aspect of the present invention, it is possible to avoid noise and vibration due to the expansion valve member, and to prevent the deterioration of assembly workability with a simple configuration, While preventing rainwater from entering the passenger compartment or the air conditioning case, the air flowing in the air conditioning case or water droplets due to condensation can be reliably prevented from leaking to the outside, and the sealing performance around the refrigerant pipe can be improved.

た、請求項の車両用空調装置によれば、舌部は先端が尖って逆三角形状をなしているので、水滴を集積させ易く、より確実に排水することができる。 Also, according to the vehicular air conditioning apparatus according to claim 2, tongues since an inverted triangular shape pointed tip, easier to integrated water droplets, can be more reliably drained.

また、請求項の車両用空調装置によれば、支持壁はシール部材を介して膨張弁ステーを囲うよう支持するので、例えば膨張弁本体の交換時等に膨張弁本体を膨張弁ステーに対し脱着すべく締結部材を締結或いは解除する場合、当該締結或いは解除の際に生じる力を支持壁で良好に受け止めることができ、より一層装置の組み付け作業性の悪化を防止して冷媒配管の一部の変形や破損等を防止しつつ膨張弁本体を良好に着脱可能である。 According to the vehicle air conditioner of the third aspect , since the support wall supports the expansion valve stay via the seal member, for example, when the expansion valve main body is replaced, the expansion valve main body is attached to the expansion valve stay. When the fastening member is fastened or released for detachment, the force generated during the fastening or release can be satisfactorily received by the support wall, and the deterioration of the assembly workability of the device can be further prevented, and part of the refrigerant piping The expansion valve body can be attached and detached satisfactorily while preventing deformation and breakage.

また、請求項の車両用空調装置によれば、さらに、周壁はシール部材を介して膨張弁本体を囲うよう保持するので、例えば例えば膨張弁本体の交換時等に冷媒配管の一部を膨張弁本体に装着する場合において冷媒配管の一部を横方向の力をかけずに真っ直ぐに挿入でき、さらに装置の組み付け作業性の悪化を防止して冷媒配管の一部の変形や破損等を防止しつつ膨張弁本体を良好に着脱可能である。 Further, according to the vehicle air conditioner of the fourth aspect , since the peripheral wall is held so as to surround the expansion valve main body via the seal member, for example, when the expansion valve main body is replaced, a part of the refrigerant pipe is expanded. When installed in the valve body, a part of the refrigerant piping can be inserted straight without applying lateral force, and further deterioration of the assembly workability of the device can be prevented to prevent deformation or breakage of the refrigerant piping. In addition, the expansion valve body can be attached and detached satisfactorily.

また、請求項の車両用空調装置によれば、シール部材のうち支持壁の頂面と接する部位には、断続して厚肉部が形成されているので、支持壁は厚肉部を介して膨張弁ステーを囲うよう支持することになり、例えば膨張弁本体の交換時等に膨張弁本体を膨張弁ステーに対し脱着すべく締結部材を締結する際、当該締結力を厚肉部で良好に受け止めることができるとともに、膨張弁部材により発生する騒音や振動を効果的に抑制することが可能である。 According to the vehicle air conditioner of the fifth aspect, since the thick portion is formed intermittently at the portion of the seal member that contacts the top surface of the support wall, the support wall is interposed through the thick portion. For example, when replacing the expansion valve body, when fastening the fastening member to detach the expansion valve body from the expansion valve stay, the fastening force is good at the thick part. In addition, it is possible to effectively suppress noise and vibration generated by the expansion valve member.

また、請求項の車両用空調装置によれば、空調ケースが開口孔を割るように上下方向でアッパーケースとロワケースとに分割されている場合であっても、アッパーケースとロワケースの繋ぎ目を一体に成形されたシール部材で完全に塞ぐことができ、雨水の車室内や空調ケースへの浸入を確実に阻止可能である。 According to the vehicle air conditioner of the sixth aspect , even if the air conditioning case is divided into the upper case and the lower case in the vertical direction so as to break the opening hole, the joint of the upper case and the lower case It can be completely closed by the integrally formed sealing member, and rain water can be surely prevented from entering the passenger compartment or the air conditioning case.

以下、図面により本発明の一実施形態について説明する。
図1は、車両1に搭載された本発明に係る車両用空調装置を示す概略構成図である。
車両用空調装置、即ち車両用エアコンディショナ(以下、カーエアコン)は、エンジンルーム2内に圧縮機10、コンデンサ(図示せず)等が室外機として配設され、車室6内に空調ダクトとして機能する樹脂製の空調ケース20が内部にエバポレータ(図示せず)や金属製のエバポレータチューブ(冷媒配管の一部)16、18を擁して室内機として配設されて構成され、これら室外機と室内機とが金属製のパイプ12、14で連結されることで冷凍サイクルが形成されている。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic configuration diagram showing a vehicle air conditioner according to the present invention mounted on a vehicle 1.
2. Description of the Related Art A vehicle air conditioner, that is, a vehicle air conditioner (hereinafter referred to as a car air conditioner) includes a compressor 10 and a condenser (not shown) as an outdoor unit in an engine room 2, and an air conditioning duct in a vehicle room 6. A resin air conditioning case 20 that functions as an indoor unit having an evaporator (not shown) and metal evaporator tubes (parts of refrigerant piping) 16 and 18 are arranged and configured as an indoor unit. And the indoor unit are connected by metal pipes 12 and 14 to form a refrigeration cycle.

即ち、当該カーエアコンは、エンジン4の駆動力で圧縮機10を作動させることで車室内の空調を行うことが可能に構成されている。
図1に示すように、車両1には、エンジンルーム2と車室6とを仕切るようにしてダッシュパネル(隔壁)8が設けられており、パイプ12、14等の冷媒配管がダッシュパネル8の開口9を貫通して室外機と室内機とを連結している。
In other words, the car air conditioner is configured to be capable of air conditioning the vehicle interior by operating the compressor 10 with the driving force of the engine 4.
As shown in FIG. 1, the vehicle 1 is provided with a dash panel (partition wall) 8 so as to partition the engine room 2 and the vehicle compartment 6, and refrigerant pipes such as pipes 12 and 14 are connected to the dash panel 8. The outdoor unit and the indoor unit are connected through the opening 9.

詳しくは、エンジンルーム2側のパイプ12、14と車室6側のエバポレータチューブ16、18とは膨張弁(膨張弁部材)50を介してそれぞれ接続されており、当該膨張弁50が冷媒配管の構成要素としてダッシュパネル8の開口9に位置している。
エバポレータチューブ16、18は、空調ケース20の外殻の開口孔を貫通して空調ケース20内に延びており、当該エバポレータチューブ16、18の貫通部分には、開口孔の隙間を塞ぐとともに上記ダッシュパネル8の開口9の隙間を塞ぐことが可能なよう、一体にして、弾性を有するラバー製(例えば、EPDM製)のグロメット(シール部材)60が設けられている。
Specifically, the pipes 12 and 14 on the engine room 2 side and the evaporator tubes 16 and 18 on the vehicle compartment 6 side are respectively connected via an expansion valve (expansion valve member) 50, and the expansion valve 50 is connected to the refrigerant pipe. It is located in the opening 9 of the dash panel 8 as a component.
The evaporator tubes 16 and 18 pass through the opening hole of the outer shell of the air conditioning case 20 and extend into the air conditioning case 20, and the through portions of the evaporator tubes 16 and 18 close the gap of the opening hole and A rubber-made rubber (for example, EPDM) grommet (seal member) 60 is integrally provided so as to be able to close the gap of the opening 9 of the panel 8.

図2を参照すると、図1の矢視A方向から見た空調ケース20の内部であって、空調ケース20の外殻に開口した開口孔23の周辺が示されており、同図に示すように開口孔23は上下方向で長孔状に穿設され、エバポレータチューブ16、18は共に当該長孔状の開口孔23を貫通して空調ケース20の内部に延びている。
一方、図3には、図1の矢視B方向から見たダッシュパネル8の開口9の周辺が示されており、同図に示すようにグロメット60の中央部分には膨張弁50を包み込むよう凹部60aが形成されている。そして、当該凹部60aには膨張弁50が嵌入されており、平面をなすグロメット60の周縁フランジ63がダッシュパネル8の開口9の周縁と当接している。
Referring to FIG. 2, the inside of the air conditioning case 20 viewed from the direction of arrow A in FIG. 1 and the periphery of the opening hole 23 opened to the outer shell of the air conditioning case 20 is shown. The opening hole 23 is formed in a long hole shape in the vertical direction, and the evaporator tubes 16 and 18 both extend through the long hole opening hole 23 into the air conditioning case 20.
On the other hand, FIG. 3 shows the periphery of the opening 9 of the dash panel 8 as viewed from the direction of arrow B in FIG. 1, and the expansion valve 50 is wrapped around the central portion of the grommet 60 as shown in FIG. A recess 60a is formed. An expansion valve 50 is fitted in the recess 60 a, and a peripheral flange 63 of the flat grommet 60 is in contact with the periphery of the opening 9 of the dash panel 8.

図4を参照すると、エバポレータチューブ16、18、空調ケース20、膨張弁50及びグロメット60の分解構成図が示されている。
同図に示すように、空調ケース20は、開口孔23を上開口孔23aと下開口孔23bとに割るように上下方向でアッパーケース21とロワケース22とに分割され、各外殻21a、22a同士を当接させて最中状に重ね合わせるようにして構成されている。
Referring to FIG. 4, an exploded configuration diagram of the evaporator tubes 16 and 18, the air conditioning case 20, the expansion valve 50 and the grommet 60 is shown.
As shown in the figure, the air conditioning case 20 is divided into an upper case 21 and a lower case 22 in the vertical direction so as to divide the opening hole 23 into an upper opening hole 23a and a lower opening hole 23b, and each outer shell 21a, 22a. They are configured to abut each other and overlap in the middle.

そして、空調ケース20には、アッパーケース21とロワケース22とを重ね合わせた状態で、開口孔23の周縁から外方に突出して環状の周壁24が形成され、当該周壁24に囲まれるようにして膨張弁50を嵌入させたグロメット60の凹部60aを保持する収容部25が形成されており、アッパーケース21とロワケース22とには、周壁24を上下に分割してそれぞれ上周壁24a、下周壁24bが形成されている。   The air conditioning case 20 has an annular peripheral wall 24 that protrudes outward from the periphery of the opening hole 23 in a state where the upper case 21 and the lower case 22 are overlapped with each other, and is surrounded by the peripheral wall 24. An accommodating portion 25 is formed to hold the recess 60a of the grommet 60 into which the expansion valve 50 is fitted. The upper case 21 and the lower case 22 are divided into upper and lower peripheral walls 24a and 22b, respectively. 24b is formed.

一方、図5を参照すると、グロメット60の背面から見た斜視図が示されており、図4及び当該図5に示すように、ラバー製のグロメット60は、詳しくは凹部60aの底部にエバポレータチューブ16、18の貫通する貫通孔61、62を有して一体に型成形されて構成されている。
これより、同図に示すように、エバポレータチューブ16、18は、それぞれ当該グロメット60の貫通孔61、62を貫通するとともに、Oリング17、19を介して膨張弁50の通路孔52、54に嵌合され、膨張弁ステー(膨張弁部材)70がビス72で締結されることによってフランジ16a、18aが膨張弁(膨張弁本体)50に押圧され固定されており、膨張弁50とともに当該膨張弁ステー70がグロメット60の凹部60aに嵌入されている。
On the other hand, referring to FIG. 5, there is shown a perspective view of the grommet 60 as viewed from the back. As shown in FIG. 4 and FIG. 5, the rubber grommet 60 has an evaporator tube in detail at the bottom of the recess 60a. It has through holes 61 and 62 through which 16 and 18 pass, and is integrally molded.
Thus, as shown in the figure, the evaporator tubes 16 and 18 pass through the through holes 61 and 62 of the grommet 60 and pass through the O-rings 17 and 19 to the passage holes 52 and 54 of the expansion valve 50, respectively. The flanges 16 a and 18 a are pressed and fixed to the expansion valve (expansion valve main body) 50 by being fitted and the expansion valve stay (expansion valve member) 70 is fastened with the screw 72. The stay 70 is fitted in the recess 60 a of the grommet 60.

なお、グロメット60の貫通孔61、62の各内径はエバポレータチューブ16、18の各外径よりも若干小さくされており、貫通孔61、62はエバポレータチューブ16、18に対して締まり嵌めに構成されている。
そして、空調ケース20の周壁24に囲まれた上記収容部25には、アッパーケース21とロワケース22とを重ね合わせた状態で、グロメット60の凹部60aのうち上記膨張弁ステー70に対応する側部64を囲うように支持すべく支持壁26が形成されており、アッパーケース21とロワケース22とには、支持壁26を上下に分割してそれぞれ上支持壁26a、下支持壁26bが形成されている。
The inner diameters of the through holes 61 and 62 of the grommet 60 are slightly smaller than the outer diameters of the evaporator tubes 16 and 18, and the through holes 61 and 62 are configured to be tightly fitted to the evaporator tubes 16 and 18. ing.
And in the said accommodating part 25 enclosed by the surrounding wall 24 of the air-conditioning case 20, the side part corresponding to the said expansion valve stay 70 among the recessed parts 60a of the grommet 60 in the state which the upper case 21 and the lower case 22 were piled up. A support wall 26 is formed so as to surround 64, and an upper support wall 26a and a lower support wall 26b are respectively formed in the upper case 21 and the lower case 22 by dividing the support wall 26 into upper and lower parts. Yes.

このように空調ケース20に支持壁26が形成され、アッパーケース21とロワケース22とにそれぞれ上支持壁26a、下支持壁26bが形成されていることで、外殻21aのうち上開口孔23aの周縁と上支持壁26aとの間及び外殻22aのうち下開口孔23bの周縁と下支持壁26bとの間、即ちアッパーケース21とロワケース22とを重ね合わせた状態で開口孔23の周縁と支持壁26との間には、空隙27が形成されている。   Thus, the support wall 26 is formed in the air conditioning case 20, and the upper support wall 26a and the lower support wall 26b are formed in the upper case 21 and the lower case 22, respectively, so that the upper opening hole 23a of the outer shell 21a is formed. Between the peripheral edge and the upper support wall 26a and between the peripheral edge of the lower opening hole 23b and the lower support wall 26b in the outer shell 22a, that is, with the upper case 21 and the lower case 22 overlapped, A gap 27 is formed between the support wall 26 and the support wall 26.

そして、外殻22aのうち下開口孔23bの周縁部分には、下開口孔23bから下周壁24bまで切り欠かれてスリット(切り欠き)28が形成されており、空隙27と空調ケース20の内部とがスリット28をも介して連通している。
再び図5を参照すると、グロメット60のうち支持壁26の頂面と接する部位、即ち膨張弁ステー70に対応する側部64には、上部を除き空調ケース20の内方に向け延びて延長壁66が形成されている。詳しくは、当該延長壁66は支持壁26を超えるように延びている。
In the outer shell 22a, a slit (notch) 28 is formed in the peripheral portion of the lower opening hole 23b by cutting from the lower opening hole 23b to the lower peripheral wall 24b. And communicate with each other through the slit 28.
Referring again to FIG. 5, the portion of the grommet 60 that contacts the top surface of the support wall 26, that is, the side portion 64 corresponding to the expansion valve stay 70, extends toward the inside of the air conditioning case 20 except for the upper portion. 66 is formed. Specifically, the extension wall 66 extends beyond the support wall 26.

さらに、延長壁66の下縁には、延長壁66の頂部から鉛直下方に延びて舌部67が設けられており、当該舌部67は、同図に示すように先端が尖って逆三角形状をなしている。
また、側部64及び延長壁66には複数の隆起部65が形成されており、これより、支持壁26は、実際には上支持壁26a、下支持壁26bが当該隆起部65と当接することによって側部64を支持する。
Further, a tongue 67 is provided at the lower edge of the extension wall 66 so as to extend vertically downward from the top of the extension wall 66. The tongue 67 has a pointed tip as shown in FIG. I am doing.
Further, a plurality of raised portions 65 are formed on the side portion 64 and the extension wall 66, so that the support wall 26 actually contacts the raised portion 65 with the upper support wall 26 a and the lower support wall 26 b. The side part 64 is supported by this.

また、周縁フランジ63の上端、下端には、空調ケース20の内方に向け延びてそれぞれガイドフランジ68、69が形成されている。
このように構成されたエバポレータチューブ16、18、空調ケース20、膨張弁50及びグロメット60は、組み立て工程においては、エバポレータチューブ16、18が取り付けられるとともにグロメット60の凹部60aに膨張弁50及び膨張弁ステー70が嵌入され、この状態で、先ず、これらは、エバポレータチューブ18が下開口孔23bを貫通し、周縁フランジ63やガイドフランジ69の背面が下周壁24bの頂面を覆うとともに膨張弁ステー70に対応するグロメット60の側部64ひいては隆起部65が下支持壁26bに嵌合し、延長壁66の先端及び舌部67が空隙27に位置するようにしてロワケース22側の下周壁24b内に収納される。次に、これらは、エバポレータチューブ16が上開口孔23aを貫通し、周縁フランジ63やガイドフランジ68の背面が上周壁24aの頂面を覆うとともに側部64ひいては隆起部65が上支持壁26aに嵌合するようにしてアッパーケース21がロワケース22に各外殻21a、22a同士が当接するよう重ね合わされる。これによりエバポレータチューブ16、18、膨張弁50、膨張弁ステー70及びグロメット60が容易にして空調ケース20に装着される。
Further, guide flanges 68 and 69 are formed at the upper and lower ends of the peripheral flange 63 so as to extend inward of the air conditioning case 20, respectively.
In the assembly process, the evaporator tubes 16 and 18, the air conditioning case 20, the expansion valve 50 and the grommet 60 are attached to the evaporator tubes 16 and 18, and the expansion valve 50 and the expansion valve are disposed in the recess 60 a of the grommet 60. In this state, first, the evaporator tube 18 passes through the lower opening hole 23b, and the rear surfaces of the peripheral flange 63 and the guide flange 69 cover the top surface of the lower peripheral wall 24b and the expansion valve stay 70. The side 64 of the grommet 60 and the raised portion 65 corresponding to the lower grommet 60 are fitted into the lower support wall 26 b, and the tip of the extension wall 66 and the tongue 67 are positioned in the gap 27, so that they are located in the lower peripheral wall 24 b on the lower case 22 side. Stored. Next, the evaporator tube 16 passes through the upper opening hole 23a, the back surface of the peripheral flange 63 and the guide flange 68 covers the top surface of the upper peripheral wall 24a, and the side portion 64 and the raised portion 65 are the upper support wall 26a. The upper case 21 is superimposed on the lower case 22 so that the outer shells 21a and 22a come into contact with each other. Thus, the evaporator tubes 16 and 18, the expansion valve 50, the expansion valve stay 70 and the grommet 60 are easily attached to the air conditioning case 20.

図6を参照すると、図2のC−C線に沿う断面図、即ちエバポレータチューブ16、18、膨張弁50及びグロメット60が空調ケース20に装着され車両1に搭載された状態の断面図が示され、図7を参照すると、エバポレータチューブ16、18、膨張弁50及びグロメット60がロワケース22に装着された状態の上視図が示され、図8を参照すると、図2の矢視D方向から見た透視図が示されており、以下これら図6〜図8に基づき本発明に係る車両用空調装置の作用及び効果について説明する。   Referring to FIG. 6, a cross-sectional view taken along the line CC in FIG. 2, that is, a cross-sectional view in a state where the evaporator tubes 16 and 18, the expansion valve 50 and the grommet 60 are mounted on the air conditioning case 20 and mounted on the vehicle 1 is shown. FIG. 7 shows a top view of the evaporator tubes 16, 18, the expansion valve 50 and the grommet 60 mounted on the lower case 22. Referring to FIG. 8, from the direction of arrow D in FIG. The see-through | perspective view is shown, and the effect | action and effect of the vehicle air conditioner which concern on this invention are demonstrated based on these FIGS. 6-8 below.

先ず、上述したように、グロメット60は、開口孔23を塞ぐとともにダッシュパネル8の開口9を塞ぐことが可能なよう一体に型成形されている。これにより、グロメット60を簡単な構成にでき、グロメット60や膨張弁50等の装置の組み付け作業性の悪化を防止可能である。
また、上述し、図6〜図8からも明らかなように、グロメット60の周縁フランジ63の表面はダッシュパネル8の開口9の周縁と当接している。このように弾性を有するラバー製のグロメット60の周縁フランジ63の表面が開口9の周縁と当接していることで当該周縁フランジ63の表面がシール部として機能する。これにより、エンジンルーム2と車室6との連通が水密或いは気密に遮断され、図1に矢印で示すように雨水が飛散しても、当該雨水の車室内への浸入が確実に阻止される。
First, as described above, the grommet 60 is integrally molded so as to close the opening hole 23 and to close the opening 9 of the dash panel 8. Thereby, the grommet 60 can be made into a simple structure, and it can prevent the assembly workability | operativity of apparatuses, such as the grommet 60 and the expansion valve 50, from deteriorating.
As described above and clearly from FIGS. 6 to 8, the surface of the peripheral flange 63 of the grommet 60 is in contact with the peripheral edge of the opening 9 of the dash panel 8. As described above, the surface of the peripheral flange 63 of the rubber grommet 60 having elasticity is in contact with the peripheral edge of the opening 9 so that the surface of the peripheral flange 63 functions as a seal portion. As a result, the communication between the engine room 2 and the vehicle compartment 6 is shut off in a watertight or airtight manner, and even if rainwater scatters as shown by arrows in FIG. 1, the entry of the rainwater into the vehicle compartment is reliably prevented. .

特に、本発明に係る車両用空調装置では、開口孔23を上開口孔23aと下開口孔23bとに割るように上下方向でアッパーケース21とロワケース22とに分割しており、これにより上述した如く簡単な構成にして容易にエバポレータチューブ16、18、膨張弁50及びグロメット60を空調ケース20に装着可能であるが、このような構造であっても、アッパーケース21とロワケース22の繋ぎ目をグロメット60で完全に塞ぐことができ、雨水の車室内への浸入を確実に阻止可能である。   In particular, in the vehicle air conditioner according to the present invention, the opening 23 is divided into the upper case 21 and the lower case 22 in the vertical direction so as to be divided into the upper opening 23a and the lower opening 23b. The evaporator tubes 16 and 18, the expansion valve 50 and the grommet 60 can be easily attached to the air conditioning case 20 with a simple configuration as described above, but even with such a structure, the joint between the upper case 21 and the lower case 22 can be attached. The grommet 60 can completely block the rainwater and can surely prevent the rainwater from entering the passenger compartment.

また、グロメット60の周縁フランジ63やガイドフランジ68、69の背面は上周壁24a、下周壁24bの頂面を覆い、これらとそれぞれ当接している。このように周縁フランジ63の背面が周壁24の頂面と当接していることで当該周縁フランジ63の背面もシール部として機能する。これにより、車室6と周壁24に囲まれた収容部25ひいては空調ケース20内との連通が水密或いは気密に遮断され、図1に鎖線矢印で示すように空調ケース20内を流れる空気が開口孔23から開口孔23の周縁と支持壁26との間の空隙27を経て収容部25内に流入しても、当該空気の車室6内への漏洩が確実に阻止される。   Further, the rear surfaces of the peripheral flange 63 and the guide flanges 68 and 69 of the grommet 60 cover the top surfaces of the upper peripheral wall 24a and the lower peripheral wall 24b and are in contact with these. As described above, the back surface of the peripheral flange 63 is in contact with the top surface of the peripheral wall 24, so that the back surface of the peripheral flange 63 also functions as a seal portion. As a result, the communication between the housing 25 surrounded by the vehicle compartment 6 and the peripheral wall 24 and thus the air conditioning case 20 is shut off in a watertight or airtight manner, and the air flowing in the air conditioning case 20 is opened as shown by a chain line arrow in FIG. Even if it flows into the accommodating part 25 through the space | interval 27 between the periphery of the opening hole 23 and the support wall 26 from the hole 23, the leak into the compartment 6 of the said air is prevented reliably.

さらに、膨張弁50の作用によりエバポレータチューブ16、18は低温になると、空調ケース20内を流れる空気中の水分がエバポレータチューブ16、18上で結露するが、このように周縁フランジ63の背面がシール部として機能することにより、当該結露した水滴の車室6内への漏洩も確実に阻止される。なお、グロメット60の側部64は支持壁26によって囲うように支持されていることから、これによっても結露した水滴の車室6内への漏洩はある程度阻止される。   Further, when the evaporator tubes 16 and 18 are cooled by the action of the expansion valve 50, moisture in the air flowing in the air conditioning case 20 is condensed on the evaporator tubes 16 and 18, and the back surface of the peripheral flange 63 is thus sealed. By functioning as a portion, leakage of the condensed water droplets into the vehicle interior 6 is reliably prevented. In addition, since the side part 64 of the grommet 60 is supported so that it may be enclosed by the support wall 26, the leakage of the condensed water droplet into the vehicle interior 6 is also prevented to some extent by this.

また、上述したように、グロメット60の貫通孔61、62はエバポレータチューブ16、18に対して締まり嵌めにより水密及び気密に構成されており、膨張弁50や膨張弁ステー70はグロメット60の凹部60aに嵌入されているので、貫通孔61、62の周縁や凹部60a自体もシール部として機能する。これにより、エンジンルーム2と空調ケース20内との連通が水密或いは気密に遮断され、雨水の空調ケース20内への浸入が確実に阻止されるとともに、空調ケース20内を流れる空気や上記結露による水滴のエンジンルーム2への漏洩も確実に阻止される。   Further, as described above, the through holes 61 and 62 of the grommet 60 are configured to be watertight and airtight by interference fitting with respect to the evaporator tubes 16 and 18, and the expansion valve 50 and the expansion valve stay 70 are formed in the recess 60 a of the grommet 60. Therefore, the periphery of the through holes 61 and 62 and the recess 60a itself also function as a seal portion. As a result, the communication between the engine room 2 and the air conditioning case 20 is shut off in a watertight or airtight manner, and the intrusion of rainwater into the air conditioning case 20 is reliably prevented, and the air flowing in the air conditioning case 20 and the above dew condensation Leakage of water droplets into the engine room 2 is also reliably prevented.

また、本発明の車両用空調装置では、グロメット60のうち膨張弁ステー70に対応する側部64から延長壁66が延びているので、図8に示すように、エバポレータチューブ16、18上で結露した水滴がエバポレータチューブ16、18を伝ってグロメット60に達しても、当該水滴は延長壁66に堰き止められ、当該延長壁66に沿って流下して開口孔23の周縁と支持壁26との間の空隙27に滴下して集積され、スリット28を通って空調ケース20内に排水される。なお、図示しないが、空調ケース20には排水ドレンが設けられており、水滴は空調ケース20内に溜まることはなく、良好に外部に排水される。   Further, in the vehicle air conditioner of the present invention, since the extension wall 66 extends from the side portion 64 of the grommet 60 corresponding to the expansion valve stay 70, condensation is formed on the evaporator tubes 16 and 18, as shown in FIG. Even if the water droplets that have passed through the evaporator tubes 16 and 18 reach the grommet 60, the water droplets are blocked by the extension wall 66, and flow down along the extension wall 66, and the peripheral edge of the opening hole 23 and the support wall 26. It drops and accumulates in the gaps 27 therebetween, and is drained into the air conditioning case 20 through the slits 28. Although not shown, the air conditioning case 20 is provided with a drainage drain, so that water droplets do not collect in the air conditioning case 20 and are well drained to the outside.

特に、本発明の車両用空調装置では、延長壁66の下縁に延長壁66の頂部から下方に延びて逆三角形状の舌部67が設けられているので、延長壁66に沿って流下した水滴の全ては当該舌部67を伝って良好に空隙27に集積され、確実に排水される。
また、上述し、図7からも明らかなように、側部64及び延長壁66には肉厚とされた複数の隆起部(厚肉部)65が形成されており、当該隆起部65が弾性変形しつつ上支持壁26a、下支持壁26bに当接することで側部64は上支持壁26a、下支持壁26bに支持されている。このように、膨張弁ステー70に対応する側部64が隆起部65を介して上支持壁26a、下支持壁26bに確実に当接していると、例えば膨張弁50の交換時等に膨張弁50を膨張弁ステー70に対し脱着すべくビス(締結部材)72を回転(締結或いは解除)させた場合において、当該回転させる力を上支持壁26a、下支持壁26bで良好に受け止めることができ、より一層装置の組み付け作業性の悪化を防止してエバポレータチューブ16、18の変形や破損等を防止しつつ膨張弁50を良好に着脱可能である。
In particular, in the vehicle air conditioner according to the present invention, since the tongue 67 of the inverted triangle shape is provided at the lower edge of the extension wall 66 and extends downward from the top of the extension wall 66, it flows down along the extension wall 66. All of the water droplets are well collected in the gap 27 along the tongue 67 and drained reliably.
As described above and clearly from FIG. 7, the side portion 64 and the extension wall 66 are formed with a plurality of thick raised portions (thick portions) 65, and the raised portions 65 are elastic. The side part 64 is supported by the upper support wall 26a and the lower support wall 26b by contacting the upper support wall 26a and the lower support wall 26b while being deformed. As described above, when the side portion 64 corresponding to the expansion valve stay 70 is securely in contact with the upper support wall 26a and the lower support wall 26b via the raised portion 65, for example, when the expansion valve 50 is replaced, the expansion valve 50 or the like. When the screw (fastening member) 72 is rotated (fastened or released) to detach 50 from the expansion valve stay 70, the rotating force can be well received by the upper support wall 26a and the lower support wall 26b. Further, the expansion valve 50 can be attached and detached satisfactorily while further preventing deterioration of the assembly workability of the apparatus and preventing deformation and breakage of the evaporator tubes 16 and 18.

また、膨張弁50はグロメット60の凹部60aに嵌入されて収容部25に保持されているので、例えば膨張弁50の交換時等にエバポレータチューブ16、18を膨張弁50の通路孔52、54に嵌合する場合において、エバポレータチューブ16、18を横方向の力をかけずに真っ直ぐに通路孔52、54に挿入でき、さらに装置の組み付け作業性の悪化を防止してエバポレータチューブ16、18の変形や破損等を防止しつつ膨張弁50を良好に着脱可能である。   In addition, since the expansion valve 50 is fitted into the recess 60a of the grommet 60 and is held in the accommodating portion 25, the evaporator tubes 16 and 18 are inserted into the passage holes 52 and 54 of the expansion valve 50 when the expansion valve 50 is replaced, for example. In the case of fitting, the evaporator tubes 16 and 18 can be inserted straight into the passage holes 52 and 54 without applying a lateral force, and further the deterioration of the assembly workability of the apparatus is prevented, and the evaporator tubes 16 and 18 are deformed. The expansion valve 50 can be attached and detached satisfactorily while preventing damage and the like.

また、上述したように膨張弁50は騒音や振動を生じ易く、車両1の乗員に不快感を与え易いのであるが、膨張弁50をダッシュパネル8の開口9に位置させ、ラバー製(例えば、EPDM製)のグロメット60で膨張弁50を包み込むようにしたことにより、斯かる騒音や振動をグロメット60の弾性により吸収して良好に軽減することができる。特に、膨張弁ステー70が肉厚の隆起部65を介して支持壁26に支持されているので、当該隆起部65の作用によって上記騒音や振動を効果的に抑制することが可能である。   Further, as described above, the expansion valve 50 is likely to generate noise and vibration, and is likely to cause discomfort to the occupant of the vehicle 1. However, the expansion valve 50 is positioned at the opening 9 of the dash panel 8 and is made of rubber (for example, By enveloping the expansion valve 50 with a grommet 60 made of EPDM, such noise and vibration can be absorbed by the elasticity of the grommet 60 and reduced satisfactorily. In particular, since the expansion valve stay 70 is supported by the support wall 26 via the thick raised portion 65, the noise and vibration can be effectively suppressed by the action of the raised portion 65.

以上で本発明の一実施形態についての説明を終えるが、本発明は上記実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更ができるものである。
例えば、上記実施形態では、グロメット60の側部64及び延長壁66に複数の隆起部(厚肉部)65を形成するようにしたが、例えば側部64及び延長壁66の肉厚が十分大きければ必ずしも隆起部65はなくてもよく、この場合であっても上記同様の効果を得ることは可能である。
The description of one embodiment of the present invention is finished above, but the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention.
For example, in the above embodiment, the plurality of raised portions (thick portions) 65 are formed on the side portion 64 and the extension wall 66 of the grommet 60. However, for example, the thickness of the side portion 64 and the extension wall 66 is sufficiently large. For example, the raised portion 65 is not necessarily required, and even in this case, the same effect as described above can be obtained.

また、上記実施形態では、グロメット60にガイドフランジ68、69を設けるようにしたが、これらは特に必須ではない。   Moreover, in the said embodiment, although the guide flanges 68 and 69 were provided in the grommet 60, these are not essential especially.

本発明に係る車両用空調装置を示す概略構成図である。It is a schematic block diagram which shows the vehicle air conditioner which concerns on this invention. 図1の矢視A方向から見た空調ケースの内部であって、開口孔周辺を示す図である。It is the inside of the air-conditioning case seen from the arrow A direction of FIG. 図1の矢視B方向から見たダッシュパネルの開口の周辺を示す図である。It is a figure which shows the periphery of opening of a dash panel seen from the arrow B direction of FIG. エバポレータチューブ、空調ケース、膨張弁及びグロメットの分解構成図である。It is a disassembled block diagram of an evaporator tube, an air-conditioning case, an expansion valve, and a grommet. グロメットの背面から見た斜視図である。It is the perspective view seen from the back of a grommet. 図2のC−C線に沿う断面図である。It is sectional drawing which follows the CC line of FIG. エバポレータチューブ、膨張弁及びグロメットがロワケースに装着された状態を示す上視図である。It is an upper view which shows the state with which the evaporator tube, the expansion valve, and the grommet were mounted | worn with the lower case. 図2の矢視D方向から見た透視図である。It is the perspective view seen from the arrow D direction of FIG.

符号の説明Explanation of symbols

1 車両
2 エンジンルーム
6 車室
8 ダッシュパネル(隔壁)
9 開口
16、18 エバポレータチューブ(冷媒配管の一部)
20 空調ケース
21 アッパーケース
22 ロワケース
23 開口孔
24 周壁
25 収納部
26 支持壁
28 スリット(切り欠き)
50 膨張弁(膨張弁部材、膨張弁本体)
60 グロメット(シール部材)
60a 凹部
61、62 貫通孔
63 周縁フランジ(フランジ)
64 側部
65 隆起部(厚肉部)
66 延長壁
67 舌部
70 膨張弁ステー(膨張弁部材)
1 vehicle 2 engine room 6 compartment 8 dash panel (partition)
9 Opening 16, 18 Evaporator tube (part of refrigerant piping)
20 Air-conditioning case 21 Upper case 22 Lower case 23 Opening hole 24 Peripheral wall 25 Storage part 26 Support wall 28 Slit (notch)
50 Expansion valve (expansion valve member, expansion valve body)
60 Grommet (seal member)
60a Recess 61, 62 Through-hole 63 Peripheral flange (flange)
64 Side 65 Raised part (thick part)
66 Extension wall 67 Tongue 70 Expansion valve stay (expansion valve member)

Claims (6)

エンジンルームと車室とを仕切る隔壁の開口に冷媒配管を貫通させて前記エンジンルーム内の室外機と前記車室内の室内機とを連結するとともに、前記冷媒配管の一部を空調ケースの外殻の開口孔に貫通させ該空調ケース内に収納して前記室内機を構成し、前記隔壁の開口及び前記開口孔の各隙間をシール部材で塞いでなる車両用空調装置において、
前記冷媒配管には、前記隔壁の開口に位置して膨張弁部材が介装され、
前記空調ケースの前記開口孔の周縁には、頂面が前記隔壁の開口周縁と前記シール部材を介して当接するよう外方に突出して内側に前記膨張弁部材を収納する周壁が形成され、
前記シール部材は、前記隔壁の開口及び前記開口孔の各隙間を塞ぐべく弾性を有するラバー部材で一体に成形されるものであって、前記周壁の前記頂面を覆うフランジを備えるとともに前記膨張弁部材を包み込むよう前記周壁の内側に膨出する凹部を備え、該凹部に前記冷媒配管の一部を気密及び液密に貫通させる貫通孔を有してなり、
前記周壁には、前記シール部材を介して前記膨張弁部材を囲うよう支持する支持壁が内側に向け延びて形成され、
前記シール部材のうち前記支持壁の頂面と接する部位には、前記貫通孔の周縁を取り囲み且つ前記空調ケースの内方に向け前記支持壁を超えるよう延びて延長壁が形成され、
該延長壁の下縁には、該延長壁の頂部から鉛直下方に延びて舌部が形成され、
前記開口孔の周縁には、下部に位置して前記周壁まで達する切り欠きが形成されている、
ことを特徴とする車両用空調装置。
Refrigerant piping penetrates through the opening of the partition wall that partitions the engine room and the vehicle compartment to connect the outdoor unit in the engine room and the indoor unit in the vehicle interior, and a part of the refrigerant piping is connected to the outer shell of the air conditioning case. In the vehicle air conditioner, wherein the indoor unit is configured by penetrating through the opening hole of the partition wall and constituting the indoor unit, and the gap between the opening of the partition wall and the opening hole is closed with a seal member.
An expansion valve member is interposed in the refrigerant pipe at the opening of the partition wall,
On the periphery of the opening hole of the air conditioning case, a peripheral wall is formed that protrudes outward so that the top surface contacts the opening periphery of the partition wall via the seal member, and houses the expansion valve member inside,
The seal member is integrally formed of a rubber member having elasticity to close each gap between the opening of the partition wall and the opening hole, and includes a flange that covers the top surface of the peripheral wall and the expansion valve A recess that bulges inside the peripheral wall so as to wrap the member, and has a through-hole that allows a part of the refrigerant pipe to pass through in an airtight and liquid-tight manner in the recess;
A support wall that supports the expansion valve member via the seal member so as to surround the expansion valve member extends inwardly on the peripheral wall,
A portion of the seal member that contacts the top surface of the support wall is formed with an extension wall that surrounds the periphery of the through hole and extends inward of the air conditioning case so as to exceed the support wall.
At the lower edge of the extension wall, a tongue is formed extending vertically downward from the top of the extension wall,
At the periphery of the opening hole, a notch reaching the peripheral wall located at the lower part is formed,
An air conditioner for a vehicle.
前記舌部は先端が尖って逆三角形状をなしていることを特徴とする、請求項記載の車両用空調装置。 The tongue is characterized in that it forms a reversed triangular shape pointed tip, vehicular air conditioning apparatus according to claim 1. 前記膨張弁部材は、膨張弁本体と該膨張弁本体の背面に設けられて前記冷媒配管の一部を該膨張弁本体に締結部材により支持し固定するための膨張弁ステーとからなり、
前記支持壁は、前記シール部材を介して前記膨張弁ステーを囲うよう支持することを特徴とする、請求項1または2記載の車両用空調装置。
The expansion valve member includes an expansion valve main body and an expansion valve stay provided on the back surface of the expansion valve main body for supporting and fixing a part of the refrigerant pipe to the expansion valve main body with a fastening member,
The vehicle air conditioner according to claim 1 or 2 , wherein the support wall supports the expansion valve stay via the seal member.
さらに、前記周壁は、前記シール部材を介して前記膨張弁本体を囲うよう保持することを特徴とする、請求項記載の車両用空調装置。 Furthermore, the said surrounding wall hold | maintains the said expansion valve main body through the said sealing member, The vehicle air conditioner of Claim 3 characterized by the above-mentioned. 前記シール部材のうち前記支持壁の頂面と接する部位には、断続して厚肉部が形成されていることを特徴とする、請求項1乃至のいずれか記載の車両用空調装置。 The vehicle air conditioner according to any one of claims 1 to 4 , wherein a thick portion is formed intermittently at a portion of the seal member that contacts the top surface of the support wall. 前記空調ケースは、前記開口孔を割るように上下方向でアッパーケースとロワケースとに分割されていることを特徴とする、請求項1乃至のいずれか記載の車両用空調装置。 The vehicle air conditioner according to any one of claims 1 to 5 , wherein the air conditioning case is divided into an upper case and a lower case in a vertical direction so as to divide the opening hole.
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DE102019105658A1 (en) * 2018-03-07 2019-09-12 Hanon Systems Air conditioning for vehicle
KR20190105936A (en) 2018-03-07 2019-09-18 한온시스템 주식회사 Air conditioner for vehicle

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JP5386317B2 (en) 2009-11-18 2014-01-15 株式会社ケーヒン Air conditioner for vehicles
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