JP5053060B2 - Cold-rolled steel sheet with excellent degreasing and chemical conversion properties - Google Patents
Cold-rolled steel sheet with excellent degreasing and chemical conversion properties Download PDFInfo
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本発明は、表面処理を施して使用される冷延鋼板に関する。さらに詳しくは、自動車用部品あるいは家電用部品において、所望形状への加工や、溶接などを行った後、加工油や防錆油を脱脂し下地処理形成のための化成処理が施される塗装用途に好適な冷延鋼板に関するものである。 The present invention relates to a cold-rolled steel sheet that is used after being subjected to a surface treatment. More specifically, in automotive parts or home appliance parts, after processing into a desired shape, welding, etc., coating oil is used to degrease the processing oil or rust preventive oil and undergo chemical conversion treatment to form the base treatment It is related with the cold-rolled steel plate suitable for.
一般に冷間圧延され焼鈍された鋼板は、腰折れやストレッチャーストレイン発生の防止、必要な機械的性質の付与、表面の平坦化などの形状安定化、用途に適した表面粗さ付与を目的として調質圧延されることが一般的である。調質圧延ではブリキ原板やその他の特殊な場合を除いて、水溶性調質圧延液が使用されており、冷延鋼板の製造プロセスにおいても水溶性調質圧延液が使用されている。 In general, cold-rolled and annealed steel sheets are prepared for the purpose of preventing buckling and stretcher strain, imparting the necessary mechanical properties, stabilizing the shape such as flattening the surface, and imparting surface roughness suitable for the application. It is common to perform quality rolling. In the temper rolling, a water-soluble tempered rolling liquid is used except for the tin plate and other special cases, and the water-soluble tempered rolling liquid is also used in the manufacturing process of the cold-rolled steel sheet.
冷延鋼板は、錆発生防止効果および成形加工性向上効果を目的として、最終工程にて防錆油が塗油された状態で出荷される。自動車や家電などの需要家においては、所望の部品形状にプレス加工などの成形加工を実施し、ほとんどの場合、アルカリ脱脂液や溶剤などで脱脂し、塗装やめっきを施すため、鋼板には良好な脱脂性が求められる。 Cold-rolled steel sheets are shipped in a state in which rust-preventing oil is applied in the final process for the purpose of preventing rust generation and improving formability. For customers such as automobiles and home appliances, molding is performed on the desired part shape such as pressing, and in most cases, it is degreased with an alkaline degreasing solution or solvent, and is coated or plated, so it is good for steel sheets Degreasing properties are required.
特に自動車用鋼板は、成形加工、脱脂の後、塗装下地処理として例えばリン酸塩処理などの化成処理が施され、さらにその後、カチオン電着塗装が行われることが一般的である。電着塗装により、優れた外観や塗装後耐食性を発現するためには、その下地処理である化成処理を正常な皮膜として形成する必要がある。良好な化成処理皮膜の形成のためには、化成前処理にて結晶核生成基点を形成し、引き続き化成処理工程で化成処理皮膜結晶が成長する必要がある。 In particular, steel plates for automobiles are generally subjected to a chemical conversion treatment such as a phosphate treatment as a coating base treatment after forming and degreasing, and then a cationic electrodeposition coating is further performed. In order to develop an excellent appearance and post-coating corrosion resistance by electrodeposition coating, it is necessary to form a chemical conversion treatment as a base coating as a normal film. In order to form a good chemical conversion film, it is necessary to form crystal nucleation base points in the chemical conversion pretreatment, and to subsequently grow a chemical conversion film crystal in the chemical conversion process.
冷延鋼板を連続焼鈍法にて製造する場合、良好な化成処理性を発現するために、フラッシュめっきと呼ばれる微量Niめっき技術が提案されている(特許文献1、特許文献2)。特許文献1では、冷延鋼板上に金属Niを0.3〜10mg/m2付着させる技術が提案されている。リン酸塩結晶は鋼板表面のカソード部を核として結晶が成長するが、鋼板表面上に部分的に付着したNiとFeの電位差により、電気的に不均一な状態が形成され、Niが付着している部分はカソード部となりリン酸塩結晶生成の起点となる。そして、化成処理性や塗装後耐食性の向上効果が得られる。また、特許文献2では、冷延鋼板上にNi酸化物およびまたはNi水酸化物がNi元素重量換算で1〜150mg/m2付着させる技術が提案されている。本技術により、化成処理浴成分の経時変化に対して敏感に反応しないような化成処理性を発現する。 In the case of producing a cold-rolled steel sheet by a continuous annealing method, a trace amount Ni plating technique called flash plating has been proposed in order to develop good chemical conversion treatment properties (Patent Documents 1 and 2). In patent document 1, the technique which makes metal Ni adhere 0.3-10 mg / m < 2 > on a cold-rolled steel plate is proposed. The phosphate crystal grows with the cathode part on the surface of the steel plate as the nucleus, but due to the potential difference between Ni and Fe partially deposited on the surface of the steel plate, an electrically non-uniform state is formed and Ni adheres. The part which becomes a cathode part becomes a starting point of phosphate crystal formation. And the improvement effect of chemical conversion property and corrosion resistance after coating is acquired. Further, Patent Document 2 proposes a technique in which Ni oxide and / or Ni hydroxide adhere to 1 to 150 mg / m 2 in terms of Ni element weight on a cold-rolled steel sheet. By this technique, the chemical conversion treatment property that does not respond sensitively to changes with time of the chemical conversion bath components is expressed.
連続焼鈍法にて製造される冷延鋼板に対して施されるNiフラッシュめっきは、確かに化成処理性を向上させる効果があるが、脱脂性の低下が指摘される場合がある。Ni酸化物やNi水酸化物が表面に形成された場合、油との親和力が強いため、特に経時により脱脂液中に防錆油等の脱脂性劣化因子成分が混入した場合や、空気中の二酸化炭素の影響によりpHが低下した場合など、脱脂工程における脱脂液変動の影響を受け、防錆油が脱脂工程にて除去されにくい場合がある。 Ni flash plating applied to a cold-rolled steel sheet manufactured by a continuous annealing method has an effect of improving the chemical conversion property, but a decrease in degreasing property may be pointed out. When Ni oxide or Ni hydroxide is formed on the surface, the affinity with oil is strong, so when a degreasing deterioration factor component such as rust preventive oil is mixed in the degreasing liquid with time, or in the air In some cases, such as when the pH is lowered due to the influence of carbon dioxide, the rust preventive oil is hardly removed in the degreasing step due to the influence of the degreasing liquid fluctuation in the degreasing step.
このような脱脂性劣化を抑える技術として、特許文献3では、鋼板表面の地鉄側に金属Ni層を、最表層に水酸化Ni層を有し、最表層部のNi存在割合が75〜95atm%、さらにNiが元素重量換算で1〜100mg/m2付着した冷延鋼板が提案されている。地鉄側に形成された金属Niにより脱脂後の化成処理において良好な反応性を示し、表層に存在する水酸化Niにより下層の金属Niが最表層に顔をだす割合を95atm%以下に制御することにより化成処理液に対して敏感になりすぎ不安定になるのを防ぎ、かつ、表層部のNi存在割合を75atm%以上に制御することにより防錆油との親和力が強くなることによる脱脂性低下を防ぐことができる。また、特許文献4では、鋼板の粗度をRaで1.5μm以下とし、1〜15%の水溶性有機質を含む調質圧延液の鋼板への有機質付着量を20〜80mg/m2とした冷延鋼板の製造方法が提案されている。80mg/m2を超えると脱脂性が劣化するだけではなく、有機質のガム化が生じやすくなる。20mg/m2を下回る場合はドライ圧延に近い挙動となりロール面の磨耗が激しく圧延作業性が大きく低下する。有機質付着量が水溶性有機質としてはカルボン酸系、アミン塩などの防錆剤、界面活性剤が挙げられている。 As a technique for suppressing such degreasing deterioration, in Patent Document 3, a metal Ni layer is provided on the ground steel side of the steel sheet surface, a nickel hydroxide layer is provided on the outermost layer, and the Ni existing ratio in the outermost layer is 75 to 95 atm. %, And further cold-rolled steel sheet with 1 to 100 mg / m 2 of Ni deposited in terms of element weight has been proposed. The metal Ni formed on the base iron side shows good reactivity in the chemical conversion treatment after degreasing, and the ratio of the metal Ni in the lower layer facing the outermost layer to 95 atm% or less is controlled by the nickel hydroxide present in the surface layer. Degreasability due to increased sensitivity to rust-preventing oil by preventing Ni from being excessively sensitive to chemical conversion solution and controlling Ni content in the surface layer to 75 atm% or more. Decline can be prevented. Moreover, in patent document 4, the roughness of a steel plate shall be 1.5 micrometers or less by Ra, and the organic substance adhesion amount to the steel plate of the temper rolling liquid containing 1-15% of water-soluble organic substance shall be 20-80 mg / m < 2 >. A method for manufacturing a cold-rolled steel sheet has been proposed. If it exceeds 80 mg / m 2 , not only the degreasing property is deteriorated but also organic gumming tends to occur. When it is less than 20 mg / m 2 , the behavior becomes close to dry rolling, and the roll surface is abraded so that the rolling workability is greatly reduced. Examples of water-soluble organic substances having an organic adhesion amount include rust inhibitors such as carboxylic acids and amine salts, and surfactants.
しかし、このように鋼板表面に付着させるNiを金属Ni、酸化Ni、水酸化Niの状態で層状に安定的にコントロール製造することは非常に困難であり、製造工程に対する負荷が大きい。また水溶性有機物を含む調質圧延液の鋼板への付着量を当該範囲にコントロール製造することは条件範囲が限られ、かつ、製造条件の変動などによる付着量が範囲外となった場合のロスが大きくなるという問題を抱えている。さらに、調質圧延液中に添加する水溶性有機物の種類と、その上層に塗布される防錆油の組み合わせによっては脱脂性が低下するという問題がいまだ解決されていない。 However, it is very difficult to stably control and manufacture Ni deposited on the surface of the steel sheet in the form of metal Ni, Ni oxide, and Ni hydroxide in a layered manner, and the load on the manufacturing process is large. In addition, controlling the amount of temper rolling fluid containing water-soluble organic matter to the steel sheet to be controlled within this range is a limited range of conditions, and loss when the amount of adhesion due to fluctuations in manufacturing conditions is outside the range. Have the problem of growing. Furthermore, the problem that the degreasing property is deteriorated depending on the combination of the water-soluble organic substance added to the temper rolling liquid and the rust preventive oil applied to the upper layer has not been solved.
一方、水溶性調質圧延液についてもこれまでに種々の検討がなされている。特許文献5では、圧延油0.5〜2.0体積%と炭素数8〜16のニ塩基酸のアルカノールアミン塩0.05〜0.5体積%を含むエマルジョン型調質圧延液を用いた圧延方法が提案されている。これは防錆性を有しながら高圧下率3〜10%での調質圧延が可能な技術であるが、脱脂性に関しては十分な確認がなされておらず、需要家の脱脂工程における脱脂液変動の影響を受け、防錆油が脱脂工程にて除去されにくい場合がある。特許文献6では、シクロヘキサン環を有するニ塩基酸を含む調質圧延液が提案されている。これは、調質圧延液の水分がある程度乾燥した場合にテンションレベラーやブライダルロールを通過する際に発生しやすい黒色粘着物質の発生、および防錆油塗布後の鋼板表面での白濁発生を抑える効果があるとしている。特許文献7ではベンゾチアゾリルチオアルキレンカルボン酸と脂肪族カルボン酸などからなる混合カルボン酸とアミンからなる調質圧延液が提案されており、圧延時の表面キズを抑えられ、寸法精度に乱れを生じないという効果がある。特許文献8では特定のベンゾトリアゾール化合物、フェノキシアルキルカルボン酸、脂肪族カルボン酸、界面活性剤、アルカリ剤からなる調質圧延剤が提案されており、優れた防錆効果に加えガムアップの発生を防止できるという効果がある。 On the other hand, various studies have been made on water-soluble tempered rolling fluids. In Patent Document 5, an emulsion-type tempered rolling fluid containing 0.5 to 2.0% by volume of rolling oil and 0.05 to 0.5% by volume of an alkanolamine salt of a dibasic acid having 8 to 16 carbon atoms was used. A rolling method has been proposed. This is a technology that enables temper rolling at a high pressure reduction rate of 3 to 10% while having rust prevention properties, but sufficient degreasing has not been confirmed, and a degreasing liquid in the degreasing process of customers. Under the influence of fluctuation, the rust preventive oil may be difficult to remove in the degreasing process. Patent Document 6 proposes a tempered rolling fluid containing a dibasic acid having a cyclohexane ring. This has the effect of suppressing the generation of black adhesive substances that are likely to occur when passing through a tension leveler or bridal roll when the moisture of the temper rolling liquid has dried to some extent, and the occurrence of white turbidity on the steel sheet surface after the application of rust preventive oil. There is going to be. Patent Document 7 proposes a tempered rolling fluid composed of a mixed carboxylic acid composed of benzothiazolylthioalkylene carboxylic acid and aliphatic carboxylic acid and an amine, which suppresses surface scratches during rolling and disturbs dimensional accuracy. There is an effect that it does not occur. Patent Document 8 proposes a temper rolling agent composed of a specific benzotriazole compound, phenoxyalkyl carboxylic acid, aliphatic carboxylic acid, surfactant, and alkali agent. There is an effect that it can be prevented.
しかしこれらは全て上記と同様に脱脂工程における脱脂液変動の影響を受けた場合の脱脂性に関して、特に化成処理性のために処理される冷延鋼板表面に付着したNiとの組み合わせた場合の脱脂性および化成処理性に関して十分な確認がなされておらず、需要家における脱脂工程において変動を受けた場合に十分な脱脂性が得られないため一部防錆油成分が残存してしまうなどして、その後に続く化成処理工程で正常な化成処理皮膜が形成されないという問題点があった。
本発明は、前記のような従来技術の問題点を解決し、需要家の脱脂工程において特に経時により脱脂液中に防錆油等の脱脂性劣化因子成分が混入した場合や、空気中の二酸化炭素の影響などによりpHが低下した場合など、脱脂液変動がある場合においても、それらの影響を受けずに安定した良脱脂性を有し、脱脂工程に引き続き行われる化成処理工程においても優れた化成処理性を有する冷延鋼板を提供することを目的としている。 The present invention solves the problems of the prior art as described above, and when a degreasing deterioration factor component such as rust-preventing oil is mixed in the degreasing liquid in the degreasing process of the customer, particularly over time, or in the air. Even when there is a degreasing liquid fluctuation, such as when the pH is lowered due to the influence of carbon, etc., it has stable good degreasing properties without being affected by those effects, and it is excellent in the chemical conversion treatment step performed subsequent to the degreasing step. It aims at providing the cold-rolled steel plate which has chemical conversion treatment property.
本発明者らは前記課題を解決するために、鋼板表面へのNi付着量、調質圧延液組成および鋼板への液残存量、など種々の組み合わせ検討を鋭意行った。その結果、水溶性防錆剤中含有酸を完全に中和する以上のアルカリpH調整剤を添加することによりアルカリpH調整剤のフリーのアルカリ極性成分が防錆油中の極性成分と吸着することにより、防錆油中の極性成分と鋼板表面に形成されるNi酸化物またはNi水酸化物とが強固に吸着することを防ぎ、脱脂工程に於いて防錆油が除去しやすい効果を発揮することをつきとめた。 In order to solve the above-mentioned problems, the present inventors diligently studied various combinations such as Ni adhesion amount on the steel sheet surface, temper rolling liquid composition, and liquid remaining amount on the steel sheet. As a result, by adding an alkaline pH adjuster that completely neutralizes the acid contained in the water-soluble anticorrosive agent, the free alkaline polar component of the alkaline pH adjuster is adsorbed with the polar component in the rust preventive oil. Prevents the strong adsorption of the polar component in the rust preventive oil and the Ni oxide or Ni hydroxide formed on the surface of the steel plate, and demonstrates the effect that the rust preventive oil is easily removed in the degreasing process. I found out.
この効果を発揮するためには、水溶性防錆剤と水を主成分とし、水溶性防錆剤中含有酸を中和する特定範囲のフリーアルカリ成分を含むアルカリpH調整剤を含んだ水溶性調質圧延液を、限定された付着量範囲のNiを付着した鋼板表面上に特定量残存させ圧延した後に防錆油を塗布することにより、脱脂液変動がある場合においても、それらの影響を受けずに安定した良脱脂性を有し、脱脂工程に引き続き行われる化成処理工程においても優れた化成処理性を付与することを見出し、脱脂性と化成処理性に優れる冷延鋼板が得られることを見出した。 In order to exert this effect, the water-soluble rust inhibitor and water are the main components, and the water-soluble rust inhibitor contains an alkaline pH adjuster containing a free alkali component in a specific range that neutralizes the acid contained in the water-soluble rust inhibitor. By applying a rust preventive oil after rolling a tempered rolling fluid on a steel sheet surface to which a limited adhesion amount range Ni has been adhered and rolling it, even if there is a degreasing fluid variation, those effects are affected. It is found that a cold-rolled steel sheet having excellent degreasing properties and chemical conversion treatment properties can be obtained, having stable and good degreasing properties without being received, and imparting excellent chemical conversion treatment properties even in the chemical conversion treatment step performed following the degreasing step. I found.
本発明は、このような知見をもとにして完成されたものであり、その要旨とするところは、
「(1)鋼板表面に、15mg/m2以下のNiを付着させた後、水溶性防錆剤と水を主成分とし、水溶性防錆剤中含有酸1molに対して2倍mol以上4倍mol以下のアミン類からなるアルカリpH調整剤を含む水溶性調質圧延液が調質圧延後の残有機物量で鋼板表面に片面あたり90mg/m2〜300mg/m2付着していることを特徴とした冷延鋼板。
(2)水溶性調質圧延液に含まれるアルカリpH調整剤がアルカノールアミンであることを特徴とした前記(1)記載の冷延鋼板。
(3)水溶性調質圧延液に含まれる水溶性防錆剤が安息香酸誘導体、有機カルボン酸類、有機キレート含窒素化合物のうち1種または2種以上の混合物であることを特徴とした前記(1)または前記(2)の冷延鋼板。」
である。
The present invention has been completed based on such knowledge, and the gist of the present invention is as follows.
“(1) After 15 mg / m 2 or less of Ni is adhered to the steel sheet surface, the main component is a water-soluble rust preventive agent and water, and it is at least 2 mol per mol of acid contained in the water-soluble rust preventive agent 4 that the per side 90mg / m 2 ~300mg / m 2 adhered to the water-soluble temper rolling liquid steel sheet surface is temper residual organic matter after rolling containing alkaline pH adjusting agent consisting of multiple mol following amines The featured cold-rolled steel sheet.
(2) The cold-rolled steel sheet according to (1), wherein the alkaline pH adjuster contained in the water-soluble tempered rolling liquid is alkanolamine.
(3) The water-soluble rust preventive contained in the water-soluble tempered rolling liquid is one or a mixture of two or more of benzoic acid derivatives, organic carboxylic acids, and organic chelate nitrogen-containing compounds. The cold rolled steel sheet according to 1) or (2) above. "
It is.
本発明により得られた冷延鋼板は、脱脂液変動がある場合においても、それらの影響を受けずに安定した良脱脂性を有し、脱脂工程に引き続き行われる化成処理工程においても優れた化成処理性を有していることから、自動車用部品あるいは家電用部品において、所望形状への加工や、溶接などを行った後、加工油や防錆油を脱脂し下地処理形成のための化成処理が施される塗装用途に好適である。 The cold-rolled steel sheet obtained by the present invention has a stable good degreasing property without being influenced by the degreasing liquid even when there is a degreasing liquid variation, and is excellent in the chemical conversion treatment step performed subsequent to the degreasing step. Because it has processability, after processing to the desired shape and welding, etc. in parts for automobiles or home appliances, chemical treatment for degreasing the processing oil or rust preventive oil and forming the base treatment It is suitable for coating applications where
以下本発明の内容について詳細に説明する。
まず、本発明における鋼板は、鋼板表面に15mg/m2以下のNiを付着させた冷延鋼板を用いる。Ni付着により、化成処理性や防錆性の向上効果が得られる。付着量がほぼ0〜2mg/m2の低付着量範囲でも化成処理性および防錆性の向上効果は認められるが、3〜15mg/m2の付着量範囲が化成処理性および防錆性の観点から望ましい。Ni付着量が15mg/m2を超える場合であってもある程度の範囲までは化成処理性および防錆性向上効果はあるが、後述するように、防錆油中の極性成分とNi酸化物またはNi水酸化物との吸着力が増加することによると考えられる脱脂性低下が顕著になることと、Ni付着量増加という経済的観点からも好ましくない。
The contents of the present invention will be described in detail below.
First, the steel sheet in the present invention uses a cold-rolled steel sheet in which Ni of 15 mg / m 2 or less is adhered to the steel sheet surface. The effect of improving chemical conversion properties and rust prevention properties can be obtained by attaching Ni. Even in the low adhesion amount range where the adhesion amount is approximately 0 to 2 mg / m 2 , the improvement effect of the chemical conversion treatment property and the rust prevention property is recognized, but the adhesion amount range of 3 to 15 mg / m 2 is the chemical conversion treatment property and the rust prevention property. Desirable from a viewpoint. Even if the Ni adhesion amount exceeds 15 mg / m 2 , there is an effect of improving the chemical conversion treatment property and the rust prevention property to a certain extent, but as will be described later, the polar component in the rust prevention oil and the Ni oxide or It is also not preferable from the economical viewpoint that the degreasing property considered to be due to an increase in the adsorptive power with Ni hydroxide becomes significant and the amount of Ni adhesion increases.
Ni付着方法は化学めっき、電気めっき、気相めっきなどいずれの方法を用いてもよく特に限定するものではない。例えば、硫酸Ni6水和物からなるめっき液にて電気めっきすることで形成可能である。Ni付着量はめっき通電量を増減することにより容易にコントロール可能である。例えば電気Niめっきの場合、めっきされる鋼板表面へのNiイオンの供給が十分な場合、金属Niが析出するが、Niイオンの拡散不足(あるいは供給不足)が起こった場合、プロトンの消費により界面部でのpHが上昇するため、Ni水和酸化物が生成すると考えられる。そのため、鋼板表面に形成されたNiは金属Niのみならず酸化Niおよび水酸化Niの混合物の状態であると考えられる。ここで、防錆油中の極性成分とNi酸化物またはNi水酸化物との吸着力により、脱脂工程での防錆油の除去が困難となり脱脂性が低下すると考えられる。 The Ni adhesion method may be any method such as chemical plating, electroplating, and vapor phase plating, and is not particularly limited. For example, it can be formed by electroplating with a plating solution made of nickel sulfate hexahydrate. The amount of Ni adhesion can be easily controlled by increasing or decreasing the amount of plating energization. For example, in the case of electric Ni plating, when Ni ions are sufficiently supplied to the surface of the steel sheet to be plated, metal Ni is deposited, but when Ni ions are insufficiently diffused (or insufficiently supplied), the consumption of protons causes an interface. It is considered that Ni hydrated oxide is formed because the pH at the part increases. Therefore, it is considered that Ni formed on the surface of the steel sheet is not only metal Ni but also a mixture of oxidized Ni and oxidized hydroxide. Here, it is considered that removal of the rust preventive oil in the degreasing step becomes difficult and the degreasing property is lowered due to the adsorption force between the polar component in the rust preventive oil and Ni oxide or Ni hydroxide.
本発明における調質圧延液は、水溶性防錆剤と水を主成分とし、含有酸に対し特定範囲のフリーアルカリ成分を含むアルカリpH調整剤を含む。 The temper rolling liquid in the present invention contains an alkali pH adjuster containing a water-soluble rust inhibitor and water as main components and a free alkali component in a specific range with respect to the contained acid.
水溶性防錆剤は、従来の水溶性調質圧延液や湿潤式調質圧延用途に開発されたものであればよく、例えば、亜硝酸ナトリウムなどの亜硝酸塩とエタノールアミン誘導体との混合物、安息香酸ナトリウムなどの安息香酸誘導体、1−ヒドロキシベンゾトリアゾールやメチルベンゾトリアゾールやインダゾールなどの含窒素化合物系、有機カルボン酸類などが挙げられる。ただし、亜硝酸塩とアルカノールアミンが共存する場合、反応してニトロソアミンが生成することがわかっており、人体への悪影響があるため注意を要する。有機カルボン酸類としては、例えば、コハク酸、アジピン酸、アゼライン酸、セバシン酸、ウンデカンニ酸、スベリン酸等の脂肪族ニ塩基酸、p−ニトロ安息香酸、シクロヘキサンジカルボン酸などの芳香族ジカルボン酸などが挙げられる。これらは単独あるいは複数を組み合わせて用いることができる。1−ヒドロキシベンゾトリアゾールやメチルベンゾトリアゾールやインダゾールなどの有機キレート含窒素化合物系防錆剤は鋼板表面の鉄と反応し不溶性の鉄キレート皮膜を形成するため防錆性効果が大きい。また、安息香酸誘導体や有機カルボン酸類は酸化皮膜生成を促進しアノード反応を抑制するため防錆効果が大きい。亜硝酸ナトリウムなどの亜硝酸塩とエタノールアミン誘導体との混合物は鋼板表面に化学吸着しアノード反応を抑制する。 The water-soluble rust preventive agent may be any one that has been developed for conventional water-soluble temper rolling liquids or wet temper rolling applications. For example, a mixture of a nitrite such as sodium nitrite and an ethanolamine derivative, benzoic acid Examples include benzoic acid derivatives such as sodium acid, nitrogen-containing compounds such as 1-hydroxybenzotriazole, methylbenzotriazole, and indazole, and organic carboxylic acids. However, when nitrite and alkanolamine coexist, it is known that nitrosamine is produced by reaction, and caution is required because it has a negative effect on the human body. Examples of organic carboxylic acids include aliphatic dibasic acids such as succinic acid, adipic acid, azelaic acid, sebacic acid, undecanoic acid, and suberic acid, and aromatic dicarboxylic acids such as p-nitrobenzoic acid and cyclohexanedicarboxylic acid. Can be mentioned. These can be used alone or in combination. Organic chelate nitrogen-containing compound rust preventives such as 1-hydroxybenzotriazole, methylbenzotriazole and indazole react with iron on the surface of the steel sheet to form an insoluble iron chelate film, and thus have a large rust preventive effect. In addition, benzoic acid derivatives and organic carboxylic acids have a large rust prevention effect because they promote the formation of oxide films and suppress the anode reaction. A mixture of a nitrite such as sodium nitrite and an ethanolamine derivative chemisorbs on the surface of the steel sheet and suppresses the anode reaction.
脂肪族ニ塩基酸や芳香族ジカルボン酸などの前記防錆剤が水に溶解すると酸性を示すため、調質圧延液のpHを中性以上に保持する必要がある。その中和剤としてアルカリpH調整剤が用いられる。 Since the rust preventive agent such as aliphatic dibasic acid or aromatic dicarboxylic acid is acidic when dissolved in water, it is necessary to maintain the pH of the temper rolling solution at neutral or higher. An alkali pH adjuster is used as the neutralizer.
アルカリpH調整剤としては、アンモニア、水酸化カリウムや水酸化Naなどがあるが、これらは作業性や鋼板表面への悪影響などの観点から好ましくなく、アミン類が一般的に用いられる。 Examples of the alkaline pH adjuster include ammonia, potassium hydroxide, and Na hydroxide, but these are not preferable from the viewpoint of workability and adverse effects on the steel sheet surface, and amines are generally used.
アルカリpH調整剤として用いられるアミン類は、アルカノールアミン、低級アルキルアミン類、低級アルキルアルカノールアミン類、ポリアミン類、環状アミン類などが挙げられる。 Examples of the amines used as the alkaline pH adjuster include alkanolamines, lower alkylamines, lower alkylalkanolamines, polyamines, and cyclic amines.
この中でも特に、アルカノールアミンを用いることが望ましい。アルカノールアミンとしては、エタノールアミン、イソプロパノールアミン、ジエタノールアミン、ジイソプロパノールアミン、ジブタノールアミン、トリエタノールアミン等が挙げられる。親水基であるアミノ基側が鋼板表面に吸着することにより防錆効果を有すると共にpH調整効果も併せ持つ。ただし、疎水性が強くなる場合は水溶液中で乳化する傾向を示すようになるため、炭化水素基中の炭素数が6を超える場合は液安定性を確認する必要がある。 Of these, alkanolamine is particularly preferred. Examples of the alkanolamine include ethanolamine, isopropanolamine, diethanolamine, diisopropanolamine, dibutanolamine, and triethanolamine. The amino group side, which is a hydrophilic group, adsorbs to the surface of the steel sheet to have a rust prevention effect and a pH adjustment effect. However, since the tendency to emulsify in an aqueous solution is exhibited when the hydrophobicity increases, it is necessary to confirm the liquid stability when the number of carbon atoms in the hydrocarbon group exceeds 6.
アルカリpH調整剤は、水溶性防錆剤中含有酸1mol量に対して2倍mol以上4倍mol以下の添加量であることが必要である。水溶性防錆剤中含有酸を完全に中和する以上のアルカリpH調整剤を添加することによりアルカリpH調整剤のフリーのアルカリ極性成分が防錆油中の極性成分と吸着することにより、防錆油中の極性成分と鋼板表面に形成されるNi酸化物またはNi水酸化物とが強固に吸着することを防ぎ、脱脂工程に於いて防錆油の良好な脱脂性を発揮するために2倍mol以上必要である。良好な脱脂性を確保された場合、その後の工程で処理される化成処理も安定して処理可能となる。一方、4倍molを超えるアルカリpH調整剤を添加した場合は、良好な脱脂性は維持されるがその効果は飽和するため経済的な観点からも好ましくなく、水溶性防錆剤が鋼板表面に吸着する能力を低下させることになるため防錆能力が低下するため好ましくない。 The alkaline pH adjuster needs to be added in an amount of 2 to 4 mols per mol of acid in the water-soluble rust inhibitor. By adding an alkaline pH adjusting agent that completely neutralizes the acid contained in the water-soluble anti-corrosive agent, the free alkaline polar component of the alkaline pH adjusting agent is adsorbed with the polar component in the anti-rust oil to prevent In order to prevent strong adhesion between the polar component in the rust oil and the Ni oxide or Ni hydroxide formed on the surface of the steel sheet, and to exhibit the good degreasing property of the rust preventive oil in the degreasing process. It is necessary to fold mol or more. When good degreasing property is ensured, the chemical conversion treatment processed in a subsequent process can also be stably processed. On the other hand, when an alkaline pH adjustor exceeding 4 times mol is added, good degreasing property is maintained, but the effect is saturated, so it is not preferable from an economical viewpoint, and a water-soluble rust preventive agent is applied to the steel sheet surface. Since the ability to adsorb is reduced, the rust prevention ability is lowered, which is not preferable.
一般的に連続焼鈍後、必要な機械的特性や用途に適した表面粗さを付与し平坦な形状を与えるために調質圧延が行われる。本発明の冷延鋼板は前記調質圧延液を用いて調質圧延を行う。必要な機械的特性や用途に適した表面粗さにより、圧延荷重、圧延ロール表面仕上げ、圧延速度などの圧延条件を選択すればよい。調質圧延方法は、シングルスタンド圧延機、2スタンド圧延機など既存の圧延機を用いることができる。圧延ロールも必要な表面粗さに仕上げるためにブライトロールや表面粗さの異なるダルロールを用いることができる。 Generally, after continuous annealing, temper rolling is performed in order to give a required mechanical property and surface roughness suitable for the application and to give a flat shape. The cold-rolled steel sheet of the present invention is temper-rolled using the temper rolling liquid. Rolling conditions such as rolling load, rolling roll surface finish, and rolling speed may be selected depending on the required mechanical properties and surface roughness suitable for the application. For the temper rolling method, an existing rolling mill such as a single stand rolling mill or a two stand rolling mill can be used. A bright roll or a dull roll having a different surface roughness can be used to finish the rolling roll to the required surface roughness.
圧延された後の鋼板表面に残存する水溶性調質圧延液の残有機物量は、片面あたり90mg/m2〜300mg/m2の範囲である。片面あたり90mg/m2を下回ると鋼板表面での防錆効果が十分でなくなり、防錆油中の極性成分と鋼板表面が強固に吸着することを防ぐ効果が不十分となり十分な脱脂性が得られないため好ましくない。 Residual organic matter of the water-soluble temper rolling solution remaining on the surface of the steel sheet after being rolled is in the range of per side 90mg / m 2 ~300mg / m 2 . If it is less than 90 mg / m 2 per side, the rust prevention effect on the steel sheet surface will be insufficient, and the effect of preventing the polar component in the rust prevention oil and the steel sheet surface from adsorbing firmly will be insufficient, resulting in sufficient degreasing properties. It is not preferable because it is not possible.
90mg/m2以上であれば、良好な脱脂性を発現するが、脱脂工程が大きく変動した場合でも影響を受けない安定した脱脂性という観点からは100mg/m2以上であることがより好ましい。尚、脱脂工程の変動とは需要家脱脂工程実ラインにおいて、例えば油や溶剤等の脱脂能力劣化因子の混入や何らかの原因により脱脂液pHが低下することなどによる、非定常な脱脂性低下が発生した場合を指す。通常のライン状況および脱脂液能力状況下のみならずこのような鋼板の脱脂性に対して厳しい条件下においても、良好な脱脂性を維持するという観点から100mg/m2以上であることがより好ましい。例えば、後述の実施例において、一般的な脱脂工程を想定した脱脂条件にて実施した90mg/m2材の評価結果(番号10)が水濡れ80〜94%であることを示しているが、脱脂液中にさらに油が混入した場合やpHがさらに低下した場合は、水濡れ結果が低下すると考えられるためである。 If it is 90 mg / m 2 or more, good degreasing properties are exhibited, but it is more preferably 100 mg / m 2 or more from the viewpoint of stable degreasing properties that are not affected even when the degreasing process is greatly varied. It should be noted that fluctuations in the degreasing process mean that in the actual degreasing process line, unsteady degreasing performance occurs due to, for example, mixing of degreasing ability deterioration factors such as oil and solvent or a decrease in the pH of the degreasing liquid due to some cause. Refers to the case. It is more preferably 100 mg / m 2 or more from the viewpoint of maintaining good degreasing properties not only under normal line conditions and degreasing liquid capacity conditions but also under conditions severe to the degreasing properties of such steel sheets. . For example, in the examples described later, the evaluation result (number 10) of 90 mg / m 2 material implemented under the degreasing conditions assuming a general degreasing process indicates that the wetness is 80 to 94%. This is because when the oil is further mixed in the degreasing liquid or when the pH is further lowered, it is considered that the water wetting result is lowered.
また、通常の操業条件下においては鋼板表面に残存する水溶性調質圧延液の残有機物量が300mg/m2を超えることは稀有であり、300mg/m2を超えたとしても防錆性向上効果が飽和することと、鋼板表面に有機残存物が大量に残るため圧延後のロール接触時にロールへの有機残存物がビルドアップすることによる鋼板表面への押しキズ発生など操業上の問題を発生させることから好ましくない。 Also, it it is a rare that residual organic material of the water-soluble temper rolling solution remaining on the surface of the steel sheet is more than 300 mg / m 2 under normal operating conditions, also rust resistance improved as exceeds 300 mg / m 2 Owing to saturation of the effect and a large amount of organic residue remaining on the surface of the steel sheet, operational problems such as generation of pushing scratches on the surface of the steel sheet due to build-up of the organic residue on the roll when contacting the roll after rolling occur. This is not preferable.
圧延された後の鋼板表面に残存する水溶性調質圧延液の残有機物量の測定は、例えば、調質圧延後の鋼板から切板サンプルを準備し、エタノールやアセトンなどの有機溶剤に浸漬し、調質圧延液を抽出した後、その抽出液を液体クロマトグラフィ分析し構成する各主成分の定量を行うことで可能である。または、イオン交換水を用いて鋼板表面を洗浄した液について吸光度を測定し、あらかじめ濃度既知の有機物含有水を用いて作成しておいた検量線により濃度を測定、液量と洗浄面積から定量を行うことが可能である。 To measure the amount of residual organic matter in the water-soluble tempered rolling liquid remaining on the surface of the steel sheet after being rolled, for example, a cut sheet sample is prepared from the temper-rolled steel sheet and immersed in an organic solvent such as ethanol or acetone. It is possible to extract the temper rolling liquid and then perform liquid chromatographic analysis on the extracted liquid to perform quantification of each constituent component. Alternatively, measure the absorbance of the liquid that has been washed on the surface of the steel sheet using ion-exchanged water, measure the concentration using a calibration curve prepared in advance using organic substance-containing water with a known concentration, and determine the amount from the liquid volume and the washed area. Is possible.
なお、調質圧延液には、前記の水溶性防錆剤、アルカリpH調整剤以外にも、その目的や効果を損なわない範囲で、各種の有機系あるいは無機系の添加剤を含んでいても差し支えない。このような添加剤の例としては、長期保管やタンク内放置時の空気との接触によるカビの発生や腐食を抑制するための殺菌剤、圧延時の焼きつき防止のための極圧添加剤、液性状を制御するための粘度調整剤がある。また、界面活性剤は、鋼板表面への液の均一塗布性向上、圧延時の摩擦係数低減による潤滑性向上、鋼板表面を清浄に保つ洗浄性向上、液取り扱い時や塗布時の発泡を抑える消泡性向上、耐ガムアップ性向上、直接塗装性の向上などの目的のために添加される。なお、ガムアップとは調質圧延液成分と防錆油成分からなる粘着状物質が生成し、その粘着状物質が鉄粉などの異物を巻き込んで堆積する現象である。 In addition, the temper rolling liquid may contain various organic or inorganic additives in addition to the water-soluble rust preventive and alkaline pH adjuster as long as the purpose and effect thereof are not impaired. There is no problem. Examples of such additives include bactericides to prevent mold and corrosion due to contact with air during long-term storage and storage in tanks, extreme pressure additives to prevent seizure during rolling, There are viscosity modifiers for controlling liquid properties. In addition, surfactants improve the uniform application of the liquid on the steel sheet surface, improve the lubricity by reducing the friction coefficient during rolling, improve the cleanability to keep the steel sheet surface clean, and suppress the foaming during liquid handling and application. It is added for the purpose of improving foamability, improving gum-up resistance, and improving direct paintability. Gum-up is a phenomenon in which an adhesive substance composed of a temper rolling liquid component and an antirust oil component is generated, and the adhesive substance entraps and deposits foreign matters such as iron powder.
界面活性剤には、カチオン系界面活性剤、アニオン系界面活性剤、非イオン系界面活性剤など様々な種類があるが、水溶性防錆剤およびアルカリpH調整剤の効果を低下させず、均一塗布性、潤滑性、洗浄性、消泡性、耐ガムアップ性を向上できるという点から、親油性基と親水性基の両方の構造を併せ持つ非イオン系界面活性剤が望ましい。非イオン界面活性としてはポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンアルキルアミン、ポリオキシアルキレンアルキルエーテル、ポリオキシエチレングリコール、ポリオキシエチレンポリオキシプロピレングリコールブロックコポリマー等が挙げられる。界面活性剤は1種類または2種以上の混合物として添加できる。界面活性剤量は所望の効果を発現可能な範囲で添加されるが、調質圧延液全量の0.005〜1質量%であることが望ましい。全液量の0.005質量%よりも少ない場合は効果が不十分で、1質量%を超えると効果が飽和するだけでなく防錆剤による防錆性向上効果が低下するため望ましくない。 There are various types of surfactants such as cationic surfactants, anionic surfactants, and nonionic surfactants, but they are uniform without reducing the effects of water-soluble rust preventives and alkaline pH adjusters. A nonionic surfactant having both a lipophilic group and a hydrophilic group structure is desirable from the viewpoint that coating properties, lubricity, detergency, antifoaming properties, and gum-up resistance can be improved. Nonionic surface activity includes polyoxyethylene alkyl ether, polyoxyethylene alkylphenyl ether, polyoxyethylene alkylamine, polyoxyalkylene alkyl ether, polyoxyethylene glycol, polyoxyethylene polyoxypropylene glycol block copolymer and the like. The surfactant can be added as a single type or a mixture of two or more types. The amount of the surfactant is added within a range in which the desired effect can be expressed, but is desirably 0.005 to 1% by mass of the total amount of the temper rolling liquid. When the amount is less than 0.005% by mass of the total amount of liquid, the effect is insufficient.
本発明の冷延鋼板は、調質圧延後に防錆油を塗布される。塗布される防錆油としては従来から用いられている既知の防錆油が使用される。例えば、石油炭化水素からなる鉱物油を主成分とし、石油スルフォン酸ナトリウム塩、石油スルフォン酸バリウム塩、石油スルフォン酸カルシウム塩、脂肪酸バリウム塩などの防錆添加剤を含有したものなどが挙げられる。 The cold-rolled steel sheet of the present invention is coated with a rust preventive oil after temper rolling. As the rust preventive oil to be applied, known rust preventive oils conventionally used are used. Examples thereof include those containing a mineral oil composed of petroleum hydrocarbons as a main component and containing rust preventive additives such as petroleum sulfonic acid sodium salt, petroleum sulfonic acid barium salt, petroleum sulfonic acid calcium salt, and fatty acid barium salt.
以下、実施例および比較例により、本発明を具体的に説明する。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples.
〔1〕供試材
(1)冷延鋼板
厚さ0.8mmのアルミキルド鋼を、70℃の3%塩酸にて30秒間酸洗した後、水洗し、その後、硫酸ニッケル6水和物15g/lのNiめっき浴(めっき浴温度40℃)にて、5A/dm2の電流密度でNiめっきを行った。Ni付着量は通電時間を変化させてコントロールした。
[1] Specimen (1) Cold rolled steel plate Aluminum killed steel with a thickness of 0.8 mm was pickled with 3% hydrochloric acid at 70 ° C. for 30 seconds, then washed with water, and then nickel sulfate hexahydrate 15 g / Ni plating was performed at a current density of 5 A / dm 2 in a 1 Ni plating bath (plating bath temperature 40 ° C.). The amount of Ni adhesion was controlled by changing the energization time.
(2)水溶性調質圧延液
水溶性防錆剤中含有酸に対するpH調整剤の添加量効果を明確化するため、水溶性防錆剤中含有酸のmol量と同等mol量のアミン系pH調整剤からなる塩および界面活性剤を水に溶解した調質圧延液Aをベースとし、アミン系pH調整剤の添加量を過剰に添加した液B〜Eを作成した。各調質圧延液は、70℃の水に攪拌しながら各成分を添加し、均一に溶解した後、室温まで冷却することにより作成した。なお、各成分は市販試薬を使用し、ポリオキシエチレンアルキルエーテル界面活性剤についてはライオン製レオコールSCIを用いた。
(2) Water-soluble tempered rolling fluid
In order to clarify the effect of the added amount of the pH adjuster on the acid contained in the water-soluble rust preventive agent, a salt and a surfactant comprising an amine-based pH adjuster in an amount equivalent to the mol amount of the acid contained in the water-soluble rust preventive agent Based on tempered rolling fluid A dissolved in water, fluids B to E were prepared by adding an excessive amount of amine-based pH adjuster. Each temper rolling liquid was prepared by adding each component to 70 ° C. water while stirring and dissolving the mixture uniformly, and then cooling to room temperature. Each component used a commercially available reagent, and Lion Polycor SCI was used for the polyoxyethylene alkyl ether surfactant.
<調質圧延液A1:酸とアミンが当mol量>
水 81.5%
pニトロ安息香酸/イソプロパノールアミンの当量塩 15%
1−ヒドロキシベンゾトリアゾール 3%
ポリオキシエチレンアルキルエーテル界面活性剤 0.5%
<調質圧延液A2:酸に対するアミン量1.5倍mol>
調質圧延液A1に対し、イソプロパノールアミン0.5倍mol(対酸成分あたり)追加添加
<調質圧延液A3:酸に対するアミン量2倍mol>
調質圧延液A1に対し、イソプロパノールアミン1倍mol(対酸成分あたり)追加添加
<調質圧延液A4:酸に対するアミン量4倍mol>
調質圧延液A1に対し、イソプロパノールアミン3倍mol(対酸成分あたり)追加添加
<調質圧延液A5:酸に対するアミン量4.5倍mol>
調質圧延液A1に対し、イソプロパノールアミン3.5倍mol(対酸成分あたり)追加添加
<調質圧延液B1:酸とアミンが当mol量>
水 81.5%
ドデカンニ酸/ジイソプロパノールアミンの当量塩 15%
安息香酸ナトリウム 3%
ポリオキシエチレンアルキルエーテル界面活性剤 0.5%
<調質圧延液B2:酸に対するアミン量1.5倍mol>
調質圧延液B1に対し、ジイソプロパノールアミン0.5倍mol(対酸成分あたり)追加添加
<調質圧延液B3:酸に対するアミン量2倍mol>
調質圧延液B1に対し、ジイソプロパノールアミン1倍mol(対酸成分あたり)追加添加
<調質圧延液B4:酸に対するアミン量4倍mol>
調質圧延液B1に対し、ジイソプロパノールアミン3倍mol(対酸成分あたり)追加添加
<調質圧延液B5:酸に対するアミン量4.5倍mol>
調質圧延液B1に対し、ジイソプロパノールアミン3.5倍mol(対酸成分あたり)追加添加
<Tempered rolling fluid A1: Equivalent molar amount of acid and amine>
Water 81.5%
p-nitrobenzoic acid / isopropanolamine equivalent salt 15%
1-hydroxybenzotriazole 3%
Polyoxyethylene alkyl ether surfactant 0.5%
<Tempered rolling fluid A2: 1.5 times mol of amine with respect to acid>
Addition of 0.5 times mol of isopropanolamine (per acid component) to temper rolling fluid A1
<Tempered rolling liquid A3: Amount of amine 2 times mol to acid>
Addition of 1 mol of isopropanolamine (per acid component) to temper rolling fluid A1
<Tempered rolling liquid A4: 4 times mol of amine with respect to acid>
Addition of 3 times mol of isopropanolamine (per acid component) to temper rolling fluid A1
<Tempered rolling liquid A5: 4.5 times mol of amine with respect to acid>
Addition of 3.5 times mol of isopropanolamine (per acid component) to temper rolling fluid A1
<Tempered rolling fluid B1: equimolar amount of acid and amine>
Water 81.5%
15% equivalent salt of dodecanoic acid / diisopropanolamine
Sodium benzoate 3%
Polyoxyethylene alkyl ether surfactant 0.5%
<Tempered rolling fluid B2: 1.5 times mol of amine with respect to acid>
Addition of 0.5 times mol of diisopropanolamine (per acid component) to temper rolling fluid B1
<Tempered rolling fluid B3: Amount of amine 2 times mol to acid>
Addition of 1 mol of diisopropanolamine (per acid component) to temper rolling fluid B1
<Tempered rolling fluid B4: 4 times mol of amine with respect to acid>
Addition of 3 times mol of diisopropanolamine (per acid component) to temper rolling fluid B1
<Tempered rolling liquid B5: 4.5 times mol of amine with respect to acid>
Addition of 3.5 times mol of diisopropanolamine (per acid component) to temper rolling fluid B1
〔2〕調質圧延
(1)小型圧延機による調質圧延
前記調質圧延液の希釈液を用いて、ダルロール(表面粗さRa=3μm、径150mm)を装着した小型圧延機にて調質圧延を行った。圧延条件は、圧延速度10m/min、圧下率1%であった。
[2] Temper rolling (1) Temper rolling with a small rolling mill Using a dilution of the temper rolling liquid, temper rolling with a small rolling mill equipped with a dull roll (surface roughness Ra = 3 μm, diameter 150 mm). Rolled. The rolling conditions were a rolling speed of 10 m / min and a reduction rate of 1%.
(2)圧延後鋼板表面に残存する調質圧延液の残有機物量測定
調質圧延後の鋼板から100mm×100mmサイズで切板サンプルを準備し、エタノール1000ccに30分間浸漬し、調質圧延液の残有機物量を抽出した後、その抽出液をエバポレーターで5mlにまで濃縮し、液体クロマトグラフィ分析した。片面当たりの残有機物量は、抽出された残有機物重量(mg)/切板サンプル面積半分(m2)で計算した。
(2) Measurement of amount of residual organic matter in temper rolling liquid remaining on steel sheet surface after rolling Prepare a cut sheet sample with a size of 100 mm x 100 mm from the temper rolled steel sheet and immerse it in 1000 cc of ethanol for 30 minutes. After extracting the remaining organic matter amount, the extract was concentrated to 5 ml with an evaporator and subjected to liquid chromatography analysis. The amount of residual organic matter per side was calculated by the weight of the residual organic matter extracted (mg) / half the cut plate sample area (m 2 ).
〔3〕調質圧延後の防錆油塗布
調質圧延したサンプルに防錆油(パーカー興産製ノックスラスト530F)をラボロールコーター(ウレタンゴムロール、径150mm)を用いて塗布した。塗油量は1.0〜1.5g/m2の範囲でほぼ一定とした。ロール回転数とロール圧下力により塗油量をコントロールした。
[3] Application of rust preventive oil after temper rolling A rust preventive oil (Parker Kosan Knoxlast 530F) was applied to the temper rolled sample using a lab roll coater (urethane rubber roll, diameter 150 mm). The amount of oil coating was almost constant in the range of 1.0 to 1.5 g / m 2 . The amount of oil was controlled by the number of roll rotations and roll rolling force.
〔4〕性能評価
前記各種条件にて作成した鋼板サンプルについて以下の性能評価を実施した。なお、サンプル水準と性能評価結果を表1にまとめる。
[4] Performance Evaluation The following performance evaluation was performed on the steel sheet samples prepared under the various conditions. Table 1 summarizes sample levels and performance evaluation results.
(1)脱脂性評価
脱脂性は、アルカリ脱脂後に水洗し、水洗後取り出した時の表面水濡れ面積率により評価した。アルカリ脱脂液は、日本パーカライジング製FC−4460Aを20g/L、FC−4460Bを12g/L、溶解した40℃の水溶液(pH12.1)を用いた。主成分は、炭酸ナトリウム、リン酸塩、水酸化ナトリウム、界面活性剤である。需要家における連続操業時の脱脂された防錆油の混入による液劣化やpHの変化などの工程変動を考慮すると、新液での評価では不十分であるため、日本パーカライジング製FC−4460を20g/L溶解した40℃のアルカリ脱脂液にあらかじめ防錆油(パーカー興産製ノックスラスト530F)を10g/L添加し、十分攪拌した後炭酸ガスを含ませることによりpHを10.5まで低下させた模擬劣化液を20L作成した。この模擬劣化液をステンレス製の容器に入れ、10mmφの羽根型攪拌翼を用いて500rpmにて攪拌した状態で、鋼板サンプルを1分および2分間浸漬しアルカリ脱脂を実施した。脱脂後、30秒間スプレー水洗し、水洗取り出し後30秒後の鋼板表面の水濡れ面積率を目視にて評価した。評価は下記の判定基準に従った。
評点◎:水濡れ95〜100%
○:水濡れ80〜94%
△:水濡れ50〜79%
×:水濡れ50%未満
(1) Degreasing evaluation Degreasing was evaluated by the surface water wetted area ratio when washed with water after alkaline degreasing and taken out after washing with water. As the alkaline degreasing solution, 20 g / L of FC-4460A manufactured by Nippon Parkerizing Co., Ltd. and 12 g / L of FC-4460B dissolved in 40 ° C. aqueous solution (pH 12.1) were used. The main components are sodium carbonate, phosphate, sodium hydroxide, and a surfactant. Considering process fluctuations such as liquid deterioration and pH change due to contamination of degreased rust preventive oil during continuous operation in the consumer, evaluation with the new liquid is insufficient, so 20 g of Nippon Parkerizing FC-4460 10 g / L of rust-preventive oil (Parker Kosan's Knoxlast 530F) was added in advance to a 40 ° C. alkaline degreasing solution dissolved in / L, and after sufficient stirring, the pH was lowered to 10.5 by including carbon dioxide. 20 L of simulated deterioration liquid was created. The simulated deterioration solution was placed in a stainless steel container, and the steel plate sample was immersed for 1 minute and 2 minutes using a 10 mmφ blade-type stirring blade and stirred for 500 minutes to perform alkaline degreasing. After degreasing, spray water washing was performed for 30 seconds, and the water wetted area ratio on the steel sheet surface after 30 seconds after water washing was visually evaluated. Evaluation was according to the following criteria.
Score ◎: 95-100% wet
○: Water wet 80-94%
Δ: 50-79% wet
X: Less than 50% wet
(2)化成処理性評価
前記脱脂および水洗後の鋼板サンプルに対し、表面調整剤(日本パーカライジング製プレパレン40404、温度23℃)を20秒スプレーし、化成処理液(日本パーカライジング製パルボンド3020、リン酸亜鉛化成処理剤、温度42℃)に2分間浸漬することにより化成皮膜を形成、その後30秒間スプレー水洗し、乾燥した。化成処理を行ったサンプルについて、外観の目視評価、化成結晶形態のSEM観察し、化成処理皮膜付着量を測定した。SEM観察は、加速電圧20kV、倍率3000倍で実施した。目視で確認可能なムラなどの外観観察とSEM観察の結晶形態やサイズから総合的に判断して化成処理皮膜としての良否を判断した。良否の判断は○:良好、×:不良で表記し、不良の場合はその内容を記載した。また、化成皮膜量は化成皮膜剥離前後の重量差から重量法により測定した。化成皮膜の剥離は、70℃の5重量%無水クロム酸水溶液中に鋼板を15分間浸漬して実施した。5重量%無水クロム酸水溶液は、和光純薬工業製無水クロム酸(和光規格1級品)をイオン交換水に添加して作成した。
(2) Chemical conversion treatment evaluation A steel sheet sample after degreasing and washing was sprayed with a surface conditioner (preparene 40404, manufactured by Nihon Parkerizing, temperature 23 ° C.) for 20 seconds, and a chemical conversion solution (Palbond 3020, manufactured by Nihon Parkerizing, phosphoric acid). A chemical conversion film was formed by immersing in a zinc chemical conversion treatment agent at a temperature of 42 ° C. for 2 minutes, followed by spray water washing for 30 seconds and drying. About the sample which performed the chemical conversion treatment, the visual evaluation of the external appearance, SEM observation of the chemical conversion crystal form was performed, and the chemical conversion treatment film adhesion amount was measured. SEM observation was performed at an acceleration voltage of 20 kV and a magnification of 3000 times. The quality as a chemical conversion film was judged comprehensively from the appearance and crystal form and size of SEM observation such as unevenness that can be visually confirmed. Judgment of pass / fail was described as ◯: good, x: defective, and the content was described when defective. Moreover, the amount of chemical conversion film was measured by the weight method from the weight difference before and after chemical film peeling. The chemical conversion film was peeled off by immersing the steel sheet in a 5 wt% chromic anhydride aqueous solution at 70 ° C. for 15 minutes. The 5 wt% chromic anhydride aqueous solution was prepared by adding chromic anhydride (Wako Standard Grade 1 product) manufactured by Wako Pure Chemical Industries to ion-exchanged water.
(3)防錆性試験
(3−1)屋内暴露試験
防錆油を塗布した100×100mmサイズの鋼板サンプルを1枚ずつサンプル架台に立てかけてサンプル保管倉庫屋内に14日間放置後、表面のさび、変色などの発生状況を目し評価した。評価は下記の判定基準に従った。
評点◎:錆、変色の発生がなし
○:錆、変色の発生が3%未満
△:錆、変色の発生が3〜30%
×:錆、変色の発生が30%超
(3) Rust prevention test (3-1) Indoor exposure test Rust on the surface of a 100 x 100 mm steel plate coated with antirust oil, standing on a sample stand one by one in a sample storage warehouse for 14 days We evaluated the occurrence of discoloration. Evaluation was according to the following criteria.
Rating ◎: No rust or discoloration ○: Less than 3% rust or discoloration △: 3 to 30% rust or discoloration
×: Rust and discoloration occurred over 30%
(3−2)スタック防錆試験
防錆油を塗布した100×100mmサイズの鋼板サンプルの5枚重ねを一組とし、スタックした鋼板サンプルをテフロン(登録商標)シートで挟んだ後、端部4箇所にボルト用穴を有した150×150×4mm厚のステンレス板で挟み、トルク2Nmでボルト締めした後、50℃×湿度95%の湿潤試験装置に14日間静置したあと取り出し、積み重ねた試験サンプルの表面を目視観察した。評価は下記の判定基準に従った。
評点◎:錆、変色の発生がなし
○:錆、変色の発生が3%未満
△:錆、変色の発生が3〜30%
×:錆、変色の発生が30%超
(3-2) Stack Rust Prevention Test A set of five 100 × 100 mm steel plate samples coated with rust preventive oil was taken as one set, and the stacked steel plate samples were sandwiched between Teflon (registered trademark) sheets, and then the end 4 A test that was sandwiched between 150 x 150 x 4 mm thick stainless steel plates with bolt holes at the location, bolted with a torque of 2 Nm, left in a wet test device at 50 ° C x 95% humidity for 14 days, then taken out and stacked The surface of the sample was visually observed. Evaluation was according to the following criteria.
Rating ◎: No rust or discoloration ○: Less than 3% rust or discoloration △: 3 to 30% rust or discoloration
×: Rust and discoloration occurred over 30%
(4)耐ビルドアップ性試験
調質圧延した直後の鋼板サンプル(防錆油塗油なし、100×100mmサイズ)についてゴムロール絞りを行う。サンプル100枚を絞った後に、ロールを回転させながら50℃の温風にてロール表面を乾燥し、ロール表面への付着物発生状況を目視確認する。評価は下記の判定基準に従った。
評点◎:付着物なし
○:ロールの一部にごくわずかに付着物が認められる
△:ロール全面にごくわずかに付着物が認められる
×:ロール全面に付着物が認められる
(4) Build-up resistance test Rubber roll squeezing is performed on a steel plate sample (without rust-prevention oil coating, 100 × 100 mm size) immediately after temper rolling. After squeezing 100 samples, the roll surface is dried with hot air of 50 ° C. while rotating the roll, and the state of occurrence of deposits on the roll surface is visually confirmed. Evaluation was according to the following criteria.
Grade ◎: No deposit ○: Very little deposit is observed on part of roll △: Very little deposit is observed on the entire roll surface ×: Deposit is observed on the entire roll surface
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