JP5046059B2 - Engine cover - Google Patents

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JP5046059B2
JP5046059B2 JP2009249928A JP2009249928A JP5046059B2 JP 5046059 B2 JP5046059 B2 JP 5046059B2 JP 2009249928 A JP2009249928 A JP 2009249928A JP 2009249928 A JP2009249928 A JP 2009249928A JP 5046059 B2 JP5046059 B2 JP 5046059B2
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sound absorbing
cover
grommet
engine
engine cover
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JP2011094547A (en
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佑太 小野
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Toyoda Gosei Co Ltd
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Description

本発明は、車両のエンジン部材を覆うエンジンカバーに関する。   The present invention relates to an engine cover that covers an engine member of a vehicle.

エンジンカバーは、エンジンやシリンダヘッドカバーなどからなるエンジン部材を覆う部材であり、エンジン部材から外部に漏出する騒音を低減する。エンジンカバーは、一般には、カバー本体と、吸音部材と、グロメットとから構成される(例えば、特許文献1参照)。一般的なエンジンカバーおよびエンジン部材を模式的に表す分解斜視図を図6に示し、従来のエンジンカバーの取付構造を以下に説明する。   The engine cover is a member that covers an engine member including an engine, a cylinder head cover, and the like, and reduces noise leaking from the engine member to the outside. The engine cover is generally composed of a cover body, a sound absorbing member, and a grommet (see, for example, Patent Document 1). An exploded perspective view schematically showing a general engine cover and engine members is shown in FIG. 6, and a conventional engine cover mounting structure will be described below.

一般的なエンジンカバー101は、カバー部材102とグロメット104と吸音部材106とを持つ。カバー部材102は、エンジン部材109を覆うカバー部120と、カバー部120の裏面121側に突出形成されている取付部130とを持つ。取付部130は中空状をなす。グロメット104は、一部が取付部130の内部に挿入されることで、取付部130に取り付けられている。吸音部材106は、カバー部120の裏面121側に配置されている。なお、エンジン部材109(またはエンジン部材109の近傍に配設されている他部材)には、取付突起190が設けられている。取付突起190がグロメット104の内部に挿入されることで、エンジンカバー101はエンジン部材109に対して直接的または間接的に取り付けられる。   A general engine cover 101 includes a cover member 102, a grommet 104, and a sound absorbing member 106. The cover member 102 includes a cover portion 120 that covers the engine member 109 and an attachment portion 130 that is formed to protrude on the back surface 121 side of the cover portion 120. The attachment part 130 has a hollow shape. The grommet 104 is attached to the attachment portion 130 by being partially inserted into the attachment portion 130. The sound absorbing member 106 is disposed on the back surface 121 side of the cover part 120. The engine member 109 (or another member disposed in the vicinity of the engine member 109) is provided with a mounting protrusion 190. The engine cover 101 is directly or indirectly attached to the engine member 109 by inserting the attachment protrusion 190 into the grommet 104.

ところで、上述したようにカバー部材102には取付部130が突出形成されているため、吸音部材106は取付部130を避けて配置されている。詳しくは、吸音部材106には貫通孔状の開口162が設けられており、取付部130はこの開口162に挿通されている。このため、取付部130の内部には吸音部材106が配置されていない。したがって、エンジン部材109から外部に漏出した騒音の一部は、取付部130の内部を通ってエンジンカバー101の外部に漏出していた。このため、騒音をさらに低減できるエンジンカバー101が望まれている。   By the way, as described above, the cover member 102 has the mounting portion 130 protruding so that the sound absorbing member 106 is disposed avoiding the mounting portion 130. Specifically, the sound absorbing member 106 is provided with a through-hole-shaped opening 162, and the attachment portion 130 is inserted through the opening 162. For this reason, the sound absorbing member 106 is not disposed inside the attachment portion 130. Therefore, part of the noise leaked to the outside from the engine member 109 has leaked to the outside of the engine cover 101 through the inside of the mounting portion 130. For this reason, the engine cover 101 which can further reduce noise is desired.

また、吸音部材106の開口162に取付部130を挿通しただけでは、カバー部材102に対する吸音部材106の位置ズレを抑制し難い。例えば、吸音部材106の材料として熱可塑性樹脂(例えばPET等)を選択する場合には、樹脂製のカバー部材102に吸音部材106を超音波溶着等の方法で溶着でき、吸音部材106をカバー部材102に固定できる。しかし、吸音部材106の材料として熱硬化性樹脂を選択する場合には、吸音部材106をカバー部材102に溶着できない。例えば、ウレタンフォーム(発泡ポリウレタン)は吸音特性に優れる材料であるが、熱硬化性樹脂の一種であるため、カバー部材102に溶着できない。このため従来は、カバー部材102に設けた固定用突起180を、吸音部材106に設けた固定用開口181に挿通し、さらに固定用突起180の先端部に菊座ワッシャ(所謂菊ワッシャ)183を取り付けて、吸音部材106をカバー部材102に固定していた。しかしこの場合には、エンジンカバー101の部品点数が多くなり、カバー部材102、グロメット104および吸音部材106を組み付けるための作業工数(組み付け工数)が多くなる問題があった。   In addition, it is difficult to suppress the displacement of the sound absorbing member 106 with respect to the cover member 102 only by inserting the attachment portion 130 into the opening 162 of the sound absorbing member 106. For example, when a thermoplastic resin (such as PET) is selected as the material of the sound absorbing member 106, the sound absorbing member 106 can be welded to the resin cover member 102 by a method such as ultrasonic welding, and the sound absorbing member 106 is covered with the cover member. 102 can be fixed. However, when a thermosetting resin is selected as the material of the sound absorbing member 106, the sound absorbing member 106 cannot be welded to the cover member 102. For example, urethane foam (foamed polyurethane) is a material having excellent sound absorption characteristics, but cannot be welded to the cover member 102 because it is a kind of thermosetting resin. For this reason, conventionally, the fixing protrusion 180 provided on the cover member 102 is inserted into the fixing opening 181 provided on the sound absorbing member 106, and a star washer (so-called chrysanthemum washer) 183 is provided at the tip of the fixing protrusion 180. The sound absorbing member 106 is fixed to the cover member 102 by being attached. However, in this case, there is a problem that the number of parts of the engine cover 101 increases, and the work man-hours (assembly man-hours) for assembling the cover member 102, the grommet 104, and the sound absorbing member 106 increase.

特開2007−114617号公報JP 2007-114617 A

本発明は上記事情に鑑みてなされたものであり、騒音をさらに低減でき、部品点数の増大および組み付け工数の増大を抑制できるエンジンカバーを提供することを目的とする。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an engine cover that can further reduce noise and can suppress an increase in the number of parts and an increase in the number of assembly steps.

上記課題を解決する本発明のエンジンカバーは、車両のエンジン部材の少なくとも一部を覆うカバー部と、該カバー部の裏面側に突出形成され側面に開口を持つ中空状の取付部と、を持つカバー部材と、一部が該取付部に挿入されて該取付部に取り付けられているグロメットと、該カバー部材の裏面側に取り付けられている吸音部材と、を持ち、該吸音部材は、該取付部に対応する位置に開口を持ち該カバー部の裏面の少なくとも一部を覆う吸音一般部と、一部が該吸音一般部と一体化され該取付部の内部に挿入されている吸音取付部と、を持ち、該吸音取付部の少なくとも一部は、該カバー部材と該グロメットとで挟み込まれていることを特徴とする。   An engine cover of the present invention that solves the above-described problem has a cover portion that covers at least a part of an engine member of a vehicle, and a hollow attachment portion that is formed on the back surface side of the cover portion and has an opening on a side surface. A cover member, a grommet partially inserted into the attachment portion and attached to the attachment portion; and a sound absorbing member attached to the back side of the cover member. A sound-absorbing general part that has an opening at a position corresponding to the part and covers at least a part of the back surface of the cover part, and a sound-absorbing attachment part that is partly integrated with the sound-absorbing general part and inserted into the attachment part , And at least a part of the sound absorbing portion is sandwiched between the cover member and the grommet.

本発明のエンジンカバーは、下記の(1)〜(5)の何れかを備えるのが好ましく、(1)〜(5)の複数を備えるのがより好ましい。
(1)前記吸音取付部は、前記カバー部の裏面と前記グロメットの頂面とで挟み込まれる第1挟持部を持つ。
(2)前記吸音取付部は、前記取付部の内面と前記グロメットの外周面とで挟み込まれる第2挟持部を持つ。
(3)前記取付部は、側面から外周側に向けて突起し前記吸音一般部と係合するカバー係合部を持つ。
(4)前記吸音取付部は、凹状をなし前記グロメットの外周面と係合する吸音係合部を持つ。
(5)前記吸音部材はウレタンフォーム製である。
The engine cover of the present invention preferably includes any of the following (1) to (5), and more preferably includes a plurality of (1) to (5).
(1) The sound absorbing attachment portion has a first clamping portion that is sandwiched between the back surface of the cover portion and the top surface of the grommet.
(2) The sound absorbing mounting portion has a second clamping portion that is sandwiched between an inner surface of the mounting portion and an outer peripheral surface of the grommet.
(3) The mounting portion has a cover engaging portion that protrudes from the side surface toward the outer peripheral side and engages with the sound absorbing general portion.
(4) The sound absorbing mounting portion has a concave shape and a sound absorbing engaging portion that engages with the outer peripheral surface of the grommet.
(5) The sound absorbing member is made of urethane foam.

本発明のエンジンカバーにおいて、取付部の内部には吸音部材の一部である吸音取付部が挿入されている。また、吸音取付部の少なくとも一部はカバー部材とグロメットとで挟み込まれている。   In the engine cover of the present invention, a sound absorbing mounting portion that is a part of the sound absorbing member is inserted into the mounting portion. Further, at least a part of the sound absorbing mounting portion is sandwiched between the cover member and the grommet.

取付部の内部にも吸音部材を配置したことで、本発明のエンジンカバーは騒音をさらに低減できる。また、吸音取付部の少なくとも一部をカバー部材とグロメットとで挟み込んだことで、吸音部材をカバー部材に固定でき、吸音部材のカバー部材に対する位置ズレを抑制できる。さらに、菊座ワッシャ等の他部材を必要とせず吸音部材をカバー部材に固定できるため、部品点数の増大や組み付け工数の増大を抑制できる。   By arranging the sound absorbing member inside the mounting portion, the engine cover of the present invention can further reduce noise. In addition, by sandwiching at least a part of the sound absorbing attachment portion between the cover member and the grommet, the sound absorbing member can be fixed to the cover member, and positional deviation of the sound absorbing member with respect to the cover member can be suppressed. Furthermore, since the sound absorbing member can be fixed to the cover member without the need for other members such as a washer washer, an increase in the number of parts and an increase in assembly man-hours can be suppressed.

上記(1)および/または(2)を備える本発明のエンジンカバーによると、吸音部材をカバー部材により強固に固定でき、吸音部材のカバー部材に対する位置ズレをより信頼性高く抑制できる利点がある。   According to the engine cover of the present invention having the above (1) and / or (2), the sound absorbing member can be firmly fixed by the cover member, and there is an advantage that the positional deviation of the sound absorbing member with respect to the cover member can be more reliably suppressed.

上記(3)および/または(4)を備える本発明のエンジンカバーによると、吸音部材をカバー部材により強固に固定するための吸音取付部、カバー部材およびグロメットを簡単な構造にできる。   According to the engine cover of the present invention including the above (3) and / or (4), the sound absorbing mounting portion, the cover member, and the grommet for firmly fixing the sound absorbing member by the cover member can be made into a simple structure.

上記(5)を備える本発明のエンジンカバーは、優れた吸音効果を発揮する。   The engine cover of the present invention having the above (5) exhibits an excellent sound absorbing effect.

実施例1のエンジンカバーを模式的に表す分解斜視図である。1 is an exploded perspective view schematically showing an engine cover of Example 1. FIG. 実施例1のエンジンカバーを図1中上下左右方向に延びる平面で切断した様子を模式的に表す要部拡大断面図である。FIG. 2 is an essential part enlarged cross-sectional view schematically illustrating a state in which the engine cover according to the first embodiment is cut along a plane extending in the vertical and horizontal directions in FIG. 1. 実施例2のエンジンカバーを図2と同位置で切断した様子を模式的に表す要部拡大断面図である。FIG. 3 is an enlarged cross-sectional view of a main part schematically illustrating a state in which an engine cover of Example 2 is cut at the same position as in FIG. 2. 実施例3のエンジンカバーにおける吸音部材を模式的に表す要部拡大斜視図である。FIG. 6 is an enlarged perspective view of a main part schematically showing a sound absorbing member in an engine cover of Example 3. 実施例3のエンジンカバーを図2と同位置で切断した様子を模式的に表す要部拡大断面図である。FIG. 6 is an enlarged cross-sectional view of a main part schematically illustrating a state in which the engine cover of Example 3 is cut at the same position as in FIG. 2. 従来のエンジンカバーおよびエンジン部材を模式的に表す分解斜視図である。It is an exploded perspective view showing a conventional engine cover and an engine member typically.

本発明のエンジンカバーは、エンジンに取り付けても良いし、エンジン以外のエンジン部材(例えばシリンダヘッドカバー等)に取り付けても良い。カバー部材は、エンジン部材を覆えば良く、エンジン部材の上面を覆っても良いし、側面を覆っても良いし、2以上の面を覆っても良い。カバー部材の材料としては、遮音特性に優れる材料を用いるのが好ましく、例えばPAおよび/またはPPを用いるのが良い。取付部は、カバー部と一体成形しても良いし、別体成形した後に一体化しても良い。取付部とカバー部とは異なる材料で構成しても良い。   The engine cover of the present invention may be attached to the engine, or may be attached to an engine member other than the engine (for example, a cylinder head cover). The cover member may cover the engine member, may cover the upper surface of the engine member, may cover the side surface, or may cover two or more surfaces. As a material for the cover member, it is preferable to use a material having excellent sound insulation characteristics, for example, PA and / or PP may be used. The attachment portion may be integrally formed with the cover portion, or may be integrated after being molded separately. The attachment portion and the cover portion may be made of different materials.

グロメットの材料としては、ゴムやエラストマ等の弾性材料を用いれば良い。グロメットの外部形状は、取付部の形状に応じた形状であれ良い。また、グロメットの内部形状は、上述した取付突起の形状に応じた形状であれば良い。   As a material for the grommet, an elastic material such as rubber or elastomer may be used. The external shape of the grommet may be a shape corresponding to the shape of the mounting portion. The internal shape of the grommet may be a shape corresponding to the shape of the mounting protrusion described above.

吸音部材は、軟質の多孔体であるのが好ましく、例えばスポンジ状や不織布状等であるのが良い。吸音部材の材料としては、ウレタンフォーム、PET、フェルトから選ばれる少なくとも一種を用いるのが好ましい。さらに吸音部材の一般部は、カバー部の裏面に対応する(裏面に沿う)形状であるのが好ましい。   The sound absorbing member is preferably a soft porous body, and may be, for example, a sponge or a nonwoven fabric. As a material for the sound absorbing member, it is preferable to use at least one selected from urethane foam, PET, and felt. Furthermore, it is preferable that the general part of the sound absorbing member has a shape corresponding to the back surface of the cover part (along the back surface).

以下、本発明のエンジンカバーを具体的に説明する。   Hereinafter, the engine cover of the present invention will be specifically described.

(実施例1)
実施例1のエンジンカバーは、車両のシリンダヘッドカバーに取り付けられ、エンジン部材の上面を覆う。実施例1のエンジンカバーは、上記(2)、(3)、(5)を備える。実施例1のエンジンカバーを模式的に表す分解斜視図を図1に示す。実施例1のエンジンカバーを図1中上下左右方向に延びる平面で切断した様子を模式的に表す要部拡大断面図を図2に示す。以下、本明細書において、上、下、左、右、前、後とは、図1に示す上、下、左、右、前、後を指す。
Example 1
The engine cover of the first embodiment is attached to a cylinder head cover of a vehicle and covers the upper surface of the engine member. The engine cover of the first embodiment includes the above (2), (3), and (5). FIG. 1 is an exploded perspective view schematically showing the engine cover of the first embodiment. FIG. 2 shows an enlarged cross-sectional view of a main part schematically showing a state in which the engine cover of Example 1 is cut along a plane extending in the up, down, left and right directions in FIG. Hereinafter, in this specification, the terms “up,” “down,” “left,” “right,” “front,” and “rear” refer to “upper, lower, left, right, front, and rear” shown in FIG.

実施例1のエンジンカバー1は、カバー部材2とグロメット4と吸音部材6とを持つ。カバー部材2は、カバー部20と、4つの取付部30とを持つ。カバー部材2はPA製であり、カバー部20と取付部30とは一体に射出成形されてなる。カバー部20は略板状をなす。各取付部30は略同形状であり、各々カバー部20の裏面21から外方(詳しくは図1中下方)に突出している。各取付部30は、中空状をなし、側面に開口31を持つ。詳しくは、各取付部30は、頂壁32と、断面略U字状の側壁33とを持つ。各取付部30の頂壁32は保持溝34を持つ。2つの取付部30の側壁33は左方に開口し、開口31は左方を向いている。この2つの取付部30の保持溝34もまた左方に開口している。他の2つの取付部30の側壁33は右方に開口し、開口31は右方を向いている。この2つの取付部30の保持溝34は右方に開口している。   The engine cover 1 according to the first embodiment includes a cover member 2, a grommet 4, and a sound absorbing member 6. The cover member 2 has a cover part 20 and four attachment parts 30. The cover member 2 is made of PA, and the cover portion 20 and the attachment portion 30 are integrally formed by injection molding. The cover part 20 has a substantially plate shape. Each attachment portion 30 has substantially the same shape, and protrudes outward (in detail, downward in FIG. 1) from the back surface 21 of the cover portion 20. Each mounting portion 30 has a hollow shape and has an opening 31 on a side surface. Specifically, each mounting portion 30 has a top wall 32 and a side wall 33 having a substantially U-shaped cross section. The top wall 32 of each mounting portion 30 has a holding groove 34. The side walls 33 of the two attachment portions 30 open leftward, and the opening 31 faces leftward. The holding grooves 34 of the two attachment portions 30 are also opened leftward. The side walls 33 of the other two attachment portions 30 open to the right, and the opening 31 faces to the right. The holding grooves 34 of the two attachment portions 30 are open to the right.

保持溝34の内部には後述するグロメット4の上部が挿入され、頂壁32における保持溝34の周縁部(周縁係合部35と呼ぶ)は後述するグロメット4の環状溝41と係合している。取付部30の側壁33には、側壁33の下部から上部に向けて延びる2つのリブ36が形成されている。各リブ36は互いに離間し、取付部30の側面から外周側に向けて(側壁33の外周面から側壁33の外周側に向けて)突起している。このリブ36は本発明におけるカバー係合部に相当する。   The upper part of the grommet 4 which will be described later is inserted into the holding groove 34, and the peripheral part (referred to as the peripheral engaging part 35) of the holding groove 34 in the top wall 32 is engaged with the annular groove 41 of the grommet 4 which will be described later. Yes. Two ribs 36 extending from the lower part of the side wall 33 toward the upper part are formed on the side wall 33 of the attachment part 30. The ribs 36 are spaced apart from each other and project from the side surface of the mounting portion 30 toward the outer peripheral side (from the outer peripheral surface of the side wall 33 toward the outer peripheral side of the side wall 33). The rib 36 corresponds to a cover engaging portion in the present invention.

グロメット4はゴム製であり、略筒状をなす。詳しくは、グロメット4の外周面40には、上述した周縁係合部35と係合する環状溝41が形成されている。グロメット4の内部には、グロメット4の軸方向に延び溝状をなす係合孔部42が形成されている。シリンダヘッドカバー9には、取付突起90が形成されている。係合孔部42には取付突起90の頭部91が挿入される。そして、係合孔部42は取付突起90の頭部91と係合する。   The grommet 4 is made of rubber and has a substantially cylindrical shape. Specifically, the outer circumferential surface 40 of the grommet 4 is formed with an annular groove 41 that engages with the peripheral edge engaging portion 35 described above. Inside the grommet 4, an engagement hole portion 42 that extends in the axial direction of the grommet 4 and forms a groove shape is formed. An attachment projection 90 is formed on the cylinder head cover 9. The head 91 of the attachment projection 90 is inserted into the engagement hole 42. The engagement hole 42 engages with the head 91 of the attachment protrusion 90.

吸音部材6はウレタンフォーム製であり、略板状をなす吸音一般部60と、略柱状をなす4つの吸音取付部61とを持つ。吸音一般部60は、各取付部30に対応する位置に、貫通孔状の開口62を持つ。また、吸音一般部60における開口62の周縁部には、取付部30のリブ36に対応する位置に、スリット状の吸音係合部63が形成されている。各開口62の開口径は、それぞれ対応する取付部30の外径よりも僅かに小さい。各吸音取付部61は、各開口62の内部に配置されている。各吸音取付部61の高さ(吸音一般部60の肉厚方向の長さ)は、吸音一般部60の肉厚よりも大きい。したがって各吸音取付部61は吸音一般部60よりも下方にまで延出している。各吸音取付部61は、基部64と延出部65とを持つ。延出部65は基部64の下側に連続している。基部64は取付部30の上側内部に挿入される部分であり、延出部65は取付部30の下側内部に挿入される部分である。延出部65は、基部64の外周側部分に沿って延びる立壁状をなす。したがって、延出部65の径方向断面(図1中前後左右方向に延びる平面で切断した断面)は略U字状をなす。基部64は、取付部30の側壁33に対面する面(第1面66)と取付部30の開口31に対面する面(第2面67)とを持つ。第1面66は湾曲形状を無し、第2面67は略平面状をなす。第2面67の上側部分と吸音一般部60とは一体化されている。第1面66と吸音一般部60との間には略U字状のスリット68が形成されている。なお、基部64の外径(第1面66の周長)は、取付部30の下側部分の内径よりも僅かに大きい。延出部65の外径は、取付部30の上側部分の内径よりも僅かに大きい。延出部65の内径は、グロメット4の外径よりも僅かに小さい。   The sound absorbing member 6 is made of urethane foam, and has a sound absorbing general portion 60 having a substantially plate shape and four sound absorbing mounting portions 61 having a substantially columnar shape. The sound absorbing general portion 60 has a through-hole-shaped opening 62 at a position corresponding to each attachment portion 30. In addition, a slit-like sound absorption engagement portion 63 is formed at a position corresponding to the rib 36 of the attachment portion 30 on the peripheral edge portion of the opening 62 in the sound absorption general portion 60. The opening diameter of each opening 62 is slightly smaller than the outer diameter of the corresponding attachment portion 30. Each sound absorbing portion 61 is disposed inside each opening 62. The height of each sound absorbing mounting portion 61 (the length of the sound absorbing general portion 60 in the thickness direction) is larger than the thickness of the sound absorbing general portion 60. Accordingly, each of the sound absorbing attachment portions 61 extends downward from the sound absorbing general portion 60. Each sound absorbing attachment portion 61 has a base portion 64 and an extension portion 65. The extension portion 65 is continuous with the lower side of the base portion 64. The base portion 64 is a portion that is inserted into the upper side of the mounting portion 30, and the extension portion 65 is a portion that is inserted into the lower side of the mounting portion 30. The extending portion 65 has a standing wall shape extending along the outer peripheral side portion of the base portion 64. Therefore, the radial cross section of the extending portion 65 (cross section cut along a plane extending in the front-rear and left-right directions in FIG. 1) is substantially U-shaped. The base 64 has a surface facing the side wall 33 of the mounting portion 30 (first surface 66) and a surface facing the opening 31 of the mounting portion 30 (second surface 67). The first surface 66 is not curved, and the second surface 67 is substantially planar. The upper part of the second surface 67 and the sound absorbing general part 60 are integrated. A substantially U-shaped slit 68 is formed between the first surface 66 and the sound absorbing general portion 60. The outer diameter of the base portion 64 (the circumferential length of the first surface 66) is slightly larger than the inner diameter of the lower portion of the attachment portion 30. The outer diameter of the extension part 65 is slightly larger than the inner diameter of the upper part of the attachment part 30. The inner diameter of the extension portion 65 is slightly smaller than the outer diameter of the grommet 4.

実施例1のエンジンカバー1におけるカバー部材2、グロメット4、吸音部材6の組付手順は以下の通りである。   The procedure for assembling the cover member 2, the grommet 4, and the sound absorbing member 6 in the engine cover 1 of the first embodiment is as follows.

先ず、カバー部材2に吸音部材6を取り付ける。このとき、吸音部材6の吸音取付部61を第1面66側に撓ませて開口62を露出させつつ、吸音部材6の開口62にカバー部材2の取付部30を差し込む。そして、吸音部材6をカバー部材2に向けてスライドさせる。すると、図2に示すように、吸音一般部60がカバー部20の裏面21に当接する。このとき吸音係合部63にはリブ36が挿通される。次いで、吸音取付部61を取付部30の内部に挿入する。吸音取付部61は、弾性により、取付部30の内部に容易に挿入される。したがって、カバー部20の裏面21における取付部30の周縁部は吸音一般部60で覆われ、取付部30の内側には吸音取付部61が挿入され、取付部30の側壁33は吸音部材6のスリット68に挟み込まれる。なお、上述したように基部64の外径および延出部65の外径は、取付部30の内径よりも僅かに大きいため、吸音取付部61(基部64および延出部65)は取付部30の内側面(内周面)に圧接する。また、吸音部材6における各開口62の開口径は、それぞれ対応する取付部30の外径よりも僅かに小さいため、吸音一般部60は取付部30の外側面(外周面)に圧接する。   First, the sound absorbing member 6 is attached to the cover member 2. At this time, the mounting portion 30 of the cover member 2 is inserted into the opening 62 of the sound absorbing member 6 while the sound absorbing mounting portion 61 of the sound absorbing member 6 is bent toward the first surface 66 side to expose the opening 62. Then, the sound absorbing member 6 is slid toward the cover member 2. Then, as shown in FIG. 2, the sound absorbing general part 60 contacts the back surface 21 of the cover part 20. At this time, the rib 36 is inserted into the sound absorbing engagement portion 63. Next, the sound absorbing attachment portion 61 is inserted into the attachment portion 30. The sound absorbing mounting portion 61 is easily inserted into the mounting portion 30 due to elasticity. Therefore, the peripheral edge portion of the mounting portion 30 on the back surface 21 of the cover portion 20 is covered with the sound absorbing general portion 60, the sound absorbing mounting portion 61 is inserted inside the mounting portion 30, and the side wall 33 of the mounting portion 30 is the sound absorbing member 6. It is sandwiched between the slits 68. As described above, the outer diameter of the base portion 64 and the outer diameter of the extension portion 65 are slightly larger than the inner diameter of the attachment portion 30, so that the sound absorbing attachment portion 61 (base portion 64 and extension portion 65) is attached to the attachment portion 30. Press contact with the inner surface (inner peripheral surface). Moreover, since the opening diameter of each opening 62 in the sound absorbing member 6 is slightly smaller than the outer diameter of the corresponding mounting portion 30, the sound absorbing general portion 60 is in pressure contact with the outer surface (outer peripheral surface) of the mounting portion 30.

次いで、カバー部材2にグロメット4を取り付ける。詳しくは、グロメット4を取付部30の開口31側に配置し、環状溝41を周縁係合部35に対面させる。そして、グロメット4を取付部30に向けてスライドさせる。すると、グロメット4の環状溝41が取付部30(詳しくは頂壁32)の周縁係合部35に係合する。グロメット4の上側部分は取付部30の内部に挿入され、グロメット4の下側部分は保持溝34を経て取付部30の下側に露出する。また、このときグロメット4と取付部30の内面(詳しくは側壁33の内面)との間には、延出部65が挟み込まれる。したがって、実施例1のエンジンカバー1における延出部65は、本発明における第2挟持部に相当する。延出部65の内径はグロメット4の外径よりも僅かに小さいため、延出部65はグロメット4に圧接する。なお、実施例1のエンジンカバー1においては、基部64の下面とグロメット4の頂面(上面)とは当接していない。   Next, the grommet 4 is attached to the cover member 2. Specifically, the grommet 4 is disposed on the opening 31 side of the attachment portion 30, and the annular groove 41 is opposed to the peripheral engagement portion 35. Then, the grommet 4 is slid toward the attachment portion 30. Then, the annular groove 41 of the grommet 4 engages with the peripheral edge engaging portion 35 of the attachment portion 30 (specifically, the top wall 32). The upper part of the grommet 4 is inserted into the mounting part 30, and the lower part of the grommet 4 is exposed to the lower side of the mounting part 30 through the holding groove 34. At this time, the extending portion 65 is sandwiched between the grommet 4 and the inner surface of the mounting portion 30 (specifically, the inner surface of the side wall 33). Therefore, the extension part 65 in the engine cover 1 of Example 1 is equivalent to the 2nd clamping part in this invention. Since the inner diameter of the extension part 65 is slightly smaller than the outer diameter of the grommet 4, the extension part 65 comes into pressure contact with the grommet 4. In the engine cover 1 of the first embodiment, the lower surface of the base portion 64 and the top surface (upper surface) of the grommet 4 are not in contact with each other.

実施例1のエンジンカバー1では、カバー部20のなかで取付部30の外部に位置する部分の裏面が吸音一般部60で覆われている。また、取付部30の内部には、吸音部材6の一部である吸音取付部61が挿入されている。このため吸音部材6は、カバー部20のなかで取付部30の外部に位置する部分だけでなく、取付部30の内部に位置する部分をも覆っている。よって実施例1のエンジンカバー1によると、取付部30の内部に到達した騒音を吸音取付部61で吸音でき、取付部30の内部を通ってエンジンカバー1の外部に漏出する騒音を抑制できる。   In the engine cover 1 of the first embodiment, the back surface of the portion located outside the mounting portion 30 in the cover portion 20 is covered with the sound absorbing general portion 60. In addition, a sound absorbing mounting portion 61 that is a part of the sound absorbing member 6 is inserted into the mounting portion 30. For this reason, the sound absorbing member 6 covers not only the part located outside the attachment part 30 in the cover part 20 but also the part located inside the attachment part 30. Therefore, according to the engine cover 1 of the first embodiment, the noise that has reached the inside of the attachment portion 30 can be absorbed by the sound absorption attachment portion 61, and the noise that leaks out of the engine cover 1 through the inside of the attachment portion 30 can be suppressed.

また、カバー部20の裏面21のなかで取付部30の内部に位置する部分は吸音取付部61で隈無く覆われている。カバー部20の裏面21における取付部30の外側周縁部は、吸音一般部60で隈無く覆われている。このため、実施例1のエンジンカバー1によると、エンジン部材で発生した騒音を信頼性高く吸音できる。   Further, a portion of the back surface 21 of the cover portion 20 located inside the attachment portion 30 is covered with the sound absorbing attachment portion 61 without any defects. The outer peripheral edge portion of the attachment portion 30 on the back surface 21 of the cover portion 20 is covered with the sound absorbing general portion 60 without any defects. For this reason, according to the engine cover 1 of Example 1, the noise generated by the engine member can be absorbed with high reliability.

さらに、吸音取付部61の一部である延出部65(すなわち、本発明のエンジンカバーにおける第2挟持部)は、カバー部材2の一部である取付部30の側壁33と、グロメット4と、で挟み込まれている。このため、吸音部材6はカバー部材2に固定され、カバー部材2に対して位置ズレし難い。また、カバー部材2、吸音部材6、およびグロメット4は非常に簡単な工程で組み付けられるため、組み付け工数の増大を抑制できる。   Furthermore, the extension part 65 (that is, the second sandwiching part in the engine cover of the present invention) that is a part of the sound absorbing attachment part 61 includes the side wall 33 of the attachment part 30 that is a part of the cover member 2 and the grommet 4. , Is sandwiched between. For this reason, the sound absorbing member 6 is fixed to the cover member 2 and is not easily displaced with respect to the cover member 2. Moreover, since the cover member 2, the sound absorbing member 6, and the grommet 4 are assembled in a very simple process, an increase in the number of assembling steps can be suppressed.

さらに、ウレタンフォーム製の吸音部材6を用いたにもかかわらず、カバー部材2、吸音部材6、およびグロメット4を組み付ける際に他部材を必要としないため、部品点数を増大することなく優れた吸音効果が発揮される。   Furthermore, although the sound absorbing member 6 made of urethane foam is used, since no other member is required when the cover member 2, the sound absorbing member 6 and the grommet 4 are assembled, excellent sound absorbing without increasing the number of parts. The effect is demonstrated.

さらに、実施例1のエンジンカバー1においては、取付部30のリブ36が吸音部材6の吸音係合部63に挿通され、リブ36と吸音係合部63とが係合している。したがって、実施例1のエンジンカバー1によると、吸音部材6をカバー部材2に強固に固定できる。   Further, in the engine cover 1 of the first embodiment, the rib 36 of the attachment portion 30 is inserted into the sound absorbing engagement portion 63 of the sound absorbing member 6, and the rib 36 and the sound absorbing engagement portion 63 are engaged. Therefore, according to the engine cover 1 of the first embodiment, the sound absorbing member 6 can be firmly fixed to the cover member 2.

さらに、基部64の下面とグロメット4の頂面(上面)とが当接していないため、グロメット4を取付部30に取り付ける際には、グロメット4と基部64との摩擦抵抗が生じない。よって実施例1のエンジンカバー1は、さらに取り付け作業性に優れる。   Furthermore, since the lower surface of the base portion 64 and the top surface (upper surface) of the grommet 4 are not in contact with each other, when the grommet 4 is attached to the attachment portion 30, frictional resistance between the grommet 4 and the base portion 64 does not occur. Therefore, the engine cover 1 of Example 1 is further excellent in attachment workability.

(実施例2)
実施例2のエンジンカバーは、組み付け前の吸音一般部が吸音係合部を持たないことと、吸音取付部の形状以外は実施例1のエンジンカバーと同じものである。実施例2のエンジンカバーは、上記(1)、(3)、(5)を備える。実施例2のエンジンカバーを図2と同位置で切断した様子を模式的に表す要部拡大断面図を図3に示す。
(Example 2)
The engine cover of the second embodiment is the same as the engine cover of the first embodiment except that the sound absorbing general portion before assembly does not have a sound absorbing engagement portion and the shape of the sound absorbing mounting portion. The engine cover of the second embodiment includes the above (1), (3), and (5). FIG. 3 shows an enlarged cross-sectional view of a main part schematically showing a state in which the engine cover of Example 2 is cut at the same position as FIG.

実施例2のエンジンカバー1における吸音取付部61は、延出部65を持たず、基部64のみで構成されている。実施例2のエンジンカバー1における基部64の高さは、実施例1のエンジンカバー1における基部64の高さよりも高く、図3に示すように、基部64の下面はグロメット4の頂面45(上面)に当接(圧接)している。このため、実施例2のエンジンカバー1における吸音取付部61は、カバー部20とグロメット4とによって挟み込まれている。詳しくは、取付部30の内部に位置するカバー部20の裏面21(下面)とグロメット4の頂面45とによって基部64が挟み込まれている。したがって、実施例2のエンジンカバー1における基部64は、本発明のエンジンカバーにおける第1挟持部に相当する。このため、実施例2のエンジンカバー1における吸音部材6は、実施例1のエンジンカバー1における吸音部材6と同様に、カバー部材2に固定される。   The sound absorbing mounting portion 61 in the engine cover 1 of the second embodiment does not have the extending portion 65 and is configured by only the base portion 64. The height of the base portion 64 in the engine cover 1 of the second embodiment is higher than the height of the base portion 64 in the engine cover 1 of the first embodiment, and the lower surface of the base portion 64 is the top surface 45 ( It is in contact (pressure contact) with the top surface. For this reason, the sound absorbing mounting portion 61 in the engine cover 1 of the second embodiment is sandwiched between the cover portion 20 and the grommet 4. Specifically, the base portion 64 is sandwiched between the back surface 21 (lower surface) of the cover portion 20 located inside the mounting portion 30 and the top surface 45 of the grommet 4. Therefore, the base 64 in the engine cover 1 of the second embodiment corresponds to the first clamping portion in the engine cover of the present invention. For this reason, the sound absorbing member 6 in the engine cover 1 of the second embodiment is fixed to the cover member 2 similarly to the sound absorbing member 6 in the engine cover 1 of the first embodiment.

また、取付部30の内部には吸音取付部61が配置されており、吸音取付部61は取付部30の内側面に圧接している。したがって、取付部30の内部に位置するカバー部20の裏面21(下面)は、吸音取付部61で隈無く覆われている。このため、実施例2のエンジンカバー1は、実施例1のエンジンカバー1と同様に、取付部30の内部を通ってエンジンカバー1の外部に漏出する騒音を低減できる。   Further, a sound absorbing mounting portion 61 is disposed inside the mounting portion 30, and the sound absorbing mounting portion 61 is in pressure contact with the inner side surface of the mounting portion 30. Therefore, the back surface 21 (lower surface) of the cover portion 20 located inside the mounting portion 30 is covered with the sound absorbing mounting portion 61 without any defects. For this reason, the engine cover 1 according to the second embodiment can reduce noise leaking to the outside of the engine cover 1 through the inside of the mounting portion 30, similarly to the engine cover 1 according to the first embodiment.

また、実施例2のエンジンカバー1における取付部30は、実施例1のエンジンカバー1における取付部30と同様に、リブ36(カバー係合部)を持つ。しかし、実施例2のエンジンカバー1における吸音一般部60は、カバー部材2に組み付ける前の状態においては吸音係合部63を持たない。実施例2のエンジンカバー1においては、吸音部材6をカバー部材2に組み付ける際に、吸音一般部60における開口62の周縁部が、リブ36によって切り裂かれ、リブ36に対応する形状に整形される。換言すると、実施例2のエンジンカバー1における吸音係合部63は、吸音部材6をカバー部材2に組み付ける際に形成される。このため、実施例2のエンジンカバー1における吸音部材6は、実施例1のエンジンカバー1における吸音部材6と同様に、カバー部材2に強固に固定される。   Further, the mounting portion 30 in the engine cover 1 of the second embodiment has a rib 36 (cover engaging portion), similarly to the mounting portion 30 in the engine cover 1 of the first embodiment. However, the sound absorbing general portion 60 in the engine cover 1 of the second embodiment does not have the sound absorbing engaging portion 63 in a state before being assembled to the cover member 2. In the engine cover 1 of the second embodiment, when the sound absorbing member 6 is assembled to the cover member 2, the peripheral edge portion of the opening 62 in the sound absorbing general portion 60 is cut by the rib 36 and shaped into a shape corresponding to the rib 36. . In other words, the sound absorbing engagement portion 63 in the engine cover 1 of the second embodiment is formed when the sound absorbing member 6 is assembled to the cover member 2. For this reason, the sound absorbing member 6 in the engine cover 1 of the second embodiment is firmly fixed to the cover member 2 in the same manner as the sound absorbing member 6 in the engine cover 1 of the first embodiment.

なお、実施例2のエンジンカバー1における吸音取付部61に、実施例1のエンジンカバーと同様の延出部65を設けても良い。この場合には、基部64(第1挟持部)がカバー部20の裏面21とグロメット4の頂面45とで挟み込まれ、かつ、延出部65(第2挟持部)が取付部30の側壁33とグロメット4の外周面40とで挟み込まれる。従ってこの場合には、吸音部材6がカバー部材2にさらに強固に固定される。   In addition, you may provide the extension part 65 similar to the engine cover of Example 1 in the sound absorption attaching part 61 in the engine cover 1 of Example 2. FIG. In this case, the base portion 64 (first sandwiching portion) is sandwiched between the back surface 21 of the cover portion 20 and the top surface 45 of the grommet 4, and the extension portion 65 (second sandwiching portion) is the side wall of the mounting portion 30. 33 and the outer peripheral surface 40 of the grommet 4. Therefore, in this case, the sound absorbing member 6 is more firmly fixed to the cover member 2.

(実施例3)
実施例3のエンジンカバーは、取付部がリブを持たないこと、吸音一般部が吸音係合部を持たないこと、および、吸音取付部の形状以外は実施例1のエンジンカバーと同じものである。実施例3のエンジンカバーは、上記(2)、(4)、(5)を備える。実施例3のエンジンカバーにおける吸音部材を模式的に表す要部拡大斜視図を図4に示す。実施例3のエンジンカバーを図2と同位置で切断した様子を模式的に表す要部拡大断面図を図5に示す。
(Example 3)
The engine cover of the third embodiment is the same as the engine cover of the first embodiment except that the mounting portion does not have a rib, the sound absorbing general portion does not have a sound absorbing engaging portion, and the shape of the sound absorbing mounting portion. . The engine cover of the third embodiment includes the above (2), (4), and (5). FIG. 4 shows an enlarged perspective view of a main part schematically showing a sound absorbing member in the engine cover of the third embodiment. FIG. 5 shows an enlarged cross-sectional view of a main part schematically showing a state where the engine cover of the third embodiment is cut at the same position as that in FIG.

図4、5に示すように、実施例3のエンジンカバー1における吸音取付部61の高さは、吸音一般部60の肉厚と同程度である。吸音取付部61の内部には貫通孔状の吸音係合部63が形成されている。この吸音係合部63の内部には、グロメット4が挿通されている。吸音係合部63の周縁部とグロメット4の外周面40とは圧接している。したがって、吸音係合部63とグロメット4の外周面40とは係合している。   As shown in FIGS. 4 and 5, the height of the sound absorbing portion 61 in the engine cover 1 of the third embodiment is approximately the same as the thickness of the sound absorbing general portion 60. A sound absorbing engagement portion 63 having a through hole shape is formed inside the sound absorbing mounting portion 61. The grommet 4 is inserted into the sound absorbing engagement portion 63. The peripheral edge portion of the sound absorbing engagement portion 63 and the outer peripheral surface 40 of the grommet 4 are in pressure contact. Therefore, the sound absorbing engagement portion 63 and the outer peripheral surface 40 of the grommet 4 are engaged.

実施例3のエンジンカバー1において、カバー部20の裏面21のなかで吸音取付部61の内部に位置する部分は、吸音取付部61とグロメット4とで隈無く覆われている。このため、取付部30の内部に到達した騒音は、グロメット4によって遮音されるとともに吸音取付部61によって吸音される。よって、実施例3のエンジンカバー1によっても、取付部30の内部を通りエンジンカバー1の外部に漏出する騒音を抑制できる。   In the engine cover 1 according to the third embodiment, a portion of the back surface 21 of the cover portion 20 that is located inside the sound absorbing mounting portion 61 is covered with the sound absorbing mounting portion 61 and the grommet 4 without any problems. For this reason, the noise that has reached the inside of the attachment portion 30 is sound-insulated by the grommet 4 and is absorbed by the sound absorption attachment portion 61. Therefore, the engine cover 1 of the third embodiment can also suppress noise leaking through the attachment portion 30 and out of the engine cover 1.

また、図4、5に示すように、吸音取付部61のなかで取付部30の開口31と逆側に位置する部分69は、取付部30の側壁33とグロメット4とで挟み込まれている。このため、実施例3のエンジンカバー1における吸音部材6は、実施例1、2のエンジンカバー1における吸音部材6と同様に、カバー部材2に固定される。   As shown in FIGS. 4 and 5, the portion 69 located on the opposite side of the opening 31 of the mounting portion 30 in the sound absorbing mounting portion 61 is sandwiched between the side wall 33 of the mounting portion 30 and the grommet 4. For this reason, the sound absorbing member 6 in the engine cover 1 of the third embodiment is fixed to the cover member 2 similarly to the sound absorbing member 6 in the engine cover 1 of the first and second embodiments.

また、吸音係合部63とグロメット4の外周面40とが係合していることで、吸音部材6はグロメット4を介してエンジン部材(シリンダヘッドカバー9)に固定される。このため、実施例2のエンジンカバー1における吸音部材6は、実施例1、2のエンジンカバー1における吸音部材6と同様に、カバー部材2に強固に固定される。   Further, the sound absorbing member 6 is fixed to the engine member (cylinder head cover 9) via the grommet 4 because the sound absorbing engaging portion 63 and the outer peripheral surface 40 of the grommet 4 are engaged. For this reason, the sound absorbing member 6 in the engine cover 1 of the second embodiment is firmly fixed to the cover member 2 similarly to the sound absorbing member 6 in the engine cover 1 of the first and second embodiments.

なお、実施例3のエンジンカバー1における吸音係合部63は貫通孔状をなすが、行き止まり穴状等の他の凹形状をなしても良い。この場合にも、吸音係合部63の内部にグロメット4を挿入し、吸音係合部63とグロメット4の外周面40とを係合させれば、グロメット4を介して吸音部材6をカバー部材2に強固に固定できる。   In addition, although the sound absorption engaging part 63 in the engine cover 1 of Example 3 makes a through-hole shape, you may make other concave shapes, such as a dead end hole shape. Also in this case, if the grommet 4 is inserted into the sound absorption engagement portion 63 and the sound absorption engagement portion 63 and the outer peripheral surface 40 of the grommet 4 are engaged, the sound absorption member 6 is covered with the cover member via the grommet 4. 2 can be firmly fixed.

1:エンジンカバー 2:カバー部材 4:グロメット
6:吸音部材 20:カバー部 21:カバー部の裏面
30:取付部 31:取付部の開口 36:カバー係合部(リブ)
40:グロメットの外周面 45:グロメットの頂面 60:吸音一般部
61:吸音取付部 62:吸音部材の開口 63:吸音係合部
64:基部(第1挟持部) 65:延出部(第2挟持部)
1: Engine cover 2: Cover member 4: Grommet 6: Sound absorbing member 20: Cover portion 21: Back surface of the cover portion 30: Mounting portion 31: Opening of the mounting portion 36: Cover engaging portion (rib)
40: Grommet outer surface 45: Grommet top surface 60: Sound absorbing general part 61: Sound absorbing mounting part 62: Sound absorbing member opening 63: Sound absorbing engaging part 64: Base part (first clamping part) 65: Extension part (first (2 clamping part)

Claims (6)

車両のエンジン部材の少なくとも一部を覆うカバー部と、該カバー部の裏面側に突出形成され側面に開口を持つ中空状の取付部と、を持つカバー部材と、
一部が該取付部に挿入されて該取付部に取り付けられているグロメットと、
該カバー部材の裏面側に取り付けられている吸音部材と、を持ち、
該吸音部材は、該取付部に対応する位置に開口を持ち該カバー部の裏面の少なくとも一部を覆う吸音一般部と、一部が該吸音一般部と一体化され該取付部の内部に挿入されている吸音取付部と、を持ち、
該吸音取付部の少なくとも一部は、該カバー部材と該グロメットとで挟み込まれていることを特徴とするエンジンカバー。
A cover member having a cover portion that covers at least a part of an engine member of the vehicle, and a hollow attachment portion that protrudes from the back side of the cover portion and has an opening on the side surface;
A grommet partially inserted into the attachment and attached to the attachment;
A sound absorbing member attached to the back side of the cover member,
The sound absorbing member has an opening at a position corresponding to the mounting portion, covers a sound absorbing general portion that covers at least a part of the back surface of the cover portion, and a part thereof is integrated with the sound absorbing general portion and inserted into the mounting portion. A sound-absorbing mounting part,
An engine cover characterized in that at least a part of the sound absorbing attachment portion is sandwiched between the cover member and the grommet.
前記吸音取付部は、前記カバー部の裏面と前記グロメットの頂面とで挟み込まれる第1挟持部を持つ請求項1に記載のエンジンカバー。   2. The engine cover according to claim 1, wherein the sound absorbing mounting portion has a first clamping portion that is sandwiched between a back surface of the cover portion and a top surface of the grommet. 前記吸音取付部は、前記取付部の内面と前記グロメットの外周面とで挟み込まれる第2挟持部を持つ請求項1または請求項2に記載のエンジンカバー。   3. The engine cover according to claim 1, wherein the sound absorbing mounting portion has a second clamping portion that is sandwiched between an inner surface of the mounting portion and an outer peripheral surface of the grommet. 前記取付部は、側面から外周側に向けて突起し前記吸音一般部と係合するカバー係合部を持つ請求項1〜請求項3の何れか一つに記載のエンジンカバー。   The engine cover according to any one of claims 1 to 3, wherein the attachment portion has a cover engaging portion that protrudes from a side surface toward an outer peripheral side and engages with the sound absorbing general portion. 前記吸音取付部は、凹状をなし前記グロメットの外周面と係合する吸音係合部を持つ請求項1〜請求項4の何れか一つに記載のエンジンカバー。   The engine cover according to any one of claims 1 to 4, wherein the sound absorbing mounting portion has a sound absorbing engaging portion that has a concave shape and engages with an outer peripheral surface of the grommet. 前記吸音部材はウレタンフォーム製である請求項1〜請求項5の何れか一つに記載のエンジンカバー。   The engine cover according to any one of claims 1 to 5, wherein the sound absorbing member is made of urethane foam.
JP2009249928A 2009-10-30 2009-10-30 Engine cover Active JP5046059B2 (en)

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