JP5043792B2 - Method for producing bakery dough - Google Patents

Method for producing bakery dough Download PDF

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JP5043792B2
JP5043792B2 JP2008252031A JP2008252031A JP5043792B2 JP 5043792 B2 JP5043792 B2 JP 5043792B2 JP 2008252031 A JP2008252031 A JP 2008252031A JP 2008252031 A JP2008252031 A JP 2008252031A JP 5043792 B2 JP5043792 B2 JP 5043792B2
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克佳 田中
恒明 岡田
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Adeka Corp
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Description

本発明は、油相中にパーム軟部油をエステル交換した油脂を含有する油脂組成物を融解した状態で、穀粉類含有生地に添加、混合することを特徴とするベーカリー生地の製造方法に関する。   The present invention relates to a method for producing a bakery dough, characterized by adding and mixing to a flour-containing dough in a state where an oil / fat composition containing an oil / fat obtained by transesterifying palm soft part oil in an oil phase is melted.

パン生地をはじめとしたベーカリー生地を大量に製造する際には、大量生産に適した連続生産設備が用いられている。その際に使用される練り込み用油脂としては、計量、添加作業の利便性から、常温で流動状態の油脂又は融解した油脂が使用される。   When producing a large amount of bakery dough including bread dough, continuous production equipment suitable for mass production is used. As the fats and oils for kneading used at that time, oils and fats in a fluid state at room temperature or melted fats and oils are used for convenience of measurement and addition work.

上記の常温で流動状態の油脂としては、例えば、加温融解した油脂を冷却し特定の固体脂指数を示すまで結晶を析出させ、特定の粒径以下の乳化剤を添加混合して得られる製パン用流動状油脂組成物(特許文献1)や、油相中にパーム軟部油をエステル交換して得られた油脂と極度硬化油を含有し、特定のSFCを有する油相を80〜100質量%含有する流動状油脂組成物(特許文献2)が挙げられる。   Examples of the fats and oils in a fluid state at normal temperature include, for example, bread obtained by cooling the heated and melted fats and depositing crystals until a specific solid fat index is exhibited, and adding and mixing an emulsifier having a specific particle size or less. 80 to 100% by mass of a fluid oil composition for oil (Patent Document 1), an oil phase obtained by transesterification of palm soft part oil and an extremely hardened oil, and having a specific SFC The fluid oil-and-fat composition (patent document 2) to contain is mentioned.

特許文献1に記載の製パン用流動状油脂組成物は、合成乳化剤の使用が必須であり、近年の健康志向の高まりにより、合成乳化剤を始めとした食品添加物の使用を控えようとする動きに反するものであり、また合成乳化剤使用のため、ベーカリー製品の風味が悪くなるという欠点があった。   The fluid oil composition for breadmaking described in Patent Document 1 requires the use of synthetic emulsifiers, and movements to refrain from using food additives such as synthetic emulsifiers due to the recent increase in health-consciousness. In addition, the use of a synthetic emulsifier has the disadvantage that the flavor of the bakery product is deteriorated.

特許文献2に記載の流動状油脂組成物は、冬場のような低い気温で使用する場合には、流動状態を示さないため、作業性が悪くなるという欠点があった。また、特許文献2に記載の流動状油脂組成物はクリーム状食品に用いることが記載されているが、仮にこの流動状油脂組成物を融解し、穀粉類含有生地に添加、混合すると、穀粉類含有生地と流動状油脂組成物とが混ざりにくいため、ベーカリー生地とするのに時間がかかりすぎてしまったり、ベーカリー生地を焼成したベーカリー製品において、口どけが悪い、しとりがない、食感が硬い、内層が荒い、ボリュームが出ないという欠点があった。   The fluid oil and fat composition described in Patent Document 2 has a drawback in that workability deteriorates because it does not exhibit a fluid state when used at a low temperature such as in winter. Moreover, although it describes that the fluid oil composition described in Patent Document 2 is used for creamy foods, if the fluid oil composition is melted and added to and mixed with flour-containing dough, Containing dough and fluid oil composition is difficult to mix, so it takes too much time to make a bakery dough, or baked baked dough has a bad mouthfeel, no stickiness, and hard texture , The inner layer was rough, there was a disadvantage that the volume did not come out.

一方、上記の融解した状態の油脂を用いる先行技術としては、特許文献3を挙げることができる。特許文献3には、小麦粉、融解した油脂、酵母及び水を混捏することを特徴とするパン生地の製造法が開示されている。   On the other hand, Patent Document 3 can be cited as a prior art using the above-described melted fats and oils. Patent Document 3 discloses a method for producing bread dough characterized by kneading wheat flour, melted fats and oils, yeast and water.

特許文献3には、上記製造法で用いることができる油脂としては、常温で固体で、融点が30〜45℃のもの、例えば、パーム油、牛脂、乳脂、豚脂、これらの硬化油、菜種油、大豆油、米油、コーン油、綿実油、ヒマワリ油、サフラワー油、ヤシ油、パーム核油、魚油等の硬化油等が挙げられると記載されている。しかし、これらの油脂を融解したものを使用したパン生地はべたつきやすく、作業性が悪いという欠点があった。   In Patent Document 3, fats and oils that can be used in the above production method are solid at room temperature and have a melting point of 30 to 45 ° C., such as palm oil, beef tallow, milk fat, lard, these hardened oils, rapeseed oil , Soybean oil, rice oil, corn oil, cottonseed oil, sunflower oil, safflower oil, coconut oil, palm kernel oil, fish oil and other hardened oils. However, bread dough using a material obtained by melting these fats and oils has a drawback of being sticky and poor in workability.

特開昭59−17937号公報JP 59-17937 特開2006−115724号公報JP 2006-115724 A 特開平8−196197号公報JP-A-8-196197

従って、本発明の目的は、ベーカリー生地がべたつかず、しとり感があり、食感がソフトであるベーカリー製品を製造することが可能なベーカリー生地の製造方法を提供することにある。   Accordingly, an object of the present invention is to provide a method for producing a bakery dough, which is capable of producing a bakery product in which the bakery dough is not sticky, has a moist feeling, and has a soft texture.

本発明者等は、上記目的を達成すべく種々検討した結果、パーム軟部油をエステル交換した油脂を油相に含有する油脂組成物を使用することにより、上記目的を解決し得ることを知見した。   As a result of various studies to achieve the above object, the present inventors have found that the above object can be solved by using an oil composition containing an oily phase obtained by transesterifying palm soft part oil. .

本発明は、上記知見に基づいてなされたもので、油相中に、パーム軟部油をエステル交換した油脂を油相基準で51質量%以上含有し、且つ、該油相のSFCが、10℃で25〜60、20℃で15〜35、30℃で10〜25であって、該油相を80〜100質量%含有し、且つジグリセリドを油脂組成物基準で6〜10質量%含有する油脂組成物を、融解した状態で穀粉類含有生地に添加、混合することを特徴とするベーカリー生地の製造方法を提供するものである。 The present invention has been made based on the above findings, and the oil phase contains 51% by mass or more of oil and fat obtained by transesterification of palm soft part oil based on the oil phase, and the SFC of the oil phase is 10 ° C. 25 to 60, 15 to 35 at 20 ° C., 10 to 25 at 30 ° C., containing 80 to 100% by mass of the oil phase , and containing 6 to 10% by mass of diglyceride on the basis of the oil and fat composition The present invention provides a method for producing a bakery dough, which comprises adding and mixing the composition to a flour-containing dough in a melted state.

本発明のベーカリー生地の製造方法によれば、ベーカリー生地がべたつかず、しとり感があり、食感がソフトであるベーカリー製品を製造することが可能である。   According to the method for producing a bakery dough of the present invention, it is possible to produce a bakery product in which the bakery dough is not sticky, has a moist feeling, and has a soft texture.

以下、本発明のベーカリー生地の製造方法について詳述する。   Hereinafter, the manufacturing method of the bakery dough of this invention is explained in full detail.

まず、本発明のベーカリー生地の製造方法で用いる油脂組成物について説明する。
本発明で用いる上記の油脂組成物は、油相中に、パーム軟部油をエステル交換した油脂を含有する。上記の油脂組成物に用いるパーム軟部油は、アセトン分別やヘキサン分別等の溶剤分別、ドライ分別等の無溶剤分別等の方法によって、パーム油を分別した際に得られる低融点部であり、通常、ヨウ素価52〜70のものである。この分別は、常法により行うことができる。
First, the oil and fat composition used in the method for producing a bakery dough of the present invention will be described.
The oil and fat composition used in the present invention contains an oil and fat obtained by transesterification of palm soft part oil in the oil phase. Palm soft part oil used in the above oil composition is a low melting point part obtained when palm oil is fractionated by a method such as solvent fractionation such as acetone fractionation or hexane fractionation, solvent-free fractionation such as dry fractionation, etc. The iodine value is 52-70. This fractionation can be performed by a conventional method.

上記のパーム軟部油としては、具体的には、パームオレインや、パームオレインをさらに分別して得られた低融点部であるパームスーパーオレインを挙げることができる。本発明では、これらのパーム軟部油の中から選ばれた1種又は2種以上を用いることができる。   Specific examples of the palm soft part oil include palm olein and palm super olein which is a low melting point part obtained by further fractionating palm olein. In this invention, 1 type (s) or 2 or more types selected from these palm soft part oils can be used.

本発明では上記のパーム軟部油をエステル交換した油脂を用いるが、このエステル交換は常法により行なうことができ、その方法は、化学的触媒による方法でも、酵素による方法でもよく、また、ランダムエステル交換反応であっても、位置選択性のエステル交換反応であってもよいが、化学的触媒又は位置選択性のない酵素を用いた、ランダムエステル交換反応であることが好ましい。   In the present invention, fats and oils obtained by transesterification of the above-mentioned palm soft part oil are used. This transesterification can be performed by a conventional method, and the method may be a chemical catalyst method, an enzyme method, or a random ester. Although it may be an exchange reaction or a regioselective transesterification reaction, it is preferably a random transesterification reaction using a chemical catalyst or an enzyme having no regioselectivity.

上記化学的触媒としては、例えば、ナトリウムメチラート等のアルカリ金属系触媒が挙げられ、また、上記位置選択性のない酵素としては、例えば、アルカリゲネス(Alcaligenes)属、リゾープス(Rhizopus)属、アスペルギルス(Aspergillus)属、ムコール(Mucor)属、ペニシリウム(Penicillium)属等に由来するリパーゼが挙げられる。尚、該リパーゼは、イオン交換樹脂あるいはケイ藻土及びセラミック等の担体に固定化して、固定化リパーゼとして用いることもできるし、粉末の形態で用いることもできる。   Examples of the chemical catalyst include alkali metal catalysts such as sodium methylate, and examples of the enzyme having no position selectivity include, for example, the genus Alcaligenes, the genus Rhizopus, and the aspergillus ( Examples include lipases derived from the genus Aspergillus, the genus Mucor, the genus Penicillium, and the like. The lipase can be used as an immobilized lipase by being immobilized on a carrier such as an ion exchange resin or diatomaceous earth and ceramic, or in the form of a powder.

また、本発明で用いる上記のパーム軟部油をエステル交換した油脂は、ジグリセリドを好ましくは6〜10質量%、さらに好ましくは7〜10質量%、最も好ましくは8〜10質量%含有することが好ましい。本発明において、上記のパーム軟部油をエステル交換した油脂中のジグリセリドの含有量は多いほど好ましい。   Moreover, the fats and oils obtained by transesterifying the palm soft part oil used in the present invention preferably contain diglyceride in an amount of preferably 6 to 10% by mass, more preferably 7 to 10% by mass, and most preferably 8 to 10% by mass. . In this invention, it is so preferable that there is much content of the diglyceride in the fats and oils which transesterified said palm soft part oil.

本発明では、上記のパーム軟部油をエステル交換した油脂の1種又は2種以上を用いることができる。
本発明で用いる上記のパーム軟部油をエステル交換した油脂としては、無溶剤分別(ドライ分別)やヘキサンによる分別で得られたパーム軟部油のエステル交換油脂を使用した場合に比べ、アセトンによる分別で得られたパーム軟部油のエステル交換油脂を使用した場合の方が、本発明の効果が高い。
In this invention, 1 type, or 2 or more types of the fats and oils which transesterified said palm soft part oil can be used.
As the fats and oils obtained by transesterifying the above-mentioned palm soft part oil used in the present invention, compared with the case of using the transesterified oils and fats of palm soft part oil obtained by solvent-free fractionation (dry fractionation) or fractionation with hexane, The effect of the present invention is higher when transesterified fats and oils of the obtained palm soft part oil are used.

本発明で用いる油脂組成物において、上記のパーム軟部油をエステル交換した油脂の含有量は、油相基準で51質量%以上、好ましくは60〜100質量%、さらに好ましくは70〜100質量%、最も好ましくは80〜100質量%である。
本発明で用いる油脂組成物の油相中、パーム軟部油をエステル交換した油脂の含有量が油相基準で51質量%よりも少ないと、本発明の目的とするソフトな食感が充分にベーカリー製品に付与できない。
In the oil and fat composition used in the present invention, the content of the oil and fat obtained by transesterifying the above-mentioned palm soft part oil is 51% by mass or more, preferably 60 to 100% by mass, more preferably 70 to 100% by mass, based on the oil phase. Most preferably, it is 80-100 mass%.
In the oil phase of the oil and fat composition used in the present invention, when the content of fat and oil obtained by transesterifying palm soft part oil is less than 51% by mass on the oil phase basis, the soft texture targeted by the present invention is sufficiently bakery. Cannot be given to products.

本発明の効果は、上記のパーム軟部油をエステル交換して得られた油脂に代えて、未分別パーム油、未分別パーム油のエステル交換油脂、あるいはパーム硬部油のエステル交換油を使用した場合は得られない。その理由は、これらの油脂中のジグリセリドの含有量が本発明で用いるパーム軟部油をエステル交換した油脂よりも少なく、また後述するSFCとなるようにこれらの油脂を配合した油脂組成物において、ジグリセリドの含有量が少ないためである。   The effect of the present invention is that instead of oil obtained by transesterification of the above-mentioned palm soft part oil, unseparated palm oil, transesterified oil of unsorted palm oil, or transesterified oil of palm hard part oil was used. If you can't get it. The reason for this is that the content of diglycerides in these fats and oils is less than the fats and oils obtained by transesterifying the soft palm oil used in the present invention. This is because the content of is small.

本発明で用いる油脂組成物は、油相のSFCが10℃で25〜60、20℃で15〜35、30℃で10〜25である。本発明で用いる油脂組成物の油相が上記のSFCの範囲内であると、融解した状態の油脂組成物を、穀粉類含有生地に添加、混合する際に、融解した状態の油脂組成物がすばやく固化し、穀粉類含有生地に練り込まれていく。しかし、本発明で用いる油脂組成物の油相において、10℃、20℃、30℃のSFCのどれか1つでも上記範囲の下限より小さいと、融解した状態の油脂組成物を、穀粉類含有生地に添加、混合する際に、融解した状態の油脂組成物が固化するのに時間がかかるため、穀粉類含有生地に練り込まれていく時間がかかりすぎ、その間にも発酵が進むため、伸展性に劣る等の取り扱いが難しい生地になる。また得られたベーカリー生地が、膜厚で伸展性が悪いものになりやすい。   The oil and fat composition used in the present invention has an oil phase SFC of 25 to 60 at 10 ° C, 15 to 35 at 20 ° C, and 10 to 25 at 30 ° C. When the oil phase of the oil composition used in the present invention is within the above SFC range, when the oil composition in the melted state is added to and mixed with the flour-containing dough, the oil composition in the melted state is obtained. It quickly solidifies and is kneaded into flour-containing dough. However, in the oil phase of the oil composition used in the present invention, if any one of SFCs at 10 ° C, 20 ° C, and 30 ° C is smaller than the lower limit of the above range, the melted oil composition is contained in flour. When adding and mixing to the dough, it takes time for the melted fat composition to solidify, so it takes too much time to be kneaded into the flour-containing dough, and during that time fermentation proceeds, It becomes difficult to handle such as inferior. Further, the obtained bakery dough tends to be poor in extensibility due to film thickness.

本発明で用いる油脂組成物の油相において、10℃、20℃、30℃のSFCのどれか1つでも上記範囲の上限より大きいと、融解した状態の油脂組成物を、穀粉類含有生地に添加、混合する際に、融解した状態の油脂組成物が固化するが、固化した油脂組成物が硬すぎるため、穀粉類含有生地の組織を傷めることになる。   In the oil phase of the oil and fat composition used in the present invention, if any one of SFCs at 10 ° C., 20 ° C., and 30 ° C. is larger than the upper limit of the above range, the melted oil and fat composition is converted into a flour-containing dough. When added and mixed, the melted fat and oil composition solidifies. However, since the solidified fat and oil composition is too hard, the tissue of the flour-containing dough is damaged.

本発明で用いる油脂組成物の油相のSFCは10℃で好ましくは30〜50、さらに好ましくは40〜45である。
本発明で用いる油脂組成物の油相のSFCは20℃で好ましくは20〜30、さらに好ましくは20〜25である。
本発明で用いる油脂組成物の油相のSFCは30℃で好ましくは10〜20、さらに好ましくは10〜15である。
The SFC of the oil phase of the oil and fat composition used in the present invention is preferably 30 to 50, more preferably 40 to 45 at 10 ° C.
The SFC of the oil phase of the oil and fat composition used in the present invention is preferably 20 to 30, more preferably 20 to 25 at 20 ° C.
The SFC of the oil phase of the oil and fat composition used in the present invention is preferably 10 to 20, more preferably 10 to 15 at 30 ° C.

尚、上記SFCは、次のようにして測定する。即ち、先ず、油相を60℃に30分保持して完全に融解した後、0℃に30分保持して固化させる。次いで、25℃に30分保持し、テンパリングを行い、その後、0℃に30分保持する。これをSFCの各測定温度に順次30分保持後、SFCを測定する。   The SFC is measured as follows. That is, first, the oil phase is kept at 60 ° C. for 30 minutes to completely melt, and then kept at 0 ° C. for 30 minutes to solidify. Subsequently, it hold | maintains at 25 degreeC for 30 minutes, tempering is performed, and it hold | maintains at 0 degreeC after that for 30 minutes. SFC is measured after keeping this at each measurement temperature of SFC for 30 minutes.

本発明で用いる油脂組成物には、上記のパーム軟部油をエステル交換した油脂以外に、油脂組成物の油相が上記のSFCとなる範囲内であれば、その他の油脂を配合することも可能である。   In addition to the fats and oils obtained by transesterifying the above-mentioned palm soft part oil, other fats and oils can be blended in the fat and oil composition used in the present invention as long as the oil phase of the fat and oil composition is within the above SFC range. It is.

上記のその他の油脂としては、食用に適する油脂であればよく、その代表例としては、大豆油、菜種油、コーン油、綿実油、オリーブ油、落花生油、米油、べに花油、ひまわり油等の常温で液体の油脂が挙げられるが、その他に、パーム油、パーム核油、ヤシ油、サル脂、マンゴ脂、乳脂、牛脂、乳脂、豚脂、カカオ脂、魚油、鯨油等の常温で固体の油脂も用いることができ、更に、これらの食用油脂に水素添加、分別、エステル交換等の物理的又は化学的処理の1種又は2種以上の処理を施した油脂を使用することもできる。本発明で用いる油脂組成物において、これらの油脂は単独で用いることもでき、又は2種以上を組み合わせて用いることもできる。   The above-mentioned other fats and oils may be fats and oils suitable for edible use, and representative examples thereof include soybean oil, rapeseed oil, corn oil, cottonseed oil, olive oil, peanut oil, rice oil, bean flower oil, sunflower oil, etc. Liquid oils and fats are included, but other oils that are solid at room temperature, such as palm oil, palm kernel oil, palm oil, monkey fat, mango fat, milk fat, beef fat, milk fat, pork fat, cacao fat, fish oil, whale oil, etc. Further, fats and oils obtained by subjecting these edible fats and oils to one or more physical or chemical treatments such as hydrogenation, fractionation and transesterification can also be used. In the oil and fat composition used in the present invention, these oils and fats can be used alone or in combination of two or more.

本発明で用いる油脂組成物における上記その他の油脂の配合量は、油相中に、油相基準で好ましくは0〜49質量%、さらに好ましくは0〜40質量%、一層好ましくは0〜30質量%、最も好ましくは0〜20質量%である。   The blending amount of the above-mentioned other fats and oils in the fat and oil composition used in the present invention is preferably 0 to 49% by mass, more preferably 0 to 40% by mass, and further preferably 0 to 30% by mass in the oil phase based on the oil phase. %, Most preferably 0 to 20% by mass.

本発明で用いる油脂組成物は、油脂組成物を基準として、ジグリセリドを好ましくは6〜10質量%、さらに好ましくは7〜10質量%、最も好ましくは8〜10質量%含有することが望ましい。   The oil and fat composition used in the present invention preferably contains 6 to 10% by mass, more preferably 7 to 10% by mass, and most preferably 8 to 10% by mass of diglyceride based on the oil and fat composition.

また、本発明で用いる油脂組成物は、トランス脂肪酸を実質的に含有しないことが好ましい。尚、ここでいう「トランス脂肪酸を実質的に含有しない」とは、トランス脂肪酸の含有量が、本発明の油脂組成物に含まれる油脂の全構成脂肪酸中、好ましくは10質量%未満、さらに好ましくは5質量%以下、最も好ましくは2質量%以下であることを意味する。   Moreover, it is preferable that the oil-fat composition used by this invention does not contain trans fatty acid substantially. The term “substantially free of trans fatty acid” as used herein means that the content of trans fatty acid is preferably less than 10% by mass, more preferably less than 10% by mass in the total constituent fatty acids of the oil / fat contained in the oil / fat composition of the present invention. Means 5 mass% or less, most preferably 2 mass% or less.

本発明で用いる油脂組成物における油相含量は、80〜100質量%、好ましくは90〜100質量%、より好ましくは99質量%〜100質量%である。
また、本発明で用いる油脂組成物における水相含量は、好ましくは0〜20質量%、さらに好ましくは0〜10質量%、最も好ましくは0〜1質量%である。本発明では水相が少ないほど好ましい。
本発明で用いる油脂組成物の油相含量が80質量%未満、すなわち水相成分が20質量%以上であると、水分の影響からベーカリー生地が過度に軟化し、べたつく等、作業性が悪化しやすい。
The oil phase content in the oil and fat composition used in the present invention is 80 to 100% by mass, preferably 90 to 100% by mass, and more preferably 99 to 100% by mass.
Moreover, the aqueous phase content in the oil and fat composition used in the present invention is preferably 0 to 20% by mass, more preferably 0 to 10% by mass, and most preferably 0 to 1% by mass. In this invention, it is so preferable that there are few water phases.
When the oil phase content of the oil and fat composition used in the present invention is less than 80% by mass, that is, when the water phase component is 20% by mass or more, the bakery dough is excessively softened due to the influence of moisture, and the workability deteriorates. Cheap.

また、本発明で用いる油脂組成物は、合成乳化剤を含有しないことが好ましい。
上記の合成乳化剤としては、グリセリン脂肪酸エステル、グリセリン酢酸脂肪酸エステル、グリセリン乳酸脂肪酸エステル、グリセリンコハク酸脂肪酸エステル、グリセリン酒石酸脂肪酸エステル、グリセリンクエン酸脂肪酸エステル、グリセリンジアセチル酒石酸脂肪酸エステル、ソルビタン脂肪酸エステル、ショ糖脂肪酸エステル、ショ糖酢酸イソ酪酸エステル、ポリグリセリン脂肪酸エステル、ポリグリセリン縮合リシノレイン酸エステル、プロピレングリコール脂肪酸エステル、ステアロイル乳酸カルシウム、ステアロイル乳酸ナトリウム、ポリオキシエチレンソルビタンモノグリセリド等を挙げることができる。
Moreover, it is preferable that the oil-fat composition used by this invention does not contain a synthetic emulsifier.
Examples of the synthetic emulsifier include glycerin fatty acid ester, glycerin acetic acid fatty acid ester, glycerin lactic acid fatty acid ester, glycerin succinic acid fatty acid ester, glycerin tartaric acid fatty acid ester, glycerin diacetyl tartaric acid fatty acid ester, sorbitan fatty acid ester, sucrose Examples include fatty acid esters, sucrose acetate isobutyrate, polyglycerol fatty acid esters, polyglycerol condensed ricinoleate, propylene glycol fatty acid esters, calcium stearoyl lactate, sodium stearoyl lactate, polyoxyethylene sorbitan monoglyceride and the like.

また、本発で用いる油脂組成物には、合成乳化剤ではない乳化剤を使用してもよい。合成乳化剤でない乳化剤としては、大豆レシチン、卵黄レシチン、大豆リゾレシチン、卵黄リゾレシチン、酵素処理卵黄、サポニン、植物ステロール類、乳脂肪球皮膜等が挙げられ、これらの中から選ばれた1種又は2種以上を用いることが可能である。必要でなければ、これらの合成乳化剤でない乳化剤は用いなくてもよい。   Moreover, you may use the emulsifier which is not a synthetic emulsifier for the oil-fat composition used by this invention. Examples of emulsifiers that are not synthetic emulsifiers include soy lecithin, egg yolk lecithin, soy lysolecithin, egg yolk lysolecithin, enzyme-treated egg yolk, saponin, plant sterols, milk fat globule membrane, and one or two selected from these The above can be used. If not required, these non-synthetic emulsifiers may not be used.

本発明で用いる油脂組成物は、上記以外のその他の成分を含有することができる。その他の成分としては、例えば、ローカストビーンガム、カラギーナン、アルギン酸類、ペクチン、キサンタンガム、結晶セルロース、カルボキシメチルセルロース、メチルセルロース、寒天、グルコマンナン、ゼラチン、澱粉、化工澱粉等の増粘安定剤、食塩、塩化カリウム等の塩味剤、酢酸、乳酸、グルコン酸等の酸味料、糖類や糖アルコール類、ステビア、アスパルテーム等の甘味料、β−カロチン、カラメル、紅麹色素等の着色料、トコフェロール、茶抽出物等の酸化防止剤、小麦蛋白や大豆蛋白といった植物蛋白、卵及び各種卵加工品、着香料、乳製品、調味料、pH調整剤、食品保存料、日持ち向上剤、果実、果汁、コーヒー、ナッツペースト、香辛料、ココアマス、ココアパウダー、穀類、豆類、野菜類、肉類、魚介類等の食品素材や食品添加物が挙げられる。   The oil and fat composition used in the present invention can contain other components other than those described above. Other components include, for example, locust bean gum, carrageenan, alginic acids, pectin, xanthan gum, crystalline cellulose, carboxymethylcellulose, methylcellulose, agar, glucomannan, gelatin, starch, modified starch, thickening stabilizer, salt, chloride Salting agents such as potassium, acidifying agents such as acetic acid, lactic acid and gluconic acid, sweeteners such as saccharides and sugar alcohols, stevia and aspartame, coloring agents such as β-carotene, caramel and sockeye pigment, tocopherols and tea extracts Antioxidants such as wheat protein and soybean protein, eggs and processed eggs, flavoring, dairy products, seasonings, pH adjusters, food preservatives, shelf life improvers, fruits, fruit juices, coffee, nuts Foods such as paste, spices, cocoa mass, cocoa powder, cereals, beans, vegetables, meat, seafood Materials and food additives, and the like.

本発明で用いる油脂組成物は、好ましくは以下の製造方法で製造する。
先ず、上記パーム軟部油をエステル交換した油脂を51質量%以上含有し、SFCが10℃で25〜60、20℃で15〜35、30℃で10〜25とした油相を溶解し、必要により水相を混合乳化し、油脂組成物を得る。そして、次に殺菌処理するのが望ましい。殺菌方法は、タンクでのバッチ式でも、プレート型熱交換機や掻き取り式熱交換機を用いた連続式でも構わない。
The fat composition used in the present invention is preferably produced by the following production method.
First, the oil phase containing 51% by mass or more of the oil and fat obtained by transesterification of the above-mentioned palm soft part oil is dissolved, and the SFC is 25 to 60 at 10 ° C, 15 to 35 at 20 ° C, and 10 to 25 at 30 ° C. To mix and emulsify the aqueous phase to obtain an oil and fat composition. Then, it is desirable to sterilize next. The sterilization method may be a batch type in a tank, or a continuous type using a plate type heat exchanger or a scraping type heat exchanger.

本発明においては、上記油脂組成物を用い、ベーカリー生地を製造する。
本発明において、ベーカリー生地は、穀粉類と水相成分を混合し、グルテンを出した穀粉類含有生地に、融解した状態の上記油脂組成物を添加、混合することにより製造する。
In this invention, a bakery dough is manufactured using the said oil-and-fat composition.
In the present invention, the bakery dough is produced by mixing flour and an aqueous phase component, and adding and mixing the melted fat and oil composition to the flour-containing dough with gluten.

上記の穀粉類としては、例えば、強力粉、準強力粉、中力粉、薄力粉、デュラム粉、全粒粉等の小麦粉類、ライ麦粉、米粉等のその他の穀粉類、アーモンド粉、へーゼルナッツ粉等の堅果粉等の中から選ばれた1種又は2種以上を用いることができる。   Examples of the above flours include flours such as strong flour, semi-strong flour, medium flour, weak flour, durum flour, whole wheat flour, other flours such as rye flour and rice flour, nut flour such as almond flour and hazelnut flour 1 type (s) or 2 or more types selected from among these can be used.

本発明では、穀粉類含有生地に用いる穀粉類100質量部に対し、上記油脂組成物を融解した状態で、好ましくは5〜30質量部、さらに好ましくは5〜25質量部、最も好ましくは5〜20質量部を添加、混合し、ベーカリー生地を製造する。   In this invention, with respect to 100 mass parts of flour used for flour containing dough, in the state which melt | dissolved the said oil-fat composition, Preferably it is 5-30 mass parts, More preferably, it is 5-25 mass parts, Most preferably, 5-5 mass parts. 20 parts by mass are added and mixed to produce a bakery dough.

本発明において、穀粉類含有生地に用いる穀粉類100質量部に対し、上記の融解した状態の油脂組成物が5質量部よりも少ないと、ベーカリー生地中での油脂量が少ないため、伸展性に乏しい、作業性の劣った生地となりやすく、30質量部よりも多いと、ベーカリー生地の軟化が進み、製造設備に付着しやすくなる等、やはり作業性の劣った生地となりやすい。   In the present invention, with respect to 100 parts by mass of flour used for the flour-containing dough, if the amount of the above-described melted oil / fat composition is less than 5 parts by mass, the amount of oil / fat in the bakery dough is small, so the extensibility If the amount is more than 30 parts by mass, the bakery dough tends to be softened and easily adheres to the production facility.

また上記の穀粉類含有生地は、イーストを含有することが好ましい。イーストは生イースト、ドライイーストのいずれでも構わない。イーストの使用量は、特に制限されるものではないが、穀粉類含有生地に用いる穀粉類100質量部に対し、生イーストの場合は、好ましくは1.5〜7質量部、ドライイーストの場合は、好ましくは0.5〜4質量部である。   Moreover, it is preferable that said flour-containing dough contains yeast. The yeast can be either raw yeast or dry yeast. The amount of yeast used is not particularly limited, but is preferably 1.5 to 7 parts by mass in the case of fresh yeast, and 100 to 7 parts by mass in the case of dry yeast, with respect to 100 parts by mass of flour used for the flour-containing dough. The amount is preferably 0.5 to 4 parts by mass.

上記の油脂組成物の融解温度は、好ましくは40〜65℃、さらに好ましくは45〜60℃、最も好ましくは50〜55℃である。本発明において、油脂組成物の融解温度が40℃未満では、油脂の結晶が析出しやすいため、油脂組成物の融解状態を維持することができず、作業性が悪くなりやすい。一方、油脂組成物の温度が65℃を超えると、穀粉類生地に含まれるイーストが高温にさらされやすく、発酵不良を招く場合がある。   The melting temperature of the oil composition is preferably 40 to 65 ° C, more preferably 45 to 60 ° C, and most preferably 50 to 55 ° C. In the present invention, when the melting temperature of the oil / fat composition is less than 40 ° C., the oil / fat crystals are likely to be precipitated, so that the melted state of the oil / fat composition cannot be maintained, and the workability tends to deteriorate. On the other hand, if the temperature of the oil and fat composition exceeds 65 ° C., the yeast contained in the flour dough is likely to be exposed to a high temperature, which may cause poor fermentation.

上記の穀粉類含有生地には、必要により以下のような食品素材を用いることができる。
該食品素材としては、天然水、水道水等の水、上白糖、グラニュー糖、粉糖、ブドウ糖、果糖、蔗糖、黒糖、糖蜜、麦芽糖、乳糖、酵素糖化水飴、還元澱粉糖化物、異性化液糖、蔗糖結合水飴、オリゴ糖、還元糖ポリデキストロース、還元乳糖、ソルビトール、トレハロース、キシロース、キシリトール、マルチトール、エリスリトール、マンニトール、フラクトオリゴ糖、大豆オリゴ糖、ガラクトオリゴ糖、乳果オリゴ糖、ラフィノース、ラクチュロース、パラチノースオリゴ糖、スクラロース、ステビア、アスパルテーム、ソーマチン、サッカリン、ネオテーム、アセスルファムカリウム、はちみつ、黒糖、糖蜜等の糖類及び甘味料、全卵、卵黄、卵白、乾燥卵、乾燥卵黄、乾燥卵白等の卵類、原料アルコール、焼酎、ウオッカやブランデー等の蒸留酒、ワイン、日本酒、ビール等の醸造酒、各種リキュール、純生クリーム、ホイップ用クリーム(コンパウンドクリーム)、植物性ホイップ用クリーム、チョコレート・ガナッシュ・カスタード風味のホイップ用クリーム等のクリーム類及びこれらのクリーム類をホイップしたもの、ケーキ用起泡剤、牛乳、全粉乳、脱脂粉乳、調製粉乳、発酵乳、ヨーグルト、乳清ミネラル、練乳、加糖練乳、全脂練乳、脱脂練乳、濃縮乳等の乳や乳製品、ココナッツミルク、豆乳、寒天、カラギーナン、ファーセルラン、タマリンド種子多糖類、タラガム、カラヤガム、ペクチン、キサンタンガム、アルギン酸ナトリウム、トラガントガム、グアーガム、ローカストビーンガム、プルラン、ジェランガム、アラビアガム、ゼラチン、加工澱粉等の増粘安定剤、コーンスターチ、小麦澱粉等の澱粉類、食塩、塩化カリウム等の塩味剤、酢酸、乳酸、グルコン酸等の酸味料、β−カロチン、カラメル、紅麹色素等の着色料、トコフェロール、茶抽出物等の酸化防止剤、小麦蛋白や大豆蛋白といった植物蛋白、着香料、調味料、pH調整剤、食品保存料、日持ち向上剤、果実、果汁、ジャム、フルーツソース、コーヒー、ナッツペースト、ココアマス、ココアパウダー、チョコレート、チョコレートペースト、抹茶、紅茶、香辛料、ハーブ、豆類、野菜類、肉類、魚介類等の食品素材、コンソメ、ブイヨン、食品添加物等が挙げられる。
For the above flour-containing dough, the following food materials can be used as necessary.
Examples of the food material include natural water, tap water, etc., white sucrose, granulated sugar, powdered sugar, glucose, fructose, sucrose, brown sugar, molasses, maltose, lactose, enzyme saccharified starch syrup, reduced starch saccharified product, isomerized liquid Sugar, sucrose-linked starch syrup, oligosaccharide, reducing sugar polydextrose, reduced lactose, sorbitol, trehalose, xylose, xylitol, maltitol, erythritol, mannitol, fructooligosaccharide, soybean oligosaccharide, galactooligosaccharide, dairy oligosaccharide, raffinose, lactulose , Palatinose oligosaccharide, sucralose, stevia, aspartame, thaumatin, saccharin, neotame, acesulfame potassium, honey, brown sugar, molasses and other sugars and sweeteners, whole eggs, egg yolk, egg white, dried eggs, dried egg yolk, dried egg white, etc. , Raw alcohol, shochu, vodka and bran -Distilled spirits such as wine, sake, brewed sake such as beer, various liqueurs, pure cream, whipped cream (compound cream), vegetable whipped cream, chocolate, ganache, custard flavored whipped cream Whipped of these creams, cake foaming agent, milk, whole milk powder, skimmed milk powder, prepared milk powder, fermented milk, yogurt, whey mineral, condensed milk, sweetened condensed milk, whole fat condensed milk, skimmed condensed milk, concentrated milk Milk and dairy products such as coconut milk, soy milk, agar, carrageenan, farsellan, tamarind seed polysaccharide, tara gum, caraya gum, pectin, xanthan gum, sodium alginate, tragacanth gum, guar gum, locust bean gum, pullulan, gellan gum, arabic gum , Gelatin, modified starch Thickener, corn starch, starches such as wheat starch, salting agents such as salt and potassium chloride, acidulants such as acetic acid, lactic acid and gluconic acid, coloring agents such as β-carotene, caramel and red yeast rice pigment, tocopherol , Antioxidants such as tea extracts, plant proteins such as wheat protein and soy protein, flavorings, seasonings, pH adjusters, food preservatives, shelf life improvers, fruit, fruit juice, jam, fruit sauce, coffee, nut paste , Cocoa mass, cocoa powder, chocolate, chocolate paste, matcha tea, tea, spices, herbs, beans, vegetables, meat, seafood, and other food materials, consomme, bouillon, food additives, and the like.

上記油脂組成物を添加、混合する前の上記穀粉類含有生地の油分は、穀粉類含有生地で用いる穀粉類100質量部に対し、好ましくは5質量部以下、さらに好ましくは3質量部以下、最も好ましくは1質量部以下である。   The oil content of the flour-containing dough before adding and mixing the fat composition is preferably 5 parts by weight or less, more preferably 3 parts by weight or less, most preferably 100 parts by weight of flour used in the flour-containing dough. Preferably it is 1 mass part or less.

本発明のベーカリー生地は、中種法でも、直捏法でも製造することができる。
中種法で製造する場合は、中種を製造し、本捏生地で用いる材料と中種生地を混合した穀粉類含有生地に、通常練り込み用油脂を投入するタイミングで、融解した本発明で用いる油脂組成物を添加し、混合することにより、ベーカリー生地を得る。
直捏法で製造する場合は、直捏生地で用いる材料を混合した穀粉類含有生地に、通常練り込み用油脂を投入するタイミングで、融解した本発明で用いる油脂組成物を添加し、混合することにより、ベーカリー生地を得る。
The bakery dough of the present invention can be produced by a medium seed method or a straight rice bran method.
In the case of producing by the middle seed method, the middle seed is manufactured, and in the present invention melted at the timing when the fats and oils for kneading are usually added to the flour-containing dough mixed with the material used in the main dough and the medium seed dough A bakery dough is obtained by adding and mixing the oil and fat composition to be used.
When manufacturing by the straight rice bran method, add the melted fat and oil composition used in the present invention to the flour-containing dough mixed with the ingredients used in the straight rice dough at the timing of adding the kneading fat and oil. By doing so, a bakery dough is obtained.

本発明のベーカリー生地の捏上げ温度は、好ましくは20℃〜30℃、より好ましくは25℃〜28℃である。捏ね上げ温度が20℃未満では、以降の発酵工程に悪影響を及ぼしやすい。捏ね上げ温度が30℃を超えると、ベーカリー生地中での油脂組成物の固化が遅延し、より長時間ミキシングする必要が生じ、ベーカリー生地を加熱したベーカリー製品の食感に悪影響を及ぼしやすい。   The raising temperature of the bakery dough of the present invention is preferably 20 ° C to 30 ° C, more preferably 25 ° C to 28 ° C. If the kneading temperature is less than 20 ° C., the subsequent fermentation process tends to be adversely affected. When the kneading temperature exceeds 30 ° C., the solidification of the oil and fat composition in the bakery dough is delayed, and it is necessary to mix for a longer time, which tends to adversely affect the texture of the bakery product in which the bakery dough is heated.

本発明のベーカリー生地は、特に種類に制限はなく、例えば、食パン、菓子パン、バラエティーブレッド、バターロール、ソフトロール、ハードロール、スイートロール、デニッシュ、ペストリー、フランスパン、蒸しパン、イーストドーナツ等のパン類の生地が挙げられる。   The bakery dough of the present invention is not particularly limited in type, for example, bread such as bread, confectionery bread, variety bread, butter roll, soft roll, hard roll, sweet roll, Danish, pastry, French bread, steamed bread, yeast donut, etc. Kind of dough.

本発明の製造方法により得られたベーカリー生地を加熱することにより、ベーカリー製品を得ることができる。ここでいう加熱とは、直焼き、フライ、蒸し焼きを含むものである。   A bakery product can be obtained by heating the bakery dough obtained by the production method of the present invention. The heating here includes direct baking, frying, and steaming.

次に、実施例、比較例等を挙げて本発明をさらに具体的に説明するが、これらの実施例は本発明を制限するものではない。   Next, although an Example, a comparative example, etc. are given and this invention is demonstrated further more concretely, these Examples do not restrict | limit this invention.

〔製造例1〕パームオレインのエステル交換油の製造
ヨウ素価51のパーム油を、パーム油:アセトン=1:2の質量比率で50℃にてアセトンに混合溶解し、混合物とした。この混合物を1℃/分の冷却速度で25℃まで冷却した後、結晶部(ステアリン画分)を濾別して液状部を得た。該液状部から常法によりアセトンを除去し、続いて常法に従い脱色、脱臭し、ヨウ素価55のパームオレインを得た。このパームオレインを原料油脂とし、ナトリウムメチラートを触媒として、ランダムエステル交換反応を行なった後、漂白(白土3%、85℃、9.3×102Pa以下の減圧下)、脱臭(250℃、60分間、水蒸気吹き込み量5%、4.0×102Pa以下の減圧下)を行い、ジグリセリドの含有量が8.8質量%であるパームオレインのエステル交換油を得た。
[Production Example 1] Production of transesterified oil of palm olein Palm oil having an iodine value of 51 was mixed and dissolved in acetone at a mass ratio of palm oil: acetone = 1: 2 at 50 ° C. to obtain a mixture. After cooling this mixture to 25 ° C. at a cooling rate of 1 ° C./min, the crystal part (stearin fraction) was separated by filtration to obtain a liquid part. Acetone was removed from the liquid portion by a conventional method, followed by decolorization and deodorization according to a conventional method to obtain palm olein having an iodine value of 55. This palm olein was used as a raw oil and fat, and a random transesterification reaction was performed using sodium methylate as a catalyst, followed by bleaching (3% white clay, 85 ° C., reduced pressure of 9.3 × 10 2 Pa or less), deodorization (250 ° C. For 60 minutes, under a reduced pressure of 5% steam blowing to 4.0 × 10 2 Pa or less, to obtain a transesterified oil of palm olein having a diglyceride content of 8.8% by mass.

〔製造例2〕パームスーパーオレインのエステル交換油の製造
ヨウ素価51のパーム油を、パーム油:アセトン=1:2の質量比率で50℃にてアセトンに混合溶解し、混合物とした。この混合物を1℃/分の冷却速度で25℃まで冷却した後、結晶部(ステアリン画分)を濾別して液状部を得た。該液状部を更に濾別し、常法によりアセトンを除去し、続いて常法に従い脱色、脱臭し、ヨウ素価63のパームスーパーオレインを得た。このパームスーパーオレインを原料油脂とし、ナトリウムメチラートを触媒として、ランダムエステル交換反応を行なった後、漂白(白土3%、85℃、9.3×102Pa以下の減圧下)、脱臭(250℃、60分間、水蒸気吹き込み量5%、4.0×102Pa以下の減圧下)を行い、ジグリセリドの含有量が9.1質量%であるパームスーパーオレインのエステル交換油を得た。
[Production Example 2] Production of transesterified oil of palm super olein Palm oil having an iodine value of 51 was mixed and dissolved in acetone at a mass ratio of palm oil: acetone = 1: 2 at 50 ° C. to obtain a mixture. After cooling this mixture to 25 ° C. at a cooling rate of 1 ° C./min, the crystal part (stearin fraction) was separated by filtration to obtain a liquid part. The liquid part was further filtered off, acetone was removed by a conventional method, and then decolorized and deodorized according to a conventional method to obtain palm super olein having an iodine value of 63. This palm super olein was used as a raw oil and fat, and a random transesterification reaction was carried out using sodium methylate as a catalyst, followed by bleaching (3% white clay, 85 ° C., reduced pressure of 9.3 × 10 2 Pa or less), deodorization (250 At 60 [deg.] C. for 60 minutes under a reduced pressure of 4.0% 10 < 2 > Pa or less, to obtain a transesterified oil of palm super olein having a diglyceride content of 9.1% by mass.

〔製造例3〕油脂組成物1の製造
製造例1で得たパームオレインのエステル交換油100質量部からなる油相を殺菌処理し、油脂組成物1を得た。
得られた油脂組成物1の油相のSFCは10℃で43、20℃で22.9、30℃で11.3、ジグリセリドの含有量は8.8質量%、トランス脂肪酸の含有量は2質量%未満で、実質的にトランス脂肪酸を含有していなかった。
[Production Example 3] Production of Oil and Fat Composition 1 The oil phase consisting of 100 parts by mass of the transesterified palm olein oil obtained in Production Example 1 was sterilized to obtain an oil and fat composition 1.
The SFC of the oil phase of the resulting fat composition 1 was 43 at 10 ° C, 22.9 at 20 ° C, 11.3 at 30 ° C, the diglyceride content was 8.8% by mass, and the trans fatty acid content was 2 It was less than mass% and contained substantially no trans fatty acid.

〔製造例4〕油脂組成物2の製造
製造例2で得たパームスーパーオレインのエステル交換油51質量部、パーム油46質量部、大豆極度硬化油3質量部からなる油相を、70℃まで加温して完全に溶解し混合した後、殺菌し、油脂組成物2を得た。
得られた油脂組成物2の油相のSFCは10℃で41、20℃で20、30℃で10.7、ジグリセリドの含有量は8質量%、トランス脂肪酸の含有量は2質量%未満であり、実質的にトランス脂肪酸を含有していなかった。
[Production Example 4] Production of Oil and Fat Composition 2 An oil phase comprising 51 parts by mass of transesterified oil of palm super olein obtained in Production Example 2, 46 parts by mass of palm oil, and 3 parts by mass of soybean hardened oil, up to 70 ° C. After heating and completely dissolving and mixing, the mixture was sterilized to obtain an oil and fat composition 2.
The SFC of the oil phase of the obtained fat composition 2 is 41 at 10 ° C., 20 at 20 ° C., 10.7 at 30 ° C., the diglyceride content is 8% by mass, and the trans fatty acid content is less than 2% by mass. Yes, and contained substantially no trans fatty acid.

〔製造例5〕油脂組成物3の製造
製造例1で得たパームオレインのエステル交換油80質量部、製造例2で得たパームスーパーオレインのエステル交換油20質量部からなる油相を、70℃まで加温して完全に溶解し混合した後、殺菌し、油脂組成物3を得た。
得られた油脂組成物3の油相のSFCは10℃で40.2、20℃で21.1、30℃で10.1、ジグリセリドの含有量は8.8質量%、トランス脂肪酸含量は2質量%未満であり、実質的にトランス脂肪酸を含有していなかった。
[Production Example 5] Production of Oil and Fat Composition 3 An oil phase comprising 80 parts by mass of the transesterified oil of palm olein obtained in Production Example 1 and 20 parts by mass of the transesterified oil of palm super olein obtained in Production Example 2 After heating up to ° C. and completely dissolving and mixing, the mixture was sterilized to obtain an oil and fat composition 3.
The SFC of the oil phase of the obtained fat composition 3 was 40.2 at 10 ° C, 21.1 at 20 ° C, 10.1 at 30 ° C, diglyceride content was 8.8% by mass, trans fatty acid content was 2 It was less than mass% and contained substantially no trans fatty acid.

〔参考例1〕油脂組成物4の製造
製造例1で得たパームオレインのエステル交換油51質量部、パーム硬化油(融点45℃)49質量部からなる油相を、70℃まで加温して完全に溶解し混合した後、殺菌し、油脂組成物4を得た。
得られた油脂組成物4の油相のSFCは10℃で58.1、20℃で41.8、30℃で29、ジグリセリドの含有量は6.9質量%、トランス脂肪酸の含有量は8.7質量%であった。
[Reference Example 1] Manufacture of oil and fat composition 4 An oil phase consisting of 51 parts by mass of transesterified palm olein oil obtained in Production Example 1 and 49 parts by mass of hardened palm oil (melting point: 45 ° C) was heated to 70 ° C. And completely dissolved and mixed, and then sterilized to obtain an oil and fat composition 4.
The SFC of the oil phase of the obtained oil and fat composition 4 was 58.1 at 10 ° C, 41.8 at 20 ° C, 29 at 30 ° C, the diglyceride content was 6.9% by mass, and the trans fatty acid content was 8 0.7% by mass.

〔参考例2〕油脂組成物5の製造
製造例2で得たパームスーパーオレインのエステル交換油80質量部、大豆液状油20質量部からなる油相を、70℃まで加温して完全に溶解し混合した後、殺菌し、油脂組成物5を得た。
得られた油脂組成物5の油相のSFCは10℃で23.4、20℃で11.0、30℃で4.3、ジグリセリドの含有量は8.2質量%、トランス脂肪酸の含有量は2質量%未満であり、実質的にトランス脂肪酸を含有していなかった。
[Reference Example 2] Manufacture of oil and fat composition 5 The oil phase consisting of 80 parts by mass of transesterified palm superolein oil and 20 parts by mass of soybean liquid oil obtained in Production Example 2 was heated to 70 ° C and completely dissolved. After mixing, the mixture was sterilized to obtain an oil composition 5.
The SFC of the oil phase of the obtained fat composition 5 was 23.4 at 10 ° C, 11.0 at 20 ° C, 4.3 at 30 ° C, diglyceride content was 8.2% by mass, and trans fatty acid content. Was less than 2% by mass, and contained substantially no trans fatty acid.

〔参考例3〕油脂組成物6の製造
製造例1で得たパームオレインのエステル交換油40質量部、パーム油60質量部からなる油相を、70℃まで加温して完全に溶解し混合した後、殺菌し、油脂組成物6を得た。
得られた油脂組成物6の油相のSFCは10℃で47.4、20℃で21.4、30℃で11、ジグリセリドの含有量は7.9質量%、トランス脂肪酸の含有量は2質量%未満であり、実質的にトランス脂肪酸を含有していなかった。
[Reference Example 3] Production of Oil Composition 6 The oil phase consisting of 40 parts by mass of the transesterified oil of palm olein and 60 parts by mass of palm oil obtained in Production Example 1 was heated to 70 ° C and completely dissolved and mixed. Then, it was sterilized to obtain an oil and fat composition 6.
The SFC of the oil phase of the obtained fat composition 6 was 47.4 at 10 ° C., 21.4 at 20 ° C., 11 at 30 ° C., the diglyceride content was 7.9% by mass, and the trans fatty acid content was 2. It was less than mass% and contained substantially no trans fatty acid.

〔参考例4〕油脂組成物7の製造
パーム油80質量部、パーム硬化油(融点45℃)20質量部からなる油相を、70℃まで加温して完全に溶解し混合した後、殺菌し、油脂組成物7を得た。
得られた油脂組成物7の油相のSFCは10℃で57.4、20℃で32.7、30℃で21.8、ジグリセリドの含有量は6.8質量%、トランス脂肪酸含量は4.2質量%であった。
[Reference Example 4] Manufacture of oil and fat composition 7 An oil phase consisting of 80 parts by mass of palm oil and 20 parts by mass of hardened palm oil (melting point: 45 ° C) was heated to 70 ° C, completely dissolved and mixed, and then sterilized. Thus, an oil and fat composition 7 was obtained.
The SFC of the oil phase of the obtained fat composition 7 was 57.4 at 10 ° C, 32.7 at 20 ° C, 21.8 at 30 ° C, the diglyceride content was 6.8% by mass, and the trans fatty acid content was 4 It was 2% by mass.

〔参考例5〕油脂組成物8の製造
殺菌後、−30℃/分の冷却速度で急冷可塑化し、ショートニングタイプとした以外は、製造例3と同様にして、油脂組成物8を得た。
[Reference Example 5] Manufacture of Oil and Fat Composition 8 After sterilization, oil and fat composition 8 was obtained in the same manner as in Production Example 3 except that it was rapidly cooled and plasticized at a cooling rate of -30 ° C / min to obtain a shortening type.

〔参考例6〕油脂組成物9の製造
殺菌後、−30℃/分の冷却速度で急冷可塑化し、ショートニングタイプとした以外は、製造例4と同様にして、油脂組成物9を得た。
[Reference Example 6] Manufacture of oil and fat composition 9 After sterilization, oil and fat composition 9 was obtained in the same manner as in Production Example 4 except that it was rapidly cooled and plasticized at a cooling rate of -30 ° C / min to obtain a shortening type.

〔参考例7〕油脂組成物10の製造
殺菌後、−30℃/分の冷却速度で急冷可塑化し、ショートニングタイプとした以外は、製造例5と同様にして、油脂組成物10を得た。
[Reference Example 7] Manufacture of oil and fat composition 10 After sterilization, oil and fat composition 10 was obtained in the same manner as in Production Example 5 except that it was rapidly cooled and plasticized at a cooling rate of -30 ° C / min to obtain a shortening type.

〔実施例1〜3、比較例1〜7〕食パンの製造
得られた油脂組成物1〜10を用いて、下記に示す配合及び製法により食パン生地を製造し、該食パン生地を用いてプルマン型食パンを製造した。得られた食パン生地の分割時の生地状態、得られた食パンのしとり感、ソフト性について、下記に示す評価基準に従って評価し、結果を表1に示した。
[Examples 1 to 3 and Comparative Examples 1 to 7] Manufacture of bread Using the oil and fat compositions 1 to 10 obtained above, bread dough was produced by the composition and manufacturing method shown below, and the bread dough was used to produce pullman type. A bread was produced. The dough state at the time of division of the obtained bread dough, the texture of the obtained bread and the softness were evaluated according to the following evaluation criteria, and the results are shown in Table 1.

<プルマン型食パンの配合・製法>
強力粉(イーグル:日本製粉製)70質量部、生イースト2質量部、イーストフード0.1質量部及び水40質量部をミキサーボウルに投入し、フックを使用し、低速で2分、中速で2分混合し、中種生地を得た。捏ね上げ温度は24℃であった。この中種生地を生地ボックスに入れ、温度28℃、相対湿度85%の恒温室で、4時間中種醗酵を行なった。終点温度は29℃であった。この中種醗酵の終了した生地を再びミキサーボウルに投入し、さらに、強力粉(イーグル:日本製粉製)30質量部、上白糖8質量部、脱脂粉乳2質量部、食塩1.8質量部、水25質量部を添加し、低速で4分、中速で4分ミキシングし、穀粉類含有生地を得た。ここで、油脂組成物を穀粉類含有生地中の穀粉類100質量部(強力粉70質量部と30質量部で合計100質量部)に対し10質量部添加し、フックを使用し、低速で4分、中速で6分ミキシング(混合)を行ない、食パン生地を得た。
尚、実施例1〜3と比較例1〜4では、それぞれ油脂組成物1〜7を50℃に融解した状態で添加し、比較例5〜7では、品温が20℃の油脂組成物を添加した。
得られた食パン生地の捏ね上げ温度は28℃であった。
ここで、フロアタイムを20分とった後、230gに分割・丸目を行なった。次いで、ベンチタイムを20分とった後、モルダー成形し、6本をU字にして3斤型プルマン型に入れ、38℃、相対湿度85%で50分ホイロをとった後、200℃に設定した固定窯に入れ40分焼成してプルマン型食パンを得た。
<Pullman type bread combination and manufacturing method>
Powerful flour (Eagle: made in Japan) 70 parts by weight, fresh yeast 2 parts by weight, yeast food 0.1 part by weight and water 40 parts by weight are put into a mixer bowl, using a hook, low speed for 2 minutes, medium speed Mix for 2 minutes to obtain a medium seed dough. The kneading temperature was 24 ° C. This medium seed dough was put in a dough box and subjected to seed fermentation for 4 hours in a thermostatic chamber at a temperature of 28 ° C. and a relative humidity of 85%. The end point temperature was 29 ° C. The dough that has been subjected to the medium-type fermentation is put into the mixer bowl again, and further 30 parts by weight of strong flour (Eagle: made by Nippon Flour), 8 parts by weight of white sugar, 2 parts by weight of skim milk powder, 1.8 parts by weight of salt, water 25 parts by mass was added and mixed at a low speed for 4 minutes and at a medium speed for 4 minutes to obtain a flour-containing dough. Here, 10 parts by weight of the oil and fat composition is added to 100 parts by weight of flour in the flour-containing dough (total of 100 parts by weight of 70 parts by weight and 30 parts by weight of flour), using a hook, and 4 minutes at low speed. Then, mixing (mixing) was carried out at medium speed for 6 minutes to obtain bread dough.
In Examples 1 to 3 and Comparative Examples 1 to 4, the oil and fat compositions 1 to 7 were added in a melted state at 50 ° C., and in Comparative Examples 5 to 7, the oil and fat composition having a product temperature of 20 ° C. was added. Added.
The kneading temperature of the resulting bread dough was 28 ° C.
Here, after taking the floor time of 20 minutes, 230 g was divided and rounded. Next, after the bench time was 20 minutes, the mold was molded, 6 pieces were made into a U shape, put into a 3mm-type Pullman mold, taken at 38 ° C and relative humidity 85% for 50 minutes, then set to 200 ° C. In a fixed kiln and baked for 40 minutes to obtain a pullman type bread.

<評価基準>
(分割時の生地状態)
5点:ドライ
4点:ややドライ
3点:べたつきなし
2点:ややべたつく
1点:非常にべたつく
<Evaluation criteria>
(Dough condition at the time of division)
5 points: dry 4 points: slightly dry 3 points: no stickiness 2 points: slightly sticky 1 point: very sticky

(しとり感)
焼成したプルマン型食パンを室温で1時間放冷後、ポリエチレン袋に密封し、室温(25℃)で保管した。保管1日後のプルマン型食パンをパネラー10人にて試食し、しとり感を評価した。
5点:8割以上が良好と評価
4点:6割以上8割未満が良好と評価
3点:4割以上6割未満が良好と評価
2点:2割以上4割未満が良好と評価
1点:2割未満が良好と評価
(Shit feeling)
The baked pullman-type bread was allowed to cool at room temperature for 1 hour, then sealed in a polyethylene bag and stored at room temperature (25 ° C.). The pullman type bread 1 day after storage was sampled by 10 panelists and evaluated for a feeling of wilt.
5 points: 80% or more evaluated as good 4 points: 60% or more and less than 80% evaluated as good 3 points: 40% or more and less than 60% evaluated as good 2 points: 20% or more and less than 40% evaluated as good 1 Points: Less than 20% evaluated as good

(ソフト性)
焼成したプルマン型食パンを室温で1時間放冷後、ポリエチレン袋に密封し、室温(25℃)で保管した。保管1日後のプルマン型食パンを30mmにスライスした後、FUDOHレオメーター(株式会社レオテック製)にて、厚さの50%まで加圧した時の荷重を測定し評価した。
測定条件:測定速度 6cm/min、接触面積 314mm2(アダプター:直径2cm円盤使用)、1サンプルを6回測定時の平均値
5点:350gf未満
4点:350gf以上400gf未満
3点:400gf以上450gf未満
2点:450gf以上500gf未満
1点:500gf以上
(Softness)
The baked pullman bread was allowed to cool at room temperature for 1 hour, sealed in a polyethylene bag, and stored at room temperature (25 ° C.). After slicing a pullman type bread 1 day after storage to 30 mm, the load when pressurized to 50% of the thickness was measured with a FUDOH rheometer (manufactured by Rheotech Co., Ltd.) and evaluated.
Measurement conditions: measurement speed 6 cm / min, contact area 314 mm 2 (adapter: 2 cm diameter disk used), average value when measuring one sample 6 times 5 points: less than 350 gf 4 points: 350 gf or more and less than 400 gf 3 points: 400 gf or more and 450 gf Less than 2 points: 450 gf or more and less than 500 gf 1 point: 500 gf or more

Figure 0005043792
Figure 0005043792

表1より、パームオレインのエステル交換油のみからなる油脂組成物1を融解したものを使用して得られた実施例1のプルマン型食パンは、分割時の生地状態、しとり感、ソフト性の評価がすべて一番よいものであった。
パームスーパーオレインのエステル交換油とパーム油と大豆極度硬化油からなる油脂組成物2を融解したものを使用して得られた実施例2のプルマン型食パンは、実施例1には及ばないものの、分割時の生地状態、しとり感、ソフト性の評価がよいものであった。
パームオレインのエステル交換油とパームスーパーオレインのエステル交換油からなる油脂組成物3を融解したものを使用して得られた実施例3のプルマン型食パンは、分割時の生地常態とソフト性は実施例2と同じ評価であり、しとり感については実施例1と同様の評価であった。
From Table 1, the Pullman-type bread of Example 1 obtained by using the melted fat composition 1 consisting only of palm olein transesterified oil was evaluated for the dough state, texture and softness at the time of division. Were all the best.
Although the pullman type bread of Example 2 obtained by using the melted oil composition 2 comprising transesterified oil of palm super olein, palm oil, and soybean hardened oil is not equivalent to Example 1, The evaluation of the fabric state, moist feeling, and softness at the time of division was good.
The pullman-type bread of Example 3 obtained using a melted oil and fat composition 3 composed of a transesterified oil of palm olein and a transesterified oil of palm super olein was subjected to the dough normal state and softness at the time of division. The evaluation was the same as that of Example 2, and the same feeling as that of Example 1 was applied to the moist feeling.

20℃と30℃のSFCが本発明に係る範囲からはずれている油脂組成物4を融解したものを使用して得られた比較例1のプルマン型食パンは、分割時の生地状態としとり感が実施例1よりも劣り、ソフト性は実施例1よりかなり劣る評価であった。
10℃、20℃、30℃のSFCが本発明に係る範囲からはずれている油脂組成物5を融解したものを使用して得られた比較例2のプルマン型食パンは、分割時の生地状態が実施例1よりもかなり劣り、しとり感とソフト性は実施例1より劣る評価であった。
The Pullman-type bread of Comparative Example 1 obtained by using the melted fat composition 4 having SFCs of 20 ° C. and 30 ° C. deviating from the range according to the present invention has a dough feeling at the time of division. The evaluation was inferior to that of Example 1, and the softness was considerably inferior to that of Example 1.
The Pullman-type bread of Comparative Example 2 obtained by using the melted fat composition 5 having SFCs of 10 ° C, 20 ° C and 30 ° C deviating from the range according to the present invention has a dough state at the time of division. The evaluation was inferior to that of Example 1, and the feeling of softness and softness were inferior to those of Example 1.

パームオレインのエステル交換油の含有量が本発明よりも少ない油脂組成物6を融解したものを使用して得られた比較例3のプルマン型食パンは、分割時の生地状態とソフト性が実施例1よりも劣り、しとり感は実施例1よりやや劣る評価であった。
パーム軟部油のエステル交換油を全く用いていない油脂組成物7を融解したものを使用して得られた比較例4のプルマン型食パンは、分割時の生地状態がとしとり感が実施例1よりも劣り、ソフト性は実施例1よりかなり劣る評価であった。
The Pullman-type bread of Comparative Example 3 obtained using a melted oil composition 6 having a content of transesterified oil of palm olein smaller than that of the present invention is an example of the dough state and softness at the time of division. The evaluation was slightly inferior to Example 1 and slightly inferior to Example 1.
The Pullman-type bread of Comparative Example 4 obtained by using a melted fat and oil composition 7 that does not use any transesterified oil of palm soft part oil has a dough feeling at the time of splitting as compared with Example 1. The softness was considerably inferior to that of Example 1.

実施例1で用いた油脂組成物1をさらに急冷可塑化し、ショートニングタイプとした油脂組成物8を使用して得られた比較例5のプルマン型食パンは、分割時の生地状態が実施例1より僅かに劣り、しとり感とソフト性は実施例1よりやや劣る評価であった。
実施例2で用いた油脂組成物2をさらに急冷可塑化し、ショートニングタイプとした油脂組成物9を使用して得られた比較例6のプルマン型食パンは、分割時の生地状態、しとり感、ソフト性が実施例1よりやや劣る評価であった。
実施例3で用いた油脂組成物3をさらに急冷可塑化し、ショートニングタイプとした油脂組成物10を使用して得られた比較例7のプルマン型食パンは、分割時の生地状態が実施例1より僅かに劣り、しとり感とソフト性は実施例1よりやや劣る評価であった。
The Pullman-type bread of Comparative Example 5 obtained by using the oil-and-fat composition 8 which was further rapidly quenched and plasticized from the oil-and-fat composition 1 used in Example 1 and made into a shortening type had a dough state at the time of division as compared with Example 1. The evaluation was slightly inferior to that of Example 1 in that the texture and softness were slightly inferior.
The Pullman-type bread of Comparative Example 6 obtained by using the oil-and-fat composition 9 obtained by further rapidly cooling and plasticizing the oil-and-fat composition 2 used in Example 2 and using a shortening type oil-and-fat composition 9 The evaluation was slightly inferior to that of Example 1.
The Pullman-type bread of Comparative Example 7 obtained by using the oil-and-fat composition 10 that was further rapidly plasticized by the oil-and-fat composition 3 used in Example 3 and made into a shortening type had a dough state at the time of division as compared with Example 1. The evaluation was slightly inferior to that of Example 1 in that the texture and softness were slightly inferior.

Claims (3)

油相中に、パーム軟部油をエステル交換した油脂を油相基準で51質量%以上含有し、且つ、該油相のSFCが、10℃で25〜60、20℃で15〜35、30℃で10〜25であって、該油相を80〜100質量%含有し、且つジグリセリドを油脂組成物基準で6〜10質量%含有する油脂組成物を、融解した状態で穀粉類含有生地に添加、混合することを特徴とするベーカリー生地の製造方法。 In the oil phase, 51% by mass or more of fat and oil obtained by transesterifying palm soft oil is contained on an oil phase basis, and the SFC of the oil phase is 25 to 60 at 10 ° C, 15 to 35 at 30 ° C, and 30 ° C. An oil composition containing 10 to 25 mass% of the oil phase and containing 6 to 10 mass% of diglyceride on the basis of the oil composition is added to the flour-containing dough in a melted state. A method for producing a bakery dough characterized by mixing. 上記油脂組成物が合成乳化剤を含有しない請求項1記載のベーカリー生地の製造方法。 The process according to claim 1 Symbol placement bakery dough the fat and oil composition does not contain synthetic emulsifiers. 上記穀粉類含有生地に用いる穀粉類100質量部に対し、上記油脂組成物を5〜30質量部添加、混合する請求項1又は2記載のベーカリー生地の製造方法。 The manufacturing method of the bakery dough of Claim 1 or 2 which adds and mixes 5-30 mass parts of the said oil-and-fat composition with respect to 100 mass parts of flour used for the said flour-containing dough.
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