JP5034727B2 - Thermal insulation material for bricks not subject to repair during hot repair of coke oven - Google Patents

Thermal insulation material for bricks not subject to repair during hot repair of coke oven Download PDF

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JP5034727B2
JP5034727B2 JP2007180967A JP2007180967A JP5034727B2 JP 5034727 B2 JP5034727 B2 JP 5034727B2 JP 2007180967 A JP2007180967 A JP 2007180967A JP 2007180967 A JP2007180967 A JP 2007180967A JP 5034727 B2 JP5034727 B2 JP 5034727B2
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智史 石川
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Sumitomo Metal Industries Ltd
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本発明は、室炉式コークス炉(以下、単に「コークス炉」と記す)の熱間補修時に、補修対象の煉瓦の解体後に露出する補修対象外の煉瓦を保温する保温部材に関する。   The present invention relates to a heat retaining member that retains bricks that are not to be repaired and are exposed after the bricks to be repaired are dismantled during hot repair of a chamber furnace type coke oven (hereinafter simply referred to as “coke oven”).

コークス炉は、全体として耐火煉瓦の構造物であり、一般に、炭化室と燃焼室とが水平方向に交互に配置され、これらの下部に蓄熱室が配置されている。コークス炉は、炭化室に装入された石炭を、燃焼室でのガスの燃焼に伴う熱供給によって乾留し、コークスを製造する。互いに隣接する炭化室と燃焼室との間の耐火煉瓦は、これを境界にして炭化室と燃焼室とに仕切る炉壁を構成し、炭化室炉壁煉瓦、燃焼室炉壁煉瓦、又は単に炉壁煉瓦と称される。本明細書では、この煉瓦を「炉壁煉瓦」と記す。また、燃焼室内は、上部が互いに連絡した2フリューを一組として複数のフリューに仕切られており、このフリューを仕切る耐火煉瓦は、燃焼室フリュー仕切煉瓦、又は単にフリュー仕切煉瓦と称される。本明細書では、この煉瓦を「フリュー仕切煉瓦」と記す。   A coke oven is a refractory brick structure as a whole, and generally, a carbonization chamber and a combustion chamber are alternately arranged in the horizontal direction, and a heat storage chamber is arranged below these. In the coke oven, the coal charged in the carbonization chamber is subjected to dry distillation by supplying heat accompanying the combustion of gas in the combustion chamber to produce coke. The refractory brick between the carbonization chamber and the combustion chamber adjacent to each other constitutes a furnace wall that is divided into the carbonization chamber and the combustion chamber with this as a boundary, and the carbonization chamber furnace wall brick, the combustion chamber furnace wall brick, or simply the furnace It is called a wall brick. In this specification, this brick is referred to as “furnace wall brick”. Further, the combustion chamber is partitioned into a plurality of flues as a set of two flues whose upper portions communicate with each other, and the refractory bricks that partition the flues are referred to as combustion chamber flue partition bricks or simply as flue partition bricks. In this specification, this brick is referred to as a “flue partition brick”.

炉壁煉瓦は、燃焼室からの熱供給によって1000〜1200℃の高温に加熱された状態から、ほぼ常温の石炭が装入されることによって急冷されたり、乾留したコークスの押出しによって摺擦されたり、更には、乾留中に発生するカーボンの付着と剥離が繰り返される。これにより、炉壁煉瓦は、長期の操業に伴って摩耗や亀裂等の損傷を受ける。このような損傷を受けた炉壁煉瓦を有する炭化室では、コークスの押出しが不能になったり、正常な乾留ができなくなるため、炉壁煉瓦の積み替え等の補修が必要となる。炉壁煉瓦は隣接する炭化室と燃焼室とに共有されるため、補修を行うときは、補修対象になる炉壁煉瓦を有する燃焼室の両側の炭化室側から、その燃焼室の補修対象の煉瓦を解体し、新しい煉瓦に積み替える。この補修は、解体される燃焼室を熱供給源として用いる炭化室以外の炭化室ではコークス製造を継続し、解体される燃焼室においても解体されるフリュー以外のフリューでは燃焼を継続した状況で実施されるため、熱間補修と称される。   Furnace wall bricks are rapidly cooled by charging coal at approximately room temperature from being heated to a high temperature of 1000 to 1200 ° C. by supplying heat from the combustion chamber, or rubbed by extrusion of dry-distilled coke. Furthermore, the adhesion and peeling of carbon generated during dry distillation is repeated. Thereby, a furnace wall brick receives damage, such as abrasion and a crack, with a long-term operation. In the carbonization chamber having such damaged furnace wall bricks, it becomes impossible to extrude coke or normal carbonization cannot be performed, so repair such as reloading of the furnace wall bricks is required. Because the furnace wall brick is shared by the adjacent carbonization chamber and the combustion chamber, when repairing, the carbonization chamber side on both sides of the combustion chamber having the furnace wall brick to be repaired must be repaired. Dismantle the bricks and reload them with new bricks. This repair was carried out in a situation where coke production was continued in the carbonization chamber other than the carbonization chamber using the combustion chamber to be disassembled as a heat source, and combustion was continued in the flue other than the flue to be dismantled in the combustion chamber to be dismantled. Therefore, it is called hot repair.

熱間補修の際、補修対象にされてない煉瓦は、温度低下によって亀裂等の損傷が不用意に発生しないように、高温状態に可能な限り保持することが重要である。また、熱間補修時の特に煉瓦積み替えは高温状態の炭化室内で人手によってなされることから、作業者を苛酷な高温環境から防護し、安全に作業を行えるようにする目的で、補修対象外の煉瓦からの放熱を遮断し、補修対象の煉瓦を極力冷却することが重要である。そのため、コークス炉の熱間補修時には、補修対象の煉瓦を有する燃焼室の両側の炭化室に断熱部材を設置する手法が採用されている(例えば、特許文献1〜5参照)。   In hot repair, it is important that bricks that are not subjected to repair are kept as high as possible so that cracks and the like are not inadvertently caused by a temperature drop. In addition, brick replacement during hot repair is done manually in a high-temperature carbonization chamber, so it is not subject to repair for the purpose of protecting workers from harsh high-temperature environments and allowing them to work safely. It is important to block the heat dissipation from the brick and cool the brick to be repaired as much as possible. Therefore, at the time of hot repair of a coke oven, a method of installing a heat insulating member in the carbonization chamber on both sides of the combustion chamber having the brick to be repaired is employed (see, for example, Patent Documents 1 to 5).

図1は、従来のコークス炉熱間補修時における断熱部材の設置構造を示すコークス炉の水平断面図であって、同図(a)は煉瓦解体前の状態を示し、同図(b)は煉瓦解体後の状態を示している。同図に示すコークス炉では、コークス炉の押出機側又はコークガイド車側の端部から2フリュー分の燃焼室の煉瓦を補修対象とし、3フリュー目以降(4フリュー目からは不図示)の煉瓦を補修対象外としている。   FIG. 1 is a horizontal cross-sectional view of a coke oven showing a heat insulating member installation structure at the time of conventional hot repair of a coke oven, in which FIG. 1 (a) shows a state before demolition of bricks, and FIG. The state after brick demolition is shown. In the coke oven shown in the figure, the bricks in the combustion chamber for two flues from the end of the coke oven on the extruder side or coke guide wheel side are to be repaired, and the third and subsequent flutes (not shown from the fourth flute) Brick is not repaired.

同図に示すように、熱間補修によって解体される燃焼室1Aは、補修対象の煉瓦として、炉壁煉瓦3Aa、3Aa、及び、この炉壁煉瓦3Aa、3Aa間のフリューを仕切るフリュー仕切煉瓦4Aaを有する。また、この燃焼室1Aは、補修対象外の煉瓦として、炉壁煉瓦3Ab、3Ab、及び、この炉壁煉瓦3Ab、3Ab間のフリューを仕切るフリュー仕切煉瓦4Abを有する。熱間補修中は、その解体される燃焼室1A以外の燃焼室1Bを熱供給源として用いる炭化室2Bでは、操業を継続される。   As shown in the figure, the combustion chamber 1A to be dismantled by hot repair is a brick to be repaired. Furnace partition bricks 4Aa for partitioning the furnace wall bricks 3Aa, 3Aa and the flue between the furnace wall bricks 3Aa, 3Aa. Have Moreover, this combustion chamber 1A has furnace wall bricks 3Ab and 3Ab, and a flue partition brick 4Ab that partitions the flue between the furnace wall bricks 3Ab and 3Ab as bricks that are not repaired. During the hot repair, the operation is continued in the carbonization chamber 2B using the combustion chamber 1B other than the combustion chamber 1A to be disassembled as a heat supply source.

コークス炉の熱間補修にあたり、図1(a)に示すように、解体対象の燃焼室1Aに隣接する両側の炭化室2A、2Aに、それぞれの窯口から第1断熱パネル5、更には第2断熱パネル6が挿入される。第1断熱パネル5は、これが挿入された炭化室2A内で、補修対象の炉壁煉瓦3Aaと対向する解体対象外の燃焼室1Bの炉壁煉瓦3Bを天井部から炉床部まで覆うように設置される。第2断熱パネル6は、これが挿入された炭化室2A内で、第1断熱パネル5の奥側端部に直角に連結され、補修対象の炉壁煉瓦3Aa側と補修対象外の炉壁煉瓦3Ab側に区画するように設置される。   In the hot repair of the coke oven, as shown in FIG. 1 (a), the first heat insulation panel 5 and further the 2 The heat insulation panel 6 is inserted. The first heat insulation panel 5 covers the furnace wall brick 3B of the combustion chamber 1B not to be dismantled facing the furnace wall brick 3Aa to be repaired from the ceiling portion to the hearth portion in the carbonization chamber 2A in which the first heat insulation panel 5 is inserted. Installed. The second heat insulation panel 6 is connected at right angles to the back end of the first heat insulation panel 5 in the carbonization chamber 2A into which the second heat insulation panel 6 is inserted, and the furnace wall brick 3Aa side to be repaired and the furnace wall brick 3Ab not to be repaired. It is installed so as to partition on the side.

特許文献1では、第1断熱パネル5として、柔軟な断熱カーテンが用いられている。炭化室2Aの天井部には、石炭装入口を通じた吊金物等によってI形レールが架設され、断熱カーテンは、そのI形レールに沿って案内されながら炭化室2Aに挿入され、垂らされた状態で設置される。   In Patent Document 1, a flexible heat insulating curtain is used as the first heat insulating panel 5. An I-shaped rail is installed on the ceiling of the carbonization chamber 2A by a hanging object or the like through the coal inlet, and the heat insulating curtain is inserted into the carbonization chamber 2A while being guided along the I-shaped rail and is suspended. Installed at.

また、特許文献2〜5では、第1断熱パネル5は、炭化室2Aの天井部に架設されたI形レールに案内されて炭化室2Aに挿入され、吊下げられた状態で設置される。第2断熱パネル6は、予め第1断熱パネル5と一体化されて炭化室2Aに挿入される。   Moreover, in patent documents 2-5, the 1st heat insulation panel 5 is installed in the carbonization chamber 2A by being guided by the I-shaped rail constructed in the ceiling part of the carbonization chamber 2A, and it is installed in the suspended state. The second heat insulation panel 6 is integrated with the first heat insulation panel 5 in advance and inserted into the carbonization chamber 2A.

こうして、熱間補修に際し、第1断熱パネル5及び第2断熱パネル6により、補修対象にされていない煉瓦、すなわち解体対象外の燃焼室1Bの炉壁煉瓦3B、及び解体対象の燃焼室1Aにおける補修対象外の炉壁煉瓦3Abからの放熱を遮断することができる。従って、これら補修対象外の炉壁煉瓦3B、3Abを高温状態に保温できるとともに、第1断熱パネル5と第2断熱パネル6と補修対象の炉壁煉瓦3Aaとで囲まれた炭化室2A内の作業領域に、補修対象外の炉壁煉瓦3B、3Abから熱が供給されることを防止できる。   Thus, in the hot repair, the first heat insulating panel 5 and the second heat insulating panel 6 make bricks that are not repaired, that is, the furnace wall brick 3B of the combustion chamber 1B that is not to be demolished, and the combustion chamber 1A that is to be demolished. Heat dissipation from the furnace wall brick 3Ab that is not subject to repair can be blocked. Accordingly, the furnace wall bricks 3B and 3Ab that are not repaired can be kept at a high temperature, and the inside of the carbonization chamber 2A surrounded by the first heat insulation panel 5, the second heat insulation panel 6, and the furnace wall brick 3Aa to be repaired. Heat can be prevented from being supplied to the work area from the furnace wall bricks 3B and 3Ab that are not repaired.

第1断熱パネル5及び第2断熱パネル6の設置が終了すると、図1(b)に示すように、補修対象の煉瓦、すなわち炉壁煉瓦3Aa及びフリュー仕切煉瓦4Aaが炭化室2A側から順次解体され、解体された煉瓦の跡に新しい煉瓦が積み上げられる。   When the installation of the first heat insulation panel 5 and the second heat insulation panel 6 is completed, as shown in FIG. 1B, the bricks to be repaired, that is, the furnace wall brick 3Aa and the flue partition brick 4Aa are sequentially disassembled from the carbonization chamber 2A side. New bricks are piled up on the traces of the demolished and demolished bricks.

特開昭59−113088号公報JP 59-113088 A 特開昭56−125481号公報JP 56-125481 A 特開平9−302352号公報JP-A-9-302352 特開平9−302353号公報JP-A-9-302353 特開平6−41538号公報JP-A-6-41538

コークス炉の熱間補修において、補修対象の煉瓦、すなわち炉壁煉瓦3Aa及びフリュー仕切煉瓦4Aaが解体された後にあっては、補修対象外のフリュー仕切煉瓦4Abが露出する。このとき、補修対象外のフリュー仕切煉瓦4Abが露出した状態のままでは、そのフリュー仕切煉瓦4Ab、更にはこのフリュー仕切煉瓦4Abの両端につながる補修対象外の炉壁煉瓦3Abの端部を通じて、これらのフリュー仕切煉瓦4Ab及び炉壁煉瓦3Abで囲まれたフリューに蓄積されている熱が放出されることになる。これにより、炭化室2A内の作業領域に熱が供給されるため、作業環境が悪化すると同時に、その補修対象外のフリュー仕切煉瓦4Abは温度が低下するため、亀裂等の損傷が発生するという問題が生まれる。   In the hot repair of the coke oven, after the bricks to be repaired, that is, the furnace wall bricks 3Aa and the flue partition bricks 4Aa are disassembled, the flue partition bricks 4Ab that are not repair targets are exposed. At this time, if the flue partition brick 4Ab that is not the repair target is exposed, the flue partition brick 4Ab and further through the end portions of the furnace wall brick 3Ab that is not the repair target connected to both ends of the flute partition brick 4Ab The heat accumulated in the flue surrounded by the flue partition brick 4Ab and the furnace wall brick 3Ab is released. Thereby, since heat is supplied to the work area in the carbonization chamber 2A, the work environment is deteriorated, and at the same time, the temperature of the flue partition brick 4Ab that is not the object of repair is lowered, so that damage such as cracks occurs. Is born.

上記特許文献1〜5では、このような問題の発生は全く考慮されておらず、その対策は何ら示されていない。従来は、露出した補修対象外のフリュー仕切煉瓦4Abを、上記特許文献1に示されたような断熱カーテンで覆うという簡易的な手法で対処していた。   In the above-mentioned Patent Documents 1 to 5, the occurrence of such a problem is not considered at all, and no countermeasure is shown. Conventionally, the flue partition brick 4Ab that is not subject to repair has been dealt with by a simple method of covering it with a heat insulating curtain as disclosed in Patent Document 1.

図2は、従来のコークス炉熱間補修時において、煉瓦解体後に露出する補修対象外のフリュー仕切煉瓦の保温構造を示すコークス炉の鉛直断面図であり、図3は、その水平断面図である。図2及び図3に示すように、補修対象の煉瓦が解体されて、補修対象外のフリュー仕切煉瓦4Abが露出すると、その露出したフリュー仕切煉瓦4Abを天井部から炉床部まで覆うように、断熱カーテン7が設置される。この断熱カーテン7は、燃焼室1Aの天井部に設けられた吊金物9から垂らされた状態で設置される。   FIG. 2 is a vertical cross-sectional view of a coke oven showing a heat retaining structure of a flue partition brick that is exposed after brick demolition and is not repaired, and FIG. 3 is a horizontal cross-sectional view thereof. . As shown in FIGS. 2 and 3, when the brick to be repaired is dismantled and the flue partition brick 4Ab that is not a repair target is exposed, the exposed flue partition brick 4Ab is covered from the ceiling portion to the hearth portion, An insulating curtain 7 is installed. The heat insulating curtain 7 is installed in a state of being hung from a hanging object 9 provided on the ceiling portion of the combustion chamber 1A.

しかし、このような断熱カーテン7は、上部を吊下げた構造であるため、その厚みが増すと自重によって破断する危険性があり、極力薄くせざるを得なかった。その結果、断熱カーテン7自体の断熱性能が低下し、補修対象外のフリュー仕切煉瓦4Abからの放熱を十分に遮断することができなかった。すなわち、断熱カーテン7では、補修対象外のフリュー仕切煉瓦4Abを十分に保温することができず、そのフリュー仕切煉瓦4Abの温度低下による損傷を確実に防止するには不十分であった。   However, since such a heat insulating curtain 7 has a structure in which the upper part is suspended, there is a risk of breaking due to its own weight when the thickness increases, and it has been unavoidable to make it as thin as possible. As a result, the heat insulating performance of the heat insulating curtain 7 itself was lowered, and the heat radiation from the flue partition brick 4Ab that was not repaired could not be sufficiently blocked. That is, in the heat insulating curtain 7, the flue partition brick 4Ab that is not subject to repair cannot be sufficiently warmed, and is insufficient to reliably prevent damage due to the temperature drop of the flue partition brick 4Ab.

ここで、補修対象の煉瓦が解体された後は、実際には、ここに積み上げる新しい煉瓦との接合のため、補修対象外のフリュー仕切煉瓦4Abは、その両端に切削加工が施されて滑らかな接合面が形成される。   Here, after the bricks to be repaired are dismantled, the flute partition bricks 4Ab that are not repaired are actually cut and smoothed at both ends for joining with new bricks to be piled up here. A joining surface is formed.

図4は、補修対象外のフリュー仕切煉瓦に接合面が形成された状態を示すコークス炉の水平断面図である。同図に示すように、煉瓦の解体後、露出する補修対象外のフリュー仕切煉瓦4Abの両端、すなわちそのフリュー仕切煉瓦4Abの両端につながる補修対象外の炉壁煉瓦3Abの端部に、切削加工が施され、これにより、フリュー仕切煉瓦4Abの露出面よりも一段凹んだ接合面8が形成される。その際、断熱カーテン7は、接合面8の加工作業の障害にならないように、一時捲り上げられる。そのため、接合面8の切削加工中は、補修対象外のフリュー仕切煉瓦4Abが露出した状態になり、そのフリュー仕切煉瓦4Abからの放熱が促進して、フリュー仕切煉瓦4Abの温度が低下する。   FIG. 4 is a horizontal cross-sectional view of a coke oven showing a state where a joining surface is formed on a flue partition brick that is not a repair target. As shown in the drawing, after the brick is dismantled, cutting is performed on both ends of the flue partition brick 4Ab that is not repaired, that is, on the end portion of the furnace wall brick 3Ab that is not repaired that is connected to both ends of the flue partition brick 4Ab. As a result, a joint surface 8 is formed which is recessed by one step from the exposed surface of the flue partition brick 4Ab. At that time, the heat insulating curtain 7 is temporarily raised so as not to obstruct the processing operation of the joint surface 8. Therefore, during the cutting process of the joint surface 8, the flue partition brick 4Ab that is not the object of repair is exposed, heat dissipation from the flue partition brick 4Ab is promoted, and the temperature of the flue partition brick 4Ab is lowered.

接合面8の加工が終了した後、再び断熱カーテン7がフリュー仕切煉瓦4Abに被せられる。この状態のとき、前記図2〜図4に示すように、断熱カーテン7とフリュー仕切煉瓦4Abとの間に隙間Cが発生し、この隙間C内の熱が炭化室2A内の作業領域に漏れ出す。従って、断熱カーテン7によるフリュー仕切煉瓦4Abへの保温性能は、上記したように断熱カーテン7自体が薄くされたことに加え、断熱カーテン7とフリュー仕切煉瓦4Abとの隙間Cから熱が漏出することにより、一層不十分なものとなっていた。   After the processing of the joint surface 8 is finished, the heat insulating curtain 7 is again covered with the flue partition brick 4Ab. In this state, as shown in FIGS. 2 to 4, a gap C is generated between the heat insulating curtain 7 and the flue partition brick 4Ab, and heat in the gap C leaks to the work area in the carbonization chamber 2A. put out. Therefore, the heat insulation performance of the heat-insulating curtain 7 on the flue partition brick 4Ab is that heat is leaked from the gap C between the heat-insulating curtain 7 and the flue partition brick 4Ab in addition to the fact that the heat-insulating curtain 7 itself is thinned as described above. As a result, it was further insufficient.

また、接合面8の加工終了後、新しい煉瓦が積み上げられることになるが、その煉瓦積み上げに先立ち、新しい煉瓦を積み上げる範囲の長さ、すなわち解体された炉壁煉瓦3Aaの跡である窯口から接合面8までの長さの寸法L(前記図2及び図4参照)が測定される。準備すべき新しい煉瓦の寸法を決定するためである。この寸法測定の際も、断熱カーテン7は一時捲り上げられることから、補修対象外のフリュー仕切煉瓦4Abが露出した状態になり、そのフリュー仕切煉瓦4Abの温度が低下する。   In addition, new bricks are piled up after the processing of the joint surface 8. Prior to the brick building, the length of the range in which the new bricks are piled up, that is, from the kiln entrance which is the trace of the demolished furnace wall brick 3Aa. The length dimension L (see FIGS. 2 and 4) up to the joint surface 8 is measured. This is to determine the dimensions of the new brick to be prepared. Also during this dimension measurement, since the heat insulating curtain 7 is temporarily lifted, the flue partition brick 4Ab that is not subject to repair is exposed, and the temperature of the flue partition brick 4Ab is lowered.

寸法測定が終了した後、煉瓦の解体とは逆の順序で、炉床部から煉瓦が積み上げられていく。その際、断熱カーテン7は、下部から上部に向けて順次に捲り上げられていく。   After the dimension measurement is completed, the bricks are stacked from the hearth in the reverse order to the brick dismantling. At that time, the heat insulating curtain 7 is sequentially lifted from the lower part toward the upper part.

このように、補修対象の煉瓦の解体後に露出する補修対象外のフリュー仕切煉瓦4Abの保温に関し、従来の保温構造を構成する断熱カーテン7では、それ自体十分な保温性能が期待できないし、煉瓦の解体から新しい煉瓦の積み上げまでの間に、フリュー仕切煉瓦4Abが頻繁に露出した状態になることからも、安定した保温性能が望めない。従って、コークス炉の熱間補修時に、補修対象外のフリュー仕切煉瓦4Abの温度が不用意に低下し、そのフリュー仕切煉瓦4Abに亀裂等の損傷が発生するおそれが依然ある。   As described above, with respect to the heat insulation of the non-repair flue partition brick 4Ab that is exposed after the brick to be repaired is disassembled, the heat insulating curtain 7 constituting the conventional heat insulation structure cannot itself be expected to have a sufficient heat retention performance. Since the flue partition brick 4Ab is frequently exposed between the dismantling and the stacking of new bricks, stable heat retaining performance cannot be expected. Therefore, at the time of hot repairing of the coke oven, the temperature of the flue partition brick 4Ab that is not subject to repair is inadvertently lowered, and there is still a possibility that damage such as cracks may occur in the flue partition brick 4Ab.

本発明は、上記の問題に鑑みてなされたものであり、コークス炉の熱間補修時に、補修対象の煉瓦の解体後に露出する補修対象外のフリュー仕切煉瓦を、十分に保温することができる保温部材を提供することを目的とするものである。   The present invention has been made in view of the above-described problem, and is capable of sufficiently warming a non-repaired flue partition brick that is exposed after demolition of a repair target brick during hot repair of a coke oven. The object is to provide a member.

上記目的を達成するため、本発明は、交互に配置された炭化室と燃焼室とを仕切る炉壁煉瓦、及び燃焼室内を複数のフリューに仕切るフリュー仕切煉瓦から構成されるコークス炉において、熱間補修にて、炉壁煉瓦及びフリュー仕切煉瓦のうちの少なくとも炉壁煉瓦を含む補修対象の煉瓦を、この補修対象の煉瓦を有する燃焼室の両側の炭化室側から解体した後、露出する補修対象外の煉瓦を保温する保温部材であって、互いに着脱可能で高さ方向に連結されて成り、解体後に露出する補修対象外のフリュー仕切煉瓦を覆う複数の主断熱板を含む。   In order to achieve the above-mentioned object, the present invention provides a coke oven composed of furnace wall bricks that partition alternately carbonization chambers and combustion chambers, and flue partition bricks that partition the combustion chamber into a plurality of flues. The repair target bricks that are to be repaired, including at least the furnace wall bricks among the furnace wall bricks and flue partition bricks, are dismantled from the carbonization chamber side on both sides of the combustion chamber having the bricks to be repaired, and then exposed. A heat insulating member that keeps the outer brick warm, and includes a plurality of main heat insulating plates that are detachable from each other and connected to each other in the height direction and cover the flue partition brick that is not to be repaired and is exposed after dismantling.

このような構成にすると、主断熱板が補修対象外のフリュー仕切煉瓦を覆っているため、その煉瓦に対する保温性能が向上する。また、補修対象の煉瓦を解体する段階では、上段から数段ずつ順次解体しながら、数段ずつ露出したフリュー仕切煉瓦ごとに主断熱板を順次連結して設置することができ、更に新しい煉瓦を積み上げる段階では、主断熱板を下段から一つずつ順次取り外し、その取外しの都度煉瓦を積み上げていくことができるため、補修対象外のフリュー仕切煉瓦が露出した状態になることは少なく、その煉瓦に対する保温性能は安定する。   With such a configuration, since the main heat insulating plate covers the flue partition brick that is not subject to repair, the heat retaining performance for the brick is improved. In addition, at the stage of dismantling the bricks to be repaired, the main thermal insulation plates can be connected and installed sequentially for each flue brick that is exposed several stages while dismantling several stages from the top. At the stacking stage, the main heat insulating plates can be removed one by one from the bottom one by one, and bricks can be stacked each time they are removed. Thermal insulation performance is stable.

また、保温性能を一層向上させる観点から、前記主断熱板の両端に副断熱板が回動可能に連結され、前記副断熱板は前記フリュー仕切煉瓦の両端につながる補修対象外の炉壁煉瓦の端部を覆うようにすることが好ましい。   Further, from the viewpoint of further improving the heat insulation performance, a secondary heat insulating plate is rotatably connected to both ends of the main heat insulating plate, and the sub heat insulating plate is connected to both ends of the flue partition brick and is not a repair target furnace wall brick. It is preferable to cover the end.

更に、保温性能に支障なく、積み上げる新しい煉瓦の寸法を決定するための寸法確認が行えるように、前記副断熱板に開口部が形成されていて、前記開口部には断熱蓋が装着されていることが好ましい。   Furthermore, an opening is formed in the sub-insulation plate so that the dimensions for determining the dimensions of the new bricks to be stacked can be confirmed without hindering the heat retaining performance, and a heat insulating lid is attached to the opening. It is preferable.

本発明の保温部材によれば、コークス炉の熱間補修時に、補修対象の煉瓦の解体後に露出する補修対象外のフリュー仕切煉瓦を、十分に保温することができるため、そのフリュー仕切煉瓦の温度低下による亀裂等の損傷を確実に防止できる。   According to the heat retaining member of the present invention, during the hot repair of the coke oven, it is possible to sufficiently warm the non-repaired flue partition brick exposed after dismantling the repair target brick. Damage such as cracks due to the lowering can be reliably prevented.

以下に、コークス炉の熱間補修時に補修対象外のフリュー仕切煉瓦を保温するための本発明の保温部材について、図面を参照しながら詳述する。   Hereinafter, a heat retaining member of the present invention for keeping warm a flue partition brick that is not subject to repair during hot repair of a coke oven will be described in detail with reference to the drawings.

図5は、本発明のコークス炉熱間補修時において、煉瓦解体後に露出する補修対象外のフリュー仕切煉瓦の保温構造を示すコークス炉の水平断面図であり、図6は、その保温構造を構成する保温部材の水平方向視での平面図である。   FIG. 5 is a horizontal cross-sectional view of a coke oven showing a heat retaining structure of a flue partition brick that is exposed after demolition of bricks and is not repaired during hot repair of the coke oven according to the present invention. FIG. 6 shows the heat retaining structure. It is a top view in the horizontal direction view of the heat retention member to do.

ここでは、前記図1に示すように、コークス炉の押出機側又はコークガイド車側の端部から2フリュー分の燃焼室1Aの煉瓦、すなわち、炉壁煉瓦3Aa、3Aa、及び、この炉壁煉瓦3Aa、3Aa間のフリューを仕切るフリュー仕切煉瓦4Aaを補修対象とし、3フリュー目以降の煉瓦、すなわち、炉壁煉瓦3Ab、3Ab、及び、この炉壁煉瓦3Ab、3Ab間のフリューを仕切るフリュー仕切煉瓦4Abを補修対象外として例示する。   Here, as shown in FIG. 1, the bricks of the combustion chamber 1A for two flues from the end of the coke oven on the extruder side or coke guide wheel side, that is, the furnace wall bricks 3Aa, 3Aa, and this furnace wall Frue partitioning brick 4Aa that partitions the flue between bricks 3Aa and 3Aa is a repair target. The brick 4Ab is illustrated as not being repaired.

また、コークス炉の熱間補修にあたっては、先ず、前記図1に示すように、解体対象の燃焼室1Aに隣接する両側の炭化室2A、2Aに、補修対象の炉壁煉瓦3Aaと対向する解体対象外の燃焼室1Bの炉壁煉瓦3Bを覆う第1断熱パネル5、更には炭化室2A内を補修対象の炉壁煉瓦3Aa側と補修対象外の炉壁煉瓦3Ab側とに区画する第2断熱パネル6が挿入されて設置される。   In the hot repair of a coke oven, first, as shown in FIG. 1, the carbonization chambers 2A and 2A on both sides adjacent to the combustion chamber 1A to be demolished are dismantled facing the furnace wall brick 3Aa to be repaired. A first heat insulating panel 5 that covers the furnace wall brick 3B of the combustion chamber 1B that is not the target, and further the second that partitions the inside of the carbonization chamber 2A into the furnace wall brick 3Aa that is the repair target and the furnace wall brick 3Ab that is not the repair target. The heat insulation panel 6 is inserted and installed.

本発明では、図5及び図6に示すように、第1断熱パネル5及び第2断熱パネル6の設置が終了すると、補修対象の煉瓦、すなわち炉壁煉瓦3Aa及びフリュー仕切煉瓦4Aaが炭化室2A側から順次解体され、この解体とともに露出する補修対象外のフリュー仕切煉瓦4Abに保温部材10が設置される。   In this invention, as shown in FIG.5 and FIG.6, when installation of the 1st heat insulation panel 5 and the 2nd heat insulation panel 6 is complete | finished, the bricks to be repaired, ie, the furnace wall brick 3Aa and the flue partition brick 4Aa, are carbonized chamber 2A. The heat retaining member 10 is installed on the flue partition brick 4Ab that is dismantled sequentially from the side and is exposed together with the dismantling and is not subject to repair.

本発明の保温部材10は、鉛直方向すなわち高さ方向に連結された複数の主断熱板11と、これらの主断熱板11の水平方向すなわち左右方向の両端に連結された副断熱板12とから構成される。ここで、主断熱板11は、上部と下部に左右で一対ずつ形成されている固定具取付け部13に、ボルト等によって上下連結具14が締結され、この上下連結具14によって高さ方向に順に連結されている。その上下連結具14の取付け/取外しにより、主断熱板11は、互いに着脱可能になっている。このような主断熱板11は、全体として、煉瓦解体に伴って露出する補修対象外のフリュー仕切煉瓦4Abを覆うように設置される。このとき、最上段の主断熱板11は、燃焼室1Aの天井部に設けられた吊金物9(前記図2参照)に上下連結具14が締結されることにより固定される。   The heat insulating member 10 of the present invention includes a plurality of main heat insulating plates 11 connected in the vertical direction, that is, in the height direction, and sub heat insulating plates 12 connected to both ends of the main heat insulating plates 11 in the horizontal direction, that is, in the left-right direction. Composed. Here, the main heat insulating plate 11 has a vertical fixture 14 fastened by bolts or the like to a fixture mounting portion 13 formed in a pair of left and right at the upper and lower portions, and the vertical connector 14 sequentially in the height direction. It is connected. The main heat insulating plates 11 can be attached to and detached from each other by attaching / detaching the upper and lower connectors 14. Such a main heat insulating plate 11 is installed as a whole so as to cover the flue partition brick 4Ab that is not repaired and that is exposed when the brick is dismantled. At this time, the uppermost main heat insulating plate 11 is fixed by fastening the upper and lower connectors 14 to a hanging object 9 (see FIG. 2) provided on the ceiling portion of the combustion chamber 1A.

一方、副断熱板12は、主断熱板11の左右両端部に上下で一対ずつ設けられたヒンジ15によって主断熱板11に回動可能に連結されている。副断熱板12は、フリュー仕切煉瓦4Abの両端に切削加工によって形成された接合面8に向けて、ヒンジ15を支点にして折り曲げられ、そのフリュー仕切煉瓦4Abの両端につながる補修対象外の炉壁煉瓦3Abの端部を覆うように設置される。このとき、副断熱板12は、前記固定具取付け部13から第2断熱パネル6の保持枠16にワイヤ17が掛け渡され、このワイヤ17の張りにより、補修対象外のフリュー仕切煉瓦4Abの両端につながる補修対象外の炉壁煉瓦3Abの端部に接触した状態で固定される。これと同時に、主断熱板11も、ワイヤ17の張りにより、補修対象外のフリュー仕切煉瓦4Abの露出面に接触した状態で固定される。   On the other hand, the sub heat insulating plate 12 is rotatably connected to the main heat insulating plate 11 by hinges 15 provided in pairs on the left and right ends of the main heat insulating plate 11. The auxiliary heat insulating plate 12 is bent with the hinge 15 as a fulcrum toward the joint surfaces 8 formed by cutting at both ends of the flue partition brick 4Ab and connected to both ends of the flue partition brick 4Ab. It is installed so as to cover the end of the brick 3Ab. At this time, the auxiliary heat insulating plate 12 has a wire 17 spanned from the fixture mounting portion 13 to the holding frame 16 of the second heat insulating panel 6, and due to the tension of the wire 17, both ends of the flue partition brick 4 </ b> Ab not to be repaired. It fixes in the state which contacted the edge part of the furnace wall brick 3Ab which is not a repair object connected to No.3. At the same time, the main heat insulating plate 11 is also fixed by the tension of the wire 17 in contact with the exposed surface of the flue partition brick 4Ab that is not subject to repair.

また、副断熱板12には、開口部18が形成されており、この開口部18には断熱素材から成る断熱蓋19が着脱可能に装着されている。断熱蓋19としては、開口部18から完全に取り外せる方式のものの他に、スライド方式や扉方式によって開口部18を開閉する方式のものを採用することができる。   Moreover, the opening part 18 is formed in the sub heat insulation board 12, and the heat insulation lid | cover 19 which consists of a heat insulation raw material is attached to this opening part 18 so that attachment or detachment is possible. As the heat insulating lid 19, in addition to a system that can be completely removed from the opening 18, a system that opens and closes the opening 18 by a slide system or a door system can be adopted.

このような保温部材10によれば、補修対象の炉壁煉瓦3Aa及びフリュー仕切煉瓦4Aaを、上段から数段ずつ順次解体しながら、数段ずつ露出する補修対象外のフリュー仕切煉瓦4Abに接合面8を順次形成し、接合面8が形成された数段のフリュー仕切煉瓦4Abごとに主断熱板11を順次連結して設置することができ、最終的に補修対象外のフリュー仕切煉瓦4Abの露出面全域を主断熱板11によって覆うことができる。そして、各主断熱板11の設置と同時に、補修対象外のフリュー仕切煉瓦4Abの両端につながる補修対象外の炉壁煉瓦3Abの端部を覆うように、副断熱板12を設置することができる。   According to such a heat retaining member 10, the furnace wall brick 3Aa and the flue partition brick 4Aa to be repaired are sequentially disassembled from the upper stage several stages at a time, and the joining surface is exposed to the flue partition brick 4Ab that is not repaired and exposed several stages. 8 are sequentially formed, and the main heat insulating plate 11 can be sequentially connected and installed for each of several stages of the flue partition bricks 4Ab on which the joint surfaces 8 are formed, and finally the flue partition bricks 4Ab that are not repaired are exposed. The entire surface can be covered with the main heat insulating plate 11. And the sub heat insulation board 12 can be installed so that the edge part of the furnace wall brick 3Ab which is not a repair object connected to the both ends of the flue partition brick 4Ab which is not a repair object may be covered simultaneously with installation of each main heat insulation board 11. .

また、新しい煉瓦を積み上げる段階では、主断熱板11及び副断熱板12を下段から一つずつ順次取り外し、その取外しの都度煉瓦を積み上げていくことができる。   In addition, at the stage of stacking new bricks, the main heat insulating plate 11 and the sub heat insulating plate 12 can be sequentially removed from the lower stage one by one, and the bricks can be stacked each time they are removed.

従って、煉瓦の解体から新しい煉瓦の積み上げまでの間に、フリュー仕切煉瓦4Abが露出した状態になることは少なく、補修対象外のフリュー仕切煉瓦4Abに対する安定した保温性能が望める。しかも、主断熱板11が補修対象外のフリュー仕切煉瓦4Abを隙間なく覆っているため、そのフリュー仕切煉瓦4Abに対する保温性能が向上する。更に、副断熱板12が、そのフリュー仕切煉瓦4Abの両端につながる補修対象外の炉壁煉瓦3Abの端部を覆っているため、そのフリュー仕切煉瓦4Abに対する保温性能が一層向上する。   Therefore, it is unlikely that the flue partition brick 4Ab is exposed between the dismantling of the brick and the stacking of a new brick, and a stable heat retaining performance for the flue partition brick 4Ab that is not a repair target can be expected. In addition, since the main heat insulating plate 11 covers the flue partition brick 4Ab that is not subject to repair without gaps, the heat retaining performance for the flue partition brick 4Ab is improved. Further, since the auxiliary heat insulating plate 12 covers the ends of the furnace wall bricks 3Ab that are not to be repaired connected to both ends of the flue partition brick 4Ab, the heat retaining performance for the flue partition brick 4Ab is further improved.

よって、コークス炉の熱間補修時に、補修対象外のフリュー仕切煉瓦4Abを十分に保温することができる。その結果、補修対象外のフリュー仕切煉瓦4Abの不用意な温度低下を抑制することでき、そのフリュー仕切煉瓦4Abの温度低下による損傷を確実に防止できる。しかも、そのフリュー仕切煉瓦4Abから作業領域への熱供給を確実に遮断することができ、作業環境が悪化することはない。   Therefore, at the time of hot repair of the coke oven, the flue partition brick 4Ab that is not a repair target can be sufficiently kept warm. As a result, an inadvertent temperature drop of the flue partition brick 4Ab that is not subject to repair can be suppressed, and damage due to the temperature drop of the flue partition brick 4Ab can be reliably prevented. In addition, the heat supply from the flue partition brick 4Ab to the work area can be reliably cut off, and the work environment is not deteriorated.

また、新しい煉瓦を積み上げる範囲の長さ、すなわち解体された炉壁煉瓦3Aaの跡である窯口から接合面8までの長さの寸法L(前記図2及び図5参照)を測定する際は、副断熱板12から断熱蓋19を取り外し、これにより開いた開口部18から接合面8を臨んで寸法確認を行える。その際、主断熱板11及び副断熱板12の取り外しはいっさい不要であるため、補修対象外のフリュー仕切煉瓦4Abの温度低下はほとんど起こらない。   Moreover, when measuring the length L of the range in which new bricks are piled up, that is, the length L (see FIGS. 2 and 5) from the kiln to the joint surface 8 which is the trace of the demolished furnace wall brick 3Aa. Then, the heat insulating lid 19 is removed from the sub heat insulating plate 12, and the dimensions can be confirmed by facing the joint surface 8 from the opening 18 opened thereby. At this time, since the main heat insulating plate 11 and the sub heat insulating plate 12 need not be removed at all, the temperature of the flue partition brick 4Ab not subject to repair hardly occurs.

なお、主断熱板11及び副断熱板12の高さ方向の寸法は、解体する補修対象の炉壁煉瓦3Aa及びフリュー仕切煉瓦4Aaの一回あたりの解体段数に応じて決定されればよく、通常は、一回当たりの煉瓦解体段数を5段程度とし、600mm程度が適当である。   In addition, the dimension in the height direction of the main heat insulating plate 11 and the sub heat insulating plate 12 may be determined according to the number of dismantling stages per one time of the furnace wall brick 3Aa and the flue partition brick 4Aa to be repaired. The number of brick dismantling stages per one is about 5, and about 600 mm is appropriate.

以上説明した本発明の保温部材10に関し、以下の実施例からその有効性を明らかにした。   The effectiveness of the heat retaining member 10 of the present invention described above has been clarified from the following examples.

本実施例では、コークス炉の熱間補修時において、コークガイド車側の端部から2フリュー分の燃焼室の炉壁煉瓦及びフリュー仕切煉瓦を補修対象とし、3フリュー目以降の炉壁煉瓦及びフリュー仕切煉瓦を補修対象外とした。   In this embodiment, during the hot repair of the coke oven, the furnace wall bricks and flue partition bricks of the combustion chamber for two flues from the end on the coke guide wheel side are repaired, and the third and later furnace wall bricks and The flue partition brick was excluded from repair.

先ず、解体対象の燃焼室に隣接する両側の炭化室に、それぞれの窯口から第1断熱パネル及び第2断熱パネルを挿入し、補修対象の炉壁煉瓦と対向する解体対象外の燃焼室の炉壁煉瓦を覆うように、第1断熱パネルを設置するとともに、補修対象の炉壁煉瓦側と補修対象外の炉壁煉瓦側に区画するように、第2断熱パネルを設置した。   First, the first heat insulation panel and the second heat insulation panel are inserted into the carbonization chambers on both sides adjacent to the combustion chamber to be demolished from the respective kiln mouths, and the combustion chambers not to be demolished facing the furnace wall brick to be repaired. A first heat insulation panel was installed so as to cover the furnace wall brick, and a second heat insulation panel was installed so as to partition the furnace wall brick side to be repaired and the furnace wall brick side not to be repaired.

次に、補修対象の炉壁煉瓦及びフリュー仕切煉瓦について、補修範囲の最上段から5段分を解体して取り除いた。これにより、上段から5段分の補修対象外のフリュー仕切煉瓦が露出した状態になった。この露出した補修対象外のフリュー仕切煉瓦の両端に、切削加工を施し、一段凹んだ接合面を形成した。   Next, the furnace wall brick and the flue partition brick to be repaired were dismantled and removed from the uppermost stage of the repair range. As a result, five tiered bricks that are not subject to repair from the upper stage were exposed. Cutting was applied to both ends of the exposed flue bricks that were not repaired to form joint surfaces that were recessed one step.

続いて、接合面が形成された5段分の補修対象外のフリュー仕切煉瓦を覆うように主断熱板を設置し、この主断熱板の両端から折り曲げた副断熱板を、そのフリュー仕切煉瓦の両端につながる補修対象外の炉壁煉瓦の端部を覆うように設置した。このとき、主断熱板は、燃焼室の天井部からの吊金物に上下連結具を介して固定し、副断熱板は、主断熱板の固定具取付け部から第2断熱パネルの保持枠に掛け渡したワイヤによって固定した。   Subsequently, a main heat insulating plate is installed so as to cover the five-tiered fluted partition bricks on which the joint surfaces are formed, and the auxiliary heat insulating plates bent from both ends of the main heat insulating plate are attached to the fluted partition bricks. It was installed so as to cover the ends of non-repaired furnace wall bricks connected to both ends. At this time, the main heat insulating plate is fixed to a hanging object from the ceiling portion of the combustion chamber via the upper and lower connectors, and the sub heat insulating plate is hung from the fixing portion of the main heat insulating plate to the holding frame of the second heat insulating panel. It was fixed by the passed wire.

次に、その下段の5段分の補修対象の炉壁煉瓦及びフリュー仕切煉瓦について、同様の手順で、解体して接合面を加工し、主断熱板及び副断熱板を設置した。このとき、主断熱板は、既に設置されている主断熱板の下端に上下連結具を介して連結した。   Next, the furnace wall bricks and flue partition bricks to be repaired for the lower five stages were disassembled and processed with the same procedure, and the main heat insulating plate and the sub heat insulating plate were installed. At this time, the main heat insulation board was connected to the lower end of the already installed main heat insulation board via the upper and lower connection tools.

このような煉瓦の解体、接合面の加工、並びに、主断熱板及び副断熱板の設置を、同様の手順で、補修範囲の最下段まで5段ずつ繰り返した。   The dismantling of the brick, the processing of the joint surface, and the installation of the main heat insulating plate and the sub heat insulating plate were repeated in five steps to the lowest step in the repair range in the same procedure.

補修範囲の最下段まで主断熱板及び副断熱板の設置が完了した後、積み上げる新しい煉瓦の寸法を決定するため、副断熱板から断熱蓋を取り外し、開口部から接合面を臨んで寸法確認を行った。   After the installation of the main insulation board and sub insulation board to the lowest level of the repair range, in order to determine the dimensions of the new bricks to be stacked, remove the insulation lid from the sub insulation board and face the joint surface from the opening and check the dimensions. went.

その後、新しい煉瓦の積み上げを開始した。積み上げ時には、最下部の主断熱板及び副断熱板から順に取り外し、取り外しの都度新しい煉瓦を積み上げていった。補修範囲の最上段まで煉瓦の積み上げを行い、コークス炉の熱間補修を完了した。   After that, he started to stack new bricks. At the time of stacking, the bottom main heat insulating plate and the sub heat insulating plate were removed in order, and new bricks were stacked each time they were removed. Brick was piled up to the top of the repair area and hot repair of the coke oven was completed.

このような熱間補修の途中で、主断熱板及び副断熱板から構成される断熱部材による保温効果を検証した。その結果を表1に示す。   In the middle of such hot repair, the heat insulation effect by the heat insulating member composed of the main heat insulating plate and the sub heat insulating plate was verified. The results are shown in Table 1.

Figure 0005034727
Figure 0005034727

保温効果の検証は、補修対象外のフリュー仕切煉瓦及び両側壁煉瓦の端部に、主断熱板及び副断熱板を設置してから24時間経過した後に、そのフリュー仕切煉瓦及び両側壁煉瓦の表面温度と、主断熱板及び副断熱板の表面温度を測定することにより行った。測定には接触式温度計を用い、主断熱板断同士の隙間及び副断熱板同士の隙間から温度計を差し込んで、フリュー仕切煉瓦及び両側壁煉瓦の端部の表面温度を測定した。測定位置は、フリュー仕切煉瓦の中央部1箇所、及び両炉壁煉瓦の端部2箇所の合計3箇所を、高さ方向に2箇所ずつで実施した。   The heat insulation effect was verified after 24 hours had passed since the main heat insulating plate and sub heat insulating plate were installed at the ends of the flue partition brick and both side wall bricks that were not repaired, and then the surface of the flue partition brick and both side wall bricks. The measurement was performed by measuring the temperature and the surface temperature of the main heat insulating plate and the sub heat insulating plate. A contact-type thermometer was used for the measurement, and a thermometer was inserted from the gap between the main heat insulation plates and the gap between the sub heat insulation plates, and the surface temperatures of the end portions of the flue partition brick and both side wall bricks were measured. The measurement position was carried out at two places in the height direction, a total of three places: one center part of the flue partition brick and two end parts of both furnace wall bricks.

比較例として、補修対象外のフリュー仕切煉瓦を従来の断熱カーテンで覆ったものについて温度測定をした。   As a comparative example, the temperature was measured for a flue partition brick that was not repaired and covered with a conventional heat insulating curtain.

本発明例では、主断熱板及び副断熱板として、SS41(JIS規格に準拠した一般構造用圧延鋼材)を採用し、それに付属する部材及び断熱蓋として、セラミックファイバー(Al23を46〜51%、及びSiO2を49〜54%含有する一般的なもの)を採用した。比較例では、断熱カーテンとして、カーボン繊維を採用した。 In the present invention example, SS41 (rolled steel for general structure conforming to JIS standard) is adopted as a main heat insulating plate and a sub heat insulating plate, and ceramic fibers (Al 2 O 3 46 to 46 are used as members and heat insulating lids attached thereto. 51% and a general one containing 49 to 54% SiO 2 ) was employed. In the comparative example, carbon fiber was used as the heat insulating curtain.

本発明例においては、補修対象外の煉瓦であるフリュー仕切煉瓦及び両側壁煉瓦の表面温度は、800〜900℃の範囲内にあり、断熱部材としての主断熱板及び副断熱板の表面温度は、20〜30℃の範囲内に収まった。従って、本発明の断熱部材によって補修対象外の煉瓦を十分に保温できることが明らかである。   In the example of the present invention, the surface temperatures of the flue partition brick and the side wall bricks, which are bricks not to be repaired, are in the range of 800 to 900 ° C., and the surface temperatures of the main heat insulating plate and the sub heat insulating plate as heat insulating members are It was within the range of 20-30 degreeC. Therefore, it is clear that bricks that are not repaired can be sufficiently kept warm by the heat insulating member of the present invention.

一方比較例においては、補修対象外の煉瓦の表面温度は、250〜300℃であり、断熱カーテンの表面温度は、その煉瓦の表面温度とほぼ同じ200〜250℃であった。すなわち、従来の断熱カーテンでは、補修対象外の煉瓦を保温する効果が著しく劣ることが明らかである。   On the other hand, in the comparative example, the surface temperature of the brick not to be repaired was 250 to 300 ° C., and the surface temperature of the heat insulating curtain was 200 to 250 ° C. which was almost the same as the surface temperature of the brick. In other words, it is clear that the conventional heat insulating curtain is extremely inferior in the effect of keeping the bricks not to be repaired.

本発明のコークス炉熱間補修時の補修対象外煉瓦の保温部材によれば、主断熱板が補修対象外のフリュー仕切煉瓦を覆い、更に、副断熱板が、そのフリュー仕切煉瓦の両端につながる補修対象外の炉壁煉瓦の端部を覆っているため、その煉瓦に対する保温性能が一層向上する。よって、コークス炉の熱間補修時に、補修対象外のフリュー仕切煉瓦を十分に保温することができ、その結果、そのフリュー仕切煉瓦の温度低下による損傷を確実に防止できるとともに、作業環境が悪化することはない。   According to the heat retaining member of the brick not to be repaired at the time of hot repair of the coke oven according to the present invention, the main heat insulating plate covers the flue partition brick not to be repaired, and the auxiliary heat insulating plate is connected to both ends of the flue partition brick. Since the edge part of the furnace wall brick which is not a repair object is covered, the thermal insulation performance with respect to the brick improves further. Therefore, during hot repair of the coke oven, it is possible to sufficiently keep the flue partition bricks that are not repaired, and as a result, it is possible to reliably prevent damage due to the temperature drop of the flue partition bricks and to deteriorate the working environment. There is nothing.

また、補修対象の煉瓦を解体する段階では、上段から数段ずつ順次解体しながら、数段ずつ露出したフリュー仕切煉瓦ごとに主断熱板を順次連結して設置することができ、更に新しい煉瓦を積み上げる段階では、主断熱板及び副断熱板を下段から一つずつ順次取り外し、その取外しの都度煉瓦を積み上げていくことができる。そのため、煉瓦の解体から煉瓦の積み上げまでの間に、補修対象外のフリュー仕切煉瓦が露出した状態になることは少なく、そのフリュー仕切煉瓦に対する保温性能は安定したものになる。   In addition, at the stage of dismantling the bricks to be repaired, the main thermal insulation plates can be connected and installed sequentially for each flue brick that is exposed several stages while dismantling several stages from the top. In the stacking stage, the main heat insulating plate and the sub heat insulating plate can be sequentially removed from the lower stage one by one, and bricks can be stacked each time they are removed. Therefore, during the period from the dismantling of the bricks to the stacking of the bricks, the flue partition bricks that are not repaired are rarely exposed, and the heat retaining performance for the flue partition bricks becomes stable.

従って、本発明は、コークス炉の熱間補修に極めて有用である。   Therefore, the present invention is extremely useful for hot repair of a coke oven.

従来のコークス炉熱間補修時における断熱部材の設置構造を示すコークス炉の水平断面図であって、同図(a)は煉瓦解体前の状態を示し、同図(b)は煉瓦解体後の状態を示している。It is the horizontal sectional view of the coke oven which shows the installation structure of the heat insulation member at the time of the conventional hot repair of a coke oven, the figure (a) shows the state before brick demolition, and the figure (b) shows after brick demolition. Indicates the state. 従来のコークス炉熱間補修時において、煉瓦解体後に露出する補修対象外のフリュー仕切煉瓦の保温構造を示すコークス炉の鉛直断面図である。It is a vertical cross-sectional view of a coke oven showing a heat retaining structure of a flue partition brick that is not to be repaired and is exposed after brick demolition during conventional hot repair of a coke oven. 従来のコークス炉熱間補修時において、煉瓦解体後に露出する補修対象外のフリュー仕切煉瓦の保温構造を示すコークス炉の水平断面図である。It is a horizontal sectional view of a coke oven showing a heat insulation structure of a flue partition brick which is exposed after brick demolition and is not repaired during conventional coke oven hot repair. 補修対象外のフリュー仕切煉瓦に接合面が形成された状態を示すコークス炉の水平断面図である。It is a horizontal sectional view of the coke oven which shows the state in which the joint surface was formed in the flue partition bricks which are not repair objects. 本発明のコークス炉熱間補修時において、煉瓦解体後に露出する補修対象外のフリュー仕切煉瓦の保温構造を示すコークス炉の水平断面図である。It is a horizontal sectional view of a coke oven which shows the heat retention structure of the flue partition brick outside the repair object exposed after brick demolition at the time of hot repair of the coke oven of the present invention. 本発明のコークス炉熱間補修時において、煉瓦解体後に露出する補修対象外のフリュー仕切煉瓦の保温構造を構成する保温部材の水平方向視での平面図である。It is a top view in the horizontal direction view of the heat retention member which comprises the heat retention structure of the flue partition bricks which are not repair object exposed after brick demolition at the time of coke oven hot repair of this invention.

符号の説明Explanation of symbols

1A 解体対象の燃焼室
2A 解体対象の炭化室
3Aa 補修対象の炉壁煉瓦
3Ab 補修対象外の炉壁煉瓦
4Aa 補修対象のフリュー仕切煉瓦
4Ab 補修対象外のフリュー仕切煉瓦
1B 解体対象外の燃焼室
2B 解体対象外の炭化室
3B 補修対象外の炉壁煉瓦
5 第1断熱パネル
6 第2断熱パネル
7 断熱カーテン
8 接合面
9 吊金物
10 保温部材
11 主断熱板
12 副断熱板
13 固定具取付け部
14 上下連結具
15 ヒンジ
16 保持枠
17 ワイヤ
18 開口部
19 断熱蓋
1A Combustion chamber to be dismantled 2A Carbonization chamber to be dismantled 3Aa Furnace wall brick to be repaired 3Ab Furnace wall brick not to be repaired 4Aa Flue partition brick to be repaired 4Ab Flue partition brick not to be repaired 1B Combustion chamber 2B not to be dismantled Carbonization chamber 3B that is not to be dismantled Furnace wall bricks that are not to be repaired 5 First heat insulation panel 6 Second heat insulation panel 7 Heat insulation curtain 8 Joint surface 9 Hang 10 Heat insulation member 11 Main heat insulation plate 12 Sub heat insulation plate 13 Fixing fixture 14 Upper and lower connecting parts 15 Hinge 16 Holding frame 17 Wire 18 Opening 19 Thermal insulation cover

Claims (3)

交互に配置された炭化室と燃焼室とを仕切る炉壁煉瓦、及び燃焼室内を複数のフリューに仕切るフリュー仕切煉瓦から構成されるコークス炉において、熱間補修にて、炉壁煉瓦及びフリュー仕切煉瓦のうちの少なくとも炉壁煉瓦を含む補修対象の煉瓦を、この補修対象の煉瓦を有する燃焼室の両側の炭化室側から解体した後、露出する補修対象外の煉瓦を保温する保温部材であって、
互いに着脱可能で高さ方向に連結されて成り、解体後に露出する補修対象外のフリュー仕切煉瓦を覆う複数の主断熱板を含むことを特徴とするコークス炉熱間補修時の補修対象外煉瓦の保温部材。
In a coke oven composed of alternately placed carbonization chamber and combustion chamber bricks and flue partition bricks that divide the combustion chamber into a plurality of flues, hot wall repair and refractory bricks A brick that is to be repaired, including at least a furnace wall brick, is disassembled from the carbonization chamber sides on both sides of the combustion chamber having the brick to be repaired, and then the exposed non-repair brick is kept warm. ,
Non-repairable brick at the time of hot repair in a coke oven, comprising a plurality of main heat insulating plates that are detachable from each other and connected in the height direction, and cover a non-repairable flue partition brick exposed after dismantling Thermal insulation member.
前記主断熱板の両端に副断熱板が回動可能に連結され、前記副断熱板は前記フリュー仕切煉瓦の両端につながる補修対象外の炉壁煉瓦の端部を覆うことを特徴とする請求項1に記載のコークス炉熱間補修時の補修対象外煉瓦の保温部材。   A sub heat insulating plate is rotatably connected to both ends of the main heat insulating plate, and the sub heat insulating plate covers ends of furnace wall bricks not to be repaired connected to both ends of the flue partition brick. A heat insulating member for bricks not subject to repair at the time of hot repair of the coke oven according to 1. 前記副断熱板に開口部が形成されていて、前記開口部には断熱蓋が装着されていることを特徴とする請求項2に記載のコークス炉熱間補修時の補修対象外煉瓦の保温部材。   The heat insulating member for bricks not to be repaired at the time of hot coke oven repair according to claim 2, wherein an opening is formed in the sub heat insulating plate, and a heat insulating lid is attached to the opening. .
JP2007180967A 2007-07-10 2007-07-10 Thermal insulation material for bricks not subject to repair during hot repair of coke oven Active JP5034727B2 (en)

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