JP5032261B2 - Inversion device in continuous food heating equipment - Google Patents

Inversion device in continuous food heating equipment Download PDF

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JP5032261B2
JP5032261B2 JP2007264698A JP2007264698A JP5032261B2 JP 5032261 B2 JP5032261 B2 JP 5032261B2 JP 2007264698 A JP2007264698 A JP 2007264698A JP 2007264698 A JP2007264698 A JP 2007264698A JP 5032261 B2 JP5032261 B2 JP 5032261B2
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slope
pusher
food heating
reversing device
continuous food
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JP2009089951A (en
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剛 武部
俊彦 吉野
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アサヒ装設株式会社
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この発明は、揚げ物を連続生産するフライヤなどに好適に適用可能な食品の連続加熱装置における反転装置に関する。   The present invention relates to a reversing device in a continuous food heating device that can be suitably applied to a fryer that continuously produces fried foods.

揚げ物を連続生産するフライヤには、材料の反転装置を組み込むことがある(たとえば特許文献1)。   A material reversing device may be incorporated in a fryer that continuously produces fried food (for example, Patent Document 1).

従来の反転装置は、揚げ加工中の材料を受ける受け板と、受け板を反転させる駆動部とを組み合わせ、材料が上流側から受け板上に搬送されると、受け板を反転させて材料を反転させ、下流側に放出させることができる。
特開2005−168604号公報
The conventional reversing device combines a receiving plate that receives the material being fried and a drive unit that reverses the receiving plate, and when the material is conveyed on the receiving plate from the upstream side, the receiving plate is reversed to remove the material. It can be inverted and released downstream.
JP 2005-168604 A

かかる従来技術によるときは、反転装置は、受け板と、受け板を反転させる駆動部と、受け板を反転させるタイミングを検出するセンサとを組み合わせ、最適のタイミングで受け板を反転させる必要があり、全体構成が複雑高価になりがちであるという問題があった。   When such a conventional technique is used, the reversing device needs to combine the receiving plate, the drive unit for reversing the receiving plate, and the sensor for detecting the timing for reversing the receiving plate, and to reverse the receiving plate at the optimum timing. There is a problem that the overall configuration tends to be complicated and expensive.

そこで、この発明の目的は、かかる従来技術の問題に鑑み、複数の固定の規制部材と、櫛歯形のプッシャとを組み合わせることによって、格別な駆動部やセンサを必要とせず、全体構成を著るしく簡単化することができる食品の連続加熱装置における反転装置を提供することにある。   Therefore, in view of the problems of the prior art, the object of the present invention is to combine the plurality of fixed regulating members and the comb-shaped pusher, so that no special drive unit or sensor is required and the overall configuration is improved. Another object of the present invention is to provide a reversing device in a continuous food heating device that can be greatly simplified.

かかる目的を達成するためのこの発明の構成は、材料の搬送方向に平行に配列する複数の規制部材と、規制部材の間を通過するようにして移動させる櫛歯形のプッシャとを備えてなり、規制部材は、それぞれの上縁部分の形状を揃えることにより、材料の搬送方向の上流側から下流側にかけて、材料を所定の高さに押し上げる上り斜面と、上り斜面に連続する下り斜面と、下り斜面の末端の係止突部とを形成することをその要旨とする。   The configuration of the present invention for achieving such an object includes a plurality of regulating members arranged in parallel with the material conveyance direction, and a comb-shaped pusher that moves so as to pass between the regulating members, The regulating member aligns the shape of the upper edge portion of each of the restricting members so as to push the material up to a predetermined height from the upstream side to the downstream side in the material conveyance direction, the down slope continuous with the up slope, and the down slope The gist is to form a locking projection at the end of the slope.

なお、各規制部材は、共通の支持板上に配列することができ、同心円状に湾曲させることができる。   In addition, each control member can be arranged on a common support plate, and can be curved concentrically.

かかる発明の構成によるときは、プッシャは、規制部材の間を通過する櫛歯形であるから、規制部材の上縁部分が形成する上り斜面、下り斜面に沿って加熱処理中の材料を移動させ、下り斜面の末端の係止突部に係止して下り斜面上に斜めに停止する材料を確実に反転させることができる。下り斜面上の材料は、搬送方向前端側が係止突部を介して移動不能に拘束され、しかも、上面が搬送方向前方側に傾く斜めの姿勢をとるからである。なお、プッシャは、規制部材の配設範囲だけを対象にして往復するように移動させてもよく、材料の連続加熱の全行程について材料を搬送するように移動させてもよい。前者のプッシャは、材料を加熱処理するために材料を搬送する搬送手段と別に設ける材料反転用の専用部材であり、後者のプッシャは、材料の搬送手段と兼用する兼用部材である。また、ここでいう食品の連続加熱装置とは、連続生産形の揚げ加工装置や焼き加工装置などをいうものとする。   When such a configuration is adopted, the pusher has a comb-like shape that passes between the regulating members, so that the material during the heat treatment is moved along the ascending slope and the descending slope formed by the upper edge portion of the regulating member, The material that is locked to the locking protrusion at the end of the descending slope and stops obliquely on the descending slope can be reliably reversed. This is because the material on the down slope is restrained so that the front end side in the transport direction cannot move through the locking projection, and the upper surface is inclined obliquely to the front side in the transport direction. In addition, the pusher may be moved so as to reciprocate only for the arrangement range of the regulating member, or may be moved so as to convey the material for the entire process of continuous heating of the material. The former pusher is a dedicated member for material reversal provided separately from the conveying means for conveying the material to heat-treat the material, and the latter pusher is a dual-purpose member also used as the material conveying means. In addition, the continuous food heating device here refers to a continuous production type fried processing device, a baking processing device, or the like.

各規制部材は、共通の支持板上に配列することにより、加熱処理中の材料の反転の要否に応じて、支持板を介して連続加熱装置に容易に着脱することができる。また、各規制部材は、同心円状に湾曲させることにより、材料の搬送方向の曲線部分に簡単に設置することができる。   By arranging each regulating member on a common support plate, it can be easily attached to and detached from the continuous heating device via the support plate according to the necessity of reversal of the material during the heat treatment. In addition, each regulating member can be easily installed on a curved portion in the material conveyance direction by being concentrically curved.

以下、図面を以って発明の実施の形態を説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

食品の連続加熱装置における反転装置は、複数の規制部材11、11…と、櫛歯状のプッシャ21とを備えてなる(図1)。   The reversing device in the continuous heating apparatus for food includes a plurality of regulating members 11, 11... And a comb-like pusher 21 (FIG. 1).

各規制部材11は、丸棒材を山形に屈曲させて形成されている。各規制部材11は、上縁部分の形状が揃えられており、材料の搬送方向K、すなわちプッシャ21の移動方向の上流側から下流側にかけて、上り斜面11a、下り斜面11b、係止突部11cが形成されている。各規制部材11は、支柱11dを介して上り斜面11a、下り斜面11bの間の頂部を支持することにより、共通の支持板12上に等間隔に平行に配列されている。ただし、各規制部材11は、上り斜面11aの始点が支持板12上に固定されており、下り斜面11bの末端の係止突部11cは、支持板12から所定高さに保持されている。   Each regulating member 11 is formed by bending a round bar into a mountain shape. The shape of the upper edge portion of each regulating member 11 is uniform, and the ascending slope 11a, the descending slope 11b, and the locking projection 11c from the upstream side to the downstream side in the material transport direction K, that is, the movement direction of the pusher 21. Is formed. The restricting members 11 are arranged in parallel on the common support plate 12 at equal intervals by supporting the tops between the ascending slope 11a and the descending slope 11b via the support pillars 11d. However, each regulating member 11 has the starting point of the rising slope 11 a fixed on the support plate 12, and the locking projection 11 c at the end of the falling slope 11 b is held at a predetermined height from the support plate 12.

プッシャ21は、水平の支持ロッド21aに櫛歯状のプッシャ板21bを付設して構成されている。プッシャ板21bには、規制部材11、11…に対応するスリット21c、21c…が形成されており、したがって、プッシャ21は、規制部材11、11…の間を通過するようにして、支持板12と平行に図1の矢印K方向に移動させることができる。   The pusher 21 is configured by attaching a comb-like pusher plate 21b to a horizontal support rod 21a. In the pusher plate 21b, slits 21c, 21c,... Corresponding to the regulating members 11, 11,... Are formed, so that the pusher 21 passes between the regulating members 11, 11,. 1 can be moved in the direction of arrow K in FIG.

かかる反転装置は、たとえば連続生産形のフライヤ30の油槽31の直線部分に装着して使用することができる(図2の領域A)。   Such a reversing device can be used by being mounted on, for example, a straight portion of the oil tank 31 of the continuous production type fryer 30 (region A in FIG. 2).

フライヤ30は、長円形の油槽31と、チェーン32を介して油槽31内を水平循環するプッシャ21、21…とを備えている。チェーン32は、両端のスプロケット32a、32aに巻き掛けられており、スプロケット32a、32aを介して図2の矢印K、K…方向に循環走行することができる。そこで、プッシャ21、21…によって区切られる油槽31の特定の領域に図示しない材料を投入すると(たとえば図2の矢印P1 方向)、材料は、プッシャ21、21…を介して油槽31内を搬送され、油槽31内の加熱油によって揚げ加工され、完成品の揚げ物として外部に排出される(たとえば図2の矢印P2 方向)。ただし、材料は、途中の領域Aにおいて、反転装置によって上下反転される。   The flyer 30 includes an oval oil tank 31 and pushers 21, 21... That circulate horizontally through the oil tank 31 via a chain 32. The chain 32 is wound around the sprockets 32a and 32a at both ends, and can circulate and travel in the directions of arrows K, K... In FIG. Therefore, when a material (not shown) is introduced into a specific region of the oil tank 31 delimited by the pushers 21, 21... (For example, in the direction of the arrow P1 in FIG. 2), the material is conveyed through the oil tank 31 via the pushers 21, 21. Then, it is deep-fried by the heating oil in the oil tank 31 and discharged to the outside as a fried product of the finished product (for example, in the direction of arrow P2 in FIG. 2). However, the material is turned upside down by a reversing device in the region A in the middle.

プッシャ21を介して図3(A)の矢印K方向に搬送される材料Wは、反転装置を設置する領域Aにおいて、まずプッシャ21によって規制部材11、11…の上り斜面11a、11a…に沿って斜め上向きに押し上げられる(図3(A)の矢印K1 方向)。ただし、図3において、符号Lは、油槽31内の加熱油の油面を示し、同図には、単一の規制部材11のみが代表的に図示されている。   The material W transported in the direction of the arrow K in FIG. 3A through the pusher 21 is first moved along the upslopes 11a, 11a,... Of the regulating members 11, 11,. And pushed upward (in the direction of arrow K1 in FIG. 3A). However, in FIG. 3, the code | symbol L shows the oil level of the heating oil in the oil tank 31, and only the single control member 11 is typically illustrated in the figure.

そこで、材料Wは、プッシャ21を介して規制部材11の頂部を越えるまで押し上げられると(図3(A)の二点鎖線)、規制部材11の下り斜面11b上に回転するようにして落下し(同図の矢印K2 方向)、前端部分が規制部材11の係止突部11cに係止して下り斜面11b上に斜めに傾斜して停止する(図3(B)の実線)。その後、プッシャ21が下り斜面11bにまで進行すると(同図の二点鎖線)、下り斜面11b上の材料Wは、プッシャ21によって強制的に引き起こされ(同図の矢印K3 方向、二点鎖線)、係止突部11cのまわりに回転するようにして反転させることができる(図3(C)の矢印K4 方向)。すなわち、材料Wは、反転装置の上流側において片面が揚げられ、反転装置により反転され、反転装置の下流側において他の片面が揚げられるから、両面を適切に揚げ加工して完成品として仕上げ、排出することができる。   Therefore, when the material W is pushed up through the pusher 21 until it exceeds the top of the regulating member 11 (two-dot chain line in FIG. 3A), the material W falls on the descending slope 11b of the regulating member 11 so as to rotate. (In the direction of arrow K2 in the figure), the front end portion is locked to the locking protrusion 11c of the regulating member 11 and is inclined obliquely on the descending slope 11b (a solid line in FIG. 3B). Thereafter, when the pusher 21 advances to the down slope 11b (two-dot chain line in the figure), the material W on the down slope 11b is forcibly caused by the pusher 21 (arrow K3 direction in the figure, two-dot chain line). The rotation can be reversed around the locking projection 11c (in the direction of arrow K4 in FIG. 3C). That is, the material W is fried on one side on the upstream side of the reversing device, reversed by the reversing device, and the other side is fried on the downstream side of the reversing device, so that both sides are appropriately fried and finished as a finished product. Can be discharged.

他の実施の形態Other embodiments

反転装置は、油槽31の曲線部分に装着することができる(図2の領域B、図4)。   The reversing device can be mounted on the curved portion of the oil tank 31 (region B in FIG. 2, FIG. 4).

反転装置の規制部材11、11…は、共通の支持板12上において、同心円状に湾曲して等間隔に配列されている(図4、図5(A))。ただし、図5(A)、(B)は、それぞれ図4の要部平面図、代表的な規制部材11の展開側面図である。   The control members 11, 11,... Of the reversing device are concentrically curved and arranged at equal intervals on the common support plate 12 (FIG. 4, FIG. 5A). However, FIGS. 5A and 5B are a main part plan view of FIG. 4 and a developed side view of a representative regulating member 11, respectively.

各規制部材11は、プッシャ21による材料の搬送方向(図4、図5(B)の各矢印K方向)の上流側から下流側にかけて、長い上り斜面11a、短い下り斜面11b、係止突部11cが形成されている。各規制部材11は、たとえば板材を図5(B)の形状に打ち抜き、上縁部分の形状を滑らかに仕上げた上、所定の曲率に曲げ加工し、全体にテフロン(登録商標)などの耐熱性樹脂によるコーティング処理を施すことが好ましい。また、各規制部材11は、図4の内周側から外周側にかけて上り斜面11aの長さaを順に長くするが、下り斜面11bから係止突部11cの先端までの長さbを揃えて形成し、上り斜面11a、下り斜面11bの間の頂部をスプロケット32aのまわりの同一方向(たとえば図5(A)の矢印P3 方向)に揃えるようにして支持板12上に配列されている。   Each restricting member 11 includes a long upward slope 11a, a short downward slope 11b, and a locking projection from the upstream side to the downstream side in the material transport direction (directions of arrows K in FIGS. 4 and 5B) by the pusher 21. 11c is formed. For example, each regulating member 11 is formed by punching a plate material into the shape shown in FIG. 5B, smoothly finishing the shape of the upper edge portion, bending it into a predetermined curvature, and heat resistance such as Teflon (registered trademark) as a whole. It is preferable to perform a coating treatment with a resin. In addition, each regulating member 11 increases the length a of the rising slope 11a in order from the inner circumference side to the outer circumference side in FIG. 4, but the length b from the down slope 11b to the tip of the locking projection 11c is aligned. Formed and arranged on the support plate 12 so that the tops between the ascending slope 11a and the descending slope 11b are aligned in the same direction around the sprocket 32a (for example, in the direction of arrow P3 in FIG. 5A).

なお、図4において、プッシャ21は、規制部材11、11…の間を通過する複数のプッシャ板21b、21b…を共通の支持ロッド21aに垂設して形成されており、プッシャ板21b、21b…は、最内周の規制部材11の内側、最外周の規制部材11の外側にも配置されている。また、プッシャ21の支持ロッド21aは、ブラケット21dを介してチェーン32に着脱自在に取り付けられており、支持ロッド21aの先端には、油槽31の周縁に沿って転動するローラ21eが付設されている。   4, the pusher 21 is formed by suspending a plurality of pusher plates 21b, 21b... Passing between the regulating members 11, 11,... On a common support rod 21a, and the pusher plates 21b, 21b. Are also arranged on the inner side of the innermost regulating member 11 and on the outer side of the outermost regulating member 11. The support rod 21a of the pusher 21 is detachably attached to the chain 32 via a bracket 21d. A roller 21e that rolls along the periphery of the oil tank 31 is attached to the tip of the support rod 21a. Yes.

かかる反転装置は、プッシャ21がチェーン32を介してスプロケット32aのまわりを転回するようにして進行するとき(図4の矢印K方向)、プッシャ21を介して規制部材11、11…の上り斜面11a、11a…上に材料を押し上げ、係止突部11c、11cを介して下り斜面11b、11b…上に材料を斜めに停止させ、下り斜面11b、11b…上の材料を係止突部11c、11c…のまわりに反転させることができる。   When the pusher 21 travels so as to roll around the sprocket 32a via the chain 32 (in the direction of arrow K in FIG. 4), the ascending slope 11a of the regulating members 11, 11. , 11a ... The material is pushed up onto the descending slopes 11b, 11b ... via the locking projections 11c, 11c, and the material on the descending slopes 11b, 11b ... 11c... Can be reversed.

以上の説明において、プッシャ21のプッシャ板21bは、加熱油中を円滑に移動させるために、油抜き用の孔を明けてもよく、金網材を使用してもよい。なお、この発明の反転装置は、フライヤ30のような揚げ加工装置に限らず、連続生産形の焼き加工装置にも適用可能である。ただし、焼き加工装置は、一般に、材料搬送用のコンベヤを備えているから、反転装置のプッシャ21は、コンベヤとは別体の専用部材とし、コンベヤ上の材料を規制部材11、11…の上り斜面11a、11a…上に押し上げ、下り斜面11b、11b…、係止突部11c、11c…を経て反転させるように、規制部材11、11…の配設範囲だけを対象にして往復循環させればよい。   In the above description, the pusher plate 21b of the pusher 21 may have a hole for draining oil or may use a wire mesh material in order to smoothly move in the heated oil. The reversing device of the present invention is not limited to the frying device such as the fryer 30 but can be applied to a continuous production type baking device. However, since the baking apparatus generally includes a conveyor for conveying materials, the pusher 21 of the reversing device is a dedicated member separate from the conveyor, and the material on the conveyor is made up of the regulating members 11, 11. It is possible to reciprocate and circulate only the arrangement range of the restricting members 11, 11, so as to push up the slopes 11 a, 11 a... And reverse through the descending slopes 11 b, 11 b. That's fine.

全体模式斜視図Overall schematic perspective view 使用状態平面図Usage plan 動作説明図Operation explanation 他の実施の形態を示す全体斜視図Overall perspective view showing another embodiment 図4の要部構成説明図FIG.

符号の説明Explanation of symbols

W…材料
K…搬送方向
11…規制部材
11a…上り斜面
11b…下り斜面
11c…係止突部
12…支持板
21…プッシャ

特許出願人 アサヒ装設株式会社
代理人 弁理士 松 田 忠 秋
W ... Material K ... Conveying direction 11 ... Restriction member 11a ... Up slope 11b ... Down slope 11c ... Locking protrusion 12 ... Support plate 21 ... Pusher

Patent Applicant Asahi Equipment Co., Ltd.
Attorney Tadaaki Matsuda, Attorney

Claims (3)

材料の搬送方向に平行に配列する複数の規制部材と、該規制部材の間を通過するようにして移動させる櫛歯形のプッシャとを備えてなり、前記規制部材は、それぞれの上縁部分の形状を揃えることにより、材料の搬送方向の上流側から下流側にかけて、材料を所定の高さに押し上げる上り斜面と、該上り斜面に連続する下り斜面と、該下り斜面の末端の係止突部とを形成することを特徴とする食品の連続加熱装置における反転装置。   A plurality of restricting members arranged in parallel with the material conveying direction, and comb-shaped pushers that move so as to pass between the restricting members, the restricting members each having a shape of an upper edge portion; By aligning, the upward slope that pushes the material up to a predetermined height from the upstream side to the downstream side in the material conveyance direction, the downward slope that continues to the upward slope, and the locking projection at the end of the downward slope A reversing device in a continuous food heating apparatus, 前記各規制部材は、共通の支持板上に配列することを特徴とする請求項1記載の食品の連続加熱装置における反転装置。   2. The reversing device in a continuous food heating device according to claim 1, wherein the regulating members are arranged on a common support plate. 前記各規制部材は、同心円状に湾曲させることを特徴とする請求項1または請求項2記載の食品の連続加熱装置における反転装置。   The reversing device in a continuous food heating device according to claim 1 or 2, wherein each regulating member is bent concentrically.
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