JP5031702B2 - Multi-stage press forming method with excellent shape freezing - Google Patents

Multi-stage press forming method with excellent shape freezing Download PDF

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JP5031702B2
JP5031702B2 JP2008235763A JP2008235763A JP5031702B2 JP 5031702 B2 JP5031702 B2 JP 5031702B2 JP 2008235763 A JP2008235763 A JP 2008235763A JP 2008235763 A JP2008235763 A JP 2008235763A JP 5031702 B2 JP5031702 B2 JP 5031702B2
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JP2010064137A (en
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栄志 磯貝
亨 吉田
浩一 佐藤
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Nippon Steel Corp
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Description

本発明は、例えば図1に示すような長手方向(図1(a)で言えば、両側のフランジ面11、12を含む平面をX平面とすれば、X平面内又はX平面外での任意の方向、図1(b)で言えば、両側の稜線15、16を含む平面をX平面とすれば、X平面内又はX平面外での任意の方向をいう)に湾曲した、コの字型又はハット型の断面を有する金属製部材のプレス成形品において、通常では離型後に発生するねじれA、Bや、キャンバー(正規(設計上)の製品形状からの長手方向のズレ)などの寸法精度不良を低減し、精度良い形状の製品を得るプレス成形方法に関するものである。   For example, in the longitudinal direction as shown in FIG. 1 (in FIG. 1A, the present invention is an X plane or an arbitrary plane outside the X plane if the plane including the flange surfaces 11 and 12 on both sides is the X plane. In FIG. 1B, if the plane including the ridgelines 15 and 16 on both sides is taken as the X plane, it will be an arbitrary direction in the X plane or outside the X plane) In press-formed products of metal members having a cross-section of a die or hat, dimensions such as twists A and B that normally occur after mold release and camber (longitudinal deviation from the regular (design) product shape), etc. The present invention relates to a press molding method that reduces accuracy defects and obtains a product with a precise shape.

長手方向に湾曲した形状を有するハット型断面の金属製部品をプレス成形により製造すると、図1(a)に示す湾曲部の内側フランジ面11において長手方向への引張り応力1(プラスで表す力)が発生し、湾曲部の外側フランジ面12において長手方向への圧縮応力2(マイナスで表す力)が発生する。このように湾曲内外では符合の異なる内部応力が発生し、それがチャンネル横断面にねじれモーメントを与えてねじれAの原因となる。また、図1(b)に示す特定の面内方向に湾曲したコの字断面の成形においては、湾曲部の内側の縦壁面13において長手方向への引張り応力3(プラスで表す力)が発生し、湾曲部の外側の縦壁面14において長手方向への圧縮応力4(マイナスで表す力)が発生する。この場合もチャンネル横断面にねじれモーメントが生じねじれBの原因となる。
ねじれの向きや量は発生する応力の程度やフランジの残り量によって変化することが知られている。
When a metal part having a hat-shaped cross section having a shape curved in the longitudinal direction is manufactured by press molding, a tensile stress 1 (force represented by plus) in the longitudinal direction on the inner flange surface 11 of the curved portion shown in FIG. Occurs, and compressive stress 2 (force represented by minus) in the longitudinal direction is generated on the outer flange surface 12 of the curved portion. In this way, internal stresses having different signs are generated inside and outside the curve, which gives a twist moment to the channel cross-section and causes twist A. Further, in the molding of a U-shaped section curved in a specific in-plane direction shown in FIG. 1B, a tensile stress 3 (force represented by plus) in the longitudinal direction is generated on the vertical wall surface 13 inside the curved portion. Then, a compressive stress 4 (force represented by minus) in the longitudinal direction is generated on the vertical wall surface 14 outside the curved portion. In this case as well, a twisting moment is generated in the channel cross section, causing twist B.
It is known that the direction and amount of twisting varies depending on the degree of stress generated and the remaining amount of flange.

従来の技術においては、スプリングバックする量を見込んで、あらかじめ金型形状を修正したり、非特許文献1に記載されたように縮み変形部に板余り吸収ビードを追加して不均一な残留応力を低減したりして、所望の形状の成形品を得る方法などが用いられている。しかし、前者では高強度鋼板やアルミ合金板などのスプリングバックが大きい材料では必然的に見込みの量が大きくなり、結果的に所望の製品形状が得られなかったり、得られるまでに試行錯誤で何回も金型に修正を施す必要が生じたりするため、コストや工期の面で課題がある。後者においては形状に追加するビードの深さを調整する為の工数・費用がかかる上、ビード形状が製品形状として残る為、部品上使用が限定されるといった問題があった。特に衝突時に荷重を受ける部品については、ビードが部品を座屈させる起点となってしまうため、車自体の衝突安全性を低下させる恐れがあり、汎用的には適用できないといった問題がある。
プレス成形難易ハンドブック第2版222頁(日刊工業新聞社)
In the conventional technique, the amount of spring back is estimated, and the mold shape is corrected in advance, or as described in Non-Patent Document 1, non-uniform residual stress is added by adding a plate excess absorbing bead to the shrinkage deformed portion. For example, a method of obtaining a molded product having a desired shape by reducing the above is used. However, in the former, a material with a large spring back such as a high-strength steel plate or an aluminum alloy plate inevitably has a large expected amount, and as a result, a desired product shape cannot be obtained, or until trial and error is achieved There are also problems in terms of cost and construction period because it may be necessary to modify the mold once. In the latter case, man-hours and costs for adjusting the depth of the beads to be added to the shape are required, and the bead shape remains as a product shape. In particular, a component that receives a load at the time of a collision has a problem that the bead is a starting point for buckling the component, which may reduce the collision safety of the vehicle itself and cannot be applied for general purposes.
Press Form Difficulty Handbook 2nd edition, 222 pages (Nikkan Kogyo Shimbun)

本発明は上述の問題に鑑み、金型形状の調整を行うことなく、且つ所定の部品形状のままで、精度良くコの字型又はハット型断面で、長手方向に湾曲した正規形状(設計上の形状)の金属製部材(プレス成形品)を得ることを可能とするものである。   In view of the above-described problems, the present invention has a regular shape (designed) that is curved in the longitudinal direction with a U-shaped or hat-shaped cross section with high accuracy without adjusting the mold shape and with a predetermined part shape. It is possible to obtain a metal member (press-molded product) having a shape of

係る課題を解決するため、本発明の要旨は以下のとおりである。
(1)コの字型又はハット型の断面で、長手方向に沿って横方向及び高さ方向に湾曲した形状を有する980MPa級以上の高強度鋼板製部材を成形する方法であって、
前記高強度鋼板製部材の長手方向の全部について、
第一成形工程で、製品形状と同一曲率半径で、かつ前記製品形状より幅を大きくして中間品を成形し、
第二成形工程で、前記第一成形工程における幅より小さく、曲率半径を変えずに成形して、成形品全体を製品形状又は略製品形状とすることを特徴とする多段プレス成形方法であり、
前記製品形状と前記第一成形工程で成形された中間品形状における幅方向の線長を、それぞれLW[mm]、LWl[mm]としたときに、
1<LWl/LW<1.1
の条件を満たし、
前記第一成形工程がドロー成形又はフォーム成形であり、前記第二成形工程が製品形状に成形するリストライク工程であることを特徴とする、形状凍結性に優れる多段プレス成形方法。
(2)コの字型又はハット型の断面で、長手方向に沿って横方向及び高さ方向に湾曲した形状を有する980MPa級以上の高強度鋼板製部材を成形する方法であって、
前記高強度鋼板製部材の長手方向の全部について、
第一成形工程で、製品形状と同一曲率半径で、かつ前記製品形状より幅を大きくして中間品を成形し、
第二成形工程で、前記第一成形工程における幅より小さく、曲率半径を変えずに成形して、成形品全体を製品形状又は略製品形状とすることを特徴とす多段プレス成形方法であり、
前記製品形状と前記第一成形工程で成形された中間品形状における幅方向の線長を、それぞれLW[mm]、LWl[mm]としたときに、
1<LWl/LW<1.1
の条件を満たし、
前記第一成形工程及び前記第二成形工程が、ドロー成形又はフォーム成形であり、前記第二成形工程の後に製品形状に成形するリストライク工程を有することを特徴とする、形状凍結性に優れる多段プレス成形方法。
In order to solve the problem, the gist of the present invention is as follows.
(1) A method of forming a high strength steel plate member of 980 MPa class or higher having a U-shaped or hat-shaped cross section and a shape curved in the lateral direction and the height direction along the longitudinal direction,
For all of the longitudinal direction of the high-strength steel plate member,
In the first molding step, an intermediate product is molded with the same radius of curvature as the product shape and wider than the product shape,
In the second molding step, it is smaller than the width in the first molding step, molded without changing the radius of curvature, and the entire molded product is a product shape or a substantially product shape, a multistage press molding method,
When the line lengths in the width direction in the product shape and the intermediate product shape formed in the first forming step are LW [mm] and LWl [mm], respectively.
1 <LWl / LW <1.1
Meet the requirements of
A multi-stage press molding method with excellent shape freezing property, wherein the first molding step is draw molding or foam molding, and the second molding step is a wrist-like process for molding into a product shape .
(2) A method of forming a high strength steel plate member of 980 MPa class or higher having a U-shaped or hat-shaped cross section and a shape curved in the lateral direction and the height direction along the longitudinal direction,
For all of the longitudinal direction of the high-strength steel plate member,
In the first molding step, an intermediate product is molded with the same radius of curvature as the product shape and wider than the product shape,
In the second molding step, smaller than the width in said first molding step, the molded without changing the radius of curvature, there the whole molded article multistage press molding how to characterized in that the product shape or a substantially product shape ,
When the line lengths in the width direction in the product shape and the intermediate product shape formed in the first forming step are LW [mm] and LWl [mm], respectively.
1 <LWl / LW <1.1
Meet the requirements of
The first molding step and the second molding step are draw molding or foam molding, and have a wrist-like process for molding into a product shape after the second molding step, and are multistage with excellent shape freezing properties Press molding method.

本発明では、第一成形工程及び第二成形工程で製品形状を得る場合と、第二成形工程に続く他の成形工程で製品形状を得る場合とが含まれる。本発明で、製品形状とは、最終的な成形工程で得られる成形品の形状を言う。例えば、第二成形工程で完了する場合には、第二成形工程で得られる成形品形状が製品形状となり、第二成形工程に続く他の成形工程で完了する場合には、他の成形工程で得られる成形品形状が製品形状となる。また、略製品形状とは、製品形状が得られる前の第二成形工程後の成形品の形状を言う。即ち、第二成形工程で完了する場合には、第二成形工程で成形された成形品形状は製品形状となり、第二成形工程に続く他の成形工程で完了する場合には、第二成形工程で成形された成形品形状が略製品形状となる。そして、製品形状と略製品形状における長手方向の稜線の線長をL[mm]、Ll[mm]としたときに、1<Ll/L<1.の条件を満たす。また、長手方向の一部又は全部とは、金属製部材の内側壁及び外側壁の一方又は両方の一部若しくは全部をいう。 In this invention, the case where a product shape is obtained in a 1st shaping | molding process and a 2nd shaping | molding process, and the case where a product shape is obtained in the other shaping | molding process following a 2nd shaping | molding process are included. In the present invention, the product shape refers to the shape of a molded product obtained in the final molding process. For example, when completed in the second molding step, the molded product shape obtained in the second molding step becomes the product shape, and when completed in another molding step following the second molding step, The obtained molded product shape becomes the product shape. Moreover, the substantially product shape means the shape of the molded product after the second molding step before the product shape is obtained. That is, when completed in the second molding step, the shape of the molded product molded in the second molding step becomes the product shape, and when completed in another molding step following the second molding step, the second molding step The shape of the molded product molded in step is substantially the product shape. When the line length of the ridge line in the longitudinal direction in the product shape and the approximate product shape is L W [mm], L W l [mm], 1 <L W l / L W <1. Condition 1 is satisfied. Moreover, a part or all of the longitudinal direction means a part or all of one or both of the inner wall and the outer wall of the metal member.

本発明によれば、金型形状の調整を行うことなく、且つ所定の部品形状のままで、精度良くコの字型又はハット型断面で、特定の面内方向に湾曲した正規形状(設計上の形状)の金属製部材(プレス成形品)を得ることができる。   According to the present invention, a regular shape curved in a specific in-plane direction (in terms of design) with a U-shaped or hat-shaped cross section with high accuracy without adjusting the mold shape and with a predetermined part shape. ) Metal member (press-molded product).

以下、本発明の実施例について説明する。   Examples of the present invention will be described below.

長手方向に湾曲したコの字型又はハット型の断面を持つ金属製部品においては、湾曲内外側のフランジ面11、12(図1(a)参照)や縦壁面13、14(図1(b)参照)において符号の異なる長手方向応力が発生し、この応力が開放されて、図1(a)(b)に示すようなねじれA、Bなどによるスプリングバックを発生させる。最終製品でのスプリングバックを極力抑制するためには、最終成形終了時点で当該部位(フランジ面11、12の湾曲部又は、縦壁面13、14の湾曲部)における長手方向の引張応力および圧縮応力が、形状剛性に対し、十分小さくなっていれば良い。湾曲の内側のフランジ面11および縦壁面13で長手方向に引張応力が大きくなるのは、材料が流入とともに長手方向に伸ばされる伸びフランジ成形となっているためであり、また、湾曲の外側のフランジ面12および縦壁面14で長手方向に圧縮応力が大きくなるのは、材料が流入とともに長手方向に縮められる縮みフランジ成形となっているためである。   In a metal part having a U-shaped or hat-shaped cross section curved in the longitudinal direction, flange surfaces 11 and 12 (see FIG. 1 (a)) and vertical wall surfaces 13 and 14 (see FIG. 1 (b)). ))), Longitudinal stresses having different signs are generated, and the stresses are released to generate springback due to twists A and B as shown in FIGS. 1 (a) and 1 (b). In order to suppress the spring back in the final product as much as possible, the tensile stress and the compressive stress in the longitudinal direction at the corresponding part (the curved part of the flange surfaces 11 and 12 or the curved part of the vertical wall surfaces 13 and 14) at the end of the final molding. However, it is sufficient that the shape rigidity is sufficiently small. The reason why the tensile stress is increased in the longitudinal direction on the inner flange surface 11 and the longitudinal wall surface 13 is that the material is stretched in the longitudinal direction as the material flows in, and the outer flange on the curve. The reason why the compressive stress is increased in the longitudinal direction on the surface 12 and the longitudinal wall surface 14 is that the material is contracted in the flanged shape so that the material is contracted in the longitudinal direction as the material flows.

この長手方向の引張応力または圧縮応力を十分に小さくする成形方法について研究を進めた結果、長手方向に湾曲した形状の長手方向の一部について、第一成形工程において、中間品の曲率半径が最終製品の曲率半径と同一曲率半径となり、また中間品の幅が最終製品の幅より大きくなるように成形しておき、第二成形工程において、第一成形工程で得られた中間品の幅より小さく、かつ曲率半径を変えずに成形し、残部の箇所は、第一成形工程と第二成形工程で金型の曲率半径を変えずに成形して、成形品全体を最終製品の形状(製品形状)または最終製品により近い形状(略製品形状)へと成形することで達成されることを見出した(前記(1)に係る発明、図5(d)参照)。   As a result of research on a molding method that sufficiently reduces the tensile stress or compressive stress in the longitudinal direction, the radius of curvature of the intermediate product is final in the first molding step for a part of the longitudinal direction of the shape curved in the longitudinal direction. Molded so that the radius of curvature is the same as the radius of curvature of the product, and the width of the intermediate product is larger than the width of the final product. In the second molding process, it is smaller than the width of the intermediate product obtained in the first molding process. The remaining part is molded without changing the curvature radius of the mold in the first molding process and the second molding process, and the entire molded product is shaped into the final product (product shape). ) Or a shape closer to the final product (substantially product shape) (see the invention according to (1) above, see FIG. 5D).

第一成形工程において、成形品の一部の幅を最終製品よりも大きい形状で成形しておくと、第二成形工程で製品形状又は略製品形状に成形した際に、湾曲内側では、材料が流入とともに長手方向に圧縮されるので、第一成形工程で発生した引張り応力と第二成形工程で発生した圧縮応力が打ち消しあい、長手方向の応力がゼロに近づく。同様に湾曲外側では、第二成形工程において材料が流入とともに長手方向に引っ張られ、第一成形工程で発生した圧縮応力と第二成形工程で発生した引張応力が打ち消しあい、長手方向の応力がゼロに近づく。これにより、製品内に発生した応力によって、スプリングバック等が発生するのを抑制することができ、製品形状の精度を向上させることができる。   In the first molding step, if the width of a part of the molded product is molded in a shape larger than the final product, the material is formed inside the curve when molded into the product shape or substantially product shape in the second molding step. Since it is compressed in the longitudinal direction along with the inflow, the tensile stress generated in the first molding step and the compressive stress generated in the second molding step cancel each other, and the longitudinal stress approaches zero. Similarly, on the outer side of the curve, the material is pulled in the longitudinal direction along with the inflow in the second molding process, the compressive stress generated in the first molding process and the tensile stress generated in the second molding process cancel each other, and the stress in the longitudinal direction is zero. Get closer to. Thereby, it can suppress that a springback etc. generate | occur | produce by the stress which generate | occur | produced in the product, and can improve the precision of a product shape.

また、長手方向に湾曲した形状の長手方向の全部について、第一成形工程において、製品形状と同一の曲率半径を有し、中間品の全部の幅を最終製品より大きい形状で成形しておき、第二成形工程において、第一成形工程で得られた中間品の曲率半径を変えずに中間品の幅を小さく成形することでも、発生した応力を打ち消しあう効果が得られるため、スプリングバック等の発生を抑制することができる(前記(2)に係る発明)。   Further, for all of the longitudinal direction of the shape curved in the longitudinal direction, in the first molding step, the same radius of curvature as the product shape is formed, and the entire width of the intermediate product is molded in a shape larger than the final product, In the second molding step, the effect of canceling the generated stress can be obtained even by molding the width of the intermediate product small without changing the radius of curvature of the intermediate product obtained in the first molding step. Generation | occurrence | production can be suppressed (invention based on said (2)).

中間品形状での湾曲部の曲率半径は製品形状での湾曲部の曲率半径と同一になるようにすれば良いが、図2のように形状変化部5の幅方向の線長の変化量(LWl−LW)が大きくなりすぎる場合には、第二成形工程中にしわが生じたり成形品に跡が残ったりしてしまう。このため、製品形状と中間品形状における形状変化部5の幅方向の線長をLW[mm]、LWl[mm]としたとき、1<LWl/LW<1.1の範囲内に、更に好ましくは1<LW1/LW<1.05の範囲内に設定することが望ましい(前記(3)に係る発明)。   The curvature radius of the curved portion in the intermediate product shape may be the same as the curvature radius of the curved portion in the product shape, but the amount of change in the line length in the width direction of the shape changing portion 5 as shown in FIG. When (LWl−LW) becomes too large, wrinkles are generated in the second molding step, or traces are left on the molded product. For this reason, when the line length in the width direction of the shape changing portion 5 in the product shape and the intermediate product shape is LW [mm] and LWl [mm], it is more preferably within the range of 1 <LWl / LW <1.1. Is preferably set within the range of 1 <LW1 / LW <1.05 (the invention according to (3) above).

中間品を成形する工程としては、第一成形工程がドロー(絞り曲げ)成形又はフォーム成形であり、第二成形工程が製品形状に成形するリストライク工程である場合は、第一成形工程で実施すれば良い(前記(4)に係る発明)。   As the process of forming the intermediate product, if the first forming process is draw (draw-bending) forming or foam forming, and the second forming process is a wrist-like process for forming into a product shape, the first forming process is performed. (Invention according to (4)).

また、第一成形工程が1段目のドロー成形またはフォーム成形で、第二成形工程が2段目のドロー成形またはフォーム成形で製品形状又は略製品形状に成形する場合は、その第一成形工程を中間品の成形工程としても良いし、さらに第二成形工程の後に製品形状に成形するリストライク工程を有する場合も、その第二成形工程を中間品の成形工程として略製品形状に成形しても良い(前記(5)に係る発明)。ここでいう成形工程とは製品形状の外形に成形する工程をいい、穴抜き(ピアス)、外形抜き(トリム)などの打ち抜きまたは切断のための工程を含まない工程を指している。すなわち、打ち抜き等の工程は、製品形状に応じて、適宜行えばよい。   In addition, when the first molding process is a first-stage draw molding or foam molding and the second molding process is a second-stage draw molding or foam molding to form a product shape or a substantially product shape, the first molding process The intermediate molding process may be used, and when there is a wrist-like process that molds the product after the second molding process, the second molding process is molded into a substantially product shape as the intermediate molding process. (Invention according to (5) above). The molding step here refers to a step of forming into a product-shaped outer shape, and refers to a step that does not include a step for punching or cutting, such as punching (piercing) and outer cutting (trim). That is, a process such as punching may be appropriately performed according to the product shape.

また、中間品を成形する場合は成形高さが製品形状の高さまで成形されていなくても良いが、望ましくは製品形状の半分以上の高さを有する中間品が成形されていれば良い。   In the case of molding an intermediate product, the molding height does not have to be molded up to the height of the product shape, but it is preferable that an intermediate product having a height of half or more of the product shape is molded.

中間品形状と製品形状の稜線のずれが大きい場合には、中間品が第二成形工程の金型にはまりづらくなったり、形状のずれが生じたりするおそれがあるため、ロケートピンやガイドなどの位置決め装置または治具を用いることが望ましい。   If the ridgeline between the intermediate product shape and the product shape is large, the intermediate product may become difficult to fit into the mold in the second molding process, or the shape may be displaced, so positioning pins, guides, etc. It is desirable to use an apparatus or a jig.

中間品形状として湾曲外側部の幅を製品幅より大きくする場合で、稜線のずれ量が大きくなるときは、図3に示すように第二成形工程の下型(パンチ)10にはまるので、しわ押さえ(ホルダー)を用いずに上型(ダイ)7で成形するリストライク工程で十分である。ただし、中間品の位置決めをするピンやガイドを用いることが望ましい。   When the width of the curved outer portion is made larger than the product width as an intermediate product shape, and the amount of deviation of the ridge line becomes large, it fits into the lower mold (punch) 10 in the second molding step as shown in FIG. A wrist-like process of forming with the upper die (die) 7 without using a presser (holder) is sufficient. However, it is desirable to use a pin or a guide for positioning the intermediate product.

図4に本発明において検討を実施した製品形状を示す。鋼板は厚さ1.2mmの980MPa級鋼板を使用して、ハット型断面の高さ(天井部17の面とフランジ11、12の面との距離)Hを40mm、天井部17の幅W1を60mm、長さL1を500mm、各フランジ11、12の幅W2を20mm、湾曲内側部21の曲率半径300mm、湾曲外側部22の曲率半径360mmの部材を成形した。比較例として製品形状に対応した形状の金型を用いた1段成形では、成形条件としてしわ押さえ荷重を40ton与えてドロー成形し、得られた成形品の両端の断面を形状測定機で倣い測定した。成形品の両端の断面を重ねた場合の天井部17の角度(ずれ量)をねじれ角度として評価したところ、第一成形工程後の形状(比較例で得られた製品の形状)では2.5°のねじれが発生した。   FIG. 4 shows the product shape studied in the present invention. The steel plate uses a 980 MPa grade steel plate having a thickness of 1.2 mm, the height of the hat-shaped cross section (distance between the surface of the ceiling portion 17 and the surfaces of the flanges 11 and 12) H is 40 mm, and the width W1 of the ceiling portion 17 is A member having 60 mm, a length L1 of 500 mm, a width W2 of each flange 11 and 12 of 20 mm, a curvature radius of 300 mm of the curved inner portion 21 and a curvature radius of 360 mm of the curved outer portion 22 was formed. As a comparative example, in one-step molding using a mold having a shape corresponding to the product shape, 40 ton of wrinkle holding load is applied as a molding condition, and draw molding is performed, and a cross section at both ends of the obtained molded product is measured with a shape measuring machine. did. When the angle (deviation amount) of the ceiling portion 17 when the cross sections at both ends of the molded product are overlapped is evaluated as a twist angle, the shape after the first molding step (the shape of the product obtained in the comparative example) is 2.5. A twist of ° occurred.

図5は本発明において実施した中間品の形状と製品形状の幅の変化を説明する図である。ここで、図5は、図4に示す製品(又は、中間品)を上側から見た図であり、フランジ11、12を省略して示している。   FIG. 5 is a diagram for explaining changes in the shape of the intermediate product and the width of the product shape implemented in the present invention. Here, FIG. 5 is a view of the product (or intermediate product) shown in FIG. 4 as viewed from above, and the flanges 11 and 12 are omitted.

図5(a)は、第一成形工程で、湾曲外側部22の全部について湾曲部の曲率半径が一定(360mm)のまま、幅を製品幅より大きくした例である。すなわち、図5(a)の破線で示すように、中間品における湾曲外側部22と湾曲内側部21の間との幅が、製品における湾曲外側部22と湾曲内側部21との幅W1(60mm)よりも大きくなるように、第一成形工程を行っている。具体的には、第一成形工程で、湾曲外側部22と湾曲内側部21との幅を62、64、66mmとしてドロー成形し、第二成形工程において、湾曲外側部22の曲率半径を360mm、天井部17の幅W1を60mmとして、フォーム成形した。また、残部(湾曲外側部22を除く部分)の箇所は第一成形工程と第二成形工程で金型の形状を変えずに、即ち湾曲内側部21は同一形状として、成形品全体を第二成形工程で最終の製品形状とするリストライク工程とした。   FIG. 5A shows an example in which the width is larger than the product width while the curvature radius of the curved portion is constant (360 mm) for all of the curved outer portion 22 in the first molding step. That is, as shown by the broken line in FIG. 5A, the width between the curved outer portion 22 and the curved inner portion 21 in the intermediate product is the width W1 (60 mm) between the curved outer portion 22 and the curved inner portion 21 in the product. The first molding step is performed so as to be larger than. Specifically, in the first molding step, draw molding is performed with the width of the curved outer portion 22 and the curved inner portion 21 being 62, 64, 66 mm, and in the second molding step, the curvature radius of the curved outer portion 22 is 360 mm, Forming was performed with the width W1 of the ceiling portion 17 being 60 mm. Further, the remaining portion (the portion excluding the curved outer portion 22) is not changed in the shape of the mold in the first molding step and the second molding step, that is, the curved inner portion 21 has the same shape, and the entire molded product is second. The restorative process was used to form the final product shape in the molding process.

図5(b)は、第一成形工程で、湾曲内側部21の全部について湾曲部の曲率半径が一定(300mm)のまま、幅を製品幅より大きくした例である。すなわち、図5(b)の破線で示すように、中間品における湾曲外側部22と湾曲内側部21との幅が、製品における湾曲外側部22及び湾曲内側部21の幅W1(60mm)よりも大きくなるように、第一成形工程を行っている。具体的には、第一成形工程で、湾曲外側部22と湾曲内側部21との幅を63、66、69mmとしてドロー成形し、第二成形工程において、湾曲部内側部21の曲率半径を300mm、天井部17の幅W1を60mmとしてフォーム成形した。また、残部(湾曲内側部21を除く部分)の箇所は第一成形工程と第二成形工程で金型の形状を変えずに、即ち湾曲外側部22は同一形状として、成形品全体を第二成形工程で最終の製品形状とするリストライク工程とした。   FIG. 5B shows an example in which the width is larger than the product width while the curvature radius of the curved portion remains constant (300 mm) for the entire curved inner portion 21 in the first molding step. That is, as shown by a broken line in FIG. 5B, the width between the curved outer portion 22 and the curved inner portion 21 in the intermediate product is larger than the width W1 (60 mm) of the curved outer portion 22 and the curved inner portion 21 in the product. The first molding step is performed to increase the size. Specifically, in the first molding process, the width of the curved outer portion 22 and the curved inner portion 21 is draw-molded with 63, 66, 69 mm, and in the second molding step, the radius of curvature of the curved inner portion 21 is 300 mm. The foam was molded with the width W1 of the ceiling portion 17 set to 60 mm. Further, the remaining portion (the portion excluding the curved inner portion 21) is not changed in the shape of the mold in the first molding step and the second molding step, that is, the curved outer portion 22 has the same shape, and the entire molded product is second. The restorative process was used to form the final product shape in the molding process.

図5(c)は、第一成形工程で、湾曲内側部21及び湾曲外側部22の全部について湾曲部の曲率半径が一定のまま(湾曲内側部21の曲率半径は300mm、湾曲外側部22の曲率半径は360mm)、幅を大きくさせた例である。すなわち、図5(c)の破線で示すように、中間品における湾曲外側部22と湾曲内側部21との幅が、製品における湾曲外側部22及び湾曲内側部21の幅W1(60mm)よりも大きくなるように、第一成形工程を行っている。具体的には、第一成形工程で、湾曲外側部22と湾曲内側部21との幅を61(片側の形状変化幅0.5mm)、62(片側の形状変化幅1.0mm)、63(片側の形状変化幅1.5mm)mmとしてドロー成形し、第二成形工程において、湾曲内側部21の曲率半径は300mm、湾曲外側部22の曲率半径は360mm、湾曲外側部22と湾曲部内側部21との幅を60mmとして、フォーム成形した。また、第一成形工程と第二成形工程で金型の幅以外の形状を変えずに、成形品全体を第二成形工程で最終の製品形状とするリストライク工程とした。なお、図5(c)では、湾曲外側部22及び湾曲内側部21の形状変化幅を等しくしているが、異ならせてもよい。   FIG. 5C shows the first forming step in which the curvature radius of the curved portion remains constant for all of the curved inner portion 21 and the curved outer portion 22 (the curvature radius of the curved inner portion 21 is 300 mm, In this example, the radius of curvature is 360 mm) and the width is increased. That is, as shown by a broken line in FIG. 5C, the width between the curved outer portion 22 and the curved inner portion 21 in the intermediate product is larger than the width W1 (60 mm) of the curved outer portion 22 and the curved inner portion 21 in the product. The first molding step is performed to increase the size. Specifically, in the first molding step, the width between the curved outer portion 22 and the curved inner portion 21 is 61 (one-side shape change width 0.5 mm), 62 (one-side shape change width 1.0 mm), 63 ( In the second molding step, the radius of curvature of the curved inner portion 21 is 300 mm, the radius of curvature of the curved outer portion 22 is 360 mm, and the curved outer portion 22 and the curved portion inner portion are drawn. Forming was performed with a width of 21 and 60 mm. In addition, the rest-like process in which the entire molded product is made the final product shape in the second molding process without changing the shape other than the mold width in the first molding process and the second molding process. In addition, in FIG.5 (c), although the shape change width of the curved outer side part 22 and the curved inner side part 21 is made equal, you may make it different.

図5(d)は、第一成形工程で、湾曲外側部22の一部について湾曲部の曲率半径が一定(360mm)のまま、幅を製品幅より大きくした例である。すなわち、図5(d)の破線で示すように、中間品における湾曲外側部22と湾曲内側部21の間との幅が、製品における湾曲外側部22と湾曲内側部21との幅W1(60mm)よりも大きくなるように、第一成形工程を行っている。具体的には、第一成形工程で、天井部17のC側エッジ23において、湾曲外側部22の曲率半径を360mm、湾曲外側部22と湾曲内側部21との幅を60mmとし、天井部17のD側エッジ24において、湾曲外側部22の曲率半径を360mm、湾曲外側部22と湾曲内側部21との幅を61、62、63mmとしてドロー成形して、第二成形工程において、湾曲外側部22の曲率半径を360mm、湾曲外側部22と湾曲内側部21との幅を60mmとしてフォーム成形した。また、残部(湾曲外側部22を除く部分)の箇所は第一成形工程と第二成形工程で金型の形状を変えずに、即ち湾曲内側部21の全部及び湾曲外側22の一部は同一形状として、成形品全体を第二成形工程で最終の製品形状とするリストライク工程とした。 FIG. 5D is an example in which, in the first molding step, the width of the curved outer portion 22 is made larger than the product width while the curvature radius of the curved portion remains constant (360 mm). That is, as shown by the broken line in FIG. 5D, the width between the curved outer portion 22 and the curved inner portion 21 in the intermediate product is the width W1 (60 mm) between the curved outer portion 22 and the curved inner portion 21 in the product. The first molding step is performed so as to be larger than. Specifically, in the first molding step, at the C-side edge 23 of the ceiling portion 17, the curvature radius of the curved outer portion 22 is 360 mm, the width between the curved outer portion 22 and the curved inner portion 21 is 60 mm, and the ceiling portion 17. In the second molding step, the curved outer portion 22 is formed by draw molding with the radius of curvature of the curved outer portion 22 being 360 mm and the width of the curved outer portion 22 and the curved inner portion 21 being 61, 62, 63 mm. The foam was molded with the curvature radius of 22 being 360 mm and the width between the curved outer portion 22 and the curved inner portion 21 being 60 mm. Further, the remaining portions (portions other than the curved outer portion 22) are the same in the first molding step and the second molding step without changing the shape of the mold, that is, all of the curved inner portion 21 and part of the curved outer portion 22 are the same. As a shape, the entire molded product was a re-stoic process in which the final product shape was formed in the second molding process.

表1に実験を行った条件と形状測定結果を示す。ねじれ角は、上述した成形工程で得られた製品の両端断面を重ねたときの天井部17の角度(ずれ量)とし、ねじれ角が0.5°以下を◎、0.5〜1.0°を○、1.0°よりも大きい場合を×とした。最終製品の表面性状については、しわが発生するかすり傷の幅が5mm以上あったものを△、すり傷の幅が5mm未満と小さかったものか、または目視で確認できなかったものを○とした。   Table 1 shows the experimental conditions and the shape measurement results. The twist angle is the angle (deviation amount) of the ceiling portion 17 when the cross sections at both ends of the product obtained in the molding process described above are overlapped, and the twist angle of 0.5 ° or less is ◎, 0.5 to 1.0. The case where the angle was greater than 1.0 ° and the case where the angle was greater than 1.0 ° was evaluated as x. As for the surface properties of the final product, a case where the width of the scratch that causes wrinkles was 5 mm or more was evaluated as △, a case where the width of the scratch was as small as less than 5 mm, or a thing that could not be visually confirmed was evaluated as ◯. .

Figure 0005031702
Figure 0005031702

図6に本発明において検討を実施した製品形状を示す。この製品は、ハット型断面の高さが一端側から他端側に向かって高くなっているとともに、天井部17の幅が一端側から他端側に向かって広くなっている。また、フランジ11,12の幅は、両端側から中間部に向かって変化している。さらに、この製品は、2つの湾曲内側部21及び2つの湾曲外側部22を有している。   FIG. 6 shows the product shape studied in the present invention. In this product, the height of the hat-shaped cross section increases from one end side to the other end side, and the width of the ceiling portion 17 increases from one end side to the other end side. Further, the widths of the flanges 11 and 12 change from the both end sides toward the intermediate portion. Furthermore, this product has two curved inner portions 21 and two curved outer portions 22.

鋼板は厚さ1.2mmの980MPa級鋼板を使用して、ハット型断面の最大高さHmaxを40mm、天井部17の最大幅W3を80mm、長さL2を525mm、各フランジ11、12の最大幅W4を30mm、湾曲内側部21の曲率半径300mm、湾曲外側部22の曲率半径360mmの部材を成形した。比較例として製品形状に対応した形状の金型を用いた1段のドロー成形では、成形条件としてしわ押さえ荷重を40ton与えて成形し、得られた成形品の両端の断面を形状測定機で倣い測定した。成形品(最終製品)の両端の断面を重ねた場合の天井部17の角度をねじれ角度として評価したところ、第一成形工程後の形状(比較例で得られた製品の形状)では1.5°のねじれが発生した。   The steel plate is a 980 MPa grade steel plate having a thickness of 1.2 mm. The maximum height Hmax of the hat-shaped cross section is 40 mm, the maximum width W3 of the ceiling portion 17 is 80 mm, the length L2 is 525 mm, and the flanges 11 and 12 are the maximum. A member having a large W4 of 30 mm, a curvature radius of 300 mm of the curved inner portion 21 and a curvature radius of 360 mm of the curved outer portion 22 was formed. As a comparative example, in one-stage draw molding using a mold having a shape corresponding to the product shape, molding is performed by applying a wrinkle holding load of 40 ton as a molding condition, and the cross section at both ends of the obtained molded product is copied with a shape measuring machine. It was measured. When the angle of the ceiling portion 17 when the cross sections at both ends of the molded product (final product) are overlapped is evaluated as the twist angle, the shape after the first molding step (the shape of the product obtained in the comparative example) is 1.5. A twist of ° occurred.

図7は、本発明において実施した中間品形状と製品形状の幅の変化を説明する図である。ここで、図7は、図6に示す製品(又は、中間品)を上側から見たときの図であり、フランジ11、12を省略して示している。   FIG. 7 is a diagram for explaining the change in the width of the intermediate product shape and the product shape implemented in the present invention. Here, FIG. 7 is a view when the product (or intermediate product) shown in FIG. 6 is viewed from above, and the flanges 11 and 12 are omitted.

図7(a)では、第一成形工程で、湾曲A側31の全部について、湾曲部の曲率半径が一定(湾曲内側部21の曲率半径300mm、湾曲外側部22の曲率半径360mm)のまま、幅を大きくさせた例である。すなわち、図7(a)の破線で示すように、中間品における湾曲A側31と湾曲B側32との幅が、製品における湾曲A側31と湾曲B側32との幅よりも大きくなるように、第一成形工程を行っている。ここで、中間品における湾曲A側31及び湾曲B側32の幅と、製品における湾曲A側31及び湾曲B側32の幅との差は、成形品の長手方向に関して等しくなっている。具体的には、第一成形工程において湾曲A側31と湾曲B側32との最大幅を82mmとしてドロー成形し、第二成形工程において、湾曲A側31の湾曲内側部21の曲率半径300mm、湾曲外側部22の曲率半径360mm、湾曲A側31と湾曲B側32との最大幅を80mmとしてフォーム成形した。また、残部(湾曲A側31を除く部分)の箇所は第一成形工程と第二成形工程で金型の形状を変えずに、即ち湾曲B側32は同一形状として、成形品全体を第二成形工程で最終の製品形状とした。   In FIG. 7A, in the first molding step, the curvature radius of the curved portion is constant (curvature radius of the curved inner portion 21 is 300 mm, curvature radius of the curved outer portion 22 is 360 mm) for all of the curved A side 31. This is an example in which the width is increased. That is, as shown by the broken line in FIG. 7A, the width between the curved A side 31 and the curved B side 32 in the intermediate product is larger than the width between the curved A side 31 and the curved B side 32 in the product. In addition, the first molding step is performed. Here, the difference between the width of the curved A side 31 and the curved B side 32 in the intermediate product and the width of the curved A side 31 and the curved B side 32 in the product are equal in the longitudinal direction of the molded product. Specifically, in the first molding step, the maximum width between the curved A side 31 and the curved B side 32 is 82 mm, and in the second molding step, the curvature radius of the curved inner portion 21 on the curved A side 31 is 300 mm, The foam was molded with a curvature radius of 360 mm of the curved outer portion 22 and a maximum width between the curved A side 31 and the curved B side 32 of 80 mm. Further, the remaining portion (the portion excluding the curved A side 31) is not changed in the shape of the mold in the first molding step and the second molding step, that is, the curved B side 32 has the same shape, and the entire molded product is second. The final product shape was formed in the molding process.

図7(b)は、第一成形工程で、湾曲B側32の全部について、湾曲部の曲率半径が一定(湾曲内側部21の曲率半径300mm、湾曲外側部の曲率半径360mm)のまま、幅を大きくさせた例である。すなわち、図7(b)の破線で示すように、中間品における湾曲A側31と湾曲B側32との幅が、製品における湾曲A側31と湾曲B側32との幅よりも大きくなるように、第一成形工程を行っている。ここで、中間品における湾曲A側31及び湾曲B側32の幅と、製品における湾曲A側31及び湾曲B側32の幅との差は、成形品の長手方向に関して等しくなっている。具体的には、第一成形工程において、湾曲A側31と湾曲B側32との最大幅を83mmとしてドロー成形し、第二成形工程において、湾曲B側32の湾曲内側部21の曲率半径300mm、湾曲外側部22の曲率半径360mm、湾曲A側31と湾曲B側32との最大幅を80mmとしてフォーム成形した。また、残部(湾曲B側32を除く部分)の箇所は第一成形工程と第二成形工程で金型の形状を変えずに、即ち湾曲A側31は同一形状として、成形品全体を第二成形工程で最終の製品形状とするリストライク工程とした。   FIG. 7B shows the width of the first forming step with the curvature radius of the curved portion being constant (curvature radius of the curved inner portion 21 is 300 mm and curved radius of the curved outer portion is 360 mm) for the entire curved B side 32. This is an example of increasing. That is, as shown by a broken line in FIG. 7B, the width between the curved A side 31 and the curved B side 32 in the intermediate product is larger than the width between the curved A side 31 and the curved B side 32 in the product. In addition, the first molding step is performed. Here, the difference between the width of the curved A side 31 and the curved B side 32 in the intermediate product and the width of the curved A side 31 and the curved B side 32 in the product are equal in the longitudinal direction of the molded product. Specifically, in the first molding step, the maximum width between the curved A side 31 and the curved B side 32 is 83 mm, and in the second molding step, the curvature radius of the curved inner portion 21 on the curved B side 32 is 300 mm. The foam was formed with a curvature radius of 360 mm of the curved outer portion 22 and a maximum width between the curved A side 31 and the curved B side 32 of 80 mm. Further, the remaining portion (the portion excluding the curved B side 3 2) does not change the shape of the mold in the first molding step and the second molding step, that is, the curved A side 31 has the same shape, and the entire molded product is second. The restorative process was used to form the final product shape in the molding process.

図7(c)は、第一成形工程で、湾曲A側31及び湾曲B側32の全部について、湾曲部の曲率半径が一定(湾曲A側31及び湾曲B側32のそれぞれについて、湾曲内側部21の曲率半径300mm、湾曲外側部22の曲率半径360mm)のまま、幅を大きくさせた例である。すなわち、図7(c)の破線で示すように、中間品における湾曲A側31と湾曲B側32との幅が、製品における湾曲A側31と湾曲B側32との幅よりも大きくなるように、第一成形工程を行っている。ここで、中間品における湾曲A側31及び湾曲B側32の幅と、製品における湾曲A側31及び湾曲B側32の幅との差は、成形品の長手方向に関して等しくなっている。具体的には、第一成形工程において、湾曲A側31と湾曲B側32との最大幅を83mm(片側の形状変化幅1.5mm)としてドロー成形し、第二成形工程において、湾曲A側31及び湾曲B側32のそれぞれについて、湾曲内側部21の曲率半径300mm、湾曲外側部22の曲率半径360mm、湾曲A側31と湾曲B側32との最大幅を80mmとしてフォーム成形し、製品全体を第二成形工程で製品形状とするリストライク工程とした。なお、図7(c)では、湾曲A側31及び湾曲B側32の形状変化幅を等しくしているが、異ならせてもよい。   FIG. 7C shows the first forming step in which the curvature radius of the curved portion is constant for all of the curved A side 31 and the curved B side 32 (the curved inner side portion for each of the curved A side 31 and the curved B side 32). In this example, the width is increased while the curvature radius of 21 is 300 mm and the curvature radius of the curved outer portion 22 is 360 mm. That is, as shown by the broken line in FIG. 7C, the width between the curved A side 31 and the curved B side 32 in the intermediate product is larger than the width between the curved A side 31 and the curved B side 32 in the product. In addition, the first molding step is performed. Here, the difference between the width of the curved A side 31 and the curved B side 32 in the intermediate product and the width of the curved A side 31 and the curved B side 32 in the product are equal in the longitudinal direction of the molded product. Specifically, in the first molding step, the maximum width between the curved A side 31 and the curved B side 32 is 83 mm (one-side shape change width 1.5 mm), and in the second molding step, the curved A side For each of 31 and the curved B side 32, foam molding is performed with the curvature radius of the curved inner portion 21 being 300 mm, the curvature radius of the curved outer portion 22 being 360 mm, and the maximum width between the curved A side 31 and the curved B side 32 being 80 mm. Was a re-like process in which the product shape was formed in the second molding process. In FIG. 7C, the shape change widths of the curved A side 31 and the curved B side 32 are made equal, but may be different.

表2に実験を行った条件と形状測定結果を示す。ねじれ角は、上述した成形工程で得られた製品の両端断面の天井部の角度とし、ねじれ角が0.5°以下を◎、0.5〜1.5°を○、1.5°よりも大きい場合を×とした。最終製品の表面性状については、しわが発生するかすり傷の幅が5mm以上あったものを△、すり傷が5mm未満と小さかったものか、または目視で確認できなかったものを○とした。   Table 2 shows the experimental conditions and the shape measurement results. The twist angle is the angle of the ceiling of the cross section at both ends of the product obtained in the molding process described above, the twist angle is 0.5 ° or less ◎, 0.5-1.5 ° is ○, 1.5 ° The case where it was large was also marked with x. As for the surface texture of the final product, a case where the width of the scratches causing wrinkles was 5 mm or more was evaluated as Δ, a case where the scratches were as small as less than 5 mm, or a case where the scratches could not be visually confirmed was evaluated as ◯.

Figure 0005031702
Figure 0005031702

以上のように本発明により、比較例より寸法精度が向上し、寸法精度に優れるハット型断面部品を得ることができた。尚、実施例1のNo.7は、前記(3)に係る本発明の範囲を外れているが、前記(1)に係る本発明の要件を満たしているので、長手方向のねじれを比較例に比べて大幅に低減することができた。表面性状がそれほど重要視されない部品に対しては十分に適用可能である。   As described above, according to the present invention, the dimensional accuracy is improved as compared with the comparative example, and a hat-shaped cross-sectional component having excellent dimensional accuracy can be obtained. In addition, No. 1 of Example 1 was used. 7 is outside the scope of the present invention according to (3), but satisfies the requirements of the present invention according to (1), so that the twist in the longitudinal direction is significantly reduced compared to the comparative example. I was able to. It is sufficiently applicable to parts whose surface properties are not so important.

なお、上述した実施例1、2では、ハット型の断面を有する製品を成形した場合であるが、コの字型の断面を有する製品を成形する場合においても、同様の効果が得られる。   In the first and second embodiments described above, a product having a hat-shaped cross section is molded. However, the same effect can be obtained when a product having a U-shaped cross section is molded.

ハット型またはコの字型断面で、長手方向に湾曲した形状を有する金属製部材の外観図を示す。The external view of the metal member which has a shape curved in the longitudinal direction with a hat-shaped or U-shaped cross section is shown. 本発明における中間品形状と製品形状の上面図を示す。The top view of the intermediate product shape and product shape in this invention is shown. 本発明における第二成形工程の断面図を示す。Sectional drawing of the 2nd shaping | molding process in this invention is shown. 本発明を適用した実施例1の製品形状を示す。The product shape of Example 1 to which this invention is applied is shown. 本発明を適用した実施例1の中間製品形状と製品形状の上面図を示す。The intermediate product shape of Example 1 to which this invention is applied, and the top view of a product shape are shown. 本発明を適用した実施例2の製品形状を示す。The product shape of Example 2 to which this invention is applied is shown. 本発明を適用した実施例2の中間製品形状と製品形状の上面図を示す。The intermediate product shape of Example 2 to which this invention is applied, and the top view of a product shape are shown.

符号の説明Explanation of symbols

1 伸びフランジ側フランジ面に働く引張応力
2 縮みフランジ側フランジ面に働く圧縮応力
3 伸びフランジ側縦壁面に働く引張応力
4 縮みフランジ側縦壁面に働く圧縮応力
5 中間品形状と製品形状の形状変化部
6 中間品形状の形状変化部の稜線
7 上型(ダイ)
8 成形品
9 しわ押さえ(ホルダー)
10 下型(パンチ)
11 フランジ面
12 フランジ面
13 縦壁面
14 縦壁面
15 稜線部
16 稜線部
21 湾曲した内側(湾曲内側)
22 湾曲した外側(湾曲外側)
23 天井部のC側エッジ
24 天井部のD側エッジ
31 湾曲したA側(湾曲A側)
32 湾曲したB側(湾曲B側)
A ねじれ
B ねじれ
1 Tensile stress acting on the flange surface of the stretch flange 2 Compressive stress acting on the flange surface of the contraction flange 3 Tensile stress acting on the longitudinal wall surface of the stretch flange 4 Compressive stress acting on the longitudinal wall surface of the contraction flange 5 Change in shape of intermediate product and product shape Part 6 Edge line 7 of the shape change part of the intermediate product shape Upper die (die)
8 Molded product 9 Wrinkle presser (holder)
10 Lower mold (punch)
DESCRIPTION OF SYMBOLS 11 Flange surface 12 Flange surface 13 Vertical wall surface 14 Vertical wall surface 15 Edge line part 16 Edge line part 21 Curved inner side (curved inner side)
22 Curved outside (curved outside)
23 C-side edge of ceiling part 24 D-side edge 31 of ceiling part Curved A side (curved A side)
32 Curved B side (curved B side)
A Twist B Twist

Claims (2)

コの字型又はハット型の断面で、長手方向に沿って横方向及び高さ方向に湾曲した形状を有する980MPa級以上の高強度鋼板製部材を成形する方法であって、
前記高強度鋼板製部材の長手方向の全部について、
第一成形工程で、製品形状と同一曲率半径で、かつ前記製品形状より幅を大きくして中間品を成形し、
第二成形工程で、前記第一成形工程における幅より小さく、曲率半径を変えずに成形して、成形品全体を製品形状又は略製品形状とすることを特徴とす多段プレス成形方法であり、
前記製品形状と前記第一成形工程で成形された中間品形状における幅方向の線長を、それぞれLW[mm]、LWl[mm]としたときに、
1<LWl/LW<1.1
の条件を満たし、
前記第一成形工程がドロー成形又はフォーム成形であり、前記第二成形工程が製品形状に成形するリストライク工程であることを特徴とする、形状凍結性に優れる多段プレス成形方法。
A method of forming a high-strength steel plate member of 980 MPa class or higher having a shape that is curved in the transverse direction and the height direction along the longitudinal direction with a U-shaped or hat-shaped cross section,
For all of the longitudinal direction of the high-strength steel plate member,
In the first molding step, an intermediate product is molded with the same radius of curvature as the product shape and wider than the product shape,
In the second molding step, smaller than the width in said first molding step, the molded without changing the radius of curvature, there the whole molded article multistage press molding how to characterized in that the product shape or a substantially product shape ,
When the line lengths in the width direction in the product shape and the intermediate product shape formed in the first forming step are LW [mm] and LWl [mm], respectively.
1 <LWl / LW <1.1
Meet the requirements of
A multi-stage press molding method with excellent shape freezing property, wherein the first molding step is draw molding or foam molding, and the second molding step is a wrist-like process for molding into a product shape .
コの字型又はハット型の断面で、長手方向に沿って横方向及び高さ方向に湾曲した形状を有する980MPa級以上の高強度鋼板製部材を成形する方法であって、
前記高強度鋼板製部材の長手方向の全部について、
第一成形工程で、製品形状と同一曲率半径で、かつ前記製品形状より幅を大きくして中間品を成形し、
第二成形工程で、前記第一成形工程における幅より小さく、曲率半径を変えずに成形して、成形品全体を製品形状又は略製品形状とすることを特徴とす多段プレス成形方法であり、
前記製品形状と前記第一成形工程で成形された中間品形状における幅方向の線長を、それぞれLW[mm]、LWl[mm]としたときに、
1<LWl/LW<1.1
の条件を満たし、
前記第一成形工程及び前記第二成形工程が、ドロー成形又はフォーム成形であり、前記第二成形工程の後に製品形状に成形するリストライク工程を有することを特徴とする、形状凍結性に優れる多段プレス成形方法。
A method of forming a high-strength steel plate member of 980 MPa class or higher having a shape that is curved in the transverse direction and the height direction along the longitudinal direction with a U-shaped or hat-shaped cross section,
For all of the longitudinal direction of the high-strength steel plate member,
In the first molding step, an intermediate product is molded with the same radius of curvature as the product shape and wider than the product shape,
In the second molding step, smaller than the width in said first molding step, the molded without changing the radius of curvature, there the whole molded article multistage press molding how to characterized in that the product shape or a substantially product shape ,
When the line lengths in the width direction in the product shape and the intermediate product shape formed in the first forming step are LW [mm] and LWl [mm], respectively.
1 <LWl / LW <1.1
Meet the requirements of
The first molding step and the second molding step are draw molding or foam molding, and have a wrist-like process for molding into a product shape after the second molding step, and are multistage with excellent shape freezing properties Press molding method.
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