JP5011249B2 - Sterilization apparatus and sterilization method - Google Patents

Sterilization apparatus and sterilization method Download PDF

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JP5011249B2
JP5011249B2 JP2008248914A JP2008248914A JP5011249B2 JP 5011249 B2 JP5011249 B2 JP 5011249B2 JP 2008248914 A JP2008248914 A JP 2008248914A JP 2008248914 A JP2008248914 A JP 2008248914A JP 5011249 B2 JP5011249 B2 JP 5011249B2
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sterilization
steam
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cleaning
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JP2010075559A (en
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浩幸 中園
元英 石川
聡 河村
和人 花園
善大 本田
武 高橋
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Nipro Corp
Mitsubishi Materials Techno Corp
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この発明は、シリンジのシール材やバイアルをはじめとする医薬品容器を密封するためのゴム栓等の処理対象物を滅菌するための滅菌装置及び滅菌方法に関する。   The present invention relates to a sterilization apparatus and a sterilization method for sterilizing an object to be treated such as a rubber stopper for sealing a pharmaceutical container such as a syringe sealing material and a vial.

周知のように、シリンジのシール材やバイアルをはじめとする医薬品容器を密封するためのゴム栓等、医療用品の構成部品の生産等において、これら構成部品等に雑菌やウイルス等が付着することにより汚染されるのを防止するために滅菌した後に医療用品として組み立てられ、又は装着することが一般的に行なわれている。   As is well known, in the production of component parts of medical supplies such as rubber stoppers for sealing pharmaceutical containers such as syringe seals and vials, bacteria and viruses adhere to these component parts. It is common practice to assemble or wear as a medical product after sterilization to prevent contamination.

これらシリンジのシール材や医薬品容器のゴム栓等を滅菌する場合、例えば、洗浄容器の下部から洗浄水を入れてオーバーフロー及びバブリングをさせながら洗浄し、洗浄後に滅菌容器に移動して蒸気を供給して滅菌し、滅菌した後に乾燥装置に移動して乾燥されている。
また、洗浄、滅菌、乾燥を一連の工程として行なうものとして、例えば、特許文献1のゴム栓洗浄に示すような技術が開示されている。
特開2007−319799号公報
When sterilizing the sealing material of these syringes or rubber stoppers of pharmaceutical containers, for example, wash water from the bottom of the cleaning container and wash it while overflowing and bubbling. After cleaning, move to the sterilizing container and supply steam. Sterilized, moved to a drying device after sterilization and dried.
Moreover, as what performs washing | cleaning, sterilization, and drying as a series of processes, the technique as shown to the rubber stopper washing | cleaning of patent document 1 is disclosed, for example.
JP 2007-319799 A

しかしながら、洗浄、滅菌、乾燥をそれぞれ異なる容器で行なう場合、洗浄、滅菌、乾燥に適した装置を適用可能である反面、3つの装置を設置するスペースが必要となり、また処理対象物をこれら装置間で移動させる際に処理対象物が汚染される可能性があること、及びハンドリング作業により作業効率が低下するという問題がある。   However, when cleaning, sterilization, and drying are performed in different containers, a device suitable for cleaning, sterilization, and drying can be applied. However, a space for installing three devices is required, and the object to be processed is placed between these devices. There is a problem that the object to be treated may be contaminated when moving by the above-mentioned method, and there is a problem that the working efficiency is lowered by the handling work.

また、上記開示された滅菌装置を用いて洗浄、滅菌、乾燥をした場合、バブリングでは滅菌対象物が充分に攪拌されず、洗浄効率が低いうえ洗浄斑が発生しやすいために長時間洗浄する必要があり、上記開示された装置により、滅菌、乾燥した場合、容器を蒸気又は熱風を供給しながら反転するために大きなスペースとエネルギーが必要となる。   In addition, when washing, sterilization, and drying are performed using the sterilization apparatus disclosed above, the object to be sterilized is not sufficiently stirred by bubbling, and the washing efficiency is low and washing spots are likely to occur. When the apparatus disclosed above is sterilized and dried, a large space and energy are required to invert the container while supplying steam or hot air.

また、容器内において下方に位置された処理対象物は、蒸気による加熱が充分でないために滅菌状態に斑が生じやすく、処理対象物を所定温度で所定時間加熱することが要求される場合には品質保証のために煩雑な管理が必要とされるという問題があった。   In addition, when the processing object positioned below in the container is not sufficiently heated by steam, spots are likely to occur in the sterilized state, and it is required to heat the processing object at a predetermined temperature for a predetermined time. There is a problem that complicated management is required for quality assurance.

この発明は、このような事情を考慮してなされたもので、処理対象物を容器内に収容して滅菌する場合に、処理対象物に滅菌の斑が生じるのを抑制して効率的な滅菌が可能な滅菌装置及び滅菌方法を提供することを目的とする。   The present invention has been made in consideration of such circumstances, and when the object to be processed is sterilized by being contained in a container, it is possible to efficiently sterilize by suppressing the occurrence of sterilization spots on the object to be processed. An object of the present invention is to provide a sterilization apparatus and a sterilization method capable of performing the above.

前記目的を達成するために、本発明は以下の手段を提案している。
請求項1に記載の発明は、滅菌装置であって、処理対象物を収容し、両端部が壁部により閉塞され略水平に配置可能とされる筒状体からなる容器と、前記容器を支持する支持部材と、前記両端部を結ぶ方向に伸びる回転軸を有し前記容器を振動させることで前記処理対象物を跳ね上がらせて前記処理対象物を前記容器内で周回移動させる振動モータと、前記容器に洗浄液を供給する洗浄液供給手段と、前記容器内に蒸気を供給する蒸気供給手段と、洗浄又は滅菌に用いた液体を前記容器から排出する処理液排出手段と、
前記処理対象物を容器外に排出する処理対象物排出部とを備え、前記容器を密閉状態にして、前記容器内に蒸気を供給して加熱する装置殺菌工程と、前記容器内に処理対象物が投入された後に、前記容器を前記振動モータにより振動させて前記洗浄液供給手段から洗浄液を供給して前記処理対象物を洗浄し、洗浄後に前記処理液排出手段により処理液を排出する洗浄工程と、前記容器を前記振動モータにより振動させて前記蒸気供給手段から所定時間蒸気を供給して前記処理対象物を加熱して滅菌し、滅菌後に前記処理液排出手段により蒸気ドレンを排出する滅菌工程と、前記容器を前記振動モータにより振動させて前記処理対象物を乾燥する乾燥工程と、を実行するように構成されていることを特徴とする。
In order to achieve the above object, the present invention proposes the following means.
The invention according to claim 1, a sterilizing apparatus, houses the processing object, a container ing a cylindrical body that is positionable approximately horizontally is closed by both ends walls, said container A supporting motor for supporting, a vibration motor having a rotating shaft extending in a direction connecting the both end portions, and causing the processing object to jump up by vibrating the container, and the processing object to move around in the container ; Cleaning liquid supply means for supplying a cleaning liquid to the container, steam supply means for supplying steam into the container, processing liquid discharge means for discharging the liquid used for cleaning or sterilization from the container,
E Bei a processing object discharging unit for discharging the processing object out of the container, and the container in a closed state, the device sterilization heating by supplying steam to the vessel, processed in said container A cleaning step in which the container is vibrated by the vibration motor, the cleaning liquid is supplied from the cleaning liquid supply unit to clean the processing object, and the processing liquid is discharged by the processing liquid discharge unit after cleaning. And a sterilization step in which the container is vibrated by the vibration motor, steam is supplied from the steam supply means for a predetermined time to heat and sterilize the object to be processed, and after the sterilization, the steam drain is discharged by the processing liquid discharge means When, characterized that you are configured to perform a drying step of drying the processed object is vibrated by the vessel said vibrating motor.

請求項5に記載の発明は、滅菌方法であって、両端部が壁部により閉塞され円筒形状に形成された容器を密閉状態にして、前記容器内に蒸気を供給して加熱する装置殺菌し、前記容器内に処理対象物を収容し、回転軸が前記容器の両端部を結ぶ方向に配置され前記処理対象物を跳ね上がらせて前記処理対象物が前記容器内で周回移動させる振動モータにより前記容器を振動させて洗浄液供給手段から洗浄液を供給して前記処理対象物を洗浄し洗浄後に処理液排出手段により処理液を排出し、前記振動モータにより前記容器を振動させるとともに前記容器内に蒸気を供給して前記処理対象物を加熱して滅菌し、
滅菌後に前記処理液排出手段により蒸気ドレンを排出し、前記容器内を減圧しながら前記振動モータにより前記容器を振動させて前記処理対象物を乾燥することを特徴とする。
Invention of Claim 5 is a sterilization method, Comprising: The container which both ends were obstruct | occluded by the wall part and the container formed in the cylindrical shape is made into a sealing state, and supplies the vapor | steam in the said container, and heats and sterilizes it The vibration object accommodates the processing object in the container, and the rotation shaft is arranged in a direction connecting both ends of the container, and the processing object jumps up to move the processing object around in the container. The container is vibrated to supply the cleaning liquid from the cleaning liquid supply means to clean the object to be processed , and after the cleaning, the processing liquid is discharged by the processing liquid discharge means, and the container is vibrated by the vibration motor and steam is put into the container. To heat and sterilize the object to be treated,
Vapor drain is discharged by the processing liquid discharge means after sterilization, and the processing object is dried by vibrating the container by the vibration motor while decompressing the inside of the container.

この発明に係る滅菌装置及び滅菌方法によれば、処理対象物を振動させるので、処理対象物が充分に攪拌されるとともに処理対象物同士間に頻繁に間隙が形成されて、処理対象物が洗浄液、蒸気等に充分に曝される。
また、振動モータにより処理対象物を振動させた場合には処理対象物が筒状体の内周面に沿う方向に移動されて、処理対象物同士の衝突を抑制しつつ効率的に洗浄、滅菌、又は乾燥することができる。
その結果、処理対象物が効率的に洗浄、滅菌、洗浄することができる。
また、洗浄、滅菌、乾燥を同一容器内で行なうことが可能であるため処理対象物を移動する作業が必要なく、一連の作業を衛生的かつ効率的におこなうことができる。
According to the sterilization apparatus and the sterilization method according to the present invention, the object to be processed is vibrated, so that the object to be processed is sufficiently agitated and a gap is frequently formed between the objects to be processed, so that the object to be processed is a cleaning liquid. Fully exposed to steam, etc.
In addition, when the object to be processed is vibrated by the vibration motor, the object to be processed is moved in a direction along the inner peripheral surface of the cylindrical body, and cleaning and sterilization are efficiently performed while suppressing collision between the objects to be processed. Or can be dried.
As a result, the processing object can be efficiently cleaned, sterilized and cleaned.
In addition, since cleaning, sterilization, and drying can be performed in the same container, there is no need to move the object to be processed, and a series of operations can be performed hygienically and efficiently.

請求項2に記載の発明は、請求項1に記載の滅菌装置であって、前記洗浄液供給手段は、前記容器内に前記洗浄液を噴射する洗浄液噴射部材を備えることを特徴とする。   A second aspect of the present invention is the sterilization apparatus according to the first aspect, wherein the cleaning liquid supply means includes a cleaning liquid ejecting member that ejects the cleaning liquid into the container.

この発明に係る滅菌装置によれば、振動により形成された処理対象物同士間の間隙に洗浄液が噴射され、処理対象物の表面に洗浄液が充分に接触するので処理対象物を効率的に洗浄することができる。   According to the sterilization apparatus of the present invention, the cleaning liquid is jetted into the gap between the processing objects formed by vibration, and the cleaning liquid sufficiently contacts the surface of the processing object, so that the processing object is efficiently cleaned. be able to.

請求項3に記載の発明は、請求項1又は請求項2に記載の滅菌装置であって、少なくとも前記洗浄工程と前記乾燥工程のいずれかにおいて前記容器内を減圧する容器内減圧手段を備えることを特徴とする。 Invention of Claim 3 is a sterilization apparatus of Claim 1 or Claim 2, Comprising: The pressure reduction means in a container which pressure-reduces the inside of the said container at least in either the said washing | cleaning process and the said drying process is provided. It is characterized by.

この発明に係る滅菌装置によれば、容器内を減圧しながら振動させることにより処理対象物間に残留する洗浄液、凝縮した蒸気を処理対象物から蒸発させるとともに除去して容器外に排出させるので効率的に乾燥させることができる。
また、洗浄、滅菌処理を行なう際に容器内を減圧した場合、堆積した処理対象物間に洗浄液、蒸気を容易に入り込ませることが可能となり、洗浄、滅菌の効率及び品質を向上させることができる。
According to the sterilization apparatus of the present invention, the cleaning liquid remaining between the objects to be processed and the condensed vapor are evaporated from the object to be processed and removed from the object to be discharged out of the container by vibrating the container while reducing the pressure. Can be dried.
Further, when the inside of the container is depressurized during cleaning and sterilization, it becomes possible to easily allow the cleaning liquid and vapor to enter between the deposited processing objects, thereby improving the efficiency and quality of the cleaning and sterilization. .

請求項4に記載の発明は、請求項1から請求項3のいずれかに記載の滅菌装置であって、前記筒状体の軸線を水平に対して傾斜させることで、前記処理対象物、処理液を前記容器外に排出可能とする傾動手段を備えることを特徴とする。 Invention of Claim 4 is a sterilization apparatus in any one of Claim 1 to 3, Comprising: By making the axis line of the said cylindrical body incline with respect to horizontal , the said process target object, process A tilting means for allowing the liquid to be discharged out of the container is provided.

この発明に係る滅菌装置によれば、容器の軸線を水平に対して傾斜させる傾動手段を備えているので、容器を傾動させて処理対象物、処理液を排出することにより作業効率を向上することができる。
また、容器を傾動して処理対象物等を排出させることにより洗浄液、蒸気の供給しながら洗浄、滅菌をすることが可能となり、作業効率を向上することができる。
また、振動させながら傾斜させることにより容器内の位置により洗浄、滅菌、又は乾燥の偏り(斑)の発生が抑制される。
According to the sterilization apparatus according to the present invention, since the tilting means for tilting the axis of the container with respect to the horizontal is provided, the work efficiency is improved by tilting the container and discharging the processing object and the processing liquid. Can do.
Further, by tilting the container to discharge the processing object and the like, it becomes possible to perform cleaning and sterilization while supplying the cleaning liquid and steam, thereby improving work efficiency.
Further, by tilting while vibrating, the occurrence of unevenness (spots) in cleaning, sterilization, or drying is suppressed depending on the position in the container.

請求項6に記載の発明は、請求項5に記載の滅菌方法であって、一連の作業を開始する前に容器内に蒸気を供給するとともに処理対象物排出部を経由して蒸気又は蒸気ドレンを排出させることを特徴とする。   Invention of Claim 6 is a sterilization method of Claim 5, Comprising: Before starting a series of operation | work, it supplies a vapor | steam in a container, and it is a vapor | steam or vapor | steam drain via a process target object discharge part. It is characterized by discharging.

この発明に係る滅菌方法によれば、一連の滅菌作業に先立って容器内に蒸気を供給し、この蒸気を処理対象物排出部経由で蒸気又は蒸気ドレンとして排出させるので、容器等の殺菌を効率的に行なうことができるとともに一連の滅菌作業において処理対象物が汚染されるのを抑制することができる。   According to the sterilization method of the present invention, steam is supplied into the container prior to a series of sterilization operations, and this steam is discharged as steam or steam drain via the processing object discharge unit, so that sterilization of the container or the like is efficient. And the contamination of the object to be treated in a series of sterilization operations can be suppressed.

本発明に係る滅菌装置及び滅菌方法によれば、容器を振動させることで処理対象物を充分に攪拌することができるので一連の滅菌作業の品質及び効率を向上することができる。
また、一連の滅菌作業を同一容器内で行なうので滅菌作業において処理対象物を移動させる必要がなく、処理対象物の汚染が抑制されるとともに作業効率を向上することができる。
According to the sterilization apparatus and sterilization method of the present invention, the object to be treated can be sufficiently stirred by vibrating the container, so that the quality and efficiency of a series of sterilization operations can be improved.
Further, since a series of sterilization operations are performed in the same container, it is not necessary to move the object to be processed in the sterilization operation, and contamination of the object to be processed can be suppressed and work efficiency can be improved.

以下、図1から図6を参照し、この発明の実施の形態について説明する。
図1は、本発明の一実施形態に係る滅菌装置の概略を示す図であり、符号1は滅菌装置を示している。
Hereinafter, embodiments of the present invention will be described with reference to FIGS.
FIG. 1 is a diagram showing an outline of a sterilization apparatus according to an embodiment of the present invention, and reference numeral 1 indicates a sterilization apparatus.

滅菌装置1は、図1に示すように、滅菌装置架台2と、処理対象物Wを収容する容器20と、容器20を支持する支持部材31、32と、容器20を傾動可能とされる伸縮部材(傾動手段)40と、容器20を振動させる振動モータ(振動源)50と、洗浄液噴射部材(洗浄液供給手段)60と、処理液排出手段65と、蒸気供給配管70と、減圧ユニット(容器内減圧手段)75とを備え、支持部材31、32は滅菌装置架台2上に設けられている。
また、この実施形態において、処理対象物Wは、例えば、シリンジのシール材やバイアル等の医薬品容器を密封するためのゴム栓等とされている。
As shown in FIG. 1, the sterilizer 1 includes a sterilizer base 2, a container 20 that accommodates the processing object W, support members 31 and 32 that support the container 20, and an expansion and contraction that allows the container 20 to tilt. A member (tilting means) 40, a vibration motor (vibration source) 50 that vibrates the container 20, a cleaning liquid injection member (cleaning liquid supply means) 60, a processing liquid discharge means 65, a vapor supply pipe 70, a decompression unit (container) And the support members 31 and 32 are provided on the sterilizer stand 2.
In this embodiment, the processing object W is, for example, a rubber stopper for sealing a pharmaceutical container such as a syringe sealing material or a vial.

容器20は、図2、図3に示すように、外形及び内面が略円筒形状の円筒体(筒状体)に形成され、筒状体の軸線C方向の一方側に壁部21Aを、他方側に壁部21Bを有して円筒体の両端部が閉塞された密閉状態とされ、軸線Cを略水平にして設置されている。   2 and 3, the container 20 is formed in a cylindrical body (tubular body) whose outer shape and inner surface are substantially cylindrical, and the wall portion 21A is provided on one side in the axis C direction of the cylindrical body, It is in a sealed state with a wall portion 21B on the side and closed at both ends of the cylindrical body, and is installed with the axis C substantially horizontal.

容器20内の下側部分には、複数の貫通孔が形成され処理対象物Wを安定して保持するとともに洗浄液等の処理液が下方に排出する処理対象物保持板23が略水平に設けられ、容器20の内周面及び処理対象物保持板23は、例えば、SUS316Lにより形成されていて洗浄において用いられる薬剤、蒸気によって錆や腐食が発生するのを抑制することが可能とされている。   In the lower part of the container 20, a plurality of through-holes are formed, and a processing object holding plate 23 for stably holding the processing object W and discharging a processing liquid such as a cleaning liquid downward is provided substantially horizontally. The inner peripheral surface of the container 20 and the processing object holding plate 23 are made of, for example, SUS316L, and can suppress the occurrence of rust and corrosion due to chemicals and steam used in cleaning.

また、容器20の上部には、軸線C方向に並んで開口部24、25が形成され、開口部24、25には蓋部材24A、25Aが開閉可能に設けられ、蓋部材24A、25Aを閉めることによって開口部24、25が密閉されるようになっている。   Further, openings 24 and 25 are formed in the upper part of the container 20 in the direction of the axis C, and lid members 24A and 25A are provided in the openings 24 and 25 so as to be opened and closed, and the lid members 24A and 25A are closed. Thus, the openings 24 and 25 are sealed.

また、容器20の外周にはジャケット26が形成され、容器20の外周部に形成された図示しない経路からジャケット26内に温水又は水蒸気等の加熱媒体又は冷却水等の冷却媒体を流通させることにより、処理対象物W及び洗浄液を加熱又は冷却して洗浄時の処理対象物Wの温度を調節可能とされている。
なお、この実施形態において、ジャケット26は容器20の外周に形成されているが壁部21A、21Bにもジャケットを設けてもよいし、ジャケット26を備えない構成としてもよい。
A jacket 26 is formed on the outer periphery of the container 20, and a heating medium such as warm water or steam or a cooling medium such as cooling water is circulated in the jacket 26 from a path (not shown) formed on the outer periphery of the container 20. The temperature of the processing object W at the time of cleaning can be adjusted by heating or cooling the processing object W and the cleaning liquid.
In this embodiment, the jacket 26 is formed on the outer periphery of the container 20, but the wall portions 21 </ b> A and 21 </ b> B may be provided with a jacket, or the jacket 26 may not be provided.

また、容器20の軸線C方向の一方側の壁部21Aには、容器20の内部と外部とを連通させ、スライドバルブ28等により開閉可能とされた処理対象物排出部27が壁部21Aの下端近傍に形成され、処理対象物排出部27が開口されることによって処理対象物Wを容器20の外に排出可能とされている。   In addition, the wall 21A on one side of the container 20 in the direction of the axis C communicates with the inside and the outside of the container 20, and a processing object discharge section 27 that can be opened and closed by a slide valve 28 or the like of the wall section 21A. It is formed near the lower end, and the processing object discharge part 27 is opened, so that the processing object W can be discharged out of the container 20.

処理対象物排出部27の下方には、完成品容器Aが配置され、処理対象物排出部27は、例えば伸縮可能なジャバラホースにより完成品容器Aと接続され、処理対象物排出部27から排出された処理対象物Wが完成品容器Aに収容されるようになっている。
なお、完成品容器Aの下方にはタンク29が設けられ、処理液及び蒸気ドレンを一端受けて滅菌装置1の外に排出させることができるようになっている。
A finished product container A is disposed below the processing object discharge unit 27, and the processing object discharge unit 27 is connected to the finished product container A by, for example, an extendable bellows hose and discharged from the processing object discharge unit 27. The processed object W is stored in a finished product container A.
A tank 29 is provided below the finished product container A so that the processing liquid and the steam drain can be received and discharged out of the sterilizer 1.

振動モータ50は、容器20の外方下側部分に、容器20の軸線C方向中央近傍に設けられており、その回転軸に該回転軸の中心から偏心して形成された偏心ウェイトを有し、偏心ウェイトが回転軸とともに回転することにより回転軸と直交する面内に周回振動を発生し、処理対象物Wが容器20にて振動して周回するように構成されている。なお、振動モータ50は、洗浄する処理対象物Wの種類等に合わせて回転数や振動の周波数を適宜設定して駆動されることができる。   The vibration motor 50 is provided near the center in the direction of the axis C of the container 20 on the outer lower side portion of the container 20, and has an eccentric weight formed eccentrically from the center of the rotation axis on the rotation axis. When the eccentric weight rotates together with the rotating shaft, a circular vibration is generated in a plane orthogonal to the rotating shaft, and the processing object W vibrates in the container 20 and rotates. The vibration motor 50 can be driven by appropriately setting the number of rotations and the frequency of vibration according to the type of the processing object W to be cleaned.

支持部材31、32は滅菌装置架台2の上部に鉛直方向に立設される同一の長さに調整可能とされる4本の柱部材により構成され、振動モータ50を挟んで軸線C方向の両側で容器20に接続され、軸線C方向からみた場合に容器20を左右両側にて下方から支持するようになっている。また、支持部材31、32は伸縮して同一の長さに調整することができるようになっている。   The support members 31 and 32 are constituted by four column members that are vertically erected on the upper part of the sterilizer gantry 2 and can be adjusted to the same length, and both sides of the axis C direction with the vibration motor 50 interposed therebetween. In this case, the container 20 is supported from below on both the left and right sides when viewed from the direction of the axis C. Further, the support members 31 and 32 can be adjusted to the same length by expanding and contracting.

支持部材31は、容器20の下部に接続される一対の上支持部材31Aと、上支持部材31Aに対応する下支持部材31Bとを有し、それぞれの上支持部材31Aと下支持部材31Bの間には上下方向に伸縮する伸縮部材(傾動手段)40が設けられており、支持部材31の伸縮部材40が収縮すると一方側の壁部21Aを下方に、伸縮部材40が膨張すると他方側の壁部21Bを下方にして容器20を傾斜することが可能に構成されている。   The support member 31 has a pair of upper support members 31A connected to the lower part of the container 20, and a lower support member 31B corresponding to the upper support member 31A, and between the upper support member 31A and the lower support member 31B. Is provided with an expansion / contraction member (tilting means) 40 that expands and contracts in the vertical direction. When the expansion / contraction member 40 of the support member 31 contracts, the wall 21A on one side moves downward, and when the expansion / contraction member 40 expands, the other wall The container 20 can be inclined with the portion 21B facing downward.

また、支持部材32は、支持部材31と同様に、容器20の下部に接続される一対の上支持部材32Aと、上支持部材32Aに対応する下支持部材32Bとを有し、それぞれの上支持部材32Aと下支持部材32Bの間には上下方向に伸縮する伸縮部材40が設けられており、支持部材32の伸縮部材40が収縮すると他方側の壁部21Bを下方に、伸縮部材40が膨張すると一方側の壁部21Aを下方にして容器20を傾斜することが可能に構成されている。   Similarly to the support member 31, the support member 32 includes a pair of upper support members 32A connected to the lower portion of the container 20, and a lower support member 32B corresponding to the upper support member 32A. An elastic member 40 that expands and contracts in the vertical direction is provided between the member 32A and the lower support member 32B. When the elastic member 40 of the support member 32 contracts, the elastic member 40 expands downward on the other wall 21B. Then, the container 20 can be tilted with the wall portion 21A on one side downward.

伸縮部材40は、例えば、図4に示すように、ラバー等の弾性材料からなり内部にエアー等の流体を貯留可能とされるエアー貯留部材44を有し、貯留するエアー量によって伸縮して上支持部材31A、32Aを上下方向に移動させて容器20を傾動することができるようになっている。   For example, as shown in FIG. 4, the expansion member 40 has an air storage member 44 made of an elastic material such as rubber and capable of storing a fluid such as air therein. The container 20 can be tilted by moving the support members 31A and 32A in the vertical direction.

貯留部材44は、上部及び下部において貯留部材44の外周を囲むように環状の押え部材44Aが設けられて、上側の押え部材44Aは上支持体取付板45に、下側の押え部材44Aは下支持体取付板46にそれぞれボルト47により固定されている。
伸縮部材40は、上支持体取付板45が上支持部材31A、32Aに、下支持体取付板46が下支持部材31B、32Bにそれぞれボルト43で固定されることにより、上支持部材31A、32Aと下支持部材31B、32Bとを接続するように構成されている。
The storage member 44 is provided with an annular pressing member 44A so as to surround the outer periphery of the storage member 44 in the upper part and the lower part. The upper pressing member 44A is provided on the upper support mounting plate 45, and the lower pressing member 44A is provided on the lower part. Each of the support mounting plates 46 is fixed by a bolt 47.
The telescopic member 40 has an upper support member 31A, 32A fixed to the upper support members 31A, 32A and a lower support member 46 fixed to the lower support members 31B, 32B with bolts 43, respectively. And the lower support members 31B and 32B are connected to each other.

上支持体取付板45の略中央部には貫通孔45Aが形成されて上支持部材31A、32Aのボルト41Aの頭部が挿入され、貫通孔45Aの周囲をカバー45Bにより覆うことによりエアー貯留部材44の内部が貫通孔45Aを介して外部と流通するのを抑制してエアー貯留部材44の内部の気密が保持されている。   A through hole 45A is formed in a substantially central portion of the upper support mounting plate 45, the heads of the bolts 41A of the upper support members 31A and 32A are inserted, and the periphery of the through hole 45A is covered with a cover 45B so that the air storage member The inside of the air storage member 44 is prevented from flowing through the through hole 45 </ b> A, and the inside of the air storage member 44 is kept airtight.

また、下支持体取付板46の略中央部分にはエアー貯留部材44の内部と下支持部材31B、32Bのエアー供給路42Aとを連通するエアー供給孔46Aが形成されている。   In addition, an air supply hole 46A that connects the inside of the air storage member 44 and the air supply path 42A of the lower support members 31B and 32B is formed in a substantially central portion of the lower support attachment plate 46.

また、上支持体取付板45と上支持部材31A、32Aの間の外周近傍及び下支持体取付板46と下支持部材31B、32Bの間の外周近傍には環状のパッキン48が設けられ、伸縮部材40は下支持部材31B、32Bのエアー供給路42Aに連通されるとともに、外部空間と気密とされている。   An annular packing 48 is provided near the outer periphery between the upper support mounting plate 45 and the upper support members 31A and 32A and near the outer periphery between the lower support mounting plate 46 and the lower support members 31B and 32B. The member 40 communicates with the air supply path 42A of the lower support members 31B and 32B and is airtight with the external space.

また、それぞれの下支持部材31B、32Bのエアー供給路42Aには、圧力センサ(図示せず)が配設されておりエアー貯留部材44内のエアー圧を測定することができるようになっている。
また、伸縮部材40を構成するエアー貯留部材44はエアー供給路42Aを介して図示しないエアーコンプレッサー等のエアー源に接続され、圧力センサにより検出したエアー圧に基づいて制御部が貯留部材44へのエアーの供給・排出を制御して容器20の姿勢を水平状態及び所望の角度に傾斜させることができるようになっている。
Further, a pressure sensor (not shown) is provided in the air supply path 42A of each of the lower support members 31B and 32B so that the air pressure in the air storage member 44 can be measured. .
In addition, the air storage member 44 constituting the telescopic member 40 is connected to an air source such as an air compressor (not shown) via the air supply path 42A, and the control unit supplies the storage member 44 with the air pressure detected by the pressure sensor. By controlling the supply / discharge of air, the posture of the container 20 can be inclined to a horizontal state and a desired angle.

洗浄液供給手段は、例えば、上流側が給水源に接続され容器20の内部に設けられた洗浄液噴射部材60により構成されており、処理対象物Wが振動により弾んで処理対象物保持板23から離間する側の領域の上方に配置されて処理対象物Wに洗浄液を噴射するようになっている。また、洗浄液噴射部材60は、洗浄液噴射ノズル62が軸線Cの方向に配列されている。   The cleaning liquid supply means includes, for example, a cleaning liquid ejecting member 60 that is connected to a water supply source on the upstream side and provided inside the container 20. The processing object W is bounced by vibration and separated from the processing object holding plate 23. The cleaning liquid is sprayed onto the processing object W by being arranged above the region on the side. Further, the cleaning liquid ejecting member 60 has cleaning liquid ejecting nozzles 62 arranged in the direction of the axis C.

処理液排出手段65は、処理液排出管65Aと、蒸気ドレン管65Bを備えており、処理対象物Wを洗浄するために容器20に供給された洗浄液等の処理液及び蒸気のドレンを容器20の外に排出するようになっている。
蒸気供給手段は、蒸気バルブ71を介して上流側が、例えば、クリーン蒸気源に接続されるとともに下流側が蓋部材24Aを介して容器20内に開口する蒸気供給配管70から構成され、蒸気バルブ71を開くことによって容器20内に蒸気を供給するようになっている。
The processing liquid discharge means 65 includes a processing liquid discharge pipe 65A and a steam drain pipe 65B. The processing liquid such as the cleaning liquid supplied to the container 20 and the vapor drain are supplied to the container 20 for cleaning the processing object W. It is designed to discharge outside.
The steam supply means is configured by a steam supply pipe 70 whose upstream side is connected to, for example, a clean steam source via the steam valve 71 and whose downstream side is opened into the container 20 via the lid member 24A. Steam is supplied into the container 20 by opening.

減圧ユニット75は、例えば、真空ポンプ76と、ドレンタンク77と、吸引ホース78とを備え、吸引ホース78は上流側がバルブ79を介して容器20上部の蓋部材25Aを介して容器20内に接続されている。
ドレンタンク77は、真空ポンプ76により吸引された流体(空気、蒸気、洗浄液ミスト等)が排出されるようになっており、吸引した流体に含まれる水分を空気と分離するとともに凝縮した蒸気をドレンとして排出可能とされている。
The decompression unit 75 includes, for example, a vacuum pump 76, a drain tank 77, and a suction hose 78, and the suction hose 78 is connected to the inside of the container 20 via the valve 79 on the upstream side via the lid member 25 </ b> A on the container 20. Has been.
The drain tank 77 discharges the fluid (air, steam, cleaning liquid mist, etc.) sucked by the vacuum pump 76, and separates the moisture contained in the sucked fluid from the air and drains the condensed steam. It can be discharged as.

次に、滅菌装置1による処理対象物Wの洗浄、滅菌について説明する。
以下、装置殺菌、洗浄、滅菌、乾燥の順に説明する。なお、この明細書において、一連の滅菌作業とは、装置殺菌、洗浄、滅菌、乾燥の順序で行われる作業の他、洗浄、滅菌を含む必要とされる一連の工程をいい、例えば、乾燥を除く構成としてもよいし、装置殺菌、洗浄、滅菌、乾燥の順序に関して自在に設定することができるものである。
<装置殺菌>
1)まず、処理対象物Wを投入する前に、開口部24,25を蓋部材24A、25Aにより閉じて容器20内を密閉状態とする。
2)次に、蒸気供給配管70から蒸気を供給して、容器20内を加熱して滅菌する。
3)このとき、支持部材32側の伸縮部材40を膨張させて、図6(A)に示すように容器20の処理対象物排出部27側を下方に傾斜させるとともに、スライドバルブ28を開き、供給された蒸気を処理対象物排出部27経由で完成品容器A内に蒸気、蒸気ドレンSとして流通、排出し、製品排出部27及び完成品容器Aを滅菌する。
なお、処理対象物排出部27を経由した完成品容器Aへの蒸気の排出を容器20内への蒸気の供給が完了した後に行ってもよい。
<洗浄>
1)まず、図5(A)に示すように開口部24、25から処理対象物Wを投入する。処理対象物Wを投入したら開口部24,25を蓋部材24A、25Aにより閉じて容器20内を密閉状態とする。
2)次に、振動モータ50を駆動して、例えば、矢印T方向に回転軸を回転させて容器20を振動させる。
このときの振動モータ50による振動は、例えば、図5(B)に示すように処理対象物Wが処理対象物保持板23の洗浄液噴射部材60の下方で跳ね上がり軸線Cを挟んで洗浄液噴射部材60と反対側に周回移動するように振動することが好ましい。
また、例えば、処理対象物Wに微細な凹部又は空孔が形成されていてこの凹部又は空孔内に洗浄液を入り込みやすくする必要がある場合には、振動モータ50の駆動に先立って、又は振動モータ50の駆動とともに減圧ユニット75を駆動して容器20内を所定圧力まで減圧して凹部、空孔内の空気を取り除いてもよい。
また、必要に応じて、洗浄液噴射部材60から容器20内に洗浄液を供給して所定の液位まで洗浄液を貯留させてもよい。
3)処理対象物Wを洗浄している間、洗浄液噴射部材60のノズルからは必要に応じて洗浄液を噴射する。
なお、蒸気供給配管70から蒸気を供給してもよい。
4)洗浄にあたっては、必要に応じて支持部材31側の伸縮部材40を膨張させて、図6(B)に示すように処理液排出手段65の側が下方となるように容器20を水平に対して傾斜するとともにバルブ66A、66Cを開いて処理液排出管65Aを流通可能として処理液を容器20の外に排出させる。蒸気を使用する場合は、必要に応じてバルブ66Bを開いて蒸気ドレンを排出する。
5)処理対象物Wの洗浄が終了したら、処理液排出管65Aから処理液を容器20の外に充分に排出する。
Next, cleaning and sterilization of the processing object W by the sterilizer 1 will be described.
Hereinafter, the apparatus sterilization, cleaning, sterilization, and drying will be described in this order. In this specification, the series of sterilization operations refers to a series of necessary steps including cleaning and sterilization in addition to operations performed in the order of device sterilization, cleaning, sterilization, and drying. It is good also as a structure except it, and it can set freely regarding the order of apparatus sterilization, washing | cleaning, sterilization, and drying.
<Device sterilization>
1) First, before the processing object W is charged, the openings 24 and 25 are closed by the lid members 24A and 25A so that the container 20 is sealed.
2) Next, steam is supplied from the steam supply pipe 70, and the inside of the container 20 is heated and sterilized.
3) At this time, the telescopic member 40 on the support member 32 side is expanded to incline the processing object discharge part 27 side of the container 20 downward as shown in FIG. 6A, and the slide valve 28 is opened. The supplied steam is circulated and discharged as steam and steam drain S into the finished product container A through the processing object discharge unit 27, and the product discharge unit 27 and the finished product container A are sterilized.
In addition, you may perform discharge | emission of the vapor | steam to the finished product container A via the process target object discharge part 27 after the supply of the vapor | steam into the container 20 is completed.
<Washing>
1) First, as shown in FIG. 5A, the processing object W is introduced through the openings 24 and 25. When the processing object W is introduced, the openings 24 and 25 are closed by the lid members 24A and 25A, and the container 20 is sealed.
2) Next, the vibration motor 50 is driven, and the container 20 is vibrated by rotating the rotating shaft in the arrow T direction, for example.
The vibration by the vibration motor 50 at this time is caused by, for example, the cleaning liquid ejecting member 60 with the processing object W jumping up below the cleaning liquid ejecting member 60 of the processing object holding plate 23 and sandwiching the axis C as shown in FIG. It is preferable to vibrate so as to move around in the opposite direction.
In addition, for example, when a minute recess or hole is formed in the processing target W and it is necessary to easily enter the cleaning liquid into the recess or hole, the vibration W 50 is driven before the vibration motor 50 is driven. The decompression unit 75 may be driven together with the motor 50 to depressurize the inside of the container 20 to a predetermined pressure, and the air in the recesses and holes may be removed.
If necessary, the cleaning liquid may be supplied from the cleaning liquid ejecting member 60 into the container 20 to store the cleaning liquid to a predetermined liquid level.
3) While the processing object W is being cleaned, the cleaning liquid is sprayed from the nozzle of the cleaning liquid spraying member 60 as necessary.
Note that steam may be supplied from the steam supply pipe 70.
4) In cleaning, the expansion member 40 on the support member 31 side is inflated as necessary, and the container 20 is placed horizontally with the treatment liquid discharge means 65 side downward as shown in FIG. 6B. And the valves 66A and 66C are opened to allow the processing liquid discharge pipe 65A to flow and the processing liquid is discharged out of the container 20. When using steam, the valve 66B is opened as necessary to discharge the steam drain.
5) When the cleaning of the processing object W is completed, the processing liquid is sufficiently discharged out of the container 20 from the processing liquid discharge pipe 65A.

<滅菌>
殺菌は、洗浄した処理対象物Wを容器20内に収納したまま移行する。
1)まず、蒸気噴射配管70から蒸気を供給する。
このときの蒸気は、例えば、容器20内に供給された状態で0.15MPa(125℃)とされ、容器20内及び処理対象物Wを加圧するとともに加熱する。
2)次いで、振動モータ50を駆動して、例えば、図5(B)に示すように矢印T方向に回転軸を回転させて容器20を振動させる。
3)振動モータ50による振動及び蒸気噴射部材70から容器20内への蒸気の供給はタイマにより所定時間(例えば、20分)行なう。
4)滅菌にあたっては、必要に応じて支持部材31側の伸縮部材40を膨張させて、図6(B)に示すように処理液排出手段65の側が下方となるように容器20を水平に対して傾斜するとともにバルブ66A,66B、66Cを開いて処理液排出管65Aを流通可能として蒸気ドレンを容器20の外に排出させる。
このとき、必要に応じて支持部材32側の伸縮部材40を膨張させて、図6(A)に示すように容器20を処理対象物排出部27側を下方に傾斜させて完成品容器A内に蒸気ドレンを流通させ、完成品容器A等を再び滅菌してもよい。
この処理液及び蒸気ドレンの排出は、処理液排出手段65に配置された図示しない背圧弁を介し、又はバルブ66A,66B、66Cを間欠で開放することにより容器20内の圧力を維持しながら行なわれる。
5)処理対象物Wの殺菌が終了したら、処理液排出管65A、蒸気ドレン管65Bを開いて、蒸気ドレンを容器20の外に充分に排出する。
<Sterilization>
The sterilization is performed while the cleaned processing object W is stored in the container 20.
1) First, steam is supplied from the steam injection pipe 70.
The vapor | steam at this time shall be 0.15 MPa (125 degreeC) in the state supplied in the container 20, for example, pressurizes the container 20 and the process target W, and heats it.
2) Next, the vibration motor 50 is driven, and the container 20 is vibrated by rotating the rotating shaft in the direction of arrow T as shown in FIG. 5B, for example.
3) Vibration by the vibration motor 50 and supply of steam from the steam injection member 70 into the container 20 are performed for a predetermined time (for example, 20 minutes) by a timer.
4) For sterilization, the elastic member 40 on the support member 31 side is expanded as necessary, and the container 20 is placed horizontally with the treatment liquid discharge means 65 side downward as shown in FIG. 6 (B). And the valves 66A, 66B, and 66C are opened to allow the treatment liquid discharge pipe 65A to flow and the vapor drain is discharged out of the container 20.
At this time, the elastic member 40 on the support member 32 side is expanded as necessary, and the container 20 is inclined downward on the processing object discharge portion 27 side as shown in FIG. Alternatively, the steam drain may be circulated to sterilize the finished product container A or the like again.
The discharge of the processing liquid and the vapor drain is performed while maintaining the pressure in the container 20 through a back pressure valve (not shown) arranged in the processing liquid discharge means 65 or by intermittently opening the valves 66A, 66B, 66C. It is.
5) When the sterilization of the processing object W is completed, the processing liquid discharge pipe 65A and the steam drain pipe 65B are opened, and the steam drain is sufficiently discharged out of the container 20.

<乾燥>
乾燥は、殺菌に引き続いて行われ、殺菌した処理対象物Wを容器20内に収納したまま移行する。
1)それぞれの伸縮部材40を、例えば、同一圧力に制御して容器20の軸線Cを6(C)に示すように水平にする。
2)次いで、減圧ユニット75を駆動して容器20内を所定圧力まで減圧する。
3)次いで、振動モータ50を駆動して容器20内の処理対象物Wを振動させる。
なお、容器20内の減圧に代えて又は減圧とともに容器20内に熱風を容器20内に供給して処理対象物Wを乾燥させてもよい。このとき、熱風は、例えば、乾燥された処理対象物Wの温度が70℃となる程度の温度のものが用いられる。
4)乾燥が終了したら、壁部21A側の処理対象物排出部27をスライドバルブ28のハンドルを回すことにより開口し、支持部材32側の伸縮部材40を膨らませて容器20の軸線Cを図6(D)に示すように傾斜させて容器20から処理対象物Wを完成品容器Aに排出させる。このとき、処理対象物Wは自重により又は振動を与えて排出させてもよい。
なお、一連の滅菌作業において、ジャケット26に温水又は水蒸気等の加熱用熱媒体又は冷水等の冷却用熱媒体を流通させて容器20内の処理対象物Wを材料の特性に適合させてもよい。
<Dry>
Drying is performed subsequent to sterilization, and the sterilized processing object W is transferred while being stored in the container 20.
1) The respective elastic members 40 are controlled to have the same pressure, for example, so that the axis C of the container 20 is horizontal as indicated by 6 (C).
2) Next, the decompression unit 75 is driven to decompress the inside of the container 20 to a predetermined pressure.
3) Next, the vibration motor 50 is driven to vibrate the processing object W in the container 20.
Note that the processing object W may be dried by supplying hot air into the container 20 instead of or under reduced pressure in the container 20. At this time, for example, the hot air having a temperature at which the temperature of the dried processing target W is 70 ° C. is used.
4) When drying is completed, the processing object discharge portion 27 on the wall portion 21A side is opened by turning the handle of the slide valve 28, the expansion member 40 on the support member 32 side is inflated, and the axis C of the container 20 is shown in FIG. The processing object W is discharged from the container 20 to the finished product container A by being inclined as shown in FIG. At this time, the processing object W may be discharged by its own weight or by applying vibration.
In a series of sterilization operations, a heating heat medium such as warm water or steam or a cooling heat medium such as cold water may be circulated through the jacket 26 so that the processing object W in the container 20 is adapted to the characteristics of the material. .

以上、説明したように、滅菌装置1によれば、容器20内に収容された処理対象物Wが振動により容器20内で充分に攪拌されて処理対象物W同士間に隙間が形成されやすいので、滅菌の品質を向上させるとともに一連の滅菌作業を効率的に行なうことができる。   As described above, according to the sterilization apparatus 1, the processing object W accommodated in the container 20 is sufficiently stirred in the container 20 by vibration, and a gap is easily formed between the processing objects W. Thus, the quality of sterilization can be improved and a series of sterilization operations can be performed efficiently.

滅菌装置1によれば、処理対象物Wを一連の滅菌作業において人手により取り扱うことなくできるので、滅菌作業を効率的に行なうことができる。
また、滅菌作業中に人手が介在しないので、処理対象物Wが破損しにくく、また、処理対象物Wが汚染されることが抑制される。
また、容器20を軸線Cが処理液排出手段65の側が下方になるように水平に対して傾斜させることにより処理液、蒸気ドレン等を一連の滅菌作業を実施しながら容易に容器20の外に効率的に排出することができる。
According to the sterilization apparatus 1, since the processing object W can be handled manually in a series of sterilization operations, the sterilization operation can be performed efficiently.
Further, since no manual intervention is performed during the sterilization operation, the processing object W is hardly damaged, and the processing object W is prevented from being contaminated.
In addition, by tilting the container 20 with respect to the horizontal so that the axis C is on the side of the processing liquid discharge means 65, the processing liquid, steam drain, etc. can be easily removed from the container 20 while performing a series of sterilization operations. It can be discharged efficiently.

また、容器20を軸線Cが処理対象物排出部27側が下方になるように水平に対して傾斜させることにより、処理対象物排出部27を経由して完成品容器Aに高温の蒸気ドレンを容易に排出することができるので処理対象物排出部27及び完成品容器Aを効率的に滅菌することができる。   In addition, by tilting the container 20 with respect to the horizontal so that the axis C is on the processing object discharge unit 27 side, high-temperature steam drain is easily supplied to the finished product container A via the processing object discharge unit 27. Therefore, the processing object discharge unit 27 and the finished product container A can be efficiently sterilized.

また、容器20を支持する支持部材31、32のそれぞれにエアーにより伸縮する伸縮部材40が設けられているので、容器20に与えられた振動が床部に伝播するのを減衰されるとともに、支持部材31、32への衝撃が緩和されて支持部材31、32の破損が防止される。   In addition, since each of the support members 31 and 32 that support the container 20 is provided with the expansion / contraction member 40 that expands and contracts by air, the vibration imparted to the container 20 is attenuated from propagating to the floor and is supported. The impact on the members 31 and 32 is alleviated and the support members 31 and 32 are prevented from being damaged.

なお、上記の実施形態において記載した技術的事項については、発明の趣旨を逸脱しない範囲で種々の変更を加えることが可能である。
上記実施の形態においては、振動モータ50の回転軸を容器20の軸線Cに沿う方向に配置して振動させる場合について説明したが、例えば、回転軸を容器20の両端部を結ぶ方向に容器20の軸線Cと交差するような方向に配置してもよい。
In addition, about the technical matter described in said embodiment, it is possible to add a various change in the range which does not deviate from the meaning of invention.
In the above embodiment, the case where the rotation axis of the vibration motor 50 is arranged in the direction along the axis C of the container 20 to vibrate has been described. For example, the container 20 is arranged in a direction connecting both ends of the container 20. You may arrange | position in the direction which cross | intersects the axis C of this.

また、上記実施の形態においては、洗浄液供給手段が洗浄液噴射部材60のみを備える場合について説明したが、例えば、洗浄液噴射部材60に代えて、又は洗浄液噴射部材60とともに容器20内に洗浄液を供給する洗浄液供給配管を備える構成としてもよい。
また、洗浄液供給手段による容器20内への洗浄液の供給は、洗浄前に容器20内に予め洗浄液を貯留してもよいし、予め洗浄液を貯留するかどうかに関わらず連続又は間欠で洗浄液噴射部材60又は洗浄液供給配管から容器20内に洗浄液を供給してもよい。
Moreover, in the said embodiment, although the case where a cleaning liquid supply means was provided with only the cleaning liquid injection member 60 was demonstrated, it replaces with the cleaning liquid injection member 60, or supplies a cleaning liquid into the container 20 with the cleaning liquid injection member 60, for example. It is good also as a structure provided with washing | cleaning liquid supply piping.
Further, the supply of the cleaning liquid into the container 20 by the cleaning liquid supply means may store the cleaning liquid in the container 20 before cleaning, or the cleaning liquid ejecting member continuously or intermittently regardless of whether the cleaning liquid is stored in advance. The cleaning liquid may be supplied into the container 20 from 60 or the cleaning liquid supply pipe.

また、容器20内に洗浄液を貯留した状態で容器20を振動させるとともに、洗浄液内にバブリングをして処理対象物Wを洗浄してもよいし、例えば、洗浄において、貯留した洗浄液を処理液排出管65Aに代えて、又は洗浄液排出管65Aとともにオーバーフローにより容器20外に排出させる構成としてもよい。   Further, the container 20 may be vibrated while the cleaning liquid is stored in the container 20, and the processing object W may be cleaned by bubbling in the cleaning liquid. For example, in cleaning, the stored cleaning liquid may be discharged from the processing liquid. Instead of the pipe 65A or with the cleaning liquid discharge pipe 65A, it may be configured to be discharged out of the container 20 by overflow.

また、洗浄液供給手段、蒸気供給手段、減圧ユニット75による容器20内の減圧、処理液排出手段65、ジャケット26への熱媒体の供給に関しては実施の有無及びタイミングを自在に設定することができる。   In addition, regarding the supply of the heat medium to the cleaning liquid supply means, the vapor supply means, the decompression of the container 20 by the decompression unit 75, the treatment liquid discharge means 65, and the jacket 26, it is possible to freely set the implementation and timing.

また、上記実施の形態においては、容器20の軸線Cが傾斜可能に構成される場合について説明したが容器20を傾動させない構成としてもよい。
また、上記実施の形態においては、傾動手段がエアー貯留部材44により伸縮可能とされる伸縮部材40とされ、これらが支持部材31、32の各々に設けられて容器20を傾斜する場合について説明したが、支持部材31、32のいずれか一方のみに伸縮部材40を設けて容器20の所望の側を下方に傾斜する構成としてもよい。
Moreover, in the said embodiment, although the case where the axis C of the container 20 was comprised so that inclination was possible was demonstrated, it is good also as a structure which does not tilt the container 20. FIG.
Moreover, in the said embodiment, the tilting means was made into the expansion-contraction member 40 which can be expanded-contracted by the air storage member 44, and these were provided in each of the support members 31 and 32, and demonstrated the case where the container 20 was inclined. However, it is good also as a structure which provides the expansion-contraction member 40 only in any one of the supporting members 31 and 32, and inclines the desired side of the container 20 below.

また、上記実施の形態においては、制御部が圧力センサにより検出した圧力に基づいてエアー供給・排出手段を作動させて伸縮部材40のエアー圧を制御する場合について説明したが、例えば、圧力センサを備えない構成としてもよいし、圧力センサ及び制御部による制御に代えて、圧力センサの測定値を所望の圧力値とするように手動でエアーを供給・排出させてもよいし、圧力センサの代わりに光センサやリミットスイッチ等のセンサを用いて、容器20の傾斜状態を検出する構成としてもよい。   In the above embodiment, the case where the control unit controls the air pressure of the expansion / contraction member 40 by operating the air supply / discharge means based on the pressure detected by the pressure sensor has been described. It may be configured not to be provided. Instead of the control by the pressure sensor and the control unit, air may be manually supplied / discharged so that the measured value of the pressure sensor becomes a desired pressure value, or instead of the pressure sensor. In addition, the tilt state of the container 20 may be detected using a sensor such as an optical sensor or a limit switch.

また、上記実施の形態においては、伸縮部材40へのエアーの供給及び排出を、エアー供給路42Aを経由してエアー供給・排出手段を用いて行う場合について説明したが、伸縮部材40を制御しない構成としてもよいし、エアーの供給経路及び排出経路とを各々別々の経路として構成してもよい。   In the above embodiment, the case where the supply and discharge of air to and from the expansion and contraction member 40 is performed using the air supply / discharge means via the air supply path 42A has been described. However, the expansion and contraction member 40 is not controlled. The air supply path and the discharge path may be configured as separate paths.

また、支持部材31、32にエアー貯留部材44を配置するのに代えて、例えばエアシリンダ、油圧シリンダ、モータ、電動アクチュエータ等の駆動源、又はこれらとリンク等を組み合わせた構成の傾動手段を用いてもよいし、かかる場合に支持部材31、32以外の部位に接続してもよい。   Further, instead of disposing the air storage member 44 on the support members 31 and 32, for example, a drive source such as an air cylinder, a hydraulic cylinder, a motor, an electric actuator, or a tilting means configured by combining these with a link or the like is used. In such a case, it may be connected to a part other than the support members 31 and 32.

また、上記実施の形態においては、容器20及び容器20内に配置される処理対象物保持板23等がSUS316Lにより形成される場合について説明したが、例えば、SUS304等、洗浄に耐えられる周知の材料を適用可能なことはいうまでもない。   Moreover, in the said embodiment, although the case where the processing target object holding | maintenance board 23 etc. which are arrange | positioned in the container 20 and the container 20 were formed of SUS316L was demonstrated, well-known material which can endure washing | cleaning, such as SUS304, for example It goes without saying that is applicable.

本発明の一実施形態に係る滅菌装置の概略構成を示す図である。It is a figure which shows schematic structure of the sterilizer which concerns on one Embodiment of this invention. 本発明の一実施形態に係る滅菌装置の容器を側面視した縦断面図である。It is the longitudinal cross-sectional view which looked at the container of the sterilizer which concerns on one Embodiment of this invention from the side. 本発明の一実施形態に係る滅菌装置を軸線方向から見た縦断面図である。It is the longitudinal cross-sectional view which looked at the sterilizer which concerns on one Embodiment of this invention from the axial direction. 本発明の一実施形態に係る滅菌装置の伸縮部部材の詳細を示す図である。It is a figure which shows the detail of the expansion-contraction part member of the sterilizer which concerns on one Embodiment of this invention. 本発明の一実施形態に係る滅菌装置の作用を説明するための軸線方向から見た容器の縦断面図であり、(A)は滅菌装置が静止している状態を、(B)は滅菌装置が振動している状態を示す図である。It is a longitudinal cross-sectional view of the container seen from the axial direction for demonstrating the effect | action of the sterilizer which concerns on one Embodiment of this invention, (A) is the state which the sterilizer is stationary, (B) is a sterilizer. It is a figure which shows the state which is vibrating. 本発明の一実施形態に係る滅菌装置の作用を説明する概略側面図であり、(A)は装置滅菌の状態を、(B)は洗浄、滅菌において容器を傾動した状態を、(C)は乾燥において容器を水平に維持した状態を、(D)は一連の作業が完了して処理対象物排出部側を下方に傾動した状態を示す図である。It is a schematic side view explaining the effect | action of the sterilizer which concerns on one Embodiment of this invention, (A) is the state of apparatus sterilization, (B) is the state which inclined the container in washing | cleaning and sterilization, (C) is (D) is a figure which shows the state which tilted the process target object discharge | emission part side downwards, after a series of work is completed, in the state which maintained the container horizontal in drying.

符号の説明Explanation of symbols

C 容器の軸線
1 滅菌装置
20 容器
21A、21B 壁部
30、31、32 支持部材
40 伸縮部材(傾動手段)
50 振動モータ(振動源)
60 洗浄液噴射部材(洗浄液供給手段)
65 処理液排出手段
65A 処理液排出配管(処理液排出手段)
70 蒸気供給配管(蒸気供給手段)
75 減圧ユニット(容器内減圧手段)
C Container axis 1 Sterilizer 20 Container 21A, 21B Wall 30, 31, 32 Support member 40 Telescopic member (tilting means)
50 Vibration motor (vibration source)
60 Cleaning liquid injection member (cleaning liquid supply means)
65 Treatment liquid discharge means 65A Treatment liquid discharge piping (treatment liquid discharge means)
70 Steam supply piping (steam supply means)
75 Pressure reducing unit (pressure reducing means in the container)

Claims (6)

処理対象物を収容し、両端部が壁部により閉塞され略水平に配置可能とされる筒状体からなる容器と、
前記容器を支持する支持部材と、
前記両端部を結ぶ方向に伸びる回転軸を有し前記容器を振動させることで前記処理対象物を跳ね上がらせて前記処理対象物を前記容器内で周回移動させる振動モータと、
前記容器に洗浄液を供給する洗浄液供給手段と、
前記容器内に蒸気を供給する蒸気供給手段と、
洗浄又は滅菌に用いた液体を前記容器から排出する処理液排出手段と、
前記処理対象物を容器外に排出する処理対象物排出部と、を備え、
前記容器を密閉状態にして、前記容器内に蒸気を供給して加熱する装置殺菌工程と、
前記容器内に処理対象物が投入された後に、前記容器を前記振動モータにより振動させて前記洗浄液供給手段から洗浄液を供給して前記処理対象物を洗浄し、洗浄後に前記処理液排出手段により処理液を排出する洗浄工程と、
前記容器を前記振動モータにより振動させて前記蒸気供給手段から所定時間蒸気を供給して前記処理対象物を加熱して滅菌し、滅菌後に前記処理液排出手段により蒸気ドレンを排出する滅菌工程と、
前記容器を前記振動モータにより振動させて前記処理対象物を乾燥する乾燥工程と、を実行するように構成されていることを特徴とする滅菌装置。
Containing processed object, a container ing a cylindrical body having both ends are positionable approximately horizontally is closed by a wall,
A support member for supporting the container;
A vibration motor that has a rotation shaft extending in a direction connecting the both end portions, and causes the processing object to jump up by vibrating the container to move the processing object around in the container ;
Cleaning liquid supply means for supplying a cleaning liquid to the container;
Steam supply means for supplying steam into the container;
Treatment liquid discharge means for discharging the liquid used for cleaning or sterilization from the container;
E Bei and a processing object discharging unit for discharging the processing object out of the container,
An apparatus sterilization step of sealing the container and supplying steam to the container for heating;
After the processing object is put into the container, the container is vibrated by the vibration motor to supply the cleaning liquid from the cleaning liquid supply means to clean the processing target, and after the cleaning, the processing liquid discharge means performs processing. A cleaning process for discharging the liquid;
A sterilization step of vibrating the container by the vibration motor to supply steam from the steam supply means for a predetermined time to heat and sterilize the object to be processed, and to discharge steam drain by the processing liquid discharge means after sterilization,
Sterilization apparatus according to claim that you are configured to perform a drying step of drying the processed object by vibrating the container by the vibration motor.
請求項1に記載の滅菌装置であって、
前記洗浄液供給手段は、
前記容器内に前記洗浄液を噴射する洗浄液噴射部材を備えることを特徴とする滅菌装置。
The sterilization apparatus according to claim 1,
The cleaning liquid supply means includes
A sterilizing apparatus comprising a cleaning liquid ejecting member that ejects the cleaning liquid into the container.
請求項1又は請求項2に記載の滅菌装置であって、
少なくとも前記洗浄工程と前記乾燥工程のいずれかにおいて前記容器内を減圧する容器内減圧手段を備えることを特徴とする滅菌装置。
The sterilizer according to claim 1 or claim 2,
A sterilization apparatus comprising an in-container decompression means for decompressing the interior of the container in at least one of the washing step and the drying step .
請求項1から請求項3のいずれかに記載の滅菌装置であって、
前記筒状体の軸線を水平に対して傾斜させることで、前記処理対象物、処理液を前記容器外に排出可能とする傾動手段を備えることを特徴とする滅菌装置。
The sterilizer according to any one of claims 1 to 3,
A sterilizing apparatus comprising tilting means for allowing the processing object and processing liquid to be discharged out of the container by tilting the axis of the cylindrical body with respect to the horizontal.
両端部が壁部により閉塞され円筒形状に形成された容器を密閉状態にして、前記容器内に蒸気を供給して加熱する装置殺菌し、
前記容器内に処理対象物を収容し、
回転軸が前記容器の両端部を結ぶ方向に配置され前記処理対象物を跳ね上がらせて前記処理対象物が前記容器内で周回移動させる振動モータにより前記容器を振動させて洗浄液供給手段から洗浄液を供給して前記処理対象物を洗浄し
洗浄後に処理液排出手段により処理液を排出し、
前記振動モータにより前記容器を振動させるとともに前記容器内に蒸気を供給して前記処理対象物を加熱して滅菌し、
滅菌後に前記処理液排出手段により蒸気ドレンを排出し
前記容器内を減圧しながら前記振動モータにより前記容器を振動させて前記処理対象物を乾燥することを特徴とする滅菌方法。
A container formed in a cylindrical shape with both ends closed by walls is sealed, and sterilized by supplying steam to the container and heating it,
Containing the object to be treated in the container ;
A rotating shaft is arranged in a direction connecting both ends of the container, and the container is vibrated by a vibration motor that causes the object to be bounced up and moves around the container to supply the cleaning liquid from the cleaning liquid supply means. And cleaning the object to be processed ,
After cleaning, discharge the processing liquid by the processing liquid discharge means,
The container is vibrated by the vibration motor and steam is supplied into the container to heat and sterilize the object to be processed.
Vapor drain is discharged by the treatment liquid discharge means after sterilization,
A sterilization method comprising drying the object to be processed by vibrating the container with the vibration motor while decompressing the inside of the container.
請求項5に記載の滅菌方法であって、一連の作業を開始する前に容器内に蒸気を供給するとともに処理対象物排出部を経由して蒸気又は蒸気ドレンを排出させることを特徴とする滅菌方法。   6. The sterilization method according to claim 5, wherein the steam is supplied into the container before starting a series of operations, and the steam or steam drain is discharged through the processing object discharge unit. Method.
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