JP5007856B2 - Ice making machine and ice making method - Google Patents

Ice making machine and ice making method Download PDF

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JP5007856B2
JP5007856B2 JP2006298602A JP2006298602A JP5007856B2 JP 5007856 B2 JP5007856 B2 JP 5007856B2 JP 2006298602 A JP2006298602 A JP 2006298602A JP 2006298602 A JP2006298602 A JP 2006298602A JP 5007856 B2 JP5007856 B2 JP 5007856B2
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ice
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ice making
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JP2008116098A (en
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真二 笹尾
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Daiwa Industries Ltd
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Description

この発明は、逆セル型製氷機、及びその製氷方法に関する。   The present invention relates to a reverse cell type ice making machine and an ice making method thereof.

主として業務用として用いられる逆セル型製氷機Aは、図1から図4に示すように、下向きに開口した複数の窪み1を有する製氷皿2と、この製氷皿2の下方に上下方向に揺動可能に設けられて前記窪み1を給水板5でもって閉塞する給水ユニット7と、その給水板5のノズル6から水wを前記各窪み1内に噴出させて氷片iを作るポンプ8と、前記給水板5の表面に給水fしてその表面への前記氷片iの貼り付きを防止する給水管12と、前記給水ユニット7の下方にあって氷片iを貯氷する貯氷庫9と、この貯氷庫9が氷片iで満杯となったことを検知する検知スイッチ10とから構成される(例えば、特許文献1参照)。
特開2006−194498号公報
As shown in FIGS. 1 to 4, an inverted cell type ice making machine A mainly used for business use has an ice tray 2 having a plurality of depressions 1 opened downward, and a vertical swing below the ice tray 2. A water supply unit 7 that is movably provided and closes the depression 1 with a water supply plate 5; and a pump 8 that spouts water w from the nozzles 6 of the water supply plate 5 into the respective depressions 1 to form ice pieces i. A water supply pipe 12 for supplying water to the surface of the water supply plate 5 to prevent the ice pieces i from sticking to the surface, and an ice storage 9 for storing the ice pieces i below the water supply unit 7. The ice storage 9 is composed of a detection switch 10 for detecting that the ice piece i is full (see, for example, Patent Document 1).
JP 2006-194498 A

この逆セル型製氷機Aによる製氷作用は、給水ユニット7が、図1に示す実線状態から矢印のように、回転軸4の周りに上方に揺動して、その給水ユニット7の給水板5を製氷皿2に密接させ(図2参照)、その製氷皿2の窪み1に、給水ユニット7の中の水を給水板5のノズル6から噴出sするとともに、製氷皿2を冷却器3で冷却して前記水wを氷結させる。氷結しなかった残りの水wは、ノズル6の近傍の排水孔11から給水ユニット7に還流rする。   The ice making operation by the reverse cell type ice making machine A is such that the water supply unit 7 swings upward around the rotation shaft 4 as shown by an arrow from the solid line state shown in FIG. Is brought into close contact with the ice tray 2 (see FIG. 2), and water in the water supply unit 7 is ejected from the nozzle 6 of the water supply plate 5 into the recess 1 of the ice tray 2 and the ice tray 2 is cooled by the cooler 3. Cool to freeze the water w. The remaining water w that has not been frozen returns to the water supply unit 7 from the drain hole 11 near the nozzle 6.

この水wの噴出sが継続されて、氷片iが十分成長すると、その噴出sを停止し、図2矢印に示すように、給水ユニット7が下方に揺動して給水板5を製氷皿2から離して製氷皿2の窪み1を開放する。このとき、製氷皿2が図示しない加熱装置で加熱され、上記氷片iの表面が溶けて窪み1から脱離して給水板5上に落下する。   When the spout s of the water w is continued and the ice piece i has grown sufficiently, the spout s is stopped, and the water supply unit 7 swings downward as shown by the arrow in FIG. The dent 1 of the ice tray 2 is opened away from 2. At this time, the ice tray 2 is heated by a heating device (not shown), and the surface of the ice piece i melts and is detached from the depression 1 and falls onto the water supply plate 5.

給水ユニット7はその揺動最下点に至ると停止し(図3参照)、その給水板5上の氷片iは滑落して(同図黒矢印)、貯氷庫9に排出される(同図白抜き矢印)。この給水ユニット7が揺動最下点に位置すると、給水管12から給水板5の表面に給水fがなされ、その給水によって、給水板5表面への氷片iの貼り付きが防止され、前記滑落が一層円滑になされて、やがて、給水板5上の氷片iが全て滑落した状態となる(図1)。   When the water supply unit 7 reaches its lowest swing point (see FIG. 3), the ice piece i on the water supply plate 5 slides down (black arrow in the figure) and is discharged to the ice storage 9 (same as above). Figure white arrow). When this water supply unit 7 is located at the lowest swing point, water f is supplied from the water supply pipe 12 to the surface of the water supply plate 5, and the water supply prevents the ice piece i from sticking to the surface of the water supply plate 5, Sliding is performed more smoothly, and eventually the ice pieces i on the water supply plate 5 are all slid down (FIG. 1).

上記給水ユニット7が揺動最下点に達して所定時間が経過すると、上記給水管12からの給水fが停止し、給水ユニット7が図1の状態から上方に揺動して図2に示す製氷位置に復帰する。   When the water supply unit 7 reaches the lowest swing point and a predetermined time elapses, the water supply f from the water supply pipe 12 stops and the water supply unit 7 swings upward from the state shown in FIG. Return to ice making position.

この製氷作用が繰り返され、貯氷が満杯近くになり、さらに製氷皿2から氷片iの排出が行なわれると、図4に示すように、排出された氷片iによって上記検知スイッチ10が押されてオンの状態となる。このオン状態になると、上記給水f及び給水ユニット7の揺動が停止し、貯氷が満杯である旨の表示がなされる。   When this ice making action is repeated, the ice storage is nearly full, and when the ice piece i is discharged from the ice tray 2, the detection switch 10 is pushed by the discharged ice piece i as shown in FIG. Is turned on. In this on state, the water supply f and the water supply unit 7 stop swinging, and a display indicating that the ice storage is full is displayed.

この停止後の貯氷状態において、貯氷庫9内の氷片iが使用されると、貯氷量が減少して上記検知スイッチ10のオン状態が解除され(オフ状態となり)、さらに、再起動時のコンプレッサ保護時間、例えば5分が経過すると、給水ユニット7が再び揺動し、図2に示す製氷位置に復帰して、上記の製氷作用が行われ、貯氷が満杯とされる。   When ice pieces i in the ice storage 9 are used in the ice storage state after the stop, the ice storage amount is reduced, the detection switch 10 is released from the on state (off state), and further, at the time of restart. When the compressor protection time, for example, 5 minutes elapses, the water supply unit 7 swings again and returns to the ice making position shown in FIG. 2, and the ice making action described above is performed to fill the ice storage.

また、貯氷庫9が満杯の状態から、人が貯氷庫9内の氷片iを掻き均して、上記検知スイッチ10をオフ状態とし、さらに、再起動時のコンプレッサ保護時間、例えば、5分が経過すると、給水ユニット7が再び揺動して上記の製氷作用が行われて、その掻き均したスペースに貯氷されて、貯氷が満杯とされる。   Further, from the state where the ice storage 9 is full, a person scrapes the ice pieces i in the ice storage 9 and turns off the detection switch 10, and further, the compressor protection time at the time of restart, for example, 5 minutes After the elapse of time, the water supply unit 7 swings again and the above ice making operation is performed, and ice is stored in the scraped and averaged space, and the ice storage is full.

このような逆セル型製氷機Aによる製氷作用において、その氷片iは透明であればあるほど好ましく、その透明度は使用する水wの性状に左右される。例えば、水wに塩分や石灰質等の不純物が含まれていると、その水wが氷片iとなる過程において、その塩分や石灰質等の不純物は氷の結晶格子に入り込めないため、その結晶格子の表面に追い出され、氷片i表面に塊として現れ、その塊でもって白く濁った氷片iとなる。
このため、そのような塩分や石灰質等の不純物を多く含む水wでもって製氷しなくてはならない地域(水質の良くない地域)にこの種の製氷機を設置しなければならない場合、その氷片iの白濁が問題となる。
In such an ice making operation by the reverse cell type ice making machine A, it is preferable that the ice piece i is transparent, and the transparency depends on the properties of the water w used. For example, if impurities such as salt and calcareous substances are contained in the water w, the impurities such as salinity and calcareous substances cannot enter the ice crystal lattice in the process of the water w becoming ice pieces i. It is expelled to the surface of the lattice, appears as a lump on the surface of the ice piece i, and becomes a cloudy ice piece i with the lump.
For this reason, when this type of ice making machine must be installed in an area where water must be made with water w that contains a lot of impurities such as salt and calcareous substances (areas with poor water quality), the ice pieces The cloudiness of i becomes a problem.

従来では、見栄えが悪いだけで、衛生面では支障が無いため、その対策を行なっていないのが実情である。
しかし、不純物の含有量が多い氷片iは、食した時に苦みを感じる場合があり、苦みを感じれば、その氷片iの入った食品本来の味を損なうこととなる。このため、不純物の少ない美味しい氷片iを提供することは非常に意義のあることであり、できるだけ氷片iから不純物を除去することが好ましい。
また、氷片iといえども、業務用の商品の一つであり、その見栄えを良くすることは営業上好ましいことである。
Conventionally, the appearance is poor and there is no problem in terms of hygiene.
However, the ice pieces i having a large impurity content may feel bitter when eaten, and if the bitterness is felt, the original taste of the food containing the ice pieces i is impaired. For this reason, it is very meaningful to provide delicious ice pieces i with few impurities, and it is preferable to remove impurities from ice pieces i as much as possible.
Moreover, even the ice piece i is one of commercial products, and it is preferable for business to improve its appearance.

この発明は、上記の実情に鑑み、水wの性状(塩分、石灰質等の不純物の含有量)に左右されることなく、透明度の高い氷片iを容易に作り得るようにすることを課題とする。 In view of the above circumstances, the present invention has an object to make it possible to easily make a highly transparent ice piece i without being influenced by the properties of water w (content of impurities such as salt and calcareous substances). To do.

上記課題を解決するため、この発明は、製氷皿の窪み内への噴出水wの勢いによってその氷片iの白濁度が異なることに着目し、その水wの噴出速度(勢い)を水wの性状に基づき可変としたのである。
上述のように、塩分や石灰質等の不純物は氷の結晶格子に入り込めないため、その結晶格子の表面に追い出され、氷片i表面に塊として現れるため、その表面に水wを勢いよく噴き付ければ、その塊は除去され、本来、水wは透明であって、その透明な水wのみからなる氷片iが窪み内に形成される。
その水wの噴出速度は、所要の透明度の氷片iができる値を実験等によって適宜に設定する。
In order to solve the above-mentioned problem, the present invention pays attention to the fact that the turbidity of the ice piece i varies depending on the momentum of the jetted water w into the depression of the ice tray, and the jetting speed (momentum) of the water w is set to the water w It was made variable based on the properties of
As mentioned above, since impurities such as salinity and calcareous material cannot enter the ice crystal lattice, they are expelled to the surface of the crystal lattice and appear as a lump on the surface of the ice piece i. If attached, the lump is removed, and the water w is originally transparent, and an ice piece i consisting only of the transparent water w is formed in the recess.
The ejection speed of the water w is set as appropriate by experiment or the like so that the ice piece i having the required transparency can be formed.

この発明の構成としては、下向きに開口した複数の窪みを有する製氷皿と、この製氷皿の下方に上下方向に揺動可能に設けられて前記窪みを給水板でもって閉塞する給水ユニットと、その給水板のノズルから水を前記各窪み内に噴出させて氷片を作るポンプとを有するセル型製氷機において、前記水の塩分、石灰質等の不純物の含有量が通常よりも多いとき、前記ポンプの水の噴出速度を大きくして、その水の噴出による氷片表面の前記不純物の塊の除去による氷片の透明度を高くするものを採用する。
そのポンプの水の噴出速度を可変とするスイッチを設け、そのスイッチによる噴出速度が予め設置される地域の水の性状に対応したものに設定しておくことにより、すなわち、
水の塩分、石灰質等の不純物の含有量が通常よりも多いとき、ポンプの水の噴出速度を大きくして、その水の噴出による氷片表面の前記不純物の塊の除去による氷片の透明度を高めるスイッチを設け、のスイッチを入れれば、その地域において、所要の透明度の氷片iを得ることができる。
As a configuration of the present invention, an ice making tray having a plurality of depressions opened downward, a water supply unit provided below the ice making tray so as to be swingable in the vertical direction, and closing the depression with a water supply plate, In a cell-type ice making machine having a pump for making ice pieces by ejecting water from the nozzle of the water supply plate into each of the recesses, when the content of impurities such as water salt and calcareous is higher than usual, the pump of the ejection rate of water by increasing, to adopt one that increases the transparency of the ice pieces by removal of masses of the impurity of the ice pieces surface by jetting of the water.
By providing a switch that makes the water ejection speed of the pump variable, and setting the ejection speed by the switch corresponding to the nature of the water in the area where it is installed in advance ,
When the content of impurities such as water salinity and calcareous is higher than usual, increase the pumping speed of the pump water and increase the transparency of the ice pieces by removing the lump of impurities on the ice piece surface by the water jetting. the switch of increasing provided, if you put a As a switch, in the region, it is possible to obtain the ice pieces i of the required transparency.

また、ポンプ水の噴出速度の可変は、通常、その駆動用モータの回転数を変化させることにより行なうが、そのモータは、交流モータでも良いが、直流モータを使用することが好ましい。この種の製氷機に採用されている小型の交流モータにおいて、その回転数を可変とし得る汎用品はなく、直流モータの方が、小型かつ電圧調整により回転数の可変が容易などの利点が多いからである。   In addition, the pump water ejection speed is usually changed by changing the rotational speed of the driving motor. The motor may be an AC motor, but a DC motor is preferably used. There is no general-purpose product that can make the rotation speed variable in the small-sized AC motor used in this type of ice making machine, and the DC motor has many advantages such as being small and easily changing the rotation speed by adjusting the voltage. Because.

この発明は、以上のように、水の塩分、石灰質等の不純物の含有量が通常よりも多いとき、製氷皿の窪み内への噴出水wの噴出速度(勢い)を大きくして、その水の噴出による氷片表面の前記不純物の塊の除去による氷片の透明度を高くするようにしたので、水の性状の悪い地域においても、容易に、透明度の高い氷片を得ることができる。 As described above, when the content of impurities such as water salinity and calcareous is higher than usual , the present invention increases the ejection speed (momentum) of the ejection water w into the depression of the ice tray, Since the transparency of the ice piece is increased by removing the lump of impurities on the surface of the ice piece by the eruption of water, it is possible to easily obtain an ice piece with high transparency even in an area where the water properties are poor.

この実施形態は、図1〜図4に示した製氷機Aにおいて、ポンプ8を直流モータ駆動とし、そのポンプ8を図5に示す制御回路によって制御し、図6に示す、回転数と吹上高さ(図2において、ノズル6から水wを窪み1内に噴出させる高さ)を有するものである場合、通常、回転数:3000rpmの場合と、回転数:3400rpmの場合の二通りに切替え得るスイッチ(図示せず)を設けたものである。このスイッチは、製氷機Aの操作盤や回路基板上等の外から操作できる位置や製氷機内部の適宜位置などと任意である。   In this embodiment, in the ice making machine A shown in FIGS. 1 to 4, the pump 8 is driven by a DC motor, and the pump 8 is controlled by the control circuit shown in FIG. 5. 2 (the height at which water w is ejected from the nozzle 6 into the recess 1 in FIG. 2), the number of rotations can be normally switched between two cases: 3000 rpm and 3400 rpm. A switch (not shown) is provided. This switch is arbitrary as the position where it can be operated from outside the operation panel or circuit board of the ice making machine A, the appropriate position inside the ice making machine, and the like.

ポンプ8には、図5に示すように、スイッチングレギュレータ回路21及び回転数検出回路22が接続され、そのスイッチングレギュレータ回路21及び回転数検出回路22はマイクロコンピュータ(マイコン)Mに接続されている。このため、マイコンMにより、一定周期Tで出力される制御信号cのパルス幅tonを変化させて、その制御信号cにより設定されるポンプ8への供給電圧V(=VDD×ton/T)を調整し、ポンプ8の回転数を適宜に設定する。例えば、ポンプ8の回転数を3000rpmと3400rpmに切換える。図中、eは回転数検出回路22からマイコンMに入力されるポンプ8の回転数信号であり、マイコンMは、この信号eに基づき、パルス幅tonを変化させてポンプ8が所要の回転数になるように制御する。 As shown in FIG. 5, a switching regulator circuit 21 and a rotation speed detection circuit 22 are connected to the pump 8, and the switching regulator circuit 21 and the rotation speed detection circuit 22 are connected to a microcomputer M. Therefore, the microcomputer M changes the pulse width t on of the control signal c output at a constant period T, and the supply voltage V 0 (= V DD × t on to the pump 8 set by the control signal c. / T), and the number of revolutions of the pump 8 is set appropriately. For example, the rotation speed of the pump 8 is switched between 3000 rpm and 3400 rpm. In the figure, e is the rotation speed signal of the pump 8 which is input from the rotational speed detecting circuit 22 to the microcomputer M, the microcomputer M, based on the signal e, rotary pump 8 is required by changing the pulse width t on Control to be a number.

この実施形態の製氷機Aを通常の性状の水wの地域に設置する場合は、スイッチ操作により、ポンプ8の回転数が3000rpmとなるように設定し、塩分や石灰質の多い水質の良くない性状の水の地域に設置する場合には、スイッチ操作により、ポンプ8の回転数が3400rpmとなるように設定する。
その回転数:3400rpmに設定した場合、通常に比べて、製氷能力が少し低下し、氷片iの穴が少し大きくなったが、通常の場合と遜色のない透明度の氷片iを得ることができた。
When the ice making machine A according to this embodiment is installed in a region of water w having normal properties, the number of rotations of the pump 8 is set to 3000 rpm by a switch operation, and the quality of water with poor salinity and calcareous water quality is poor. In the case of installing in the water area, the pump 8 is set to 3400 rpm by the switch operation.
When the number of revolutions is set to 3400 rpm, the ice making ability is slightly reduced compared to the normal case, and the hole of the ice piece i is slightly larger. However, it is possible to obtain an ice piece i having a transparency comparable to the normal case. did it.

また、電解質等を含む地下水を水wとして製氷した場合においても、ポンプ8の回転数:3400rpmとすることにより、同様に、通常の場合と遜色のない透明度の氷片iを得ることができた。   In addition, even when the ground water containing the electrolyte or the like was made as water w, by setting the number of revolutions of the pump 8 to 3400 rpm, it was possible to obtain a transparent ice piece i that was inferior to that in a normal case. .

逆セル型製氷機の一作用状態(給水ユニットの揺動最下点状態)の断面図Cross-sectional view of one working state of inverted cell type ice making machine (water supply unit swinging lowest point state) 同他の作用状態(給水ユニットの製氷位置状態)の断面図Sectional view of other operating states (state of ice making position of water supply unit) 同他の作用状態(氷片排出の状態)の断面図Sectional view of other operating states (ice piece discharge state) 同他の作用状態(貯氷満杯直前の氷片排出の状態)の断面図Sectional view of other operating states (ice piece discharge state just before ice storage is full) 上記逆セル型製氷機にこの発明の一実施形態を採用したポンプの制御回路図Control circuit diagram of a pump adopting an embodiment of the present invention in the above reverse cell type ice making machine 同実施形態を採用したポンプの回転数と吹上高さの関係図Relationship diagram between pump speed and blowing height using the same embodiment

符号の説明Explanation of symbols

1 窪み
2 製氷皿
4 回転軸
5 給水板
6 ノズル
7 給水ユニット
8 ポンプ
A 逆セル型製氷機
f 給水
i 氷片
w 水
DESCRIPTION OF SYMBOLS 1 Dimple 2 Ice tray 4 Rotating shaft 5 Water supply plate 6 Nozzle 7 Water supply unit 8 Pump A Reverse cell type ice making machine f Water supply i Ice piece w Water

Claims (4)

下向きに開口した複数の窪み(1)を有する製氷皿(2)と、この製氷皿(2)の下方に上下方向に揺動可能に設けられて前記窪み(1)を給水板(5)でもって閉塞する給水ユニット(7)と、その給水板(5)のノズル(6)から水(w)を前記各窪み(1)内に噴出させて氷片(i)を作るポンプ(8)とを有するセル型製氷機において、
上記水(w)の塩分、石灰質等の不純物の含有量が通常よりも多いとき、上記ポンプ(8)の水(w)の噴出速度を大きくして、その水(w)の噴出(s)による氷片(i)表面の前記不純物の塊の除去による氷片(i)の透明度を高めることを特徴とする逆セル型製氷機。
An ice tray (2) having a plurality of depressions (1) opened downward, and a swing plate provided below the ice tray (2) so as to be swingable in the vertical direction. A water supply unit (7) that is closed, and a pump (8) that forms ice pieces (i) by ejecting water (w) from the nozzle (6) of the water supply plate (5) into each of the recesses (1). In a cell-type ice making machine having
When the content of impurities such as salinity and calcareous substance in the water (w) is higher than usual, the water (w) ejection speed of the pump (8) is increased and the water (w) ejection (s) A reverse cell type ice making machine characterized in that the transparency of the ice piece (i) is increased by removing the lump of the impurities on the surface of the ice piece (i).
上記ポンプ(8)の水(w)の噴出速度を可変とするスイッチを設け、このスイッチにより、上記不純物の含有量が通常よりも多いとき、上記ポンプ(8)の水(w)の噴出速度を大きくするようにしたことを特徴とする請求項1に記載の逆セル型製氷機。 A switch for changing the water (w) ejection speed of the pump (8) is provided , and when the impurity content is higher than usual by this switch, the water (w) ejection speed of the pump (8). The reverse cell type ice making machine according to claim 1 , wherein the size is increased . 上記ポンプ(8)の駆動用モータを直流モータとしたことを特徴とする請求項1又は2に記載の逆セル型製氷機。   The reverse cell type ice making machine according to claim 1 or 2, wherein a driving motor of the pump (8) is a DC motor. 製氷皿(2)の下向きに開口した複数の窪み(1)内に、ポンプ(8)でもって水(w)を噴出させて氷片(i)を作る逆セル型製氷機における製氷方法であって、
上記水(w)の塩分、石灰質等の不純物の含有量が通常よりも多いとき、上記ポンプ(8)の水(w)の噴出速度を大きくして、その水(w)の噴出(s)による氷片(i)表面の前記不純物の塊の除去による氷片(i)の透明度を高めることを特徴とする製氷方法。
This is an ice making method in a reverse cell type ice making machine in which water (w) is jetted by a pump (8) into a plurality of depressions (1) opened downward in an ice tray (2) to produce ice pieces (i). And
When the content of impurities such as salinity and calcareous substance in the water (w) is higher than usual, the water (w) ejection speed of the pump (8) is increased and the water (w) ejection (s) The ice making method is characterized in that the transparency of the ice piece (i) is increased by removing the lump of impurities on the surface of the ice piece (i).
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