JP5004474B2 - Multi-axis auger device - Google Patents

Multi-axis auger device Download PDF

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JP5004474B2
JP5004474B2 JP2006009756A JP2006009756A JP5004474B2 JP 5004474 B2 JP5004474 B2 JP 5004474B2 JP 2006009756 A JP2006009756 A JP 2006009756A JP 2006009756 A JP2006009756 A JP 2006009756A JP 5004474 B2 JP5004474 B2 JP 5004474B2
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auger
casings
casing
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cross
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JP2007191885A (en
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豊 倉岡
里志 羽山
正典 小林
充則 松本
一雄 山▲崎▼
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Nishimatsu Construction Co Ltd
Sanwa Kizai Co Ltd
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Sanwa Kizai Co Ltd
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Description

本発明は、ソイルセメント地中連続壁の造成などにおいて地盤を削孔するための多軸オーガ装置に関する。   The present invention relates to a multi-axis auger device for drilling ground in the construction of soil cement underground continuous walls.

従来、ソイルセメント地中連続壁(SMW)の造成は、アースオーガ掘削機を用いて行っている。このアースオーガ掘削機としては、例えば、図4、5に示すように、オーガ軸22a〜cを三本並設して装備する三軸式オーガ装置21を用いるものがある。このオーガ軸22a〜cは、先端に設けられるオーガヘッド23a〜cとこのオーガヘッド23a〜cの上方に連結されるロッド24a〜cとを有している。そして、各オーガ軸22a〜cを駆動装置29によって回転させて地盤を掘削しつつ固化材を注入、混練することにより地中連続壁を造成する。図5中、二点鎖線R2は掘削径を表している。   Conventionally, a soil cement underground continuous wall (SMW) is created using an earth auger excavator. As this earth auger excavator, for example, as shown in FIGS. 4 and 5, there is one using a three-axis auger device 21 equipped with three auger shafts 22 a to 22 c arranged in parallel. The auger shafts 22a to 22c have auger heads 23a to 23c provided at the tips and rods 24a to 24c connected to the auger heads 23a to 23c. Then, the auger shafts 22a to 22c are rotated by the drive device 29 to inject and knead the solidified material while excavating the ground, thereby forming the underground continuous wall. In FIG. 5, a two-dot chain line R2 represents the excavation diameter.

ところで、ソイルセメント地中連続壁工法は、その安価な施工費と広い適用範囲により、止水壁の有力な工法として普及が進み、施工の大深度化や止水性の更なる向上が求められている。これらのニーズに応じ、近年では掘削精度を監視しながら掘進を行うことが広く行われている(例えば、特許文献1参照。)。さらに、検出結果に応じて掘進方向を修正可能な施工装置が開発されつつある(例えば、特許文献2参照)。
特開平1−278687号公報 特開2002−266370号公報
By the way, the soil cement underground continuous wall construction method has become popular as an effective construction method for water blocking walls due to its inexpensive construction cost and wide application range, and it is required to increase the depth of construction and further improve the water stopping performance. Yes. In response to these needs, in recent years, excavation is widely performed while monitoring excavation accuracy (see, for example, Patent Document 1). Furthermore, construction apparatuses capable of correcting the excavation direction according to the detection result are being developed (see, for example, Patent Document 2).
JP-A-1-278687 JP 2002-266370 A

しかし、オーガ軸は、一般的に直径200〜300mm、長さ5〜10mのロッドがその端部の継手部どうしを接続して施工上必要な長さとして構成されている。そのため、高精度の監視システムや掘進方向の修正装置を備えていても、ロッドの弾性変形や継手部のガタにより、所望の作動を継続することが困難になるという欠点があった。また、掘削先端部の近傍に修正装置を設けることによって、掘進性能を低下させるという欠点もあった。さらに、それらの装置は、その費用が高額であるとともに、メンテナンスに細心の配慮が要求されていた。   However, the auger shaft is generally configured to have a length necessary for construction by connecting rods having a diameter of 200 to 300 mm and a length of 5 to 10 m to each other. Therefore, even if a high-accuracy monitoring system and an excavation direction correcting device are provided, there has been a drawback that it is difficult to continue a desired operation due to elastic deformation of the rod or looseness of the joint portion. In addition, there is a drawback that the excavation performance is lowered by providing a correction device in the vicinity of the excavation tip. In addition, these devices are expensive and require careful attention to maintenance.

本発明の課題は、多軸オーガ装置において、ロッドの弾性変形や継手部のガタを押さえて、掘削精度を高め、またその施工コストを低減することである。   An object of the present invention is to increase excavation accuracy and reduce the construction cost by suppressing elastic deformation of a rod and looseness of a joint portion in a multi-axis auger apparatus.

以上の課題を解決するため、請求項1に記載の発明は、例えば図1、図3に示すように、先端に設けられるオーガヘッド3a〜cとこのオーガヘッド3a〜cの上方に連結されるロッド4a〜cとを有するオーガ軸2a〜cを複数並設して各オーガ軸2a〜cを回転させて地盤を掘削する多軸オーガ装置1であって、前記各ロッド4a〜cの周囲にこれが挿通されるケーシング5a〜cを装備しており、これらケーシング5a〜cの横断面の外形形状は非円形に形成されており、隣り合うケーシング5a〜cはそれらの回転軌跡の一部が重なり合うように配設され、ケーシング15a〜cの横断面の外形形状は凸部17と凹部18とを有して形成されており、隣り合うケーシング15a〜cはそれらの回転軌跡が重なり合う位置において凸部17と凹部18とが対向するようになっていることを特徴とする。 In order to solve the above problems, the invention described in claim 1 is connected to an auger head 3a-c provided at the tip and above the auger head 3a-c, for example, as shown in FIGS. A multi-axis auger apparatus 1 for excavating the ground by arranging a plurality of auger shafts 2a-c having rods 4a-c and rotating each auger shaft 2a-c, around each of the rods 4a-c Casing 5a-c through which this is inserted is equipped, the external shape of the cross section of these casings 5a-c is formed in noncircle, and a part of those rotation locus overlaps adjacent casings 5a-c. is disposed so as, the outer shape of the cross section of the casing 15a~c is formed and a convex portion 17 and concave portion 18, a casing 15a~c the adjacent convex portions at a position where their rotation locus overlap And 7 and the recess 18 is equal to or adapted to face.

このように、横断面の外形形状を非円形に形成したケーシング5a〜cを各ロッド4a〜cに挿通し、隣り合うケーシング5a〜cを回転軌跡(掘削径R)の一部が重なり合うように配設することにより、多軸オーガ装置において従来のロッドに比べ断面性能の大きなケーシング5a〜cを装備することができる。したがって、地盤を深く掘削する場合であっても、ケーシング5a〜cに生じる弾性変形は小さく、掘削孔の曲がり、ねじれの変位量を小さくすることができる。また、ケーシング5a〜cの継手部は、ロッド4a〜cの継手部よりも大型になるので、そのガタにより発生する変位角も小さくすることができる。そして、変位の小さい施工を行うことができるため、従来のような高価な監視システムや修正装置を用いることなく、多軸オーガ装置のイニシャルコスト及びランニングコストを低減することができる。
また、横断面の外形形状を凸部17と凹部18とを有して形成したケーシング15a〜cを各ロッド4a〜cに挿通し、隣り合うケーシング15a〜cを回転軌跡(掘削径R1)の一部が重なり合う位置において凸部17と凹部18とが対向させることにより、ケーシング15a〜cの外形をより大きくすることができ、断面性能をさらに向上させることができる。
In this way, the casings 5a to 5c having a non-circular outer cross-sectional shape are inserted into the rods 4a to 4c, and the adjacent casings 5a to 5c are overlapped with each other so that a part of the rotation locus (excavation diameter R) overlaps. By disposing, the multi-axis auger apparatus can be equipped with casings 5a to 5c having a larger cross-sectional performance than conventional rods. Therefore, even when deeply excavating the ground, the elastic deformation generated in the casings 5a to 5c is small, and the amount of bending and twisting of the excavation hole can be reduced. Moreover, since the joint part of casing 5a-c becomes larger than the joint part of rod 4a-c, the displacement angle which generate | occur | produces by the backlash can also be made small. And since construction with a small displacement can be performed, the initial cost and running cost of a multi-axis auger apparatus can be reduced, without using the expensive monitoring system and correction apparatus like the past.
Moreover, the casing 15a-c which formed the outer shape of the cross section with the convex part 17 and the recessed part 18 is inserted in each rod 4a-c, and the adjacent casing 15a-c is a rotation locus (excavation diameter R1). By making the convex portion 17 and the concave portion 18 face each other at a position where the portions overlap, the outer shapes of the casings 15a to 15c can be further increased, and the cross-sectional performance can be further improved.

本発明によれば、多軸オーガ装置において、先端に設けられたオーガヘッドの上方に連結されるロッドを挿通し、横断面の外形形状は非円形に形成されたケーシングを装備しており、隣り合うケーシングはそれらの回転軌跡の一部が重なり合うように配設されているので、従来のロッドに比べ断面性能の大きなケーシングを装備して地盤を掘削することができる。このため、長尺の施工に際して、ロッドなどの変形、継手部のガタなどによる変位を僅少に押さえ、掘削孔の曲がり、ねじれを小さくすることができる。そして、変位の小さい施工を行うことにより、従来のような高価な監視システムや修正装置は不要となり、多軸オーガ装置を用いた施工のコストを低減することができる。   According to the present invention, in the multi-axis auger apparatus, the rod connected to the upper side of the auger head provided at the tip is inserted, and the outer shape of the cross section is equipped with the casing formed in a non-circular shape. Since the matching casings are arranged so that their rotation trajectories partially overlap, it is possible to excavate the ground with a casing having a larger cross-sectional performance than conventional rods. For this reason, at the time of long construction, a deformation | transformation of a rod etc., the displacement by the play of a joint part, etc. can be suppressed slightly, the bending of an excavation hole and a twist can be made small. Then, by performing construction with a small displacement, an expensive monitoring system and a correction device as in the prior art are unnecessary, and the cost of construction using a multi-axis auger device can be reduced.

以下、図を参照して本発明を実施するための最良の形態を詳細に説明する。
本実施の形態の多軸オーガ装置は、ソイルセメント地中連続壁の造成に用いられるアースオーガ掘削機(攪拌混練機)に備えられ、例えばクローラクレーンに支持されたリーダより昇降可能に吊支されるものである。
Hereinafter, the best mode for carrying out the present invention will be described in detail with reference to the drawings.
The multi-axis auger device according to the present embodiment is provided in an earth auger excavator (agitating and kneading machine) that is used to construct a soil cement underground continuous wall, and is suspended and supported by a leader supported by a crawler crane, for example. Is.

この多軸オーガ装置1は、図1に示すように、3本のオーガ軸2a〜cを互いに所要間隔をおいて並設して備えている。各オーガ軸2a〜cは、その先端に設けられるオーガヘッド3a〜cと、このオーガヘッド3a〜cの上方に連結されるロッド4a〜cとを有している。さらに、多軸オーガ装置1は、各ロッド4a〜cの周囲にこれが挿通されるケーシング5a〜cを装備している。そして、各オーガ軸2a〜c及び各ケーシング5a〜cは、それぞれの上端部が駆動装置9に回転駆動可能に垂下連結されている。なお、ロッド4a〜c及びケーシング5a〜cは適宜数のものを接続して構成されるものである。   As shown in FIG. 1, the multi-axis auger apparatus 1 includes three auger shafts 2a to 2c arranged in parallel with each other at a required interval. Each auger shaft 2a-c has an auger head 3a-c provided at the tip thereof, and a rod 4a-c connected above the auger head 3a-c. Furthermore, the multi-axis auger apparatus 1 is equipped with casings 5a to 5c through which the rods 4a to 4c are inserted. And each auger shaft 2a-c and each casing 5a-c are droopingly connected by the drive device 9 so that each upper end part can be rotationally driven. The rods 4a to 4c and the casings 5a to 5c are configured by connecting an appropriate number of rods.

オーガ軸2a〜cは、従来と同様に、中空状に形成され、掘削時にその中空部より掘削孔内に固化材等を注入できるようになっている。オーガヘッド3a〜cも、従来と同様に、互いに干渉しないように、中央のオーガ軸2bのオーガヘッド3bが、両端側のオーガ軸2a、2cのオーガヘッド3a、3cよりも高い位置にある。   The auger shafts 2a to 2c are formed in a hollow shape as in the prior art, and a solidified material or the like can be injected into the excavation hole from the hollow portion during excavation. Similarly to the conventional auger heads 3a to 3c, the auger head 3b of the central auger shaft 2b is positioned higher than the auger heads 3a and 3c of the auger shafts 2a and 2c on both ends so that they do not interfere with each other.

ケーシング5a〜cは、鋼製などで筒状のものであり、その先端には円筒状のケーシングヘッド6a〜cが設けられている。このケーシングヘッド6a〜cで地盤をドーナツ状に切取って掘削することができるようになっている。そのドーナツ状の内部をオーガヘッド3a〜cで掘削できるようになっている。また、両端側のケーシング5a、5cの下端部は、中央のケーシングヘッド6bの回転の邪魔にならないように、径を小さくして形成されている。   The casings 5a to 5c are made of steel or the like and have a cylindrical shape, and cylindrical casing heads 6a to 6c are provided at the ends of the casings 5a to 5c. With the casing heads 6a to 6c, the ground can be cut into a donut shape and excavated. The inside of the donut shape can be excavated by the auger heads 3a to 3c. Further, the lower ends of the casings 5a and 5c on both ends are formed with a small diameter so as not to interfere with the rotation of the central casing head 6b.

そして、ケーシング5a〜cの横断面(ケーシング5a〜cの軸方向と直角方向の断面)の外形形状は、ケーシング5a〜cどうしが互いに干渉しないように、非円形に形成されている。そして、隣り合うケーシング5a〜cは、それらの回転軌跡の一部が重なり合うように配設されている。   The outer shape of the transverse cross section of the casings 5a to 5c (the cross section perpendicular to the axial direction of the casings 5a to 5c) is non-circular so that the casings 5a to 5c do not interfere with each other. And the adjacent casings 5a-c are arrange | positioned so that a part of those rotation locus may overlap.

具体的には、図2に示すように、その外形形状が、ほぼ正方形にそれぞれ4つの頂部7と辺部8を有して形成されている。そして、隣り合うケーシング5a〜cは、それらの回転軌跡が重なり合う位置において頂部7と辺部8とが対向するようになっている。なお、各頂部7は外側に向かって凸の円弧状に形成されている。図2中の2点鎖線Rは、掘削径を表している。   Specifically, as shown in FIG. 2, the outer shape is formed in a substantially square shape with four apexes 7 and sides 8 respectively. And as for the adjacent casings 5a-c, the top part 7 and the edge part 8 oppose in the position where those rotation locus | trajectories overlap. Each top portion 7 is formed in a convex arc shape toward the outside. A two-dot chain line R in FIG. 2 represents the excavation diameter.

ここで、駆動装置9は、その内部構造については図示しないが、両端側のオーガ軸2a、2cを同じ方向に回転駆動し、中央のオーガ軸2bを逆方向に回転駆動可能になっている。ケーシング5a〜cも同様な回転駆動が可能になっている。また、それぞれ回転方向を逆転させることが可能であり、オーガ軸2a〜cとケーシング5a〜cとを逆方向に回転することも可能である。   Here, although the internal structure of the driving device 9 is not shown, the auger shafts 2a and 2c on both ends are rotationally driven in the same direction, and the central auger shaft 2b is rotationally driven in the opposite direction. The casings 5a to 5c can be driven in the same manner. Further, the rotation directions can be reversed, and the auger shafts 2a to 2c and the casings 5a to 5c can be rotated in opposite directions.

このような構成の多軸オーガ装置1、11を用いて、各オーガ軸2a〜c及びケーシング5a〜cを回転させて、オーガヘッド3a〜c及びケーシングヘッド6a〜cで地盤を掘削しつつ、固化材を注入、混練することによりソイルセメント地中連続壁が造成される。   Using the multi-axis auger devices 1 and 11 having such a configuration, the auger shafts 2a to 2c and the casings 5a to 5c are rotated to excavate the ground with the auger heads 3a to 3c and the casing heads 6a to 6c. A soil cement underground continuous wall is formed by injecting and kneading the solidifying material.

また、図3に示す他の実施の形態は、ケーシング15a〜cの横断面の外形形状が、それぞれ4つの凸部17と凹部18とを交互に有して回転対称に形成されている。そして、隣り合うケーシング15a〜cは、それらの回転軌跡が重なり合う位置において凸部17と凹部18とが対向するようになっている。なお、凸部17と凹部18はそれぞれ外側、内側に向かって凸の円弧状に形成されている。図3中の2点鎖線R1は、掘削径を表している。その他の構成は、図1、2の多軸オーガ装置1に同じである。   In another embodiment shown in FIG. 3, the outer shapes of the cross sections of the casings 15 a to 15 c are formed so as to be rotationally symmetric with four convex portions 17 and concave portions 18 alternately. The adjacent casings 15a to 15c are configured such that the convex portion 17 and the concave portion 18 face each other at a position where their rotation trajectories overlap. In addition, the convex part 17 and the recessed part 18 are each formed in the circular arc shape convex toward the outer side and the inner side. A two-dot chain line R1 in FIG. 3 represents the excavation diameter. Other configurations are the same as those of the multi-axis auger apparatus 1 shown in FIGS.

以上の実施の形態によれば、ケーシングの横断面の外形形状が非円形に形成され、このようなケーシング5a〜c、15a〜cを各ロッド4a〜cに挿通し隣り合うケーシング5a〜c、15a〜cを回転軌跡の一部が重なり合うように配設して、多軸オーガ装置1において従来のロッド4a〜c、14a〜cに比べ断面性能の大きなケーシング5a〜c、15a〜cを装備している。よって、地盤を深く掘削する場合であっても、ロッド4a〜c、14a〜cやケーシング5a〜c、15a〜cに生じる弾性変形が小さくなり、掘削孔の曲がり、ねじれの変位量を小さくすることができる。また、ケーシング5a〜c、15a〜cの継手部は、ロッド4a〜c、14a〜cの継手部よりも大型になるので、そのガタにより発生する変位角も小さくすることができる。そして、変位の小さい施工を行うことができるため、従来のような高価な監視システムや修正装置を用いることなく、多軸オーガ装置1、11のイニシャルコスト及びランニングコストを低減することができる。   According to the above embodiment, the outer shape of the transverse cross section of the casing is formed in a non-circular shape, and the casings 5a to 5c that are adjacent to each other by inserting such casings 5a to 5c and 15a to c into the rods 4a to 4c, The multi-axis auger apparatus 1 is provided with casings 5a to 5c and 15a to c having a larger cross-sectional performance than the conventional rods 4a to 4c and 14a to c. is doing. Therefore, even when deeply excavating the ground, the elastic deformation generated in the rods 4a to c and 14a to c and the casings 5a to c and 15a to c is reduced, and the bending amount of the excavation hole and the displacement amount of torsion are reduced. be able to. Moreover, since the joint part of casing 5a-c, 15a-c becomes larger than the joint part of rod 4a-c, 14a-c, the displacement angle which generate | occur | produces by the backlash can also be made small. And since construction with a small displacement can be performed, the initial cost and the running cost of the multi-axis auger devices 1 and 11 can be reduced without using an expensive monitoring system and correction device as in the prior art.

また、外形形状を凸部17と凹部18とを有して形成して、隣り合うケーシング15a〜cを回転軌跡の一部が重なり合う位置において凸部17と凹部18とが対向させた場合には、ケーシング5a〜cの外形をより大きくすることができ、さらに大きな断面性能を得ることができる。   Further, when the outer shape is formed with the convex portion 17 and the concave portion 18, and the adjacent casings 15a to 15c are opposed to each other at a position where a part of the rotation locus overlaps, the convex portion 17 and the concave portion 18 face each other. Further, the outer shape of the casings 5a to 5c can be increased, and a larger cross-sectional performance can be obtained.

また、従来、多軸式による掘削の前に、ガイドホールとして一軸式による先行削孔を行うことがあるが、掘削精度を高めたことによって先行削孔を不要とし、全体の施工コストを大きく低減することができる。   Conventionally, prior drilling with a multi-shaft type is sometimes performed as a guide hole with a single-shaft type. However, the increased drilling accuracy eliminates the need for prior drilling and greatly reduces the overall construction cost. can do.

なお、以上の実施の形態においては、本発明の多軸オーガ装置をソイルセメント地中連続壁の造成に用いたが、本発明はこれに限定されるものではなく、基礎、地盤改良などの工法に用いても良い。また、オーガ軸及びケーシングの本数は、3本に限らず、2本又は4本以上の複数本であってもよい。さらに、ケーシングの形状は、正方形以外の三角形や五角形などの多角形であってもよく、凸部や凹部の形状、数も適宜に変更してもよい。その他、具体的な細部構造等についても適宜に変更可能であることは勿論である。   In the above embodiment, the multi-axis auger device of the present invention is used to create a soil cement underground continuous wall. However, the present invention is not limited to this, and methods such as foundations, ground improvement, etc. You may use for. Further, the number of auger shafts and casings is not limited to three, and may be two or a plurality of four or more. Furthermore, the shape of the casing may be a triangle other than a square, or a polygon such as a pentagon, and the shape and number of convex portions and concave portions may be appropriately changed. In addition, it is needless to say that specific detailed structures and the like can be appropriately changed.

本発明を適用した一実施の形態に係る多軸オーガ装置の構成を示す正面図である。It is a front view which shows the structure of the multi-axis auger apparatus which concerns on one embodiment to which this invention is applied. 図1のA−A断面図である。It is AA sectional drawing of FIG. 他の実施の形態に係る多軸オーガ装置における、図1のA−A位置に相当する断面図である。It is sectional drawing equivalent to the AA position of FIG. 1 in the multi-axis auger apparatus which concerns on other embodiment. 従来の多軸オーガ装置の構成を示す正面図である。It is a front view which shows the structure of the conventional multi-axis auger apparatus. 図2の断面図である。FIG. 3 is a cross-sectional view of FIG. 2.

符号の説明Explanation of symbols

1、11、21 多軸オーガ装置
2a〜c、22a〜c オーガ軸
3a〜c、23a〜c オーガヘッド
4a〜c、14a〜c,24a〜c ロッド
5a〜c、15a〜c ケーシング
6a〜c ケーシングヘッド
7 頂部
8 辺部
17 凸部
18 凹部
9、29 駆動装置
R、R1、R2 掘削径
1, 11, 21 Multi-axis auger devices 2a to c, 22a to c Auger shafts 3a to c, 23a to c Auger heads 4a to c, 14a to c, 24a to c Rods 5a to c, 15a to c Casings 6a to c Casing head 7 Top part 8 Side part 17 Convex part 18 Concave part 9, 29 Driving device R, R1, R2 Excavation diameter

Claims (1)

先端に設けられるオーガヘッドとこのオーガヘッドの上方に連結されるロッドとを有するオーガ軸を複数並設して各オーガ軸を回転させて地盤を掘削する多軸オーガ装置であって、
前記各ロッドの周囲にこれが挿通されるケーシングを装備しており、
これらケーシングの横断面の外形形状は非円形に形成されており、
隣り合うケーシングはそれらの回転軌跡の一部が重なり合うように配設され
前記ケーシングの横断面の外形形状は凸部と凹部とを有して形成されており、
隣り合うケーシングはそれらの回転軌跡が重なり合う位置において凸部と凹部とが対向するようになっていることを特徴とする多軸オーガ装置。
A multi-axis auger device for excavating the ground by arranging a plurality of auger shafts having an auger head provided at the tip and a rod connected above the auger head and rotating each auger shaft,
Equipped with a casing through which each rod is inserted,
The outer shape of the cross section of these casings is non-circular,
Adjacent casings are arranged so that some of their rotation trajectories overlap ,
The outer shape of the cross section of the casing is formed with a convex portion and a concave portion,
The multi-axis auger device is characterized in that the adjacent casings are configured such that the convex portions and the concave portions face each other at positions where their rotation trajectories overlap .
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