JP4972061B2 - Sauces - Google Patents

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JP4972061B2
JP4972061B2 JP2008238002A JP2008238002A JP4972061B2 JP 4972061 B2 JP4972061 B2 JP 4972061B2 JP 2008238002 A JP2008238002 A JP 2008238002A JP 2008238002 A JP2008238002 A JP 2008238002A JP 4972061 B2 JP4972061 B2 JP 4972061B2
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sauces
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邦子 小田
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本発明は、食用油脂及び/又は食肉由来の油脂、並びに乳蛋白質を配合したソース類において、乳蛋白質の一部を卵白蛋白質に置換えたにも拘わらず、乳風味及びソース類中の油脂が保持されたソース類に関する。 The present invention relates to edible fats and / or fats derived from meat, and sauces containing milk proteins, and milk fats and fats in the sauces are retained even though some milk proteins are replaced with egg white proteins. Related to prepared sauces.

昨今、世界的に牛乳、チーズ、バター、ヨーグルトといった乳製品の消費量が増大する傾向にある。例えば、世界一の人口を有する中国における一人当たりの牛乳消費量は、食の西洋嗜好化に伴い、2001年の2.2キロから2005年には8.8キロと、4年間で4倍に増えた(2006年、社団法人韓国貿易協会調べ)。しかしながら、乳蛋白質はリン含有量が高いため、乳製品の消費増大に伴うリンの過剰摂取が、腎機能の低下、副甲状腺機能の亢進、カルシウムの吸収抑制等を引き起こす恐れがあり問題を生じている。 Recently, consumption of dairy products such as milk, cheese, butter and yogurt has been increasing worldwide. For example, per capita milk consumption in China, which has the world's largest population, quadrupled in four years, from 2.2 kg in 2001 to 8.8 kg in 2005, due to western taste of food. Increased (according to 2006, Korea Trade Association survey). However, since milk protein has a high phosphorus content, excessive intake of phosphorus accompanying increased consumption of dairy products may cause problems such as decreased renal function, increased parathyroid function, and suppressed calcium absorption. Yes.

そこで、本発明者は、普通牛乳における乳蛋白質あたりのリン含有量が3%であるのに対し、生卵白における卵白蛋白質あたりのリン含有量が0.1%と乳蛋白質より30倍低いことに着目し(五訂日本食品標準成分表より)、例えば、ホワイトソース等の油脂及び乳蛋白質を配合したソース類において、乳蛋白質の一部を卵白蛋白質に置換えることができれば上記問題の解決が期待できると考えた。 Therefore, the present inventor found that the phosphorus content per milk protein in normal milk is 3%, whereas the phosphorus content per egg white protein in raw egg white is 0.1%, which is 30 times lower than milk protein. Pay attention (from the 5th edition Japanese food standard ingredient table), and for example, in sauces containing fats and milk proteins such as white sauce, if the milk protein part can be replaced with egg white protein, the above problem will be solved. I thought it was possible.

しかしながら、油脂及び乳蛋白質を配合したソース類において、乳蛋白質の一部を卵白蛋白質に置換える際に2つの問題があった。1つは、乳蛋白質の配合量が減ることと硫化水素臭に代表される卵白蛋白質の風味が付与されることで、乳風味を損ねてしまう問題、もう1つは、レトルト加熱等の高温処理を行った際、乳蛋白質は油脂の保持能力を有しているのに対し、卵白蛋白質は変性により油脂の保持能力が低下し、ソース類からの油脂分離が外観を損ねてしまう問題があった。 However, there are two problems in replacing a part of milk protein with egg white protein in sauces containing oil and fat and milk protein. One is the problem of losing milk flavor due to the reduced amount of milk protein and the egg white protein flavor typified by hydrogen sulfide odor. The other is high temperature treatment such as retort heating. Milk protein has the ability to retain fats and oils, egg white protein has a problem that the retention of fats and oils decreases due to denaturation, and the separation of fats and oils from sauces has a problem in appearance. .

乳風味を保持する手段として、本出願人は、特開2006−320288号公報(特許文献1)において乳酸発酵卵白を含む呈味改善材に係る発明を出願しており、油脂及び乳蛋白質を配合したソース類に前記乳酸発酵卵白を配合することで、乳蛋白質本来の風味を損なうことなくしかもより濃厚にすることに成功している。しかしながら、ソース類中の油脂は十分に保持することはできなかった。 As means for retaining milk flavor, the present applicant has applied for an invention relating to a taste improving material containing lactic acid fermented egg white in JP-A-2006-320288 (Patent Document 1), and contains fat and milk protein. By blending the above-mentioned lactic acid fermented egg white into the sauces, it has succeeded in making it thicker without impairing the original flavor of milk protein. However, the fats and oils in the sauces could not be retained sufficiently.

このように、前記乳酸発酵卵白が、乳風味の保持能力に加え油脂の保持能力を有するならば、油脂及び乳蛋白質を配合したソース類において、乳蛋白質の一部を卵白蛋白質に置換えることが可能になる。卵白は、卵白蛋白質を主成分としていることから、強力ではないが乳化力を有する。この卵白の乳化力を利用し、例えば、特開平8−56571号公報(特許文献2)には、高温下の保存においても高い乳化安定性を有する水中油型乳化物が提案されている。しかしながら、特許文献2でいう高温下の保存とは、せいぜいマヨネーズやスプレッド等の水中油型乳化物が流通過程で保管される程度の温度、具体的には、30℃程度のことである。したがって、加熱調理や加熱処理等の加熱殺菌等、加熱処理を伴うソース類に卵白を配合すると、卵白が加熱変性し、加工食品に配合した食用油脂が分離し、ソース類の外観を損なうという問題があった。 Thus, if the lactic acid fermented egg white has the ability to retain oil and fat in addition to the ability to retain milk flavor, a portion of milk protein can be replaced with egg white protein in sauces containing oil and milk protein. It becomes possible. Egg white is not strong but has emulsifying power because it is mainly composed of egg white protein. Utilizing the emulsifying power of this egg white, for example, JP-A-8-56571 (Patent Document 2) proposes an oil-in-water emulsion having high emulsification stability even when stored at high temperatures. However, the preservation under high temperature in Patent Document 2 refers to a temperature at which oil-in-water emulsions such as mayonnaise and spreads are stored in the course of distribution, specifically about 30 ° C. Therefore, when egg white is blended with sauces that involve heat treatment such as heat sterilization such as heat cooking and heat treatment, the egg white is denatured by heating, and edible oils and fats blended with processed foods are separated, which impairs the appearance of the sauces. was there.

特開2006−320288号公報JP 2006-320288 A 特開平8−56571号公報JP-A-8-56571 特開昭53−9353号公報JP-A-53-9353

以上より、油脂及び乳蛋白質を配合したソース類において、乳蛋白質の一部を卵白蛋白質に置換えたにも拘わらず、乳風味及びソース類中の油脂を保持する方法は知られていない。 As described above, in sauces containing fats and oils and milk proteins, there is no known method for retaining milk flavor and fats and oils in spite of replacing part of milk proteins with egg white proteins.

本発明者等は、上記目的を達成すべく卵白の加工方法について鋭意研究を重ねた。その結果、食用油脂を含有させた卵白混合液を特定処理した加工液卵白、さらに当該加工液卵白を乾燥した加工乾燥卵白をソース類に特定量配合するならば、意外にも、乳風味及びソース類中の油脂の保持能力を有し、本発明を完成するに至った。 In order to achieve the above object, the present inventors have conducted intensive studies on egg white processing methods. As a result, if the processed liquid egg white that specifically processed the egg white mixed liquid containing edible fats and oils and the processed dried egg white obtained by drying the processed liquid egg white are mixed in the sauces, surprisingly, the milk flavor and sauce It has the ability to retain oils and fats in the class, and has completed the present invention.

すなわち、本発明は、
(1)食用油脂及び/又は食肉由来の油脂を1%以上、並びに乳蛋白質を含む蛋白質を0.5〜6%配合したソース類において、卵白蛋白質2〜8%及び食用油脂5〜20%を配合し、粘度が800mPa・s以上(品温10℃)、pHが3.8〜4.5、平均粒子径が40μm以下である水中油型乳化物からなる加工液卵白であって、該加工液卵白が乳酸発酵されてなる加工液卵白を配合し、かつ、前記乳蛋白質と前記加工液卵白(卵白蛋白質換算)の配合比が2:8〜8:2であるソース類、
(2)前記加工液卵白が、卵白蛋白質2〜8%及び食用油脂5〜20%を配合した卵白混合液をpHが3.8〜4.5となるように乳酸発酵し、次いで加熱殺菌し、該殺菌発酵液を30〜55℃に冷却した後、均質化処理を施して得られる加工液卵白である(1)記載のソース類、
(3)前記加工液卵白に乾燥処理を施して得られる加工乾燥卵白を配合した(1)又は(2)記載のソース類、
(4)腎臓病患者用である(1)乃至(3)記載のソース類、
である。
That is, the present invention
(1) In sauces containing 1% or more of edible fat and / or meat-derived fat and oil, and 0.5 to 6% of protein containing milk protein, egg white protein 2 to 8% and edible fat 5 to 20% A processing liquid egg white composed of an oil-in-water emulsion having a viscosity of 800 mPa · s or more (product temperature 10 ° C.), a pH of 3.8 to 4.5, and an average particle size of 40 μm or less. Sauces in which liquid egg white is mixed with processed liquid egg white obtained by lactic acid fermentation, and the mixing ratio of the milk protein and the processed liquid egg white (in terms of egg white protein) is 2: 8 to 8: 2.
(2) The processing liquid egg white is lactic acid fermented so that the pH becomes 3.8 to 4.5 in an egg white mixed solution containing 2 to 8% egg white protein and 5 to 20% edible oil and fat, and then heat sterilized. The sauce according to (1), which is a processed liquid egg white obtained by cooling the sterilized fermented liquid to 30 to 55 ° C. and then homogenizing it.
(3) Sauces according to (1) or (2), wherein processed dry egg white obtained by subjecting the processed liquid egg white to a drying treatment is blended,
(4) Sources according to (1) to (3), which are for kidney disease patients,
It is.

また、特開昭53−9353号公報(特許文献3)には、卵を用いたペースト状醗酵食品の製造方法に関し、卵として卵白が例示され、乳酸発酵卵白を製した後に当該乳酸発酵卵白と食用油脂とを均質化処理したペースト状発酵食品が示唆されている。しかしながら、得られる発酵食品は、食用油脂を本願発明と同程度含有させた場合、当該発酵食品を食用油脂を配合したソース類等に配合すると、加熱調理や加熱処理等の加熱処理を伴うためか、油脂が分離し、特許文献1の乳酸発酵卵白と同様、ソース類の外観を損なうという問題があった。 Further, JP-A-53-9353 (Patent Document 3) relates to a method for producing a paste-like fermented food using eggs, such as egg white as an egg, and after producing lactic acid fermented egg white, A pasty fermented food obtained by homogenizing edible fats and oils has been suggested. However, because the obtained fermented food contains edible fats and oils to the same extent as the present invention, if the fermented food is blended with sauces and the like blended with edible fats and oils, it may be accompanied by heat treatment such as cooking and heating. There was a problem that the fats and oils were separated, and the appearance of the sauces was impaired like the lactic acid fermented egg white of Patent Document 1.

本発明によれば、乳蛋白質の一部を卵白蛋白質に置換えたにも拘わらず、ソース類が本来有する乳風味及びソース類中の油脂が保持されたソース類を提供することが出来る。これにより、食品市場におけるソース類の更なる需要拡大が期待できる。 According to the present invention, it is possible to provide sauces in which the milk flavor inherent in the sauces and the fats and oils in the sauces are retained despite the replacement of a part of the milk protein with the egg white protein. This can be expected to further increase demand for sauces in the food market.

以下、本発明を詳細に説明する。なお、特に規定しない限り、本発明において「%」は「質量%」、「比」は「質量比」をそれぞれ意味する。 Hereinafter, the present invention will be described in detail. Unless otherwise specified, in the present invention, “%” means “mass%” and “ratio” means “mass ratio”.

本発明は、食用油脂及び/又は食肉由来の油脂を1%以上、並びに乳蛋白質を含む蛋白質を0.5〜6%配合したソース類において、乳蛋白質と特定の加工液卵白及び/又は加工乾燥卵白(卵白蛋白質換算)の配合比が2:8〜8:2となるように配合したソース類に係る発明であるが、前記加工液卵白の製造方法に特徴を有することから、説明上、まず本発明で用いる加工液卵白の代表的な製造方法を中心に詳述する。 The present invention relates to a milk protein and a specific processed liquid egg white and / or processed dried in sauces containing 1% or more of edible oil and / or fat derived from meat and 0.5 to 6% of protein containing milk protein. Although it is the invention which concerns on the sauces mix | blended so that the compounding ratio of egg white (egg white protein conversion) may be 2: 8-8: 2, since it has the characteristics in the manufacturing method of the said processing liquid egg white, A detailed description will be given focusing on a typical method for producing the processed liquid egg white used in the present invention.

本発明のソース類に用いる加工液卵白は、卵白及び食用油脂を主成分とした加工液卵白であって、その製造方法に特徴を有する。つまり、本発明で用いる加工液卵白は、卵白蛋白質2〜8%及び食用油脂5〜20%を配合した卵白混合液をpHが3.8〜4.5となるように乳酸発酵し、次いで加熱殺菌し、該殺菌発酵液を30〜55℃に冷却した後、均質化処理を施すことを特徴とし、油脂及び乳蛋白質を配合したソース類において、乳蛋白質の一部を前記加工液卵白に置換えたにも拘わらず、乳風味及びソース類中の油脂が保持されたソース類が得られる。 The processing liquid egg white used in the sauces of the present invention is a processing liquid egg white mainly composed of egg white and edible fats and oils, and is characterized by its production method. That is, the processing liquid egg white used in the present invention is lactic acid fermented so that the pH becomes 3.8 to 4.5 in an egg white mixed solution containing 2 to 8% egg white protein and 5 to 20% edible fat, and then heated. It is characterized by sterilizing and cooling the sterilized fermented liquid to 30 to 55 ° C., and then homogenizing it. In sauces containing oils and fats and milk protein, a part of the milk protein is replaced with the processed liquid egg white. Nevertheless, sauces are obtained in which the milk flavor and the fats and oils in the sauces are retained.

上記加工液卵白で用いる卵白蛋白質としては、水分を除く卵白成分の9割が卵白蛋白質であり、例えば、鶏等の鳥類の卵を割卵し卵黄を分離したものであり工業的に得られる生卵白、またこれを殺菌、凍結したもの、濃縮又は希釈したもの、特定の成分(リゾチームやアビジン等)を除去したもの、乾燥させたもの等を用いると良い。また本発明においては、効果に影響を及ぼさない程度に卵黄やその他の卵由来の成分を含んでいても差し支えない。 As the egg white protein used in the above processing liquid egg white, 90% of the egg white component excluding moisture is egg white protein. For example, the egg white protein is obtained by splitting egg of a bird such as a chicken and separating egg yolk. Egg white, sterilized, frozen, concentrated or diluted, removed from certain components (lysozyme, avidin, etc.), dried, etc. may be used. In the present invention, egg yolk and other egg-derived components may be included to such an extent that the effect is not affected.

また、上記加工液卵白で用いる食用油脂としては、食用に供される油脂であればいずれのもので良い。例えば、菜種油、コーン油、綿実油、サフラワー油、オリーブ油、紅花油、大豆油、パーム油、胡麻油、魚油、乳脂、卵黄油等の動植物油脂又はこれらの精製油(サラダ油)、あるいはMCT(中鎖脂肪酸トリグリセリド)、ジグリセリド、硬化油、エステル交換油等のような化学的、酵素的処理等を施して得られる油脂等が挙げられる。 Moreover, as edible fats and oils used with the said processing liquid egg white, any oils and fats provided for edible may be used. For example, rapeseed oil, corn oil, cottonseed oil, safflower oil, olive oil, safflower oil, soybean oil, palm oil, sesame oil, fish oil, milk fat, egg yolk oil and other animal and vegetable oils or refined oils (salad oil), or MCT (medium chain) Fatty acid triglycerides), diglycerides, hydrogenated oils, transesterified oils and the like, and fats and oils obtained by chemical and enzymatic treatments.

本発明のソース類に用いる加工液卵白は、まず、卵白及び食用油脂を配合した卵白混合液を調製する。卵白混合液に対する卵白の配合量は卵白蛋白質換算で2〜8%、好ましくは3〜8%である。つまり、卵白蛋白質の原料として生卵白やこれを殺菌した殺菌卵白を用いた場合、五訂食品成分表2001(女子栄養大学出版部発行)によると生卵白は水分が88.4%、蛋白質が10.5%であることより、卵白混合液に対し生卵白を19〜76%、好ましくは28.5〜76%配合することとなる。また、卵白混合液に対する脂質の配合量は5〜20%、好ましくは5〜15%である。本発明の加工液卵白は、前記卵白混合液を後述する乳酸発酵により発酵させたものである。したがって、卵白混合液中の卵白蛋白質及び脂質の配合量は、本発明のソース類に用いる加工液卵白中の配合量となる。 As the processing liquid egg white used in the sauces of the present invention, first, an egg white mixed liquid containing egg white and edible fats and oils is prepared. The blending amount of egg white with respect to the egg white mixed solution is 2 to 8%, preferably 3 to 8% in terms of egg white protein. That is, when raw egg white or sterilized egg white obtained by sterilizing the raw egg white is used as the raw material of the egg white protein, the raw egg white has a water content of 88.4% and a protein of 10 according to the 5th Food Composition Table 2001 (published by Women's Nutrition University Press). From 5%, the raw egg white is mixed in an amount of 19 to 76%, preferably 28.5 to 76% with respect to the egg white mixture. Moreover, the compounding quantity of the lipid with respect to an egg white liquid mixture is 5 to 20%, Preferably it is 5 to 15%. The processing liquid egg white of the present invention is obtained by fermenting the egg white mixed liquid by lactic acid fermentation described later. Therefore, the blending amount of the egg white protein and lipid in the egg white mixed solution is the blending amount in the processed solution egg white used for the sauces of the present invention.

卵白混合液中の卵白蛋白質の配合量が前記範囲より少ない、あるいは脂質の配合量が前記範囲より少ないと、得られる加工液卵白は、加熱処理等の高温処理を施した時、油脂の保持能力を有さず好ましくない。一方、卵白蛋白質の配合量が前記範囲より多いと、乳酸発酵前の殺菌を兼ねた加熱処理において、全体がセットしてしまう場合があり、その後の乳酸発酵が出来ない場合がある。また、脂質の配合量が前記範囲より多いと、乳酸発酵が困難となる場合がある。 When the amount of egg white protein in the egg white mixture is less than the above range or the amount of lipid is less than the above range, the resulting processed solution egg white has the ability to retain fat when subjected to high temperature treatment such as heat treatment. Is not preferred. On the other hand, if the amount of egg white protein is more than the above range, the whole may be set in the heat treatment also serving as sterilization before lactic acid fermentation, and the subsequent lactic acid fermentation may not be possible. Moreover, when there are more lipid compounding quantities than the said range, lactic acid fermentation may become difficult.

卵白混合液は、次工程で乳酸発酵処理を施すが、乳酸発酵の効率を改善する目的で一般的に添加されている乳酸菌資化性糖類、発酵促進物質及びpH調整剤を卵白混合液に配合させることが好ましい。また、卵白にはリゾチーム等の微生物増殖抑制因子を配合するが、乳酸発酵を円滑に促進する目的で、卵白混合液の加熱殺菌も兼ねて前記因子の失活処理を施すことが好ましい。 The egg white mixture is subjected to a lactic acid fermentation process in the next step, but lactic acid bacteria assimilating saccharides, fermentation promoting substances, and pH adjusters that are generally added to improve the efficiency of lactic acid fermentation are blended into the egg white mixture. It is preferable to make it. In addition, a microbial growth inhibitory factor such as lysozyme is blended in the egg white. For the purpose of smoothly promoting lactic acid fermentation, it is preferable to carry out the inactivation treatment of the factor also for heat sterilization of the egg white mixture.

乳酸菌資化性糖類としては、例えば、単糖類(グルコース、ガラクトース、フルクトース、マンノース、N−アセチルグルコサミン等)、二糖類(ラクトース、マルトース、スクロース、セルビオース、トレハロース等)、オリゴ糖類(特に3〜5個の単糖類が結合しているもの)、ブドウ糖果糖液糖等が挙げられ、1種又は2種以上を組み合わせて卵白混合液に配合させることが出来る。また、卵白混合液に対する乳酸菌資化性糖類の配合量は、1〜15%が好ましく、2〜10%がさらに好ましい。乳酸菌資化性糖類の配合量が前記範囲より少ないと、乳酸菌資化性糖類不足により発酵が十分に進行しない場合があり、一方、前記範囲より多いと浸透圧上昇により発酵が進行しにくくなる傾向がある。 Examples of lactic acid bacteria assimilating saccharides include monosaccharides (glucose, galactose, fructose, mannose, N-acetylglucosamine, etc.), disaccharides (lactose, maltose, sucrose, cerbiose, trehalose, etc.), oligosaccharides (particularly 3-5). In which a single saccharide is bound), glucose fructose liquid sugar, and the like, and one kind or a combination of two or more kinds can be added to the egg white mixture. Moreover, 1-15% is preferable and, as for the compounding quantity of lactic acid bacteria utilization saccharide | sugar with respect to an egg white liquid mixture, 2-10% is further more preferable. If the amount of lactic acid bacteria assimilating saccharide is less than the above range, fermentation may not sufficiently proceed due to lack of lactic acid bacteria assimilating saccharide, whereas if it exceeds the above range, fermentation tends not to proceed due to osmotic pressure increase. There is.

発酵促進物質としては、発酵を促進するための成分、例えば、ビタミン(ニコチン酸、パントテン酸、ビオチン等)、蛋白質、ペプチド、アミノ酸、又は核酸等を含んだものであれば特に限定されず、具体的には、例えば、酵母エキス、肉エキス、麦芽エキス、カゼイン加水分解物、卵黄、脱脂粉乳、ビタミン類、補酵素類、ミネラル類等が挙げられ、1種又は2種以上を組み合わせて卵白混合液に配合させることが出来る。また、卵白混合液に対する発酵促進物質の配合量は、1〜20%が好ましく、2〜20%がさらに好ましい。発酵促進物質の配合量が前記範囲より少ないと、発酵促進としての機能を発揮し難く、一方、前記範囲より多くしたとしても配合量に応じた発酵促進機能が期待し難く経済的でない。 The fermentation promoting substance is not particularly limited as long as it contains components for promoting fermentation, such as vitamins (nicotinic acid, pantothenic acid, biotin, etc.), proteins, peptides, amino acids, or nucleic acids. Specifically, for example, yeast extract, meat extract, malt extract, casein hydrolyzate, egg yolk, skim milk powder, vitamins, coenzymes, minerals and the like can be mentioned, and egg white mixing by combining one or more kinds Can be added to the liquid. Moreover, 1-20% is preferable and, as for the compounding quantity of the fermentation promotion substance with respect to an egg white liquid mixture, 2-20% is more preferable. When the blending amount of the fermentation accelerating substance is less than the above range, it is difficult to exert the function as the fermentation promotion.

pH調整剤としては、卵白混合液中の卵白がアルカリ性を呈すること、及び乳酸発酵の至適pHが5.0〜7.5であることより、酸剤を用いることが好ましい。酸剤としては、具体的には、例えば、乳酸、クエン酸、酢酸、塩酸等が挙げられ、本発明は乳酸発酵処理を施すことから、乳酸が好ましい。なお、pH調整剤の添加量は、卵白混合液が上記至適pHとなるように添加すれば良い。また、乳酸塩、クエン酸塩、酢酸塩、水酸化ナトリウム等のアルカリ剤と組み合わせても良い。 As the pH adjuster, it is preferable to use an acid agent because the egg white in the egg white mixture exhibits alkalinity and the optimum pH of lactic acid fermentation is 5.0 to 7.5. Specific examples of the acid agent include lactic acid, citric acid, acetic acid, hydrochloric acid, and the like. In the present invention, lactic acid is preferable because lactic acid fermentation treatment is performed. In addition, what is necessary is just to add the addition amount of a pH adjuster so that an egg white liquid mixture may become said optimal pH. Moreover, you may combine with alkali agents, such as lactate, citrate, acetate, sodium hydroxide.

本発明のソース類に用いる加工液卵白は、乳酸発酵の効率を改善する目的で一般的に添加されている乳酸菌資化性糖類及び発酵促進物質を配合し、pH調整剤により乳酸発酵の至適pHに調整した卵白混合液を、微生物増殖抑制因子の失活と加熱殺菌を兼ねて加熱処理を施すと良い。加熱処理は、卵白蛋白質が加熱変性される程度の条件で行えば良く、具体的には、60〜110℃が好ましく、70〜95℃がより好ましい。前記範囲より加熱温度が低いと卵白蛋白質中に存在する微生物増殖抑制因子の失活や殺菌が不十分で乳酸発酵が不十分となる場合があり、前記範囲より加熱温度が高いと褐変や焦げ付きにより工業的利用が困難になる場合がある。また、処理時間は、加熱温度にもよるが、1〜60分が好ましく、5〜40分がより好ましい。卵白混合液の加熱処理は、加熱による卵白蛋白質の局部的な凝固物の発生を防止するため、流動性を持たせながら行うことが好ましい。例えば、攪拌機で攪拌したり、プレートヒーターで流しながら行う等の方法で行うと良い。 The processing liquid egg white used in the sauces of the present invention contains lactic acid bacteria-assimilating saccharides and fermentation promoting substances that are generally added for the purpose of improving the efficiency of lactic acid fermentation, and is optimal for lactic acid fermentation with a pH adjuster. The egg white mixed liquid adjusted to pH is preferably subjected to a heat treatment in combination with inactivation of the microbial growth inhibitory factor and heat sterilization. The heat treatment may be performed under conditions such that the egg white protein is heat-denatured. Specifically, 60 to 110 ° C is preferable, and 70 to 95 ° C is more preferable. If the heating temperature is lower than the above range, the inactivation and sterilization of the microorganism growth inhibitory factor present in the egg white protein may be insufficient and lactic acid fermentation may be insufficient. If the heating temperature is higher than the above range, browning or scorching may occur. Industrial use may be difficult. The treatment time depends on the heating temperature, but is preferably 1 to 60 minutes, more preferably 5 to 40 minutes. The heat treatment of the egg white mixed solution is preferably performed while maintaining fluidity in order to prevent the generation of local coagulum of egg white protein due to heating. For example, it may be carried out by a method such as stirring with a stirrer or flowing with a plate heater.

次に、得られた卵白蛋白質及び食用油脂を配合した卵白混合液を乳酸発酵の至適温度、具体的には、15〜50℃に冷却した後、pHが3.8〜4.5となるように乳酸発酵する。上記食用油脂を配合した卵白混合液を乳酸発酵し、その後の工程を行って得られる本発明で用いる加工液卵白は、粘度が800mPa・s以上となり、高温処理したとしても油脂の保持能力を有する。これに対し、後述の試験例で示しているとおり食用油脂を配合しない卵白混合液を本発明と同様、乳酸発酵させ均質化処理して加工液卵白を製した後、当該加工液卵白に食用油脂を添加して再度、均質化処理したものは、粘度が800mPa・sを下回り、高温処理した場合の油脂の保持能力を有さず好ましくない。また、乳酸発酵もpHが4.5以下となるように行わないと、高温処理を施した時、油脂の保持能力を有さず好ましくない。なお、乳酸発酵が進行するとpHが徐々に低下するが、pHが低くなり過ぎると酸により逆に乳酸菌が死滅し発酵効率が低下し、実質的にpHを3.8より低くすることが出来ない。 Next, after cooling the egg white mixed liquid containing the obtained egg white protein and edible fats and oils to the optimum temperature for lactic acid fermentation, specifically 15 to 50 ° C., the pH becomes 3.8 to 4.5. Lactate fermentation. The processing liquid egg white used in the present invention obtained by subjecting the egg white mixed liquid containing the above edible oil and fat to lactic acid fermentation and performing the subsequent steps has a viscosity of 800 mPa · s or more, and has the ability to retain fat even when processed at high temperature. . On the other hand, as shown in the test examples to be described later, after the egg white mixed liquid containing no edible oil / fat is lactic acid fermented and homogenized to produce a processed liquid egg white as in the present invention, the processed liquid egg white is edible oil / fat. Is added to the material and homogenized again, and the viscosity is less than 800 mPa · s. Moreover, unless lactic acid fermentation is performed so that pH may be 4.5 or less, when high temperature processing is performed, it does not have a fat-and-oil retention capability, which is not preferable. In addition, as lactic acid fermentation proceeds, the pH gradually decreases. However, if the pH becomes too low, lactic acid bacteria are killed by the acid and fermentation efficiency decreases, and the pH cannot be substantially lower than 3.8. .

乳酸発酵に用いる乳酸菌は、特に限定するものではなく、一般的にヨーグルトやチーズの製造に利用される例えば、ラクトバチルス属(Lactobacillus bulgaricus等)、ストレプトコッカス属(Streptococcus thermophilus、Streptococcus diacetylactis等)、ラクトコッカス属(Lactococcus lactis等)、ロイコノストック属(Leuconostoc cremoris等)、エンテロコッカス属(Enterococcus faecalis)、ビフィドバクテリウム属(Bifidobacterium Bbifidum等)等が挙げられ、本発明の乳酸発酵は、これらの乳酸菌の1種又は2種以上を含んだ乳酸菌スターターを用いると良い。また、乳酸発酵の条件も、一般的な条件で行うと良く、具体的には、例えば、乳酸菌スターターを1mLあたり好ましくは10〜10、さらに好ましくは10〜10になるように卵白混合液に添加し、15〜50℃で8〜72時間発酵すると良い。 Lactic acid bacteria used for lactic acid fermentation are not particularly limited, and are generally used in the production of yogurt and cheese, for example, Lactobacillus bulgaricus, Streptococcus thermophilus, Streptococcus diacetitis, etc. Examples include the genus (Lactococcus lactis, etc.), the genus Leuconostoc (Leuconostoc cremoris, etc.), the genus Enterococcus faecalis, the genus Bifidobacterium (Bifidobacterium Bbifidum, etc.), and the lactic acid of the present invention. Using lactic acid bacteria starter containing one or more kinds Good. The conditions for lactic acid fermentation are preferably performed under general conditions. Specifically, for example, egg white so that the lactic acid bacteria starter is preferably 10 3 to 10 8 , more preferably 10 5 to 10 7 per mL. It is good to add to a liquid mixture and to ferment at 15-50 degreeC for 8-72 hours.

次に、得られた乳酸発酵液を乳酸菌を死滅させるために加熱殺菌し殺菌発酵液を調製する。加熱殺菌は、具体的には、70〜140℃で2秒〜30分行うことが好ましく、70〜95℃で30秒〜20分行うことがより好ましい。 Next, in order to kill lactic acid bacteria, the obtained lactic acid fermentation liquid is heat-sterilized to prepare a sterilized fermentation liquid. Specifically, the heat sterilization is preferably performed at 70 to 140 ° C. for 2 seconds to 30 minutes, and more preferably at 70 to 95 ° C. for 30 seconds to 20 minutes.

本発明のソース類に用いる加工液卵白は、上記得られた殺菌発酵液を30〜55℃、好ましくは35〜50℃に冷却した後、均質化処理を施す必要がある。殺菌発酵液を冷却せずに、あるいは冷却しても冷却温度が前記範囲より高い状態で均質化処理を施すと、得られる加工液卵白は、平均粒子径が40μmより大きく、高温処理を施した時、油脂の保持能力を有さず好ましくない。一方、冷却温度が前記範囲より低い状態で均質化処理を施すと、得られる加工液卵白は、粘度が800mPa・sより低く、高温処理を施した時、油脂の保持能力を有さず好ましくない。 The processing liquid egg white used for the sauces of the present invention needs to be subjected to a homogenization treatment after cooling the sterilized fermentation liquid obtained above to 30 to 55 ° C, preferably 35 to 50 ° C. When the homogenization treatment is performed without cooling the sterilized fermentation broth or even if it is cooled and the cooling temperature is higher than the above range, the resulting processed liquid egg white has an average particle size larger than 40 μm and is subjected to a high temperature treatment. Sometimes it is not preferable because it does not have oil retaining ability. On the other hand, when the homogenization treatment is performed in a state where the cooling temperature is lower than the above range, the resulting processed liquid egg white has a viscosity lower than 800 mPa · s, and when subjected to a high temperature treatment, it does not have oil-fat retention ability and is not preferable. .

冷却は、工業的規模での生産性を考慮し冷却水を用いて行うと良い。また、均質化処理は、加工液卵白の平均粒子径が40μm以下となるようなせん断力に優れた均質化処理機であればいずれのものでも良い。例えば、高圧ホモゲナイザーを用いる場合は、工業規模での生産性を考慮し、圧力5〜100MPa(ゲージ圧)で処理することが好ましく、8〜70MPaで処理することがより好ましい。 Cooling is preferably performed using cooling water in consideration of productivity on an industrial scale. The homogenization treatment may be any homogenization treatment machine that has an excellent shearing force so that the average particle diameter of the processed fluid egg white is 40 μm or less. For example, when a high-pressure homogenizer is used, it is preferable to treat at a pressure of 5 to 100 MPa (gauge pressure), more preferably 8 to 70 MPa in consideration of productivity on an industrial scale.

均質化処理を施した上記加工液卵白は、常法に則り、室温(30℃以下)以下に冷却し、細菌面を考慮し10℃以下で冷蔵保管する。 The processed liquid egg white subjected to the homogenization treatment is cooled to room temperature (30 ° C. or lower) or lower according to a conventional method, and refrigerated at 10 ° C. or lower in consideration of the bacterial surface.

以上の製造方法で得られた加工液卵白は、卵白蛋白質2〜8%(好ましくは3〜8%)及び食用油脂5〜20%(好ましくは5〜15%)を配合し、粘度が800mPa・s以上(好ましくは1,000mPa・s以上)(品温10℃)、pHが3.8〜4.5、平均粒子径が40μm以下(好ましくは30μm以下)である水中油型乳化物からなる加工液卵白であり、当該加工液卵白が乳酸発酵されたものである。これにより、本発明のソース類に用いる加工液卵白は、レトルト処理等の高温処理を施したとしても油脂の保持能力を有している。ここで、加工液卵白が乳酸発酵されたものとは、加工液卵白の製造工程の何れかで乳酸発酵工程を含んでいるということである。 The processed liquid egg white obtained by the above production method contains 2-8% (preferably 3-8%) of egg white protein and 5-20% (preferably 5-15%) of edible fats and oils with a viscosity of 800 mPa · s or more (preferably 1,000 mPa · s or more) (product temperature 10 ° C.), pH 3.8 to 4.5, and average particle size 40 μm or less (preferably 30 μm or less). It is processing liquid egg white, and the processing liquid egg white is lactic acid fermented. Thereby, even if the processing liquid egg white used for the sauces of the present invention is subjected to a high temperature treatment such as a retort treatment, the processing fluid egg white has the ability to retain fats and oils. Here, the processed liquid egg white that has undergone lactic acid fermentation means that the lactic acid fermentation process is included in any of the manufacturing processes of the processed liquid egg white.

これに対し、後述の試験例で示しているとおり卵白蛋白質を2〜8%及び食用油脂を5〜20%配合した卵白混合液を乳酸発酵させることなくpHを3.8〜4.5となるように調整し、その後、均質化処理を施したものは、卵白蛋白質2〜8%及び食用油脂5〜20%を配合し、粘度が800mPa・s以上(品温10℃)、pHが3.8〜4.5、平均粒子径が40μm以下である水中油型乳化物からなる加工液卵白が得られる。しかしながら、上述した加工液卵白は、加工液卵白を乳酸発酵されていないためか、乳風味を保持しておらず、また、本発明で用いる加工液卵白と同様の高温処理を施した時、油脂の保持能力を有したものでなく好ましくない。 On the other hand, as shown in the test examples described later, the pH becomes 3.8 to 4.5 without lactic acid fermentation of an egg white mixture containing 2 to 8% of egg white protein and 5 to 20% of edible fat / oil. In this case, 2% to 8% egg white protein and 5 to 20% edible fat / oil are blended, the viscosity is 800 mPa · s or more (product temperature 10 ° C.), and the pH is 3. A processed liquid egg white consisting of an oil-in-water emulsion having an average particle size of 8 to 4.5 and an average particle size of 40 μm or less is obtained. However, the processed liquid egg white described above does not retain the milk flavor because the processed liquid egg white is not lactic acid fermented, and when subjected to the same high temperature treatment as the processed liquid egg white used in the present invention, It is not preferable because it has no holding ability.

また、本発明で用いる加工液卵白に、例えば、キサンタンガム、タマリンドシードガム、ジェランガム、グアガム、アラビアガム、サイリュームシードガム、馬鈴薯澱粉、トウモロコシ澱粉、うるち米澱粉、小麦澱粉、タピオカ澱粉、ワキシコーンスターチ、もち米澱粉等の澱粉、湿熱処理澱粉、加工澱粉等の増粘剤を安定化剤として添加した場合、本発明で用いる加工液卵白の上記粘度は、当該増粘剤を添加していない時の粘度である。また、粘度は品温10℃の時の粘度であり、BH形粘度計を用いローター:No.5、回転数:20rpmの条件で測定し、2回転後の示度により算出した値である。 Further, the processing liquid egg white used in the present invention includes, for example, xanthan gum, tamarind seed gum, gellan gum, guar gum, gum arabic, silium seed gum, potato starch, corn starch, glutinous rice starch, wheat starch, tapioca starch, waxy corn starch, When a thickener such as rice starch, wet heat-treated starch, or processed starch is added as a stabilizer, the viscosity of the processing solution egg white used in the present invention is the viscosity when the thickener is not added. It is. The viscosity is the viscosity at a product temperature of 10 ° C., and the rotor: No. 5. Rotational speed: A value measured under the condition of 20 rpm and calculated from the reading after two revolutions.

また、平均粒子径は、レーザ回折式粒度分布測定装置(日機装(株)製、商品名「マイクロトラックMT3300EXII」)を用いて、試料をセットしてから超音波をかけることなく1.5分後に測定開始し、2.5分後に測定終了して得られた値である。 In addition, the average particle size was measured after 1.5 minutes without applying ultrasonic waves after setting the sample using a laser diffraction particle size distribution measuring device (manufactured by Nikkiso Co., Ltd., trade name “Microtrack MT3300EXII”). It is a value obtained by starting measurement and ending measurement after 2.5 minutes.

本発明で用いる加工液卵白において、粘度の上限及び平均粒子径の下限については、特に規定していないが、工業的規模での生産性、並びに卵白蛋白質及び脂質の配合量より、上述した方法で得られる加工液卵白は、粘度が20,000mPa・s以下(品温10℃)、平均粒子径が1μm以上程度である。 In the processing liquid egg white used in the present invention, the upper limit of the viscosity and the lower limit of the average particle diameter are not particularly defined, but the productivity described above on the industrial scale and the blending amount of the egg white protein and lipid are determined by the method described above. The resulting processed liquid egg white has a viscosity of 20,000 mPa · s or less (product temperature 10 ° C.) and an average particle size of about 1 μm or more.

本発明は、長期保管を考慮し、上記本発明で用いる加工液卵白に、必要に応じデキストリン等の賦形剤や清水等の水系媒体を添加した後、乾燥処理を施した加工乾燥卵白としても良い。乾燥処理は、例えば、スプレードライ、フリーズドライ、パンドライ等、任意の方法を採用することが出来る。特に、スプレードライは、瞬時に乾燥されるためか、加工乾燥卵白中の食用油脂の油滲みが殆どなく、上述した本発明で用いる加工液卵白と同様、高温処理を施したとしても油脂の保持能力を有したものが得られ易いことから好ましい。 In consideration of long-term storage, the processed liquid egg white used in the present invention may be processed dry egg white which is subjected to a drying treatment after adding an excipient such as dextrin or an aqueous medium such as fresh water as necessary. good. For the drying treatment, any method such as spray drying, freeze drying, pan drying, or the like can be employed. In particular, spray drying is instantly dried, so that there is almost no oil edible oil edible oil in processed and dried egg white, and the oil and fat can be retained even when subjected to high temperature treatment as in the above-described processed liquid egg white used in the present invention. It is preferable because a product having ability is easily obtained.

本発明のソース類は、食用油脂及び/又は食肉由来の油脂、乳蛋白質、並びに前記加工液卵白及び/又は前記加工乾燥卵白を配合したものである。本発明のソース類の油脂配合量は、1%以上であり2%以上が好ましい。油脂配合量が前記範囲より少ない場合は、油脂の分離が問題になり難い場合がある。また、油脂配合量には前記加工液卵白及び/又は前記加工乾燥卵白由来の油脂も含まれる。このような油脂を配合した本発明のソース類としては、例えば、ホワイトソース、クリームソース、クリームスープ、チーズソース、カルボナーラソース、ホワイトシチュー、グラタンソース、ドリアソース、ポタージュ、チャウダー、バターソース、ヨーグルトソース等が挙げられ、上記で例示したとおりスープも含まれる。また、本発明のソース類の態様は、前記加工乾燥卵白が乳風味の増強及びソース類中の油脂の保持能力を有していることから、液状や半固形状だけでなく、固形ルー状(例えば、シチュールー)、粉末状(例えば、クリームスープの粉末状組成物)のものを水戻しして使用しても良い。 The sauces of the present invention are blended with edible fat and oil and / or meat-derived fat and oil, milk protein, and the processed liquid egg white and / or the processed dried egg white. The fat and oil blending amount of the sauces of the present invention is 1% or more and preferably 2% or more. When the amount of fats and oils is less than the above range, separation of fats and oils may not be a problem. Moreover, the fats and oils derived from the processed liquid egg white and / or the processed dried egg white are also included in the fat and oil blending amount. Examples of the sauces of the present invention containing such fats and oils include white sauce, cream sauce, cream soup, cheese sauce, carbonara sauce, white stew, gratin sauce, doria sauce, potage, chowder, butter sauce, yogurt sauce. And soup is also included as exemplified above. In addition, the aspect of the sauces of the present invention is not only liquid or semi-solid, but also solid roux ( For example, stew roux) or powder (for example, a powder composition of cream soup) may be used after reconstitution.

本発明のソース類に用いる食用油脂は、食用に供される油脂であればいずれのもので良い。例えば、菜種油、コーン油、綿実油、サフラワー油、オリーブ油、紅花油、大豆油、パーム油、胡麻油、魚油、乳脂、卵黄油等の動植物性油脂又はこれらの精製油(サラダ油)、あるいはMCT(中鎖脂肪酸トリグリセリド)、ジグリセリド、硬化油、エステル交換油等のような化学的、酵素的処理等を施して得られる油脂が挙げられる。また、本発明のソース類に用いる食肉由来の油脂は、食用に供される油脂であればいずれのもので良い。例えば、牛、豚、鶏、羊、馬、七面鳥、鴨、ガチョウ、鮪、鰤、秋刀魚等の食肉に含まれる油脂が挙げられる。 The edible fats and oils used for the sauces of the present invention may be any oils and fats provided for edible use. For example, rapeseed oil, corn oil, cottonseed oil, safflower oil, olive oil, safflower oil, soybean oil, palm oil, sesame oil, fish oil, milk fat, egg yolk oil, or other animal or vegetable oils or their refined oils (salad oil), or MCT (medium Chain fatty acid triglyceride), diglyceride, hydrogenated oil, transesterified oil, and the like, and fats and oils obtained by chemical and enzymatic treatment. Moreover, the fats and oils derived from meat used for the sauces of the present invention may be any oils and fats provided for food. Examples thereof include fats and oils contained in meat such as cows, pigs, chickens, sheep, horses, turkeys, duck, geese, salmon, salmon, and sword fish.

本発明のソース類に用いる乳蛋白質は、特に限定されないが、例えば、生乳、脱脂乳、ホエー、脱塩ホエー、カゼイン及び、これらの濃縮物、乾燥物、発酵物、化学的処理を施して得られる加水分解物、プロテアーゼ、リパーゼ等の酵素的処理等を施して得られる加水分解物等を挙げることができる。 The milk protein used in the sauces of the present invention is not particularly limited. For example, raw milk, skim milk, whey, desalted whey, casein, and concentrates, dried products, fermented products, and chemical treatment thereof can be used. And hydrolyzates obtained by applying enzymatic treatment such as protease and lipase.

本発明のソース類に用いる蛋白質は、食品に供される蛋白質であれば特に限定するものではないが、乳蛋白質以外に、卵黄、卵白、全卵、ホスフォリパーゼA処理卵黄等の卵蛋白質、鮪、鰤、秋刀魚等の魚肉蛋白質、牛、豚、鶏、羊、馬、七面鳥、鴨、ガチョウ等の獣肉蛋白質、コラーゲン等の動物性蛋白質、大豆、小麦等の植物性蛋白質及び、これらに化学的処理を施して得られる加水分解物、プロテアーゼ、リパーゼ等の酵素的処理等を施して得られる加水分解物等を挙げることができる。 The protein used in the sauces of the present invention is not particularly limited as long as it is a protein used for food, but besides milk protein, egg protein such as egg yolk, egg white, whole egg, phospholipase A-treated egg yolk, Fish protein such as salmon, salmon, and sword fish, animal protein such as cow, pig, chicken, sheep, horse, turkey, duck and goose, animal protein such as collagen, vegetable protein such as soybean and wheat, etc. Examples include hydrolysates obtained by subjecting to a general treatment, hydrolysates obtained by subjecting to enzymatic treatment such as protease and lipase, and the like.

本発明のソース類の蛋白質配合量は、0.5〜6%であり、1〜4%が好ましい。配合量が前記範囲より少ない場合は、乳蛋白質の配合量が少なくなるため、乳風味やソース類中の油脂の保持能力低下が問題になり難い場合がある。配合量が前記範囲より多い場合は、卵白蛋白質の加熱凝集等が発生する場合がある。 The protein content of the sauces of the present invention is 0.5 to 6%, preferably 1 to 4%. When the blending amount is less than the above range, the blending amount of the milk protein is small, so that it may be difficult to cause a problem of milk flavor or a decrease in the ability to retain fats and oils in sauces. When the blending amount is larger than the above range, egg white protein may be heated and aggregated.

本発明のソース類に用いる前記加工液卵白及び/又は前記加工乾燥卵白の配合量は、ソース類全体に対し卵白蛋白質換算で0.1〜4%であり、0.2〜3.2%が好ましい。配合量が前記範囲より少ない場合は、本発明の効果である加熱処理時の油脂の保持能力が発揮されない場合があり、前記範囲より配合量を多くしたとしても、それ以上の効果が期待できず経済的でない場合がある。 The blend amount of the processed liquid egg white and / or the processed dried egg white used in the sauces of the present invention is 0.1 to 4% in terms of egg white protein relative to the whole sauces, and 0.2 to 3.2%. preferable. If the blending amount is less than the above range, the oil and fat retention ability during the heat treatment, which is the effect of the present invention, may not be exhibited, and even if the blending amount is larger than the above range, no further effect can be expected. It may not be economical.

本発明のソース類の乳蛋白質と前記加工液卵白及び/又は前記加工乾燥卵白(卵白蛋白質換算)の配合比は、2:8〜8:2であり、3:7〜7:3が好ましく、4:6〜6:4がさらに好ましい。乳蛋白質の配合比が前記範囲より少ない場合は、乳風味が弱くなる恐れがある。乳蛋白質の配合比が前記範囲より多い場合は、リン含有量の低減効果が十分に期待できない場合がある。 The mixing ratio of the milk protein of the sauce of the present invention and the processed liquid egg white and / or the processed dried egg white (in terms of egg white protein) is 2: 8 to 8: 2, preferably 3: 7 to 7: 3, 4: 6 to 6: 4 is more preferable. When the blending ratio of the milk protein is less than the above range, the milk flavor may be weakened. When the mixing ratio of the milk protein is larger than the above range, the phosphorus content reducing effect may not be sufficiently expected.

1日あたりのリン摂取量は、厚生労働省が策定した「日本人の食事摂取基準(2005年版)」によると、成人1日あたりの目安量が男性1050mg、女性900mgで、上限量の3500mgを超えるとリン過剰症の発症等が問題となると規定されている。本発明のソース類におけるリン含有量は、特に限定されず、乳蛋白質を卵白蛋白質に置換えることでリン摂取量が低減できればよいが、ソース類全体に対するリン含有量を20〜80%に低減することが好ましく、30%〜70%がより好ましい。低減後のリン含有量の割合が前記範囲より少ない場合は、乳風味が弱くなる恐れがある。低減後のリン含有量の割合が前記範囲より多い場合は、リン含有量の低減効果が十分に期待できない場合がある。なお、リン含有量は、試料を525℃で乾式灰化後、1%塩酸水溶液に溶解抽出しバナドモリブデン酸吸光度法により測定した。 According to the “Japanese dietary intake standard (2005 version)” formulated by the Ministry of Health, Labor and Welfare, the daily amount of phosphorus intake is 1050 mg for men and 900 mg for women, exceeding the upper limit of 3500 mg. It is stipulated that the onset of hyperphosphorus, etc. will be a problem. The phosphorus content in the sauces of the present invention is not particularly limited as long as the amount of phosphorus intake can be reduced by replacing milk protein with egg white protein, but the phosphorus content relative to the whole sauce is reduced to 20-80%. It is preferably 30% to 70%. When the ratio of the phosphorus content after the reduction is less than the above range, the milk flavor may be weakened. When the ratio of the phosphorus content after the reduction is larger than the above range, the phosphorus content reduction effect may not be sufficiently expected. The phosphorus content was measured by the vanadomolybdic acid absorbance method after dry ashing the sample at 525 ° C. and then dissolving and extracting in a 1% hydrochloric acid aqueous solution.

また、本発明のソース類は、リンの排泄に負担がかかるためにリンの摂取量が制限される腎臓病患者用に適しており、特に持続式携行型腹膜透析(CAPD)患者用に好ましい。腹膜を介して血液を透析する必要がある持続式携行型腹膜透析(CAPD)患者の場合、腹膜透析を介して蛋白質が対外に流出してしまうため、蛋白質あたりのリン含有量を低減した食事が好ましく、蛋白質1.1〜1.3g/体重kg/日、リン700mg/日と推奨されている(日腎会誌39(1)、1997、25ページより)。上記数値によれば、例えば体重60kgのヒトの1日あたりのリン摂取量は、蛋白質1gあたり約10mgとなるため、持続式携行型腹膜透析(CAPD)患者用ソース類の蛋白質1gあたりのリン含有量は、2〜15mgが好ましく、2〜12mgがより好ましい。蛋白質1gあたりのリン含有量が前記範囲より少ない場合は、乳風味が弱くなる恐れがある。蛋白質1gあたりのリン含有量が前記範囲より多い場合は、リン含有量の低減効果が十分に期待できない場合がある。 The sources of the present invention are suitable for kidney disease patients whose phosphorus intake is limited due to the burden of phosphorus excretion, and are particularly preferred for continuous ambulatory peritoneal dialysis (CAPD) patients. In patients with continuous ambulatory peritoneal dialysis (CAPD) who need to dialyze blood through the peritoneum, the protein will flow out through the peritoneal dialysis, so a diet with reduced phosphorus content per protein Preferably, 1.1 to 1.3 g protein / kg body weight / day and phosphorus 700 mg / day are recommended (from Nichirenkai 39 (1), 1997, page 25). According to the above numerical value, for example, the daily intake of phosphorus for a human weighing 60 kg is about 10 mg per 1 g of protein. Therefore, the content of phosphorus per 1 g of protein in continuous portable peritoneal dialysis (CAPD) patient sources The amount is preferably 2 to 15 mg, more preferably 2 to 12 mg. If the phosphorus content per gram of protein is less than the above range, the milk flavor may be weakened. When the phosphorus content per gram of protein is larger than the above range, the effect of reducing the phosphorus content may not be sufficiently expected.

本発明のソース類は、本発明のソース類の必須原料である食用油脂及び/又は食肉由来の油脂、乳蛋白質を含む蛋白質、並びに前記加工液卵白及び/又は前記加工乾燥卵白以外の原料を、本発明の効果を損わない範囲で適宜選択し配合することができる。具体的には、例えば、食酢、食塩、砂糖、醤油、味噌、マヨネーズ、ケチャップ、ソース、動植物由来のエキス類、各種ペプチド、アミノ酸、核酸、グルタミン酸ナトリウム等の調味料、タマネギ、トマト、カボチャ、ホウレンソウ、ニンジン、キャベツ、ダイコン、ゴボウ、サツマイモ、ジャガイモ、サトイモ等の野菜、モノグリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、レシチン、リゾレシチン、オクテニルコハク酸化澱粉等の乳化剤、キサンタンガム、タマリンドシードガム、ジェランガム、グアガム、アラビアガム、サイリュームシードガム、ペクチン、馬鈴薯澱粉、トウモロコシ澱粉、うるち米澱粉、小麦澱粉、タピオカ澱粉、ワキシコーンスターチ、もち米澱粉等の澱粉、湿熱処理澱粉、加工澱粉等の増粘剤、小麦粉等の穀粉、クエン酸、酒石酸、コハク酸、リンゴ酸等の有機酸又はその塩、アスコルビン酸、ビタミンE等の酸化防止剤、各種ペプチド、香辛料、色素等が挙げられる。 The sauces of the present invention are edible fats and / or meat-derived fats and oils, milk proteins and essential ingredients of the sauces of the present invention, and raw materials other than the processed liquid egg white and / or the processed dried egg white, It can select suitably and mix | blend in the range which does not impair the effect of this invention. Specifically, for example, vinegar, salt, sugar, soy sauce, miso, mayonnaise, ketchup, sauce, extracts from animals and plants, various peptides, amino acids, nucleic acids, seasonings such as sodium glutamate, onion, tomato, pumpkin, spinach , Vegetables such as carrot, cabbage, radish, burdock, sweet potato, potato, taro, monoglycerin fatty acid ester, polyglycerin fatty acid ester, sucrose fatty acid ester, lecithin, lysolecithin, octenyl succinylated starch and other emulsifiers, xanthan gum, tamarind seed gum, Gellan gum, guar gum, gum arabic, silium seed gum, pectin, potato starch, corn starch, glutinous rice starch, wheat starch, tapioca starch, waxy corn starch, glutinous rice starch, etc., wet heat-treated starch, Thickeners such as engineered starch, flour such as wheat flour, organic acids such as citric acid, tartaric acid, succinic acid and malic acid or salts thereof, antioxidants such as ascorbic acid and vitamin E, various peptides, spices, pigments, etc. Can be mentioned.

本発明のソース類における高温処理とは、好ましくは60℃以上、より好ましくは70℃以上、特に、過度な熱がかかるにも関わらず油分離を生じないので、長期常温保存を可能とするために、当該食品の中心部の品温を120℃、4分間以上又はこれと同等以上の効力を有する条件で加熱したいわゆるレトルト処理においてさらに好ましい。なお、高温処理の上限の温度としては、150℃以下が好ましい。高温処理の方法は、例えば、加熱調理や加熱殺菌を目的に、レトルト加熱、蒸煮、湯煎、高温短時間加熱等、加工食品で一般的に行われている高温処理方法をいう。 The high-temperature treatment in the sauces of the present invention is preferably 60 ° C. or higher, more preferably 70 ° C. or higher, and in particular, oil separation does not occur despite excessive heat being applied, so that long-term room temperature storage is possible. Furthermore, it is more preferable in the so-called retort treatment in which the product temperature at the center of the food is heated at 120 ° C. for 4 minutes or more or equivalent or more. In addition, as an upper limit temperature of a high temperature process, 150 degrees C or less is preferable. The high-temperature treatment method refers to a high-temperature treatment method generally performed on processed foods such as retort heating, steaming, hot water roasting, and high-temperature short-time heating for the purpose of cooking and sterilization.

本発明のソース類の製造方法は、本発明で用いる食用油脂及び/又は食肉由来の油脂、乳蛋白質を含む蛋白質、並びに前記加工液卵白及び/又は前記加工乾燥卵白を配合し、常法に則り製造すれば良い。 The method for producing the sauces of the present invention comprises edible fats and / or meat-derived fats and oils used in the present invention, proteins containing milk proteins, and the processed liquid egg white and / or the processed dried egg white. It only has to be manufactured.

例えば、まず、食用油脂及び/又は食肉由来の油脂、乳蛋白質を含む蛋白質、並びに前記加工液卵白及び/又は前記加工乾燥卵白を配合した調理済み、あるいは半調理のソースを製する。次いで、得られたソースを耐熱性容器、例えば、缶、レトルトパウチ、好ましくはアルミニウム箔、有機樹脂塗工ポリエチレンテレフタレート(呉羽化学工業(株)製、商品名「ベセーラ」)等によるガスバリア層を有したガスバリア層含有耐熱性パウチ、あるいは自立性を有したスタンディングパウチ等に充填密封し、当該密封物を110〜135℃で5〜60分間高温処理を施す等の方法が挙げられる。 For example, firstly, a cooked or semi-cooked sauce is prepared by blending the edible fat and / or meat-derived fat and oil, the protein containing milk protein, and the processed liquid egg white and / or the processed dried egg white. Next, the obtained sauce has a gas barrier layer made of a heat-resistant container such as a can, a retort pouch, preferably an aluminum foil, an organic resin-coated polyethylene terephthalate (manufactured by Kureha Chemical Co., Ltd., trade name “Besera”), etc. A gas barrier layer-containing heat-resistant pouch or a standing pouch having self-supporting property is filled and sealed, and the sealed material is subjected to high-temperature treatment at 110 to 135 ° C. for 5 to 60 minutes.

以下、本発明について、実施例、比較例及び試験例に基づき具体的に説明する。なお、本発明は、これらに限定するものではない。 Hereinafter, the present invention will be specifically described based on examples, comparative examples, and test examples. The present invention is not limited to these.

[本発明品用加工液卵白の製造例1]
生卵白34部(卵白蛋白質3.6部、リン含有量4×10−3部)、菜種油10部、スクロース6部、生卵黄0.2部(リン含有量1×10−3部)、酵母エキス0.05部、50%乳酸0.15部及び清水49.5部からなる卵白混合液100部(pH6.8)を攪拌、調製した。得られた卵白混合液を高速で攪拌させながら85℃で30分間加熱した後、冷水により35℃まで冷却し、次いで乳酸菌スターター0.01部(Lactobacillus bulgaricus、Streptococcus thermophilus)を添加し、35℃で48時間発酵しpH4.2とした。次に、発酵液を85℃で5分間加熱殺菌した後、冷水により40℃まで冷却し、次いで高圧ホモゲナイザーを用いて10MPaの圧力で処理し、冷水により品温10℃に冷却し本発明品用加工液卵白1を製した。
[Production Example 1 of processing liquid egg white for the product of the present invention]
34 parts raw egg white (3.6 parts egg white protein, phosphorus content 4 × 10 −3 parts), 10 parts rapeseed oil, 6 parts sucrose, 0.2 parts raw egg yolk (phosphorus content 1 × 10 −3 parts), yeast 100 parts of egg white mixture (pH 6.8) consisting of 0.05 part of extract, 0.15 part of 50% lactic acid and 49.5 parts of fresh water was stirred and prepared. The obtained egg white mixture was heated at 85 ° C. for 30 minutes while stirring at high speed, then cooled to 35 ° C. with cold water, and then 0.01 part of a lactic acid bacteria starter (Lactobacillus bulgaricus, Streptococcus thermophilus) was added at 35 ° C. Fermented for 48 hours to pH 4.2. Next, the fermented liquid is sterilized by heating at 85 ° C. for 5 minutes, then cooled to 40 ° C. with cold water, then treated at a pressure of 10 MPa using a high-pressure homogenizer, and cooled to a product temperature of 10 ° C. with cold water. Processing liquid egg white 1 was manufactured.

得られた本発明品用加工液卵白1は、卵白蛋白質3.6%、リン5×10−3%、食用油脂を10%含有し、粘度が2,200mPa・s(品温10℃)、pHが4.2、平均粒子径が25μmである水中油型乳化物からなり、加工液卵白が乳酸発酵されたものである。 The obtained processing liquid egg white 1 for the product of the present invention contains 3.6% egg white protein, 5 × 10 −3 % phosphorus, 10% edible oil and fat, and has a viscosity of 2,200 mPa · s (product temperature 10 ° C.), It consists of an oil-in-water emulsion having a pH of 4.2 and an average particle size of 25 μm, and the processed liquid egg white is lactic acid fermented.

[本発明品用加工液卵白の製造例2]
生卵白50部(卵白蛋白質5.3部、リン含有量5×10−3部)、菜種油12部、スクロース6部、生卵黄0.2部(リン含有量1×10−3部)、酵母エキス0.05部、50%乳酸0.15部及び清水31.3部からなる卵白混合液100部(pH7.0)を攪拌、調製した。得られた卵白混合液を高速で攪拌させながら75℃で15分間加熱した後、冷水により35℃まで冷却し、次いで乳酸菌スターター0.01部(Lactobacillus bulgaricus、Streptococcus thermophilus)を添加し、35℃で24時間発酵しpH4.4とした。次に、発酵液を85℃で5分間加熱殺菌した後、冷水により45℃まで冷却し、次いで高圧ホモゲナイザーを用いて30MPaの圧力で処理し、冷水により品温10℃に冷却し本発明品用加工液卵白2を製した。
[Production Example 2 of processing liquid egg white for the product of the present invention]
50 parts raw egg white (5.3 parts egg protein, phosphorus content 5 × 10 −3 parts), 12 parts rapeseed oil, 6 parts sucrose, 0.2 parts raw egg yolk (phosphorus content 1 × 10 −3 parts), yeast 100 parts of egg white mixture (pH 7.0) consisting of 0.05 part of extract, 0.15 part of 50% lactic acid and 31.3 parts of fresh water was stirred and prepared. The resulting egg white mixture was heated at 75 ° C. for 15 minutes while stirring at high speed, then cooled to 35 ° C. with cold water, and then 0.01 part of a lactic acid bacteria starter (Lactobacillus bulgaricus, Streptococcus thermophilus) was added at 35 ° C. Fermented for 24 hours to pH 4.4. Next, the fermented liquid is sterilized by heating at 85 ° C. for 5 minutes, then cooled to 45 ° C. with cold water, then treated at a pressure of 30 MPa using a high-pressure homogenizer, cooled to a product temperature of 10 ° C. with cold water, and used for the present invention product. Processing liquid egg white 2 was produced.

得られた本発明品用加工液卵白2は、卵白蛋白質5.3%、リン6×10−3%、食用油脂を12%含有し、粘度が7,200mPa・s(品温10℃)、pHが4.4、平均粒子径が18μmである水中油型乳化物からなり、加工液卵白が乳酸発酵されたものである。 The obtained processing fluid egg white 2 for the product of the present invention contains 5.3% egg white protein, 6 × 10 −3 % phosphorus, 12% edible oil and fat, and has a viscosity of 7,200 mPa · s (product temperature 10 ° C.). It consists of an oil-in-water emulsion having a pH of 4.4 and an average particle size of 18 μm, and the processed liquid egg white is lactic acid fermented.

[本発明品用加工乾燥卵白の製造例3]
製造例1で得られた加工液卵白(固形分20%、卵白蛋白質3.6%、リン5×10−3%)20部、デキストリン2部及び清水78部を混合した後、当該混合液を送風温度160℃、排風温度65℃の条件でスプレードライし本発明品用加工乾燥卵白3(固形分96%)を製した。
[Production Example 3 of Processed Dry Egg White for Products of the Present Invention]
The processing liquid egg white obtained in Production Example 1 (solid content 20%, egg white protein 3.6%, phosphorus 5 × 10 −3 %) 20 parts, dextrin 2 parts and fresh water 78 parts were mixed, It was spray-dried under conditions of an air blowing temperature of 160 ° C. and an exhaust air temperature of 65 ° C. to produce processed dried egg white 3 (solid content: 96%) for the product of the present invention.

得られた本発明品用加工乾燥卵白3は、卵白蛋白質11.5%、リン16×10−3%、食用油脂32%を含有し、pH4.2であり、乳酸発酵された加工液卵白を粉末化したものである。 The obtained processed dried egg white 3 for the product of the present invention contains egg white protein 11.5%, phosphorus 16 × 10 −3 %, edible oil and fat 32%, pH 4.2, and lactic acid-fermented processed liquid egg white. It is powdered.

[比較品用加工液卵白の製造例1]
本発明品用加工液卵白の製造例1において、菜種油10部を除いた配合で、本発明品用加工液卵白の製造例1の全工程と同様の方法で食用油脂を含有しない乳酸発酵させた加工液卵白を製した後、当該加工液卵白90部に菜種油10部を添加混合し、次いで高圧ホモゲナイザーを用いて10MPaの圧力で処理し、冷水により品温10℃に冷却し比較品用加工液卵白1を製した。
[Production Example 1 of Processing Product Egg White for Comparative Product]
In Production Example 1 of the processed liquid egg white for the product of the present invention, lactic acid fermentation containing no edible fats and oils was carried out in the same manner as in all the steps of Production Example 1 of the processed liquid egg white for the inventive product, except for 10 parts of rapeseed oil. After preparing the processed liquid egg white, 90 parts of the processed liquid egg white is mixed with 10 parts of rapeseed oil, then treated with a high-pressure homogenizer at a pressure of 10 MPa, cooled to a product temperature of 10 ° C. with cold water, and processed for comparative products. Egg white 1 was made.

得られた比較品用加工液卵白1は、卵白蛋白質を3.6%、リン5×10−3%、食用油脂を10%含有し、粘度が700mPa・s(品温10℃)、pHが4.2、平均粒子径が22μmである水中油型乳化物からなり、加工液卵白が乳酸発酵されたものである。 The obtained processed product egg white 1 for comparison product contains 3.6% egg white protein, 5 × 10 −3 % phosphorus, 10% edible oil and fat, has a viscosity of 700 mPa · s (product temperature: 10 ° C.), and has a pH of 10%. 4.2, consisting of an oil-in-water emulsion having an average particle size of 22 μm, and the processed liquid egg white is lactic acid fermented.

[比較品用加工液卵白の製造例2]
本発明品用加工液卵白の製造例1において、本発明品用加工液卵白の製造例1と同様の配合で、本発明品用加工液卵白の製造例1の乳酸菌を添加する前までの工程を行った後、50%乳酸でpHを4.2に調整し、次いで高圧ホモゲナイザーを用いて10MPaの圧力で処理し、冷水により品温10℃に冷却し比較品用加工液卵白2を製した。
[Production Example 2 for Comparative Product Processing Egg White]
In Production Example 1 of the processed liquid egg white for the product of the present invention, the steps up to the addition of the lactic acid bacteria of Production Example 1 of the processed liquid egg white for the product of the present invention with the same composition as in Production Example 1 of the processed liquid egg white of the present invention product After that, the pH was adjusted to 4.2 with 50% lactic acid, then treated with a high-pressure homogenizer at a pressure of 10 MPa, cooled to a product temperature of 10 ° C. with cold water, and a comparative product processing egg white 2 was produced. .

得られた比較品用加工液卵白2は、卵白蛋白質を3.6%、リン5×10−3%、食用油脂を10%含有し、粘度が1,500mPa・s(品温10℃)、pHが4.2、平均粒子径が21μmである水中油型乳化物からなるものであるが、加工液卵白が乳酸発酵されたものでない。 The resulting processed product egg white 2 for comparison product contains 3.6% egg white protein, 5 × 10 −3 % phosphorus, 10% edible oil and fat, and has a viscosity of 1,500 mPa · s (product temperature 10 ° C.), Although it consists of an oil-in-water emulsion having a pH of 4.2 and an average particle size of 21 μm, the processed liquid egg white is not lactic acid-fermented.

[比較品用発酵乳の製造例]
本発明品用加工液卵白の製造例1において、生卵白34%(卵白蛋白質3.6部)を脱脂粉乳10.6%(蛋白質3.6%)及び清水23.4%に置換えた以外は、製造例1と同様の方法で比較品用発酵乳の調製を行った。
[Production example of fermented milk for comparison]
In Production Example 1 of the processed liquid egg white for the product of the present invention, except that 34% of raw egg white (3.6 parts of egg white protein) was replaced with 10.6% of skim milk powder (3.6% of protein) and 23.4% of fresh water. A fermented milk for comparison was prepared in the same manner as in Production Example 1.

得られた比較品用発酵乳は、乳蛋白質を3.6%、リン110×10−3%、食用油脂を10%含有し、pH4.1であり乳酸発酵されたものである。 The obtained fermented milk for a comparative product contains 3.6% milk protein, 110 × 10 −3 % phosphorus, 10% edible oil and fat, has a pH of 4.1, and is lactic acid fermented.

[試験例1]
本発明品用加工液卵白1及び2、並びに比較品用加工液卵白1及び2のいずれかの加工液卵白と、前記発酵乳と食用油脂とを配合した後述のモデルレトルトソースを調製し、リン含有量、高温処理後の油脂分離、乳風味への影響を調べた。つまり、表1の配合表に従い、各加工液卵白及び/又は発酵乳の合計100gを家庭用ミキサー(三洋電機(株)製:SM−L56型 ミキサー PRO Big1200)に投入し、変圧器を接続したもので40V(ボルト)で攪拌させながら菜種油100gを1分間で徐々に注下した後、さらに同回転で5分間処理した。得られた混合液200gに清水200g添加し、上記変圧器を接続したミキサーを用い40ボルトで1分間攪拌して乳化状のモデルソース400gを調製した。得られた乳化状のモデルソース100gを透明のレトルトパウチに充填し、出来る限りヘッドスペースがないように密封した後、120℃で30分間高温処理を施した。得られたモデルレトルトソースについて、下記の評価基準にもとづき乳風味の保持と油脂の分離状態を評価した。
[Test Example 1]
Preparation of the following model retort sauce containing the processed liquid egg white 1 and 2 for the inventive product and the processed liquid egg white of the processed liquid egg white 1 and 2 for the comparative product, the fermented milk and the edible oil and fat, The content, separation of fats and oils after high-temperature treatment, and the effect on milk flavor were examined. That is, according to the recipe of Table 1, 100 g of each processed liquid egg white and / or fermented milk was put into a household mixer (manufactured by Sanyo Electric Co., Ltd .: SM-L56 type mixer PRO Big 1200), and a transformer was connected. 100 g of rapeseed oil was gradually poured in 1 minute while stirring at 40 V (volt), and further treated for 5 minutes at the same rotation. 200 g of fresh water was added to 200 g of the obtained mixed liquid, and the mixture was stirred for 1 minute at 40 volts using a mixer connected to the above transformer to prepare 400 g of an emulsified model sauce. 100 g of the obtained emulsified model sauce was filled in a transparent retort pouch, sealed so as to have as little head space as possible, and then subjected to a high temperature treatment at 120 ° C. for 30 minutes. About the obtained model retort sauce, the maintenance of milk flavor and the separation state of fats and oils were evaluated based on the following evaluation criteria.

<評価基準>
A:乳風味が保持されている。
B:ほぼ乳風味が保持されている。
C:明らかに乳風味が弱くなっている。
<Evaluation criteria>
A: Milk flavor is maintained.
B: The milk flavor is almost maintained.
C: The milk flavor is clearly weak.

<評価基準>
◎:殆ど油脂の分離が観察されない。
○:僅かに油脂分離が観察されるもの問題とならない程度である。
△:少量の油脂が分離している。
×:明らかに油脂が分離している。
<Evaluation criteria>
(Double-circle): Separation of fats and oils is hardly observed.
○: Slight separation of oil and fat is observed but is not a problem.
(Triangle | delta): A small amount of fats and oils have isolate | separated.
X: Fats and oils are clearly separated.

表1及び表2より、前記乳蛋白質と前記加工液卵白(卵白蛋白質換算)の配合比が、10:0(比較品用発酵乳)から5:5(本発明品用加工液卵白1、比較品用加工液卵白1又は比較品用加工液卵白2)又は4:6(本発明品用加工液卵白2)になることで、ソース全体に対するリン含有量は約半分にまで低下した。しかしながら、乳酸発酵した油脂不含有の加工液卵白に食用油脂を添加し均質化処理した比較品用加工液卵白1は、平均粒子径が40μm以下であるが、粘度が800mPa・sより低く、モデルレトルトソースに配合した時に少量の油脂が分離していた。また、乳酸発酵していない比較品用加工液卵白2は、粘度も800mPa・s以上であり、平均粒子径も40μm以下であるが、モデルレトルトソースに配合した時に明らかに油脂が分離しており、乳風味も明らかに弱くなっていた。これに対し、油脂含有の状態で乳酸発酵した本発明用加工液卵白1および2は、粘度が800mPa・s以上、平均粒子径が40μm以下であり、モデルレトルトソースに配合したとき油脂が殆ど分離することなくソース中に保持され、乳風味も保持されていた。 From Table 1 and Table 2, the mixing ratio of the milk protein and the processed liquid egg white (in terms of egg white protein) is from 10: 0 (fermented milk for comparison product) to 5: 5 (the processed liquid egg white for the product according to the present invention, comparison). By using the processed liquid egg white 1 for the product or the processed liquid egg white 2 for the comparative product) or 4: 6 (the processed liquid egg white 2 for the product of the present invention), the phosphorus content with respect to the whole sauce was reduced to about half. However, lactic acid-fermented oil-and-fat-free processing liquid egg white 1 that has been homogenized by adding edible oil and fat has a mean particle size of 40 μm or less, but has a viscosity lower than 800 mPa · s, and is a model. A small amount of oil was separated when blended with the retort sauce. Moreover, although the processing liquid egg white 2 for comparative products which is not lactic-acid-fermented has a viscosity of 800 mPa * s or more and an average particle diameter of 40 micrometers or less, fats and oils are clearly separated when it mixes with a model retort sauce. The milk flavor was also clearly weak. In contrast, the processing liquid egg whites 1 and 2 of the present invention fermented with lactic acid in a state containing fats and oils have a viscosity of 800 mPa · s or more and an average particle size of 40 μm or less, and when mixed with a model retort sauce, the fats and oils are almost separated. It was kept in the sauce without being preserved, and the milk flavor was also preserved.

[試験例2]
本発明品用加工液卵白の製造例1において、生卵白及び菜種油の配合量を変えて下記表の卵白蛋白質及び食用油脂の配合量の加工液卵白を本発明品用加工液卵白の製造例1と同様の方法で調製した。次に、得られた各加工液卵白と、食用油脂とを配合したモデルレトルトソースを調製し、各加工液卵白の卵白蛋白質及び食用油脂の配合量の違いによるレトルトソースの油脂分離への影響を調べた。なお、得られた加工液卵白は、いずれも粘度が800mPa・s以上(品温10℃)、pHが3.8〜4.5、平均粒子径が40μm以下である水中油型乳化物からなる加工液卵白であって、当該加工液卵白が乳酸発酵されたものである。また、評価試験は、試験例1と同様に目視で行った。
[Test Example 2]
In Production Example 1 of the processed liquid egg white for the product of the present invention, the processed liquid egg white in the mixed amount of the egg white protein and the edible fat in the following table was changed by changing the blended amount of raw egg white and rapeseed oil. It was prepared in the same manner as above. Next, prepare a model retort sauce that contains each processed liquid egg white and edible oil and fat. The effect of retort sauce on oil separation due to the difference in the amount of egg white protein and edible oil and fat in each processed liquid egg white Examined. The processed liquid egg white obtained is an oil-in-water emulsion having a viscosity of 800 mPa · s or higher (product temperature 10 ° C.), a pH of 3.8 to 4.5, and an average particle size of 40 μm or less. Processed liquid egg white, wherein the processed liquid egg white is lactic acid fermented. Further, the evaluation test was performed visually in the same manner as in Test Example 1.

表3より、卵白蛋白質の配合量が2%より少ない加工液卵白、あるいは食用油脂が5%より少ない加工液卵白は、モデルレトルトソースに配合したとき少量あるいは明らかに油脂が分離していた。これに対し卵白蛋白質2〜8%及び食用油脂5〜20%を含有した加工液卵白は、モデルレトルトソースに配合したとき油脂は殆ど分離していないか、あるいは問題とならない程度でありソース中に保持されていた。 From Table 3, it can be seen that the processing liquid egg white in which the amount of egg white protein is less than 2% or the processing liquid egg white in which the amount of edible oil and fat is less than 5% is small or apparently separated from the fat when mixed in the model retort sauce. On the other hand, the processed liquid egg white containing 2-8% egg white protein and 5-20% edible oil / fat is not separated from the oil / fat when blended with the model retort sauce, or is not problematic. Was retained.

[試験例3]
本発明品用加工液卵白の製造例1において、乳酸発酵し加熱殺菌した後の冷却温度を下記表の温度まで行った以外は、本発明品用加工液卵白の製造例1と同様の方法で加工液卵白を調製した。次に、得られた各加工液卵白と、食用油脂とを配合したモデルレトルトソースを調製し、各加工液卵白の冷却温度の違いによるレトルトソースの油脂分離への影響を調べた。なお、得られた加工液卵白は、いずれもpHが3.8〜4.5である水中油型乳化物からなる加工液卵白であって、当該加工液卵白が乳酸発酵されたものである。また、評価試験は、試験例1と同様に目視で行った。
[Test Example 3]
In Production Example 1 of the processed liquid egg white for the product of the present invention, the same method as in Production Example 1 of the processed liquid egg white for the product of the present invention was performed except that the cooling temperature after lactic acid fermentation and heat sterilization was performed to the temperature shown in the following table. A processing liquid egg white was prepared. Next, the model retort sauce which mix | blended each processed liquid egg white obtained and edible fats and oils was prepared, and the influence on the fat separation of the retort sauce by the difference in the cooling temperature of each processed liquid egg white was investigated. The obtained processed liquid egg white is a processed liquid egg white made of an oil-in-water emulsion having a pH of 3.8 to 4.5, and the processed liquid egg white is lactic acid fermented. Further, the evaluation test was performed visually in the same manner as in Test Example 1.

表4より、冷却を55℃より高い状態までしか冷却を行わなかった加工液卵白は、粘度が800mPa・s以上(品温10℃)であるが、平均粒子径が40μmより大きく、モデルレトルトソースに配合したとき少量の油脂が分離していた。また、冷却を30℃より低い状態まで行った加工液卵白は、平均粒子径が40μm以下であるが、粘度が800mPa・s(品温10℃)より低く、モデルレトルトソースに配合したとき少量の油脂が分離していた。これに対し、冷却を30〜55℃まで行った加工液卵白は、粘度が800mPa・s以上(品温10℃)、平均粒子径が40μm以下であり、モデルレトルトソースに配合したとき油脂は殆ど分離していないか、あるいは問題とならない程度でありソース中に保持されていた。特に、冷却を35〜50℃まで行った加工液卵白は、粘度が1,000mPa・s以上(品温10℃)、平均粒子径が30μm以下であり、モデルレトルトソースに配合したとき油脂が殆ど分離することなくソース中に保持されていた。 From Table 4, the processed liquid egg white, which has been cooled only to a temperature higher than 55 ° C., has a viscosity of 800 mPa · s or higher (product temperature: 10 ° C.), but has an average particle size larger than 40 μm, and is a model retort sauce. A small amount of fats and oils were separated when blended in. In addition, the processed liquid egg white, which has been cooled to a temperature lower than 30 ° C., has an average particle size of 40 μm or less, but has a viscosity lower than 800 mPa · s (product temperature 10 ° C.), and a small amount when blended into a model retort sauce. Oils and fats were separated. On the other hand, the processed liquid egg white which has been cooled to 30 to 55 ° C. has a viscosity of 800 mPa · s or more (product temperature 10 ° C.) and an average particle size of 40 μm or less. It was not separated or was not problematic and was retained in the source. In particular, the processed liquid egg white which has been cooled to 35 to 50 ° C. has a viscosity of 1,000 mPa · s or more (product temperature 10 ° C.) and an average particle size of 30 μm or less. Retained in the sauce without separation.

[試験例4]
本発明品用加工液卵白の製造例1において、乳酸発酵を下記表のpHとなるように処理時間を変えた以外は、本発明品用加工液卵白の製造例1と同様の方法で加工液卵白を調製した。次に、得られた各加工液卵白と、食用油脂とを配合したモデルレトルトソースを調製し、各加工液卵白の乳酸発酵の程度の違い(pHの違い)によるレトルトソースの油脂分離への影響を調べた。なお、得られた加工液卵白は、いずれも粘度が800mPa・s以上(品温10℃)、平均粒子径が40μm以下である水中油型乳化物からなる加工液卵白であって、当該加工液卵白が乳酸発酵されたものである。また、評価試験は、試験例1と同様に目視で行った。
[Test Example 4]
In the production example 1 of the processed liquid egg white for the product of the present invention, the processing liquid was prepared in the same manner as in Production Example 1 of the processed liquid egg white for the inventive product, except that the treatment time was changed so that the lactic acid fermentation had the pH shown in the following table. Egg white was prepared. Next, model retort sauces containing each processed liquid egg white and edible fats and oils were prepared, and the effect on fat separation of retort sauces due to differences in the degree of lactic acid fermentation of each processed liquid egg white (difference in pH) I investigated. The obtained processed liquid egg white is a processed liquid egg white made of an oil-in-water emulsion having a viscosity of 800 mPa · s or higher (product temperature 10 ° C.) and an average particle size of 40 μm or lower. Egg white is lactic acid fermented. Further, the evaluation test was performed visually in the same manner as in Test Example 1.

表5より、pHが3.8〜4.5となるように乳酸発酵させた加工液卵白は、モデルレトルトソースに配合したとき油脂が殆ど分離することなくソース中に保持されていた。 From Table 5, the processing liquid egg white fermented with lactic acid so as to have a pH of 3.8 to 4.5 was retained in the sauce with almost no separation of fats and oils when blended with the model retort sauce.

[試験例5]
表6の配合表に従い、定法によりカルボナーラソースを製した。つまり、球形ニーダーに清水を入れ、攪拌加熱しながらパルメジャーノ・レジャーノ、本発明品用加工液卵白の製造例1で得られた加工液卵白(本発明品用加工液卵白1)、卵黄、大豆サラダ油、糖アルコール、食塩、黒胡椒、キサンタンガム、アセチル化アジピン酸架橋澱粉を加えて90℃まで達温させカルボナーラソース100kgを得た。得られたソースをそれぞれ140g(1食分)ずつアルミパウチに充填・密封した。その後、密封物を120℃で20分間高温処理し、冷水で品温10℃まで冷却してカルボナーラソースを製した。また、評価試験は、試験例1と同様に、官能による風味評価及び目視による外観評価で行った。
[Test Example 5]
Carbonara sauce was produced by a conventional method according to the recipe in Table 6. In other words, fresh water is added to a spherical kneader, and while stirring and heating, Parmashino Leisano, the processed liquid egg white obtained in Production Example 1 of the processed liquid egg white for the inventive product (the processed liquid egg white for the inventive product 1), egg yolk, soybean Salad oil, sugar alcohol, salt, black pepper, xanthan gum and acetylated adipic acid crosslinked starch were added and heated to 90 ° C. to obtain 100 kg of carbonara sauce. 140 g (one serving) of each obtained sauce was filled and sealed in an aluminum pouch. Thereafter, the sealed product was subjected to a high temperature treatment at 120 ° C. for 20 minutes, and cooled to a product temperature of 10 ° C. with cold water to produce a carbonara sauce. Moreover, the evaluation test was conducted by sensory flavor evaluation and visual appearance evaluation in the same manner as in Test Example 1.

その結果、実施例1のカルボナーラソースは、乳蛋白質と加工液卵白(卵白蛋白質換算)の配合比が6.6:3.4とすることで、リン含有量が比較例1に対し71%まで下がっており、乳風味が保持され、ソース類から殆ど油脂の分離が観察されなかった。また、実施例1のリン含有量は蛋白質1gあたり14.2mgであり、腎臓病患者用、特に腹膜透析患者用のソース類としても好ましいものであった。 As a result, the carbonara sauce of Example 1 was found to have a phosphorus content of 71% relative to Comparative Example 1 by setting the blending ratio of milk protein and processed liquid egg white (in terms of egg white protein) to 6.6: 3.4. The milk flavor was maintained, and almost no separation of fats and oils was observed from the sauces. Moreover, the phosphorus content of Example 1 was 14.2 mg per 1 g of protein, which was preferable as a source for kidney disease patients, particularly for peritoneal dialysis patients.

[試験例6]
実施例1において、本発明品用加工液卵白1(卵白蛋白質3.6%、リン含有量5×10−3%)の30%配合に代えて、本発明品用加工乾燥卵白の製造例3で得られた加工乾燥卵白(本発明品用加工乾燥卵白3)(卵白蛋白質11.5%、リン含有量16×10−3%)を10%配合し、更に5mmダイスカットの豚肉ベーコン(蛋白質12.9%、リン含有量230×10−3%)を0.5%配合した以外は、実施例1と同様の方法で実施例2のカルボナーラソースを製した。また、評価試験は、試験例1と同様に、官能による風味評価及び目視による外観評価で行った。
[Test Example 6]
In Example 1, in place of the 30% formulation of the processed liquid egg white 1 for the present invention product (egg white protein 3.6%, phosphorus content 5 × 10 −3 %), Production Example 3 of the processed dried egg white for the present product 3 10% of the processed and dried egg white (processed and dried egg white 3 for the product of the present invention) (egg white protein 11.5%, phosphorus content 16 × 10 −3 %) obtained in 1), and 5 mm diced pork bacon (protein) Carbonara sauce of Example 2 was produced in the same manner as in Example 1 except that 0.5% of 12.9% and phosphorus content of 230 × 10 −3 %) were blended. Moreover, the evaluation test was conducted by sensory flavor evaluation and visual appearance evaluation in the same manner as in Test Example 1.

その結果、実施例2のカルボナーラソースは、乳蛋白質と加工液卵白(卵白蛋白質換算)の配合比を6.6:3.4とすることで、リン含有量が比較例1に対し71%まで下がっており、乳風味が保持され、ソース類から殆ど油脂の分離が観察されなかった。また、実施例2のリン含有量は蛋白質1gあたり14.2mgであり、腎臓病患者用、特に腹膜透析患者用のソース類としても好ましいものであった。 As a result, the carbonara sauce of Example 2 was found to have a phosphorus content of 71% relative to Comparative Example 1 by setting the mixing ratio of milk protein and processed liquid egg white (in terms of egg white protein) to 6.6: 3.4. The milk flavor was maintained, and almost no separation of fats and oils was observed from the sauces. In addition, the phosphorus content of Example 2 was 14.2 mg per gram of protein, which was preferable as a source for kidney disease patients, particularly for peritoneal dialysis patients.

[試験例7]
表7の配合表に従い、定法によりホワイトソースを製した。つまり、球形ニーダーに清水を入れ、焦がさないように攪拌加熱しながら濃縮乳、生クリーム、バター、本発明品用加工液卵白の製造例2で得られた加工液卵白(本発明品用加工液卵白2)、食塩、キサンタンガムを加えて80℃まで達温させ、更に同温で3分間攪拌後加熱を停止し、ホワイトソース100kgを得た。得られたソースをそれぞれ300g(2食分)ずつスチール缶に充填・巻締した。その後、密封物を120℃で20分間高温処理し、冷水で品温10℃まで冷却してホワイトソースを製した。また、評価試験は、試験例1と同様に、官能による風味評価及び目視による外観評価で行った。
[Test Example 7]
According to the recipe of Table 7, white sauce was produced by a conventional method. In other words, fresh water is added to a spherical kneader, and the processed liquid egg white obtained in Production Example 2 of concentrated milk, fresh cream, butter, and processed liquid egg white of the present invention while stirring and heating so as not to burn (the processed liquid for processed product of the present invention) Egg white 2), salt, and xanthan gum were added to reach 80 ° C., and the mixture was further stirred for 3 minutes at the same temperature to stop heating to obtain 100 kg of white sauce. The obtained sauce was filled and rolled into a steel can by 300 g (2 servings). Thereafter, the sealed product was subjected to a high temperature treatment at 120 ° C. for 20 minutes, and cooled to a product temperature of 10 ° C. with cold water to produce a white sauce. Moreover, the evaluation test was conducted by sensory flavor evaluation and visual appearance evaluation in the same manner as in Test Example 1.

その結果、実施例3のホワイトソースは、乳蛋白質と加工液卵白(卵白蛋白質換算)の配合比を3.2:6.8にすることで、リン含有量が比較例3に対し32%まで下がっており、乳風味が保持され、ソース類から殆ど油脂の分離が観察されなかった。実施例4のホワイトソースは、乳蛋白質と加工液卵白(卵白蛋白質換算)の配合比を2.3:7.7にすることで、リン含有量が比較例3に対し23%まで下がっており、ほぼ乳風味が保持され、ソース類から殆ど油脂の分離が観察されなかった。一方、比較例2のホワイトソースは、乳蛋白質と加工液卵白(卵白蛋白質換算)の配合比を0.9:9.1にすることで、リン含有量が比較例3に対し12%まで下がっており、ソース類から殆ど油脂の分離が観察されていないが、乳風味が明らかに弱くなっていた。また、実施例3及び実施例4のリン含有量は、それぞれ蛋白質1gあたり9.7mg及び6.9mgであり、腎臓病患者用、特に腹膜透析患者用のソース類としても好ましいものであった。 As a result, the white sauce of Example 3 has a phosphorus content of up to 32% compared to Comparative Example 3 by setting the blending ratio of milk protein and processed liquid egg white (in terms of egg white protein) to 3.2: 6.8. The milk flavor was maintained, and almost no separation of fats and oils was observed from the sauces. In the white sauce of Example 4, the phosphorus content was lowered to 23% compared to Comparative Example 3 by setting the blending ratio of milk protein and processed liquid egg white (in terms of egg white protein) to 2.3: 7.7. The milk flavor was almost retained, and almost no separation of fats and oils was observed from the sauces. On the other hand, in the white sauce of Comparative Example 2, the phosphorus content is reduced to 12% compared to Comparative Example 3 by setting the blending ratio of milk protein and processed liquid egg white (egg white protein equivalent) to 0.9: 9.1. The separation of fats and oils from the sauces was hardly observed, but the milk flavor was clearly weakened. In addition, the phosphorus contents in Examples 3 and 4 were 9.7 mg and 6.9 mg per gram of protein, respectively, which were preferable as sources for kidney disease patients, particularly peritoneal dialysis patients.

以上試験例5〜7の結果より、乳蛋白質と加工液卵白(卵白蛋白質換算)の配合比が2:8〜8:2の場合、リン含有量は最大20%程度まで下がっており、ほぼ乳風味が保持され、ソース類から殆ど油脂の分離が観察されなかった。特に、配合比が3:7〜7:3の場合、リン含有量は最大30%程度まで下がっており、乳風味が全く損なわれずに保持され、ソース類から殆ど油脂の分離が観察されなかった。一方、配合比が10:0〜8:2の場合、リン含有量は80%以下に下がらず、配合比が2:8〜0:10の場合、乳風味が明らかに弱くなっていた。すなわち、ソース類に本発明の加工液卵白及び/又は加工乾燥卵白を特定量用いることでリン含有量が低下し、さらに、本発明の目的である乳蛋白質の一部を卵白蛋白質に置換えたにも拘わらず、ソース類が本来有する乳風味及びソース類中の油脂が保持されたソース類を製することができた。 From the results of Test Examples 5 to 7 above, when the mixing ratio of milk protein and processed liquid egg white (equivalent to egg white protein) is 2: 8 to 8: 2, the phosphorus content is reduced to about 20% at the maximum, and almost milk The flavor was retained and almost no separation of fats and oils was observed from the sauces. In particular, when the blending ratio is 3: 7 to 7: 3, the phosphorus content is lowered to a maximum of about 30%, the milk flavor is maintained without being impaired, and separation of fats and oils from the sauces is hardly observed. . On the other hand, when the blending ratio was 10: 0 to 8: 2, the phosphorus content did not fall below 80%, and when the blending ratio was 2: 8 to 0:10, the milk flavor was clearly weakened. That is, by using a specific amount of the processed liquid egg white and / or processed dried egg white of the present invention for the sauces, the phosphorus content is lowered, and further, a part of the milk protein which is the object of the present invention is replaced with the egg white protein. Nevertheless, it was possible to produce sauces in which the milk flavor inherent in the sauces and the fats and oils in the sauces were retained.

Claims (4)

食用油脂及び/又は食肉由来の油脂を1%以上、並びに乳蛋白質を含む蛋白質を0.5〜6%配合したソース類において、卵白蛋白質2〜8%及び食用油脂5〜20%を配合し、粘度が800mPa・s以上(品温10℃)、pHが3.8〜4.5、平均粒子径が40μm以下である水中油型乳化物からなる加工液卵白であって、該加工液卵白が乳酸発酵されてなる加工液卵白を配合し、かつ、前記乳蛋白質と前記加工液卵白(卵白蛋白質換算)の配合比が2:8〜8:2であることを特徴とするソース類。 In sauces containing 1% or more of edible fat and / or meat-derived fat and oil and 0.5 to 6% of protein containing milk protein, 2% to 8% of egg white protein and 5 to 20% of edible fat and oil are blended, A processing liquid egg white comprising an oil-in-water emulsion having a viscosity of 800 mPa · s or more (product temperature: 10 ° C.), a pH of 3.8 to 4.5, and an average particle diameter of 40 μm or less. Sources characterized in that a processing liquid egg white obtained by lactic acid fermentation is blended, and a blending ratio of the milk protein and the processing liquid egg white (in terms of egg white protein) is 2: 8 to 8: 2. 前記加工液卵白が、卵白蛋白質2〜8%及び食用油脂5〜20%を配合した卵白混合液をpHが3.8〜4.5となるように乳酸発酵し、次いで加熱殺菌し、該殺菌発酵液を30〜55℃に冷却した後、均質化処理を施して得られる加工液卵白である請求項1記載のソース類。 The processing liquid egg white is lactic acid fermented so that the pH becomes 3.8 to 4.5 in an egg white mixed liquid containing 2 to 8% of egg white protein and 5 to 20% of edible fats and oils. The sauce according to claim 1, which is a processed liquid egg white obtained by cooling the fermentation liquid to 30 to 55 ° C and then homogenizing it. 前記加工液卵白に乾燥処理が施されてなる加工乾燥卵白を配合した請求項1又は2記載のソース類。 3. Sauces according to claim 1 or 2, wherein the processed liquid egg white is mixed with processed dried egg white. 腎臓病患者用である請求項1乃至3記載のソース類。 4. Sauces according to claims 1 to 3 for use in patients with kidney disease.
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