JP4956886B2 - Pre-painting method and apparatus for strip-shaped body - Google Patents

Pre-painting method and apparatus for strip-shaped body Download PDF

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JP4956886B2
JP4956886B2 JP2004069183A JP2004069183A JP4956886B2 JP 4956886 B2 JP4956886 B2 JP 4956886B2 JP 2004069183 A JP2004069183 A JP 2004069183A JP 2004069183 A JP2004069183 A JP 2004069183A JP 4956886 B2 JP4956886 B2 JP 4956886B2
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belt
paint
shaped body
coating
strip
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JP2005254137A (en
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重好 足立
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JFE Steel Corp
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Description

本発明は、鋼板等の帯状体を走行させながら、その表面に連続して塗料を塗布する帯状体の予備塗装方法及びその装置に関する。 The present invention relates to a belt pre- coating method and apparatus for applying a coating material continuously to a surface of a belt such as a steel plate while traveling.

塗装装置としてはリバースコータが広く用いられているが、塗装を高速で行うと塗布むらを生じ易いことから、この塗布むらを防止するために予備塗装を施す方式がある。その予備塗装としてはスプレーノズルを用いて塗料を板表面に吹付ける方式がある(例えば特許文献1参照)。
さらに、このようなスプレーノズルによる塗装において、帯状体の幅方向にノズル孔を複数形成するとともに、帯状体の側端部に対向する位置にエッジマスクを設けて、エッジマスクの位置を調整し、ノズル孔を適宜閉塞するようなものがある(特許文献2)。これにより、板幅の急激な変化や板の蛇行時に塗料の廻り込みや液切れを防止している。
特開平2−59058号公報 特許第2823956号公報
A reverse coater is widely used as a coating apparatus. However, since coating unevenness is likely to occur when coating is performed at a high speed, there is a method of performing preliminary coating to prevent this coating unevenness. As the preliminary coating, there is a method of spraying paint on the plate surface using a spray nozzle (see, for example, Patent Document 1).
Furthermore, in such coating with a spray nozzle, a plurality of nozzle holes are formed in the width direction of the band-shaped body, an edge mask is provided at a position facing the side edge of the band-shaped body, and the position of the edge mask is adjusted, There is one that closes the nozzle hole as appropriate (Patent Document 2). This prevents the paint from getting around and running out of liquid when the plate width changes suddenly or when the plate meanders.
JP-A-2-59058 Japanese Patent No. 2823956

しかし、板幅の急激な変化や板の蛇行に合わせて、エッジマスクの位置を調整するのは困難である。このようなことから、エッジマスクの位置の調整が追いつかず、ノズル孔を十分閉塞できていないと、塗料の廻り込みが発生し、その一方で、必要以上にノズル孔を閉塞してしまうと、塗料の液切れが発生してしまう。
本発明は、前記問題に鑑みてなされたものであり、スプレーノズルで帯状体を塗装する場合に、簡単な構造により、塗料の廻り込みや液切れを防止できる帯状体の塗装方法及びその装置の提供を目的とする。
However, it is difficult to adjust the position of the edge mask in accordance with a rapid change in the plate width or the meandering of the plate. Because of this, the adjustment of the position of the edge mask cannot catch up, and if the nozzle hole is not sufficiently closed, the coating will wrap around, while the nozzle hole is blocked more than necessary, The paint will run out.
The present invention has been made in view of the above problems, and in the case of coating a strip with a spray nozzle, the coating method and the apparatus for the strip that can prevent the coating from wrapping around and the liquid running out with a simple structure. For the purpose of provision.

請求項1記載の帯状体の発明に係る予備塗装方法は、走行する帯状体に連続して塗装を施す帯状体の予備塗装方法であって、前記帯状体に対向する位置に、当該帯状体の幅方向に延び、かつ当該帯状体の幅よりも短い長方形のスリット形状として設け、当該スリットを挟んで平行に延びる1対のブラシからなるリップを備えた塗料噴射口から塗料を噴射させ、かつ、前記リップを帯状体に当接させて、当該帯状体に塗料を塗布することを特徴とする。
また、請求項2記載の発明に係る帯状体の予備塗装方法は、請求項1記載の発明に係る帯状体の予備塗装方法において、種々の幅の帯状体を被塗装体とするものであり、前記塗料噴射口の前記帯状体の幅方向の長さが、前記種々の幅のうちの最小の幅よりも短いことを特徴とする。
Preliminary coating method according to the invention of claim 1 strip description is continuously in strip running a pre-coating method of the strip subjected to coating, at a position opposed to the strip, of the strip Provided as a rectangular slit shape extending in the width direction and shorter than the width of the belt-like body, spraying paint from a paint spraying port provided with a lip composed of a pair of brushes extending in parallel across the slit; and The lip is brought into contact with the strip and the paint is applied to the strip.
Also, pre-coating method of the strip according to the invention of claim 2, wherein, in the preliminary coating method of the strip according to the first aspect of the invention, is a strip of various widths intended to be coated body, The length in the width direction of the belt-like body of the paint spray port is shorter than the minimum width among the various widths.

また、請求項3記載の発明に係る帯状体の予備塗装装置は、走行する帯状体に連続して塗装を施す帯状体の予備塗装装置であって、塗料を導入する均圧室と、前記均圧室に帯状体の幅方向に延び、かつ当該帯状体の幅よりも短い長方形のスリット形状をなし、前記均圧室内の塗料を噴射する塗料噴射口と、前記塗料噴射口を挟み、かつ当該塗料噴射口に沿って配置され、当該塗料噴射口の開口方向に平行に延び帯状体に当接される1対のブラシからなるリップと、を備えることを特徴とする。
また、請求項4記載の発明に係る帯状体の予備塗装装置は、請求項3記載の発明に係る帯状体の予備塗装装置において、種々の幅の帯状体を被塗装体とするものであり、前記塗料噴射口の前記帯状体の幅方向の長さが、前記種々の幅のうちの最小の幅よりも短いことを特徴とする。
Also, pre-coating apparatus of the strip according to the third aspect of the present invention, a pre-coating apparatus of the strip subjected to continuously painted strip traveling, the equalizing chamber for introducing the coating material, the average The pressure chamber has a rectangular slit shape that extends in the width direction of the belt-like body and is shorter than the width of the belt-like body, sandwiches the paint jet port for spraying the paint in the pressure equalizing chamber, and And a lip made of a pair of brushes that are arranged along the paint injection port and extend in parallel with the opening direction of the paint injection port and are brought into contact with the belt-like body.
Also, pre-coating apparatus of the strip according to the invention of claim 4, wherein, in the preliminary coating apparatus of the strip according to the invention of claim 3 wherein is a strip of various widths intended to be coated body, The length in the width direction of the belt-like body of the paint spray port is shorter than the minimum width among the various widths.

本発明によれば、帯状体に塗料を塗布する塗料噴射口を、当該帯状体の幅方向に延び、かつ当該帯状体の幅よりも短い長方形のスリット形状とするといった簡単な構造にするだけで、塗料の廻り込みや液切れを防止できる。 According to the present invention, the paint injection port for applying the paint to the belt-like body has a simple structure such as a rectangular slit shape extending in the width direction of the belt-like body and shorter than the width of the belt-like body. , Can prevent the paint from running around and running out of liquid.

本発明を実施するための最良の形態(以下、実施形態という。)を図面を参照しながら詳細に説明する。
本実施形態は、本発明を適用した塗装装置である。図1及び図2は、その塗装装置の構成を示す。図1は塗装装置を正面から見た断面図であり、図2は、図1中の矢示A−Aから見た断面図である。
図1及び図2中、符号1は均圧室であり、符号2は均圧室1内に塗料を導く導入管であり、符号3は通板される鋼帯等の帯状体100の幅方向に延びるように形成され、均圧室1内の塗料を噴射する塗料噴射口であり、4a,4bは塗料噴射口3を挟み、当該塗料噴射口3に沿って設けられた一対のリップである。
The best mode for carrying out the present invention (hereinafter referred to as an embodiment) will be described in detail with reference to the drawings.
This embodiment is a coating apparatus to which the present invention is applied. 1 and 2 show the configuration of the coating apparatus. 1 is a cross-sectional view of the coating apparatus as seen from the front, and FIG. 2 is a cross-sectional view as seen from the arrow AA in FIG.
1 and 2, reference numeral 1 is a pressure equalizing chamber, reference numeral 2 is an introduction pipe for introducing paint into the pressure equalizing chamber 1, and reference numeral 3 is a width direction of a strip-like body 100 such as a steel strip to be passed through. , And 4a and 4b are a pair of lips provided along the paint spraying port 3 with the paint spraying port 3 interposed therebetween. .

図3は、帯状体100を上方からみた図である。この図3にも示すように、帯状体100表面に対向して位置される塗料噴射口3は、長方形のスリット形状をなしており、帯状体100の幅方向における長さが帯状体100の幅よりも短くなっている。ここで、塗装装置に種々の幅の帯状体を通板させるようであれば、塗料噴射口3の帯状体の幅方向における長さは、その種々の幅のうちの最も狭い幅よりも短くなっている。
リップ4a,4bは、塗料噴射口3の開口方向、すなわち塗料噴射口3からの塗料の噴射方向に平行に延びるブラシからなる。なお、リップ4a,4bはともにブラシでも良いが、少なくとも帯状体100の通板方向における下流側に配したリップだけをブラシとしてもよい。なお、このリップはブラシには限定されず、他のスポンジ等の塗料が滲み込む材質のものであれば使用することができる。
FIG. 3 is a view of the belt-like body 100 as viewed from above. As shown also in FIG. 3, the coating material injection port 3 positioned facing the surface of the belt-like body 100 has a rectangular slit shape, and the length of the belt-like body 100 in the width direction is the width of the belt-like body 100. Is shorter. Here, if the strips of various widths are to be passed through the coating apparatus, the length in the width direction of the strips of the paint injection port 3 is shorter than the narrowest of the various widths. ing.
The lips 4a and 4b are made of brushes extending in parallel with the opening direction of the paint spraying port 3, that is, the spraying direction of the paint from the paint spraying port 3. Both the lips 4a and 4b may be brushes, but at least the lip disposed on the downstream side in the plate passing direction of the belt-like body 100 may be used as a brush. The lip is not limited to a brush, and any other material can be used as long as it is a material into which a paint such as other sponges soaks.

以上のような構成からなる塗装装置により、塗料噴射口3から塗料が噴射されて帯状体100表面に塗布される。このとき、塗料噴射口3から噴射された塗料は、帯状体100表面に沿って流れる、すなわち帯状体100の帯幅方向と平行な流れになる。これにより、塗料の廻り込みや液切れをなくして、帯状体100表面に塗料を塗布することができる。   By the coating apparatus having the above-described configuration, the coating material is sprayed from the coating material spraying port 3 and applied to the surface of the belt-shaped body 100. At this time, the paint sprayed from the paint spraying port 3 flows along the surface of the belt-like body 100, that is, a flow parallel to the band width direction of the belt-like body 100. As a result, the coating material can be applied to the surface of the belt-like body 100 without wrapping around the coating material or running out of liquid.

例えば、前記特許文献2に記載されている技術では、単孔形状のノズル孔から塗料を噴射させていることから、本実施形態のようにスリット形状の塗料噴射口から噴射する塗料と同一流量の塗料を噴射しようとした場合、ノズル孔からの塗料の噴射流速は大きくなる。よって、帯状体の端付近に位置されているノズル孔からの塗料の噴射流速も例外なく大きい。このようなことから、塗料の廻り込みや液切れを防止するためにはエッジマスクの位置を微妙に調整する必要があり、このことから、事実上、エッジマスクの位置を調整して塗料の廻り込みや液切れを防止するのは困難といえる。   For example, in the technique described in Patent Document 2, since the paint is sprayed from the single hole-shaped nozzle hole, the same flow rate as that of the paint sprayed from the slit-shaped paint spray port as in this embodiment is used. When the paint is to be sprayed, the spraying speed of the paint from the nozzle hole is increased. Therefore, the spraying flow rate of the paint from the nozzle hole located near the end of the belt-like body is also large without exception. For this reason, it is necessary to finely adjust the position of the edge mask in order to prevent the paint from flowing around and running out of liquid. It can be said that it is difficult to prevent clogging and running out of liquid.

これに対して、本実施形態では、塗料噴射口3が大口径のスリット形状であることで、所望の膜厚となる塗装を塗料の噴射流速を抑えて実現することができ、この結果、塗料噴射口3から噴射された塗料の流れは、図4中に示す矢印Bのように、帯状体100の帯幅方向と平行な流れになる。これにより、塗料の廻り込みや液切れをなくして、帯状体100の表面に塗料を塗布することができる。これにより、板幅の急激な変化や板の蛇行時にも、塗料の廻り込みや液切れを防止することができる。
また、塗料噴射口からリップ4a,4b間に噴射された塗料は、当該リップ4a,4bであるブラシの小さい隙間を通って上昇し、このブラシに当接する帯状体100表面へ満遍なく供給される。
On the other hand, in the present embodiment, since the coating material injection port 3 has a large-diameter slit shape, it is possible to realize coating with a desired film thickness while suppressing the spraying flow rate of the coating material. The flow of the paint sprayed from the spray port 3 becomes a flow parallel to the band width direction of the band-shaped body 100 as indicated by an arrow B shown in FIG. Thereby, the coating material can be applied to the surface of the belt-like body 100 without wrapping around the coating material or running out of liquid. As a result, it is possible to prevent the coating material from flowing around or running out of liquid even when the plate width changes suddenly or the plate meanders.
Further, the paint sprayed between the lip 4a and 4b from the paint spraying port rises through a small gap of the brush, which is the lip 4a and 4b, and is uniformly supplied to the surface of the belt-like body 100 that contacts the brush.

図5に、前述の塗装装置を予備塗装装置11として備える連続塗装装置(連続塗装設備)を示す。
図5に示す連続塗装装置では、ピックアップロール13、ミータリングロール14及びアプリケータロール16が、いわゆるロールコータを構成している。
この連続塗装装置では、塗料200が塗料パン12に溜められており、この塗料200は塗料パン12の浴内に接触させたピックアップロール13の回転により当該ピックアップロール13の周面上にかきあげられる。そして、塗料200は、ピックアップロール13とミータリングロール14との間で設定された所定のギッャプを通過することにより所望の膜厚となるように計量される。なお、ミータリングロール14の表面に前記計量後に付着している塗料がスクレーパ15により除去される。
FIG. 5 shows a continuous coating apparatus (continuous coating facility) provided with the above-described coating apparatus as the preliminary coating apparatus 11.
In the continuous coating apparatus shown in FIG. 5, the pick-up roll 13, the metering roll 14 and the applicator roll 16 constitute a so-called roll coater.
In this continuous coating apparatus, the paint 200 is stored in the paint pan 12, and the paint 200 is scraped up onto the peripheral surface of the pickup roll 13 by the rotation of the pickup roll 13 brought into contact with the bath of the paint pan 12. Then, the paint 200 is measured so as to have a desired film thickness by passing through a predetermined gap set between the pickup roll 13 and the metering roll 14. The paint adhering to the surface of the metering roll 14 after the measurement is removed by the scraper 15.

計量された後の塗料200は、ピックアップロール13表面からアプリケータロール16表面に転写され、その後、帯状体100へのアプリケータロール16の接触部位で、当該アプリケータロール16から帯状体100の表面に転写される。
そして、前述したロールコータにより帯状体100に塗料を転写する前段側に、前記図1及び図2に示した塗装装置が予備塗装装置11として配置されている。この予備塗装装置11は、ポンプ17から導入管2を介して均圧室1に塗料が供給されており、均圧室1に供給された塗料は、前述したように、塗料噴射口3から噴射されて帯状体100表面に塗布される。このように、連続塗装装置においてロールコータの前段に予備塗装装置を備えることで、部分的薄膜厚部の発生が防止される。
The measured paint 200 is transferred from the surface of the pick-up roll 13 to the surface of the applicator roll 16, and then, from the applicator roll 16 to the surface of the band-shaped body 100 at the contact portion of the applicator roll 16 with the band-shaped body 100. Is transcribed.
The coating apparatus shown in FIGS. 1 and 2 is arranged as the preliminary coating apparatus 11 on the front stage side where the coating material is transferred to the strip 100 by the roll coater described above. In the preliminary coating apparatus 11, paint is supplied from the pump 17 to the pressure equalizing chamber 1 through the introduction pipe 2, and the paint supplied to the pressure equalizing chamber 1 is sprayed from the paint spraying port 3 as described above. And applied to the surface of the belt-like body 100. Thus, by providing the preliminary coating apparatus in the preceding stage of the roll coater in the continuous coating apparatus, the generation of a partial thin film thickness portion is prevented.

次に実施例を説明する。
下記表1は、種々のスリット幅(塗料噴射口の帯状体の通板方向の長さ)とスリット長さ(塗料噴射口の帯状体の幅方向の長さ)とにおける、帯状体への塗料の塗布の状態を示す。なお、他の条件としては、塗布流量を20〜50リットル/min、好ましくは35リットル/minとし、狭幅帯として、帯状体の板幅が900mm以下(ただし、850mmよりも大きい)のもの、広幅帯として、帯状体の板幅が1200mm以上のものを用いている。また、塗布装置の構成は図1及び図2と同様な構成のものを用いている。ここで、スリット長を650mm〜850mmとしており、帯状体の板幅よりも短くしている。
Next, examples will be described.
Table 1 below shows coating materials on the belt-shaped body at various slit widths (length in the sheet passing direction of the belt-shaped body of the coating spray port) and slit lengths (lengths in the width direction of the belt-shaped body of the coating spray port). The application state of is shown. In addition, as other conditions, the application flow rate is 20 to 50 liters / min, preferably 35 liters / min, and the strip width is 900 mm or less (however, greater than 850 mm) as a narrow band, As the wide band, a band having a plate width of 1200 mm or more is used. The configuration of the coating apparatus is the same as that shown in FIGS. Here, the slit length is 650 mm to 850 mm, which is shorter than the plate width of the strip.

Figure 0004956886
Figure 0004956886

この表1に示すように、スリットが小口径すぎると、広幅帯で塗布液不足となり、スリットが大口径すぎると、狭幅帯で塗布液過剰となる。そして、最適口径のスリット、本実施例では、750mm×8mmで、良好な塗布状態が得られる。
また、下記表2は、種々の板幅の帯状体を用い、帯状体のライン速度(通板速度)を変化させたときの帯状体への塗料の塗布の状態を示す。なお、スリット長が750mm、スリット幅が8mmのスリットから塗料を噴射している。このスリット寸法は、表1で良好な塗布状態を得ている寸法である。
As shown in Table 1, when the slit is too small, the coating liquid is insufficient in the wide band, and when the slit is too large, the coating liquid is excessive in the narrow band. Then, a slit having an optimum diameter, which is 750 mm × 8 mm in this embodiment, provides a good application state.
Table 2 below shows the state of application of the paint to the band when the band-shaped body having various plate widths is used and the line speed (plate passing speed) of the band-shaped body is changed. The paint is sprayed from a slit having a slit length of 750 mm and a slit width of 8 mm. This slit dimension is a dimension which has obtained the favorable application state in Table 1.

Figure 0004956886
Figure 0004956886

この表2に示すように、帯状体の板幅が850mm、1280mm、ライン速度が76m/min、150m/minの場合に、良好な塗布状態を得ることができる。
以上、本発明の実施形態について説明した。しかし、本発明は、前述の実施形態として実現されることに限定されるものではない。
すなわち、前述の実施形態では、スリット寸法、すなわち塗料噴射口の寸法を具体的に説明した。しかし、これに限定されるものではない。すなわち、種々の幅の帯状体が通板される場合には、スリット長が前記種々の幅のうちの最小の幅よりも短いことを満たせば、当該スリット長が他の寸法であってもよい。
As shown in Table 2, when the strip widths are 850 mm and 1280 mm and the line speeds are 76 m / min and 150 m / min, a good coating state can be obtained.
The embodiment of the present invention has been described above. However, the present invention is not limited to being realized as the above-described embodiment.
That is, in the above-described embodiment, the slit dimension, that is, the dimension of the paint injection port has been specifically described. However, it is not limited to this. That is, when strips having various widths are passed, the slit lengths may have other dimensions as long as the slit length is shorter than the minimum width among the various widths. .

本発明の実施形態の塗装装置の構成を正面から見た断面図である。It is sectional drawing which looked at the structure of the coating device of embodiment of this invention from the front. 前記塗装装置の構成を側面から見た断面図である。It is sectional drawing which looked at the structure of the said coating apparatus from the side surface. 帯状体の幅と塗料噴射口の形状との関係を示す平面図である。It is a top view which shows the relationship between the width | variety of a strip | belt-shaped body, and the shape of a coating material injection nozzle. 本発明の効果の説明に使用した図である。It is the figure used for description of the effect of this invention. 前記塗装装置を予備塗装装置として備える連続塗装装置の構成を示す図である。It is a figure which shows the structure of the continuous coating apparatus provided with the said coating apparatus as a preliminary coating apparatus.

符号の説明Explanation of symbols

1 均圧室
2 導入管
3 塗料噴射口
4a,4b リップ
11 予備塗装装置(塗装装置)
100 帯状体
DESCRIPTION OF SYMBOLS 1 Pressure equalizing chamber 2 Introducing pipe 3 Paint injection port 4a, 4b Lip 11 Preliminary coating device (painting device)
100 Band

Claims (4)

走行する帯状体に連続して塗装を施す帯状体の予備塗装方法であって、
前記帯状体に対向する位置に、当該帯状体の幅方向に延び、かつ当該帯状体の幅よりも短い長方形のスリット形状として設け、当該スリットを挟んで平行に延びる1対のブラシからなるリップを備えた塗料噴射口から塗料を噴射させ、かつ、前記リップを帯状体に当接させて、当該帯状体に塗料を塗布することを特徴とする帯状体の予備塗装方法。
A pre- painting method for a strip that is continuously applied to a traveling strip,
A lip composed of a pair of brushes extending in the width direction of the belt-like body and having a rectangular slit shape shorter than the width of the belt-like body and extending in parallel across the slit is provided at a position facing the belt-like body. A method for pre- coating a belt-shaped body, wherein a paint is sprayed from a paint spraying port provided, and the lip is brought into contact with the belt-shaped body to apply the paint onto the belt-shaped body.
種々の幅の帯状体を被塗装体とするものであり、前記塗料噴射口の前記帯状体の幅方向の長さは、前記種々の幅のうちの最小の幅よりも短いことを特徴とする請求項1記載の帯状体の予備塗装方法。 The belt-shaped body having various widths is the object to be coated, and the length of the coating material spray port in the width direction of the belt-shaped body is shorter than the minimum width among the various widths. The method for pre- coating the strip according to claim 1. 走行する帯状体に連続して塗装を施す帯状体の予備塗装装置であって、
塗料を導入する均圧室と、
前記均圧室に帯状体の幅方向に延び、かつ当該帯状体の幅よりも短い長方形のスリット形状をなし、前記均圧室内の塗料を噴射する塗料噴射口と、
前記塗料噴射口を挟み、かつ当該塗料噴射口に沿って配置され、当該塗料噴射口の開口方向に平行に延び帯状体に当接される1対のブラシからなるリップと、
を備えることを特徴とする帯状体の予備塗装装置。
A pre- painting device for a belt-like body that continuously paints a traveling belt-like body,
A pressure equalization chamber for introducing paint,
A paint slit that extends in the pressure equalizing chamber in the width direction of the belt and has a rectangular slit shape shorter than the width of the belt, and sprays the paint in the pressure equalizing chamber;
A lip comprising a pair of brushes sandwiched between the paint spray ports and disposed along the paint spray ports and extending in parallel with the opening direction of the paint spray ports and contacting the strip-shaped body;
An apparatus for pre- coating a belt-like body.
種々の幅の帯状体を被塗装体とするものであり、前記塗料噴射口の前記帯状体の幅方向の長さは、前記種々の幅のうちの最小の幅よりも短いことを特徴とする請求項3記載の帯状体の予備塗装装置。 The belt-shaped body having various widths is the object to be coated, and the length of the coating material spray port in the width direction of the belt-shaped body is shorter than the minimum width among the various widths. The strip | belt-shaped body preliminary coating apparatus of Claim 3.
JP2004069183A 2004-03-11 2004-03-11 Pre-painting method and apparatus for strip-shaped body Expired - Lifetime JP4956886B2 (en)

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JP6003343B2 (en) * 2012-07-27 2016-10-05 Jfeスチール株式会社 Continuous coating apparatus and continuous coating method
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JPH02152574A (en) * 1988-12-02 1990-06-12 Hirano Tecseed Co Ltd Lip coater type coating device
JP2823956B2 (en) * 1990-11-22 1998-11-11 川崎製鉄株式会社 Continuous coating equipment and equipment for band
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