JP4943089B2 - Float type steam trap - Google Patents

Float type steam trap Download PDF

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JP4943089B2
JP4943089B2 JP2006220124A JP2006220124A JP4943089B2 JP 4943089 B2 JP4943089 B2 JP 4943089B2 JP 2006220124 A JP2006220124 A JP 2006220124A JP 2006220124 A JP2006220124 A JP 2006220124A JP 4943089 B2 JP4943089 B2 JP 4943089B2
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trap chamber
exhaust valve
trap
valve port
float
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JP2008045615A (en
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哲夫 浅田
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Tlv Co Ltd
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Tlv Co Ltd
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Description

本発明は、蒸気輸送管や蒸気使用機器等の蒸気配管系に発生する復水をフロートの浮上降下により自動的に排出するフロート式スチームトラップに関し、排気弁口の内面に付着した異物を掃除できるようにしたものに関する。   The present invention relates to a float type steam trap that automatically discharges condensate generated in a steam piping system such as a steam transport pipe and steam using equipment by floating up and down of the float, and can clean foreign matter adhering to the inner surface of an exhaust valve port. It relates to what I did.

フロート式スチームトラップは、気体と液体の比重差を利用して蒸気は排出せず復水を自動的に排出するものであるが、トラップ室内に空気が充満するとフロートが排水弁口を閉じるので、いわゆるエアバインディングを起こしてしまう問題点があった。そこで従来から、温度応動部材を用いてエアバインディングを防止することが行われている。その一例が特開2002−276893に示されている。これは、入口と出口を有するトラップケーシングに入口に連通するトラップ室と出口に連通する出口通路を形成し、トラップ室を出口通路側に連通する排水弁口をトラップ室の下部に設け、トラップ室の液位に応じて排水弁口を開閉するフロートをトラップ室内に収容し、トラップ室を出口通路側に連通する排気弁口をトラップ室の上部に設け、トラップ室の温度に応じて排気弁口を開閉する温度応動部材をトラップ室内に収容したものである。   Float steam traps use the difference in specific gravity between gas and liquid to automatically discharge condensate without discharging steam, but the float closes the drain valve when the trap chamber is filled with air. There was a problem that caused so-called air binding. Therefore, conventionally, air binding is prevented by using a temperature responsive member. An example is shown in JP-A-2002-276893. A trap casing having an inlet and an outlet forms a trap chamber communicating with the inlet and an outlet passage communicating with the outlet, and a drain valve port communicating with the trap chamber on the outlet passage side is provided at a lower portion of the trap chamber. A float that opens and closes the drain valve opening according to the liquid level of the trap chamber is housed in the trap chamber, and an exhaust valve port that communicates the trap chamber with the outlet passage side is provided in the upper part of the trap chamber. A temperature responsive member that opens and closes is housed in a trap chamber.

上記従来技術のフロート式スチームトラップにおいては、排水弁口の内面及び排気弁口の内面に流体中のゴミやスケール等の異物が付着堆積し、弁口が次第に狭められて排出流量の減少、ひいては弁口が詰まってしまうという問題点があった。そこで従来から、操作部材を用いて異物を掃除することが行われている。その一例が実公昭49−36747号公報に示されている。これは、外部から進退操作可能な操作部材を排水弁口内に配置したもので、操作部材を進退せしめて排水弁口の内面に付着した異物を掃除するものである。上記従来技術のものにおいては、排水弁口の内面に付着した異物を掃除できるものであるが、排気弁口の内面に付着した異物を掃除できない問題点があった。
特開2002−276893 実公昭49−36747号公報
In the above-mentioned conventional float type steam trap, foreign matter such as dust and scale in the fluid adheres and accumulates on the inner surface of the drain valve port and the inner surface of the exhaust valve port, and the valve port is gradually narrowed to reduce the discharge flow rate. There was a problem that the valve mouth was clogged. Therefore, conventionally, foreign matter is cleaned using an operation member. One example is shown in Japanese Utility Model Publication No. 49-36747. In this case, an operation member that can be moved forward and backward from the outside is arranged in the drain valve opening, and the operation member is moved forward and backward to clean foreign matter adhering to the inner surface of the drain valve opening. In the above prior art, foreign matter adhering to the inner surface of the drain valve port can be cleaned, but there is a problem that foreign matter adhering to the inner surface of the exhaust valve port cannot be cleaned.
JP2002-276893 Japanese Utility Model Publication No. 49-36747

従って、本発明の技術的課題は、排気弁口の内面に付着した異物を掃除できるようにすることである。   Accordingly, a technical problem of the present invention is to enable cleaning of foreign matters adhering to the inner surface of the exhaust valve port.

本発明によれば、入口と出口を有するトラップケーシングに入口に連通するトラップ室と出口に連通する出口通路を形成し、トラップ室を出口通路側に連通する排水弁口をトラップ室の下部に設け、トラップ室の液位に応じて排水弁口を開閉するフロートをトラップ室内に収容し、トラップ室を出口通路側に連通する排気弁口を開けた排気弁座をトラップ室の上部に設け、トラップ室の温度に応じて排気弁口を開閉する温度応動部材をトラップ室内に収容したものにおいて、トラップケーシングに排気弁座と同一軸上にプラグをねじ結合し、プラグを貫通して外部から進退操作可能な操作部材をプラグにねじ結合して操作部材の先端側を排気弁口内に配置し、プラグの外周との間にシール部材としてのOリングを配置した断面概略凹形状の流体遮蔽部材により操作部材を気密的に覆い、流体遮蔽部材を操作部材の進退操作部に連結して流体遮蔽部材により操作部材を進退操作せしめることを特徴とするフロート式スチームトラップが提供される。この外部から進退操作可能な操作部材を排気弁口内に配置した本発明によれば、操作部材を外部から進退せしめることにより、排気弁口の内面に付着した異物を掃除することができる。 According to the present invention, the trap casing having the inlet and the outlet is formed with the trap chamber communicating with the inlet and the outlet passage communicating with the outlet, and the drain valve port communicating the trap chamber with the outlet passage is provided at the lower portion of the trap chamber. A float that opens and closes the drain valve according to the liquid level in the trap chamber is housed in the trap chamber, and an exhaust valve seat that opens an exhaust valve port that communicates the trap chamber with the outlet passage is provided at the top of the trap chamber. A temperature responsive member that opens and closes the exhaust valve port according to the chamber temperature is housed in the trap chamber. A plug is screwed to the trap casing on the same axis as the exhaust valve seat, and the plug is penetrated to advance and retract from the outside. the possible operating member disposed distal side of the screw connection to the operating member on the exhaust valve mouth plug, cross-sectional schematic concave flow disposing the O-ring as a seal member between the outer periphery of the plug Hermetically cover the operating member by the shielding member, float steam trap and connecting a fluid blocking member advancing and retracting operation of the operating member, characterized in that it allowed to advance and retreat operation of the operation member by the fluid blocking member is provided. According to the present invention in which the operation member that can be moved back and forth from the outside is arranged in the exhaust valve port, the foreign material attached to the inner surface of the exhaust valve port can be cleaned by moving the operation member back and forth from the outside.

上記のように、本発明によれば、排気弁口の内面に付着した異物を掃除することができるので、排出流量の減少や弁口の詰りを生じることがないという優れた効果を生じる。   As described above, according to the present invention, foreign matter adhering to the inner surface of the exhaust valve port can be cleaned, so that an excellent effect of reducing the discharge flow rate and preventing the clogging of the valve port is produced.

上記の技術的手段の具体例を示す実施形態を説明する(図1参照)。本実施形態はフリーフロート式スチームトラップに適用したものである。本体1に蓋部材2をボルト3で締結してケーシングを形成する。ケーシングの内部は仕切壁4で、入口5の連通するトラップ室6と出口7の連通する出口通路8に隔てる。入口5と出口7は同一軸上に形成する。入口5はトラップ室6の上部に開口し、スクリーン9及び通孔10を開けたフロートカバー11を介して連通する。   An embodiment showing a specific example of the above technical means will be described (see FIG. 1). This embodiment is applied to a free float type steam trap. A lid member 2 is fastened to the main body 1 with bolts 3 to form a casing. The inside of the casing is divided by a partition wall 4 into a trap chamber 6 that communicates with the inlet 5 and an outlet passage 8 that communicates with the outlet 7. The inlet 5 and the outlet 7 are formed on the same axis. The inlet 5 opens to the upper part of the trap chamber 6 and communicates via a screen 9 and a float cover 11 having a through hole 10.

本体1の側壁開口から出口通路8及び仕切壁4を貫通して先端がトラップ室6に突出する弁座14を挿入し、本体1にねじ結合する弁座保持部材15で弁座14を保持する。弁座14は軸方向の中心に貫通した排水弁口16を有し、周壁に通孔17を有する。弁座14と本体1の仕切壁4の間に気密保持用のOリング18を設ける。トラップ室6内に中空球形のフロート19を自由状態で配置する。フロート19はトラップ室6の液位に従って浮上降下し、その外表面で排水弁口16を開閉する。本体1の底壁にフロート座20を形成する。フロート座20はフロート13が排水弁口16を閉じた位置でフロート13を保持する。   A valve seat 14 is inserted through the outlet passage 8 and the partition wall 4 from the side wall opening of the main body 1 and the tip protrudes into the trap chamber 6, and the valve seat 14 is held by a valve seat holding member 15 screwed to the main body 1. . The valve seat 14 has a drain valve port 16 penetrating in the center in the axial direction, and a through hole 17 in the peripheral wall. An O-ring 18 for maintaining airtightness is provided between the valve seat 14 and the partition wall 4 of the main body 1. A hollow spherical float 19 is disposed in the trap chamber 6 in a free state. The float 19 rises and falls according to the liquid level in the trap chamber 6 and opens and closes the drain valve port 16 on the outer surface thereof. A float seat 20 is formed on the bottom wall of the main body 1. The float seat 20 holds the float 13 at a position where the float 13 closes the drain valve port 16.

蓋部材2に排気弁口21を開けた排気弁座22を間に保持ガイド23を挟んでねじ結合する。保持ガイド23に係止するバネ24で温度応動部材25を保持ガイド23に係止する。温度応動部材25はほぼ円板状の密閉体カプセルで図示はしていないが内部に薄板ダイヤフラムと熱膨張収縮液を充填して形成する。排気弁口21は蓋部材2に形成した排気通路26を通して出口通路8に連通する。   An exhaust valve seat 22 having an exhaust valve port 21 opened in the lid member 2 is screwed with a holding guide 23 interposed therebetween. The temperature responsive member 25 is locked to the holding guide 23 by a spring 24 that is locked to the holding guide 23. The temperature responsive member 25 is a substantially disk-shaped sealed capsule, which is not illustrated, and is formed by filling a thin plate diaphragm and a thermal expansion / contraction liquid inside. The exhaust valve port 21 communicates with the outlet passage 8 through an exhaust passage 26 formed in the lid member 2.

蓋部材2に排気弁座22と同一軸上にプラグ33をねじ結合する。プラグ33に外部から進退操作せしめられる操作部材34をねじ結合する。操作部材34はプラグ33を貫通し、排気弁口21の先端小径部の下流に位置する先端部34aが前進によりトラップ室6内に突出する。操作部材34の後端部に六角形の連結部34bを形成する。プラグ33と操作部材34の間に操作部材34の気密を保つシール部材としてのパッキング35を配置し、プラグ33にパッキング押え36をねじ結合する。プラグ33の外周との間にシール部材としてのOリング38を配置した流体遮蔽部材39により操作部材34を気密的に覆う。流体遮蔽部材39に操作部材34の連結部34bに嵌り合い操作部材34を進退操作せしめる六角形の凹部39aを形成する。操作部材34の先端部34aの外径は排気弁口21の先端小径部の内径よりも僅かに小径に形成し、前進させたときに先端部34aで排気弁口21の先端小径部の内面を掃除する。流体遮蔽部材39にピン40を圧入して抜け出しを防止する。   A plug 33 is screwed to the lid member 2 on the same axis as the exhaust valve seat 22. An operation member 34 that can be advanced and retracted from the outside is screwed to the plug 33. The operation member 34 penetrates the plug 33, and a tip end portion 34a located downstream of the tip small diameter portion of the exhaust valve port 21 protrudes into the trap chamber 6 by advancing. A hexagonal connecting portion 34 b is formed at the rear end portion of the operation member 34. A packing 35 as a sealing member for keeping the airtightness of the operation member 34 is disposed between the plug 33 and the operation member 34, and a packing presser 36 is screwed to the plug 33. The operation member 34 is hermetically covered by a fluid shielding member 39 in which an O-ring 38 as a seal member is disposed between the outer periphery of the plug 33. The fluid shielding member 39 is formed with a hexagonal recess 39a that fits into the connecting portion 34b of the operation member 34 and allows the operation member 34 to be advanced and retracted. The outer diameter of the distal end portion 34a of the operation member 34 is formed to be slightly smaller than the inner diameter of the smaller distal end portion of the exhaust valve port 21. clean. The pin 40 is press-fitted into the fluid shielding member 39 to prevent it from coming out.

上記フリーフロート式スチームトラップの作動は次の通りである。蒸気と復水及び空気が入口5からトラップ室6に流入し、蒸気と空気が上部に復水が下部に分離して溜まる。トラップ室6内の温度が高い場合、温度応動部材25は膨張して排気弁口21を閉じる。トラップ室6内の温度が低くなると、温度応動部材25は収縮して排気弁口21を開き、トラップ室6内の復水や空気を排気弁口21から排気通路26、出口通路8を通して出口6へ排出する。トラップ室6内の液位が上昇すると、フロート19は浮上して排水弁口16を開き、トラップ室6内の復水を排水弁口16から通孔17、出口通路8を通して出口6へ排出する。復水の排出によってトラップ室6内の液位が低下すると、フロート19は降下して外表面で排水弁口16を直接閉じる。排気弁口21の先端小径部の内面に付着した異物を掃除する場合、流体遮蔽部材39を回転させ操作部材34をねじ込んで前進させる。これにより、操作部材34の先端部34aで排気弁口21の先端小径部の内面に付着した異物を掃除する。このとき、パッキング35から排出ドレンが噴出しても、流体遮蔽部材39により排出ドレンが流体遮蔽部材39の外部に噴出することを防ぐことができ、火傷することを防止できる。掃除完了後は流体遮蔽部材39を逆方向に回転させて操作部材34を後退させ、操作部材34の先端部34aを排気弁口21の先端小径部の下流に位置させる。   The operation of the free float steam trap is as follows. Steam, condensate, and air flow into the trap chamber 6 from the inlet 5, and steam and air separate and accumulate in the upper part and condensate in the lower part. When the temperature in the trap chamber 6 is high, the temperature responsive member 25 expands and closes the exhaust valve port 21. When the temperature in the trap chamber 6 decreases, the temperature responsive member 25 contracts to open the exhaust valve port 21, and the condensate and air in the trap chamber 6 are discharged from the exhaust valve port 21 through the exhaust passage 26 and the outlet passage 8. To discharge. When the liquid level in the trap chamber 6 rises, the float 19 rises and opens the drain valve port 16, and the condensate in the trap chamber 6 is discharged from the drain valve port 16 to the outlet 6 through the through hole 17 and the outlet passage 8. . When the liquid level in the trap chamber 6 decreases due to the discharge of condensate, the float 19 descends and directly closes the drain valve port 16 on the outer surface. When cleaning the foreign matter adhering to the inner surface of the small diameter portion at the tip of the exhaust valve port 21, the fluid shielding member 39 is rotated and the operation member 34 is screwed forward. As a result, the foreign matter attached to the inner surface of the distal end small diameter portion of the exhaust valve port 21 is cleaned at the distal end portion 34 a of the operation member 34. At this time, even if the discharge drain is ejected from the packing 35, it is possible to prevent the discharge drain from being ejected to the outside of the fluid shielding member 39 by the fluid shielding member 39, and it is possible to prevent burns. After the cleaning is completed, the fluid shielding member 39 is rotated in the reverse direction to retract the operation member 34, and the distal end portion 34 a of the operation member 34 is positioned downstream of the distal end small diameter portion of the exhaust valve port 21.

本発明による実施形態のフリーフロート式スチームトラップの断面図。Sectional drawing of the free float type steam trap of embodiment by this invention.

符号の説明Explanation of symbols

1 本体
2 蓋部材
5 入口
6 トラップ室
7 出口
8 出口通路
12 抵抗部材
16 排水弁口
19 フロート
21 排気弁口
25 温度応動部材
34 操作部材
34a 操作部材の先端部
39 流体遮蔽部材
DESCRIPTION OF SYMBOLS 1 Main body 2 Lid member 5 Inlet 6 Trap chamber 7 Outlet 8 Outlet passage 12 Resistance member 16 Drain valve port 19 Float 21 Exhaust valve port 25 Temperature response member 34 Operation member 34a Tip part 39 of operation member Fluid shielding member

Claims (1)

入口と出口を有するトラップケーシングに入口に連通するトラップ室と出口に連通する出口通路を形成し、トラップ室を出口通路側に連通する排水弁口をトラップ室の下部に設け、トラップ室の液位に応じて排水弁口を開閉するフロートをトラップ室内に収容し、トラップ室を出口通路側に連通する排気弁口を開けた排気弁座をトラップ室の上部に設け、トラップ室の温度に応じて排気弁口を開閉する温度応動部材をトラップ室内に収容したものにおいて、トラップケーシングに排気弁座と同一軸上にプラグをねじ結合し、プラグを貫通して外部から進退操作可能な操作部材をプラグにねじ結合して操作部材の先端側を排気弁口内に配置し、プラグの外周との間にシール部材としてのOリングを配置した断面概略凹形状の流体遮蔽部材により操作部材を気密的に覆い、流体遮蔽部材を操作部材の進退操作部に連結して流体遮蔽部材により操作部材を進退操作せしめることを特徴とするフロート式スチームトラップ。 A trap casing having an inlet and an outlet is formed with a trap chamber communicating with the inlet and an outlet passage communicating with the outlet, and a drain valve opening communicating with the trap chamber on the outlet passage side is provided at a lower portion of the trap chamber, A float that opens and closes the drain valve port is accommodated in the trap chamber, and an exhaust valve seat that opens the exhaust valve port that communicates the trap chamber to the outlet passage side is provided at the top of the trap chamber, depending on the temperature of the trap chamber. A temperature-responsive member that opens and closes the exhaust valve port is housed in the trap chamber. A plug is screwed to the trap casing on the same axis as the exhaust valve seat, and an operation member that can be advanced and retracted from the outside through the plug is plugged. on the distal end side of the screw connection to the operating member disposed in the exhaust valve mouth, the cross-sectional schematic concave fluid blocking member disposed an O-ring as a seal member between the outer periphery of the plug Covering the work member hermetically, by connecting a fluid blocking member advancing and retracting operation of the operating member, characterized in that it allowed to advance and retreat operation of the operation member by a fluid blocking member float steam trap.
JP2006220124A 2006-08-11 2006-08-11 Float type steam trap Expired - Fee Related JP4943089B2 (en)

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Publication number Priority date Publication date Assignee Title
CN101614300B (en) * 2008-06-25 2010-12-15 天佰立(北京)新技术发展有限公司 Temperature controlling valve with function of cleaning valve core
JP2010185544A (en) * 2009-02-13 2010-08-26 Tlv Co Ltd Temperature responsive valve
JP6185238B2 (en) * 2012-12-04 2017-08-23 株式会社テイエルブイ Float steam trap with bypass valve
SG11201906473RA (en) 2017-01-16 2019-08-27 Tlv Co Ltd Valve device
MY196440A (en) * 2017-01-16 2023-04-11 Tlv Co Ltd Valve Device
JP7001387B2 (en) * 2017-08-09 2022-01-19 株式会社テイエルブイ Steam trap with cleaning mechanism and how to clean the steam trap
JP6754506B2 (en) * 2018-08-02 2020-09-09 株式会社テイエルブイ Valve device

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Publication number Priority date Publication date Assignee Title
JPS4936747Y1 (en) * 1970-06-02 1974-10-07
JPS4864829A (en) * 1971-12-09 1973-09-07
JPS5318819A (en) * 1976-08-05 1978-02-21 Tlv Co Ltd Float type steam trap
JPS5456234A (en) * 1977-10-11 1979-05-07 Toyota Motor Corp Dynamo-blower for internal engine driving
JPS63130995A (en) * 1986-11-21 1988-06-03 株式会社 テイエルブイ Vacuum trap
JP2002276893A (en) * 2001-03-15 2002-09-25 Tlv Co Ltd Float valve

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