JP4932376B2 - High-strength hot-dip galvanized steel sheet with excellent plating properties and method for producing the same - Google Patents

High-strength hot-dip galvanized steel sheet with excellent plating properties and method for producing the same Download PDF

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JP4932376B2
JP4932376B2 JP2006211319A JP2006211319A JP4932376B2 JP 4932376 B2 JP4932376 B2 JP 4932376B2 JP 2006211319 A JP2006211319 A JP 2006211319A JP 2006211319 A JP2006211319 A JP 2006211319A JP 4932376 B2 JP4932376 B2 JP 4932376B2
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和彦 本田
幸基 田中
陽一 池松
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Nippon Steel Corp
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本発明は、高強度溶融亜鉛めっき鋼板及びその製造方法に係わり、更に詳しくは不めっきの無い良好な外観と優れためっき密着性及び耐食性を有し、種々の用途、例えば建材用や自動車用鋼板として適用できるめっき鋼板およびその製造方法に関するものである。   The present invention relates to a high-strength hot-dip galvanized steel sheet and a method for producing the same, and more specifically, has a good appearance without unplating and excellent plating adhesion and corrosion resistance, and is used in various applications such as building materials and automotive steel sheets. The present invention relates to a plated steel sheet and a method for producing the same.

耐食性の良好なめっき鋼板として最も多く使用されるものに溶融亜鉛めっき鋼板がある。この溶融亜鉛めっき鋼板は、通常、鋼板を脱脂後、無酸化炉にて予熱し、表面の清浄化および材質確保のために還元炉にて還元焼鈍を行い、溶融亜鉛浴に浸漬し、付着量制御を行うことによって製造される。その特徴として、耐食性およびめっき密着性等に優れることから、自動車、建材用途等を中心として広く使用されている。   A hot-dip galvanized steel sheet is most frequently used as a plated steel sheet having good corrosion resistance. This hot dip galvanized steel sheet is usually degreased, preheated in a non-oxidizing furnace, subjected to reduction annealing in a reducing furnace to clean the surface and secure the material, immersed in a hot dip zinc bath, Manufactured by performing control. As its feature, it is excellent in corrosion resistance, plating adhesion, etc., it is widely used mainly for automobiles, building materials and the like.

特に近年、自動車分野においては衝突時に乗員を保護するような機能の確保と共に燃費向上を目的とした軽量化を両立させるために、めっき鋼板の薄手化が望まれ、めっき鋼板の高強度化が必要とされてきている。   Particularly in recent years, in the automotive field, it has been desired to reduce the thickness of plated steel sheets and to increase the strength of plated steel sheets in order to ensure the function of protecting passengers in the event of a collision and to reduce the weight for the purpose of improving fuel economy. It has been said that.

加工性を悪化させずに鋼板を高強度化するためには、SiやMn、Pといった元素を添加することが有効であるが、この内SiはFeよりも特に酸化し易いことから、Siを含有した鋼板を通常の溶融亜鉛めっき条件でめっきすると、焼鈍過程で鋼中のSiが表面に濃化し、不めっき欠陥やめっき密着性低下の原因となることが知られている。   In order to increase the strength of the steel sheet without degrading the workability, it is effective to add elements such as Si, Mn, and P. Of these, Si is particularly easy to oxidize than Fe. It is known that when the contained steel plate is plated under normal hot dip galvanizing conditions, Si in the steel is concentrated on the surface during the annealing process, which causes non-plating defects and poor plating adhesion.

Siを含有した鋼板の不めっき欠陥を抑制する技術としては、鋼表面に酸化膜の厚みが400〜10000Åになるように酸化した後、水素を含む雰囲気中で焼鈍し、めっきする方法が提案されている(例えば、特許文献1参照)。しかし本技術においては、鉄酸化膜の還元時間の調節は実際上困難であり、還元時間が長すぎればSiの表面濃化を引き起こし、短すぎれば鋼表面に鉄の酸化膜が残存するので、結局完全にめっき性不良の解消にはならないという問題点と、表面の鉄酸化膜が厚くなりすぎると、剥離した酸化物がロールに付着し外観疵を発生させるという問題点を有している。   As a technique for suppressing non-plating defects in a steel sheet containing Si, a method is proposed in which the steel surface is oxidized so that the thickness of the oxide film becomes 400 to 10,000 mm, and then annealed and plated in an atmosphere containing hydrogen. (For example, refer to Patent Document 1). However, in this technique, it is practically difficult to adjust the reduction time of the iron oxide film. If the reduction time is too long, it causes Si surface concentration, and if it is too short, the iron oxide film remains on the steel surface. Eventually, there is a problem that the plating defect is not completely eliminated, and that when the iron oxide film on the surface becomes too thick, the peeled oxide adheres to the roll and causes appearance defects.

上記問題点を改善する目的で、本発明者らは、鋼板表面を酸化させた後に雰囲気を制御した還元炉中で還元することにより、Siの表面濃化を防止する製造方法を提案した(例えば、特許文献2参照)。   For the purpose of improving the above problems, the present inventors have proposed a manufacturing method for preventing the surface concentration of Si by reducing the surface of the steel sheet in a reduction furnace in which the atmosphere is controlled after oxidizing the surface of the steel sheet (for example, , See Patent Document 2).

また、Si含有量が0.2〜2.0質量%である鋼板にAl:2〜19質量%、Mg:1〜10質量%、残部がZnおよび不可避的不純物からなる溶融Zn−Al−Mgめっき層を鋼板表面に形成した耐食性の良好なSi含有高強度溶融亜鉛めっき鋼板を提案した(例えば、特許文献3参照)。   Further, a steel sheet having a Si content of 0.2 to 2.0% by mass is made of Al: 2 to 19% by mass, Mg: 1 to 10% by mass, the balance being molten Zn—Al—Mg composed of Zn and inevitable impurities. A Si-containing high-strength hot-dip galvanized steel sheet having a good corrosion resistance with a plating layer formed on the steel sheet surface was proposed (see, for example, Patent Document 3).

また、鋼板表面にCr、Ni、Fe等のプレめっきを行うことによって不めっき欠陥を抑制する方法が提案されている(例えば、特許文献4及び5参照)。更に、連続焼鈍ラインで鋼板の表面直下に内部酸化層を生成させ、同時に生成した表面酸化物を酸洗で除去した後に連続溶融亜鉛めっきラインでめっきを行う方法が提案されている(例えば、特許文献6参照)。   In addition, a method for suppressing non-plating defects by performing pre-plating of Cr, Ni, Fe or the like on the steel sheet surface has been proposed (see, for example, Patent Documents 4 and 5). Furthermore, a method has been proposed in which an internal oxide layer is formed immediately below the surface of a steel sheet in a continuous annealing line, and at the same time, the generated surface oxide is removed by pickling, and then plating is performed in a continuous hot dip galvanizing line (for example, patents). Reference 6).

また、鋼板表層に酸化物を形成した後に連続溶融亜鉛めっきラインでめっきを行う方法も提案されている(例えば、特許文献7参照)。   In addition, a method of performing plating in a continuous hot dip galvanizing line after forming an oxide on the steel sheet surface layer has been proposed (see, for example, Patent Document 7).

特開昭55−122865号公報JP 55-122865 A 特開2001−323355公報JP 2001-323355 A 特開2001−295018公報JP 2001-295018 A 特開昭56−33463号公報JP-A-56-33463 特開昭57−79160号公報JP-A-57-79160 特開2002−161315号公報JP 2002-161315 A 特開2003−147486号公報JP 2003-147486 A

しかし、上記及びその他これまで開示された製造技術では、不めっき欠陥や密着性不良を完全に防止することができない。特許文献1の方法では、鉄酸化膜の還元時間の調節は実際上困難であり、還元時間が長すぎればSiの表面濃化を引き起こし、短すぎれば鋼表面に鉄の酸化膜が残存するので、不めっき欠陥を完全に防止することができない。   However, the above and other manufacturing techniques disclosed so far cannot completely prevent non-plating defects and poor adhesion. In the method of Patent Document 1, it is practically difficult to adjust the reduction time of the iron oxide film. If the reduction time is too long, the Si surface is concentrated, and if it is too short, the iron oxide film remains on the steel surface. Unplating defects cannot be completely prevented.

このため、特許文献3では、浴中のAl濃度を上げて浴の還元力を高くし、さらにMgを添加し、鉄酸化膜消失速度を上げることによって、表面に鉄の酸化膜が多少残存した状態でもめっきをできるようにし、めっきが可能となる範囲を広げてはいるが、この方法でもSiが表面濃化して起こる不めっき欠陥を防止することができない。   For this reason, in Patent Document 3, by increasing the Al concentration in the bath to increase the reducing power of the bath, and further adding Mg to increase the disappearance rate of the iron oxide film, some iron oxide film remains on the surface. Although the plating can be performed even in the state and the range where the plating can be performed is widened, this method cannot prevent the non-plating defect caused by the surface concentration of Si.

そこで、特許文献2では、Siの表面濃化により発生する不めっき欠陥を抑制する目的で、還元雰囲気を制御しSiOを内部酸化状態としている。この方法により、Siが表面濃化して起こる不めっき欠陥をかなり減らすことが可能となるが、それでも不めっき欠陥や密着性不良を完全に防止することはできない。 Therefore, in Patent Document 2, for the purpose of suppressing non-plating defects generated due to surface concentration of Si, the reducing atmosphere is controlled to make SiO 2 in an internal oxidation state. Although this method makes it possible to considerably reduce non-plating defects caused by Si concentration, it is still impossible to completely prevent non-plating defects and poor adhesion.

これは、上記特許文献に記載された方法では、Siの外部酸化を防ぐことができても、SiOの鋼板表面への露出を完全には防止できないためである。従って、不めっき欠陥や密着性不良を防止するためには、より厳密なSiOの制御が必要となる。 This is because the method described in the above-mentioned patent document cannot completely prevent the exposure of SiO 2 to the steel sheet surface even if it can prevent external oxidation of Si. Therefore, in order to prevent non-plating defects and poor adhesion, more strict control of SiO 2 is required.

更に、特許文献4及び5に記載のようなプレめっき法ではめっき設備が必要となるため、そのスペースがない場合は採用できない。又プレめっき設備設置により生産コストが上昇する問題も生じる。   Furthermore, since the pre-plating method as described in Patent Documents 4 and 5 requires plating equipment, it cannot be used when there is no space. There is also a problem that the production cost increases due to the installation of the pre-plating equipment.

また、特許文献6のような2回焼鈍も生産コストが上昇する問題が生じる。   Further, the double annealing as in Patent Document 6 also causes a problem that the production cost increases.

また、特許文献7のような鋼板は、表層の酸化物層が薄い場合、連続溶融めっきラインの還元雰囲気で鋼板中のSiが拡散し、Siの表面濃化が起こり、不めっきの原因となるため、これを避けるためには酸化物層の厚みをかなり大きくする必要があり、そのための生産コストが上昇する問題が生じる。   In addition, when the surface oxide layer is thin, a steel plate like Patent Document 7 diffuses Si in the reducing atmosphere of the continuous hot dipping line, and Si surface concentration occurs, which causes non-plating. Therefore, in order to avoid this, it is necessary to considerably increase the thickness of the oxide layer, which causes a problem that the production cost increases.

さらにこれまで開示されたSiを含有した鋼板の製造技術は、めっき性を確保することに重点が置かれ、耐食性、成形性などめっき鋼板として使用させる際の様々な性能を向上させることまではなされていなかった。   Furthermore, the manufacturing technology of the steel sheet containing Si disclosed so far is focused on ensuring plating properties, and has been made to improve various performances when used as a plated steel plate such as corrosion resistance and formability. It wasn't.

そこで、本発明は上記問題点を解決し、外観が良好で成形性や耐食性に優れた高強度溶融亜鉛めっき鋼板とその製造方法を提案するものである。   Therefore, the present invention solves the above problems and proposes a high-strength hot-dip galvanized steel sheet having a good appearance and excellent formability and corrosion resistance, and a method for producing the same.

本発明者らは、高強度鋼板のめっき処理について鋭意研究を重ねた結果、Si、Mnが一定量以上添加された鋼を、熱処理条件及びめっき条件を最適化した連続溶融亜鉛めっき設備でめっき処理することにより、Si酸化物の種類と位置を制御し、外観が良好でめっき密着性や耐食性に優れた高強度溶融亜鉛めっき鋼板を製造できることを見いだして本発明をなした。   As a result of intensive research on the plating treatment of high-strength steel sheets, the present inventors have plated steel to which a certain amount of Si and Mn are added in a continuous hot dip galvanizing facility with optimized heat treatment conditions and plating conditions. By doing so, it was found that a high-strength hot-dip galvanized steel sheet having good appearance and excellent plating adhesion and corrosion resistance can be produced by controlling the type and position of the Si oxide.

すなわち、本発明の要旨とするところは、以下のとおりである。   That is, the gist of the present invention is as follows.

(1)質量%で、
C:0.05〜0.25%、
Si:0.3〜2.5%、
Mn:1.5〜2.8%、
P:0.03%以下、
S:0.02%以下、
Al:0.005〜0.5%、
N:0.0060%以下
を含有し、残部がFe及び不可避的不純物からなる高強度鋼板の上に、Al:35〜85質量%、Si:Alの含有量の0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる亜鉛めっき層を有する溶融亜鉛めっき鋼板において、高強度鋼板とめっき層との界面から5μm以下の鋼板側の結晶粒界と結晶粒内にSiを含む酸化物が平均含有率0.6〜10質量%で存在することを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板。
(1) In mass%,
C: 0.05 to 0.25%
Si: 0.3 to 2.5%,
Mn: 1.5 to 2.8%,
P: 0.03% or less,
S: 0.02% or less,
Al: 0.005 to 0.5%,
On the high-strength steel plate containing N: 0.0060% or less, the balance being Fe and inevitable impurities, Al: 35-85 mass%, Si: Al content of 0.5-10 mass% In the hot dip galvanized steel sheet having a galvanized layer consisting of Zn and inevitable impurities in the balance, Si is contained in the grain boundary and the crystal grain on the steel sheet side of 5 μm or less from the interface between the high-strength steel sheet and the plated layer A high-strength hot-dip galvanized steel sheet excellent in formability and corrosion resistance, characterized in that an oxide is present at an average content of 0.6 to 10% by mass.

(2)質量%で、
C:0.05〜0.25%、
Si:0.3〜2.5%、
Mn:1.5〜2.8%、
P:0.03%以下、
S:0.02%以下、
Al:0.005〜0.5%、
N:0.0060%以下
を含有し、残部がFe及び不可避的不純物からなる高強度鋼板の上に、Al:35〜85質量%、Si:Alの含有量の0.5〜10質量%、Mg:0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる亜鉛めっき層を有する溶融亜鉛めっき鋼板において、高強度鋼板とめっき層との界面から5μm以下の鋼板側の結晶粒界と結晶粒内にSiを含む酸化物が平均含有率0.6〜10質量%で存在することを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板。
(2) In mass%,
C: 0.05 to 0.25%
Si: 0.3 to 2.5%,
Mn: 1.5 to 2.8%,
P: 0.03% or less,
S: 0.02% or less,
Al: 0.005 to 0.5%,
N: On a high-strength steel plate containing 0.0060% or less, the balance being Fe and inevitable impurities, Al: 35 to 85% by mass, Si: Al content of 0.5 to 10% by mass, Mg: 0.5 to 10% by mass of a hot-dip galvanized steel sheet having a galvanized layer composed of Zn and inevitable impurities, and a crystal on the steel sheet side of 5 μm or less from the interface between the high-strength steel sheet and the plated layer A high-strength hot-dip galvanized steel sheet with excellent appearance and excellent corrosion resistance, characterized in that an oxide containing Si is present at an average content of 0.6 to 10% by mass in grain boundaries and crystal grains.

(3)前記(1)または(2)項に記載のSiを含む上記酸化物がSiO2、FeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4、から選ばれた1種以上であることを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板。 (3) The oxide containing Si as described in the above (1) or (2) is one or more selected from SiO 2 , FeSiO 3 , Fe 2 SiO 4 , MnSiO 3 , Mn 2 SiO 4 . A high-strength hot-dip galvanized steel sheet excellent in formability and corrosion resistance with a good appearance.

(4)前記(1)乃至(3)項のいずれかに記載の溶融亜鉛めっき鋼板において、鋼板表面または表面側にFeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4から選ばれた1種以上のSi酸化物が存在し、鋼板内面側にSiO2が存在することを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板。 (4) In the hot-dip galvanized steel sheet according to any one of the above items (1) to (3), 1 selected from FeSiO 3 , Fe 2 SiO 4 , MnSiO 3 , and Mn 2 SiO 4 on the steel sheet surface or surface side A high-strength hot-dip galvanized steel sheet with good appearance and excellent corrosion resistance, characterized by the presence of at least one kind of Si oxide and SiO 2 on the inner surface of the steel sheet.

(5)質量%で、
C:0.05〜0.25%、
Si:0.3〜2.5%、
Mn:1.5〜2.8%、
P:0.03%以下、
S:0.02%以下、
Al:0.005〜0.5%、
N:0.0060%以下を含有し、残部がFe及び不可避的不純物からなる高強度鋼板に連続的に溶融亜鉛めっきを施す際、還元帯の雰囲気として、H2を1〜60体積%含有し、残部N2、H2O、O2、CO2、COの1種又は2種以上および不可避的不純物からなり、その雰囲気中の酸素分圧の対数logPO2が下記(1式)及び(2式)
−0.000034T2+0.105T−0.2〔Si%〕2+2.1〔Si%〕−98.8≦logPO2≦−0.000038T2+0.107T−90.4・・・・・(1式)
923≦T≦1173・・・・・(2式)
T:鋼板の最高到達温度(K)
〔Si%〕:鋼板中のSi含有量(質量%)
を満たすように制御した雰囲気で還元を行った後、Al:35〜85質量%、Si:Alの含有量の0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる溶融亜鉛めっき浴、乃至はAl:35〜85質量%、Si:Alの含有量の0.5〜10質量%、Mg:0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる溶融亜鉛めっき浴に浸漬して溶融亜鉛めっき処理を行うことを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板の製造方法。
(5) In mass%,
C: 0.05 to 0.25%
Si: 0.3 to 2.5%,
Mn: 1.5 to 2.8%,
P: 0.03% or less,
S: 0.02% or less,
Al: 0.005 to 0.5%,
When N: 0.0060% or less and the balance is continuously hot dip galvanized on a high-strength steel plate made of Fe and inevitable impurities, the atmosphere of the reduction zone contains 1 to 60% by volume of H 2. , The balance N 2 , H 2 O, O 2 , CO 2 , CO, and inevitable impurities, and the logarithmic log PO 2 of the oxygen partial pressure in the atmosphere is expressed by the following (formula 1) and (2 formula)
−0.000034T 2 + 0.105T−0.2 [Si%] 2 +2.1 [Si%] − 98.8 ≦ log PO 2 ≦ −0.000038 T 2 + 0.107T−90.4 1 set)
923 ≦ T ≦ 1173 (2 formulas)
T: Maximum temperature of steel sheet (K)
[Si%]: Si content (mass%) in the steel sheet
After Tsu lines reduced in a controlled atmosphere to satisfy, Al: 35 to 85 wt%, Si: contains 0.5 to 10 mass% of the content of Al, the balance being Zn and unavoidable impurities Hot dip galvanizing bath or Al: 35 to 85% by mass, Si: Al content of 0.5 to 10% by mass, Mg: 0.5 to 10% by mass, the balance being Zn and inevitable impurities method for manufacturing a high strength galvanized steel sheet appearance by immersion in molten zinc plating bath, wherein the row Ukoto the galvanizing treatment was excellent good formability and corrosion resistance consisting of.

(6)質量%で、
C:0.05〜0.25%、
Si:0.3〜2.5%、
Mn:1.5〜2.8%、
P:0.03%以下、
S:0.02%以下、
Al:0.005〜0.5%、
N:0.0060%以下を含有し、残部がFe及び不可避的不純物からなる組成のスラブをAr3点以上の温度で仕上圧延を行い、50〜85%の冷間圧延を施し、引き続いて溶融亜鉛めっきを施す際、還元帯の雰囲気として、H2を1〜60体積%含有し、残部N2、H2O、O2、CO2、COの1種又は2種以上および不可避的不純物からなり、その雰囲気中の酸素分圧の対数logPO2が下記(1式)及び(2式)
−0.000034T2+0.105T−0.2〔Si%〕2+2.1〔Si%〕−98.8≦logPO2≦−0.000038T2+0.107T−90.4・・・・・(1式)
923≦T≦1173・・・・・(2式)
T:鋼板の最高到達温度(K)
〔Si%〕:鋼板中のSi含有量(質量%)
を満たすように制御した雰囲気の連続溶融亜鉛めっき設備を使用し、1023K以上1153K以下のフェライト、オーステナイトの二相共存温度域で焼鈍し、その最高到達温度から923Kまでを平均冷却速度0.5〜10度/秒で、引き続いて923Kから773Kまでを平均冷却速度3度/秒以上で冷却し、さらに773Kから平均冷却速度0.5度/秒以上で冷却する製造方法において、823Kから923Kの温度域で、Al:35〜85質量%、Si:Alの含有量の0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる溶融亜鉛めっき浴、乃至はAl:35〜85質量%、Si:Alの含有量の0.5〜10質量%、Mg:0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる溶融亜鉛めっき浴に浸漬して溶融亜鉛めっき処理を行うことによって、前記冷延鋼板の表面上に溶融亜鉛めっき層を形成し、且つ、773Kから623Kに到達するまでの時間を25秒以上240秒以下とすることを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板の製造方法。
(6) In mass%,
C: 0.05 to 0.25%
Si: 0.3 to 2.5%,
Mn: 1.5 to 2.8%,
P: 0.03% or less,
S: 0.02% or less,
Al: 0.005 to 0.5%,
N: A slab containing 0.0060% or less and the balance of Fe and inevitable impurities is finish-rolled at a temperature of Ar 3 point or higher, cold-rolled by 50 to 85%, and subsequently melted. When applying galvanization, the atmosphere of the reduction zone contains 1 to 60% by volume of H 2 , and the balance N 2 , H 2 O, O 2 , CO 2 , one or more of CO, and unavoidable impurities The logarithm log PO 2 of the oxygen partial pressure in the atmosphere is expressed by the following formulas (1) and (2)
−0.000034T 2 + 0.105T−0.2 [Si%] 2 +2.1 [Si%] − 98.8 ≦ log PO 2 ≦ −0.000038 T 2 + 0.107T−90.4 1 set)
923 ≦ T ≦ 1173 (2 formulas)
T: Maximum temperature of steel sheet (K)
[Si%]: Si content (mass%) in the steel sheet
Using a continuous hot-dip galvanizing facility controlled to satisfy the above conditions, annealing in the two-phase coexistence temperature range of ferrite and austenite of 1023K to 1153K, and the average cooling rate from 0.5 to 923K is 0.5 to In a manufacturing method in which 923 K to 773 K are subsequently cooled at an average cooling rate of 3 degrees / second or more at 10 degrees / second, and further cooled at an average cooling speed of 0.5 degrees / second or more from 773 K, a temperature of 823 K to 923 K. A hot dip galvanizing bath containing Al: 35 to 85% by mass and Si: Al content of 0.5 to 10% by mass, the balance being Zn and inevitable impurities, or Al: 35 to 85 Molten zinc containing 0.5% by mass, Si: Al content of 0.5 to 10%, Mg: 0.5 to 10% by mass, the balance being Zn and inevitable impurities By performing the galvanizing treatment was immersed in Kki bath, the hot-dip galvanizing layer formed on the surface of the cold-rolled steel sheet, and the following 240 seconds 25 seconds Time to reach 623K from 773K A method for producing a high-strength hot-dip galvanized steel sheet having a good appearance and excellent corrosion resistance, characterized in that:

本発明はめっき性、密着性が良好で成形性や耐食性に優れた高強度溶融亜鉛めっき鋼板とその製造方法を提供することを可能としたものであり、産業の発展に貢献するところが極めて大である。   The present invention makes it possible to provide a high-strength hot-dip galvanized steel sheet having good plating properties and adhesion, and excellent formability and corrosion resistance, and a method for producing the same, and contributes greatly to industrial development. is there.

以下に本発明を詳細に説明する。   The present invention is described in detail below.

本発明の高強度溶融亜鉛めっき鋼板は、質量%で、Si:0.3〜2.5%、Mn:1.5〜2.8%を含有し、残部Feおよび不可避的不純物からなる高強度鋼板の上に、Al:35〜85質量%、Si:Alの含有量の0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる溶融亜鉛めっき、または、Al:35〜85質量%、Si:Alの含有量の0.5〜10質量%、Mg:0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる亜鉛めっき層を有する溶融亜鉛めっきを施した鋼板である。   The high-strength hot-dip galvanized steel sheet according to the present invention contains, in mass%, Si: 0.3 to 2.5%, Mn: 1.5 to 2.8%, and is composed of the remainder Fe and inevitable impurities. On the steel plate, Al: 35 to 85% by mass, Si: Al content of 0.5 to 10% by mass, the balance being Zn and unavoidable impurities galvanized, or Al: 35 to 35% Hot dip galvanizing having a zinc plating layer containing 85% by mass, 0.5% to 10% by mass of Si: Al content, 0.5% to 10% by mass of Mg, and the balance consisting of Zn and inevitable impurities It is the applied steel plate.

Siは鋼板の加工性、特に伸びを大きく損なうことなく強度を増す元素として0.3〜2.5%添加する。Siの含有量を0.3%以上とする理由は、Siが0.3%未満では必要とする引張強さの確保が困難であるためであり、Siの含有量を2.5%以下とする理由は、Siが2.5%を超えると強度を増す効果が飽和すると共に延性の低下が起こるためである。   Si is added in an amount of 0.3 to 2.5% as an element that increases the strength without significantly impairing the workability of the steel sheet, particularly the elongation. The reason why the Si content is 0.3% or more is that it is difficult to ensure the required tensile strength when Si is less than 0.3%, and the Si content is 2.5% or less. The reason for this is that when Si exceeds 2.5%, the effect of increasing the strength is saturated and the ductility is lowered.

MnはCとともにオーステナイトの自由エネルギーを下げるため、めっき浴に鋼帯を浸漬するまでの間にオーステナイトを安定化する目的で1.5%以上添加する。しかし添加量が過大になるとスラブに割れが生じやすく、またスポット溶接性も劣化するため、2.8%を上限とする。   Since Mn lowers the free energy of austenite together with C, 1.5% or more is added for the purpose of stabilizing austenite until the steel strip is immersed in the plating bath. However, if the amount added is excessive, cracks are likely to occur in the slab and spot weldability deteriorates, so the upper limit is 2.8%.

さらに、高強度とプレス加工性、溶接性が良いこと等をバランスさせるためには、C、P、S、Al、Nを以下の範囲とすることが望ましい。   Furthermore, in order to balance high strength, press workability, good weldability, and the like, it is desirable that C, P, S, Al, and N be in the following ranges.

Cはマルテンサイトや残留オーステナイトによる組織強化で鋼板を高強度化しようとする場合に必須の元素である。Cの含有量を0.05%以上とする理由は、Cが0.05%未満ではミストや噴流水を冷却媒体として焼鈍温度から急速冷却することが困難な溶融亜鉛めっきラインにおいてセメンタイトやパーライトが生成しやすく、必要とする引張強さの確保が困難であるためである。一方、Cの含有量を0.25%以下とする理由は、Cが0.25%を超えると、スポット溶接で健全な溶接部を形成することが困難となると同時にCの偏析が顕著となり加工性が劣化するためである。   C is an essential element for increasing the strength of a steel sheet by strengthening the structure with martensite or retained austenite. The reason why the C content is 0.05% or more is that when C is less than 0.05%, cementite and pearlite are not easily formed in a hot dip galvanizing line where mist or jet water is difficult to rapidly cool from the annealing temperature. This is because it is easy to produce and it is difficult to ensure the required tensile strength. On the other hand, the reason why the C content is 0.25% or less is that when C exceeds 0.25%, it becomes difficult to form a sound weld by spot welding, and at the same time, segregation of C becomes prominent. This is because the property deteriorates.

Pは一般に不可避的不純物として鋼に含まれるが、その量が0.03%を超えるとスポット溶接性の劣化が著しいうえ、本発明におけるような引張強さが490MPaを超すような高強度鋼板では靭性とともに冷間圧延性も著しく劣化するため、その含有量は0.03%以下とする。Sも一般に不可避的不純物として鋼に含まれるが、その量が0.02%を超えると、圧延方向に伸張したMnSの存在が顕著となり、鋼板の曲げ性に悪影響をおよぼすため、その含有量は0.02%以下とする。   P is generally contained in steel as an unavoidable impurity. However, when its amount exceeds 0.03%, the spot weldability is significantly deteriorated, and in a high-strength steel sheet having a tensile strength exceeding 490 MPa as in the present invention. Since the cold rolling property is remarkably deteriorated together with the toughness, the content is set to 0.03% or less. S is also generally contained in steel as an unavoidable impurity. However, if the amount exceeds 0.02%, the presence of MnS stretched in the rolling direction becomes significant, which adversely affects the bendability of the steel sheet. 0.02% or less.

Alは鋼の脱酸元素として、またAlNによる熱延素材の細粒化、および一連の熱処理工程における結晶粒の粗大化を抑制し材質を改善するために0.005%以上添加する必要がある。ただし、0.5%を超えるとコスト高となるばかりか、表面性状を劣化させるため、その含有量は0.5%以下とする。Nもまた一般に不可避的不純物として鋼に含まれるが、その量が0.006%を超えると、伸びとともに脆性も劣化するため、その含有量は0.006%以下とする。   Al is a deoxidizing element for steel, and it is necessary to add 0.005% or more in order to improve the material by suppressing the grain refinement of the hot rolled material by AlN and the coarsening of crystal grains in a series of heat treatment steps. . However, if it exceeds 0.5%, not only the cost increases, but also the surface properties deteriorate, so the content is made 0.5% or less. N is also generally contained in steel as an unavoidable impurity, but if its amount exceeds 0.006%, the brittleness deteriorates with elongation, so its content is made 0.006% or less.

また、これらを主成分とする鋼にNb、Ti、B、Mo、Cu、Ni、Sn、Zn、Zr、W、Co、Ca、希土類元素(Yを含む)、V、Ta、Hf、Pb、Mg、As、Sb、Biを合計で2.0%以下、好ましくは1.0%以下含有しても本発明の効果を損なわず、その量によってはめっき性や加工性が改善される等好ましい場合もある。   In addition, Nb, Ti, B, Mo, Cu, Ni, Sn, Zn, Zr, W, Co, Ca, rare earth elements (including Y), V, Ta, Hf, Pb, Even if Mg, As, Sb, and Bi are contained in a total of 2.0% or less, preferably 1.0% or less, the effect of the present invention is not impaired, and depending on the amount, plating properties and workability are improved. In some cases.

本発明の高強度合金化溶融亜鉛めっき鋼板の機械特性については、特に規定しないが、引張強さFが490MPa以上で、引張強さF(MPa)と伸びL(%)の関係が、L≧51−0.035×Fを満足する性能を持つことが望ましい。   The mechanical properties of the high-strength galvannealed steel sheet of the present invention are not particularly specified, but the tensile strength F is 490 MPa or more, and the relationship between the tensile strength F (MPa) and the elongation L (%) is L ≧ It is desirable to have performance that satisfies 51-0.035 × F.

伸びLが[51−0.035×F]より低い場合、深絞り等の厳しい加工のときに破断するため、加工性が必要な場合にはL≧51−0.035×Fを満足する性能を持つことが望ましい。   When the elongation L is lower than [51-0.035 × F], it breaks during severe processing such as deep drawing, so when workability is required, the performance satisfying L ≧ 51−0.035 × F It is desirable to have

次に、めっき層について述べる。   Next, the plating layer will be described.

本発明のめっき層においてAlの含有量を35〜85質量%に限定した理由は、Alの含有量が35質量%未満の場合は裸耐食性が低下し、85質量%を超えると切断端面の耐食性が低下するためである。また、Alの含有量が高いとめっき浴の温度を高く維持する必要が生じ、製造コストが高くなるなどの問題も生じる。   The reason why the Al content in the plating layer of the present invention is limited to 35 to 85% by mass is that when the Al content is less than 35% by mass, the bare corrosion resistance decreases, and when it exceeds 85% by mass, the corrosion resistance of the cut end face is reduced. This is because of a decrease. Further, when the Al content is high, it is necessary to keep the temperature of the plating bath high, which causes problems such as an increase in manufacturing cost.

Siの含有量をAlの含有量の0.5〜10質量%に限定した理由は、Al含有量の0.5質量%以上Siを添加すると、鋼板にめっき層を形成するにあたり、鋼板表面とめっき層との界面におけるFe−Al系合金層が過剰に厚く形成されることを抑制して、鋼板表面とめっき層の密着性を向上することができるためである。また、Al含有量の10質量%を超えて含有するとFe−Al合金化層の形成を抑制する効果が飽和すると共に、めっき層の加工性の低下を招くおそれがあるため、Siの含有量は、Al含有量の10質量%を上限とする。めっき層の加工性を重視する場合はAl含有量の5質量%を上限とすることが好ましい。   The reason why the Si content is limited to 0.5 to 10% by mass of the Al content is that when 0.5% by mass or more of the Al content is added and Si is added, This is because it is possible to suppress the formation of an excessively thick Fe—Al-based alloy layer at the interface with the plating layer and improve the adhesion between the steel sheet surface and the plating layer. Moreover, since the effect which suppresses formation of a Fe-Al alloying layer will be saturated when it contains exceeding 10 mass% of Al content, and there exists a possibility of causing the workability of a plating layer to fall, content of Si is The upper limit is 10% by mass of the Al content. When emphasizing the workability of the plating layer, the upper limit is preferably 5% by mass of the Al content.

Mgの含有量を0.5〜10質量%に限定した理由は、0.5質量%未満では耐食性を向上させる効果が不十分であるためであり、10質量%を超えるとめっき層が脆くなって密着性が低下するためである。耐食性はMgの添加量が多いほど向上するため、めっき層の耐食性を顕著に向上させるためには、Mgの含有量を2〜10質量%とすることが望ましい。
そして、上記組成の溶融亜鉛めっき層を形成させるには、めっき層の組成と同じ組成の溶融亜鉛めっき浴を用いればよい。
The reason why the content of Mg is limited to 0.5 to 10% by mass is that if it is less than 0.5% by mass, the effect of improving the corrosion resistance is insufficient, and if it exceeds 10% by mass, the plated layer becomes brittle. This is because the adhesiveness decreases. Since the corrosion resistance increases as the added amount of Mg increases, the Mg content is desirably 2 to 10% by mass in order to significantly improve the corrosion resistance of the plating layer.
And in order to form the hot dip galvanized layer of the said composition, what is necessary is just to use the hot dip galvanizing bath of the same composition as the composition of a plated layer.

めっき層中には、これ以外にFe、Sb、Pb、Bi、Ca、Be、Ti、Cu、Ni、Co、Cr、Mn、P、B、Sn、Zr、Hf、Sr、V、Sc、REMを単独あるいは複合で0.5質量%以内含有しても本発明の効果を損なわず、その量によってはさらに外観が改善される等好ましい場合もある。溶融亜鉛めっきの付着量については特に制約は設けないが、耐食性の観点から10g/m2以上、加工性の観点から350g/m2以下で有ることが望ましい。 In the plating layer, Fe, Sb, Pb, Bi, Ca, Be, Ti, Cu, Ni, Co, Cr, Mn, P, B, Sn, Zr, Hf, Sr, V, Sc, REM Even if contained alone or in combination within 0.5% by mass, the effects of the present invention are not impaired, and depending on the amount, the appearance may be further improved. There are no particular restrictions on the amount of hot dip galvanized coating, but it is preferably 10 g / m 2 or more from the viewpoint of corrosion resistance and 350 g / m 2 or less from the viewpoint of workability.

また、本発明の高強度溶融亜鉛めっき鋼板は、高強度鋼板とめっき層との界面から5μm以下の鋼板側の結晶粒界と結晶粒内にSiを含む酸化物が平均含有率0.6〜10質量%で存在することにより不めっき欠陥を無くすことが可能となる。高強度鋼板の結晶粒界と結晶粒内にSiを含む酸化物が存在すると不めっき欠陥を無くすことが可能となる理由は、焼鈍過程で鋼板内にSiを含む酸化物が生成することによって、鋼板表面に不めっき欠陥の原因となるSiO2が露出しなくなるためであると考えられる。 The high-strength hot-dip galvanized steel sheet according to the present invention has an average content ratio of 0.6 to 5 of an oxide containing Si in crystal grain boundaries and crystal grains on the steel sheet side of 5 μm or less from the interface between the high-strength steel sheet and the plating layer. The presence of 10% by mass makes it possible to eliminate non-plating defects. The reason why it is possible to eliminate non-plating defects when there is an oxide containing Si in the crystal grain boundaries and crystal grains of the high-strength steel sheet is that the oxide containing Si is generated in the steel sheet during the annealing process. This is thought to be because SiO 2 that causes non-plating defects is not exposed on the steel sheet surface.

上記結晶粒界と結晶粒内に存在するSiを含む酸化物は、顕微鏡観察において明瞭に区別できる。高強度鋼板とめっき層との界面から5μm以下の鋼板側の結晶粒界と結晶粒内にSiを含む酸化物の一例として、断面観察結果を図1に示す。図1は、不めっきが発生しなかった高強度溶融亜鉛めっき鋼板のめっき層除去後の断面を10度に傾斜させて埋め込み研磨を行い、SEM像で観察した結果の顕微鏡写真である。図1中において、1は内部酸化層、2は結晶粒内に存在するSiを含む酸化物、そして、3は結晶粒界に存在するSiを含む酸化物を示している。また、図2は図1の拡大顕微鏡写真である。これらの図からも解るように、高強度鋼板の結晶粒界と結晶粒内に存在するSiを含む酸化物は顕微鏡観察によって明瞭に区別できる。   The crystal grain boundary and the oxide containing Si existing in the crystal grain can be clearly distinguished by microscopic observation. A cross-sectional observation result is shown in FIG. 1 as an example of a crystal grain boundary on the steel plate side of 5 μm or less from the interface between the high-strength steel plate and the plating layer and an oxide containing Si in the crystal grains. FIG. 1 is a photomicrograph of the result of embedding and polishing by inclining the cross section of the high-strength hot-dip galvanized steel sheet without plating, after removing the plating layer, by 10 degrees. In FIG. 1, 1 is an internal oxide layer, 2 is an oxide containing Si existing in crystal grains, and 3 is an oxide containing Si existing in crystal grain boundaries. FIG. 2 is an enlarged photomicrograph of FIG. As can be seen from these figures, the crystal grain boundaries of the high-strength steel sheet and the oxide containing Si present in the crystal grains can be clearly distinguished by microscopic observation.

さらに、これら結晶粒界と結晶粒内の酸化物をEDXにより分析するとSi、Mn、Fe、Oのピークが観察されることから、観察される酸化物はSiO2、FeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4であると考えられる。 Furthermore, when these crystal grain boundaries and oxides in the crystal grains are analyzed by EDX, peaks of Si, Mn, Fe, and O are observed. Therefore, the observed oxides are SiO 2 , FeSiO 3 , Fe 2 SiO 4. , MnSiO 3 , Mn 2 SiO 4 .

本発明において、Siを含む酸化物を含有する鋼層とは、顕微鏡観察において上記酸化物が観察される層である。また、Siを含む酸化物の平均含有率とは、この鋼層中に含まれる酸化物の含有率を示し、Siを含む酸化物を含有する鋼層の厚みとは、鋼板表面からこれら酸化物が観察される部分までの幅を示す。   In the present invention, a steel layer containing an oxide containing Si is a layer in which the oxide is observed in a microscope. Moreover, the average content of oxides containing Si indicates the content of oxides contained in the steel layer, and the thickness of the steel layers containing oxides containing Si refers to the oxides from the steel sheet surface. Indicates the width up to the observed part.

Siを含む酸化物の含有率の測定は、酸化物の質量%が測定できればどの様な方法でも構わないが、Siを含む酸化物を含有する層を酸で溶解し、Siを含む酸化物を分離させた後、質量を測定する方法が確実である。また、Siを含む酸化物を含有する鋼層の厚みの測定方法も特に規定しないが、断面から顕微鏡観察で測定する方法が確実である。   The content of the oxide containing Si can be measured by any method as long as the mass% of the oxide can be measured, but the layer containing the oxide containing Si is dissolved with an acid, and the oxide containing Si is obtained. After separation, the method of measuring the mass is reliable. Moreover, although the measuring method of the thickness of the steel layer containing the oxide containing Si is not prescribed | regulated in particular, the method of measuring with a microscope observation from a cross section is certain.

本発明において、Siを含む酸化物の平均含有率を0.6〜10質量%に限定した理由は、0.6質量%未満では外部酸化膜の抑制が不十分で不めっき欠陥を防止する効果がみられないためであり、10質量%を超えると不めっき欠陥を防止する効果が飽和するためである。   In the present invention, the reason why the average content of the oxide containing Si is limited to 0.6 to 10% by mass is that if the amount is less than 0.6% by mass, the suppression of the external oxide film is insufficient and the effect of preventing non-plating defects is achieved. This is because the effect of preventing non-plating defects is saturated when the content exceeds 10% by mass.

また、Siを含む酸化物を含有する鋼層の厚みを5μm以下に限定した理由は、5μmを超えるとめっき密着性を向上させる効果が飽和するためである。   Moreover, the reason which limited the thickness of the steel layer containing the oxide containing Si to 5 micrometers or less is because the effect which improves plating adhesiveness will be saturated when it exceeds 5 micrometers.

次に、製造条件の限定理由について述べる。本発明において、Siを含む酸化物を含有する鋼層を積極的に生成させるためには、連続式溶融めっきラインの焼鈍過程でSiを含む酸化物の内部酸化させる方法が有効である。   Next, the reasons for limiting the manufacturing conditions will be described. In the present invention, in order to actively produce a steel layer containing an oxide containing Si, a method of internally oxidizing the oxide containing Si in the annealing process of the continuous hot dip plating line is effective.

ここで、Siを含む酸化物の内部酸化とは鋼板内に拡散した酸素が合金の表層付近でSiと反応して酸化物を析出する現象である。内部酸化現象は、酸素の内方への拡散速度がSiの外方への拡散速度よりはるかに早い場合、即ち雰囲気中の酸素ポテンシャルが比較的高いかもしくはSiの濃度が低い場合に起こる。このときSiはほとんど動かずその場で酸化されるため、めっき密着性低下の原因である鋼板表面へのSiの酸化物の濃化を防ぐことができる。   Here, the internal oxidation of the oxide containing Si is a phenomenon in which oxygen diffused in the steel plate reacts with Si in the vicinity of the surface layer of the alloy to precipitate the oxide. The internal oxidation phenomenon occurs when the inward diffusion rate of oxygen is much faster than the outward diffusion rate of Si, that is, when the oxygen potential in the atmosphere is relatively high or the concentration of Si is low. At this time, since Si hardly oxidizes and is oxidized in-situ, it is possible to prevent the concentration of Si oxide on the steel sheet surface, which is the cause of the decrease in plating adhesion.

ただし、内部酸化法で調整された鋼板であっても、Si酸化物の種類とその位置関係によって、その後のめっき性に差が出るため、Siの酸化物は、鋼板表面または表面側にFeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4から選ばれた1種以上のSi酸化物が存在し、鋼板内面側にSiO2が存在する状態とする。これは、SiO2が内部酸化状態であっても、鋼板表面に存在するとめっき性を低下させるためである。 However, even a steel plate prepared by an internal oxidation method has a difference in the subsequent plating properties depending on the type of Si oxide and its positional relationship. Therefore, the oxide of Si is FeSiO 3 on the steel plate surface or surface side. One or more Si oxides selected from Fe 2 SiO 4 , MnSiO 3 and Mn 2 SiO 4 are present, and SiO 2 is present on the inner surface side of the steel sheet. This is because even if SiO 2 is in the internal oxidation state, if it is present on the surface of the steel sheet, the plating property is lowered.

FeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4は、SiO2よりも酸素ポテンシャルが大きい領域で安定なため、鋼板表面または表面側にFeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4から選ばれた1種以上のSi酸化物が存在し、鋼板内面側にSiO2が存在する状態とするためには、酸素ポテンシャルをSiO2が単独で内部酸化する場合より大きくする必要がある。 Since FeSiO 3 , Fe 2 SiO 4 , MnSiO 3 , and Mn 2 SiO 4 are stable in a region where the oxygen potential is larger than that of SiO 2 , FeSiO 3 , Fe 2 SiO 4 , MnSiO 3 , Mn 2 is formed on the steel sheet surface or surface side. In order to make one or more Si oxides selected from SiO 4 and SiO 2 exist on the inner surface side of the steel sheet, it is necessary to make the oxygen potential larger than when SiO 2 alone oxidizes internally. is there.

鋼中の酸素ポテンシャルは鋼板表面から内部に向かって減少するため、鋼板表面または表面側にFeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4から選ばれた1種以上のSi酸化物が生成する酸素ポテンシャルに鋼板表面を制御すると、鋼板表面または表面側にFeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4から選ばれた1種以上のSi酸化物が生成し、酸素ポテンシャルが減少した鋼板内面側にSiO2が生成する。 Since the oxygen potential in steel decreases from the steel sheet surface toward the inside, one or more Si oxides selected from FeSiO 3 , Fe 2 SiO 4 , MnSiO 3 and Mn 2 SiO 4 are present on the steel sheet surface or surface side. When the surface of the steel sheet is controlled to the generated oxygen potential, one or more Si oxides selected from FeSiO 3 , Fe 2 SiO 4 , MnSiO 3 , Mn 2 SiO 4 are generated on the steel sheet surface or surface side, and the oxygen potential is increased. SiO 2 is generated on the inner surface side of the reduced steel plate.

上記のようなSi酸化物の種類とその位置関係とすることにより、次の溶融亜鉛めっき浴への浸漬過程においてSiO2による不めっき欠陥を防止することが可能となる。 By setting the kind of Si oxide and the positional relationship as described above, it is possible to prevent non-plating defects due to SiO 2 in the subsequent immersion process in the hot dip galvanizing bath.

Siの酸化状態は雰囲気中の酸素ポテンシャルで決まるため、本発明で規定した酸化物を所望の条件で生成させるためには雰囲気中のPO2を直接管理する必要がある。 Since the oxidation state of Si is determined by the oxygen potential in the atmosphere, it is necessary to directly control the PO 2 in the atmosphere in order to produce the oxide defined in the present invention under the desired conditions.

雰囲気中のガスがH2、H2O、O2、残部N2の場合、下記平衡反応が起こると考えられ、PH2O/PH2はPO2の1/2乗と平衡定数1/K1に比例する。
2O=H2+1/2O2:K1=P(H2)・P(O21/2/P(H2O)
ただし、平衡定数K1は温度に依存する変数であるため、温度が変化した場合、PH2O/PH2とPO2は別々に変化する。即ち、ある温度域でSiの内部酸化領域の酸素ポテンシャルにあたる水分圧と水素分圧の比の領域であっても、別の温度域では鉄が酸化する領域の酸素ポテンシャルに対応したり、Siの外部酸化領域の酸素ポテンシャルに対応したりするためである。
When the gas in the atmosphere is H 2 , H 2 O, O 2 , and the balance N 2 , it is considered that the following equilibrium reaction occurs, and PH 2 O / PH 2 is the 1/2 power of PO 2 and the equilibrium constant 1 / K. Proportional to 1 .
H 2 O = H 2 + 1 / 2O 2 : K 1 = P (H 2 ) · P (O 2 ) 1/2 / P (H 2 O)
However, since the equilibrium constant K 1 is a variable depending on temperature, when the temperature changes, PH 2 O / PH 2 and PO 2 change separately. That is, even in a region where the ratio of moisture pressure and hydrogen partial pressure, which corresponds to the oxygen potential of the internal oxidation region of Si at a certain temperature range, corresponds to the oxygen potential of the region where iron is oxidized at another temperature range, This is to cope with the oxygen potential of the external oxidation region.

従って、PH2O/PH2を管理しても本発明で規定した酸化物を生成させることができない。 Therefore, even if PH 2 O / PH 2 is controlled, the oxide defined in the present invention cannot be generated.

また、雰囲気中のガスがH2、CO2、CO、O2、残部N2の場合、下記平衡反応が起こると考えられ、PCO2/PCOがPO2の1/2乗と平衡定数1/K2に比例する。
CO2=CO+1/2O2:K=P(CO)・P(O21/2/P(CO2
また、同時に下記平衡反応が起こるため、雰囲気中にH2Oが発生すると考えられる。
CO2+H2=CO+H2O:K=P(CO)・P(H2O)/P(CO2)・P(H2
従って、PO2は、PH2O、PH2、PCO2、PCOと温度が決まらないと決まらないため、本発明で規定した酸化物を生成させるためには、PO2を規定するか、上記値を全て規定するかのどちらかを行う必要がある。
Further, when the gas in the atmosphere is H 2 , CO 2 , CO, O 2 , and the balance N 2 , it is considered that the following equilibrium reaction takes place, and PCO 2 / PCO is the second power of PO 2 and the equilibrium constant 1 / proportional to K 2.
CO 2 = CO + 1 / 2O 2 : K 2 = P (CO) · P (O 2 ) 1/2 / P (CO 2 )
It is also contemplated that simultaneously for the following equilibrium reaction occurs, H 2 O is generated in the atmosphere.
CO 2 + H 2 = CO + H 2 O: K 3 = P (CO) · P (H 2 O) / P (CO 2 ) · P (H 2 )
Therefore, since PO 2 is not determined unless the temperature is determined as PH 2 O, PH 2 , PCO 2 , and PCO, in order to produce the oxide defined in the present invention, PO 2 must be defined or the above value. It is necessary to do either one of the above.

具体的には、還元帯において鉄を還元しながらSiの外部酸化を抑制し、鋼板表面または表面側にFeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4から選ばれた1種以上のSi酸化物を生成させる目的で、還元帯の雰囲気としてH2を1〜60体積%含有し、残部N2、H2O、O2、CO2、COの1種又は2種以上および不可避的不純物からなり、その雰囲気中の酸素分圧の対数logPO2が下記(1式)及び(2式)
−0.000034T2+0.105T−0.2〔Si%〕2+2.1〔Si%〕−98.8≦logPO2≦−0.000038T2+0.107T−90.4・・・・・(1式)
923≦T≦1173・・・・・(2式)
T:鋼板の最高到達板温(K)
〔Si%〕:鋼板中のSi含有量(mass%)
を満たすように制御した雰囲気で還元を行う。
Specifically, the external oxidation of Si is suppressed while reducing iron in the reduction zone, and at least one selected from FeSiO 3 , Fe 2 SiO 4 , MnSiO 3 , and Mn 2 SiO 4 on the steel sheet surface or surface side. For the purpose of generating Si oxide, 1 to 60% by volume of H 2 is contained as the reducing zone atmosphere, and the balance is one or more of N 2 , H 2 O, O 2 , CO 2 , CO, and unavoidable. Logarithmic log PO 2 of oxygen partial pressure in the atmosphere, which is made of impurities, is expressed by the following formulas (1) and (2)
−0.000034T 2 + 0.105T−0.2 [Si%] 2 +2.1 [Si%] − 98.8 ≦ log PO 2 ≦ −0.000038 T 2 + 0.107T−90.4 1 set)
923 ≦ T ≦ 1173 (2 formulas)
T: Maximum steel sheet temperature (K)
[Si%]: Si content in the steel sheet (mass%)
Reduction is performed in an atmosphere controlled to satisfy the above conditions.

ここで、本発明においては、対数は全て常用対数で示す。   Here, in this invention, all logarithms are shown by a common logarithm.

2を1〜60体積%に限定する理由は、1%未満では鋼板表面に生成した酸化膜を十分還元できず、めっき濡れ性が確保できないためであり、60%を超えると、還元作用の向上が見られず、コストが増加するためである。 The reason for limiting H 2 to 1 to 60% by volume is that if it is less than 1%, the oxide film formed on the steel sheet surface cannot be sufficiently reduced, and plating wettability cannot be ensured. This is because there is no improvement and costs increase.

logPO2を−0.000038T2+0.107T−90.4以下に限定する理由は、還元帯において鉄の酸化物を還元するためである。logPO2が−0.000038T2+0.107T−90.4を超えると鉄の酸化領域にはいるため、鋼板表面に鉄の酸化膜が生成し、不めっき欠陥が発生する。 The reason for limiting the LogPO 2 below -0.000038T 2 + 0.107T-90.4 is to reduce oxides of iron in the reduction zone. If logPO 2 exceeds −0.000038T 2 + 0.107T-90.4, it enters the oxidized region of iron, so that an iron oxide film is generated on the surface of the steel sheet and non-plating defects occur.

logPO2を−0.000034T2+0.105T−0.2〔Si%〕2+2.1〔Si%〕−98.8以上に限定する理由は、logPO2が−0.000034T2+0.105T−0.2〔Si%〕2+2.1〔Si%〕−98.8未満ではSiの酸化物SiO2が表面に露出し、不めっき欠陥を発生させるためである。 The logPO 2 -0.000034T 2 + 0.105T-0.2 [Si%] 2 +2.1 [Si%] - reason for limiting 98.8 above is, LogPO 2 is -0.000034T 2 + 0.105T- If it is less than 0.2 [Si%] 2 +2.1 [Si%] − 98.8, the Si oxide SiO 2 is exposed on the surface and non-plating defects are generated.

logPO2を−0.000034T2+0.105T−0.2〔Si%〕2+2.1〔Si%〕−98.8以上とすることで鋼板表面または表面側にFeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4から選ばれた1種以上のSi酸化物が存在し、鋼板内面側にSiO2が存在する酸化状態が得られるようになる。 By setting logPO 2 to −0.000034T 2 + 0.105T−0.2 [Si%] 2 +2.1 [Si%] − 98.8 or more, FeSiO 3 , Fe 2 SiO 4 , One or more Si oxides selected from MnSiO 3 and Mn 2 SiO 4 are present, and an oxidized state in which SiO 2 is present on the inner surface of the steel sheet can be obtained.

また、logPO2がさらに小さい雰囲気では、Siの外部酸化領域にはいるため、めっき密着性は著しく低下する。 Further, in an atmosphere where logPO 2 is smaller, the plating adhesion is remarkably lowered because it enters the external oxidation region of Si.

本発明において、雰囲気中の酸素分圧の対数logPO2を規定する鋼板の最高到達板温Tは923K以上、1173K以下とする。 In the present invention, the maximum reached sheet temperature T of the steel sheet that defines the logarithmic log PO 2 of the oxygen partial pressure in the atmosphere is set to 923K or more and 1173K or less.

Tを923K以上に限定する理由は、Tが923K未満ではSiが外部酸化する酸素ポテンシャルが小さく、工業的に操業できる範囲の酸素ポテンシャルでは鉄の酸化域となって、鋼板表面にFeOを生成するため、塗装後耐食性を劣化させるためである。一方、Tを1173K以下に限定する理由は、1173Kを超える温度で焼鈍するのは多大のエネルギーを要して不経済であるためである。鋼板の機械特性を得る目的であれば、後に記すように最高到達板温は1153K以下で十分である。   The reason for limiting T to 923 K or more is that if T is less than 923 K, the oxygen potential of Si being externally oxidized is small, and if the oxygen potential is within an industrially operable range, it becomes an iron oxidation region and generates FeO on the steel sheet surface. Therefore, the corrosion resistance after coating is deteriorated. On the other hand, the reason for limiting T to 1173K or less is that annealing at a temperature exceeding 1173K requires a lot of energy and is uneconomical. For the purpose of obtaining the mechanical properties of the steel sheet, it is sufficient that the maximum reached plate temperature is 1153 K or less, as will be described later.

また、炉内の雰囲気温度は高いほど鋼板の板温を上げ易くなるため有利であるが、雰囲気温度が高すぎると炉内の耐火物の寿命が短くなり、コストがかかるため1273K以下が望ましい。   Further, the higher the atmospheric temperature in the furnace, the easier it is to raise the plate temperature of the steel sheet. However, if the atmospheric temperature is too high, the life of the refractory in the furnace is shortened and the cost is increased.

本発明において、PO2はH2O、O2、CO2、COの1種または2種以上を導入することにより操作する。前述した平衡反応式において、温度が決まれば平衡定数が決定し、その平衡定数に基づいて酸素分圧、即ち酸素ポテンシャルが決定する。雰囲気温度773Kから1273Kにおいては、気体の反応は短時間で平衡状態に達するため、PO2は炉内のPH2、PH2O、PCO2、PCOと雰囲気温度が決まると決定する。 In the present invention, PO 2 is operated by introducing one or more of H 2 O, O 2 , CO 2 and CO. In the above-described equilibrium reaction formula, when the temperature is determined, the equilibrium constant is determined, and the oxygen partial pressure, that is, the oxygen potential is determined based on the equilibrium constant. At atmospheric temperatures from 773 K to 1273 K, the gas reaction reaches an equilibrium state in a short time, so that PO 2 is determined to determine the atmospheric temperature of PH 2 , PH 2 O, PCO 2 and PCO in the furnace.

2とCOは意識的に導入する必要はないが、本焼鈍温度でH2を1体積%以上含有する炉内にH2O、CO2を導入した場合、その一部とH2との平衡反応により、O2、COが生成する。H2O、CO2は必要な量導入できればよく、その導入方法は特に限定しないが、例えば、COとH2を混合した気体を燃焼させ、発生したH2O、CO2を導入する方法や、CH4、C26、C38等の炭化水素の気体や、LNG等の炭化水素の混合物を燃焼させ、発生したH2O、CO2を導入する方法、ガソリンや軽油、重油等、液体の炭化水素の混合物を燃焼させ、発生したH2O、CO2を導入する方法、CH3OH、C25OH等のアルコール類やその混合物、各種の有機溶剤を燃焼させ、発生したH2O、CO2を導入する方法等が上げられる。 O 2 and CO do not need to be consciously introduced. However, when H 2 O and CO 2 are introduced into a furnace containing 1% by volume or more of H 2 at the main annealing temperature, a part of them and H 2 O 2 and CO are produced by the equilibrium reaction. The introduction method of H 2 O and CO 2 is not particularly limited as long as a necessary amount can be introduced. For example, a method in which a gas in which CO and H 2 are mixed is burned and the generated H 2 O and CO 2 are introduced. , CH 4 , C 2 H 6 , C 3 H 8 and other hydrocarbon gases, and a mixture of hydrocarbons such as LNG, and the generated H 2 O and CO 2 are introduced, gasoline, light oil, heavy oil Such as burning a mixture of liquid hydrocarbons and introducing the generated H 2 O, CO 2 , burning alcohols such as CH 3 OH, C 2 H 5 OH and mixtures thereof, various organic solvents, A method of introducing the generated H 2 O and CO 2 is raised.

COのみ燃焼させ、発生したCO2を導入する方法も考えられるが、本焼鈍温度、雰囲気の炉内にCO2を導入した場合、その一部がH2により還元され、COとH2Oが生成するため、H2O、CO2を導入した場合と本質的に差はない。 CO only burned, but also conceivable to introduce CO 2 generated, the annealing temperature, if CO 2 was introduced into the furnace atmosphere, part is reduced by H 2, CO and H 2 O is Therefore, there is essentially no difference from the case where H 2 O and CO 2 are introduced.

また、燃焼させ、発生したH2O、CO2を導入する方法以外にも、COとH2を混合した気体、CH4、C26、C38等の炭化水素の気体や、LNG等の炭化水素の混合物、ガソリンや軽油、重油等、液体の炭化水素の混合物、CH3OH、C25OH等のアルコール類やその混合物、各種の有機溶剤等を酸素と同時に焼鈍炉内に導入し、炉内で燃焼させてH2O、CO2を発生させる方法も使用できる。 In addition to the method of introducing H 2 O and CO 2 generated by combustion, a gas containing a mixture of CO and H 2 , a hydrocarbon gas such as CH 4 , C 2 H 6 , C 3 H 8 , LNG and other hydrocarbon mixtures, gasoline, light oil, heavy oil, liquid hydrocarbon mixtures, CH 3 OH, C 2 H 5 OH and other alcohols and mixtures, various organic solvents, etc. A method of introducing H 2 O and CO 2 by introducing the gas into the furnace and burning it in a furnace can also be used.

こうした方法は、水蒸気を飽和させたN2や露点を上げたN2を利用して水蒸気を供給する方法に比べ、簡便で制御性が優れる。また、配管内で結露したりする心配もないため、配管の断熱を行う手間なども省くことができる。 Such method utilizes N 2 raising the N 2 and dew point saturated with water vapor compared to the method of supplying steam, simple and the control is excellent. In addition, since there is no fear of condensation in the pipe, it is possible to save the trouble of heat insulation of the pipe.

本発明において、請求項に規定したPO2と温度における還元時間は特に規定しないが、望ましくは10秒以上3分以下である。還元炉内においてPO2を大きくすると、昇温過程において、logPO2が−0.000038T2+0.107T−90.4を超える領域を通過した後、−0.000038T2+0.107T−90.4以下の領域で還元されるため、最初に生成した鉄の酸化膜を還元し、目的とした鋼板表面または表面側にFeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4から選ばれた1種以上のSi酸化物が存在し、鋼板内面側にSiO2が存在する鋼板を得るためには、10秒以上保持することが望ましい。ただし、3分を超えて保持してもエネルギーの無駄となるばかりか連続ラインでの生産性低下を引き起こすため好ましくない。 In the present invention, the reduction time at the PO 2 and temperature specified in the claims is not particularly specified, but is preferably 10 seconds or more and 3 minutes or less. Increasing the PO 2 in the reducing furnace, the Atsushi Nobori process, after the LogPO 2 has passed the region exceeding -0.000038T 2 + 0.107T-90.4, -0.000038T 2 + 0.107T-90.4 1) selected from FeSiO 3 , Fe 2 SiO 4 , MnSiO 3 , Mn 2 SiO 4 on the target steel plate surface or surface side because the iron oxide film formed first is reduced because it is reduced in the following regions. In order to obtain a steel sheet in which more than seeds of Si oxide are present and SiO 2 is present on the inner surface side of the steel sheet, it is desirable to hold for 10 seconds or more. However, holding for more than 3 minutes is not preferable because it not only wastes energy but also reduces productivity in a continuous line.

また、還元雰囲気のPO2と温度が本発明範囲内であれば、通常の無酸化炉方式の溶融めっき法やオールラジアントチューブ方式の焼鈍炉を使用した溶融めっき法を使用できる。いずれの方式を使用しても、昇温過程において板温が923Kを超えるまでにlogPO2が−0.000038T2+0.107T−90.4を超える領域を通過し、鋼板表面に鉄の酸化膜が生成するため、これを還元しながらSiの外部酸化を抑制し、鋼板表面または表面側にFeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4から選ばれた1種以上のSi酸化物を生成させる目的で、還元帯の雰囲気のPO2と温度を本発明範囲内に適切に制御すればよい。 If the PO 2 and temperature in the reducing atmosphere are within the range of the present invention, a normal non-oxidizing furnace type hot dipping method or a hot dipping method using an all radiant tube type annealing furnace can be used. Regardless of which method is used, the log PO 2 passes through the region where −0.000038T 2 + 0.107T-90.4 exceeds the plate temperature until the plate temperature exceeds 923K in the temperature rising process, and the iron oxide film is formed on the steel plate surface. Therefore, the external oxidation of Si is suppressed while reducing this, and one or more Si oxides selected from FeSiO 3 , Fe 2 SiO 4 , MnSiO 3 , Mn 2 SiO 4 on the surface or the surface side of the steel sheet are reduced. For the purpose of generating, the PO 2 and temperature of the reducing zone atmosphere may be appropriately controlled within the scope of the present invention.

次に、その他の製造条件の限定理由について述べる。その目的はマルテンサイトおよび残留オーステナイトを3〜20%含む金属組織とし、高強度とプレス加工性が良いことが両立させることにある。マルテンサイトおよび残留オーステナイトの体積率が3%未満の場合には高強度とならない。一方、マルテンサイトおよび残留オーステナイトの体積率が20%を超えると、高強度ではあるものの鋼板の加工性が劣化し、本発明の目的が達成されない。   Next, the reasons for limiting other manufacturing conditions will be described. The purpose is to provide a metal structure containing 3 to 20% martensite and retained austenite, and to achieve both high strength and good press workability. When the volume ratio of martensite and retained austenite is less than 3%, the strength is not high. On the other hand, if the volume ratio of martensite and retained austenite exceeds 20%, the workability of the steel sheet is deteriorated although it is high in strength, and the object of the present invention is not achieved.

熱間圧延に供するスラブは特に限定するものではなく、連続鋳造スラブや薄スラブキャスター等で製造したものであればよい。また鋳造後直ちに熱間圧延を行う連続鋳造−直送圧延(CC−DR)のようなプロセスにも適合する。   The slab to be used for hot rolling is not particularly limited as long as it is manufactured with a continuously cast slab or a thin slab caster. It is also compatible with processes such as continuous casting-direct rolling (CC-DR) in which hot rolling is performed immediately after casting.

熱間圧延の仕上温度は鋼板のプレス成形性を確保するという観点からAr3点以上とする必要がある。熱延後の冷却条件や巻取温度は特に限定しないが、巻取温度はコイル両端部での材質ばらつきが大ききなることを避け、またスケール厚の増加による酸洗性の劣化を避けるためには1023K以下とし、また部分的にベイナイトやマルテンサイトが生成すると冷間圧延時に耳割れを生じやすく、極端な場合には板破断することもあるため823K以上とすることが望ましい。冷間圧延は通常の条件でよく、フェライトが加工硬化しやすいようにマルテンサイトおよび残留オーステナイトを微細に分散させ、加工性の向上を最大限に得る目的からその圧延率は50%以上とする。一方、85%を超す圧延率で冷間圧延を行うことは多大の冷延負荷が必要となるため現実的ではない。   The hot rolling finishing temperature needs to be Ar3 or higher from the viewpoint of ensuring the press formability of the steel sheet. The cooling conditions and coiling temperature after hot rolling are not particularly limited, but the coiling temperature is to avoid large material variations at both ends of the coil and to avoid pickling deterioration due to increased scale thickness. Is 1023K or less, and when bainite or martensite is partially formed, ear cracks are likely to occur during cold rolling. Cold rolling may be performed under ordinary conditions, and the rolling rate is set to 50% or more for the purpose of finely dispersing martensite and retained austenite so that the ferrite is easily work-hardened to maximize workability. On the other hand, it is not realistic to perform cold rolling at a rolling rate exceeding 85% because a large cold rolling load is required.

ライン内焼鈍方式の連続溶融亜鉛めっき設備で焼鈍する際、その焼鈍温度は1023K以上1153K以下のフェライト、オーステナイト二相共存域とする。焼鈍温度が1023K未満では再結晶が不十分であり、鋼板に必要なプレス加工性を具備できない。1153Kを超すような温度で焼鈍することは生産コストが上昇すると共に設備の劣化が早くなるため好ましくない。また引き続きめっき浴へ浸漬し、冷却する過程で、923Kまでを緩冷却しても十分な体積率のフェライトが成長しないため高強度とプレス加工性の良いことの両立が困難となる。   When annealing is performed in a continuous hot dip galvanizing facility using an in-line annealing method, the annealing temperature is in the range of 1023 K or more and 1153 K or less of ferrite and austenite. If the annealing temperature is less than 1023 K, recrystallization is insufficient and the press workability necessary for the steel sheet cannot be achieved. Annealing at a temperature exceeding 1153 K is not preferable because the production cost is increased and the deterioration of the equipment is accelerated. Further, in the process of immersing and cooling in the plating bath, ferrite having a sufficient volume ratio does not grow even if it is slowly cooled to 923K, so that it is difficult to achieve both high strength and good press workability.

鋼帯は焼鈍後、引き続きめっき浴へ浸漬する過程で冷却されるが、この場合の冷却速度は、その最高到達温度から923Kまでを平均0.5〜10度/秒で、引き続いて923Kから773Kまでを平均冷却速度3度/秒以上で冷却し、さらに773Kから627Kまでを平均冷却速度0.5度/秒以上で冷却し、且つ、773Kから623Kに到達するまでの時間を25秒以上240秒以下保持する。   The steel strip is cooled in the process of being subsequently immersed in the plating bath after annealing. In this case, the cooling rate is 0.5 to 10 degrees / second on average from its maximum temperature to 923 K, and subsequently from 923 K to 773 K. Is cooled at an average cooling rate of 3 degrees / second or more, further from 773 K to 627 K is cooled at an average cooling rate of 0.5 degrees / second or more, and the time to reach 623 K to 623 K is 25 seconds or more 240 Hold for less than a second.

923Kまでを平均0.5〜10度/秒とするのは加工性を改善するためにフェライトの体積率を増すと同時に、オーステナイトのC濃度を増すことにより、その生成自由エネルギーを下げ、マルテンサイト変態の開始する温度をめっき浴温度以下とすることを目的とする。923Kまでの平均冷却速度を0.5度/秒未満とするためには連続溶融亜鉛めっき設備のライン長を長くする必要がありコスト高となるため、923Kまでの平均冷却速度は0.5度/秒以上とする。   The average of 0.5 to 10 degrees / second up to 923K is to increase the volume fraction of ferrite in order to improve workability, and at the same time, to increase the C concentration of austenite, thereby lowering the free energy of formation, and martensite The purpose is to make the temperature at which transformation starts below the plating bath temperature. In order to make the average cooling rate up to 923K less than 0.5 degree / second, it is necessary to lengthen the line length of the continuous hot dip galvanizing equipment, resulting in high cost, so the average cooling rate up to 923K is 0.5 degree / Second or more.

923Kまでの平均冷却速度を0.5度/秒未満とするためには、最高到達温度を下げ、オーステナイトの体積率が小さい温度で焼鈍することも考えられるが、その場合には実際の操業で許容すべき温度範囲に比べて適切な温度範囲が狭く、僅かでも焼鈍温度が低いとオーステナイトが形成されず目的を達しない。   In order to make the average cooling rate up to 923 K less than 0.5 degrees / second, it is conceivable to lower the maximum temperature and anneal at a temperature at which the volume fraction of austenite is small, but in that case, in actual operation If the appropriate temperature range is narrower than the allowable temperature range and the annealing temperature is low even a little, austenite is not formed and the purpose is not achieved.

一方、923Kまでの平均冷却速度を10度/秒を超えるようにすると、フェライトの体積率の増加が十分でないばかりか、オーステナイト中C濃度の増加も少ないため、高強度と加工性の良いことの両立が困難となる。   On the other hand, when the average cooling rate up to 923 K is made to exceed 10 degrees / second, not only the increase in the volume fraction of ferrite is not sufficient, but also the increase in the C concentration in austenite is small, so that the high strength and workability are good. It becomes difficult to achieve both.

923Kから773Kまでの平均冷却速度を3度/秒以上とするのは、その冷却途上でオーステナイトがパーライトに変態するのを避けるためであり、その冷却速度が3度/秒未満では本発明で規定する温度で焼鈍し、また923Kまで冷却したとしてもパーライトの生成を避けられない。平均冷却速度の上限は特に規定しないが、平均冷却速度50度/秒を超えるように鋼帯を冷却することは困難である。   The reason why the average cooling rate from 923 K to 773 K is set to 3 degrees / second or more is to avoid the transformation of austenite to pearlite during the cooling, and is specified by the present invention when the cooling rate is less than 3 degrees / second. Even if it is annealed at a temperature to cool to 923K, the formation of pearlite is inevitable. The upper limit of the average cooling rate is not particularly defined, but it is difficult to cool the steel strip so that the average cooling rate exceeds 50 degrees / second.

773Kからの平均冷却速度を0.5度/秒以上とするのは、その冷却途上でオーステナイトがパーライトに変態するのを避けるためであり、その冷却速度が0.5度/秒未満では本発明で規定する温度で焼鈍し、また773Kまで冷却したとしてもパーライトの生成を避けられない。平均冷却速度の上限は特に規定しないが、平均冷却速度50度/秒を超えるように鋼帯を冷却することは困難である。   The reason why the average cooling rate from 773 K is 0.5 degrees / second or more is to avoid the transformation of austenite to pearlite during the cooling, and if the cooling rate is less than 0.5 degrees / second, the present invention. Even if it is annealed at a temperature specified in (1) and cooled to 773K, the formation of pearlite is inevitable. The upper limit of the average cooling rate is not particularly defined, but it is difficult to cool the steel strip so that the average cooling rate exceeds 50 degrees / second.

773Kから623Kに到達するまでの時間を25秒以上240秒以下保持する理由は、オーステナイト中へのCの濃化が促進され加工性の優れた高強度溶融亜鉛めっきが得られるためである。773Kから623Kに到達するまでの時間が25秒未満ではオーステナイト中へのCの濃化が不十分となり、オーステナイト中のC濃度が、室温でのオーステナイトの残留を可能とする水準まで到達しないためであり、240秒を超えると、ベイナイト変態が進行し過ぎて、オーステナイト量が少なくなり、十分な量の残留オーステナイトを生成できないためである。   The reason why the time from 773K to 623K is maintained for 25 seconds or more and 240 seconds or less is that concentration of C in austenite is promoted and high-strength hot-dip galvanizing excellent in workability is obtained. If the time from 773 K to 623 K is less than 25 seconds, the concentration of C in the austenite becomes insufficient, and the C concentration in the austenite does not reach a level that allows austenite to remain at room temperature. If it exceeds 240 seconds, the bainite transformation proceeds excessively, the amount of austenite decreases, and a sufficient amount of retained austenite cannot be generated.

923Kから773Kまで冷却する間に、溶融めっき浴を通過するが、上記平均冷却速度が本発明範囲内であれば問題ない。溶融めっき浴の浴温は浴組成により違うが、本発明の浴組成範囲では823〜923Kが適切である。   While cooling from 923K to 773K, it passes through the hot dipping bath, but there is no problem if the average cooling rate is within the range of the present invention. Although the bath temperature of the hot dipping bath varies depending on the bath composition, 823 to 923K is appropriate in the range of the bath composition of the present invention.

また、溶融めっきの凝固終了温度も浴組成により違うため、溶融めっき浴温度から凝固終了温度までの冷却速度をめっきの凝固条件に合わせて決めても、上記平均冷却速度が本発明範囲内であり、773Kから623Kに到達するまでの時間を25秒以上240秒以下保持すれば問題ない。   In addition, since the solidification end temperature of hot dipping differs depending on the bath composition, even if the cooling rate from the hot dipping bath temperature to the solidification end temperature is determined according to the solidification conditions of the plating, the above average cooling rate is within the scope of the present invention. If the time from 773K to 623K is maintained for 25 seconds or more and 240 seconds or less, there is no problem.

以下、実施例により本発明を具体的に説明する。   Hereinafter, the present invention will be described specifically by way of examples.

[実施例1]
表1の組成からなるスラブを1423Kに加熱し、仕上温度1183〜1203Kで4.5mmの熱間圧延鋼帯とし、853〜953Kで巻き取った。酸洗後、冷間圧延を施して1.6mmの冷間圧延鋼帯とした後、ライン内焼鈍方式の連続溶融亜鉛めっき設備を用いて表2−1に示すような条件で通板し、溶融亜鉛めっき鋼板を製造した。連続溶融亜鉛めっき設備は、無酸化炉による加熱後、還元帯で還元・焼鈍を行う方式を使用した。還元帯はCOとH2を混合した気体を燃焼させ発生したH2O、CO2を導入する装置を取り付け、H2を10体積%含むN2ガスにH2OとCO2を導入した。
[Example 1]
A slab having the composition shown in Table 1 was heated to 1423K to form a 4.5 mm hot-rolled steel strip at a finishing temperature of 1183 to 1203K, and wound at 853 to 953K. After pickling and cold rolling to obtain a 1.6 mm cold rolled steel strip, using a continuous hot dip galvanizing facility with an in-line annealing method, the plate is passed under the conditions shown in Table 2-1. A hot dip galvanized steel sheet was produced. The continuous hot-dip galvanizing equipment used a method of reducing and annealing in a reduction zone after heating in a non-oxidizing furnace. Reduction zone is CO and H 2 The mixed gas by burning generated H 2 O, fitted with a device for introducing the CO 2, introducing H 2 O and CO 2 and H 2 in N 2 gas containing 10 vol%.

焼鈍は、最高到達温度を表2−1に示す値となるよう調節し、均熱温度(最高到達温度−20度から最高到達温度までの範囲)に入っている均熱時間を60秒とした後、その最高到達温度から923Kまでを平均冷却速度1度/秒で冷却し、浴温873KのZn−Al−Siめっき浴で3秒溶融めっきを行い、N2ワイピングでめっき付着量を調整した後、室温まで冷却した。923Kから773Kまでの平均冷却速度は10度/秒とし、773Kから623Kまでの平均冷却速度は2.5度/秒とした。得られためっき鋼板のめっき層中組成は、Al:55%、Si:1.6%であった。 For annealing, the maximum temperature reached was adjusted to the value shown in Table 2-1, and the soaking time in the soaking temperature (the range from the maximum temperature to -20 degrees to the maximum temperature) was 60 seconds. Thereafter, the temperature from the highest temperature reached to 923K was cooled at an average cooling rate of 1 degree / second, hot-dip plating was performed for 3 seconds in a Zn-Al-Si plating bath having a bath temperature of 873K, and the amount of plating adhered was adjusted by N 2 wiping. Then, it cooled to room temperature. The average cooling rate from 923 K to 773 K was 10 degrees / second, and the average cooling rate from 773 K to 623 K was 2.5 degrees / second. The composition in the plating layer of the obtained plated steel sheet was Al: 55% and Si: 1.6%.

還元炉内のPO2は、炉内の水素濃度、水蒸気濃度、CO2濃度、CO濃度、雰囲気温度の測定値と平衡反応
2O=H2+1/2O2
CO2=CO+1/2O2
の平衡定数K1、K2を使用して求めた。
The PO 2 in the reduction furnace is the measured value of the hydrogen concentration, water vapor concentration, CO 2 concentration, CO concentration, atmospheric temperature in the furnace and the equilibrium reaction H 2 O = H 2 + 1 / 2O 2.
CO 2 = CO + 1 / 2O 2
The equilibrium constants K 1 and K 2 were used.

引張強さ(TS)、伸び(El)は、各鋼板からJIS5号試験片を切り出し、常温での引張試験を行うことにより求めた。   Tensile strength (TS) and elongation (El) were determined by cutting out a JIS No. 5 test piece from each steel plate and conducting a tensile test at room temperature.

めっきの付着量は、めっきをインヒビター入りの塩酸で溶解し、質量法により測定した。   The adhesion amount of the plating was measured by a mass method after dissolving the plating with hydrochloric acid containing an inhibitor.

鋼板の結晶粒界と結晶粒内に存在するSiを含む酸化物は、埋め込み研磨しためっき鋼板を断面からSEM像で観察して評価した。内部酸化層の状態は、SEM像で観察し、Siを含む酸化物が結晶粒界と結晶粒内に観察されたものを○、観察されなかったものを×とした。内部酸化層の厚みは、同様にSEM像で観察し、鋼板とめっき層との界面から結晶粒界と結晶粒内に酸化物が観察される部分の厚さを測定した。内部酸化層の組成は、SEMに取り付けたEDXを使用して解析し、Si、Oのピークが観察されたものを○、観察されなかったものを×とした。   The oxide containing Si present in the crystal grain boundaries and in the crystal grains of the steel sheet was evaluated by observing the embedded and polished plated steel sheet with a SEM image from the cross section. The state of the internal oxide layer was observed with an SEM image, where an oxide containing Si was observed in the crystal grain boundary and in the crystal grains, and x was not observed. Similarly, the thickness of the internal oxide layer was observed with an SEM image, and the thickness of the portion where the oxide was observed in the crystal grain boundary and in the crystal grain from the interface between the steel sheet and the plating layer was measured. The composition of the internal oxide layer was analyzed using EDX attached to the SEM, and the case where the Si and O peaks were observed was evaluated as ◯, and the case where the Si and O peaks were not observed as ×.

鋼板内のSiを含む酸化物の含有率の測定は、めっきをインヒビター入りの塩酸で溶解した後の鋼板を使用し、Siを含む酸化物を含有する層を酸で溶解してSiを含む酸化物を分離させた後、その質量を測定して求めた。   Measurement of the content ratio of oxides containing Si in the steel sheet uses the steel sheet after the plating is dissolved with hydrochloric acid containing an inhibitor, and the oxide-containing layer is oxidized by dissolving the layer containing the oxide containing Si with an acid. After separating the object, its mass was measured and determined.

FeOの有無は、鋼板表面からXRD測定を行い、FeOの回折ピークが観察されなかったものを○、回折ピークが観察されたものを×とした。   The presence or absence of FeO was measured by XRD from the surface of the steel sheet. The case where the diffraction peak of FeO was not observed was evaluated as ◯, and the case where the diffraction peak was observed was evaluated as ×.

(Fe、Mn)SiO3、(Fe、Mn)2SiO4、SiO2の位置は、埋め込み研磨しためっき鋼板を断面からSiを含む酸化物をCMA像で観察し、以下の基準で評価した。
(Fe、Mn)SiO3、(Fe、Mn)2SiO4の位置
○:FeまたはMnとSi、Oが同じ位置に観察される酸化物が鋼板表面に観察されるもの
×:FeまたはMnとSi、Oが同じ位置に観察される酸化物が観察されないもの
SiO2の位置
○:Si、Oが同じ位置に観察される酸化物が、FeまたはMnとSi、Oが同じ位置に観察される酸化物より鋼板の内側に観察されるもの
△:Si、Oが同じ位置に観察される酸化物が鋼板の内側に観察されるもの
×:Si、Oが同じ位置に観察される酸化物が鋼板の内側に観察されないもの
The positions of (Fe, Mn) SiO 3 , (Fe, Mn) 2 SiO 4 , and SiO 2 were evaluated on the basis of the following criteria by observing an oxide containing Si from a cross-section of the embedded and polished plated steel sheet using a CMA image.
Position of (Fe, Mn) SiO 3 , (Fe, Mn) 2 SiO 4 ○: Fe or Mn and Si, O observed at the same position Oxide observed on steel sheet surface ×: Fe or Mn Oxides where Si and O are observed at the same position are not observed SiO 2 position O: Oxides where Si and O are observed at the same position, Fe or Mn and Si and O are observed at the same position What is observed inside the steel plate from oxide Δ: Oxide where Si and O are observed at the same position is observed inside the steel plate x: Oxide where Si and O are observed at the same position is steel plate What is not observed inside

めっき外観は通板したコイル全長を目視で観察し、不めっき面積率を以下に示す評点づけで判定した。評点は3以上を合格とした。
4:不めっき面積率1%未満
3:不めっき面積率1%以上5%未満
2:不めっき面積率5%以上10%未満
1:不めっき面積率10%以上
The plating appearance was determined by visually observing the entire length of the passed coil and rating the unplated area ratio as shown below. A score of 3 or more was accepted.
4: Unplated area ratio less than 1% 3: Unplated area ratio from 1% to less than 5% 2: Unplated area ratio from 5% to less than 10% 1: Unplated area ratio of 10% or more

密着性は、デュポン衝撃試験後の溶融めっき鋼板にセロハンテープを貼り、その後引き剥がし、めっきが剥離しなかった場合を○、めっきが剥離した場合を×とした。デュポン試験は先端に1/2インチの丸みを持つ撃ち型を使用し、1kgの重りを1mの高さから落下させて行った。   For adhesion, a cellophane tape was affixed to the hot-dip plated steel sheet after the DuPont impact test, and then peeled off. The DuPont test was conducted by using a shooting type having a 1/2 inch roundness at the tip and dropping a 1 kg weight from a height of 1 m.

評価結果は表2−2に示す通りである。番号3、6、9、12、17、20、23、26、29、33、35、38、41、45、48は炉内のlogPO2が本発明の範囲外であるため鋼板表面にSi酸化物が濃化し、不めっき、密着性低下が発生し不合格となった。番号2、5、8、11、18、21、24、27、30、32、36、39、42、44、47は炉内のlogPO2が本発明の範囲外であるため鋼板表面のFeの酸化物を還元できず不めっき、密着性低下が発生し不合格となった。これら以外の本発明方法で作製した鋼板は、めっき性、密着性に優れた高強度溶融亜鉛めっき鋼板であった。 The evaluation results are as shown in Table 2-2. Nos. 3, 6, 9, 12, 17, 20 , 23, 26, 29, 33, 35, 38, 41, 45, and 48 indicate that the log PO 2 in the furnace is outside the scope of the present invention, so that the surface of the steel plate is oxidized with Si. Thickening of the material caused non-plating and poor adhesion, resulting in failure. Nos. 2 , 5, 8, 11, 18, 21, 24, 27, 30, 32, 36, 39, 42, 44, 47 indicate that the log PO 2 in the furnace is outside the scope of the present invention, so The oxide could not be reduced, resulting in non-plating and poor adhesion, resulting in failure. The steel plate produced by the method of the present invention other than these was a high-strength hot-dip galvanized steel plate excellent in plating properties and adhesion.

[実施例2]
表1の組成からなるスラブを1423Kに加熱し、仕上温度1183〜1203Kで4.5mmの熱間圧延鋼帯とし、853〜953Kで巻き取った。酸洗後、冷間圧延を施して1.6mmの冷間圧延鋼帯とした後、ライン内焼鈍方式の連続溶融亜鉛めっき設備を用いて表3−1に示すような条件のめっきを行い、溶融亜鉛めっき鋼板を製造した。連続溶融亜鉛めっき設備は、無酸化炉による加熱後、還元帯で還元・焼鈍を行う方式を使用した。還元帯はCOとH2を混合した気体を燃焼させ発生したH2O、CO2を導入する装置を取り付け、H2を10体積%含むN2ガスにH2OとCO2を導入し、炉内の酸素ポテンシャルの対数logPO2が表3−1に示す値となるように調節した。
[Example 2]
A slab having the composition shown in Table 1 was heated to 1423K to form a 4.5 mm hot-rolled steel strip at a finishing temperature of 1183 to 1203K, and wound at 853 to 953K. After pickling and cold rolling to obtain a 1.6 mm cold rolled steel strip, plating is performed under conditions as shown in Table 3-1, using a continuous hot dip galvanizing facility of an in-line annealing method, A hot dip galvanized steel sheet was produced. The continuous hot-dip galvanizing equipment used a method of reducing and annealing in a reduction zone after heating in a non-oxidizing furnace. Reduction zone is fitted with a device for introducing of H 2 O, CO 2 generated by burning gas of a mixture of CO and H 2, is introduced of H 2 O and CO 2 and H 2 in N 2 gas containing 10 vol%, The logarithm log PO 2 of the oxygen potential in the furnace was adjusted to the value shown in Table 3-1.

焼鈍は、最高到達温度を表3−1に示す値となるよう調節し、均熱温度(最高到達温度−20度から最高到達温度までの範囲)に入っている均熱時間を60秒とした後、その最高到達温度から923Kまでを平均冷却速度1度/秒で、引き続いて923Kから773Kまでを平均冷却速度10度/秒で冷却し、さらに773Kから平均冷却速度2.5度/秒で623Kまで冷却後、室温まで冷却した。溶融めっきは、823Kから923Kの温度域でZn−Mg−Alめっき浴、又はZn−Mg−Al−Siめっき浴で3秒溶融めっきを行い、N2ワイピングでめっき付着量を調整した。得られためっき鋼板のめっき層中組成は、表3−1に示す値であった。 For annealing, the maximum temperature reached was adjusted to the value shown in Table 3-1, and the soaking time in the soaking temperature (the range from the maximum temperature to -20 degrees to the maximum temperature) was 60 seconds. Thereafter, from the highest temperature reached to 923 K at an average cooling rate of 1 degree / second, subsequently from 923 K to 773 K at an average cooling rate of 10 degrees / second, and further from 773 K at an average cooling rate of 2.5 degrees / second. After cooling to 623K, it was cooled to room temperature. In hot dip plating, hot dip plating was performed for 3 seconds in a Zn-Mg-Al plating bath or a Zn-Mg-Al-Si plating bath in a temperature range of 823 K to 923 K, and the amount of plating adhered was adjusted by N 2 wiping. The composition in the plating layer of the obtained plated steel sheet was the value shown in Table 3-1.

還元炉内のPO2は、炉内の水素濃度、水蒸気濃度、CO2濃度、CO濃度、雰囲気温度の測定値と平衡反応
2O=H2+1/2O2
CO2=CO+1/2O2
の平衡定数K1、K2を使用して求めた。
The PO 2 in the reduction furnace is the measured value of the hydrogen concentration, water vapor concentration, CO 2 concentration, CO concentration, atmospheric temperature in the furnace and the equilibrium reaction H 2 O = H 2 + 1 / 2O 2.
CO 2 = CO + 1 / 2O 2
The equilibrium constants K 1 and K 2 were used.

引張強さ(TS)、伸び(El)は、各鋼板からJIS5号試験片を切り出し、常温での引張試験を行うことにより求めた。   Tensile strength (TS) and elongation (El) were determined by cutting out a JIS No. 5 test piece from each steel plate and conducting a tensile test at room temperature.

めっきの付着量は、めっきをインヒビター入りの塩酸で溶解し、質量法により測定した。めっき層の組成は、めっきをインヒビター入りの塩酸で溶解し、化学分析により測定した。   The adhesion amount of the plating was measured by a mass method after dissolving the plating with hydrochloric acid containing an inhibitor. The composition of the plating layer was measured by chemical analysis after dissolving the plating with hydrochloric acid containing an inhibitor.

鋼板の結晶粒界と結晶粒内に存在するSiを含む酸化物は、埋め込み研磨しためっき鋼板を断面からSEM像で観察して評価した。内部酸化層の状態は、SEM像で観察し、Siを含む酸化物が結晶粒界と結晶粒内に観察されたものを○、観察されなかったものを×とした。内部酸化層の厚みは、同様にSEM像で観察し、鋼板とめっき層との界面から結晶粒界と結晶粒内に酸化物が観察される部分の厚さを測定した。内部酸化層の組成は、SEMに取り付けたEDXを使用して解析し、Si、Oのピークが観察されたものを○、観察されなかったものを×とした。   The oxide containing Si present in the crystal grain boundaries and in the crystal grains of the steel sheet was evaluated by observing the embedded and polished plated steel sheet with a SEM image from the cross section. The state of the internal oxide layer was observed with an SEM image, where an oxide containing Si was observed in the crystal grain boundary and in the crystal grains, and x was not observed. Similarly, the thickness of the internal oxide layer was observed with an SEM image, and the thickness of the portion where the oxide was observed in the crystal grain boundary and in the crystal grain from the interface between the steel sheet and the plating layer was measured. The composition of the internal oxide layer was analyzed using EDX attached to the SEM, and the case where the Si and O peaks were observed was evaluated as ◯, and the case where the Si and O peaks were not observed as ×.

鋼板内のSiを含む酸化物の含有率の測定は、めっきをインヒビター入りの塩酸で溶解した後の鋼板を使用し、Siを含む酸化物を含有する層を酸で溶解してSiを含む酸化物を分離させた後、その質量を測定して求めた。   Measurement of the content ratio of oxides containing Si in the steel sheet uses the steel sheet after the plating is dissolved with hydrochloric acid containing an inhibitor, and the oxide-containing layer is oxidized by dissolving the layer containing the oxide containing Si with an acid. After separating the object, its mass was measured and determined.

FeOの有無は、鋼板表面からXRD測定を行い、FeOの回折ピークが観察されなかったものを○、回折ピークが観察されたものを×とした。
(Fe、Mn)SiO3、(Fe、Mn)2SiO4、SiO2の位置は、埋め込み研磨しためっき鋼板を断面からSiを含む酸化物をCMA像で観察し、以下の基準で評価した。
(Fe、Mn)SiO3、(Fe、Mn)2SiO4の位置
○:FeまたはMnとSi、Oが同じ位置に観察される酸化物が鋼板表面に観察されるもの
×:FeまたはMnとSi、Oが同じ位置に観察される酸化物が観察されないもの
SiO2の位置
○:Si、Oが同じ位置に観察される酸化物が、FeまたはMnとSi、Oが同じ位置に観察される酸化物より鋼板の内側に観察されるもの
△:Si、Oが同じ位置に観察される酸化物が鋼板の内側に観察されるもの
×:Si、Oが同じ位置に観察される酸化物が鋼板の内側に観察されないもの
The presence or absence of FeO was measured by XRD from the surface of the steel sheet. The case where the diffraction peak of FeO was not observed was evaluated as ◯, and the case where the diffraction peak was observed was evaluated as ×.
The positions of (Fe, Mn) SiO 3 , (Fe, Mn) 2 SiO 4 , and SiO 2 were evaluated on the basis of the following criteria by observing an oxide containing Si from a cross-section of the embedded and polished plated steel sheet using a CMA image.
Position of (Fe, Mn) SiO 3 , (Fe, Mn) 2 SiO 4 ○: Fe or Mn and Si, O observed at the same position Oxide observed on steel sheet surface ×: Fe or Mn Oxides where Si and O are observed at the same position are not observed SiO 2 position O: Oxides where Si and O are observed at the same position, Fe or Mn and Si and O are observed at the same position What is observed inside the steel plate from oxide Δ: Oxide where Si and O are observed at the same position is observed inside the steel plate x: Oxide where Si and O are observed at the same position is steel plate What is not observed inside

めっき外観は通板したコイル全長を目視で観察し、不めっき面積率を以下に示す評点づけで判定した。評点は3以上を合格とした。
4:不めっき面積率1%未満
3:不めっき面積率1%以上5%未満
2:不めっき面積率5%以上10%未満
1:不めっき面積率10%以上
The plating appearance was determined by visually observing the entire length of the passed coil and rating the unplated area ratio as shown below. A score of 3 or more was accepted.
4: Unplated area ratio less than 1% 3: Unplated area ratio from 1% to less than 5% 2: Unplated area ratio from 5% to less than 10% 1: Unplated area ratio of 10% or more

密着性は、デュポン衝撃試験後の溶融めっき鋼板にセロハンテープを貼り、その後引き剥がし、めっきが剥離しなかった場合を○、めっきが剥離した場合を×とした。デュポン試験は先端に1/2インチの丸みを持つ撃ち型を使用し、1kgの重りを1mの高さから落下させて行った。   For adhesion, a cellophane tape was affixed to the hot-dip plated steel sheet after the DuPont impact test, and then peeled off. The DuPont test was conducted by using a shooting type having a 1/2 inch roundness at the tip and dropping a 1 kg weight from a height of 1 m.

評価結果は表3−2に示す通りである。番号1、15はめっき層中のSi濃度が本発明の範囲外であるため、Fe−Al合金化反応が起こり、めっき密着性低下が発生したため不合格となった。これら以外の本発明方法で作製した鋼板は、めっき性、密着性に優れた高強度溶融亜鉛めっき鋼板であった。   The evaluation results are as shown in Table 3-2. Nos. 1 and 15 were rejected because the Si-concentration in the plating layer was outside the range of the present invention, so that the Fe-Al alloying reaction occurred and the plating adhesion decreased. The steel plate produced by the method of the present invention other than these was a high-strength hot-dip galvanized steel plate excellent in plating properties and adhesion.

[実施例3]
表1の組成からなるスラブを1423Kに加熱し、仕上温度1183〜1203Kで4.5mmの熱間圧延鋼帯とし、853〜953Kで巻き取った。酸洗後、冷間圧延を施して1.6mmの冷間圧延鋼帯とした後、ライン内焼鈍方式の連続溶融亜鉛めっき設備を用いて表4−1に示すような条件のめっきを行い、溶融亜鉛めっき鋼板を製造した。連続溶融亜鉛めっき設備は、無酸化炉による加熱後、還元帯で還元・焼鈍を行う方式を使用した。還元帯はCOとH2を混合した気体を燃焼させ発生したH2O、CO2を導入する装置を取り付け、H2を10体積%含むN2ガスにH2OとCO2を導入し、炉内の酸素ポテンシャルの対数logPO2が表4−1に示す値となるように調節した。
[Example 3]
A slab having the composition shown in Table 1 was heated to 1423K to form a 4.5 mm hot-rolled steel strip at a finishing temperature of 1183 to 1203K, and wound at 853 to 953K. After pickling and cold rolling to make a 1.6 mm cold rolled steel strip, plating is performed under conditions as shown in Table 4-1 using a continuous hot dip galvanizing facility of an in-line annealing method, A hot dip galvanized steel sheet was produced. The continuous hot-dip galvanizing equipment used a method of reducing and annealing in a reduction zone after heating in a non-oxidizing furnace. Reduction zone is fitted with a device for introducing of H 2 O, CO 2 generated by burning gas of a mixture of CO and H 2, is introduced of H 2 O and CO 2 and H 2 in N 2 gas containing 10 vol%, The logarithm log PO 2 of the oxygen potential in the furnace was adjusted to the value shown in Table 4-1.

焼鈍は、最高到達温度を表4−1に示す値となるよう調節し、均熱温度(最高到達温度−20度から最高到達温度までの範囲)に入っている均熱時間を60秒とした。   For annealing, the maximum temperature reached was adjusted to the value shown in Table 4-1, and the soaking time in the soaking temperature (the range from the maximum temperature to -20 degrees to the maximum temperature) was 60 seconds. .

還元炉内のPO2は、炉内の水素濃度、水蒸気濃度、CO2濃度、CO濃度、雰囲気温度の測定値と平衡反応
2O=H2+1/2O2
CO2=CO+1/2O2
の平衡定数K1、K2を使用して求めた。
The PO 2 in the reduction furnace is the measured value of the hydrogen concentration, water vapor concentration, CO 2 concentration, CO concentration, atmospheric temperature in the furnace and the equilibrium reaction H 2 O = H 2 + 1 / 2O 2.
CO 2 = CO + 1 / 2O 2
The equilibrium constants K 1 and K 2 were used.

引張強さ(TS)、伸び(El)は、各鋼板からJIS5号試験片を切り出し、常温での引張試験を行うことにより求めた。   Tensile strength (TS) and elongation (El) were determined by cutting out a JIS No. 5 test piece from each steel plate and conducting a tensile test at room temperature.

溶融めっきは、浴温873KのZn−Mg−Al−Siめっき浴で3秒溶融めっきを行い、N2ワイピングでめっき付着量を片面100g/m2に調整した。得られためっき鋼板のめっき層中組成は、Mg3%、Al55%、Si1.6%であった。 For hot dip plating, hot dip plating was performed for 3 seconds in a Zn-Mg-Al-Si plating bath having a bath temperature of 873 K, and the plating adhesion was adjusted to 100 g / m 2 on one side by N 2 wiping. The composition in the plating layer of the obtained plated steel sheet was Mg 3%, Al 55%, and Si 1.6%.

鋼板の結晶粒界と結晶粒内に存在するSiを含む酸化物は、埋め込み研磨しためっき鋼板を断面からSEM像で観察して評価した。内部酸化層の状態は、SEM像で観察し、Siを含む酸化物が結晶粒界と結晶粒内に観察されたものを○、観察されなかったものを×とした。内部酸化層の厚みは、同様にSEM像で観察し、鋼板とめっき層との界面から結晶粒界と結晶粒内に酸化物が観察される部分の厚さを測定した。内部酸化層の組成は、SEMに取り付けたEDXを使用して解析し、Si、Oのピークが観察されたものを○、観察されなかったものを×とした。   The oxide containing Si present in the crystal grain boundaries and in the crystal grains of the steel sheet was evaluated by observing the embedded and polished plated steel sheet with a SEM image from the cross section. The state of the internal oxide layer was observed with an SEM image, where an oxide containing Si was observed in the crystal grain boundary and in the crystal grains, and x was not observed. Similarly, the thickness of the internal oxide layer was observed with an SEM image, and the thickness of the portion where the oxide was observed in the crystal grain boundary and in the crystal grain from the interface between the steel sheet and the plating layer was measured. The composition of the internal oxide layer was analyzed using EDX attached to the SEM, and the case where the Si and O peaks were observed was evaluated as ◯, and the case where the Si and O peaks were not observed as ×.

鋼板内のSiを含む酸化物の含有率の測定は、めっきをインヒビター入りの塩酸で溶解した後の鋼板を使用し、Siを含む酸化物を含有する層を酸で溶解してSiを含む酸化物を分離させた後、その質量を測定して求めた。   Measurement of the content ratio of oxides containing Si in the steel sheet uses the steel sheet after the plating is dissolved with hydrochloric acid containing an inhibitor, and the oxide-containing layer is oxidized by dissolving the layer containing the oxide containing Si with an acid. After separating the object, its mass was measured and determined.

FeOの有無は、鋼板表面からXRD測定を行い、FeOの回折ピークが観察されなかったものを○、回折ピークが観察されたものを×とした。   The presence or absence of FeO was measured by XRD from the surface of the steel sheet. The case where the diffraction peak of FeO was not observed was evaluated as ◯, and the case where the diffraction peak was observed was evaluated as ×.

(Fe、Mn)SiO3、(Fe、Mn)2SiO4、SiO2の位置は、埋め込み研磨しためっき鋼板を断面からSiを含む酸化物をCMA像で観察し、以下の基準で評価した。
(Fe、Mn)SiO3、(Fe、Mn)2SiO4の位置
○:FeまたはMnとSi、Oが同じ位置に観察される酸化物が鋼板表面に観察されるもの
×:FeまたはMnとSi、Oが同じ位置に観察される酸化物が観察されないもの
SiO2の位置
○:Si、Oが同じ位置に観察される酸化物が、FeまたはMnとSi、Oが同じ位置に観察される酸化物より鋼板の内側に観察されるもの
△:Si、Oが同じ位置に観察される酸化物が鋼板の内側に観察されるもの
×:Si、Oが同じ位置に観察される酸化物が鋼板の内側に観察されないもの
The positions of (Fe, Mn) SiO 3 , (Fe, Mn) 2 SiO 4 , and SiO 2 were evaluated on the basis of the following criteria by observing an oxide containing Si from a cross-section of the embedded and polished plated steel sheet using a CMA image.
Position of (Fe, Mn) SiO 3 , (Fe, Mn) 2 SiO 4 ○: Fe or Mn and Si, O observed at the same position Oxide observed on steel sheet surface ×: Fe or Mn Oxides where Si and O are observed at the same position are not observed SiO 2 position O: Oxides where Si and O are observed at the same position, Fe or Mn and Si and O are observed at the same position What is observed inside the steel plate from oxide Δ: Oxide where Si and O are observed at the same position is observed inside the steel plate x: Oxide where Si and O are observed at the same position is steel plate What is not observed inside

めっき外観は通板したコイル全長を目視で観察し、不めっき面積率を以下に示す評点づけで判定した。評点は3以上を合格とした。
4:不めっき面積率1%未満
3:不めっき面積率1%以上5%未満
2:不めっき面積率5%以上10%未満
1:不めっき面積率10%以上
The plating appearance was determined by visually observing the entire length of the passed coil and rating the unplated area ratio as shown below. A score of 3 or more was accepted.
4: Unplated area ratio less than 1% 3: Unplated area ratio from 1% to less than 5% 2: Unplated area ratio from 5% to less than 10% 1: Unplated area ratio of 10% or more

密着性は、デュポン衝撃試験後の溶融めっき鋼板にセロハンテープを貼り、その後引き剥がし、めっきが剥離しなかった場合を○、めっきが剥離した場合を×とした。デュポン試験は先端に1/2インチの丸みを持つ撃ち型を使用し、1kgの重りを1mの高さから落下させて行った。   For adhesion, a cellophane tape was affixed to the hot-dip plated steel sheet after the DuPont impact test, and then peeled off. The DuPont test was conducted by using a shooting type having a 1/2 inch roundness at the tip and dropping a 1 kg weight from a height of 1 m.

評価結果は表4−2に示す通りである。本発明方法により、めっき性、密着性に優れた高強度溶融亜鉛めっき鋼板が製造可能となった。   The evaluation results are as shown in Table 4-2. The method of the present invention makes it possible to produce a high-strength hot-dip galvanized steel sheet having excellent plating properties and adhesion.

不めっきが発生しなかった高強度溶融亜鉛めっき鋼板のめっき除去後の断面を10度に傾斜させて埋め込み研磨を行い、SEM像で観察した顕微鏡写真である。It is the microscope picture which carried out embedding grinding | polishing by inclining the cross section after the plating removal of the high intensity | strength hot-dip galvanized steel plate which did not generate | occur | produce the plating at 10 degree | times, and observed with the SEM image. 図1の拡大顕微鏡写真である。2 is an enlarged photomicrograph of FIG.

符号の説明Explanation of symbols

1 内部酸化層
2 結晶粒内に存在するSiを含む酸化物
3 結晶粒界に存在するSiを含む酸化物
DESCRIPTION OF SYMBOLS 1 Internal oxide layer 2 Oxide containing Si which exists in a crystal grain 3 Oxide containing Si which exists in a crystal grain boundary

Claims (6)

質量%で、
C:0.05〜0.25%、
Si:0.3〜2.5%、
Mn:1.5〜2.8%、
P:0.03%以下、
S:0.02%以下、
Al:0.005〜0.5%、
N:0.0060%以下を含有し、残部がFe及び不可避的不純物からなる高強度鋼板の上に、Al:35〜85質量%、Si:Alの含有量の0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる亜鉛めっき層を有する溶融亜鉛めっき鋼板において、高強度鋼板とめっき層との界面から5μm以下の鋼板側の結晶粒界と結晶粒内にSiを含む酸化物が平均含有率0.6〜10質量%で存在することを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板。
% By mass
C: 0.05 to 0.25%
Si: 0.3 to 2.5%,
Mn: 1.5 to 2.8%,
P: 0.03% or less,
S: 0.02% or less,
Al: 0.005 to 0.5%,
On the high-strength steel plate containing N: 0.0060% or less, the balance being Fe and inevitable impurities, Al: 35-85 mass%, Si: Al content of 0.5-10 mass% In the hot dip galvanized steel sheet having a galvanized layer consisting of Zn and inevitable impurities in the balance, Si is contained in the grain boundary and the crystal grain on the steel sheet side of 5 μm or less from the interface between the high-strength steel sheet and the plated layer A high-strength hot-dip galvanized steel sheet excellent in formability and corrosion resistance, characterized in that an oxide is present at an average content of 0.6 to 10% by mass.
質量%で、
C:0.05〜0.25%、
Si:0.3〜2.5%、
Mn:1.5〜2.8%、
P:0.03%以下、
S:0.02%以下、
Al:0.005〜0.5%、
N:0.0060%以下を含有し、残部がFe及び不可避的不純物からなる高強度鋼板の上に、Al:35〜85質量%、Si:Alの含有量の0.5〜10質量%、Mg:0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる亜鉛めっき層を有する溶融亜鉛めっき鋼板において、高強度鋼板とめっき層との界面から5μm以下の鋼板側の結晶粒界と結晶粒内にSiを含む酸化物が平均含有率0.6〜10質量%で存在することを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板。
% By mass
C: 0.05 to 0.25%
Si: 0.3 to 2.5%,
Mn: 1.5 to 2.8%,
P: 0.03% or less,
S: 0.02% or less,
Al: 0.005 to 0.5%,
N: On a high-strength steel plate containing 0.0060% or less, the balance being Fe and inevitable impurities, Al: 35 to 85% by mass, Si: Al content of 0.5 to 10% by mass, Mg: 0.5 to 10% by mass of a hot-dip galvanized steel sheet having a galvanized layer composed of Zn and inevitable impurities, and a crystal on the steel sheet side of 5 μm or less from the interface between the high-strength steel sheet and the plated layer A high-strength hot-dip galvanized steel sheet with excellent appearance and excellent corrosion resistance, characterized in that an oxide containing Si is present at an average content of 0.6 to 10% by mass in grain boundaries and crystal grains.
請求項1または請求項2に記載のSiを含む上記酸化物がSiO2、FeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4、から選ばれた1種以上であることを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板。 Characterized in that said oxide containing Si as set forth in claim 1 or claim 2 is SiO 2, FeSiO 3, Fe 2 SiO 4, MnSiO 3, Mn 2 SiO 4, 1 or more selected from A high-strength hot-dip galvanized steel sheet with excellent appearance and excellent formability and corrosion resistance. 請求項1乃至請求項3のいずれかに記載の溶融亜鉛めっき鋼板において、鋼板表面または表面側にFeSiO3、Fe2SiO4、MnSiO3、Mn2SiO4から選ばれた1種以上のSi酸化物が存在し、鋼板内面側にSiO2が存在することを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板。 4. The hot-dip galvanized steel sheet according to claim 1, wherein at least one Si oxide selected from FeSiO 3 , Fe 2 SiO 4 , MnSiO 3 , and Mn 2 SiO 4 is formed on the surface or the surface of the steel sheet. A high-strength hot-dip galvanized steel sheet with good appearance and excellent corrosion resistance, characterized by the presence of an object and the presence of SiO 2 on the inner surface side of the steel sheet. 質量%で、
C:0.05〜0.25%、
Si:0.3〜2.5%、
Mn:1.5〜2.8%、
P:0.03%以下、
S:0.02%以下、
Al:0.005〜0.5%、
N:0.0060%以下を含有し、残部がFe及び不可避的不純物からなる高強度鋼板に連続的に溶融亜鉛めっきを施す際、還元帯の雰囲気として、H2を1〜60体積%含有し、残部N2、H2O、O2、CO2、COの1種又は2種以上および不可避的不純物からなり、その雰囲気中の酸素分圧の対数logPO2が下記(1式)及び(2式)
−0.000034T2+0.105T−0.2〔Si%〕2+2.1〔Si%〕−98.8≦logPO2≦−0.000038T2+0.107T−90.4・・・・・(1式)
923≦T≦1173・・・・・(2式)
T:鋼板の最高到達温度(K)
〔Si%〕:鋼板中のSi含有量(質量%)
を満たすように制御した雰囲気で還元を行った後、Al:35〜85質量%、Si:Alの含有量の0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる溶融亜鉛めっき浴、乃至はAl:35〜85質量%、Si:Alの含有量の0.5〜10質量%、Mg:0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる溶融亜鉛めっき浴に浸漬して溶融亜鉛めっき処理を行うことを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板の製造方法。
% By mass
C: 0.05 to 0.25%
Si: 0.3 to 2.5%,
Mn: 1.5 to 2.8%,
P: 0.03% or less,
S: 0.02% or less,
Al: 0.005 to 0.5%,
When N: 0.0060% or less and the balance is continuously hot dip galvanized on a high-strength steel plate made of Fe and inevitable impurities, the atmosphere of the reduction zone contains 1 to 60% by volume of H 2. , The balance N 2 , H 2 O, O 2 , CO 2 , CO, and inevitable impurities, and the logarithmic log PO 2 of the oxygen partial pressure in the atmosphere is expressed by the following (formula 1) and (2 formula)
−0.000034T 2 + 0.105T−0.2 [Si%] 2 +2.1 [Si%] − 98.8 ≦ log PO 2 ≦ −0.000038 T 2 + 0.107T−90.4 1 set)
923 ≦ T ≦ 1173 (2 formulas)
T: Maximum temperature of steel sheet (K)
[Si%]: Si content (mass%) in the steel sheet
After Tsu lines reduced in a controlled atmosphere to satisfy, Al: 35 to 85 wt%, Si: contains 0.5 to 10 mass% of the content of Al, the balance being Zn and unavoidable impurities Hot dip galvanizing bath or Al: 35 to 85% by mass, Si: Al content of 0.5 to 10% by mass, Mg: 0.5 to 10% by mass, the balance being Zn and inevitable impurities method for manufacturing a high strength galvanized steel sheet appearance by immersion in molten zinc plating bath, wherein the row Ukoto the galvanizing treatment was excellent good formability and corrosion resistance consisting of.
質量%で、
C:0.05〜0.25%、
Si:0.3〜2.5%、
Mn:1.5〜2.8%、
P:0.03%以下、
S:0.02%以下、
Al:0.005〜0.5%、
N:0.0060%以下を含有し、残部がFe及び不可避的不純物からなる組成のスラブをAr3点以上の温度で仕上圧延を行い、50〜85%の冷間圧延を施し、引き続いて溶融亜鉛めっきを施す際、還元帯の雰囲気として、H2を1〜60体積%含有し、残部N2、H2O、O2、CO2、COの1種又は2種以上および不可避的不純物からなり、その雰囲気中の酸素分圧の対数logPO2が下記(1式)及び(2式)
−0.000034T2+0.105T−0.2〔Si%〕2+2.1〔Si%〕−98.8≦logPO2≦−0.000038T2+0.107T−90.4・・・・・(1式)
923≦T≦1173・・・・・(2式)
T:鋼板の最高到達温度(K)
〔Si%〕:鋼板中のSi含有量(質量%)
を満たすように制御した雰囲気の連続溶融亜鉛めっき設備を使用し、1023K以上1153K以下のフェライト、オーステナイトの二相共存温度域で焼鈍し、その最高到達温度から923Kまでを平均冷却速度0.5〜10度/秒で、引き続いて923Kから773Kまでを平均冷却速度3度/秒以上で冷却し、さらに773Kから平均冷却速度0.5度/秒以上で冷却する製造方法において、823Kから923Kの温度域で、Al:35〜85質量%、Si:Alの含有量の0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる溶融亜鉛めっき浴、乃至はAl:35〜85質量%、Si:Alの含有量の0.5〜10質量%、Mg:0.5〜10質量%を含有し、残部がZnおよび不可避的不純物からなる溶融亜鉛めっき浴に浸漬して溶融亜鉛めっき処理を行うことによって、前記冷延鋼板の表面上に溶融亜鉛めっき層を形成し、且つ、773Kから623Kに到達するまでの時間を25秒以上240秒以下とすることを特徴とする外観が良好な成形性及び耐食性に優れた高強度溶融亜鉛めっき鋼板の製造方法。
% By mass
C: 0.05 to 0.25%
Si: 0.3 to 2.5%,
Mn: 1.5 to 2.8%,
P: 0.03% or less,
S: 0.02% or less,
Al: 0.005 to 0.5%,
N: A slab containing 0.0060% or less and the balance of Fe and inevitable impurities is finish-rolled at a temperature of Ar 3 point or higher, cold-rolled by 50 to 85%, and subsequently melted. When applying galvanization, the atmosphere of the reduction zone contains 1 to 60% by volume of H 2 , and the balance N 2 , H 2 O, O 2 , CO 2 , one or more of CO, and unavoidable impurities The logarithm log PO 2 of the oxygen partial pressure in the atmosphere is expressed by the following formulas (1) and (2)
−0.000034T 2 + 0.105T−0.2 [Si%] 2 +2.1 [Si%] − 98.8 ≦ log PO 2 ≦ −0.000038 T 2 + 0.107T−90.4 1 set)
923 ≦ T ≦ 1173 (2 formulas)
T: Maximum temperature of steel sheet (K)
[Si%]: Si content (mass%) in the steel sheet
Using a continuous hot-dip galvanizing facility controlled to satisfy the above conditions, annealing in the two-phase coexistence temperature range of ferrite and austenite of 1023K to 1153K, and the average cooling rate from 0.5 to 923K is 0.5 to In a manufacturing method in which 923 K to 773 K are subsequently cooled at an average cooling rate of 3 degrees / second or more at 10 degrees / second, and further cooled at an average cooling speed of 0.5 degrees / second or more from 773 K, a temperature of 823 K to 923 K. A hot dip galvanizing bath containing Al: 35 to 85% by mass and Si: Al content of 0.5 to 10% by mass, the balance being Zn and inevitable impurities, or Al: 35 to 85 Molten zinc containing 0.5% by mass, Si: Al content of 0.5 to 10%, Mg: 0.5 to 10% by mass, the balance being Zn and inevitable impurities By performing the galvanizing treatment was immersed in Kki bath, the hot-dip galvanizing layer formed on the surface of the cold-rolled steel sheet, and the following 240 seconds 25 seconds Time to reach 623K from 773K A method for producing a high-strength hot-dip galvanized steel sheet having a good appearance and excellent corrosion resistance, characterized in that:
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