JP4924914B2 - Outer movable linear actuator - Google Patents

Description

  The present invention relates to an outer movable linear actuator.

  Linear actuators that are composed of a stator and a mover and are driven in a straight line are widely used in motors for compressors and the like due to their low energy loss. Moreover, since the compressor using this linear actuator can exhibit excellent performance such as high efficiency, it is expected to be used for a refrigerator, a freezer or various air conditioners.

The linear actuator is classified into a movable coil type and a movable magnet type according to the arrangement of permanent magnets to be used, and the linear actuator of the present invention is a movable iron core type using permanent magnets. Various proposals have been made so far, and the magnetic circuit configuration of the outer movable actuator is disclosed in the embodiment of Japanese Patent Application Laid-Open No. 2003-339147, and the entire configuration of the inner movable actuator is disclosed in Japanese Patent Application Laid-Open No. 2004-343964. No. 2005-130646 discloses a mechanical structure of a magnet stop for an inner movable type.
JP 2003-339147 A JP 2004-343964 A JP 2005-130646 A

However, the conventional linear actuator has the following problems.
1) In the conventional linear actuator, the entire outer movable type configuration is not disclosed.
2) Further, in the case of the outer movable type, the mechanical magnet locking method used in the conventional inner movable type cannot be used. Therefore, fixing with only an adhesive is conceivable. However, there is a risk that the magnet may peel off in a high temperature environment or in a vibration environment due to reciprocating motion when used in a compressor, etc., and a mechanical magnet from the viewpoint of reliability. A stop mechanism is required. Furthermore, since the gap between the mover and the stator (the surface of the permanent magnet) is small, it is necessary to devise the structure and assembly method.
3) Specifically, the outer periphery of the permanent magnet cannot be fixed with a band or the like. This is because the gap is narrow and there is a possibility of contact. Also, widening the gap is not possible because it leads to performance degradation. Furthermore, the part which interferes at the time of an assembly comes out, and a stator cannot be inserted in a needle | mover.

  This invention has been proposed in view of the above, has a function of mechanically holding a permanent magnet in an insulator constituting the stator, and improves reliability while maintaining a small gap between the mover and The purpose is to improve performance.

In order to achieve the above object, the present invention provides an inner core, a permanent magnet disposed outside the inner core, a stator having a coil wound around the inner core, and an outer core disposed around the stator. And a leaf spring that elastically supports the stator and the mover so as to be reciprocally movable. The outer core is integrally formed in a cylindrical shape, and has a portion having a large inner diameter and a small portion. The stator has a fixing mechanism for fixing the permanent magnet on the outermost side, and the fixing mechanism can pass only through a large inner diameter portion of the mover. It is a feature.

  In the present invention, the stator has a fixing mechanism for the permanent magnet. Further, in the present invention, the outer core of the mover is integrally formed in a cylindrical shape, and has a portion having a large inner diameter and a portion having a small inner diameter, and the fixing mechanism disposed on the outermost side of the stator is the movable member. It is possible to pass only through the large inner diameter portion of the child.

The outer core having a large inner diameter is disposed to be point-symmetric with respect to the center of the cylinder, and the fixing mechanism is disposed to be point-symmetric with respect to the inner core. Further, the fixing mechanism has a stopper function for regulating a stroke width of the mover.

  Since this invention consists of an above-described structure, there can exist an effect which is demonstrated below.

  In the present invention, an inner core, a permanent magnet disposed on the outer side thereof, a stator having a coil wound around the inner core, a mover having an outer core disposed around the stator, and the fixed Since the leaf spring that elastically supports the child and the mover coaxially concentrically and reciprocally moves is provided, an outer movable linear actuator can be realized.

  In the present invention, since the stator has the fixing mechanism, the permanent magnet is mechanically and reliably fixed, and the reliability of the apparatus can be improved.

  Further, in the present invention, the portion having a large inner diameter of the outer core is disposed to be point-symmetric with respect to the center of the cylinder, and the fixing mechanism is disposed to be point-symmetric with respect to the shaft axis. It is possible to easily assemble the stator by inserting the fixing mechanism portion of the stator into the outer core and the spacer from the portion having the large inner diameter and rotating the mover by 90 degrees. In the present invention, since the fixing mechanism has a stopper function for regulating the stroke width of the mover, the mover can be prevented from coming off. Further, since the reciprocating motion of the mover can be suppressed within the allowable amplitude of the leaf spring, the leaf spring can be prevented from being damaged.

  Hereinafter, the present invention will be described in detail with reference to the drawings illustrating an embodiment. 1 is an exploded perspective view showing an example of an outer movable linear actuator according to the present invention, FIG. 2 is an overall perspective view of the outer movable linear actuator, FIG. 3 is a sectional view of the outer movable linear actuator, and FIG. It is a principal part expanded sectional view of a type | mold linear actuator. Here, the outer movable type linear actuator 10 is arranged around the stator 11, the mover 15 having the outer core 12, the spacer 13, and the cover 14, and the stator 11 and the mover 15 are coaxial. A leaf spring 16 that is concentric and elastically supported so as to reciprocate is provided.

  The mover 15 includes an outer core 12, a spacer 13, and a cover 14. The outer core 12 has a substantially cylindrical shape as a whole, and laminates and joins steel plates in the thrust direction. The outer core 12 has a small inner diameter so that the inner peripheral surface of the portion 12a facing the permanent magnet fixed to the outer periphery of the stator 11 maintains a predetermined gap and allows magnetic flux to pass through easily. The inner diameter of the portion 12b that does not face the permanent magnet is large in order to reduce the leakage of magnetic flux. Further, the portion 12a that faces the permanent magnet and the portion 12b that does not face the permanent magnet are arranged to face each other symmetrically with respect to the center of the cylinder.

  As the spacer 13 of the mover 15, a plurality of steel plates stacked in the thrust direction are used. Further, the inner diameter is formed larger than the inner diameter of the gap surface of the outer core 12 in order to reduce leakage of magnetic flux. Furthermore, the spacers 13 are disposed at both ends of the outer core 12 in the axial direction, and serve as a reference for the attachment position of the leaf spring 16 in the thrust direction.

  The outer core 12 and the spacer 13 are configured to be integrated into a substantially cylindrical shape by caulking or the like.

  The cover 14 sandwiches and fixes the outer core 12, the spacer 13, and the leaf spring 16 from both ends in the thrust direction. As shown in FIGS. 2 and 3, the cover 14 fixes the spacer 13 and the outer circle 16b of the leaf spring 16 at the step portion 14a, and holds the stator 11 and the movable element 15 in a coaxial concentric state. Also, it plays the role of the mass of the mover 15 (weight).

  5 is an overall perspective view of the stator, FIG. 6 is an exploded perspective view of the stator, FIG. 7 is a perspective view showing the insulator, FIG. 8 is a rear view showing the insulator, and FIG. 9 is a longitudinal sectional view showing the insulator. . The stator 11 has a permanent magnet 18 disposed outside the inner core 17 and an insulator 19 that fixes and holds the permanent magnet 18 and surrounds the inner core 17. It is comprised from the shaft 21 arrange | positioned.

  The inner core 17 is composed of laminated steel plates laminated in the thrust (reciprocating) direction. Further, as shown in FIG. 6 and the like, the outer peripheral portion 17a through which the magnetic flux is passed to the outer core has an arc shape, and has a concave portion 17b for winding the coil and a through hole 17c for attaching the shaft. Further, a permanent magnet 18 is disposed on the outer peripheral portion 17a. The outer peripheral portion 17a is arranged point-symmetrically with respect to the axis of the shaft 21 (through hole 17c).

  The permanent magnet 18 is an integral type magnetized in the radial direction and having a surface NS pair in the thrust direction, and is formed longer than the laminated thickness of the inner core 17. The permanent magnet 18 is curved with the same curvature as that of the outer peripheral portion 17 a of the inner core 17. It is not necessary to magnetize the portion that protrudes beyond the inner core 17.

  The insulator (bobbin) 19 is divided into two in the thrust direction, and the inner core 17 and the permanent magnet 18 are sandwiched and attached. The insulator 19 has a curved concave groove 19a for inserting a portion of the permanent magnet 18 that protrudes from the inner core 17. The concave groove 19 a is a fixing mechanism for the permanent magnet 18. By inserting the end of the permanent magnet 18 into the concave groove 19a, it is possible to regulate the displacement of the permanent magnet in the radial direction and the thrust direction. For this reason, the flange part 22 in which the ditch | groove 19a of the insulator 19 was formed is formed larger than the outer diameter of the stator 11 by which a permanent magnet is arrange | positioned. Furthermore, the insulator 19 has recesses 19b for winding the coil 20 above and below the center hole 19c through which the shaft 21 is inserted.

  The coil 20 is wound around the outer periphery of an insulator 19 made of synthetic resin or the like. This is for insulation from the inner core 17. The coil is connected so that a current flows in the same direction in the upper part and the lower part, and the mover can be reciprocated by switching the direction in which the current flows.

  As shown in FIGS. 3 to 5, the shaft 21 has a cylindrical shape and is attached so as to penetrate through the central portions of the inner core 17 and the insulator 19 in the thrust direction. Further, both end portions of the shaft 21 are used as a reference for the attachment position of the leaf spring 16 in the thrust direction. That is, the leaf spring 16 is used as a bearing that supports the stator 11 and the movable element 15 coaxially and concentrically. As is apparent from FIG. 1, the leaf spring 16 is sandwiched between the spring retainer 23 and the end portion of the shaft 21 and is fixed to the stator 11 side, the step 14a of the cover 14 and the spacer. 13 is composed of an outer circle 16b sandwiched between the end portions 13 and an arm portion 16c that connects the inner circle 16a and the outer circle 16b and elastically deforms the movable element 15 so as to reciprocate. The lead wire 24 is pulled out using the hollow portion of the shaft 21 and the spring retainer 23.

  FIG. 10 is an exploded perspective view showing a second embodiment of the stator. FIG. 11 is a longitudinal sectional view of the stator, and FIG. 12 is an explanatory view showing a procedure for attaching a permanent magnet in the second embodiment. In this embodiment, the stator 100 is wound around a bobbin 103 formed of an insulating material that is fixedly held to the permanent magnet 102 and the permanent magnet 102 disposed outside the inner core 101 and is attached to the inner core 101. A coil 106 to be rotated and a shaft 107 disposed so as to penetrate the central portion are formed. In the inner core 101, steel plates in which short arms and long arms are formed in a cross shape are stacked in the thrust direction, and the outer peripheral portion 101a of the long arm that passes magnetic flux to the outer core has an arc shape. The bobbin 103 has a mounting hole 105 that can be mounted on the long arm of the inner core 101, and a flange portion 104 that is formed to be substantially the same as the curvature of the permanent magnet 102 is formed. The bobbin 103 has a magnet mounting hole 108 that is wider than the mounting hole 105 and extends to the vicinity of the flange portion 104.

  The stator 100 thus configured is assembled as shown in FIG. First, after inserting one end of the permanent magnet 102 which is substantially equal to the length of the magnet mounting hole 108 of the bobbin 103 in the thrust direction, the other end is inserted. Next, the inner core 101 is mounted and pressed from below. The permanent magnet 102 is fixedly held by the magnet mounting hole 108 and the inner core 101. The upper and lower bobbins 103 or the bobbin and the inner core are fixed by a known fixing means.

  FIG. 13 is a longitudinal sectional view showing a third embodiment of the stator, and FIG. 14 is an exploded perspective view of the stator. The stator 300 has a permanent magnet 302 disposed outside the inner core 301, an end plate 303 disposed at both ends of the inner core 301 in the thrust direction, and an insulator 304 surrounding the inner core. And a coil 305 wound around the outer periphery of the insulator, a shaft 306 disposed through the center portion, and the like. The end plate 303 is formed in substantially the same shape as the inner core 301, but has an elongated hole 307 that is long in the radial direction and fixes the end of the permanent magnet 302. The elongated hole 307 has a shape in which the end of the curved permanent magnet 302 can be fitted. Further, the end plate 303 is made of a non-magnetic material in order to reduce leakage magnetic flux. It may be a magnetic material.

  The stator 300 configured as described above holds the permanent magnet 302 fixedly by the long holes 307 formed in the end plates 303 provided at both ends of the inner core 301 and surrounds the periphery by the insulator 304. Further, the coil 305 is wound from above the insulator 304.

Each component configured as described above is assembled as follows. First, the integrated stator 11 is inserted into the combined body of the stator 12 and the spacer 13. At this time, since the inner diameter of the gap surface 12a of the outer core 12 is smaller than the inner diameter of the flange portion 22 of the stator 11, it cannot be inserted. Therefore, as shown in FIGS. 15 and 18, it is rotated 90 degrees around the thrust axis (center axis), and the permanent magnet 18 portion of the stator 11 and the portion 12 b of the outer core 12 that do not face the permanent magnet are aligned and inserted. .
Next, after adjusting the position in the thrust direction, as shown in FIGS. At this time, as shown in FIGS. 3, 4, and 20, the portion 12 a facing the permanent magnet of the outer core 12 faces the permanent magnet 18 and is positioned between the flange portions 22 and 22 of the insulator 19.
Next, the leaf spring 16 is attached to the stator side using the spring retainer 23, and finally the outer core 12, the spacer 13 and the leaf spring 16 integrated by the cover 14 are sandwiched and assembled from the thrust direction. At this time, a coaxial concentric shape of the stator 11 and the movable element 15 is obtained. Further, the covers 14 at both ends are fixed with bolts 25.

  Further, as apparent from FIG. 4, since the outer diameter of the flange portion 22 of the insulator 19 is larger than the inner diameter of the portion 12a facing the permanent magnet of the outer core, the amount of movement of the mover 15 in the thrust direction is physically limited. Has a stopper function. Therefore, it is possible to obtain the effect of preventing the mover 15 from coming off.

  In addition, although the above example demonstrated the case where a spacer was a laminated steel plate, a hollow tube may be sufficient. In that case, another means for connecting the outer core and the spacer is required. As the coupling means, a bolt or a coupling mechanism at the other end can be used. For example, an outer core and a spacer may be inserted and fixed in a hollow tube that regulates the outermost periphery. Furthermore, the spacer can be omitted if a leaf spring is press-fitted into the hollow tube.

FIG. 1 is an exploded perspective view showing an example of an outer movable linear actuator according to the present invention. FIG. 2 is an overall perspective view of the outer movable linear actuator. FIG. 3 is a sectional view of the outer movable linear actuator. FIG. 4 is an enlarged cross-sectional view of a main part of the outer movable linear actuator. FIG. 5 is an overall perspective view of the stator. FIG. 6 is an exploded perspective view of the stator. FIG. 7 is a perspective view showing an insulator. FIG. 8 is a rear view showing the insulator. FIG. 9 is a longitudinal sectional view showing the insulator. FIG. 10 is an exploded perspective view showing a second embodiment of the stator. FIG. 11 is a longitudinal sectional view of the stator. FIG. 12 is an explanatory diagram showing a procedure for attaching a permanent magnet in the second embodiment. FIG. 13 is a longitudinal sectional view showing a third embodiment of the stator. FIG. 14 is an exploded perspective view of the stator. FIG. 15 is an explanatory view showing an assembly procedure of the outer movable linear actuator. FIG. 16 is an explanatory view showing an assembly procedure of the outer movable linear actuator. FIG. 17 is an explanatory view showing an assembly procedure of the outer movable linear actuator. FIG. 18 is a front view of FIG. 19 is a cross-sectional view taken along line BB in FIG. 20 is a front view of FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 ... Outer movable type linear actuator 11 ... Stator 12 ... Outer core 13 ... Spacer 14 ... Cover 15 ... Movable element 16 ... Leaf spring 17 ... Inner core 18 ... Permanent magnet 19 ... Insulator 20 ... Coil 21 ... Shaft 22 ... Flange part 23 ... Spring retainer 24 ... Lead wire 25 ... Bolt

Claims (3)

An inner core, a permanent magnet disposed outside the inner core, a stator having a coil wound around the inner core, and
A mover disposed around the stator and having an outer core;
And a leaf spring for elastically supporting and can reciprocate coaxial coaxially the mover and the stator,
The outer core is integrally formed in a cylindrical shape, and has a portion having a large inner diameter and a portion having a small inner diameter,
The stator is provided with a fixing mechanism for fixing the permanent magnet on the outermost side,
The outer movable linear actuator , wherein the fixing mechanism can pass only through a large inner diameter portion of the mover . The portion of the outer core having a large inner diameter is disposed so as to be point-symmetric with respect to the center of the cylinder, and the fixing mechanism is disposed symmetrically with respect to the axis of the inner core. Outer movable linear actuator. The outer movable linear actuator according to claim 1 , wherein the fixing mechanism has a stopper function that regulates a stroke width of the mover .

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