JP4919452B2 - Riveting method and antenna manufacturing method - Google Patents

Riveting method and antenna manufacturing method Download PDF

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Publication number
JP4919452B2
JP4919452B2 JP2005102244A JP2005102244A JP4919452B2 JP 4919452 B2 JP4919452 B2 JP 4919452B2 JP 2005102244 A JP2005102244 A JP 2005102244A JP 2005102244 A JP2005102244 A JP 2005102244A JP 4919452 B2 JP4919452 B2 JP 4919452B2
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Prior art keywords
rivet
fastening
end surface
anvil
pilot pin
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JP2006281244A (en
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隼介 宮林
雅彦 太田
久良 水柿
朝彦 岩村
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Showa Denko Materials Co Ltd
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Hitachi Chemical Co Ltd
Showa Denko Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/02Riveting procedures

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Insertion Pins And Rivets (AREA)

Description

本発明は、リベットの締結方法及びアンテナの製造方法に関する。   The present invention relates to a rivet fastening method and an antenna manufacturing method.

従来、ソリッドリベットまたは中空リベット等のリベットの締結は、軸線方向に往復移動可能に設けられたステムと、前記ステムに対向して配置されるアンビルと、このアンビルの軸線に沿ってスライド自在に配置され常時ばねによりアンビルから突出する方向に付勢されているパイロットピンを用いる方法において、リベットがステムの下降にともなって被締結品の下穴に導入されるとともに、その下端面がアンビル上端面に押し付けられて締結される(例えば、特開2000−197946号公報参照)。
特開2000−197946号公報
Conventionally, a rivet such as a solid rivet or a hollow rivet is fastened with a stem that is reciprocally movable in the axial direction, an anvil that is disposed to face the stem, and a slide that is slidable along the axis of the anvil. In the method using a pilot pin that is constantly biased in a direction protruding from the anvil by a spring, the rivet is introduced into the prepared hole of the article to be fastened as the stem descends, and its lower end surface is at the upper end surface of the anvil. It is pressed and fastened (for example, refer to JP 2000-197946 A).
JP 2000-197946 A

リベットはネジ等に比べて締結時間が短く、被締結品への制約条件も少ないことから、様々な分野で用いられている。しかし、上記従来のリベット締結方法の場合、締結後リベットの下端面及び周辺に金属バリ及びカスが多数発生することから、金属バリ及びカスが不具合をもたらす被締結品(例えば回路基板のように回路短絡を起こすような被締結品)への適用は非常に困難である等の問題がある。本発明は、金属バリ及びカスの発生がなく、締結時間の短縮化を図ることによりコストダウンし、よって良好な特性のアンテナを製造することが可能となるリベットの締結方法及びこの方法を用いたアンテナの製造方法を提供することを目的とする。   Rivets are used in various fields because they have a shorter fastening time than screws or the like and have fewer constraints on the fastened products. However, in the case of the conventional rivet fastening method, a large number of metal burrs and debris are generated on and around the lower end surface of the rivet after fastening. There is a problem that it is very difficult to apply to a product to be fastened that causes a short circuit. The present invention uses a rivet fastening method and this method that are free of metal burrs and debris, reduce costs by shortening the fastening time, and thus can manufacture an antenna having good characteristics. An object of the present invention is to provide a method for manufacturing an antenna.

上記目的を達成するため、鋭意検討の結果、上記従来のリベット締結方法では、締結時リベットの下端面がアンビル上端面に押し付けられる際、リベットの下端面一部がアンビルとパイロットピンとの隙間に入り込んでしまうことにより、締結後リベットの下端面に鋭角の凸隆起が形成され、これが剥れたりして、金属バリやカスの発生することを究明した。この解決手段として、アンビルとパイロットピンの隙間をできるかぎり小さくすることを試みたが、凸隆起及びそれに起因した金属バリ及びカスの発生を完全に防止するには至らなかった。さらに検討を重ねた結果、締結時にリベットの下端面とアンビルの上端面とを離間させることにより、上記問題点を解決できることを見出し、本発明に至った。   As a result of intensive studies to achieve the above object, in the conventional rivet fastening method, when the lower end surface of the rivet is pressed against the upper end surface of the anvil at the time of fastening, a part of the lower end surface of the rivet enters the gap between the anvil and the pilot pin. As a result, it has been clarified that, after fastening, an acute convex ridge is formed on the lower end surface of the rivet, and this is peeled off to generate metal burrs and debris. As a means for solving this problem, an attempt was made to make the gap between the anvil and the pilot pin as small as possible, but it was not possible to completely prevent the convex bumps and the occurrence of metal burrs and debris. As a result of further studies, the present inventors have found that the above problems can be solved by separating the lower end surface of the rivet and the upper end surface of the anvil at the time of fastening, and have reached the present invention.

すなわち、本発明は、以下のとおりである。
(1)ステムと、ステムに対向して配置されるアンビルと、アンビルに沿ってスライドするパイロットピンとを用いて被締結品にリベットを締結する方法において、締結時にリベットの下端面とアンビルの上端面とが離間していることを特徴とするリベットの締結方法。
(2)さらにアンピルの内部にスペーサが配置され、締結時に該スペーサによりパイロットピンの下端面を受け止めることを特徴とする上記(1)に記載のリベットの締結方法。
(3)締結時にリベットの下端面とアンビルの上端面との離間距離Aが、スペーサ厚みcより小さいことを特徴とする上記(1)又は(2)に記載のリベットの締結方法。
(4)リベットがソリッドリベットまたは中空リベットである上記(1)〜(3)のいずれかに記載のリベットの締結方法。
(5)上記(1)〜(4)のいずれかのリベットの締結方法を用いて、アンテナ部品を締結する工程を有するアンテナの製造方法。
That is, the present invention is as follows.
(1) In a method for fastening a rivet to a product to be fastened using a stem, an anvil disposed opposite to the stem, and a pilot pin that slides along the anvil, a lower end surface of the rivet and an upper end surface of the anvil at the time of fastening And a rivet fastening method, wherein the rivets are separated from each other.
(2) The rivet fastening method according to the above (1), wherein a spacer is further arranged inside the ampil, and the lower end surface of the pilot pin is received by the spacer during fastening.
(3) The rivet fastening method according to the above (1) or (2), wherein a separation distance A between the lower end surface of the rivet and the upper end surface of the anvil is smaller than the spacer thickness c at the time of fastening.
(4) The rivet fastening method according to any one of (1) to (3), wherein the rivet is a solid rivet or a hollow rivet.
(5) A method for manufacturing an antenna including a step of fastening an antenna component using the rivet fastening method according to any one of (1) to (4) above.

以上の説明からも明らかなように本発明の締結方式によれば、締結時リベットの下端面とアンビルの上端面が離間した状態となるため、締結後リベット下端面に鋭角凸隆起が形成されず、金属バリ及びカスが発生しないことから、金属バリ及びカスが不具合をもたらす被締結品へ用いることが可能となる。また、ネジ等からリベットを新しく導入することで締結時間の短縮化を図ることができコストダウンにつながる。また、本発明のリベットの締結方法をアンテナの製造工程に採用することによって、良好な特性のアンテナを製造することが可能となる。よって、本発明は従来の問題点を解決し、リベットの適用範囲を拡大できることから、リベットによる締結方法として産業の発展に寄与することは大である。   As is clear from the above description, according to the fastening method of the present invention, since the lower end surface of the rivet and the upper end surface of the anvil are separated from each other at the time of fastening, no sharp convex ridge is formed on the lower end surface of the rivet after fastening. Since no metal burrs and debris are generated, the metal burrs and debris can be used for articles to be fastened that cause problems. In addition, by newly introducing rivets from screws or the like, the fastening time can be shortened, leading to cost reduction. Further, by adopting the rivet fastening method of the present invention in the antenna manufacturing process, it is possible to manufacture an antenna with good characteristics. Therefore, the present invention solves the conventional problems and can expand the range of application of rivets, and thus contributes to the development of industry as a fastening method using rivets.

本発明のリベット締結方法は、ステムと、ステムに対向して配置されるアンビルと、アンビルに沿ってスライドするパイロットピンとを用いて被締結品にリベットを締結する方法であって、締結時にリベットの下端面とアンビルの上端面とが離間していることを特徴とする。好ましくは、ステムは軸線方向に往復移動可能に設けられ、パイロットピンは、このステムに対向して配置されるアンビル内に、このアンビルの軸線に沿ってスライド自在に配置され、常時ばね等の付勢手段により押し上げられて、アンビルから突出するよう構成される。さらに、本発明のリベットの締結方法は、アンピルの内部にスペーサが配置され、締結時に該スペーサによりパイロットピンの下端面を受け止めることを特徴とすることが好ましい。   A rivet fastening method according to the present invention is a method of fastening a rivet to a product to be fastened using a stem, an anvil arranged to face the stem, and a pilot pin that slides along the anvil. The lower end surface is separated from the upper end surface of the anvil. Preferably, the stem is provided so as to be capable of reciprocating in the axial direction, and the pilot pin is slidably disposed along the axis of the anvil in the anvil disposed to face the stem, and is always attached with a spring or the like. It is pushed up by the biasing means and is configured to protrude from the anvil. Furthermore, it is preferable that the rivet fastening method of the present invention is characterized in that a spacer is disposed inside the ampil and the lower end surface of the pilot pin is received by the spacer during fastening.

締結時にリベットの下端面とアンビルの上端面との離間距離Aは、スペーサ厚みcより小さいことが好ましい。また、締結時に、リベットの下端面とアンビルの上端面との離間距離Aは、リベット上端面-アンビル上端面間距離aと、締結時リベット上端面-パイロットピン上端面距離bとの差a−b未満であることが好ましい。本発明において、締結に用いられるリベットは、特に制限はないが、ソリッドリベットまたは中空リベットが好ましい。   The distance A between the lower end surface of the rivet and the upper end surface of the anvil at the time of fastening is preferably smaller than the spacer thickness c. The distance A between the lower end surface of the rivet and the upper end surface of the anvil at the time of fastening is the difference between the distance a between the upper end surface of the rivet and the upper end surface of the anvil and the distance b between the upper end surface of the rivet and the upper end surface of the pilot pin a- It is preferable that it is less than b. In the present invention, the rivet used for fastening is not particularly limited, but a solid rivet or a hollow rivet is preferable.

本発明で用いられるパイロットピンは、特に制限はないが、たとえば、図1に示すように、上端面の中心部にパイロットピン径よりも小さい径の円錐13を備えたもの(a)、パイロットピン径大の円錐状14のもの(b)、外周縁部15の角がない異形の円錐の形状のもの(c)等があげられる。   The pilot pin used in the present invention is not particularly limited. For example, as shown in FIG. 1, a pilot pin having a cone 13 having a diameter smaller than the pilot pin diameter at the center of the upper end surface (a), pilot pin Examples include those having a conical shape 14 having a large diameter (b) and those having a conical shape having no corner of the outer peripheral edge 15 (c).

本発明はまた、上記のリベットの締結方法を用いてアンテナ部品を締結する工程を有するアンテナの製造方法である。本発明のアンテナの製造方法は、複数の部品を締結一体化して製造するようなアンテナ(例えば平面アンテナ)において、位置決めして重ねた状態の複数のアンテナ部品に設けた下穴内にリベットを挿通し、上記のリベットの締結方法により締結を行うことで、アンテナの製造を行うことが好ましい。   The present invention is also an antenna manufacturing method including a step of fastening an antenna component using the above-described rivet fastening method. In the antenna manufacturing method of the present invention, in an antenna (for example, a planar antenna) that is manufactured by fastening and integrating a plurality of components, rivets are inserted into pilot holes provided in the plurality of antenna components that are positioned and stacked. It is preferable to manufacture the antenna by performing fastening by the above-described rivet fastening method.

(実施例1)
以下、添付図面に基づいて本発明の一実施例を詳細に説明する。図2は本発明のリベットの締結方法の一例を示す断面図である。図中において、1は被締結品を示す。2はステムを示し、軸線方向に往復移動可能な構成となっている。3はアンビルを示し、前記ステム2に対向した位置で、前記被締結品1の下面側に配置され、セットブロック4に固定されている。5はパイロットピンを示し、前記アンビル3の軸線に沿ってスライド自在に配置され、常時ばね7によりアンビル3から突出するよう付勢されている。8はスペーサを示し、前記アンビル3の内部に配置され、前記パイロットピン5の下端面を受ける構成となっている。6はソリッドリベットを示し、リベットホルダ11により前記ステム2に装着保持され、前記ステム2を押し下げることにより、前記ステム2に対向して配置されるアンビル3に沿ってスライドするパイロットピン5によって、被締結品1に締結される。
Example 1
Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings. FIG. 2 is a cross-sectional view showing an example of a rivet fastening method according to the present invention. In the figure, 1 indicates a product to be fastened. Reference numeral 2 denotes a stem, which is configured to reciprocate in the axial direction. Reference numeral 3 denotes an anvil which is disposed on the lower surface side of the fastened product 1 at a position facing the stem 2 and is fixed to the set block 4. Reference numeral 5 denotes a pilot pin, which is slidably disposed along the axis of the anvil 3 and is always urged to protrude from the anvil 3 by a spring 7. Reference numeral 8 denotes a spacer, which is arranged inside the anvil 3 and receives the lower end surface of the pilot pin 5. Reference numeral 6 denotes a solid rivet, which is mounted and held on the stem 2 by a rivet holder 11 and is pushed by a pilot pin 5 that slides along an anvil 3 disposed opposite the stem 2 by pushing down the stem 2. Fastened to the fastener 1.

(比較例1)
図5は従来の締結方法を用いた締結メカニズムを示す概略図である。まず、図5(a)に示すように、リベットホルダ11にソリッドリベット6を保持し、被締結品1をソリッドリベット6とアンビル3との間のウレタン10の上にセットする。被締結品には予めソリッドリベット6を挿入するための下穴9が形成されており、被締結品1をセットした時、この下穴9にはパイロットピン5が挿通する。次に図5(b)に示すようにステム2を下降させることで、保持されたソリッドリベット6が下降しパイロットピン5に接触する。パイロットピン5と接触したソリッドリベット6はステム2とパイロットピン5との間で支持され、ステム2の下降にともなって被締結品1の下穴9に導入され、ソリッドリベット6の下端面がアンビル3の上端面に押し付けられ締結が完成する。このとき、締結前リベット6長さLと、締結後リベット6’長さL’、締結時リベット6’上端面−アンビル3上端面間距離bの間には、L>L’=bという関係が成り立つ。
(Comparative Example 1)
FIG. 5 is a schematic view showing a fastening mechanism using a conventional fastening method. First, as shown in FIG. 5A, the solid rivet 6 is held in the rivet holder 11, and the article 1 to be fastened is set on the urethane 10 between the solid rivet 6 and the anvil 3. A pilot hole 5 for inserting the solid rivet 6 is formed in advance in the fastened product, and when the fastened product 1 is set, the pilot pin 5 is inserted into the pilot hole 9. Next, as shown in FIG. 5B, the stem 2 is lowered, so that the held solid rivet 6 is lowered and contacts the pilot pin 5. The solid rivet 6 in contact with the pilot pin 5 is supported between the stem 2 and the pilot pin 5 and is introduced into the pilot hole 9 of the fastened product 1 as the stem 2 descends, and the lower end surface of the solid rivet 6 is anvil. 3 is pressed against the upper end surface of 3 to complete the fastening. At this time, there is a relationship of L> L ′ = b between the rivet 6 length L before fastening, the rivet 6 ′ length L ′ after fastening, and the distance b between the rivet 6 ′ upper end surface and the upper end surface of the anvil 3 at the time of fastening. Holds.

締結時(締結後)のリベットの外観は、図4(a)に示すように、従来の締結方法では、締結後ソリッドリベットの下端面に鋭角凸隆起12が発生する。また、下端面に凸隆起に起因する金属バリ及びカスが発生するが、これらバリ等の発生率は75%(N=100)であった。   As shown in FIG. 4A, the external appearance of the rivet at the time of fastening (after fastening) is that an acute convex ridge 12 is generated on the lower end surface of the solid rivet after fastening, as shown in FIG. In addition, metal burrs and debris due to the raised protrusions were generated on the lower end surface, and the generation rate of these burrs and the like was 75% (N = 100).

続いて、本発明のリベットの締結方法を用いた締結メカニズムについて図3(a)及び(b)を参照して説明する。本発明のリベットの締結方法は、図3(a)に示すように、まず、リベットホルダ11にリベット6を保持し、被締結品1をリベット6とアンビル3との間のウレタン10の上にセットする。被締結品には予めリベット6を挿入するための下穴9が形成されており、被締結品1をセットした時、この下穴9にはパイロットピン5が挿通する。   Next, a fastening mechanism using the rivet fastening method of the present invention will be described with reference to FIGS. 3 (a) and 3 (b). In the rivet fastening method of the present invention, as shown in FIG. 3 (a), first, the rivet 6 is held in the rivet holder 11, and the article 1 to be fastened is placed on the urethane 10 between the rivet 6 and the anvil 3. set. A pilot hole 5 for inserting the rivet 6 is formed in advance in the fastened product, and when the fastened product 1 is set, the pilot pin 5 is inserted into the pilot hole 9.

次にリベットホルダ11に保持されたリベット6がステム2の下降にともなって被締結品1の下穴9に導入されることで締結され、図3(b)に示すように、締結時においてパイロットピン5がスペーサ8厚みc分だけ上方でスライドが停止するため、締結時リベット6’の下端面とアンビル3の上端面とが離間した状態での締結が可能となる。このとき、締結前リベット6長さLと、締結時リベット6’長さL’、締結時リベット6’上端面−アンビル3上端面間距離bとの間には、L>b>L’という関係が成り立つ。また、締結時リベット6’の下端面とアンビル3の上端面との離間距離Aは、スペーサ8厚みcより小さくなり、最大離間距離はスペーサ8厚みcに依存する。   Next, the rivet 6 held by the rivet holder 11 is fastened by being introduced into the pilot hole 9 of the article to be fastened 1 as the stem 2 is lowered, and as shown in FIG. Since the slide of the pin 5 stops above the spacer 8 by the thickness c, the fastening can be performed in a state where the lower end surface of the rivet 6 ′ and the upper end surface of the anvil 3 are separated from each other. At this time, L> b> L ′ between the rivet 6 length L before fastening, the rivet 6 ′ length L ′ at the time of fastening, and the distance b between the rivet 6 ′ at the time of fastening and the upper end surface of the anvil 3 A relationship is established. Further, the separation distance A between the lower end surface of the rivet 6 ′ during fastening and the upper end surface of the anvil 3 is smaller than the spacer 8 thickness c, and the maximum separation distance depends on the spacer 8 thickness c.

締結時(締結後)のリベットの外観は、図4(b)に示すように、下端面に鋭角凸隆起12は発生しておらず、金属バリ及びカスの発生も観られなかった(N=100)。   As shown in FIG. 4 (b), the appearance of the rivet at the time of fastening (after fastening) did not have an acute convex ridge 12 on the lower end surface, and no metal burrs and debris were observed (N = 100).

本発明に用いられるパイロットピンの例を示す図である。It is a figure which shows the example of the pilot pin used for this invention. 本発明のリベットの締結方法の一例を示す断面図である。It is sectional drawing which shows an example of the fastening method of the rivet of this invention. 本発明(実施例)のリベットの締結方法のメカニズムを示す概略図(断面図)である。It is the schematic (sectional drawing) which shows the mechanism of the fastening method of the rivet of this invention (Example). 実施例(b)及び比較例(a)の、締結後リベットの外観を示す概略図である。It is the schematic which shows the external appearance of the rivet after a fastening of an Example (b) and a comparative example (a). 従来(比較例)のリベットの締結方法のメカニズムを示す概略図(断面図)である。It is the schematic (sectional drawing) which shows the mechanism of the fastening method of the conventional (comparative example) rivet.

符号の説明Explanation of symbols

1:被締結品
2:ステム
3:アンビル
4:セットブロック
5:パイロットピン
6:ソリッドリベット(リベット)
6’:締結後(締結時)リベット
7:常時ばね
8:スペーサ
9:下穴
10:ウレタン
11:リベットホルダ
12:鋭角凸隆起
13:パイロットピン径よりも小さい径の円錐
14:パイロットピン径大の円錐状
15:外周縁部
A:締結時リベットの下端面とアンビルの上端面との離間距離
L:締結前リベット長さ
L’:締結時リベット長さ
b:締結時リベット上端面−アンビル上端面間距離
c:スペーサ厚み


1: Fastened product 2: Stem 3: Anvil 4: Set block 5: Pilot pin 6: Solid rivet (rivet)
6 ': After fastening (at the time of fastening) Rivet 7: Constant spring 8: Spacer 9: Pilot hole 10: Urethane 11: Rivet holder 12: Sharp convex ridge 13: Cone 14 having a diameter smaller than the pilot pin diameter 14: Large pilot pin diameter 15: outer peripheral edge A: separation distance between the lower end surface of the rivet during fastening and the upper end surface of the anvil L: rivet length L 'before fastening L: length of the rivet during fastening b: upper end surface of the rivet during fastening over the anvil Distance between end faces c: Spacer thickness


Claims (5)

ステムと、ステムに対向して配置されるアンビルと、アンビルに沿ってスライドするパイロットピンとを用いて被締結品にリベットを締結する方法において、前記パイロットピンは、軸部の上端面の中心部にパイロットピン径よりも小さい径の円錐を備えており、締結時には、前記リベットは前記被締結品を貫通し、前記パイロットピンはその径を有する軸部の前記上端面及び円形外周縁部が前記リベット下端面を貫くまで打ち込まれ、かつ、前記リベット下端面と前記アンビル上端面とが離間するように締結されることを特徴とするリベットの締結方法。 In a method of fastening a rivet to a product to be fastened using a stem, an anvil disposed to face the stem, and a pilot pin that slides along the anvil, the pilot pin is located at the center of the upper end surface of the shaft portion. A cone having a diameter smaller than the diameter of the pilot pin is provided. At the time of fastening, the rivet penetrates the article to be fastened, and the pilot pin has the upper end surface of the shaft portion having the diameter and the circular outer peripheral edge of the rivet. A rivet fastening method, wherein the rivet is driven until it penetrates the lower end surface, and the rivet lower end surface and the anvil upper end surface are separated from each other. さらに前記アンビルの内部にスペーサが配置され、締結時に該スペーサによりパイロットピンの下端面を受け止めることを特徴とする請求項1に記載のリベットの締結方法。   The rivet fastening method according to claim 1, further comprising: a spacer disposed inside the anvil, wherein the lower end surface of the pilot pin is received by the spacer during fastening. 締結時にリベットの下端面とアンビルの上端面との離間距離(A)が、スペーサ厚み(c)より小さいことを特徴とする請求項1又は2に記載のリベットの締結方法。   The rivet fastening method according to claim 1 or 2, wherein a distance (A) between a lower end surface of the rivet and an upper end surface of the anvil is smaller than a spacer thickness (c) at the time of fastening. リベットがソリッドリベットまたは中空リベットである請求項1〜3のいずれかに記載のリベットの締結方法。   The rivet fastening method according to claim 1, wherein the rivet is a solid rivet or a hollow rivet. 請求項1〜4のいずれかのリベットの締結方法を用いて、アンテナ部品を締結する工程を有するアンテナの製造方法。   An antenna manufacturing method comprising a step of fastening an antenna component using the rivet fastening method according to claim 1.
JP2005102244A 2005-03-31 2005-03-31 Riveting method and antenna manufacturing method Expired - Fee Related JP4919452B2 (en)

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JPS5140668A (en) * 1974-10-02 1976-04-05 Nippon Denso Co
JPS586595Y2 (en) * 1980-06-30 1983-02-04 日東精工株式会社 Rivet clinching tool for driving rivet clinching machine
JPH0871670A (en) * 1994-09-01 1996-03-19 Mikado Technos Kk Work receiving jig in press device
JP3513640B2 (en) * 1997-07-02 2004-03-31 株式会社サンノハシ How to install rivets
JP3976243B2 (en) * 2002-03-29 2007-09-12 本田技研工業株式会社 Automatic drilling rivet fastening device

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